LG | AMNC09GDBW0.ANCBASA | Installation guide | LG AMNC09GDBW0.ANCBASA INSTALLATION MANUAL

LG AMNC09GDBW0.ANCBASA INSTALLATION MANUAL
ENGLISH
INSTALLATION MANUAL
AIR CONDITIONER
• Please read this installation manual completely before installing the product.
• Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
• Please retain this installation manual for future reference after reading it
thoroughly.
TYPE : WALL MOUNTED
P/NO : MFL59506850
www.lg.com
2
TIPS FOR SAVING ENERGY
ENGLISH
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air
conditioner. You can use your air conditioner more efficiently by referring to the instructions
below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more
electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty
purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
SAFETY PRECAUTIONS
3
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak
performance of your product
! WARNING
It can result in serious injury or death when the directions are ignored
! CAUTION
It can result in minor injury or product damage when the directions are ignored
! WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Installation MUST conform with local building codes or, in the absence of local codes, with
the Nation Electrical Code NFPA 70/ANSI C1-1003 or current edition and Canadian Electrical
Code Part1 CSA C.22.1.
• The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Don’t use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.
- Do not disassemble or repair the product. There is risk of fire or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator.
• For installation, always contact the dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
4
SAFETY PRECAUTIONS
ENGLISH
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing property damage, product failure,
and personal injury.
• Do not use the aluminum pipe.
- It will cause gas leakage.
• Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress
air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Operation
• Do not store or use flammable gas or combustibles near the product.
- There is risk of fire or failure of product.
! CAUTION
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Install the drain hose to ensure that water is drained away properly.
- A bad connection may cause water leakage.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Use two or more people to lift and transport the product.
- Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator
fins, could cause product malfunction or inefficient operation.
TABLE OF CONTENTS
ENGLISH
TABLE OF CONTENTS
3
IMPORTANT SAFETY
INSTRUCTIONS
6
INSTALLATION PARTS
7
INSTALLATION TOOLS
7
INSTALLATION MAP
5
8
INSTALLATION
8
8
9
9
9
9
9
9
10
10
10
11
11
11
12
Select the best Location
Fixing Installation Plate
Drill a Hole in the Wall
Flaring Work
- Cut the pipes and the cable
- Burrs removal
- Putting nut on
- Flaring work
- Check
Connecting the Piping
- Good case
- Bad case
- Installation of Indoor Unit
- Piping
- Connecting the installation pipe and
drain hose to the indoor unit.
- Wrap the insulation material around
the connecting portion.
- Finishing the indoor unit installation
Checking the Drainage
- To check the drainage.
- Drain piping
Installation of filters
Test Running
- Prepare remote controller
13
13
14
14
14
15
15
15
6
INSTALLATION PARTS
ENGLISH
INSTALLATION PARTS
Name
Quantity
Installation plate
1 EA
Shape
The feature can be changed according a type of model.
Type "A" screw
5 EA
Type "B" screw
2 EA
Type "C" screw
2 EA
Remote control
holder
1 EA
Insulation Tape
1 EA
Screws for fixing panels are attached to decoration panel.
h Use of Insulation Tape: To increase the insulation effect, wrap the piping with insulation tape.
INSTALLATION TOOLS
Figure
Name
Figure
Name
Screw driver
Multi-meter
Electric drill
Hexagonal wrench
Measuring tape, Knife
Ammeter
Hole core drill
Gas-leak detector
Spanner
Thermometer,
Level
Torque wrench
Flaring tool set
INSTALLATION MAP
ENGLISH
INSTALLATION MAP
Installation plate
Sleeve
Bushing-Sleeve
Putty(Gum Type Sealant)
Bend the pipe as closely
on the wall as possible,
but be careful that it
doesn't break.
Vinyl tape (Wide)
Saddle
* The feature can be changed according a type of model.
!
7
NOTE
• You should purchase the installation parts.
• Apply after carrying out a
drainage test.
• To carry out the drainage
test, remove the air filters
and pour water into the heat
exchanger.
8
INSTALLATION
Select the best Location
Fixing Installation Plate
- There should not be any heat or steam near
the unit.
- Select a place where there are no obstacles
around of the unit.
- Make sure that condensation drainage can
be conveniently routed away.
- Do not install near a doorway.
- Ensure that the interval between a wall and
the left (or right) of the unit is more than
100mm. The unit should be installed as high
as possible on the wall, allowing a minimum
of 200mm from ceiling.
- Use a metal detector to locate studs to prevent unnecessary damage to the wall.
The wall you select should be strong and solid
enough to prevent vibration
1 Mount the installation plate on the wall
with type "A" screws. If mounting the unit
on a concrete wall, use anchor bolts.
- Mount the installation plate horizontally
by aligning the centerline using Horizontal
meter .
Type "A" Screws
More than 200
More than
100
More than 2300
Chassis
Hook
2 Measure the wall and mark the centerline.
It is also important to use caution concerning the location of the installation plate.
Routing of the wiring to power outlets is
through the walls typically. Drilling the hole
through the wall for piping connections
must be done safely.
(Unit : mm)
* The feature can be changed according a
type of model.
! CAUTION
Install the indoor unit on the wall which is
more than 2300mm from the floor and
more than 200mm from the ceiling. If do
not comply with above caution, noise levels may increase and cooling capacity can
be reduced.
Unit Outline
442
Place a level on raised tab
442
Ø65
Installation Plate
133
175
Right rear piping
More than
100
Installation Plate
Left rear piping
ENGLISH
INSTALLATION
Ø65
95
217
(Unit : mm)
INSTALLATION
- Drill the piping hole with a ø65mm hole core
drill. Drill the piping hole at either the right or
the left with the hole slightly slanted to the
outdoor side.
WALL
Outdoor
1. Completely remove all burrs from the cut
cross section of pipe/tube.
2. While removing burrs put the end of the
copper tube/pipe in a downward direction
while removing burrs location is also
changed in order to avoid dropping burrs
into the tubing.
Pipe
(3/16"~5/16")
5-7mm
Reamer
Point down
Putting nut on
Flaring Work
Main cause for gas leakage is due to defect of
flaring work. Carry out correct flaring work in
the following procedure.
- Remove flare nuts attached to indoor and
outdoor unit, then put them on pipe/tube
having completed burr removal.
(not possible to put them on after finishing
flare work)
Flare nut
Cut the pipes and the cable
1 Use the piping kit accessory or the pipes
purchased locally.
2 Measure the distance between the indoor
and the outdoor unit.
3 Cut the pipes a little longer than measured
distance.
4 Cut the cable 1.5m longer than the pipe
length.
Copper
pipe
Copper tube
Flaring work
1 Firmly hold copper pipe in a bar with the di-
90°
Slanted Uneven Rough
mension shown in below table table
below.
2 Carry out flaring work with the flaring tool.
Outside diameter
mm
Ø6.35
Ø9.52
Ø12.7
Ø15.88
Ø19.05
inch
1/4
3/8
1/2
5/8
3/4
A
mm
1.1~1.3
1.5~1.7
1.6~1.8
1.6~1.8
1.9~2.1
ENGLISH
Burrs removal
Drill a Hole in the Wall
Indoor
9
10 INSTALLATION
"A"
ENGLISH
Handle
Bar
Bar
Yoke
Cone
3 Pull back the tubing holder.
4 Remove pipe port cover and positioning
the tubing
Indoor unit back side view
Tubing holder
Copper pipe
Clamp handle
Red arrow mark
Right
Downwards
Check
1 Compare the flared work with the figure
by.
2 If a flared section is defective, cut it off
and do flaring work again.
* The feature can be changed according a
type of model.
Good case
Smooth all round
Inside is shiny without scratches
= Improper flaring =
Even length
all round
Left
Backwards
Inclined Surface Cracked Uneven
damaged
thickness
Connecting the Piping
1 Pull the screw cap at the bottom of the indoor unit
2 Remove the chassis cover from the unit by
loosing 2 screws
Chassis cover
- Press on the tubing cover and unfold the
tubing to downward slowly. And then bend
to the left side slowly.
INSTALLATION
Installation of Indoor Unit
1 Hook the indoor unit onto the upper portion of the installation plate.( engage the
three hooks at the top of the indoor unit
with the upper edge of the installation
plate) Ensure that the hooks are properly
seated on the installation plate by moving
it left and right
Installation plate
2 Unlock the tubing holder from the chassis
and mount between the chassis and installation plate in order to separate the bottom
side of the indoor unit from the wall.
Tubing Holder
* The feature can be changed according a
type of model.
* The feature can be changed according a
type of model.
! CAUTION
Installation Information. For right piping.
Follow the instruction above.
Piping
1 Insert the connecting cable through the
bottom side of indoor unit and connect the
cable (You can see detail contents in 'Connecting the cables' section)
<Left side piping>
View
Terminal block
Remote controller
cable
Connecting cable
Cable retainer
ENGLISH
Bad case
- Following bending case from right to left directly may cause damage to the tubing.
11
12 INSTALLATION
ENGLISH
<Right side piping>
Connecting the installation pipe
and drain hose to the indoor unit.
1 Align the center of the pipes and sufficiently tighten the flare nut by hand
View
Indoor unit tubing
Terminal block
Remote controller
cable
Connecting cable
Cable retainer
2 Secure the cable onto the control board
with the cable retainer.
3 Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain
hose is located at the lowest side of the
bundle. Locating at the upper side can
cause overflow from the drain pan through
the inside of the unit.
Flare nut Pipes
2 Tighten the flare nut with a wrench
Outside diameter
mm
Ø6.35
Ø9.52
Ø12.7
Ø15.88
Ø19.05
inch
1/4
3/8
1/2
5/8
3/4
Torque
kgf.m
1.8~2.5
3.4~4.2
5.5~6.5
6.3~8.2
9.9~12.1
Open-end wrench
(fixed)
Flare nut
Connection
pipe
Wrench
<Left side piping>
Indoor unit tubing
Tape
Connecting
cable
Drain hose
Drain hose
Connecting pipe
3. When needed to extend the drain hose of
indoor unit, assembly the drain pipe as
shown on the drawing
Drain pipe
Indoor unit drain hose
<Right side piping>
Adhesive Vinyl tape(narrow)
Tape
Connecting
cable
Drain hose
Connecting pipe
* The feature can be changed according a
type of model.
INSTALLATION 13
1 Overlap the connection pipe insulation material and the indoor unit pipe insulation
material. Bind them together with vinyl
tape so that there may be no gap.
Insulation material
2 Set the tubing cutting line upward.
Wrap the area which accommodates the
rear piping housing section with vinyl tape.
1 Thickness decision of insulation tube
• Insulation material: EPDM or polyethylene foam
• Thermal conductivity 0.035
kcal~0.040kcal/mh°C
• Heat resistance=100°C(Cooling only) or more
120°C(Heat pump) or over
2 The thickness of the thermal insulation material must be determined in the light of
the pipe sizes.
Pipe size
Thickness of insulation material (normal)
6.35 ~ 25.4 mm
25.4 ~
10mm or more
15mm
3 It will be necessary to increase the thick-
Cutting Line
Gas Pipe
Liquid Pipe
Good Case
* Insulation tube thickness
ness of insulation in the above table when
conditions are hot and humid.
4 Where a customer supplies his own specifications then these must be adhered to.
Cutting Line
Bad Case
* Tubing cutting line have to be upward.
Finishing the indoor unit
installation
1 Mount the tubing holder in the original
positon.
2 Ensure that the hooks are properly seated
Indoor unit pipe
Connection pipe
Vinyl tape (wide)
Wrap with vinyl tape
Connecting cable
Pipe
Vinyl tape(narrow)
3 Bundle the piping and drain hose together
on the installation plate by moving it left
and right.
3 Press the lower left and right sides of the
unit against the installation plate until the
hooks engage into their slots (clicking
sound).
4 Finish the assembly by screwing the unit
to the installation plate by using two pieces
of type "C" screws. And assemble a chassis cover.
by wrapping them with vinyl tape sufficient
enough to cover where they fit into the
rear piping housing section.
Wrap with vinyl tape
Pipe
Vinyl tape(wide)
Drain hose
Type 'C' screw
ENGLISH
Wrap the insulation material
around the connecting portion.
14 INSTALLATION
ENGLISH
Checking the Drainage
2 Do not make drain piping like the following.
To check the drainage.
1 Pour a glass of water on the evaporator.
2 Ensure the water flows through the drain
Do not raise
hose of the indoor unit without any leakage and goes out the drain exit.
Connecting area
drain hose
Water
leakage
Accumulated
drain water
Air
Leakage
checking
Drain pan
Drain
hose
Water
leakage
Waving
Leakage
checking
Tip of drain hose
dipped in water
Water
leakage
Ditch
Less than
50mm gap
* The feature can be changed according a
type of model.
Drain piping
1 The drain hose should point downward for
easy drain flow.
Downward slope
INSTALLATION 15
Test Running
1 Pull out the [Allergy free filter + Triple Fil-
- Check that all tubing and wiring are properly
connected.
- Check that the gas and liquid side service
valves are fully open.
ter] from the separately packed plastic bag.
2 Detach the two nitto tapes from the filter.
3 Insert the filter into the filter case.
4 Detach two nitto tapes from the plasma filter.
Prepare remote controller
1 Remove the battery cover by pulling it according to the arrow direction.
2 Insert new batteries making sure that the
(+) and (–) of battery are installed correctly.
3 Reattach the cover by pushing it back into
position.
Allergy Free Filter +
Triple Filter (Optional)
Plasma Filter
* The feature can be changed according a
type of model.
!
NOTE
• Use 2 AAA(1.5volt) batteries. Do not use
rechargeable batteries.
• Remove the batteries from the remote
controller if the system is not used for a
long time
ENGLISH
Installation of filters
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