Philips | CT0598BLK/00 | Owner's Manual | Philips Mobile Phone CT0598BLK/00 PC Software Manual

Philips Mobile Phone CT0598BLK/00 PC Software Manual
C6113A Product Assembly Working
Instruction
Title
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
1
Page No:
Originator
Siming Zheng
Top Engineer
Signature of originator:
Checked by
Sunny Tang
Top Engineer
Signature of check:
Approval
Harris Wang
Top Manager
Signature of approval:
of 16
AMENDMENT HISTORY
S/N
Revision
Description of change
Originator
Checked by
Approval
1
01
Initial
Siming Zheng
Sunny Tang
Harris Wang
2
02
Update
Siming Zheng
Sunny Tang
Harris Wang
3
03
Update WI to add USB assy check when close rear flip Siming Zheng
Sunny Tang
Harris Wang
DCR
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
2
of 16
I Objective
This Doc. is to define C6113A product working instruction while assembly in factory.
II Scope
This Doc. only applicable to C6113A product.
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
C6113A Product Assembly Working
Instruction
Title
III Cosmetic Define
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
3
of 16
Flip Rear
Housing
Lens
MP3
Key
Base Rear
Housing
Flip Front
Housing
Key pad
Base Front
Housing
Battery Cover
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
4
of 16
IV Assembly Outline
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
Working
Instruction
C6113A Product Assembly Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
5
of 16
V Assembly procedure
(1) PCBA Module assembly
1.
Take a metal dome, peel off protective film and place it on
metal dome assembly jig.
2.
Take main board clean the keypad with absolute alcohol
and air gun, place the main board on metal dome as figure
2, press the main board gently.
3.
Take a Mic cover, stick it on main board as figure4.
4.
Take a conductive foam, stick it on main board as figure6.
5.
Take a Black foil, stick it on main board as figure6.
6.
Take a waterproof paper, stick it on main board as figure6.
Figure 1
Figure 2
Mic cover
Note:
1.
Don’t touch the keypad with finger.
2.
Pay attention to position of barcode label as figure5.
Figure 3
conductive
foam
Figure 4
Black foil
Part
P/N
Qty
Fixture
Qty
Waterproof
paper
Figure 5
Figure 6
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
Working
Instruction
C6113A Product Assembly Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
6
of 16
(2 ) Hinge , LCD FPC & base front housing assembly
1.
Take a base front housing and a hinge, check the
cosmetic, push hinge into the hole of base front
housing as figure1,2
2.
Take a LCD FPC, check the cosmetic, push hinge
into the hole of base front housing as figure3,4
3.
Place the phone in hinge assembly jig and assembly
hinge as figure5,6
Figure 2
Figure 1
A: Push the FPC connector out of the hole which on flip
Rear housing.
B: Assembly flip with base front housing.
C: Push hinge with jig.
D: Rotate the flip as figure5, assembly the hinge well.
A
Figure 3
C
D
Figure 4
B
Figure 5
Figure 6
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
7
of 16
(3)MP3 Key and Flip Front housing assembly
1.
Take a flip front housing to check cosmetic.
2.
Take a MP3 key, check cosmetic. Position the key
rubber on flip front housing and assembly it to flip
front housing as figure2.
3.
The MP3 Key direction is as figure2.
Figure 1
Note:
1.
Make sure that there are not an interference between
the wire line and housing。
Figure 2
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
8
of 16
(4) LCD Module assembly
1.
Take a holder and a metal frame of LCD module, check
the cosmetic, assembly them in LCD module.
2.
Take a LCD module, check the cosmetic, assembly LCM
in housing module as figure3.
3.
Assembly speaker, receiver and vibrator into the relative
groove of flip rear housing.
4.
Assembly the flip front housing with a flip rear housing,
press the housing and make sure that the housing assembly
well
Note:
1.
Operator shall pull on anti-static finger gloves and antistatic wrist belt
2.
Don’t pull the wire line of speaker, receiver and vibrator.
Figure 1
Figure 2
conductive
foam
Figure 3
Figure 4
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
9
of 16
(5)Keypad, Camera and PCBA assembly
1.
Take a keypad to check cosmetic, then put it on the base
front housing as figure 2.
Take off the gasket protect film from camera, and fix one
camera in the holder and press gently to make sure it
pasted tightly. Then assemble the camera FPC connector
to main board as figure 4
Take an antenna, check cosmetic, located the antenna on
main board,lock the hooks well.
Take a main board, assemble the FPC to main board with
B-B connector as figure 5. Press the connector gently
from back side to make sure it touches tightly.
2.
3.
4.
Note:
Figure 2
Figure 1
Figure 4
Figure 3
Operator shall pull on anti-static finger gloves and anti-static
wrist belt
Figure 5
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
Date:
Page No:
2006-12-29
10 of 16
(6) Antenna and Rear housing assembly
1.
2.
Take a base rear housing, check the cosmetic, peel off
camera lens Protective film, clean the lens with ionic gun
Open the USB cover and assembly the base rear housing
from USB as figure2
Figure 1
Note:
1.
Check the stop rubber which on base front housing
before assembly base rear housing.
2.
Check USB position.
Figure 2
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
Date:
Page No:
2006-12-29
11 of 16
(7) Base rear housing screw
1.
Place the phone into frame screw assembly fixture;
2.
Take 4 screw, place them on relative position as figure2.
3.
Take 2 screw, place them on relative position as figure4.
4.
Take 2 screw, place them on relative position as figure6.
5.
Tighten the screw by screw driver with T5 head, Screw
driver torque is :0.06±0.02 N.MM
Figure 1
Figure 2
Note:
•
Screw driver torque need calibration for each shift, and
need to fix it well;
•
Shall not have the screw in the fixture to scratch the
housing
•
Screw has two types.
Figure 3
Figure 5
Figure 4
Figure 6
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
12 of 16
(8)Cosmetic inspection (1)
Cosmetic Inspection : Reference phone cosmetic inspection standard of C6113A:
1.
Check silk screen and printing, words and color should be correct, no scratch, painting not be depigmented and
peeled off;
2.
Check housing, if housing be assembly well, no slit on the edge, no damage, dirty, scratch, confused color, raw edge;
3.
Check speaker, no cover on speaker hole;
4.
Check screw assembly well, no loose and missing;
5.
Check key tactile touch feeling well.
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
Date:
Page No:
2006-12-29
13 of 16
(9)MAT test
Press “5”, display special color with relative key image;
1.
Insert T-flash card and Power on normal.
2.
Enter into “Connectivity/USB Drive/”, set USB Drive
mode is on, Restart the phone, When phone enters call
interface, connect it with PC by USB cable. At that time,
PC will add two removable disks. Running copy and
delete of document in every removable disk to confirm
it is OK.
3.
Press“*#6288*#” enter MAT test interface when on call
interface.
4.
Enter into MAT test mode. Background lights of both
screen and keyboard are lighten, and display special
color with relative key image on screen. (If display
"error", the phone have not passed board test station)
Close flip and check small screen. press right key, then
display close; continuously press left key, and display
turns on; at that time press right key again, and display
closes; continuously press MP3 key, and display turns
on. Open flip, check if background lights of both screen
and keyboard are lighten.
Press “6”, display special color with relative key image;
Press “7”, play midi(midi01.mid), press ”7” again play stop;
Press “8”, big LCD display white full;
Press “9”, big LCD display red full;
Press “0”, big LCD display green full;
Press “*”, big LCD display blue full;
Press “#”, big LCD display black full;
Press “Left Navy Key”, display special color with relative key image;
Press “Right Navy Key”, display special color with relative key
image;
Press “Up Navy Key”, display special color with relative key image;
Press “Down Navy Key”, display special color with relative key
image;
Press “OK” ,display special color with OK key image;
Press “1”, first test vibration, press ”1” again vibration stop;
Press “Send”,display special color with Send key image;
Press “2”, play melody music, press ”2” again play stop;
Press “End”,display special color with End key image;
Press “3”, play mp3(midi21.mp3);
Press Right function key,display special color with SKR key image;
Press “4”, stop mp3;
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
Date:
Page No:
2006-12-29
14 of 16
*Press left soft key “SKL”,the key test end, then function test
begin:
*Function test item 1: LCD display “Audio Record Test”, can
speak to Mic to test record this time, 4 sec. later, auto play this
record, after play end, LCD display “Audio Headset Test”, can
insert headset this time, auto play “di di ….” from the speaker
of headset, after play end, begin another function test.
* Function test item 2: LCD display “infrared”, the phone
automatic start up infrared function, need using notebook
computer with infrared function to test. Press “OK” key close
infrared function, end infrared function test, begin another
function test;
*Function test item 3: enter into camera mode, camera face to
standard color model, check photo ,color right, test the preview
impact , and check flash light. Press “END” (red) key end
camera preview. End camera test.
* Function test item 4: enter into Bluetooth mode, LCD display
“Bluetooth test”, the phone automatic start up Bluetooth
function, need using notebook computer with Bluetooth
function to test. Close infrared function later, end Bluetooth
function test.
Function test end at this time. If all key is passed test and
function test is finished normally, then return on power on
interface, then power off.
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
Date:
Page No:
2006-12-29
15 of 16
(10)Lens Assembly
1
Take off the LCD protect film and clean it with ionic
gun.
2
Take a lens and clean it with ionic gun.
3
Assemble the lens on the phone
Note:
•
This step need be done in clean room, and need anti-static
finger gloves. prohibit use cotton sticker, need use clean
cloth, change new cloth on schedule, keep clean room
cleaning;
•
Shall not touch the surface of LCD,
•
Operator shall pull on anti-static finger gloves and antistatic wrist belt;
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
Title
C6113A Product Assembly Working
Instruction
Working
Instruction
Doc No :
DOC003451
Revision:
A
2006-12-29
Date:
Page No:
16 of 16
(11)Cosmetic Inspection 2
Cosmetic Inspection : Reference phone cosmetic inspection standard of C6113A:
1.
Check silk screen and printing, words and color should be correct, no scratch, painting not be depigmented and peeled off;
2.
Check housing, if housing be assembly well, no slit on the edge, no damage, dirty, scratch, confused color, raw edge;
3.
Check speaker, no cover on speaker hole;
4.
Check screw assembly well, no loose and missing.
The information disclosed herein is proprietary to and is not to be used by or disclosed to unauthorized person(s) without the written consent of CEC Wireless. The recipient of this document shall
respect the security status of the information
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