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ENGLISH ESPAÑOL FRANCAIS PORTUGUESE INSTALLATION MANUAL AIR CONDITIONER • Please read this installation manual completely before installing the product. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only. • Please retain this installation manual for future reference after reading it thoroughly.your set and retain it for future reference. MODELS : ARUN Series ARUV Series P/NO : MFL67221401 www.lg.com ARUN/ARUV Series Outdoor unit Installation Manual TABLE OF CONTENTS Safety Precautions ................................................................................................................3 Installation Process ..............................................................................................................7 Outdoor units Information....................................................................................................8 Environment-friendly Alternative Refrigerant R410A .....................................................14 Select the Best Location ....................................................................................................14 Installation Space................................................................................................................15 Lifting method .....................................................................................................................17 Installation ...........................................................................................................................18 Refrigerant piping installation ...........................................................................................23 Pipe connections between indoor and outdoor unit .......................................................27 Electrical Wiring ..................................................................................................................53 Test Run ...............................................................................................................................85 New Function ....................................................................................................................111 Caution For Refrigerant Leak...........................................................................................120 Installation guide at the seaside......................................................................................122 2 Outdoor Unit Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only. n Meanings of symbols used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. n Installation Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit. • If the power source capacity is inadequate or electric work is performed improperly, electric shock or fire may result. Always ground the product. • There is risk of fire or electric shock. For re-installation of the installed product, always contact a dealer or an Authorized Service Center. • There is risk of fire, electric shock, explosion, or injury. Ask the dealer or an authorized technician to install the air conditioner. • Improper installation by the user may result in water leakage, electric shock, or fire. Always intstall a dedicated circuit and breaker. • Improper wiring or installation may cause fire or electric shock. Do not install, remove, or re-install the unit by yourself (customer). • There is risk of fire, electric shock, explosion, or injury. Do not store or use flammable gas or combustibles near the air conditioner. • There is risk of fire or failure of product. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. Prepare for strong wind or earthquake and install the unit at the specified place. • Improper installation may cause the unit to topple and result in injury. Do not install the product on a defective installation stand. • It may cause injury, accident, or damage to the product. Installation Manual 3 ENGLISH Safety Precautions Safety Precautions When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit. • If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged. Do not reconstruct to change the settings of the protection devices. • If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result. Ventilate before operating air conditioner when gas leaked out. • It may cause explosion, fire, and burn. Securely install the cover of control box and the panel. • If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire or electric shock may result. If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks. • Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result. Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion. • There is the risk of death, injury, fire or explosion. n Operation Do not damage or use an unspecified power cord. • There is risk of fire, electric shock, explosion, or injury. Use a dedicated outlet for this appliance. • There is risk of fire or electrical shock. Be cautious that water could not enter the product. • There is risk of fire, electric shock, or product damage. Do not touch the power switch with wet hands. • There is risk of fire, electric shock, explosion, or injury. When the product is soaked (flooded or submerged), contact an Authorized Service Center. • There is risk of fire or electric shock. Be cautious not to touch the sharp edges when installing. • It may cause injury. Take care to ensure that nobody could step on or fall onto the outdoor unit. • This could result in personal injury and product damage. Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) • There is risk of physical injury, electric shock, or product failure. n Installation Always check for gas (refrigerant) leakage after installation or repair of product. • Low refrigerant levels may cause failure of product. 4 Outdoor Unit Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods. • It may cause a problem for your neighbors. Safety Precautions Keep level even when installing the product. Use power cables of sufficient current carrying capacity and rating. • Cables that are too small may leak, generate heat, and cause a fire. Keep the unit away from children. The heat exchanger is very sharp. • It can cause the injury, such as cutting the finger. Also the damaged fin may result in degradation of capacity. Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system. • There is risk of damage or loss of property. When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise. • The inverter equipment, private power generator, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting. Do not install the product where it is exposed to sea wind (salt spray) directly. • It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. n Operation Do not use the air conditioner in special environments. • Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts. Make the connections securely so that the outside force of the cable may not be applied to the terminals. • Inadequate connection and fastening may generate heat and cause a fire. Do not block the inlet or outlet. • It may cause failure of appliance or accident. Be sure the installation area does not deteriorate with age. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or personal injury. Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual. • A bad connection may cause water leakage. Installation Manual 5 ENGLISH • To avoid vibration or water leakage. Do not install the unit where combustible gas may leak. • If the gas leaks and accumulates around the unit, an explosion may result. Safety Precautions Be very careful about product transportation. • Only one person should not carry the product if it weighs more than 20 kg. • Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous. • Do not touch the heat exchanger fins. Doing so may cut your fingers. • When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways. Safely dispose of the packing materials. Turn on the power at least 6 hours before starting operation. • Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries. • Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation. • Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season. Do not touch any of the refrigerant piping during and after operation. • It can cause a burn or frostbite. Do not operate the air conditioner with the panels or guards removed. • Rotating, hot, or high-voltage parts can cause injuries. Do not directly turn off the main power switch after stopping operation. • Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in water leakage or other problems. Use a firm stool or ladder when cleaning or maintaining the air conditioner. • Be careful and avoid personal injury. 6 Outdoor Unit Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB. Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in. • There are sharp and moving parts that could cause personal injury. Installation Process Determination of division work Preparation of contract drawings Sleeve and insert work Installation of indoor unit Indicate clearly who will be responsible for switch setting. Make connection clearly between outdoor, indoor, remote controller and option. Take account of gradient of drain piping Check model name to make sure the fitting is made correctly Refrigerant piping work Special attention to dryness, cleanness and tightness Drain pipe work Adjust to downward gradient Duct work Make sure airflow is sufficient Heat insulation work Electrical work (connection circuits and drive circuits) ENGLISH Installation Process Outdoor unit foundation work Installation of outdoor unit The foundation must be level even Avoid short circuits and ensure sufficient space is allowed for service Make sure no gaps are left where the insulating materials are joined Multiple core cable must not be used. (suitable cable should be selected) Airtight test In the final check for 24hours at 3.8 MPa(38.7 kgf/cm2) there must be no drop in pressure. Vacuum drying The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour Additional charge of refrigerant Recharge correctly as calculated in this manual. and record the amount of added refrigerant Fit facing panels Automatic addressing of indoor unit Test run adjustment Transfer to customer with explanation Make sure there are no gaps left between the facing materials used on the ceiling Refer to automatic addressing flowchart Preheat the crank case with the electrical heater for more than 6 hours. Run each indoor unit in turn to make sure the pipe work has been fitted correctly Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order • The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change. • The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa. • Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.) Installation Manual 7 Outdoor units Information Outdoor units Information n Combination Ration(50~200%) Outdoor Number Single outdoor units Double outdoor units Triple outdoor units Connection Capacity 200% 160% 130% Notes: * We can guarantee the operation only within 130% Combination. If you want to connect more than 130% combination, please contact us and discuss the requirement like below. 1) If the operation of indoor unit is more than 130%, the airflow is operated as low in the all indoor units. 2) The number of () means the number of Max. connectable indoor units, when the connected capacity of indoor units is in the table above. Power Supply: Outdoor Unit (3Ø, 380 - 415V, 50Hz/3Ø, 380V, 60Hz) n Heat pump Unit System(HP) Model Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg lbs Dimensions (WxHxD) mm inch Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)] Unit System(HP) Model 8 ARUN80LN3 ARUN80LN3 5.0 13(20) 190 x 1 418 x 1 (920 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 9.52(3/8) 19.05(3/4) 1 Outdoor unit 10 ARUN100LN3 ARUN100LN3 6.4 16(25) 240 x 1 529 x 1 (920 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 9.52(3/8) 22.2(7/8) 12 ARUN120LN3 ARUN120LN3 6.4 20(30) 240 x 1 529 x 1 (920 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 12.7(1/2) 28.58(1 1/8) 1 Outdoor Unit 14 16 18 20 ARUN140LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN140LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 Product Charge kg 7.0 7.0 7.5 9.0 Max. Connectable No. of Indoor Units 23(35) 26(40) 29(45) 32(44) Net Weight kg 260 x 1 260 x 1 315 x 1 325 x 1 lbs 573 x 1 573 x 1 694 x 1 716 x 1 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 inch (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 Connecting Pipes Liquid Pipes[mm(inch)] 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8) Gas Pipes[mm(inch)] 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) 8 Outdoor Unit Outdoor Units Information 2 Outdoor Unit Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg lbs Dimensions (WxHxD) mm 22 ARUN220LN3 ARUN120LN3 ARUN100LN3 12.8 35(44) 240 x 2 529 x 2 24 ARUN240LN3 ARUN120LN3 ARUN120LN3 12.8 39(48) 240 x 2 529 x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 inch (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)] 15.88(5/8) 28.58(1 1/8) 15.88(5/8) 34.9(1 3/8) Connecting Pipes Unit System(HP) Model 30 ARUN300LN3 ARUN160LN3 ARUN140LN3 Product Charge kg 14.0 Max. Connectable No. of Indoor Units 49(60) Net Weight kg 260 × 2 lbs 573 × 2 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 2 inch (48.8 x 66.1 x 29.9) x 2 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) Gas Pipes[mm(inch)] 34.9(1 3/8) Unit System(HP) Model 26 ARUN260LN3 ARUN140LN3 ARUN120LN3 13.4 42(52) 240 × 1 + 260 × 1 529 × 1 + 573 × 1 (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 19.05(3/4) 34.9(1 3/8) 2 Outdoor Unit 32 34 ARUN320LN3 ARUN340LN3 ARUN160LN3 ARUN180LN3 ARUN160LN3 ARUN160LN3 14.0 14.5 52(64) 55(64) 260 × 2 260 × 1 + 315 × 1 573 × 2 573 × 1 + 694 × 1 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 19.05(3/4) 19.05(3/4) 34.9(1 3/8) 34.9(1 3/8) 28 ARUN280LN3 ARUN160LN3 ARUN120LN3 13.4 45(56) 240 × 1 + 260 × 1 529 × 1 + 573 × 1 (920 × 1,680 × 760) × 1) (1,240 × 1,680 × 760) × 1 (36.2 × 66.1 × 29.9) × 1 (48.8 × 66.1 × 29.9) × 1 19.05(3/4) 34.9(1 3/8) 36 ARUN360LN3 ARUN200LN3 ARUN160LN3 16.0 58(64) 260 × 1 + 325 × 1 573 × 1 + 716 × 1 (1,240 x 1,680 x 760) x 2 (48.8 x 66.1 x 29.9) x 2 19.05(3/4) 41.3(1 5/8) 2 Outdoor Unit 38 40 ARUN380LN3 ARUN400LN3 ARUN200LN3 ARUN200LN3 ARUN180LN3 ARUN200LN3 3 Outdoor Unit 42 44 ARUN420LN3 ARUN440LN3 ARUN160LN3 ARUN160LN3 ARUN140LN3 ARUN160LN3 ARUN120LN3 ARUN120LN3 Product Charge kg 16.5 18.0 20.4 20.4 Max. Connectable No. of Indoor Units 61(64) 64 64 64 Net Weight kg 315 × 1 + 325 × 1 325 × 2 240 × 1 + 260 × 2 240 × 1 + 260 × 2 lbs 694 × 1 + 716 × 1 716 × 2 529 × 1 + 573 × 2 529 × 1 + 573 × 2 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (920 × 1,680 × 760) × 1 (920 × 1,680 × 760) × 1 (1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 2 inch (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 (36.2 × 66.1 × 29.9) × 1 (36.2 × 66.1 × 29.9) × 1 (48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 2 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) Unit System(HP) Model 3 Outdoor Unit 46 48 50 52 ARUN460LN3 ARUN480LN3 ARUN500LN3 ARUN520LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN140LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 Product Charge kg 21.0 21.0 21.5 23.0 Max. Connectable No. of Indoor Units 64 64 64 64 Net Weight kg 260 × 3 260 × 3 260 × 2 + 315 × 1 260 × 2 + 325 × 1 lbs 573 × 3 573 × 3 573 × 2 + 694 × 1 573 × 2 + 716 × 1 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 inch (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) Installation Manual 9 ENGLISH Unit System(HP) Model Outdoor Units Information Unit System(HP) Model 54 ARUN540LN3 ARUN200LN3 ARUN200LN3 ARUN140LN3 Product Charge kg 25.0 Max. Connectable No. of Indoor Units 64 Net Weight kg 260 × 1 + 325 × 2 lbs 573 × 1 + 716 × 2 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 3 inch (48.8 x 66.1 x 29.9) x 3 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) 3 Outdoor Unit 56 58 ARUN560LN3 ARUN580LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN160LN3 ARUN180LN3 25.0 25.5 64 64 260 × 1 + 325 × 2 315 × 1 + 325 × 2 573 × 1 + 716 × 2 694 × 1 + 716 × 2 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 19.05(3/4) 19.05(3/4) 41.3(1 5/8) 41.3(1 5/8) 60 ARUN600LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 27.0 64 325× 3 716× 3 (1,240 x 1,680 x 760) x 3 (48.8 x 66.1 x 29.9) x 3 19.05(3/4) 41.3(1 5/8) Unit System(HP) Model 4 Outdoor Unit 62 64 66 68 ARUN620LN3 ARUN640LN3 ARUN660LN3 ARUN680LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN180LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN140LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 Product Charge kg 28.0 28.0 28.5 29.0 Max. Connectable No. of Indoor Units 64 64 64 64 Net Weight kg 260 × 4 260 × 4 260 × 3 + 315 × 1 260×2 + 315×2 lbs 573 × 4 573 × 4 573 × 3 + 694 × 1 573×2 + 694×2 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 inch (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 Connecting Pipes Liquid Pipes[mm(inch)] 22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8) Gas Pipes[mm(inch)] 44.5(1 3/4) 44.5(1 3/4) 53.98(2) 53.98(2) Unit System(HP) Model 4 Outdoor Unit 70 72 74 76 ARUN700LN3 ARUN720LN3 ARUN740LN3 ARUN760LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN180LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 Product Charge kg 30.5 32.0 32.5 34.0 Max. Connectable No. of Indoor Units 64 64 64 64 Net Weight kg 260 × 2 + 315 × 1 + 325 × 1 260 × 2 + 325 × 2 260×1 + 315×1 + 325×2 260 × 1 + 325 × 3 lbs 573 × 2 + 694 × 1 + 716 × 1 573 × 2 + 716 × 2 573×1 + 694×1 + 716×2 573 × 1 + 716 × 3 Dimensions (WxHxD) mm (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 inch (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 Connecting Pipes Liquid Pipes[mm(inch)] 22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8) Gas Pipes[mm(inch)] 53.98(2) 53.98(2) 53.98(2) 53.98(2) Unit System(HP) Model 4 Outdoor Unit Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg lbs Dimensions (WxHxD) mm inch Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)] 10 Outdoor Unit 78 ARUN780LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN180LN3 34.5 64 315 × 1 + 325 × 3 694 × 1 + 716 × 3 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 22.2(7/8) 53.98(2) 80 ARUN800LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 36.0 64 325 × 4 716 × 4 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 22.2(7/8) 53.98(2) Outdoor Units Information n Cooling Only 6 ARUV60LT3 ARUV60LT3 Product Charge kg 4.0 Max. Connectable No. of Indoor Units 10(12) Net Weight kg 155 x 1 lbs 341 x 1 Dimensions (WxHxD) mm (620 x 1,680 x 760) x 1 inch (24.4 x 66.1 x 29.9) x 1 Connecting Pipes Liquid Pipes[mm(inch)] 9.52(3/8) Gas Pipes[mm(inch)] 19.05(3/4) 1 Outdoor unit 8 10 ARUV80LT3 ARUV100LT3 ARUV80LT3 ARUV100LT3 4.0 6.4 13(20) 16(25) 155 x 1 185 x 1 341 x 1 408 x 1 (620 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (24.4 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 9.52(3/8) 9.52(3/8) 19.05(3/4) 22.2(7/8) 12 ARUV120LT3 ARUV120LT3 6.4 20(30) 235 x 1 518 x 1 (920 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 12.7(1/2) 28.58(1 1/8) Unit System(HP) Model 1 Outdoor Unit 14 16 18 20 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 Product Charge kg 6.4 7.0 7.5 9.0 Max. Connectable No. of Indoor Units 23(35) 26(40) 29(45) 32(44) Net Weight kg 235 x 1 255 × 1 310 × 1 310 × 1 lbs 518 x 1 562 × 1 683 × 1 683 × 1 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 inch (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 Connecting Pipes Liquid Pipes[mm(inch)] 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8) Gas Pipes[mm(inch)] 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) Unit System(HP) Model 22 ARUV220LT3 ARUV120LT3 ARUV100LT3 Product Charge kg 12.8 Max. Connectable No. of Indoor Units 35(44) Net Weight kg 185 x 1 + 235 x 1 lbs 408 x 1 + 518 x 1 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 2 inch (36.2 x 66.1 x 29.9) x 2 Connecting Pipes Liquid Pipes[mm(inch)] 15.88(5/8) Gas Pipes[mm(inch)] 28.58(1 1/8) Unit System(HP) Model 30 ARUV300LT3 ARUV160LT3 ARUV140LT3 Product Charge kg 13.4 Max. Connectable No. of Indoor Units 49(60) Net Weight kg 235 × 1 + 255 × 1 lbs 518 × 1 + 562 × 1 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 inch (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) Gas Pipes[mm(inch)] 34.9(1 3/8) 2 Outdoor Unit 24 26 ARUV240LT3 ARUV260LT3 ARUV140LT3 ARUV140LT3 ARUV100LT3 ARUV120LT3 12.8 12.8 39(48) 42(52) 185 x 1 + 235 x 1 235 x 2 408 x 1 + 518 x 1 518 x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 15.88(5/8) 19.05(3/4) 34.9(1 3/8) 34.9(1 3/8) 28 ARUV280LT3 ARUV140LT3 ARUV140LT3 12.8 45(56) 235 x 2 518 x 2 (920 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 19.05(3/4) 34.9(1 3/8) 2 Outdoor Unit 32 34 36 ARUV320LT3 ARUV340LT3 ARUV360LT3 ARUV180LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV160LT3 13.9 15.4 16.0 52(64) 55(64) 58(64) 235 × 1 + 310 × 1 235 × 1 + 310 × 1 255 × 1 + 310 × 1 518 × 1 + 683 × 1 518 × 1 + 683 × 1 562 × 1 + 683 × 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 19.05(3/4) 19.05(3/4) 19.05(3/4) 34.9(1 3/8) 34.9(1 3/8) 41.3(1 5/8) Installation Manual 11 ENGLISH Unit System(HP) Model Outdoor Units Information Unit System(HP) Model 2 Outdoor Unit 38 40 ARUV380LT3 ARUV400LT3 ARUV200LT3 ARUV200LT3 ARUV180LT3 ARUV200LT3 3 Outdoor Unit 42 44 ARUV420LT3 ARUV440LT3 ARUV140LT3 ARUV160LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 Product Charge kg 16.5 18.0 19.2 19.8 Max. Connectable No. of Indoor Units 61(64) 64 64 64 Net Weight kg 310 × 2 310 × 2 235 × 3 235 × 2 + 255 × 1 lbs 683 × 2 683 × 2 518 × 3 518 × 2 + 562 × 1 Dimensions (WxHxD) mm (1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 3 (920 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 1 inch (36.2 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 3 (48.8 × 66.1 × 29.9) × 1 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) Unit System(HP) Model 46 ARUV460LT3 ARUV180LT3 ARUV140LT3 ARUV140LT3 Product Charge kg 20.3 Max. Connectable No. of Indoor Units 64 Net Weight kg 235 × 2 + 310 × 1 lbs 518 × 2 + 683 × 1 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 1 inch (36.2 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 1 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) Unit System(HP) Model 3 Outdoor Unit 48 50 52 ARUV480LT3 ARUV500LT3 ARUV520LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 21.8 22.4 22.9 64 64 64 235 × 2 + 310 × 1 235 × 1 + 255 × 1 + 310 × 1 235 × 1 + 310 × 2 518 × 2 + 683 × 1 518 × 1 + 562 × 1 + 683 × 1 518 × 1 + 683 × 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 19.05(3/4) 19.05(3/4) 19.05(3/4) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 3 Outdoor Unit 54 56 58 60 ARUV540LT3 ARUV560LT3 ARUV580LT3 ARUV600LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 Product Charge kg 24.4 25.0 25.5 27.0 Max. Connectable No. of Indoor Units 64 64 64 64 Net Weight kg 235 × 1 + 310 × 2 255 × 1 + 310 × 2 310 × 3 310 × 3 lbs 518 × 1 + 683 × 2 562 × 1 + 683 × 2 683 × 3 683 × 3 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 2 inch (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 2 Connecting Pipes Liquid Pipes[mm(inch)] 19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4) Gas Pipes[mm(inch)] 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 12 Outdoor Unit Outdoor Units Information Unit System(HP) Model 4 Outdoor Unit Unit System(HP) Model 70 ARUV700LT3 ARUV200LT3 ARUV200LT3 ARUV160LT3 ARUV140LT3 Product Charge kg 31.4 Max. Connectable No. of Indoor Units 64 Net Weight kg 235 × 1 + 255 × 1 + 310 × 2 lbs 518 × 1 + 562 × 1 + 683 × 2 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 3 inch (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 3 Connecting Pipes Liquid Pipes[mm(inch)] 22.2(7/8) Gas Pipes[mm(inch)] 53.98(2) Unit System(HP) Model Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg lbs Dimensions (WxHxD) mm inch Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)] 66 ARUV660LT3 ARUV200LT3 ARUV180LT3 ARUV140LT3 ARUV140LT3 29.3 64 235 × 2 + 310 × 2 518 × 2 + 683 × 2 (920 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 22.2(7/8) 53.98(2) 68 ARUV680LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 30.8 64 235 × 2 + 310 × 2 518 × 2 + 683 × 2 (920 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 22.2(7/8) 53.98(2) 4 Outdoor Unit 72 74 76 ARUV720LT3 ARUV740LT3 ARUV760LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV180LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV160LT3 31.9 33.4 34.0 64 64 64 235 × 1 + 310 × 3 235 × 1 + 310 × 3 255 × 1 + 310 × 3 518 × 1 + 683 × 3 518 × 1 + 683 × 3 562 × 1 + 683 × 3 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 22.2(7/8) 22.2(7/8) 22.2(7/8) 53.98(2) 53.98(2) 53.98(2) 4 Outdoor Unit 78 ARUV780LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV180LT3 34.5 64 310 × 4 683 × 4 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 22.2(7/8) 53.98(2) 80 ARUV800LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 36.0 64 310 × 4 683 × 4 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 22.2(7/8) 53.98(2) Installation Manual 13 ENGLISH 62 64 ARUV620LT3 ARUV640LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 Product Charge kg 28.2 28.8 Max. Connectable No. of Indoor Units 64 64 Net Weight kg 235 × 2 + 255 × 1 + 310 × 1 235 × 3 + 310 × 1 lbs 518 × 3 + 683 × 1 518 × 2 + 562 × 1 + 683 × 1 Dimensions (WxHxD) mm (920 x 1,680 x 760) x 3 (920 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 2 inch (36.2 x 66.1 x 29.9) x 3 (36.2 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 2 Connecting Pipes Liquid Pipes[mm(inch)] 22.2(7/8) 22.2(7/8) Gas Pipes[mm(inch)] 44.5(1 3/4) 44.5(1 3/4) Environment-friendly Alternative Refrigerant R410A Environment-friendly Alternative Refrigerant R410A • The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0. These days the developed countries have approved it as the environment-friendly refrigerant and encouraged to use it widely to prevent environment pollution. CAUTION: • The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa • Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly. • Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding. • For high-pressure refrigerant, any unapproved pipe must not be used. • Do not heat pipes more than necessary to prevent them from softening. • Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22. Select the Best Location Select space for installing outdoor unit, which will meet the following conditions: • No direct thermal radiation from other heat sources • No possibility of annoying neighbors by noise from unit • No exposition to strong wind • With strength which bears weight of unit • Note that drain flows out of unit when heating • With space for air passage and service work shown next • Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected. • Avoid unit installation in a place where acidic solution and spray (sulfur) are often used. • Do not use unit under any special environment where oil, steam and sulfuric gas exist. • It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit. • If installation site is area of heavy snowfall, then the following directions should be observed. - Make the foundation as high as possible. - Fit a snow protection hood. • Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation. 1. Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at a place With a high humidity in winter (near beach, coast, lake, etc. ) (Ex : Rooftop where there is always sunshine.) 14 Outdoor Unit Installation Space Individual Installation n During the installation of the unit, consider service, inlet, and outlet and acquire the minimum space as shown in the figures below. Case 1 (10mm≤Side Space≤49mm) Case 2 (Side Space≥49mm) + A≥10 B≥300 C≥10 D≥500 A≥50 B≥100 C≥50 D≥500 - A≥10 B≥300 C≥10 D≥500 E≥20 A≥50 B≥100 C≥50 D≥500 E≥100 A≥10 B≥300 C≥10 D≥500 E≥20 F≥600 A≥50 B≥100 C≥50 D≥500 E≥100 E≥500 A≥10 B≥300 C≥10 D≥300 E≥20 F≥500 A≥50 B≥100 C≥50 D≥100 E≥100 E≥500 Category Installation Space * ) , Front * ) - + Front , * 4 sides are walls ) - . , + Front Front Front Front * ) - . + Front Front , * ) No limit to the height of the wall Only 2 sides are walls A≥10 B≥300 Front * ) - - No limit to the height of the wall A≥200 B≥300 E≥400 Front P P ) Limitations on the height of the wall (Refer to 4 side walls) * • The height of the wall on the front side must be 1500mm or less. • The height of the wall on the inlet side must be 500mm or less. • There is no limit to the wall on the side. • If the height of the walls on the front and the side are higher than the limit, there must be additional space on the front and the side. - Additional Space on the inlet side by 1/2 of h1. - Additional Space on the front side by 1/2 of h2 - h2 = A(Actual height) - 1500 - h1 = B(Actual height) - 500 Installation Manual 15 ENGLISH Installation Space Installation Space Seasonal wind and cautions in winter • Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well. • Get ready for seasonal wind or snow in winter even in other areas. • Install a suction and discharge duct not to let in snow or rain. • Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system. • Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall. • Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for operation. 1. The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate) 2. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind. 16 Outdoor Unit Lifting Method • When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear. • Always lift the unit with ropes attached at four points so that impact is not applied to the unit. • Attach the ropes to the unit at an angle of 40° or less. Locking points for transportation ropes Forklift Carrying Hole Weight per Capacity Chassis UX1 UX2 UX3 Capacity(HP) Heat Pump Cooling Only 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 Weight(kg) Heat Pump Cooling Only 155 155 190 240 185 240 235 235 260 260 255 315 310 325 310 Forklift Carrying Guide CAUTION Be very careful while carrying the product. • Do not have only one person carry product if it is more than 20 kg. • PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous. • Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands. • Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death. • When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall. • Use 2 belts of at least 8 m long. • Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage. • Hoist the unit making sure it is being lifted at its center of gravity. Installation Manual 17 ENGLISH Lifting method Installation Installation • Install at places where it can endure the weight and vibration/noise of the outdoor unit. • The outdoor unit supports at the bottom shall have width of at least 100mm under the unit°Øs legs before being fixed. • The outdoor unit supports should have minimum height of 200mm. • Anchor bolts must be inserted at least 75mm. For outdoor units of 23kW or above should not be supported only by the corner supports. Outdoor units of 14.5, 16kW can be supported only by the corner supports. mm 100 ast At le Needed for outdoor units of 23kW or above mm 100 mm ast 100 At le ast At le Center of the Unit mm 100 ast At le Needed for outdoor units of 23kW or above mm 100 mm ast 100 ast At le le t A Center of the Unit The location of the Anchor bolts Chassis UX1 UX2 UX3 18 Outdoor Unit Capacity H/P C/O 6~8HP 8~12HP 10~14HP 14~20HP 16~20HP Outdoor Unit 760 730 At least 65 At least 65 65 65 Unit : mm A(mm) B(mm) 620 920 1240 497 792 1102 Installation • Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust. • Use the H-beam support as a base support • Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm). At least 200mm 200 200 100 75 75 Unit : mm - The corner part must be fixed firmly. Otherwise, the support for the installation may be bent. - Get and use M10 Anchor bolt. - Put Cushion Pad between the outdoor unit and ground support for the vibration protection in wide area. - Space for pipes and wiring (Pipes and wirings for bottom side) - H-beam support - Concrete support WARNING • Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people. • Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people. • Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support. • Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained. WARNING • Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations. • Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding. Pallet(Wood Support) - Remove before Installation Installation Manual 19 ENGLISH Foundation for Installation Installation Preparation of Piping Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure. 1) Cut the pipes and the cable. n Use the accessory piping kit or the pipes purchased locally. n Measure the distance between the indoor and the outdoor unit. n Cut the pipes a little longer than measured distance. n Cut the cable 1.5m longer than the pipe length. Copper tube 90° Slanted Uneven Rough Pipe Reamer 2) Burrs removal n Completely remove all burrs from the cut cross section of pipe/tube. n Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing. Point down 3) Flaring work n Carry out flaring work using flaring tool as shown below. unit Pipe "A" Indoor [kW(Btu/h] Gas Liquid Gas Liquid <5.6(19,100) 1/2" 1/4" 0.5~0.8 0~0.5 <16.0(54,600) 5/8" 3/8" 0.8~1.0 0.5~0.8 <22.4(76,400) 3/4" 3/8" 1.0~1.3 0.5~0.8 Handle Bar Bar "A" Yoke Cone Copper pipe Clamp handle Firmly hold copper tube in a bar(or die) as indicated dimension in the table above. Red arrow mark 4) Check n Compare the flared work with figure below. n If flare is noted to be defective, cut off the flared section and do flaring work again. Smooth all round Inside is shining without scratches. = Improper flaring = Even length all round 20 Outdoor Unit Inclined Surface Cracked Uneven damaged thickness Installation FLARE SHAPE and FLARE NUT TIGHTENING TORQUE pipe size tightening torque(Ncm) A(mm) Ø9.5 3270-3990 12.8-13.2 Ø12.7 4950-6030 16.2-16.6 Ø15.9 6180-7540 19.3-19.7 flare shape 90° ±2 45 A ° ±2 R=0.4~0.8 CAUTION • Always use a charge hose for service port connection. • After tightening the cap, check that no refrigerant leaks are present. • When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut. • When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening. Union Opening shutoff valve 1. Remove the cap and turn the valve counter clockwise with the hexagon wrench. 2. Turn it until the shaft stops. Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool. 3. Make sure to tighten the cap securely. Closing shutoff valve 1. Remove the cap and turn the valve clockwise with the hexagon wrench. 2. Securely tighten the valve until the shaft contacts the main body seal. 3. Make sure to tighten the cap securely. * For the tightening torque, refer to the table on the below. Tightening torque Shutoff valve size Tightening torque N-m(Turn clockwise to close) Cap(Valve lid) Service port Flare nut 14-17 13.5-16.5 Hexagonal 33-39 wrench 4mm 50-60 18-22 11.5-13.9 Hexagonal 23-27 62-75 wrench 6mm Shaft(valve body) Ø6.4 Ø9.5 Ø12.7 8.1-9.9 Ø15.9 13.5-16.5 Ø22.2 Ø25.4 27-33 5.4-6.6 Hexagonal wrench 10mm 36-44 - Gas line piping attached to unit - 22-28 Installation Manual 21 ENGLISH Precautions when connecting pipes • See the following table for flare part machining dimensions. • When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) • See the following table for tightening torque.(Applying too much torque may cause the flares to crack.) • After all the piping has been connected, use nitrogen to perform a gas leak check. Installation HEAT INSULATION 1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C). 2. Precautions in high humidity circumstance: This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable Indoor unit to fall. In this case, add heat insulation material according to the following procedure: • Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 120°C the heat-resistance temperature. • Add the insulation over 10mm thickness at high humidity environment. 22 Outdoor Unit Fastening band (accessory) Refrigerant piping Thermal insulator (accessory) Refrigerant piping installation ENGLISH Refrigerant piping installation Precautions on Pipe connection / Valve operation Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts. Gas pipe Liquid pipe Common pipe • Use hexagonal wrench to open/close the valve. WARNING • • • • Always careful not to leak the refrigerant during welding. The refrigerant generates poisonous gas harmful to human body if combusted. Do not perform welding in a closed space. Be sure to close the cap of the service port to prevent gas leakage after the work. CAUTION Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage the cables.) High Low Pressure Common Pipe Connections 1. For High Low Pressure Common Pipe, use provided elbows to connect between the outdoor units using pipes. 2. During the cutting of the pipes, remove burr, foreign substances before connecting. Otherwise, the unit may not operate because of the sludge inside the pipe. 3. Apply Nitrogen Gas of pressure until 3.8MPa(38.7kgf/cm2) for work area leakage test. Installing 2 units 4. After the degree of a vacuum reaches 5 torr, continue the vacuuming work for more than 1 hour. 5. Open the side pole with hexagonal wrench. Installing 3 units Installing 4 units h When connecting to high low pressure common pipe, connect pipes using connecting elbows. Detach knock outs according the usages. Detach knock outs according the usages. Installing on the front side Installing on the side(Limited to high low pressure common pipe) Installation Manual 23 Refrigerant piping installation Connection of Outdoor units 2 outdoor units [Unit : mm] Outdoor units Model Gas pipe Liquid pipe 331 314 416 408 C 2 Unit C ARCNN21 I.D.31.8 I.D.15.88 I.D.28.58 I.D.28.58 111 I.D.22.2 I.D.34.9 I.D.15.88 I.D.12.7 I.D.19.05 I.D.22.2 I.D.41.3 I.D.38.1 O.D.34.9 I.D.9.52 83 O.D.19.05 I.D.12.7 I.D.28.58 I.D.15.88 70 130 C 341 298 3 Unit ARCNN31 334 281 I.D.41.3 I.D.34.9 I.D.41.3 111 I.D.22.2 83 I.D.19.05 I.D.19.05 O.D.34.9 C I.D.15.88 I.D.28.58 I.D.12.7 125 415 375 4 Unit A ARCNN41 334 281 I.D.41.3 I.D.44.48 I.D.53.98 134 I.D.22.2 I.D.19.05 I.D.19.05 C I.D.15.88 I.D.28.58 80 For more information, refer accessory installation manual. Facing downwards Y branch B A To outdoor unit B To branch piping or indoor unit Viewed from point A in direction of arrow Within ± 3° 24 Facing upwards Within +/- 10 A Outdoor Unit 83 O.D.22.2 I.D.25.4 Within ± 3° I.D.12.7 Refrigerant piping installation ENGLISH Caution 1. Use the following materials for refrigerant piping. • Material: Seamless phosphorous deoxidized copper pipe • Wall thickness : Comply with the relevant local and national regulations for the designed pressure 3.8MPa. We recommend the following table as the minimum wall thickness. Outer diameter [mm] 6.35 9.52 12.7 15.88 19.05 22.2 25.4 28.58 31.8 34.9 38.1 41.3 44.45 53.98 Minimum thickness [mm] 0.8 0.8 0.8 0.99 0.99 0.99 0.99 0.99 1.1 1.21 1.35 1.43 1.55 2.1 2. Commercially available piping often contains dust and other materials. Always blow it clean with a dry inert gas. 3. Use care to prevent dust, water or other contaminants from entering the piping during installation. 4. Reduce the number of bending portions as much as possible, and make bending radius as big as possible. 5. Always use the branch piping set shown below, which are sold separately. Header Y branch ARBLN01621, ARBLN03321, ARBLN07121, ARBLN14521, ARBLN23220 4 branch 7 branch 10 branch ARBL054 ARBL057 ARBL1010 ARBL104 ARBL107 ARBL2010 6. If the diameters of the branch piping of the designated refrigerant piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping. 7. Always observe the restrictions on the refrigerant piping (such as rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance. 8. A second branch cannot be made after a header. (These are shown by A .) A B A To Outdoor Unit B Sealed Piping 9. The Multi V will stop due to an abnormality like excessive or insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant. 10. Never perform a pump down. This will not only damage the compressor but also deteriorate the performance. 11. Never use refrigerant to perform an air purge. Always evacuate air by using a vacuum pump. Installation Manual 25 Refrigerant piping installation 12. Always insulate the piping properly. Insufficient insulation will result in a decline in heating/cooling performance, drip of condensate and other such problems. 13. When connecting the refrigerant piping, make sure the service valves of the Outdoor Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outdoor and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed. 14. Always use a non-oxidizing brazing material for brazing the parts and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil. WARNING When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation. - If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged. - After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing. 26 Outdoor Unit Pipe connections between indoor and outdoor unit Regulator Refrigerant Pipe Right Side Pipe Draw Out Nitrogen Direction Taping Valve Left Side Pipe Draw Out Nitrogen Front Side Pipe Draw Out Preparation Work • Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs. CAUTION • Do not give damage to the pipe/base during the Knock Out work. • Proceed to pipe work after removing burr after Knock Out work. • Perform sleeve work to prevent damage to the wire when connecting wires using knock Outs. Removal Area for common pipe bottom side connections. Removal Area for Liquid/Gas pipe bottom side connections. CAUTION • Remove the brackets on the inverter condenser legs that were fixed to protect the unit during the transportation. (If bracket is not removed, abnormal noise or vibration may occur.) Nut Washer 1. Open the front panel. 2. Remove Brackets 3. Fix with only nut and washer as shown in the figure. Brackets for Transportation Installation Manual 27 ENGLISH Pipe connections between indoor and outdoor unit • Pipe connections can be done on the front side or on the side according to the installation environments. • Be sure to let 0.2kgf/cm2 Nitrogen flow in the pipe when welding. • If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers. Pipe connections between indoor and outdoor unit n Remove leakage prevention cap Service Port • Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work. • Proceed the leakage prevention cap removal as follows: 1. Verify whether the liquid/gas/common pipes are locked. 2. Extract remaining refrigerant or air inside using the service port. 3. Remove the leakage prevention cap Liquid pipe Gas pipe Common pipe n Method of pipe cap work during the installation of single outdoor unit 1. Remove rubber cap inserted in the common pipe. 2. Wrap the common pipe service valve with wet towel. 3. Insert the pipe cap provided into the common pipe. 4. Place high/low pressure flare nut cap under the pipe cap so that the pipe cap does not move. 5. Weld the pipe cap. h If not wrapped with a wet towel, there may be damages inside the valve. h If the unit is operated without pipe cap work, there may be abnormality in the cycle caused by refrigerant leakage. Leakage Prevention Cap Pipe Cap Flare Nut Pipe Drawing Out during Single / Series connection n Method of drawing out pipes on the front side • Proceed with the pipe work as shown in the below figure for front side pipe drawing out. Common pipe Liquid pipe Pipe Knock Out for Liquid/Gas pipes Pipe Knock Out for common pipes 28 Outdoor Unit Gas pipe Pipe connections between indoor and outdoor unit n Method of drawing out pipes on the bottom side Common pipe ENGLISH ① Drawing out common pipe through side panel Liquid pipe Gas pipe Remove only liquid/gas pipe Knock Out Remove Base Pan ② Drawing out common pipe through bottom pipe Common pipe Liquid pipe Gas pipe Remove Base Pan n Figure of Sides when drawing out through bottom pipe Remove Pipe Knock Out Hole i) Single outdoor unit ii) Series outdoor units (Draw out common pipes through bottom) iii) Series outdoor units (Draw out common pipes through side panel) Installation Manual 29 Pipe connections between indoor and outdoor unit Refrigerant piping system u Y branch method 1 Outdoor Units Example : 5 Indoor Units connected Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units H 110m L150m (200 m : Conditional application) 2 Outdoor Units Slave Master Slave Example : 5 Indoor Units connected 10m or less Master Slave Master ODU Capacity Master Slave L150m (200 m : Conditional application) H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units Ⓓ : Downward Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN21 l 40m (90 m : Conditional application) l 40m (90 m : Conditional application) Piping length from outdoor branch to outdoor unit ≤10m, equivalent length:max 13m (for 22HP or more) Additional Application To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch. 1) Diameter of pipes between first branch and the last branch should be increased by one step, except pipe diameter B,C,D is same as Diameter A Ø6.35 ’ Ø 9.52 ’ Ø 12.7 ’ Ø 15.88 ’ Ø 19.05 ’ Ø 22.2 ’ Ø 25.4*, Ø 28.58 ’ Ø 31.8*, Ø 34.9 ’ Ø 38.1* * : It is not necessary to size up. 2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m 3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m 4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)] - [Length of pipe outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m 30 Outdoor Unit Pipe connections between indoor and outdoor unit Slave2 Slave1 Example : 5 Indoor Units connected Master 10m or less H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units Ⓓ : Downward Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN31 ENGLISH 3 Outdoor Units ODU Capacity Master ≥ Slave1 ≥ Slave 2 L150m (200 m : Conditional application) l 40m (90 m : Conditional application) Ⓕ : Connection branch pipe between Outdoor units: ARCNN21 4 Outdoor Units Slave3 Slave2 Slave1 Master Example : 5 Indoor Units connected Ⓕ : Connection branch pipe between Outdoor units: ARCNN31 10m or less G ODU Capacity Master ≥ Slave1 ≥ Slave 2 ≥ Slave 3 L150m (200 m : Conditional application) H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units Ⓓ : Downward Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN41 l 40m (90 m : Conditional application) Ⓖ : Connection branch pipe between Outdoor units : ARCNN21 Piping length form outdoor branch to outdoor unit ≤ 10 m, equivalent length : max. 13 m(for 22 HP or more) Additional Application To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch. 1) Diameter of pipes between first branch and the last branch should be increased by one step, except pipe diameter B,C,D is same as Diameter A Ø6.35 ’ Ø 9.52 ’ Ø 12.7 ’ Ø 15.88 ’ Ø 19.05 ’ Ø 22.2 ’ Ø 25.4*, Ø 28.58 ’ Ø 31.8*, Ø 34.9 ’ Ø 38.1* * : It is not necessary to size up. 2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m 3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m 4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)] - [Length of pipe outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m Installation Manual 31 Pipe connections between indoor and outdoor unit Ú Refrigerant pipe diameter from branch to branch (B,C,D) Liquid pipe [mm(inch)] Ø6.35(1/4) Ø9.52(3/8) Ø9.52(3/8) Ø9.52(3/8) Ø12.7(1/2) Ø15.88(5/8) Ø15.88(5/8) Ø19.05(3/4) Ø19.05(3/4) Ø22.2(7/8) Ø22.2(7/8) Downward Indoor Unit total capacity [kW(Btu/h)] ≤ 5.6(19,100) < 16.0(54,600) ≤ 22.4(76,400) < 33.6(114,700) < 50.4(172,000) < 67.2(229,400) < 72.8(248.500) < 100.8(344,000) < 173.6(592,500) < 184.8(630,700) < 224.0(764,400) Gas pipe [mm(inch)] Ø12.7(1/2) Ø15.88(5/8) Ø19.05(3/4) Ø22.2(7/8) Ø28.58(11/8 ) Ø28.58(11/8 ) Ø34.9(13/8) Ø34.9(13/8) Ø41.3(15/8) Ø44.5(13/4) Ø53.98(2) Ú Total pipe length = A+B+C+D+a+b+c+d+e ≤ 1,000 m L l H h h1 Longest pipe length Equivalent pipe length A+B+C+D+e ≤ 150m(200 m**) *A+B+C+D+e ≤ 175m(225 m**) Longest pipe length after 1st branch B+C+D+e ≤ 40m(90 m**) Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m Difference in height (Indoor Unit ÷ Indoor Unit) h ≤15m Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m • * : Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose. • ** : To apply Conditional Application WARNING If overall equivalent pipe length is more than 90m from ODU to the longest IDU, The diameter of the main pipe (Gas and Liquid pipes) must be increased as follow. Ú Refrigerant pipe diameter from outdoor unit to first branch. (A) Outdoor unit Total capacity [kW (Btu/h) 16.0~22.4(54,600~76,400) 28.0(95,900) 33.6~44.8(172,000~152,900) 50.4~61.6(172,000~210,600) 67.2(229,400) 72.8~95.2(248,500~324,900) 100.8~168.0(344,000~573,300) 173.6~179.2(592,500~611,600) 184.8~224.0(630,700~764,400) Standard Pipe Diameter Liquid pipe [mm (inch)] Φ9.52(3/8) Φ12.7(1/2) Φ15.88(5/8) Φ19.05(3/4) Φ22.2(7/8) Gas pipe [mm (inch)] Φ19.05(3/4) Φ22.2(7/8) Φ28.58(1 1/8) Φ34.9(1 3/8) Φ41.3(1 5/8) Φ44.5(1 3/4) Φ53.98(2) h If available on site, it use this size. Otherwise it can't be increased. 32 Outdoor Unit Conditional application (more than 90m from ODU to IDU) Liquid pipe Gas pipe [mm (inch)] [mm (inch)] Φ22.2(7/8) Φ12.7(1/2) Φ25.4(1) Φ15.88(5/8) Φ28.58(1 1/8) Φ31.8(1 1/4) Φ19.05(3/4) Φ34.9(1 3/8) Φ38.1(1 1/2) Φ22.2(7/8) Φ41.3(1 5/8) Φ25.4(1) Φ53.98(2) Pipe connections between indoor and outdoor unit u Header Method ENGLISH 1 Outdoor Unit Example : 6 Indoor Units connected Ⓐ : Outdoor Unit Ⓑ : 1st branch Ⓒ : Indoor Units Ⓓ : Sealed piping H 110m L 200m 2 Outdoor Units Slave Example : 6 Indoor Units connected Slave Slave Master Master Master 10m or less ODU Capacity Master ≥ Slave L 200m L 110m Ⓐ : Outdoor Unit Ⓑ : Header branch Ⓒ : Indoor Units Ⓓ : Sealing Ⓔ : Connection branch pipe between Outdoor units: ARCNN21 40m 40m Installation Manual 33 Pipe connections between indoor and outdoor unit 3 Outdoor Units Slave2 Slave1 Example : 6 Indoor Units connected Ⓕ : Connection branch pipe between Outdoor units: ARCNN21 Master ODU Capacity Master ≥ Slave1 ≥ Slave2 10m or less L 200m H 110m Ⓐ : Outdoor Unit Ⓑ : Header branch Ⓒ : Indoor Units Ⓓ : Sealing Ⓔ : Connection branch pipe between Outdoor units: ARCNN31 40m Branch pipe can not be used after header 4 Outdoor Units Slave3 Slave2 Slave1 Example : 6 Indoor Units connected Master ODU Capacity Master ≥ Slave1 ≥ Slave2 ≥ Slave3 G F 10m or less E L 200m H 110m Ⓐ : Outdoor Unit Ⓑ : Header branch Ⓒ : Indoor Units Ⓓ : Sealing Ⓔ : Connection branch pipe between Outdoor units: ARCNN41 40m Ⓕ : Connection branch pipe between Outdoor units: ARCNN31 Ⓖ : Connection branch pipe between Outdoor units : ARCNN21 Branch pipe can not be used after header Ú Total pipe length = A+a+b+c+d+e+f ≤ 1,000m L l H h h1 Longest pipe length * Equivalent pipe length A+f ≤ 200m A+f ≤ 225m Longest pipe length after 1st branch f ≤ 40m Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m Difference in height (Indoor Unit ÷ Indoor Unit) h ≤15m Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m WARNING Pipe length after header branching (a~f) It is recommended that difference in length of the pipes connected to the Indoor Units is minimized. Performance difference between Indoor Units may occur. • * : Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose • Indoor Unit should be installed at lower position than the header. • Piping length from outdoor branch to outdoor unit ≤ 10m, equivalent length : max 13m (for 22HP or more) 34 Outdoor Unit Pipe connections between indoor and outdoor unit u Combination of Y branch/header method ENGLISH 1 Outdoor Units Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Header Ⓕ : Sealed piping L 110m Example : 5 Indoor Units connected L 150m(200m : Conditional application) 40m(90m : Conditional application) Branch pipe can not be used after header 2 Outdoor Units Slave Example : 5 Indoor Units connected 10m or less H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN21 Ⓕ : Header Ⓖ : Sealed piping Slave Master Slave Master Master ODU Capacity Master ≥ Slave L 150m(200m : Conditional application) 40m(90m : Conditional application) Branch pipe can not be used after header Installation Manual 35 Pipe connections between indoor and outdoor unit 3 Outdoor Units Slave2 Slave1 Example : 5 Indoor Units connected Master 10m or less ODU Capacity Master ≥ Slave1 ≥ Slave2 F E H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch(Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN31 Ⓕ : Connection branch pipe between Outdoor units: ARCNN21 Ⓖ : Header Ⓗ : Sealing L 150m(200m : Conditional application) 40m(90m : Conditional application) Branch pipe can not be used after header 4 Outdoor Units Slave3 Slave2 Example : 5 Indoor Units connected 36 Outdoor Unit Slave1 Master ODU Capacity Master ≥ Slave1 ≥ Slave2 ≥ Slave3 G F E 10m or less H 110m Ⓐ : Outdoor Unit Ⓑ : 1st branch(Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor units: ARCNN41 Ⓕ : Connection branch pipe between Outdoor units: ARCNN31 Ⓖ : Connection branch pipe between Outdoor units: ARCNN21 Ⓗ : Header Ⓘ : Sealing L 150m(200m : Conditional application) 40m(90m : Conditional application) Branch pipe can not be used after header Pipe connections between indoor and outdoor unit Ú Refrigerant pipe diameter from branch to branch (B,C) Liquid pipe [mm(inch)] Ø6.35(1/4) Ø9.52(3/8) Ø9.52(3/8) Ø9.52(3/8) Ø12.7(1/2) Ø15.88(5/8) Ø15.88(5/8) Ø19.05(3/4) Ø19.05(3/4) Ø22.2(7/8) Ø22.2(7/8) ENGLISH Downward Indoor Unit total capacity [kW(Btu/h)] ≤ 5.6(19,100) < 16.0(54,600) ≤ 22.4(76,400) < 33.6(114,700) < 50.4(172,000) < 67.2(229,400) < 72.8(248,500) < 100.8(344,000) < 173.6(592,500) < 184.8(630,700) < 224.0(764,400) Gas pipe [mm(inch)] Ø12.7(1/2) Ø15.88(5/8) Ø19.05(3/4) Ø22.2(7/8) Ø28.58(11/8 ) Ø28.58(11/8 ) Ø34.9(13/8) Ø34.9(13/8) Ø41.3(15/8) Ø44.5(13/4) Ø53.98(2) Ú Total pipe length = A+B+C+a+b+c+d+e ≤ 1,000m L l H h h1 Longest pipe length * Equivalent pipe length A+B+b ≤ 150m(200m**) A+B+b ≤ 175m(225m**) Longest pipe length after 1st branch B+b ≤ 40m(90m**) Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m Difference in height (Indoor Unit ÷ Indoor Unit) h ≤ 15m Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m • * : Assume equivalent pipe length of Y branch to be 0.5m, that of header to be 1m, calculation purpose • Indoor Unit should be installed at lower position than the header. WARNING It is recommended that difference of piping length for pipes connected to the Indoor Unit is minimized. Performance difference between Indoor Units may occur. WARNING If overall equivalent pipe length is more than 90m from ODU to the longest IDU, The diameter of the main pipe (Gas and Liquid pipes) must be increased as follow. Ú Refrigerant pipe diameter from outdoor unit to first branch. (A) Outdoor unit Total capacity [kW (Btu/h) 16.0~22.4(54,600~76,400) 28.0(95,900) 33.6~44.8(172,000~152,900) 50.4~61.6(172,000~210,600) 67.2(229,400) 72.8~95.2(248,500~324,900) 100.8~168.0(344,000~573,300) 173.6~179.2(592,500~611,600) 184.8~224.0(630,700~764,400) Standard Pipe Diameter Liquid pipe [mm (inch)] Φ9.52(3/8) Φ12.7(1/2) Φ15.88(5/8) Φ19.05(3/4) Φ22.2(7/8) Gas pipe [mm (inch)] Φ19.05(3/4) Φ22.2(7/8) Φ28.58(1 1/8) Φ34.9(1 3/8) Φ41.3(1 5/8) Φ44.5(1 3/4) Φ53.98(2) Conditional application (more than 90m from ODU to IDU) Liquid pipe Gas pipe [mm (inch)] [mm (inch)] Φ22.2(7/8) Φ12.7(1/2) Φ25.4(1) Φ15.88(5/8) Φ28.58(1 1/8) Φ31.8(1 1/4) Φ19.05(3/4) Φ34.9(1 3/8) Φ38.1(1 1/2) Φ22.2(7/8) Φ41.3(1 5/8) Φ25.4(1) Φ53.98(2) h If available on site, it use this size. Otherwise it can't be increased. Installation Manual 37 Pipe connections between indoor and outdoor unit u Outdoor unit Connection WARNING • In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A. Ex) In case indoor unit combination ratio 120% is connected to 70kW outdoor unit. 1) Outdoor unit main pipe diameter A : Ø34.9(gas pipe), Ø15.88(liquid pipe) 2) Pipe diameter B after first branch according to 120% indoor unit combination(84kW) :Ø34.9(gas pipe), Ø19.05(liquid pipe) Therefore, pipe diameter B connected after first branch would be Ø34.9(gas pipe)/Ø15.88(liquid pipe) which is same with main pipe diameter. [Example] Do not choose the main pipe diameter by downward indoor unit total capacity but its outdoor unit model name. Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name. EX) Where connecting the indoor units to the 22 HP (61.5 kW) outdoor unit to 120% of its system capacity (73.8 kW) and branching 7k (2.1kW) indoor unit at the 1st branch Main pipe diameter(22 HP outdoor unit): Ø28.58(Gas pipe) Ø15.88(Liquid pipe) Pipe diameter between 1st and 2nd branch (71.7kW indoor units): Ø34.9(Gas pipe) Ø19.05(Liquid pipe) in conformity with downward indoor units. Since the main pipe diameter of 22HP outdoor unit is Ø28.58(Gas pipe) and Ø15.88(Liquid pipe), Ø28.58 (Gas pipe) and Ø15.88 (Liquid pipe) is used as the main pipe and the connection pipe between 1st and 2nd branch. * High/Low Pressure Common Pipe: Ø19.05(22HP or more) u Indoor Unit Connection Ú Indoor Unit connecting pipe from branch (a,b,c,d,e,f) ≤ 5.6(19,100) Liquid pipe [mm(inch)] Ø6.35(1/4) Gas pipe [mm(inch)] Ø12.7(1/2) < 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8) < 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4) Indoor Unit capacity [kW(Btu/h)] 38 Outdoor Unit Pipe connections between indoor and outdoor unit u Pipe Connection Method/Precautions for Series connections between Outdoor units n Pipe connection between outdoor units (General Case) The maximum pipe length after the first branching between the outdoor units is 10m or less n Pipes between outdoor units are 2m or less 2m or less n Pipes between outdoor units are 2m or longer Oil Trap 0.2m or more 2m or less 2m or longer Oil Trap 2m or less 2m or longer Oil Trap 2m or less 2m or longer • If the distance between the outdoor units becomes more than 2m, apply Oil Traps between the gas pipes. • If the outdoor unit is located lower than the main pipe, apply Oil Trap. n Examples of Wrong Pipe Connections If the main pipe is higher than the outdoor units, oil is accumulated in the outdoor unit. Oil Trap If there are differences in the height between the outdoor units, oil is accumulated in the lower outdoor unit. Installation Manual 39 ENGLISH - Separate Y branch joints are needed for series connections between outdoor units. - Please refer to the below connection examples to install pipe connections between outdoor units. Pipe connections between indoor and outdoor unit • The pipes between the outdoor units must maintain horizontal levelness or give an inclination to prevent a back flow toward the slave outdoor unit. Otherwise, the unit may not operate properly. (Example 1) Toward indoor unit Toward indoor unit (Example 2) Toward indoor unit Pipe inclination (2° or more) Toward indoor unit (Example 3) Toward indoor unit Toward indoor unit • Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2m. Otherwise, the unit may not operate properly. (Example 1) Toward indoor unit ≤ 2m ≥ 0.2m (Example 2) Oil Trap Toward indoor unit ≤ 2m ≥ 2m 40 Outdoor Unit Pipe connections between indoor and outdoor unit (Example 1) Toward indoor unit Toward indoor unit (Example 2) h Toward indoor unit (Example 3) Oil Trap h ≥ 0.2m h Toward indoor unit Toward indoor unit Installation Manual 41 ENGLISH • When connecting the pipes between the outdoor units, the accumulation of oil in the slave outdoor unit should be avoided. Otherwise, the unit may not operate properly. Pipe connections between indoor and outdoor unit u The amount of Refrigerant The calculation of the additional charge should take into account the length of pipe and CF(correction Factor) value of indoor unit. Additional charge(kg) = Total liquid pipe :Ø25.4 mm + Total liquid pipe :Ø22.2 mm + Total liquid pipe :Ø19.05 mm + Total liquid pipe :Ø15.88 mm + Total liquid pipe :Ø12.7 mm + Total liquid pipe :Ø9.52 mm + Total liquid pipe :Ø6.35 mm + CF value of indoor unit Amount refrigerant of Indoor units Example) 4Way Ceiling Cassette 14.5kW -1ea Ceiling concealed Duct 7.3kW-2ea Wall Mounted 2.3kW-4ea CF = 0.64 × 1 + 0.26 × 2 + 0.24 × 4 = 2.12 kg (unit : kg) CF value of indoor unit Capacity(Btu/h(kW)) 5k 7k 9k 12k 15k 18k 24k Type (1.6) (2.2) (2.8) (3.6) (4.5) (5.6) (7.1) Ceiling Concealed Duct (Low Static) 0.17 0.17 0.17 0.17 0.37 0.37 Ceiling Concealed Duct (High Static) 0.26 0.26 0.26 0.26 0.26 0.26 Wall Mounted 0.24 0.24 0.24 0.24 0.28 0.28 1Way Ceiling Cassette 0.20 0.20 0.20 0.29 0.29 2Way Ceiling Cassette 0.16 0.16 4Way Ceiling Cassette 0.18 0.18 0.25 0.25 0.32 0.32 0.48 ARTCOOL Gallery 0.10 0.10 0.10 Floor Standing 0.17 0.17 0.17 0.17 0.37 0.37 Ceiling & Floor 0.10 0.10 Ceiling Suspended 0.35 0.35 Console 0.17 0.17 0.17 0.17 Fresh Air Intake Unit Heat recovery ventilator(DX) - 0.20 - 0.20 0.20 CAUTION Use only 2-series of indoor unit. Ex) ARNU***2 42 Outdoor Unit 28k (8.2) 0.44 0.48 - 36k 42k 48k 76k 96k (10.6) (12.3) (14.1) (22.4) (28.0) 0.44 0.44 0.62 1.00 1.00 0.64 0.64 0.64 0.54 0.75 0.62 1.00 1.00 - Pipe connections between indoor and outdoor unit Total amount of refrigerant in the system Volume of the room at which Indoor Unit of the least capacity is installed ≤ 0.44 ( kg / m3 ) p If the above equation can not be satisfied, then follow the following steps. - Selection of air conditioning system: select one of the next 1. Installation of effective opening part 2. Reconfirmation of Outdoor Unit capacity and piping length 3. Reduction of the amount of refrigerant 4. Installation of 2 or more security device (alarm for gas leakage) - Change Indoor Unit type : installation position should be over 2m from the floor (Wall mounted type ’ Cassette type) - Adoption of ventilation system : choose ordinary ventilation system or building ventilation system - Limitation in piping work : Prepare for earthquake and thermal stress Refrigerant Bottling Liquid pipe Gas pipe Common pipe Ⓐ Manifold Gauge Ⓑ Low pressure side Handle Ⓒ High pressure side Handle - Add exact amount of refrigerant calculated by the installation pipe diameter length and the indoor combination. - If the refrigerant amount is not exact, it may not operate properly. - If additionally bottled refrigerant amount is over ±10%, condenser burning or insufficient indoor unit performance may be caused. WARNING - Pipe to be vacuumed : gas pipe, water pipe, common pipe - If the refrigerant amount is not exact, it may not operate properly. - If additionally bottled refrigerant amount is over ±10%, condenser burning or insufficient indoor unit performance may be caused. Installation Manual 43 ENGLISH WARNING ▶ Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety. Pipe connections between indoor and outdoor unit Distribution Method 1. Line Distribution Slave Master 2nd 1st Slave 3rd main pipe distribution Master Slave Master 2nd 1st 2nd 1st 3rd 3rd 1st Main pipe Distribution 2nd Main pipe Distribution 2. Vertical Distribution Ensure that the branch pipes are attached vertically. Slave Master Slave Master 3. The others Slave Master Slave Master Header 44 Outdoor Unit Pipe connections between indoor and outdoor unit ENGLISH Branch pipe Fitting Y branch A To Outdoor Unit B B To Branch Piping or Indoor Unit A • Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.) Facing downwards Horizontal plane Facing upwards Within +/- 10° A Viewed from point A in direction of arrow Within ± 3° Within ± 3° • There is no limitation on the joint mounting configuration. • If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter. • Branch pipe should be insulated with the insulator in each kit. Tape (field supply) Liquid and gas pipe joints Insulator (included with kit) Insulator for field piping A A To outdoor unit Header B To indoor unit • The indoor unit having larger capacity must be installed closer to Ⓐ than smaller one. • If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter. B C ⓒ Pipe cutter • When the number of pipes to be connected is smaller than the number of header branches, install a cap to the unconnected branches. Installation Manual 45 Pipe connections between indoor and outdoor unit • When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches. B Pinched pipe • Fit branch pipe lie in a horizontal plane. Horizontal plane View from point B in the direction of the arrow • Header should be insulated with the insulator in each kit. Insulate the header using the insulation material attached to the branch pipe kit as shown in the figure. • Joints between branch and pipe should be sealed with the tape included in each kit. Tape Insulator Insulator of field pipe • Any cap pipe should be insulated using the insulator provided with each kit and then taped as described above. Insulator for cap pipe Cap pipe 46 Outdoor Unit Tape Pipe connections between indoor and outdoor unit u Y branch pipe Models Gas pipe Liquid pipe I.D12.7 I.D15.88 I.D12.7 I.D6.35 I.D.6.35 I.D9.52 I.D15.88 I.D9.52 1 I.D15.88 I.D12.7 ARBLN01621 I.D19.05 281 292 1 O.D15.88 O.D9.52 I.D12.7 70 I.D22.2 I.D19.05 I.D15.88 I.D19.05 70 I.D12.7 I.D12.7 2 1 I.D9.52 I.D9.52 I.D19.05 I.D25.4 I.D15.88 I.D12.7 390 413 ARBLN03321 O.D19.05 I.D22.2 3 O.D19.05 1 I.D22.2 I.D25.4 I.D19.05 I.D19.05 I.D28.58 I.D22.2 I.D31.8 I.D19.05 I.D15.88 I.D12.7 O.D19.05 I.D22.2 1 120 I.D15.88 I.D15.88 I.D19.05 96 I.D28.58 O.D12.7 I.D9.52 I.D6.35 O.D12.7 3 I.D9.52 2 110 120 70 I.D34.9 I.D38.1 I.D28.58 I.D41.3 I.D15.88 2 I.D34.9 I.D19.05 I.D22.2 1 I.D28.58 I.D22.2 I.D34.9 I.D38.1 471 517 ARBLN14521 3 I.D19.05 I.D15.88 O.D38.1 I.D41.3 3 110 I.D.44.48 I.D41.3 110 80 I.D22.2 I.D.22.2 I.D.19.05 2 I.D.44.48 I.D38.1 134 420 490 I.D.25.4 I.D.22.2 I.D.19.05 96 3 I.D.53.98 I.D.34.9 I.D31.8 I.D.28.58 O.D.44.48 O.D.38.1 2 3 X2 X2 2 3 O.D.28.58 3 100 70 I.D9.52 O.D12.7 I.D6.35 3 I.D.25.4 I.D25.4 2 I.D12.7 O.D19.05 I.D22.2 3 I.D.44.48 I.D41.3 I.D38.1 I.D.53.98 175 I.D12.7 I.D9.52 2 I.D19.05 2 1 3 O.D15.88 O.D15.88 130 I.D22.2 90 O.D28.58 O.D15.88 ARBLN23220 I.D41.3 3 I.D12.7 96 3 416 444 I.D38.1 O.D34.9 2 I.D19.05 I.D15.88 2 I.D15.88 I.D19.05 I.D12.7 I.D22.2 3 O.D22.2 120 125 83 3 371 394 3 90 I.D12.7 2 I.D12.7 I.D15.88 I.D19.05 3 I.D34.9 O.D31.8 2 O.D22.2 I.D12.7 I.D15.88 2 376 404 I.D28.58 I.D31.8 74 321 332 110 1 ARBLN07121 I.D12.7 I.D6.35 I.D9.52 I.D12.7 2 80 I.D6.35 83 3 I.D28.58 O.D25.4 70 74 I.D.6.35 I.D.9.52 74 281 292 3 O.D.22.2 I.D.19.05 120 346 379 I.D.25.4 I.D.22.2 115 I.D.15.88 O.D.19.05 3 I.D.15.88 I.D.12.7 X2 2 3 110 I.D9.52 O.D12.7 I.D6.35 3 110 Installation Manual 47 ENGLISH [unit:mm] Pipe connections between indoor and outdoor unit u Header [unit:mm] Models Gas pipe Liquid pipe 360 360 120 120 ID12.7 4 branch ID12.7 ARBL054 ID15.88 ID6.35 ID15.88 120 ID9.52 150 ID9.52 ID12.7 120 ARBL057 ID15.88 120 ID15.88 ID19.05 ID15.88 120 ID6.35 120 ID9.52 150 120 ID15.88 ID19.05 120 ID25.4 150 ID9.52 ID9.52 ID12.7 ID22.2 760 ID19.05 ID15.88 120 ID9.52 ID25.4 120 ID22.2 ID12.7 150 ID9.52 700 182 107 60*9=540 ID15.88 ID12.7 ID6.35 ID6.35 ID19.05 ID15.88 ID31.8 Outdoor Unit ID9.52 ID6.35 150 775 48 150 ID6.35 ID9.52 ARBL2010 120 120 ID15.88 ID12.7 ID28.58 10 branch ID6.35 720 160 ARBL1010 ID9.52 ID12.7 ID6.35 ID28.58 10 branch 150 700 160 ID15.88 120 ID9.52 580 ARBL107 ID6.35 ID22.2 ID28.58 ID25.4 7 branch ID9.52 ID12.7 ID15.88 ID19.05 ID12.7 120 150 360 160 ARBL104 ID6.35 ID9.52 150 400 ID12.7 ID9.52 120 ID12.7 ID15.88 4 branch 150 540 540 ID12.7 120 ID15.88 ID19.05 7 branch ID6.35 ID34.9 120 150 ID28.58 ID9.52 120 ID9.52 ID15.88 150 ID19.05 Pipe connections between indoor and outdoor unit Leak test should be made by pressurizing nitrogen gas to 3.8 MPa(38.7kgf/cm2). If the pressure does not drop for 24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks. For the test method, refer to the following figure. (Make a test with the service valves closed. Be also sure to pressurize liquid pipe, gas pipe and high/low pressure common pipe) The test result can be judged good if the pressure has not be reduced after leaving for about one day after completion of nitrogen gas pressurization. Slave 1 outdoor unit Master outdoor unit Close Gas pipe Close Liquide pipe Gas pipe High/low pressure common pipe Close Close Liquide pipe Close High/low pressure common pipe Nitrogen gas cylinder Close Liquid side Nitrogen gas cylinder Indoor unit Gas side Note: If the ambient temperature differs between the time when pressure is applied and when the pressure drop is checked, apply the following correction factor There is a pressure change of approximately 0.1 kg/cm2 (0.01 MPa) for each 1°C of temperature difference. Correction= (Temp. at the time of pressurization – Temp. at the time of check) X 0.1 For example: Temperature at the time of pressurization (3.8 MPa) is 27 °C 24 hour later: 3.73 MPa, 20°C In this case the pressure drop of 0.07 is because of temperature drop And hence there is no leakage in pipe occurred. Caution: To prevent the nitrogen from entering the refrigeration system in the liquid state, the top of the cylinder must be at higher position than the bottom when you pressurize the system. Usually the cylinder is used in a vertical standing position. Installation Manual 49 ENGLISH Leak Test and Vacuum drying (1) Leak test Pipe connections between indoor and outdoor unit (2) Vacuum Vacuum drying should be made from the service port provided on the outdoor unitʼs service valve to the vacuum pump commonly used for liquid pipe, gas pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas pipe and high/low pressure common pipe with the service valve closed.) * Never perform air purging using refrigerant. • Vacuum drying: Use a vacuum pump that can evacuate to -100.7kPa (5 Torr, -755mmHg). 1. Evacuate the system from the liquid and gas pipes with a vacuum pump for over 2 hrs and bring the system to -100.7kPa. After maintaining system under that condition for over 1 hr, confirm the vacuum gauge rises. The system may contain moisture or leak. 2. Following should be executed if there is a possibility of moisture remaining inside the pipe. (Rainwater may enter the pipe during work in the rainy season or over a long period of time) After evacuating the system for 2 hrs, give pressure to the system to 0.05MPa(vacuum break) with nitrogen gas and then evacuate it again with the vacuum pump for 1hr to -100.7kPa(vacuum drying). If the system cannot be evacuated to -100.7kPa within 2 hrs, repeat the steps of vacuum break and its drying. Finally, check if the vacuum gauge does not rise or not, after maintaining the system in vacuum for 1 hr. Slave 1 outdoor unit Master outdoor unit Vacuum pump Close Close Gas pipe Close Liquide pipe High/low pressure common pipe Gas pipe Vacuum pump Close Close Liquide pipe High/low pressure common pipe Close Liquid side Indoor unit Scale Use a graviometer. (One that can measure down to 0.1kg). If you are unable to prepare such a high-precision gravimeter you may use a charge cylinder. Gas side Note : Always add an appropriate amount of refrigerant. (For the refrigerant additional charge) Too much or too little refrigerant will cause trouble. To use the Vacuum Mode (If the Vacuum mode is set, all valves of Indoor units and Outdoor units will be opened.) WARNING When installing and moving the air conditioner to another site, recharge after perfect evacuation. - If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged. 50 Outdoor Unit Pipe connections between indoor and outdoor unit This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement. Vacuum mode setting method ODU power reset Vacuum mode cancellation method Master unit PCB DIP switch off - Heat pump : switch off 11,14 - Cooling only : switch off 10,12,13 Master unit PCB DIP switch on - Heat pump : switch on 11,14 - Cooling only : switch on 10,12,13 Power reset Vacuum mode cancellation Press the black button Main PCB (5 sec.) Vacuum mode setting ODU V/V OPEN Main EEV, SC EEV OPEN IDU EEV OPEN CAUTION ODU operation stops during vacuum mode. Compressor can't operate. Installation Manual 51 ENGLISH Vacuum Mode Pipe connections between indoor and outdoor unit Thermal insulation of refrigerant piping Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant polyethylene, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves. When insulation work is insufficient, there is a possibility of condensation drip, etc. Pay special attention to insulation work to ceiling plenum. B A C Heat insulation material Outer covering A Heat insulation material Adhesive + Heat - resistant polyethylene foam + Adhesive tape Indoor Vinyl tape Floor exposed Water-proof hemp cloth + Bronze asphalt Water-proof hemp cloth + Zinc plate + Oily paint Outdoor Note: When using polyethylene cover as covering material, asphalt roofing shall not be required. B Pipe C Outer covering (Wind the connection part and cutting part of heat insulation material with a finishing tape.) • Do not insulate gas or low pressure pipe and liquid or high pressure pipe together. B F A Bad example • Be sure to fully insulate connecting portion. A A Liquid pipe B Gas pipe C Power lines D Finishing tape C E Insulating material D E F Transmission lines A These parts are not insulated. C Power lines D Transmission lines D A B E Good example A Liquid pipe Separation B Gas pipe C Power lines D Insulating material E Transmission lines Penetrations Outer wall Inner wall (concealed) C A Outer wall (exposed) D B A B E B I Floor (fireproofing) Roof pipe shaft D I G F Penetrating portion on fire limit and boundary wall J D B G H A B 1m 52 Outdoor Unit 1m Sleeve Heat insulating material Lagging Caulking material Band Waterproofing layer Sleeve with edge Lagging material Mortar or other incombustible caulking Incombustible heat insulation material When filling a gap with mortar, cover the penetration part with steel plate so that the insulation material will not be caved in. For this part, use incombustible materials for both insulation and covering.(Vinyl covering should not be used.) Electrical Wiring Caution 1. Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company. WARNING Be sure to have authorized electrical engineers do the electric work using special circuits in accordance with regulations and this installation manual. If power supply circuit has a lack of capacity or electric work deficiency, it may cause an electric shock or fire. 2. Install the Outdoor Unit transmission line away from the power source wiring so that it is not affected by electric noise from the power source. (Do not run it through the same conduit.) 3. Be sure to provide designated grounding work to Outdoor Unit. CAUTION Be sure to correct the outdoor unit to earth. Do not connect earth line to any gas pipe, liquid pipe, lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock. 4. Give some allowance to wiring for electrical part box of Indoor and Outdoor Units, because the box is sometimes removed at the time of service work. 5. Never connect the main power source to terminal block of transmission line. If connected, electrical parts will be burnt out. 6. Use 2-core shield cable for transmission line.(O mark in the figure below) If transmission lines of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations. ( mark in the figure below) 7. Only the transmission line specified should be connected to the terminal block for Outdoor Unit transmission. Outdoor Unit Outdoor Unit Indoor Unit Indoor Unit Remote control Indoor Unit Remote control Outdoor Unit Indoor Unit Remote control Remote control Outdoor Unit Indoor Unit Indoor Unit Indoor Unit Remote control 2-Core Shield Cable Remote control Indoor Unit Remote control Remote control Multi-Core Cable Installation Manual 53 ENGLISH Electrical Wiring Electrical Wiring Outdoor Unit Outdoor Unit Master Slave1 Master Slave2 Indoor Unit Indoor Unit Indoor Unit Remote controller Remote controller Remote controller Outdoor Unit Outdoor Unit Slave1 Slave2 Indoor Unit Remote controller Master Slave1 Master Slave2 Indoor Unit Remote controller Slave1 Slave2 Indoor Unit Indoor Unit Remote controller Remote controller 2-Core Shield Cable Indoor Unit Remote controller Multi-Core Cable CAUTION • • • • Use the 2-core shield cables for transmission lines. Never use them together with power cables. The conductive shielding layer of cable should be grounded to the metal part of both units. Never use multi-core cable As this unit is equipped with an inverter, to install a phase leading capacitor not only will deteriorate power factor improvement effect, but also may cause capacitor abnormal heating. Therefore, never install a phase leading capacitor. • Make sure that the power unbalance ratio is not greater than 2%. If it is greater the units lifespan will be reduced. u Precautions when laying power wiring Use round pressure terminals for connections to the power terminal block. Round pressure terminal Power wire When none are available, follow the instructions below. • Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.) • When connecting wiring which is the same thickness, do as shown in the figure below. • For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block. • Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible. • Over-tightening the terminal screws may break them. CAUTION When the 400 volt power supply is applied to “N” phase by mistake, replace inverter PCB and transformer in control box. 54 Outdoor Unit Electrical Wiring - Remove all of the screws at front panel and remove the panel by pulling it forward. - Connect transmission line between main and sub outdoor unit through the terminal block. - Connect transmission lines between outdoor unit and indoor units through the terminal block. - When the central control system is connected to the outdoor unit, a dedicated PCB must be connected between them. - When connecting transmission line between outdoor unit and indoor units with shielded wire, connect the shield ground to the earth screw. Front Panel WARNING The temperature sensor for outdoor air should not be exposed to direct sunlight. - Provide an appropriate cover to intercept direct sunlight. UX3 Main PCB Inverter fan PCB Noise filter Reactor Bridge diode Magnet switch Inverter PCB Take care of the phase sequence of 3-phase 4-wire power system UX1 UX2 Main PCB Inverter fan PCB Noise filter Reactor Bridge diode Main PCB Reactor Inverter fan PCB Noise filter Bridge diode Magnet switch Inverter PCB Inverter PCB Take care of the phase sequence of 3-phase 4-wire power system Take care of the phase sequence of 3-phase 4-wire power system Installation Manual 55 ENGLISH Control box and connecting position of wiring Electrical Wiring Transmission and Power Lines 1) Transmission cable • • • • Types : shielding wire Cross section : 1.0~1.5mm2 Maximum allowable temperature: 60°C Maximum allowable line length: under 1000m 2) Remote control cable • Types : 3-core cable 3) Central control cable Product type ACP&AC Manager AC Smart Simple central controller Wire type (2-shielding wire,2-core wire) (2-shielding wire,2-core wire) (2-shielding wire,2-core wire) Diameter 1.0~1.5mm2 1.0~1.5mm2 1.0~1.5mm2 4) Separation of transmission and power lines • If transmission and power lines are run alongside each other then there is a strong likelihood of operational faults developing due to interference in the signal wiring caused by electrostatic and electromagnetic coupling. The tables below indicates our recommendation as to appropriate spacing of transmission and power lines where these are to be run side by side Current capacity of power line 10A 100V or more Spacing 300mm 50A 500mm 100A 1000mm Exceed 100A 1500mm Note: 1. The figures are based on assumed length of parallel cabling up to 100m. For length in excess of 100m the figures will have to be recalculated in direct proportion to the additional length of line involved. 2. If the power supply waveform continues to exhibit some distortion the recommended spacing in the table should be increased. • If the lines are laid inside conduits then the following point must also be taken into account when grouping various lines together for introduction into the conduits • Power lines(including power supply to air conditioner) and signal lines must not be laid inside the same • In the same way, when grouping the lines power and signal lines should not be bunched together. CAUTION n If apparatus is not properly earthed then there is always a risk of electric shocks, the earthing of the apparatus must be carried out by a qualified person. 56 Outdoor Unit Electrical Wiring 1. Use a separate power supply for the Outdoor Unit and Indoor Unit. 2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections. 3. The wire size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker taking into account the line voltage drops. Make sure the power-supply voltage does not drop more than 10%. 4. Specific wiring requirements should adhere to the wiring regulations of the region. 5. Power supply cords of parts of appliances for outdoor use should not be lighter than polychloroprene sheathed flexible cord. 6. Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. WARNING • Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company. • Make sure to use specified wires for connections so that no external force is imparted to terminal connections. If connections are not fixed firmly, it may cause heating or fire. • Make sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct current. CAUTION • Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric shock. • Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a malfunction of unit or fire. Installation Manual 57 ENGLISH Wiring of main power supply and equipment capacity Electrical Wiring Field Wiring 1. 50Hz u Example Connection of Communication Cable n 1 Outdoor Unit-3Ø, 380-415V 3 Phase 4 Wires Power supply 50Hz 380-415V [Outdoor Unit] (Main Switch) R S T N Switch Fuse Power supply 1 Phase 50Hz 220-240V N L Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 Master Outdoor Unit 4 The GND terminal at the main PCB is a ‘-’ terminal for day contact, it is not the point to make ground connection. 58 Outdoor Unit Electrical Wiring n 2 Outdoor Units-3Ø, 380-415V ENGLISH ■ When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) [Slave] R S T N Switch Fuse Power supply 1 Phase 50Hz 220-240V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] ■ When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 50Hz 220-240V L [Slave] R S T N Switch Fuse Fuse N Power Line (2 Wires Cable) Power Line (4 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] Installation Manual 59 Electrical Wiring WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B A IDU SODU B A INTERNET DRY1 DRY2 GND 12V A B IDU B B A INTERNET DRY1 DRY2 GND 12V A B A The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) 60 Outdoor Unit Master Outdoor Unit Slave Outdoor Unit Electrical Wiring n 3 Outdoor Units-3Ø, 380-415V ENGLISH ■ When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) [Slave1] [Slave2] R S T N Switch Fuse Power supply 1 Phase 50Hz 220-240V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] ■ When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 50Hz 220-240V L R S T N Switch Fuse [Slave1] [Slave2] R S T N Switch Fuse Fuse N Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Power Line (4 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] Installation Manual 61 Electrical Wiring WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B 62 Outdoor Unit IDU A IDU A IDU B B A INTERNET DRY1 DRY2 GND 12V A B SODU B INTERNET DRY1 DRY2 GND 12V A B SODU B The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) A B A INTERNET DRY1 DRY2 GND 12V A B A Master Outdoor Unit Slave1 Outdoor Unit Slave2 Outdoor Unit Electrical Wiring n 4 Outdoor Units - 3Ø, 380-415V ENGLISH n When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) [Slave1] [Slave2] [Slave3] R S T N Switch Fuse Power supply 1 Phase 50Hz 220-240V N L Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] WARNING When the total capacity is over than as follow, the power source do not use in series between the units. The First terminal block could be burnt out. (Heat Pump : 68 Hp, Cooling Only : 62 Hp) n When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 50Hz 380-415V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 50Hz 220-240V L Fuse R S T N R S T N Switch Switch Fuse Fuse [Slave1] [Slave2] [Slave3] R S T N Switch Fuse N Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Power Line (4 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] Installation Manual 63 Electrical Wiring WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B IDU A IDU A IDU SODU B 64 Outdoor Unit A IDU B A B A INTERNET DRY1 DRY2 GND 12V A B B INTERNET DRY1 DRY2 GND 12V A B SODU B INTERNET DRY1 DRY2 GND 12V A B SODU B The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) A B A INTERNET DRY1 DRY2 GND 12V A B A Master Outdoor Unit Slave1 Outdoor Unit Slave2 Outdoor Unit Slave3 Outdoor Unit Electrical Wiring ENGLISH 2. 60Hz u Example Connection of Communication Cable n 1 Outdoor Unit - 3Ø, 380V 3 Phase 4 Wires Power supply 60Hz 380V [Outdoor Unit] (Main Switch) R S T N Switch Fuse Power supply 1 Phase 60Hz 220V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 Master Outdoor Unit 4 The GND terminal at the main PCB is a ‘-’ terminal for day contact, it is not the point to make ground connection. Installation Manual 65 Electrical Wiring n 2 Outdoor Units - 3Ø, 380V n When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) [Slave] R S T N Switch Fuse Power supply 1 Phase 60Hz 220V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] n When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 60Hz 220V L [Slave] R S T N Switch Fuse Fuse N Power Line (2 Wires Cable) Power Line (4 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] 66 Outdoor Unit Pull Box (Installer option) Power Line (2 Wires Cable) Electrical Wiring Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B A IDU SODU B A INTERNET DRY1 DRY2 GND 12V A B IDU B B A INTERNET DRY1 DRY2 GND 12V A B A Master Outdoor Unit Slave Outdoor Unit The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) Installation Manual 67 ENGLISH WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Electrical Wiring n 3 Outdoor Units - 3Ø, 380V n When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) [Slave1] [Slave2] R S T N Switch Fuse Power supply 1 Phase 60Hz 220V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] n When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 60Hz 220V L R S T N Switch Fuse [Slave1] [Slave2] R S T N Switch Fuse Fuse N Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Power Line (4 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] 68 Outdoor Unit Pull Box (Installer option) Power Line (2 Wires Cable) Electrical Wiring Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B IDU A IDU B IDU B B A INTERNET DRY1 DRY2 GND 12V A B SODU A INTERNET DRY1 DRY2 GND 12V A B SODU B The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) A B A INTERNET DRY1 DRY2 GND 12V A B A Master Outdoor Unit Slave1 Outdoor Unit Slave2 Outdoor Unit Installation Manual 69 ENGLISH WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Electrical Wiring n 4 Outdoor Units - 3Ø, 380V n When the power source is connected In series between the units. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) [Slave1] [Slave2] [Slave3] R S T N Switch Fuse Power supply 1 Phase 60Hz 220V L N Power Line (4 Wires Cable) Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Pull Box (Installer option) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] WARNING When the total capacity is over than as follow, the power source do not use in series between the units. The First terminal block could be burnt out. (Heat Pump : 68 Hp, Cooling Only : 62 Hp) n When the power source is supplied to Each outdoor unit individually. 3 Phase 4 Wires Power supply 60Hz 380V [Master] (Main Switch) R S T N Switch Power supply 1 Phase 60Hz 220V L Fuse R S T N R S T N Switch Switch Fuse Fuse [Slave1] [Slave2] [Slave3] R S T N Switch Fuse N Power Line (2 Wires Cable) Communication Line (2 Wires Cable) Power Line (4 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Pull Box (Installer option) Power Line (2 Wires Cable) Communication Line (3 Wires Cable) [Indoor Units] 70 Outdoor Unit Pull Box (Installer option) Power Line (2 Wires Cable) Electrical Wiring Between Indoor and Master Outdoor unit SODU B 3 A 4 IDU B INTERNET DRY1 DRY2 GND 12V A B 3 A 4 3 4 Master Outdoor Unit SODU B IDU A IDU A IDU SODU B A IDU B A B A INTERNET DRY1 DRY2 GND 12V A B B INTERNET DRY1 DRY2 GND 12V A B SODU B INTERNET DRY1 DRY2 GND 12V A B SODU B The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection. • Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B) A B A INTERNET DRY1 DRY2 GND 12V A B A Master Outdoor Unit Slave1 Outdoor Unit Slave2 Outdoor Unit Slave3 Outdoor Unit Installation Manual 71 ENGLISH WARNING • Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe). • Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply. • Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources. • If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts. Electrical Wiring u Example Connection of Communication Cable [BUS type] [STAR type] • Abnormal operation can be caused by • Connection of communication cable must be installed like below figure between indoor unit to communication defect, when connection of communication cable is installed like below outdoor unit. figure(STAR type). 72 Outdoor Unit Electrical Wiring u UX1 Chassis Wire Connection ENGLISH Left Side Right Side Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Power/Ground lines Power/Ground lines Ground Cable Ground Cable Over 50mm Gap Over 50mm Gap Communication line Communication line Front Side 2 Front Side 1 Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Ground Cable Ground Cable Power/Ground lines Over 50mm Gap Power/Ground lines Communication line Over 50mm Gap Main Power Connection Communication line Main PCB Connection Main Power Terminal Block Insulation sleeves attachments Ground Cable ODU-ODU Communication line ODU-IDU Communication line Fix firmly not to be displaced Main Power Terminal Block Installation Manual 73 Electrical Wiring u UX2 Chassis Wire Connection Left Side Right Side Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Power/Ground lines Power/Ground lines Ground Cable Ground Cable Over 50mm Gap Over 50mm Gap Communication line Communication line Front Side 1 Front Side 2 Main Power Terminal Block Main Power Terminal Block Main Power Terminal Block Main Power GroundBlock Cable Terminal Ground Cable Power/Ground lines Over 50mm Gap Power/Ground lines Communication line ODU-ODU Communication line Communication line Over 50mm Gap Main Power Connection Main PCB Connection Main Power MainPower Main Power Terminal Block Terminal Block Terminal Block Insulation sleeves attachments Ground Cable ODU-ODU Communication line Fix firmly not to be displaced Main Power Terminal Block Ground Cable 74 Outdoor Unit ODU-IDU Communication line Electrical Wiring u UX3 Chassis Wire Connection Main Power ႖ဴఎၴఝ ENGLISH Right Side Left Side Main Power Terminal Block Main Power Terminal Block Terminal Block Power/Ground lines Power/Ground lines Ground Cable Ground Cable Over 50mm Gap Over 50mm Gap Communication line Communication line Front Side 1 Front Side 2 Main Power Terminal Block Main Power Terminal Block Ground Cable Ground Cable Main Power Terminal Block Power/Ground lines ODU-ODU Communication line Over 50mm Gap Power/Ground lines Communication line Communication line Over 50mm Gap Main Power Connection : ; < 6 Main PCB Connection Main Power Terminal Block Insulation sleeves attachments Ground Cable ODU-ODU Communication line ODU-IDU Communication line Main Power Terminal Block Fix firmly not to be displaced Main Power Terminal Block Installation Manual 75 Electrical Wiring Location of setting dip switch SW01B SW02B 7 - Segment SW02V (Auto Addressing) 76 Outdoor Unit Electrical Wiring ■ Checking according to dip switch setting 1. You can check the setting values of the Master outdoor unit from the 7 segment LED. The dip switch setting should be changed when the power is OFF. 2. It checks whether the input is properly performed without the bad contact of the dip switch or not ■ Checking the setting of the Master unit The number is sequentially appeared at the 7 segment in 5 seconds after applying the power. This number represents the setting condition. (For example, represents R410A 30HP) Master model code ➔ Slave1 model code ➔ Slave2 model code ➔ total capacity ➔ 2 ➔ 25 ➔ 153 1~255 : Master model code 1~255 : Slave 1 model code 1~255 : Slave 2 model code 1~255 : Slave 3 model code } Refer to table code 6~80HP : HP number(sum of master capacity and slave capacity) No display : cooling only 2 : heat pump 25 : normal 153 : Model Type(ARUNxxxN3) Example) 30Hp, R410A 16 → 15 → 30 → 2 → 25 → 153 CAUTION Product may not properly operate if the relevant DIP switch is not properly setup. Model Code Model Code 11 12 13 14 15 16 17 18 Unit (HP) 6 8 10 12 14 16 18 20 Unit Ref. Master & Slave R410A Installation Manual 77 ENGLISH DIP switch setting Electrical Wiring n Setting the DIP switch • Heat pump • If you set the Dip switch when power is on, the changed setting will not be applied immediately. The changed setting will be enabled only when Power is reset or by pressing Reset button. Index Heating capacity up IDU Fan RPM Control 1 2 4 5 6 7 8 9 10 11 12 13 14 ● Auto charging ● ● ● ⅹ ⅹ Refrigerant Checking Function ● ● ● ⅹ ● Integrated test operation function (Cooling) ● ● ⅹ ● ⅹ Integrated test operation function (Heating) ● ● ⅹ ● ● ● Inverter backup ● Unit backup Function 3 ● Non-operation indoor unit EEV adjustment ⅹ ⅹ ● ⅹ ⅹ Indoor unit target subcooling/overheating adjustment ⅹ ⅹ ⅹ ● ⅹ Operation indoor unit EEV adjustment ⅹ ● ● ⅹ ⅹ ● ● ⅹ Dry contact Snow removal fuction ● ⅹ Forced defrost ⅹ ● ● ● Snow removal+Forced defrost ● Forced overall defrost Static pressure mode ● ⅹ ⅹ ⅹ ● ⅹ ● ⅹ ● Nigh low noise operation (Cooling only) ● ● ● Night low noise operation (Cooling/Heating) Pump down ● ⅹ Pump out ● ● Forced oil return operation ⅹ ⅹ ● ● Only overall defrost Selector Fan/ All OFF ⅹ ⅹ ● ● Master unit ⅹ ⅹ ⅹ Slave 1 unit ● ⅹ ● Slave 2 unit ⅹ ● ● Slave 3 unit ● ● ● CAUTION 1. ʻXʼ mark within the table means that the dip switch must be pulled down. If not, the function may not work properly. 2. If the applicable dip switch is not set properly, the product may not work properly. 3. When executing the test operation, check the operating condition of the indoor unit and only execute the operation when all indoor units are stopped. 4. Auto test operation function does not work for the product where only one indoor unit is connected for use. 5. Cooling Only model is not working on functions of Heat Pump model. 78 Outdoor Unit ⅹ ● ⅹ ⅹ ODU Address setting ODU setting ⅹ ● ⅹ ⅹ ● Vacuum mode Electrical Wiring Index Function ODU setting Auto charging Refrigerant Checking Function Integrated test operation function (Cooling) Inverter backup Unit backup Indoor unit target subcooling/overheating adjustment Dry contact Snow removal fuction Static pressure mode Nigh low noise operation (Cooling only) Pump down Forced oil return operation Vacuum mode Master unit Slave 1 unit Slave 2 unit Slave 3 unit 1 2 ● ● ● ● ● ● 3 4 5 6 7 8 9 ENGLISH • Cooling only • If you set the Dip switch when power is on, the changed setting will not be applied immediately. The changed setting will be enabled only when Power is reset or by pressing Reset button. 10 11 12 13 14 ● ● ⅹ ⅹ ⅹ ● ⅹ ● ⅹ ⅹ ● ● ⅹ ⅹ ⅹ ⅹ ● ⅹ ⅹ ● ● ● ⅹ ⅹ ⅹ ⅹ ⅹ ⅹ ⅹ ● ● ● ⅹ ⅹ ● ⅹ ● ● ● ⅹ ● ⅹ ● ⅹ ⅹ ● ● ⅹ ● ● ● CAUTION 1. ʻXʼ mark within the table means that the dip switch must be pulled down. If not, the function may not work properly. 2. If the applicable dip switch is not set properly, the product may not work properly. 3. When executing the test operation, check the operating condition of the indoor unit and only execute the operation when all indoor units are stopped. 4. Auto test operation function does not work for the product where only one indoor unit is connected for use. 5. Cooling Only model is not working on functions of Heat Pump model. Installation Manual 79 Electrical Wiring Automatic Addressing • The address of indoor units would be set by auto addressing 1) Wait for 3 minutes after supplying power. (Master and Slave outdoor units, indoor units) 2) Press RED button of the outdoor units for 5 seconds. (H/P : SW0B, C/O : SW02V) 3) A “88” is indicated on 7-segment LED of the outdoor unit PCB. 4) For completing addressing, 2~7 minutes are required depending on numbers of connected indoor units 5) Numbers of connected indoor units whose addressing is completed are indicated for 30 seconds on 7-segment LED of the outdoor unit PCB 6) After completing addressing, address of each indoor unit is indicated on the wired remote control display window. (CH01, CH02, CH03, ……, CH06 : Indicated as numbers of connected indoor units) SW01B SW02B 7 - Segment SW02V (Auto Addressing) CAUTION • In replacement of the indoor unit PCB, always perform Auto addressing setting again (At that time, please check about using Independent power module to any indoor unit.) • If power supply is not applied to the indoor unit, operation error occur. • Auto addressing is only possible on the master Unit. • Auto addressing has to be performed after 3 minutes to improve communication. 80 Outdoor Unit Electrical Wiring u The Procedure of Automatic Addressing ENGLISH Power On Waiting 3 minutes Press RED Button for 5 sec. (H/P : SW0B, C/O : SW02V) 7-segment LED Auto addressing start = 88 Don’t press RED Button (H/P : SW0B, C/O : SW02V) Waiting about 2~7 minutes 7-segment LED = 88 YES OK NO • Auto addressing setting end Numbers of indoor unit connection set whose addressing is completed are indicated for 30seconds on 7-segment LED after completing setting Check the connections of transmission line Indoor address number is displayed on wired remote control or indoor unit display window. It is not an error message, will disappeared when on/off button is pressed on remote control ex) Display of 01, 02, ..., 15 means connection of 15 indoor units and auto addressing is completed normally. Installation Manual 81 Electrical Wiring Group Number setting Group Number setting for Indoor Units ① Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off. ② The transmission lines connected to INTERNET terminal should be connected to central control of Outdoor Unti with care for their polarity( A ’ A, B ’ B ) ③ Turn the whole system on. ④ Set the group and Indoor Unit number with a wired remote control. ⑤ To control several sets of Indoor Units into a group, set the group ID from 0 to F for this purpose. Outdoor Units [Heat Pump] [Cooling Only] SODU SODU B SODU A IDU B IDU A INT B B B A IDU INTERNET DRY1 DRY2 GND 12V INT A B(D) A(C) B A B A A B B(D) Example) Group number setting 1 F Group Indoor unit 1st number indicate the group number 2nd number point out indoor unit number Group recognizing the simple central controller No.0 group (00~0F) No.1 group (10~1F) No.2 group (20~2F) No.3 group (30~3F) No.4 group (40~4F) No.5 group (50~5F) No.6 group (60~6F) No.7 group (70~7F) No.8 group (80~8F) No.9 group (90~9F) No. A group (A0~AF) No. B group (B0~BF) No. C group (C0~CF) No. D group (D0~DF) No. E group (E0~EF) No. F group (F0~FF) 82 Outdoor Unit A A(C) Electrical Wiring • Connect wires as below figure at the hole of backside of Outdoor Unit Dry Contact. • Insert the wire in the connection hole pushing the "Push" button. • Setting Main PCB Dip SW of Master Outdoor Unit. Push Button - Insert wire method - ¨≠GND ¨≠GND < Outdoor Main PCB > ¨ ≠ shows field wiring 3 1 4 2 Push arrow direction. ¨ ≠ GND 3 1 4 2 GND connected wiring Insert wire to connector. <Outdoor Dry Contact Back Side > ❈ Communication line length can be maximum 300m, use communication line as thick as 1.25mm2. Without Cool/Heat Selector Installation and Connection In case, try to set mode without Cool/Heat Selector and try to use other switch except from LG Outdoor Cool/Heat Selector in field. Connect signal terminal block as below figure and description. - How to set mode without Cool/Heat Selector • Cooling Mode Setting ¿ ‘ GND Connection ¡ ‘ Off (Open) GND • Heating Mode Setting ¿ ‘ GND Connection ¡ ‘ GND Connection GND • Fan/ All OFF Mode Setting ¿ ‘ Off (Open) ¡ ‘ GND Connection GND Installation Manual 83 ENGLISH Cool and Heater Selector Installation and Connection Test Run Test Run Checks Before Test Run 1 Check to see whether there is any refrigerant leakage, and slack of power or transmission cable. 2 Confirm that 500 V megger shows 2 MΩ or more between power supply terminal block and ground. Do not operate in the case of 2 MΩ or less. NOTE: Never carry out megaohm check over terminal control board. Otherwise the control board would be broken. Immediately after mounting the unit or after leaving it turned off for an extended length of time, the resistance of the insulation between the power supply terminal board and the ground may decrease to approx. 2 MΩ as a result of refrigerant accumulating in the internal compressor. If the insulation resistance is less than 2 MΩ, turning on the main power supply and energizing the crankcase heater for more than 6 hours will cause the refrigerant to evaporate, increasing the insulation resistance. 3 Check if high/low pressure common pipe, liquid pipe and gas pipe valves are fully opened. NOTE: Be sure to tighten caps. 4 Check if there are any problems in automatic addressing or not: Check and confirm that there are no error messages in the display of indoor units or remote controls and LED in outdoor units. Functions of each Test run steps (Use above LG MV 6.1 version if you want to issue integrated test run report) Step 0. Verify the command signals Select function to be executed during the test run Step 1. Examine Sensor Examine the normal operations of the sensors attached to the outdoor/indoor units Step 2. Refrigerant Automatic Recharge If additional bottling of the refrigerant is needed, operate to perform this automatically. Step 3. Automatic Refrigerant Decisions Inspect if the bottled refrigerant in the system has adequate quantity. Step 4. Integrated Test Run Process to verify the normal operations of the parts attached to the system, and verify normal operation of the system. Step 5. Real-time sensor checking Check the sensors while operating in real-time. h Gas pipes and Liquid pipes connections inspection : Inspect whether the gas pipes and Liquid pipes are connected to each other. CAUTION when cutting main power of the Multi V • Always apply main power of the outdoor unit during use of product (cooling season/heating season). • Always apply power 6 hours in advance to heat the crank case heater where performing test run after installation of product. It may result in burning out of the compressor if not preheating the crank case with the electrical heater for more than 6 hours.(In case of the outdoor temperatue below 10°C) 84 Outdoor Unit Test Run The phenomena from main component failure Component Phenomenon Not operating Outdoor EEV Check method and Trouble shooting Motor insulation broken Check resistance between terminals and chassis Strainer clogged Change strainer Oil leakage Check oil amount after opening oil port Stop during running Motor insulation failure Check resistance between terminals and chassis Abnormal noise during running R-S-T misconnection Check compressor R-S-T connection High pressure error at cooling Motor failure, Check the outdoor fan operation after being bad ventilation around turned the outdoor units off for some time. outdoor heat exchanger Remove obstacles around the outdoor units Heating failure, frequent defrosting Bad connector contact Check connector No operating sound at applying power Coil failure Check resistance between terminals Heating failure, frozen outdoor heat exchanger part EEV clogged Service necessary Low pressure error or discharge temperature error EEV clogged Service necessary Compressor Outdoor fan Cause When system fault occurs, the error code is displayed at indoor unit display or remote control display, the trouble shooting guide is in the service manual Installation Manual 85 ENGLISH How to Cope with Test Run Abnormality Test Run Sensor Checking Function Sensor checking function judges whether the current temperature of indoor and outdoor unit sensors is right or not. 3 indoor temperature sensors, 9 outdoor temperature sensor Note 1), 2 outdoor pressure sensors. DIP Switch Settings Start 3 minutes past after power reset YES - Setting1 (Refrigerant Auto Recharge) NO - Setting2 (Refrigerant Quantity Auto Decide) DIP switch set - Setting3 (Integrated Test Run - cooling) - Setting4 (Integrated Test Run - heating) Setting 1 Setting 2 Setting 3 Setting 4 Warning : Please reset Main PCB before starting this function Note 3) NO Press black button for 2 seconds Sensor Normal Press black button for 5 seconds YES NO Setting 1 Setting 2 Refrigerant Auto Recharge Refrigerant Auto decide Setting 3 Setting 4 Display Error Press black button for 2 seconds End All DIP switches OFF and press black button for 2 seconds E: Cooling F: Heating Data Reset and Wait Start Inspection of each Function Note 1. Outdoor temperature number is different according to each chassis. UX1 UX2(1 Comp) UX2 UX3 (2 Comp) UX3 Cooling Only 6 6 7 7 8 Heat Pump - 7 8 8 9 Note 2. Please check the sensor that is found abnormal. Note 3. Each step is displayed on the Main PCB LED. Note 4. Please refer to the sensor error descriptions on the next page. WARNING 1. Please confirm if auto addressing function was executed. (Check the number of installed indoor units) 2. Error may occur when the sensor is normal according to the installed location and the temperature conditions. When error occurs, please check each sensor and decide faultiness. 86 Outdoor Unit Test Run ENGLISH Sensor Check Error Code Display In case error occurs during sensor checking process, error display is as shown below. Following contents are displayed one after the other on the main PCB of master outdoor unit. Indoor sensor error : 319 Outdoor sensor error : 309 Displaying error content * 5 number of errors is displayed continuously and repeatedly. Displaying error content ■ Indoor unit error display 1.1st and 2nd number represents indoor unit number. 2. Last number represents sensor. ex) Indoor unit No. 2 Pipe inlet temperature sensor error 1: Pipe inlet temperature sensor 2: Pipe outlet temperature sensor 3: Air temperature sensor ■ Displaying outdoor unit error 1.1st and 2nd number represents error content(code). 2.Last number represents outdoor unit number. 1 : Master 2 : Slave 1 3 : Slave 2 4 : Slave 3 * Indoor unit number follows auto addressing number. (To check the LGMV Data) Table 1. ODU Sensor Error Code No. 1 2 5 6 7 8 9 10 11 12 14 Sensor type Outdoor Air Temperature Heat Exchanger Temperature Liquid Pipe Temperature SC pipe out Suction Temperature Inverter Comp. Discharge Temperature Constant Comp.1 Discharge Temperature Constant Comp.2 Discharge Temperature High Pressure Low Pressure IPM temperature Table 2. IDU Sensor Error Code No. 1 2 3 Classification Pipe In Temperature Pipe Out Temperature Indoor Air Temperature ex) Outdoor Master Unit Liquid pipe temperature sensor error ex) IDU No.2 Pipe inlet temperature sensor error and Master ODU suction temperature sensor, Slave 3 high pressure sensor error ....... Caution 1. Up to 5 number of errors is displayed continuously and repeatedly. In case 5 error occurs, again perform sensor checking after solving errors. 2. IDU in which error occurred operates air circulation mode. Installation Manual 87 Test Run Refrigerant Auto Charging (Setting 1) This function charges appropriate amount of refrigerant automatically through cycle operation. It can be used when refrigerant amount Isn't certain because of SVC and leakage. Start Wait for 3 min. after power reset Set the Dip S/W. (Refer to DIP S/W setting) Press the black button. (Press until ‘508’ is displayed) Press the black button. IDU runs with cooling mode In designated order. Is it necessary to charge refrigerant? Yes *1) No Press the black button Refrigerant Auto Charging Process IDU and ODU are turned off when Auto Charging is completed. Close the valve. Main PCB SW01V Press the black button Press the black button for 2 sec. after turning off all of dip S/W. Completed. DIP Switch Settings Warning : Please reset Main PCB before starting this function Note 1. After installing the refrigerant charging device, as shown in figure, open the valve 2. In case air temperature is out of guaranteed temperature, it may end without performing Auto charging 3. Refrigerant charging Time may change according to the charging amount. (Abt. 1.5min/lb) 88 Outdoor Unit *2) Test Run ENGLISH Liquid Pip Pipe Gas Pip Pipe manifold Capillary Assembly Procedure 1. Arrange manifold,capillary assembly, refrigerant vessel and scale 2. Connect manifold to the gas pipe service valve of ODU as shown in the figure. 3. Connect manifold and Capillary tube. Use designated capillary assembly only. If designated capillary assembly isn't used, the system may get damaged. 4. Connect capillary and refrigerant vessel. 5. Purge hose and manifold. 6. After Is displayed, open the valve and charge the refrigerant n Error contents about auto refrigerant charging function 1. 3. 4. : Temperature Range Error (In case that IDU or ODU is out of range) 2. : Low Pressure Descent Error (In case the system runs at low pressure limit for over 10 minutes) : Judging rapid refrigerant inflow ( In case the liquid refrigerant flows in because of not using designated Capillary Assembly) : Instability Error( In case the high/low pressure target doesn't get satisfied for some time after the starting operation) CAUTION 1. Guaranteed temperature range (Error will occur if temperature is out of range) IDU : 20°C(68°F) ~ 32°C(90°F) ODU : 0°C(32°F) ~ 43°C (77°F) 2. For refrigerant charging, use designated device only. (Capillary Assem Set) 3. Set the IDU wired remote controller temperature sensing mode as IDU 4. Be careful that IDU should not be thermo off. Installation Manual 89 Test Run Refrigerant Checking Function (Setting 2) This function judges refrigerant leakage and overcharging It can be used with refrigerant auto charging function. Inspection Start Press black button for 2 seconds Display Error YES NO Proper Temperature NO Thermo off indoor unit YES Decide Refrigerant Quantity Display Error Based on Refrigerant Quantity Press black button for 2 seconds End Too much Refrigerant Not enough Refrigerant Cannot tell Quantity Refrigerant Quantity Normal Gas/Liquid pipe direct connection Press black button for 2 seconds Data Reset and Wait Indoor Unit OFF DIP Switch Settings Warning : Please reset Main PCB before starting this function Note 1. In case air temperature is out of guaranteed temperature, refrigerant checking function may end without performing refrigerant checking. Use guaranteed temperature range only. 2. During the process of judging refrigerant amount, if the cycle isn't stable, refrigerant checking function may end without performing refrigerant checking. 90 Outdoor Unit Test Run 2. Set IDU wired remote controller temperature sensor setting as 'IDU'. 3. Make certain that IDU doesn't run with thermo off mode during operation. [ Error contents about auto refrigerant charging function ] 1. : Temperature Range Error (In case that IDU or ODU is out of range) 2. : System Unstable Error (In case, After 45 min operating the system, it does not be stable) How to Cope with Result of Refrigerant checking 1. If the temperature is not in guaranteed Temperature range, the system will not execute Refrigerant checking and the system will be OFF. 2. Excess of Refrigerant(619) After remove the 20% of calculated total refrigerant, recharge the refrigerant by using Refrigerant Auto Charging Function. 3. Scarcity of Refrigerant(629) Charge the refrigerant by using Refrigerant Auto Charging Function. 4. Impossible to Judge(639) IF the system is not in order, check the other problem except refrigerant. Installation Manual 91 ENGLISH CAUTION 1. Guaranteed Temperature range(Error occurs out of guaranteed temperature range) IDU : 20 ~ 35 °C ODU : 0 ~ 43 °C Test Run Integrated Test Running Function_Cooling Mode (Setting 3) This function is checking process for normal operation of parts and system On operating system. • All processes carry out included refrigerant amount judge logic and check normal condition of parts on cooling mode. • This function check only normal condition of parts on heating mode. • Saved data can check using LGMV. Start Press the black button for 2 sec All IDU operation on Cooling mode Error Display Temp. Condition Yes Thermo off IDU judge No Yes Error Display Refrigerant amount judge during all IDU operation data on Test Runing(15min) Press the black button for 2 sec 1 IDU operation End Note 1 1 IDU operation data (10min) Press the black button for 2 sec. after turning off all of Dip switch. Completed DIP Switch Settings Warning : Please reset Main PCB before starting this function Note 1. Judge the normal condition refer to report of Test Running. 92 Outdoor Unit Test Run This function is checking process for normal operation of parts and system On operating system. • All processes carry out included refrigerant amount judge logic and check normal condition of parts on heating mode. • This function check only normal condition of parts on heating mode. • Saved data can check using LGMV. Start Press the black button for 2 sec. Temp. Condition No Error Display Yes Error Display Note 1 All IDU operation data(10min) (All-1) IDU operation 1 IDU operation End Oil return operation Press the black button for 2 sec. after turning off all of Dip switch. System off Completed DIP Switch Settings Warning : Please reset Main PCB before starting this function Note 1. Judge the normal condition refer to report of Test Running. Installation Manual 93 ENGLISH Integrated Test Running Function_Heating Mode (Setting 4) Test Run CAUTION 1. Guaranteed Temperature range(Error occurs out of guaranteed temperature range) IDU : 20 ~ 35 °C ODU : 0 ~ 43 °C 2. Set IDU wired remote controller temperature sensor setting as 'IDU'. 3. Make certain that IDU doesn't run with thermo off mode during operation. [ Error contents about auto refrigerant charging function ] 1. : Temperature Range Error (In case that IDU or ODU is out of range) 2. : System Unstable Error (In case, After 45 min operating the system, it does not be stable) How to Cope with Result of Refrigerant checking 1. If the temperature is not in guaranteed Temperature range, the system will not execute Refrigerant checking and the system will be OFF. 2. Excess of Refrigerant(619) After remove the 20% of calculated total refrigerant, recharge the refrigerant by using Refrigerant Auto Charging Function. 3. Scarcity of Refrigerant(629) Charge the refrigerant by using Refrigerant Auto Charging Function. 4. Impossible to Judge(639) IF the system is not in order, check the other problem except refrigerant. 94 Outdoor Unit Test Run In cooling mode, this function makes the ODU fan operate at low RPM to reduce the fan noise of ODU at night which has low cooling load. Max. RPM setting method RPM / Time Settings Capacity Set the DIP S/W Heat Pump 16kW 23~35kW 41~58kW Judgment Operation Cooling Only 16~23kW 29~41kW 46~58kW Time(Hr) Time(Hr) Step Reset the power 8 6.5 9 10.5 3 5 12 4 8 6.5 9 10.5 6 5 12 7 8 6.5 9 10.5 5 12 2 Note 1) Setting the Fan Max. RPM 730 5 Setting Complete Example of Max. RPM Setting 680 510 800 620 780 9 Setting Method for Fan Max. RPM Black Button 1 time 2 time 3 time 4 time 5 time 6 time 7 time 8 time 9 time 900 790 620 8 Step 1 2 3 4 5 6 7 8 9 Fan Maximum RPM 1 Noise Red Button 1 time 1 time 1 time 1 time 1 time 1 time 1 time 1 time 1 time Capacity Heat Pump Cooling Only 23~35kW 29~41kW 16kW 16~23kW Step Standard 41~58kW 46~58kW Noise(dB) 56 58 62 53 55 59 50 52 56 47 49 53 DIP Switch Settings [Heater Pump] [Cooling only] Warning : Please reset Main PCB before starting this function CAUTION 1. Request installer to set the function during installation. 2. In case the function is not used, set the dip S/W OFF and reset the power. 3. If ODU RPM changes, cooling capacity may go down. Installation Manual 95 ENGLISH Night Low Noise Function Test Run Vacuum Mode This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement. Vacuum mode setting method Vacuum mode cancellation method ODU power reset Set the DIP S/W OFF Set the DIP S/W ON Power reset Press the black button Main PCB (5 sec.) Vacuum mode cancellation Vacuum mode setting ODU V/V OPEN Main EEV, SC EEV OPEN IDU EEV OPEN DIP Switch Settings Warning : Please reset Main PCB before starting this function CAUTION ODU operation stops during vacuum mode. Compressor can't operate. 96 Outdoor Unit Test Run This function secures the air flow rate of ODU, in case static pressure has been applied like using duct at fan discharge of ODU. n Static pressure compensation dip S/W setting method High static pressure mode : Set DIP S/W Static pressure compensation mode setting method Static pressure compensation mode cancellation method Set the DIP S/W ON DIP switch OFF Power Reset Power Reset Static pressure compensation mode is set Static pressure compensation mode is cancelled DIP Switch Settings Warning : Please reset SVC (Heat Pump)/ Main PCB (Cooling only)before starting this function Installation Manual 97 ENGLISH Static pressure compensation mode Test Run Self-Diagnosis Function Error Indicator • This function indicates types of failure in self-diagnosis and occurrence of failure for air condition. • Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as shown in the table. • If more than two troubles occur simultaneously, lower number of error code is first displayed. • After error occurrence, if error is released, error LED is also released simultaneously. Error Display 1st,2nd LED of 7-segment indicates error number, 3rd LED indicates unit number. Ex) 211 : No.21 error of master unit 213 : No.21 error of slave2 011 ’ 051 : No.105 error of master unit h Refer to the DX-Venitilation manual for DX-Venitilation error code Display Title Indoor unit related error 0 1 - 0 2 - 0 3 - 0 4 - 0 5 - 0 6 - 0 9 - Indoor EEPROM Error 1 0 - Poor fan motor operation 1 7 - Inlet Air temperature sensor of FAU 1 2 Outdoor unit related error 2 1 3 4 1 2 2 2 3 4 98 Cause of Error Air temperature sensor of indoor unit Air temperature sensor of indoor unit is open or short Inlet pipe temperature sensor of indoor unit Communication error : wired remote controller ÷ indoor unit Inlet pipe temperature sensor of indoor unit is open or short Failing to receive wired remote controller signal in indoor unit PCB Drain pump Malfunction of drain pump Communication error : outdoor unit ÷ indoor unit Outlet pipe temperature sensor of indoor unit Master Outdoor Unit Inverter Compressor IPM Fault Slave1 Outdoor Unit Inverter Compressor IPM Fault Slave2 Outdoor Unit Inverter Compressor IPM Fault Slave3 Outdoor Unit Inverter Compressor IPM Fault Inverter Board Input Over Current(RMS) of Master Outdoor Unit Inverter Board Input Over Current(RMS) of Slave1 Outdoor Unit Inverter Board Input Over Current(RMS) of Slave2 Outdoor Unit Inverter Board Input Over Current(RMS) of Slave3 Outdoor Unit Outdoor Unit Failing to receive outdoor unit signal in indoor unit PCB Outlet pipe temperature sensor of indoor unit is open or short In case when the serial number marked on EEPROM of Indoor unit is 0 or FFFFFF Disconnecting the fan motor connector/Failure of indoor fan motor lock Air temperature sensor of indoor unit is open or short Master Outdoor Unit Inverter Compressor Drive IPM Fault Slave1 Outdoor Unit Inverter Compressor Drive IPM Fault Slave2 Outdoor Unit Inverter Compressor Drive IPM Fault Slave3 Outdoor Unit Inverter Compressor Drive IPM Fault Master Outdoor Unit Inverter Board Input Current excess (RMS) Slave1 Outdoor Unit Inverter Board Input Current excess (RMS) Slave2 Outdoor Unit Inverter Board Input Current excess (RMS) Slave3 Outdoor Unit Inverter Board Input Current excess (RMS) Test Run Display 2 Outdoor unit related error 2 2 2 2 2 Slave1 Outdoor Unit Inverter Compressor DC link Low Voltage DC charging is not performed at Slave1 Outdoor Unit after starting relay turn on. 3 Slave2 Outdoor Unit Inverter Compressor DC link Low Voltage DC charging is not performed at Slave2 Outdoor Unit after starting relay turn on. 4 Slave3 Outdoor Unit Inverter Compressor DC link Low Voltage DC charging is not performed at Slave3 Outdoor Unit after starting relay turn on. 1 Master Outdoor Unit High Pressure Switch System is turned off by Master Outdoor Unit high pressure switch. 2 Slave1 Outdoor Unit High Pressure Switch System is turned off by slave1 Outdoor Unit high pressure switch. 3 Slave2 Outdoor Unit High Pressure Switch System is turned off by slave2 Outdoor Unit high pressure switch. 4 Slave3 Outdoor Unit High Pressure Switch System is turned off by slave3 Outdoor Unit high pressure switch. 1 Master Outdoor Unit Input Voltage Master Outdoor Unit input voltage is over 487V or High/ Low Voltage below 270V 2 Slave1 Outdoor Unit Input Voltage Slave1 Outdoor Unit input voltage is over 487V or High/ Low Voltage below 270V 3 Slave2 Outdoor Unit Input Voltage Slave2 Outdoor Unit input voltage is over 487V or High/ Low Voltage below 270V 4 Slave3 Outdoor Unit Input Voltage Slave3 Outdoor Unit input voltage is over 487V or High/ Low Voltage below 270V 1 Master Outdoor Unit Inverter Compressor Start Failure The First Start Failure by Master Outdoor Unit Inverter Compressor Abnormality 2 Slave1 Outdoor Unit Inverter Compressor Start Failure The First Start Failure by Slave1 Outdoor Unit Inverter Compressor Abnormality 3 Slave2 Outdoor Unit Inverter Compressor Start Failure The First Start Failure by Slave2 Outdoor Unit Inverter Compressor Abnormality 4 Slave3 Outdoor Unit Inverter Compressor Start Failure The First Start Failure by Slave3 Outdoor Unit Inverter Compressor Abnormality 3 4 5 6 8 9 Cause of Error DC charging is not performed at Master Outdoor Unit after starting relay turn on. Master Outdoor Unit Inverter DC 1 link High Voltage System is turned off by Master Outdoor Unit DC Voltage Over Charging Slave1 Outdoor Unit Inverter DC 2 link High Voltage System is turned off by Slave1 Outdoor Unit DC Voltage Over Charging Slave2 Outdoor Unit Inverter DC 3 link High Voltage System is turned off by Slave2 Outdoor Unit DC Voltage Over Charging Slave3 Outdoor Unit Inverter DC 4 link High Voltage System is turned off by Slave3 Outdoor Unit DC Voltage Over Charging 1 Master Outdoor Unit Inverter Compressor Over Current Master Outdoor Unit Inverter Compressor Fault OR Drive Fault 2 Slave1 Outdoor Unit Inverter Compressor Over Current Slave1 Outdoor Unit Inverter Compressor Fault OR Drive Fault 3 Slave2 Outdoor Unit Inverter Compressor Over Current Slave2 Outdoor Unit Inverter Compressor Fault OR Drive Fault 4 Slave3 Outdoor Unit Inverter Compressor Over Current Slave3 Outdoor Unit Inverter Compressor Fault OR Drive Fault Installation Manual 99 ENGLISH 2 Title Master Outdoor Unit Inverter 1 Compressor DC link Low Voltage Test Run Display Title Cause of Error Master Outdoor Unit Constant Speed System is turned off by Master Outdoor Uunit Constant Speed 1 Compressor2 High Discharge Temperature Compressor2 High Discharge Temperature 3 Outdoor unit related error 3 3 2 Slave1 Outdoor Unit Constant Speed System is turned off by Slave1 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature Compressor2 High Discharge Temperature 3 Slave2 Outdoor Unit Constant Speed System is turned off by Slave2 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature Compressor2 High Discharge Temperature 4 Slave3 Outdoor Unit Constant Speed System is turned off by Slave3 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature Compressor2 High Discharge Temperature 1 Master Outdoor Unit Inverter Compressor High Discharge Temperature System is turned off by Master Outdoor Unit Inverter Compressor High Discharge Temperature 2 Slave1 Outdoor Unit Inverter Compressor High Discharge Temperature System is turned off by Slave1 Outdoor Unit Inverter Compressor High Discharge Temperature 3 Slave2 Outdoor Unit Inverter Compressor Discharge High Temperature System is turned off by Slave2 Outdoor Unit Inverter Compressor High Discharge Temperature 4 Slave3 Outdoor Unit Inverter Compressor High Discharge Temperature System is turned off by Slave3 Outdoor Unit Inverter Compressor High Discharge Temperature 1 Master Outdoor Unit Constant Speed System is turned off by Master Outdoor Uunit Constant Speed Compressor1 High Discharge Temperature Compressor1 High Discharge Temperature 2 Slave1 Outdoor Unit Constant Speed System is turned off by Slave1 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature Compressor1 High Discharge Temperature 3 Slave2 Outdoor Unit Constant Speed System is turned off by Slave2 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature Compressor1 High Discharge Temperature 4 Slave3 Outdoor Unit Constant Speed System is turned off by Slave3 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature Compressor1 High Discharge Temperature 0 2 3 High Pressure of Master Outdoor Unit System is turned off by excessive increase of high pressure of Master Outdoor Unit High Pressure of Slave1 Outdoor Unit System is turned off by excessive increase of high pressure of Slave1 Outdoor Unit High Pressure of Slave2 Outdoor Unit System is turned off by excessive increase of high pressure of Slave2 Outdoor Unit High Pressure of Slave3 Outdoor Unit System is turned off by excessive increase of high pressure of Slave3 Outdoor Unit Low Pressure of Master Outdoor Unit System is turned off by excessive decrease of low pressure of Master Outdoor Unit Low Pressure of Slave1 Outdoor Unit System is turned off by excessive decrease of low pressure of Slave1 Outdoor Unit Low Pressure of Slave2 Outdoor Unit System is turned off by excessive decrease of low pressure of Slave2 Outdoor Unit Low Pressure of Slave3 Outdoor Unit System is turned off by excessive decrease of low pressure of Slave3 Outdoor Unit 1 Master Outdoor Unit Low Condensing Ratio Limited Master Outdoor Unit stayed under low condensing limit for 3 minutes 2 Slave1 Outdoor Unit Low Condensing Ratio Limited Slave1 Outdoor Unit stayed under low condensing limit for 3 minutes 3 Slave2 Outdoor Unit Low Condensing Ratio Limited Slave2 Outdoor Unit stayed under low condensing limit for 3 minutes 4 Slave3 Outdoor Unit Low Condensing Ratio Limited Slave3 Outdoor Unit stayed under low condensing limit for 3 minutes 1 2 3 4 3 4 1 2 3 5 3 4 3 100 6 Outdoor Unit Test Run Display Outdoor unit related error 4 4 4 4 0 1 2 3 4 Cause of Error Master Outdoor Unit Inverter Compressor CT Sensor open or short 2 Slave1 Outdoor Unit Inverter Compressor CT Sensor Fault Slave1 Outdoor Unit Inverter Compressor CT Sensor open or short 3 Slave2 Outdoor Unit Inverter Compressor CT Sensor Fault Slave2 Outdoor Unit Inverter Compressor CT Sensor open or short Slave3 Outdoor Unit Inverter 4 Compressor CT Sensor Fault Slave3 Outdoor Unit Inverter Compressor CT Sensor open or short Master Outdoor Unit Inverter 1 Compressor Discharge Temperature Sensor Fault Master Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short Slave1 Outdoor Unit Inverter 2 Compressor Discharge Temperature Sensor Fault Slave1 Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short Slave2 Outdoor Unit Inverter 3 Compressor Discharge Temperature Sensor Fault Slave2 Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short Slave3 Outdoor Unit Inverter 4 Compressor Discharge Temperature Sensor Fault Slave3 Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short 1 Master Outdoor Unit Low Pressure Sensor Fault Master Outdoor Unit Low Pressure Sensor open or short 2 Slave1 Outdoor Unit Low Pressure Sensor Fault Slave1 Outdoor Unit Low Pressure Sensor open or short 3 Slave2 Outdoor Unit Low Pressure Sensor Fault Slave2 Outdoor Unit Low Pressure Sensor open or short 4 Slave3 Outdoor Unit Low Pressure Sensor Fault Slave3 Outdoor Unit Low Pressure Sensor open or short 1 Master Outdoor Unit High Pressure Sensor Fault Master Outdoor Unit High Pressure Sensor open or short 2 Slave1 Outdoor Unit High Pressure Sensor Fault Slave1 Outdoor Unit High Pressure Sensor open or short 3 Slave2 Outdoor Unit High Pressure Sensor Fault Slave2 Outdoor Unit High Pressure Sensor open or short 4 Slave3 Outdoor Unit High Pressure Sensor Fault Slave3 Outdoor Unit High Pressure Sensor open or short 1 Master Outdoor Unit Air Temperature Sensor Fault Master Outdoor Unit Air Temperature Sensor open or short 2 Slave1 Outdoor Unit Air Temperature Sensor Fault Slave1 Outdoor Unit Air Temperature Sensor open or short 3 Slave2 Outdoor Unit Air Temperature Sensor Fault Slave2 Outdoor Unit Air Temperature Sensor open or short 4 Slave3 Outdoor Unit Air Temperature Sensor Fault Slave3 Outdoor Unit Air Temperature Sensor open or short Installation Manual 101 ENGLISH 4 Title Master Outdoor Unit Inverter 1 Compressor CT Sensor Fault Test Run Display 4 Outdoor unit related error 4 4 4 102 5 8 Cause of Error Master Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or short Slave1 Outdoor Unit Heat 2 Exchanger Temperature Sensor (Front side) Fault Slave1 Outdoor Unit Heat Exchanger Temperature Sensor (Front side) open or short Slave2 Outdoor Unit Heat 3 Exchanger Temperature Sensor (Front side) Fault Slave2 Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or short Slave3 Outdoor Unit Heat 4 Exchanger Temperature Sensor (Front side) Fault Slave3 Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or short 1 Master Outdoor Unit Suction Temperature Sensor Fault Master Outdoor Unit Suction Temperature Sensor open or short 2 Slave1 Outdoor Unit Suction Temperature Sensor Fault Slave1 Outdoor Unit Suction Temperature Sensor open or short 3 Slave2 Outdoor Unit Suction Temperature Sensor Fault Slave2 Outdoor Unit Suction Temperature Sensor open or short 4 Slave3 Outdoor Unit Suction Temperature Sensor Fault Slave3 Outdoor Unit Suction Temperature Sensor open or short 6 7 Title Master Outdoor Unit Heat 1 Exchanger Temperature Sensor (Front side) Fault Master Outdoor Unit Constant 1 Speed Compressor1 Discharge Temperature Sensor Fault Master Outdoor Unit Constant Speed Compressor1 Discharge Temperature Sensor open or short Slave1 Outdoor Unit Constant 2 Speed Compressor1 Discharge Temperature Sensor Fault Slave1 Outdoor Unit Constant Speed Compressor1 Discharge Temperature Sensor open or short Slave2 Outdoor Unit Constant 3 Speed Compressor1 Discharge Temperature Sensor Fault Slave2 Outdoor Unit Constant Speed Compressor1 Discharge Temperature Sensor open or short Slave3 Outdoor Unit Constant 4 Speed Compressor1 Discharge Temperature Sensor Fault Slave3 Outdoor Unit Constant Speed Compressor1 Discharge Temperature Sensor open or short Master Outdoor Unit Constant 1 Speed Compressor2 Discharge Temperature Sensor Fault Master Outdoor Unit Constant Speed Compressor 2 Discharge Temperature Sensor open or short Slave1 Outdoor Unit Constant 2 Speed Compressor2 Discharge Temperature Sensor Fault Slave1 Outdoor Unit Constant Speed Compressor 2 Discharge Temperature Sensor open or short Slave2 Outdoor Unit Constant 3 Speed Compressor2 Discharge Temperature Sensor Fault Slave2 Outdoor Unit Constant Speed Compressor 2 Discharge Temperature Sensor open or short Slave3 Outdoor Unit Constant 4 Speed Compressor2 Discharge Temperature Sensor Fault Slave3 Outdoor Unit Constant Speed Compressor 2 Discharge Temperature Sensor open or short Outdoor Unit Test Run Display 5 Outdoor unit related error 5 5 5 5 2 Slave1 Outdoor Unit Faulty IPM Temperature Sensor Slave1 Outdoor Unit IPM Temperature Sensor short/open 3 Slave2 Outdoor Unit Faulty IPM Temperature Sensor Slave2 Outdoor Unit IPM Temperature Sensor short/open 4 Slave3 Outdoor Unit Faulty IPM Temperature Sensor Slave3 Outdoor Unit IPM Temperature Sensor short/open 1 Omitting connection of R, S, T power of Master Outdoor Unit Omitting connection of Master outdoor unit 2 Omitting connection of R, S, T power of Slave1 Outdoor Unit Omitting connection of Slave1 Outdoor Unit 3 Omitting connection of R, S, T power of Slave2 Outdoor Unit Omitting connection of Slave2 Outdoor Unit 4 Omitting connection of R, S, T power of Slave3 Outdoor Unit Omitting connection of Slave3 Outdoor Unit 1 Excessive capacity of indoor units Excessive connection of indoor units compared to capacity of Outdoor Unit 1 Transmission error : inverter PCB ’ Main PCB Failing to receive inverter signal at main PCB of Master Outdoor Unit 2 Transmission error : inverter PCB ’ Main PCB Failing to receive inverter signal at main PCB of Slave1 Outdoor Unit Transmission error : inverter 3 PCB ’ Main PCB Failing to receive inverter signal at main PCB of Slave2 Outdoor Unit 4 Transmission error : inverter PCB ’ Main PCB Failing to receive inverter signal at main PCB of Slave3 Outdoor Unit 1 Transmission error : indoor unit ’ Failing to receive indoor unit signal at main PCB of Outdoor Unit . main PCB of Outdoor Unit 1 Reverse connection of R, S, T power of Master Outdoor Unit Reverse connection or omitting connection of R, S, T power of Master Outdoor Unit 2 Reverse connection of R, S, T power of Slave1 Outdoor Unit Reverse connection or omitting connection of R, S, T power of Slave1 Outdoor Unit 3 Reverse connection of R, S, T power of Slave2 Outdoor Unit Reverse connection or omitting connection of R, S, T power of Slave2 Outdoor Unit 4 Reverse connection of R, S, T power of Slave3 Outdoor Unit Reverse connection or omitting connection of R, S, T power of Slave3 Outdoor Unit 9 0 1 2 3 Cause of Error Master Outdoor Unit IPM Temperature Sensor short/open 4 Master Outdoor Unit Controller part cannot receive Master Outdoor Unit 1 Communication Error with Inverter inverter control signals (usually happens after onboarding) Controller Slave1 Outdoor Unit Controller part cannot receive Slave1 Outdoor Unit 2 Communication Error with Inverter inverter control signals (usually happens after onboarding) Controller 5 7 Slave2 Outdoor Unit Controller part cannot receive Slave2 Outdoor Unit 3 Communication Error with Inverter inverter control signals (usually happens after onboarding) Controller Slave3 Outdoor Unit Controller part cannot receive Slave3 Outdoor Unit 4 Communication Error with Inverter inverter control signals (usually happens after onboarding) Controller 5 9 1 Error of series installation In the case of installing smaller outdoor unit as master unit Installation Manual 103 ENGLISH 4 Title Master Outdoor Unit Faulty IPM 1 Temperature Sensor Test Run Display 6 6 Outdoor unit related error 6 7 7 7 104 Title 1 Access Error of Inverter PCB of Master Outdoor Unit 2 Inverter PCB EEPROM Error of Slave1 Unit Access Error of Inverter PCB of Slave1 Outdoor Unit 3 Inverter PCB EEPROM Error of Slave2 Unit Access Error of Inverter PCB of Slave2 Outdoor Unit 4 Inverter PCB EEPROM Error of Slave3 Unit Access Error of Inverter PCB of Slave3 Outdoor Unit 0 7 1 Master Outdoor Unit Fan Lock Restriction of Master Outdoor Unit 2 Slave1 Outdoor Unit Fan Lock Restriction of Slave1 Outdoor Unit 3 Slave2 Outdoor Unit Fan Lock Restriction of Slave2 Outdoor Unit 4 Slave3 Outdoor Unit Fan Lock Constant1 CT Sensor open or short of Master Outdoor Unit 2 Constant1 CT Sensor Error of Slave1 Outdoor Unit Constant1 CT Sensor open or short of Slave1 Outdoor Unit 3 Constant1 CT Sensor Error of Slave2 Outdoor Unit Constant1 CT Sensor open or short of Slave2 Outdoor Unit 4 Constant1 CT Sensor Error of Slave3 Outdoor Unit Constant1 CT Sensor open or short of Slave3 Outdoor Unit 1 Constant2 CT Sensor Error of Master Outdoor Unit Constant2 CT Sensor open or short of Master Outdoor Unit 2 Constant2 CT Sensor Error of Slave1 Outdoor Unit Constant2 CT Sensor open or short of Slave1 Outdoor Unit 3 Constant2 CT Sensor Error of Slave2 Outdoor Unit Constant2 CT Sensor open or short of Slave2 Outdoor Unit 4 Constant2 CT Sensor Error of Slave3 Outdoor Unit Constant2 CT Sensor open or short of Slave3 Outdoor Unit 0 5 Restriction of Slave3 Outdoor Unit Constant1 CT Sensor Error of 1 Master Outdoor Unit 9 3 Cause of Error Inverter PCB EEPROM Error of Master Outdoor Unit 1 Instant Over Current(Peak) of Master Outdoor Unit PFC Instant Over Current(Peak) of Master Outdoor Unit PFC 2 Instant Over Current(Peak) of Slave1 Outdoor Unit PFC Instant Over Current(Peak) of Slave1 Outdoor Unit PFC 3 Instant Over Current(Peak) of Slave2 Outdoor Unit PFC Instant Over Current(Peak) of Slave2 Outdoor Unit PFC 4 Instant Over Current(Peak) of Slave3 Outdoor Unit PFC Instant Over Current(Peak) of Slave3 Outdoor Unit PFC Master Outdoor Unit Fan CT 1 Sensor Error Master Outdoor Unit Fan CT Sensor open or short Slave1 Outdoor Unit Fan CT 2 Sensor Error Slave1 Outdoor Unit Fan CT Sensor open or short Slave2 Outdoor Unit Fan CT 3 Sensor Error Slave2 Outdoor Unit Fan CT Sensor open or short Slave3 Outdoor Unit Fan CT 4 Sensor Error Slave3 Outdoor Unit Fan CT Sensor open or short Outdoor Unit Test Run Display Outdoor unit related error 7 7 8 8 Cause of Error Master Outdoor Unit Fan DC Link High Voltage Error 2 Slave1 Outdoor Unit Fan DC Link High Voltage Error Slave1 Outdoor Unit Fan DC Link High Voltage Error 3 Slave2 Outdoor Unit Fan DC Link High Voltage Error Slave2 Outdoor Unit Fan DC Link High Voltage Error 4 Slave3 Outdoor Unit Fan DC Link High Voltage Error Slave3 Outdoor Unit Fan DC Link High Voltage Error 6 1 Master Outdoor Unit Fan Over Current Error Master Outdoor Unit Fan Current is over 5A 2 Slave1 Outdoor Unit Fan Over Current Error Slave1 Outdoor Unit Fan is over 5A 3 Slave2 Outdoor Unit Fan Over Current Error Slave2 Outdoor Unit Fan is over 5A 4 Slave3 Outdoor Unit Fan Over Current Error Slave3 Outdoor Unit Fan is over 5A 1 Master Outdoor Unit Fan Start Failure Error Master Outdoor Unit Fan First Position Sensing Failure 2 Slave1 Outdoor Unit Fan Start Failure Error Slave1 Outdoor Unit Fan First Position Sensing Failure 3 Slave2 Outdoor Unit Fan Start Failure Error Slave2 Outdoor Unit Fan First Position Sensing Failure 4 Slave3 Outdoor Unit Fan Start Failure Error Slave3 Outdoor Unit Fan First Position Sensing Failure 1 Master Outdoor Unit Main PCB EEPROM Error Communication Fail Between Master Outdoor Unit Main MICOM and EEPROM or omitting EEPROM 2 Slave1 Outdoor Unit Main PCB EEPROM Error Communication Fail Between Slave1 Outdoor Unit Main MICOM and EEPROM or omitting EEPROM 3 Slave2 Outdoor Unit Main PCB EEPROM Error Communication Fail Between Slave2 Outdoor Unit Main MICOM and EEPROM or omitting EEPROM 4 Slave3 Outdoor Unit Main PCB EEPROM Error Communication Fail Between Slave3 Outdoor Unit Main MICOM and EEPROM or omitting EEPROM 1 Master Outdoor Unit Fan PCB EEPROM Error Communication Fail Between Master Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM 2 Slave1 Outdoor Unit Fan PCB EEPROM Error Communication Fail Between Slave1 Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM 3 Slave2 Outdoor Unit Fan PCB EEPROM Error Communication Fail Between Slave2 Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM 4 Slave3 Outdoor Unit Fan PCB EEPROM Error Communication Fail Between Slave3 Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM 7 9 6 7 Installation Manual 105 ENGLISH 7 Title Master Outdoor Unit Fan DC Link 1 High Voltage Error Test Run Display 1 0 4 Title Failing to receive Slave Unit signal at main PCB of Master Outdoor Unit Communication Error Between 2 Slave1 Outdoor Unit and Other Outdoor Unit Failing to receive master and other Slave Unit signal at main PCB of Slave1 Outdoor Unit Communication Error Between 3 Slave2 Outdoor Unit and Other Outdoor Unit Failing to receive master and other Slave Unit signal at main PCB of Slave2 Outdoor Unit Communication Error Between 4 Slave3 Outdoor Unit and Other Outdoor Unit Failing to receive master and other Slave Unit signal at main PCB of Slave3 Outdoor Unit 1 Master Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of master unit. 2 Slave1 Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of Slave1 unit. 3 Slave2 Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of Slave2 unit. 4 Slave3 Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of Slave3 unit. 1 Master Outdoor Unit FAN IPM Fault Error Instant Over Current at Master Outdoor Unit Fan IPM 2 Slave1 Outdoor Unit FAN IPM Fault Error Instant Over Current at Slave1 Outdoor Unit Fan IPM 3 Slave2 Outdoor Unit FAN IPM Fault Error Instant Over Current at Slave2 Outdoor Unit Fan IPM 4 Slave3 Outdoor Unit FAN IPM Fault Error Instant Over Current at Slave3 Outdoor Unit Fan IPM 1 Master Outdoor Unit Fan DC Link Low Voltage Error Master Outdoor Unit Fan DC Link Input Voltage is under 380V 2 Slave1 Outdoor Unit Fan DC Link Low Voltage Error Slave1 Outdoor Unit Fan DC Link Input Voltage is under 380V 3 Slave2 Outdoor Unit Fan DC Link Low Voltage Error Slave2 Outdoor Unit Fan DC Link Input Voltage is under 380V 4 Slave3 Outdoor Unit Fan DC Link Low Voltage Error Slave3 Outdoor Uni Fan DC Link Input Voltage is under 380V 1 Master Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of Master Outdoor Unit is open or short 2 Slave1 Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of slave1 Outdoor Unit is open or short 3 Slave2 Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of slave2 Outdoor Unit is open or short 4 Slave3 Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of slave3 Outdoor Unit is open or short Outdoor unit related error 1 0 5 1 0 6 1 0 7 1 1 3 106 Cause of Error Communication Error Between 1 Master Outdoor Unit and Other Outdoor Unit Outdoor Unit Test Run Display Title 2 Slave1 Outdoor Unit Subcooling Outlet Temperature Sensor Error Slave1 Outdoor Unit Subcooling Outlet Temperature Sensor open or short 3 Slave2 Outdoor Unit Subcooling Outlet Temperature Sensor Error Slave2 Outdoor Unit Subcooling Outlet Temperature Sensor open or short 4 Slave3 Outdoor Unit Subcooling Outlet Temperature Sensor Error Slave3 Outdoor Unit Subcooling Outlet Temperature Sensor open or short 1 Failure of operation mode Pressure unbalance between Outdoor Units conversion at Master Outdoor Unit 2 Failure of operation mode Pressure unbalance between Outdoor Units conversion at Slave1 Outdoor Unit 3 Failure of operation mode Pressure unbalance between Outdoor Units conversion at Slave2 Outdoor Unit 4 Failure of operation mode Pressure unbalance between Outdoor Units conversion at Slave3 Outdoor Unit 1 Master upper part heat exchanger Master Outdoor Unit upper part temperature sensor temperature sensor error open/short 2 Slave1 upper part heat exchanger Slave1 Outdoor Unit upper part temperature sensor temperature sensor error open/short 3 Slave2 upper part heat exchanger Slave2 Outdoor Unit upper part temperature sensor temperature sensor error open/short 4 Slave3 upper part heat exchanger Slave3 Outdoor Unit upper part temperature sensor temperature sensor error open/short 1 Master lower part heat exchanger temperature sensor error Master Outdoor Unit lower part temperature sensor open/short 2 Slave1 lower part heat exchanger temperature sensor error Slave1 Outdoor Unit lower part temperature sensor open/short 3 Slave2 lower part heat exchanger temperature sensor error Slave2 Outdoor Unit lower part temperature sensor open/short 4 Slave3 lower part heat exchanger temperature sensor error Slave3 Outdoor Unit lower part temperature sensor open/short 1 Master Outdoor Unit Constant Speed Compressor Fault Comp locking, Check Valve leakage, comp dielectric break down at Master Outdoor Unit 2 Slave1 Outdoor Unit Constant Speed Compressor Fault Comp locking, Check Valve leakage, comp dielectric at Slave1 Outdoor Unit 3 Slave2 Outdoor Unit Constant Speed Compressor Fault Comp locking, Check Valve leakage, comp dielectric at Slave2 Outdoor Unit 4 Slave3 Outdoor Unit Constant Speed Compressor Fault Comp locking, Check Valve leakage, comp dielectric at Slave3 Outdoor Unit 1 Master outdoor unit rated speed 2 Master Outdoor Unit rated speed 2 condenser burned condenser over-current / locked or fault by over-current 2 Slave1 outdoor unit rated speed 2 Slave1 Outdoor Unit rated speed 2 condenser burned condenser over-current / locked or fault by over-current 3 Slave2 outdoor unit rated speed 2 Slave2 Outdoor Unit rated speed 2 condenser burned condenser over-current / locked or fault by over-current 4 Slave3 outdoor unit rated speed 2 Slave3 Outdoor Unit rated speed 2 condenser burned condenser over-current / locked or fault by over-current 1 5 1 1 5 3 1 5 4 1 7 3 1 7 4 Installation Manual 107 ENGLISH Master Outdoor Unit Subcooling Outlet Temperature Sensor open or short 1 1 5 Outdoor unit related error Cause of Error Master Outdoor Unit Subcooling 1 Outlet Temperature Sensor Error Test Run Display Title Cause of Error 1 Master outdoor unit Main Board MainSub Micom communication error Master Outdoor Unit Main Board Main-Sub Micom communication failed 2 Slave1 outdoor unit Main Board MainSub Micom communication error Slave1 Outdoor Unit Main Board Main-Sub Micom communication failed 3 Slave2 outdoor unit Main Board MainSub Micom communication error Slave2 Outdoor Unit Main Board Main-Sub Micom communication failed 4 Slave3 outdoor unit Main Board MainSub Micom communication error Slave3 Outdoor Unit Main Board Main-Sub Micom communication failed 1 Master Inv. oil equalizing pipe Temperature Sensor error Master Outdoor Unit oil equalizing temperature Sensor open or short 2 Slave1 Inv. oil equalizing pipe Temperature Sensor error Slave1 Outdoor Unit oil equalizing temperature Sensor open or short 3 Slave2 Inv. oil equalizing pipe Temperature Sensor error Slave2 Outdoor Unit oil equalizing temperature Sensor open or short 4 Slave3 Inv. oil equalizing pipe Temperature Sensor error Slave3 Outdoor Unit oil equalizing temperature Sensor open or short 1 Master const.1 oil equalizing pipe Temperature Sensor error Master Outdoor Unit oil equalizing temperature Sensor open or short 2 Slave1 const.1 oil equalizing pipe Temperature Sensor error Slave1 Outdoor Unit oil equalizing temperature Sensor open or short 3 Slave2 const.1 oil equalizing pipe Temperature Sensor error Slave2 Outdoor Unit oil equalizing temperature Sensor open or short 4 Slave3 const.1 oil equalizing pipe Temperature Sensor error Slave3 Outdoor Unit oil equalizing temperature Sensor open or short 1 Master const.2 oil equalizing pipe Temperature Sensor error Master Outdoor Unit oil equalizing temperature Sensor open or short 2 Slave1 const.2 oil equalizing pipe Temperature Sensor error Slave1 Outdoor Unit oil equalizing temperature Sensor open or short 3 Slave2 const.2 oil equalizing pipe Temperature Sensor error Slave2 Outdoor Unit oil equalizing temperature Sensor open or short 4 Slave3 const.2 oil equalizing pipe Temperature Sensor error Slave3 Outdoor Unit oil equalizing temperature Sensor open or short 1 Excessive increase of Master Outdoor Unit Fan PCB Heat Sink Temperature Master Outdoor Unit Fan Inverter PCB Temperature is Over 95°C 2 Excessive increase of Slave1 Outdoor Unit Fan PCB Heat Sink Temperature Slave1 Outdoor Unit Fan Inverter PCB Temperature is Over 95°C 3 Excessive increase of Slave2 Outdoor Unit Fan PCB Heat Sink Temperature Slave2 Outdoor Unit Fan Inverter PCB Temperature is Over 95°C 4 Excessive increase of Slave3 Outdoor Unit Fan PCB Heat Sink Temperature Slave3 Outdoor Unit Fan Inverter PCB Temperature is Over 95°C 1 Master Outdoor Unit Fan PCB Heat Sink Temperature Sensor Error Master Outdoor Unit Fan PCB Heat Sink Temperature Sensor open or short 2 Slave1 Outdoor Unit Fan PCB Heat Sink Temperature Sensor Error Slave1 Outdoor Unit Fan PCB Heat Sink Temperature Sensor open or short 3 Slave2 Outdoor Unit Fan PCB Heat Sink Temperature Sensor Error Slave2 Outdoor Unit Fan PCB Heat Sink Temperature Sensor open or short 4 Slave3 Outdoor Unit Fan PCB Heat Sink Temperature Sensor Error Slave3 Outdoor Unit Fan PCB Heat Sink Temperature Sensor open or short 1 8 2 Outdoor unit related error 1 8 4 1 8 5 1 8 6 1 9 3 1 9 4 108 Outdoor Unit New Function n Multi V III provides as following new functions. New Function Cool/Heat selector (PRDSBM) Cooling/ Heating/ Fan Cooling/ Heating/ All OFF Demand control -. Low load operation -. DDC control (DC0~10V Input) ODU Dry contact (PQDSBDCVM0) Independent Power module ODU Fan Low speed control (Night low noise operation) Error alarm Independent power module Applied item ODU Solution Accessory ODU Solution Accessory Solution Accessory (ʼ11.01 available) h If you want to get more details, refer to each installation Manuals. n Out Feature • Cool/ Heat Selector Installation Manual 109 ENGLISH New Function New Function 1 Cool/ Heat selector 1.1 Cool/ Heat Selector has provided two different functions. - Cooling/ heating/ Fan lock mode - Cooling/ heating/ All OFF mode [Installation] 1. Check the contents of Cool/ Heat Selector <Outdoor Dry Contact Main Body> <Front Case> 2. Connect Outdoor Main PCB and Cool/ Heat Selector. -. Connect terminals on the back side of Cool/Heat Selector to terminal of Outdoor as show Push Button - Insert wire method - ¨≠GND < Outdoor Main PCB > 3 1 4 2 Push arrow direction. ¨ ≠ GND 3 1 4 2 shows field wiring connected wiring Insert wire to connector. <Outdoor Dry Contact Back Side > ❈ Communication line length can be maximum 300m, use communication line as thick as 1.25mm2. 110 Outdoor Unit New Function 1.2 ODU Dry contact ENGLISH ODU Dry contact has provided Three different functions. - Demand control - Night Low Noise control - Error Alarm Monitoring function [ODU Dry contact] - Feature and Parts Naming 1 2 3 4 5 15 14 13 12 6 7 8 11 10 9 1. SWDIP : Switch to select main function 2. SW_Address2 : Switch to set a upper address of the outdoor unit 3. SW_Address1 : Switch to set a lower address of the outdoor unit 4. SW_STEP : Switch to select a control mode. 5. CN_PWR : DC Input terminal 6. ERROR : Error display with relay contact 7. BUS-A : RS-485 (+) Terminal 8. BUS-B : RS-485 (-) Terminal 9. CN_CAPACITY : Signal input terminal to control a capacity of outdoor unit 10. CN_SPEED/CAP : Signal input terminal for Analog Input/Low noise operation 11. CN_OUT : Outdoor unit connector 12. LED1 : Display LED for RS-485 status 13. LED01G,02G,03G : Display LED for communication status 14. CN_JIG : Connector for writing program 15. SW1 : Reset switch - Installation 1. ODU Dry contact single installation : Connect with ODU both single Unit and Series. RS-485 BUS_A BUS_B Installation Manual 111 New Function 2. ODU Dry contact with Central controller : With Single Outdoor unit Multi-V WIRE ASSY 1(1EA) CN_OUT TTL : With Series Outdoor units Multi-V WIRE ASSY 1(1EA) Central Control Devices CN_OUT 112 TTL Outdoor Unit BUS_A BUS_B New Function 2 New Dry contact ENGLISH 2.1 Demand Control ODU Dry contact has provided Two different methods for Demand control - Using Contact signal : High/ Low pressure value s are changed by setting value of Rotary S/W - Using Analog signal with DDC Module : High/ Low pressure value s are changed by setting value of DDC Module.(DC 0~10V) [Rotary S/W setting ] SW_STEP 0, 1, 2, 3, 4, 5, 6 D, E Input Signal Contact signal Analog signal [Setting ] SW_STEP Using Contact signal Using Analog signal with DDC Module - Each connecting methods 1. Using Contact signal <Without External power source> SW_VOLT2 <With External power source> SW_VOLT2 SW_VOLT1 SW_VOLT1 Notes LG does not supply this section (Field supply) Connect separate External voltage of DC12V Input_3 Input_2 Input_1 comm Input_LNO comm Input_3 Input_2 Input_1 comm Input_LNO comm Do not input the voltage signal in "NON VOLT" setting mode otherwise it will cause serious damage LG does not supply this section (Field supply) Installation Manual 113 New Function 2. Using Analog signal with DDC Module SW_VOLT2 SW_VOLT1 DC 0~10V input GND Direct Digital Controller [Control Value] - Using Contact signal D 0 1 2 3 4 5 6 7 8 9 10 Rotary S/W E 114 Volt 0 1 2 3 4 5 6 7 8 9 10 Step 0 1 2 3 4 5 6 7 8 9 10 Cooling Control Not-Control 100% 90% 80% 70% 60% 50% 45% 40% Comp OFF All OFF Step 0 0 0 0 00 0 0 0 0 0 0 Heating Control Not-Control 100% 90% 80% 70% 60% 50% 45% 40% Comp OFF All OFF Step 9 8 7 6 5 4 3 2 1 1 1 Cooling Control Comp OFF 40% 45% 52% 60% 70% 80% 90% 100% 100% 100% Step 0 0 0 0 00 0 0 0 0 0 0 Heating Control Comp OFF 40% 45% 50% 60% 70% 80% 90% 100% 100% 100% Outdoor Unit 100% Performance output of the ODU Volt 90% 80% 70% 60% 50% 45% 40% Comp. OFF Non Control Signal Input Step 0V 0 1V 1 2V 2 3V 3 4V 4 5V 5 6V 6 7V 7 8V 8 9V 9 10V 10 2V 7 3V 6 4V 5 5V 4 6V 3 7V 2 8V 1 9V 1 10V 1 100% Performance output of the ODU Rotary S/W 90% 80% 70% 60% 50% 45% 40% Signal Input Step Non Control 0V 9 1V 8 System OFF New Function - Using Analog signal with DDC Module 1 2 3 4 5 6 Input_2 Input_3 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 Comp capacity Of outdoor unit(%) No control 70 40 COMP OFF No control 70 50 COMP OFF No control 80 50 COMP OFF No control 70 40 ALL OFF No control 70 50 ALL OFF No control 80 50 ALL OFF No control 50 COMP OFF ALL OFF 100% Performance output of the ODU 0 Input_1 ENGLISH SW_ STEP 90% 80% 70% 60% 50% 45% 40% Signal Input Step Comp. OFF Non Control 0V 0 1V 1 2V 2 3V 3 4V 4 5V 5 6V 6 7V 7 8V 8 9V 9 System OFF 10V 10 Installation Manual 115 New Function 2.2 Night Low Noise control ODU Dry contact has provided Two methods for Night Low Noise Control - Automatically operating : Using previous method - Manual operating : Using simple switch and timer [Setting] - For ODU Dry contact ON Position L1 2 3 4 ON L1 2 3 4 Notes L1 2 3 4 OFF : Disable Low Noise Operation - For Outdoor unit Refer to DIP S/W setting table 11.2.3 Error Alarm monitoring ODU Dry contact has provided Error Alarm monitoring function Notice for system fault information by buzzer or warning lamp. Occurring fault is not only ODUs but also IDUs. [Setting] Field Supply Power AC or DC (Depends on Operation display power type) 116 Outdoor Unit OFF : Slave Mode ON : Enable Low Noise Operation Connect with S/W or Timer for Night Low Noise Control - Note AC Power : 3A @250V DC Power : 3A @30Vv ON : Master Mode ON Default State is L1: ON, L2: ON Error Display Function New Function 3 Independent power module Concept of independent power module 3 phase 400V “ If the power Cut-off, then product need to close EEV.” ODU 1 phase 220V 4th independent power module (option) … Switch BOX 3rd power Plug 2nd Main Switch A/C Switch 1st Each room independent power module (option) Switch BOX power Plug 3rd Main Switch 2nd A/C Switch 1st Each room Installation Manual 117 ENGLISH The main PCB controls the EEV kit when the power is turn on. The independent sub PCB controls the EEV kit when the power is turn off. Caution For Refrigerant Leak Caution For Refrigerant Leak The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available. Introduction Though the R410A refrigerant is harmless and incombustible itself , the room to equip the air conditioner should be large to such an extent that the refrigerant gas will not exceed the limiting concentration even if the refrigerant gas leaks in the room. n Limiting concentration Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of kg/m3 (Freon gas weight per unit air volume) for facilitating calculation. Limiting concentration: 0.44kg/m3(R410A) Outdoor unit (No.1 system) Flow of refrigerant Indoor unit Room where refrigerant leaks (Refrigerant of the whole No.1 system flows out.) Checking procedure of limiting concentration Check limiting concentration along following steps and take appropriate measure depending on the situation. n Calculate amount of all the replenished refrigerant (kg) per each refrigerant system. Amount of replenished refrigerant per one outdoor unit system + Amount of replenished refrigerant at factory shipment Amount of additional = replenished refrigerant Total amount of replenished refrigerant in refrigerant facility (kg) Note : In case one refrigerant facility is divided into 2 or more refrigerant systems and each system is independent, amount of replenished refrigerant of each system shall be adopted. Amount of additionally replenished refrigerant depending on piping length or piping diameter at customer n Calculate minimum room capacity Calculate room capacity by regarding a portion as one room or the smaller room. (1) Without partition (2) With partition and with opening which serve as passage of air to adjoining room Outdoor unit Outdoor unit Indoor unit Indoor unit Opening Partition 118 Outdoor Unit In the case of opening without door , or 0.15 % or more openings (to floor space) both above and below door) Caution For Refrigerant Leak (3) With partition and without opening which serve as passage of air to adjoining room Indoor unit Smallest room n Calculate refrigerant concentration Total amount of replenished refrigerant in refrigerant facility (kg) = Refrigerant concentration Capacity of smallest room where indoor unit is installed (m3) (kg/m3) (R410A) In case the result of calculation exceeds the limiting concentration, perform the same calculations by shifting to the second smallest, and the third smallest rooms until at last the result is below the limiting concentration. n In case the concentration exceeds the limit When the concentration exceeds the limit, change original plan or take one of the countermeasures shown below: • Countermeasure 1 Provide opening for ventilation. Provide 0.15% or more opening to floor space both above and below door, or provide opening without door. • Countermeasure 2 Provide gas leak alarm linked with mechanical ventilator. Reducing the outdoor refrigerant qty. Gas leak alarm Countermeasure 2 Mechanical ventilator Indoor unit Countermeasure 1 Opening effective to ventilation Pay a special attention to the place, such as a basement, etc. where refrigerant can stay, since refrigerant is heavier than air. Installation Manual 119 ENGLISH Outdoor unit Installation guide at the seaside Installation guide at the seaside CAUTION 1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced. 2. Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance. 3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger. Selecting the location(Outdoor Unit) 1) If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction. Sea wind Sea wind 2) In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind. Windbreak • It should be strong enough like concrete to prevent the sea wind from the sea. • The height and width should be more than 150% of the outdoor unit. Sea wind • It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow. 3) Select a well-drained place. 1. If you can’t meet above guide line in the seaside installation, please contact LG Electronics for the additional anticorrosion treatment. 2. Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water 120 Outdoor Unit
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