HoistFitness | RPL-5201 | Owner Manual | HoistFitness RPL-5201 Owner Manual

HoistFitness RPL-5201 Owner Manual
OWNER'S MANUAL
RPL-5201-A
PLATE LOADED PULL DOWN
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR USING MINIMUM 4-1/2" LONG BOLTS. FAILURE
TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
Customer Service
MACHINE CODE
(800) 548-5438
(858) 578-7676
Fax
A15
(858) 578-9558
OWNER'S MANUAL
CONTENTS
INSTRUCTIONS ..................................................................... 02
FRAME ASSEMBLY .............................................................. 04
MACHINE ADJUSTMENT...................................................... 22
PRE-ASSEMBLY.................................................................... 24
DECAL PLACEMENT............................................................. 25
DECAL REFERENCE............................................................. 26
PART LIST............................................................................... 29
ABBREVIATIONS................................................................... 32
BOLT SIZING CHART............................................................ 33
WASHER SIZING CHART...................................................... 34
MAINTENANCE SCHEDULE................................................. 36
GENERAL MAINTENANCE INFORMATION........................ 37
WEIGHT TRAINING TIPS....................................................... 38
EXERCISE LOG...................................................................... 39
LIMITED WARRANTY............................................................ 40
PAGE 01
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
INSTRUCTIONS
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
TOOLS REQUIRED
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
2 People Required for Assembly
RPL-5201-A ASSEMBLY
PAGE 02
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
PAGE 03
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
RPL-5201-A ASSEMBLY
PAGE 04
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
86
69
21
37
10
69
94
55
PAGE 05
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
19
93
63
71
21
14
63
32
76
96
15
RPL-5201-A ASSEMBLY
PAGE 06
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
20
94
64
88
64
21
38
64
88
64
94
PAGE 07
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY
20
11
89
64
64
94
21
56
8
56
RPL-5201-A ASSEMBLY
PAGE 08
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
11
83
64
64
94
8
PAGE 09
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
84
64
36
11
64
94
8
RPL-5201-A ASSEMBLY
PAGE 10
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
PROPERLY INSTALLED VIEW
NOTE:
BE SURE BOLT (91) IS
INSTALLED SO BOLT HEAD
FITS INTO HEX BOLT LOCK,
AS SHOWN.
94
64
22
19
91
PAGE 11
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
22
21
94
64
PROPERLY INSTALLED VIEW
4
90
NOTE:
BE SURE BOLTS (90) ARE
INSTALLED SO BOLT HEAD
FITS INTO HEX BOLT LOCK,
AS SHOWN.
RPL-5201-A ASSEMBLY
PAGE 12
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE
SIDE.
64
70
94
64
51
22
78
63
5
7
93
63
63
93
PAGE 13
63
78
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
13
3
39
STEP 1
73
94
64
13
41
64
112
STEP 2
RPL-5201-A ASSEMBLY
PAGE 14
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
17
NOTE:
INSTALL LEVELING FOOT AND HARDWARE(15,96)
BEFORE ATTACHING PULL ARMS (18,19).
18
20
96
15
44
94
NOTE:
ONCE HARDWARE IS FULLY TIGHTENED,
GENTLY RELEASE ARMS (18,19) TO
PREVENT DAMAGE TO YOUR EQUIPMENT.
PAGE 15
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
82
68
64
45
64
68
82
RPL-5201-A ASSEMBLY
PAGE 16
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- INSTALL CABLE (1) & PULLEYS (35)
AT THE SAME TIME.
- REPEAT ASSEMBLY FOR THE
OPPOSITE SIDE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
WARNING - CABLE BOLT MUST BE THREADED
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
SECURELY TO ENSURE PROPER CONNECTION.
FINE TUNING:
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
PROPER TENSION. RE-TIGHTEN
JAM NUT.
12
77
111
63
JAM NUT
35
CABLE BOLT
1
1
PROPERLY INSTALLED VIEW
35
35
16
63
1
93
NOTE:
BE SURE CABLE (1) RUNS
BETWEEN PULLEYS (35)
AND GUARD PINS AS SHOWN.
1
PAGE 17
81 3/8" 2067
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
17
23
43
75
18
48
94
24
RPL-5201-A ASSEMBLY
PAGE 18
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- SOME PARTS MAY HAVE BEEN REMOVED
FOR CLARITY.
2
22
62
110
74
PAGE 19
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
81
67
63
11
80
63
19
42
60
117
63
118
63
9
93
67
120
52
119
118
63
67
120
RPL-5201-A ASSEMBLY
PAGE 20
OWNER'S MANUAL
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
54
8
61
11
65
72
*IMPORTANT*
NOW THAT THE RPL-5201-A IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF YOUR
UNIT IS NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO
LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.
PAGE 21
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
MACHINE ADJUSTMENT
MAJOR ADJUSTMENT:
LOOSEN 16mm FLANGED NUTS (96) AND CABLE ANCHOR
JAM NUTS (*). ADJUST STOP ASSEMBLIES (15) FOR BOTH
PRESS-ARMS SO THAT THE DISTANCE FROM THE FLOOR
TO THE HIGHEST POINT OF THE MACHINE MATCHES THIS
DRAWING. BE SURE TO RE-TIGHTEN 16mm FLANGED NUTS (96).
TIGHTEN CABLE ANCHORS (**) TO REMOVE SLACK FROM
THE CABLE (1), AND RETIGHTEN JAM NUTS (*).
96
15
*
85 3/4"
w/o RUBBER FOOT
**
1
RPL-5201-A ASSEMBLY
86"
w/ RUBBER FOOT
PAGE 22
OWNER'S MANUAL
MACHINE ADJUSTMENT
MAJOR ADJUSTMENT:
LOOSEN 16mm FLANGED NUT (96) AND ADJUST LEVELING
FOOT ASSEMBLY (15) SO THAT ALL UNIT FOOT PADS ARE
IN CONTACT WITH THE FLOOR. ONCE THE PROPER HEIGHT
IS REACHED AND ALL FOOT PADS ARE IN CONTACT WITH
THE FLOOR, BE SURE TO RE-TIGHTEN 16mm FLANGED NUT.
21
96
15
PAGE 23
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
PRE ASSEMBLY
114
28
27
18
28
18
34
25
27
95
95
79
66
34
40
25
12
8
27
113
114
23
28
17
40
79
115
9
27
116
26
31
28
79
40
66
17
66
24
40
113
12
66
79
85
16
20
31
64
28
49
53
40
40
28
66
66
79
79
116
6
19
33
49
31
57
16
13
31
64
33
26
94
30
9
11
30
27
21
27
58
29
115
27
28
47
27
22
50
58
28
30
30
29
46
RPL-5201-A ASSEMBLY
PAGE 24
OWNER'S MANUAL
DECAL PLACEMENT
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
108
97
104
107
103
99
102
106
98
100
101
109
100
98
PAGE 25
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
DECAL REFERENCE
021-0003230
021-0003334
021-0018022
800 LBS.
MAXIMUM
WEIGHTRATING
021-0003320
021-0003543
021-0003341
RPL-5201-A ASSEMBLY
021-0003113
PAGE 26
OWNER'S MANUAL
DECAL REFERENCE CONTINUED
SERIAL # DECAL
NOTICE
021-0003710
021-0003008
021-0003688
021-0003135
PAGE 27
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***
RPL-5201-A ASSEMBLY
PAGE 28
OWNER'S MANUAL
PART LIST
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PAGE 29
PART NUMBER
010-01C0653
022-01PD2056
022-01PD2118
026-01X2396
026-01PL2124
026-01X2784
026-01X2975
026-01X3294
026-01X6626
026-01X3310
026-01X3377
026-01X3725
026-01X3433
026-01X3536
026-01X5186
026-01X5415
026-01X5416
026-01X5419
026-01X5420
026-01X5421
026-01X5422
026-01X3808
026-01X5453
026-01X5454
013-0001003
014-0015023
014-0012013
014-0012014
014-0012018
014-0012019
014-0012020
014-0019005-1
014-0101005
016-0003001
018-0002014
026-01F0251
026-01F0300
026-01F0316
026-01M0238
026-01M0932
DESCRIPTION
CABLE ASSEMBLY: RPL-5201-A 81 3/8" LG.
SEAT PAD ASSEMBLY
PAD, 8" ROLLER
REAR LINK ASSEMBLY
FOOTPLATE, MOLDED
PULL-PIN ASSEMBLY
FOOT PLATE MOUNT ASSEMBLY
REAR UPRIGHT LEFT ASSEMBLY
RPL LIFT WEIGHT HORN
FOOT ASSEMBLY
REAR UPRIGHT RIGHT ASSEMBLY
TIE-ROD END RIGHT HANDED ASSEMBLY
ADJUSTABLE ROLLER PAD MOUNT
SHAFT, ROCKING LINK
LEVELING FOOT (M16X2.0)
SWIVEL PULLEY HOUSING
PULL ARM LEFT
PULL ARM RIGHT
LIFT ARM
CENTER UPRIGHT ASSEMBLY
BASE FRAME ASSEMBLY
USER SUPPORT ASSEMBLY
HANDLE ASSEMBLY, LEFT
HANDLE ASSEMBLY, RIGHT
.50" CAP WASHER
EXTERNAL SNAP RING 1.38" DIA.
BEARING: BALL BEARING Ø2.44" O.D. X Ø1.18" I.D.
BEARING: FLANGELESS - 25mm I.D.
SNAP RING - 25mm EXTERNAL
SNAP RING - 30mm EXTERNAL
BEARING - FLANGELESS BALL 2.44" O.D. X 35MM I.D. X .55"
T SPLIT COLLAR THREADED 1.00" I.D. X 20mm
BUSHING: OILITE FLANGED Ø1.38" O.D. X Ø1.00" I.D. X .81" LG.
.50" CAP WASHER CAP
CABLE PULLEY: WIDE (BORED HUB) Ø4.50"
BRACKET PLATE: 2 HOLES 7.00" X 2.75"
FLNG-B, .188" X Ø3.00" X 6.25" LG.
8" FLNG.
FLATHEAD CAP Ø2.00" ALUM.
ALUMINIUM CAP: Ø1.25" ID
QTY.
1
1
2
1
2
1
2
1
2
1
1
2
1
1
3
2
1
1
1
1
1
1
1
1
2
2
8
8
2
4
4
1
2
2
2
1
1
1
2
6
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
PART NUMBER
026-01M1032
026-01X6625
026-01M2043
026-01M2356
026-01M2358
026-01M2360
026-01M2629
026-01M2647
026-01M2724
026-01M2729
026-01P5137
026-01PL0264
026-01PL2005
026-01PL2236
026-01PL2122
026-01PL2131
026-01PL2246
026-01PL2522
026-01PL2533
013-1002008
013-1002010
013-1002007
013-1002006
013-1006001
013-0402011
013-1006003
013-1006004
013-1009002
011-0701048
011-0007097
011-0701083
011-0702005
011-0116175
011-0701086
011-0116142
011-0116147
011-0701020
011-0401002
011-0701028
RPL-5201-A ASSEMBLY
DESCRIPTION
SHAFT
1.00" X 2.97" LG.
RPL STORAGE WEIGHT HORN
BOLT STAND-OFF
END CAP: DOMED Ø 2.75" O.D.
30 LB. COUNTERWEIGHT, RUBBER COATED
SHAFT - 25mm X 4.71" LG.
SHAFT 1.181" X 4.71" LG.
END CAP: DOMED Ø 2.75" O.D.
WASHER, 1.88" OD X 1.41" ID X .125" T
SHAFT - 1.181 X 6.34 LG.
ROM PLATE
WEIGHT HORN RUBBER DONUT
PLUG BUMPER (2 STEM)
TOP CAP W/INSERTS
OVAL-SHAPED RUBBER FOOT
D-SHAPED RUBBER FOOT
DUAL HOLE BUMPER 2.05" THICK
PLASTIC SCUFF GUARD 5.60" ANGLED WITH RIVETS
RUBBER DONUT FOR PLASTIC WEIGHT HORN
1/4" X 16mm SAE FLAT WASHER (Ni)
5/16" SAE FLAT WASHER (Ni)
3/8" X 22mm FLAT WASHER (Ni)
1/2" X 27mm SAE FLAT WASHER (Ni)
1/4" SPLIT LOCK WASHER (Ni)
3/8" SPLIT LOCK WASHER (SS)
3/8" SPLIT LOCK WASHER (Ni)
1/2" SPLIT LOCK WASHER (Ni)
1/2" CURVED WASHER (Ni)
1/2"-13UNC X 1.25" BHCS (Ni)
1/4"-20UNC X .75" SHCS (BZ)
1/4"-20UNC X 2.50" BHCS (Ni) w/ NYLON PATCH
3/8"-16UNC X 1.50" FHCS (Ni)
5/16"-18UNC X 1.25" LOW HEAD SHCS (Ni)
3/8"-16UNC X 1.00" SHCS (Ni)
3/8"-16UNC X 1.00" LOW HEAD SHCS (Ni)
3/8"-16UNC X 2.25" LOW HEAD SHCS (Ni)
3/8"-16UNC X 1.00" BHCS (Ni)
3/8"-16UNC X 1.25" BHCS (SS)
3/8"-16UNC X 3.00" BHCS (Ni)
QTY.
1
4
2
2
2
1
1
2
2
1
1
2
1
1
2
2
1
2
4
2
4
36
37
2
6
10
4
4
2
2
2
2
4
2
1
2
8
6
2
PAGE 30
OWNER'S MANUAL
PART LIST CONTINUED
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO.
81
82
83
84
85
86
88
89
90
91
93
94
95
96
97
98
99
100
101
102
103
104
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
PAGE 31
PART NUMBER
011-0701027
011-0701047
011-0116107
011-0116115
011-0116117
011-0116118
011-0116119
011-0116123
011-0116126
011-0116133
012-0504005
012-0504002
012-0504011
012-0103001
021-0003543
021-0003113
021-0003230
021-0003334
021-0003320
021-0003341
021-0003710
021-0003688
021-0003008
021-0003135
021-0018022
SERIAL # DECAL
013-1010003
013-1006008
011-0101079
026-01PL2295
016-0203005-G
016-0201023
026-01PL0286
026-01PL2532
026-01PL2535
026-01PL2576
011-0701084
DESCRIPTION
3/8"-16UNC X 2.75" BHCS (Ni)
1/2"-13UNC X 1.00" BHCS (Ni)
1/2"-13UNC X 1.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 3.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 3.50" LOW HEAD SHCS (Ni)
1/2"-13UNC X 3.75" LOW HEAD SHCS (Ni)
1/2"-13UNC X 4.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 5.00" LOW HEAD SHCS (Ni)
1/2"-13UNC X 5.75" LOW HEAD SHCS (Ni)
1/2"-13UNC X 7.50" LOW HEAD SHCS (Ni)
3/8"-16 UNC THIN NYLOCK NUT (Ni)
1/2"-13 UNC THIN NYLOCK NUT (Ni)
12mm THICK NYLOCK NUT (Ni)
16M X 2.0 FLANGED NUT (WZ)
DECAL MOVING PARTS 1.20" X 2.38" (VERTICAL)
DECAL PINCH POINT 1.63" X 3.25" (VERTICAL)
DECAL HOIST 1.625" X 6.0613"
DECAL HOIST 3.88" X 14.45"
DECAL 800 LB. WEIGHT RATING (1.63" X 1.63")
DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL)
RPL-5201 HANDLE HEIGHT DECAL
RPL-5201 LAT PULLDOWN PLACARD
DECAL COMMERCIAL MAINTENANCE 1.50 X 6.69
DECAL WARNING 1.50" X 6.69"
DECAL HOISTFITNESS.COM LOGO
DECAL HOIST SERIAL # 1.63" X 2.63"
5/16" INTERNAL LOCK WASHER (Ni)
M12 SPLIT LOCK WASHER (Ni)
1/2"-13UNC X 4.50" BHCS (WZ)
RUBBER TUBE .75" X 1.88"
1/2" PLUG
END CAP 1.50" (BLACK)
1.25" END PLUG
LONG WEIGHT HORN COVER
WEIGHT HORN END CAP
9.25" WEIGHT HORN COVER
3/8"-16UNC X 1.25" BHCS (Ni) W/ DRI-LOC PATCH
QTY.
4
4
4
2
2
2
2
2
2
1
13
24
2
3
2
2
1
2
1
2
1
1
1
1
1
1
4
2
1
2
2
4
2
4
6
2
6
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
ABBREVIATIONS
BZ = Black Zinc
Ni = Nickel Plated
SS = Stainless Steel
WZ = White Zinc
HHB = Hex Head Bolt
FHCS = Flat Head Cap Screw
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
Low Head SHCS = Low Head Socket
Head Cap Screw
SHSS = Socket Head Shoulder Screw
RPL-5201-A ASSEMBLY
PAGE 32
OWNER'S MANUAL
BOLT SIZING CHART
5/16" HHB
3/8" BHCS
RECOMMENDED
TORQUE RANGE:
9-12 ft-lbs
RECOMMENDED
TORQUE RANGE:
18-23 ft-lbs
5/16" SHCS
3/8" SHCS
PAGE 33
5 1/2"
4 3/4"
4 1/2"
4 1/4"
4"
3 3/4"
3 1/2"
3 1/4"
3"
2 3/4"
2 1/2"
2 1/4"
2"
1 1/2"
1 1/4"
1 3/4"
5/16" SHSS
RECOMMENDED
TORQUE RANGE:
8-10 ft-lbs
5 1/4"
RECOMMENDED
TORQUE RANGE:
47-65 ft-lbs
RECOMMENDED
TORQUE RANGE:
19-26 ft-lbs
1"
3/4"
0"
1/4" SHSS
1/2" FHCS
3/8" FHCS
1/4" FHCS
5"
3 1/4"
3"
RECOMMENDED
TORQUE RANGE:
39-49 ft-lbs
2 3/4"
2 1/2"
2 1/4"
2"
1 3/4"
1 1/4"
1"
3/4"
1 1/2"
RECOMMENDED
TORQUE RANGE:
23-29 ft-lbs
RECOMMENDED
TORQUE RANGE:
5-7 ft-lbs
RECOMMENDED
TORQUE RANGE:
3-4 ft-lbs
RECOMMENDED
TORQUE RANGE:
40-50 ft-lbs
4 3/4"
1/4" SHCS
RECOMMENDED
TORQUE RANGE:
11-14 ft-lbs
1/2"
LOW HEAD
SHCS
4 1/2"
RECOMMENDED
TORQUE RANGE:
4-6 ft-lbs
3/8"
LOW HEAD
SHCS
4 1/4"
5/16"
LOW HEAD
SHCS
1/2" BHCS
RECOMMENDED
TORQUE RANGE:
47-65 ft-lbs
4"
1/4"
LOW HEAD
SHCS
RECOMMENDED
TORQUE RANGE:
60-75 ft-lbs
RECOMMENDED
TORQUE RANGE:
19-26 ft-lbs
3 3/4"
RECOMMENDED
TORQUE RANGE:
11-15 ft-lbs
1/2" HHB
RECOMMENDED
TORQUE RANGE:
24-30 ft-lbs
5/16" BHCS
1/4" BHCS
RECOMMENDED
TORQUE RANGE:
5-7 ft-lbs
0"
3/8" HHB
RECOMMENDED
TORQUE RANGE:
14-17 ft-lbs
3 1/2"
1/4" HHB
RECOMMENDED
TORQUE RANGE:
6-8 ft-lbs
3/8" SHSS
RECOMMENDED
TORQUE RANGE:
17-22 ft-lbs
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
WASHER SIZING CHART
013-0002003
1/4"
FLAT WASHER
SMALL, SAE, 13mm
013-0102028
3/8"
CURVED WASHER
013-0102004
5/16"
FLAT WASHER
LARGE, USS, 22mm
013-0002004
3/8"
FLAT WASHER
SMALL, SAE, 21mm
013-0402007
3/8"
FLAT WASHER
22mm O.D.
013-0102019
1/4"
LOCK WASHER
026-01M0238
2" ALUMINUM
FLATHEAD CAP
013-0402005
3/8"
FLAT WASHER
LARGE, USS, 25mm
013-0102020
3/8"
LOCK WASHER
016-0009003
1" SHIM WASHER
013-0003004
1 1/16"
FENDER WASHER
013-0102003
1/2"
FLAT WASHER
SMALL, SAE, 27mm
013-0102018
1/2"
LOCK WASHER
013-0102026
1/2"
FLAT WASHER
LARGE, USS, 34mm
014-0018001
1/2" LONG
SPACER
013-0003002
3/8" FENDER WASHER
026-01PL151
PLASTIC 1 1/16"
FENDER WASHER
014-0018002
1" LONG
SPACER
RPL-5201-A ASSEMBLY
PAGE 34
OWNER'S MANUAL
WASHER SIZING CHART
(CONTINUED)
026-01M0211
1/4" LONG
FLANGED SPACER
026-01M211T
1/4" LONG HEAVY
FLANGED SPACER
026-01M0788
.81" LONG HEAVY
FLANGED SPACER
026-01M0789
.44" LONG HEAVY
FLANGED SPACER
026-01M0600
.625" LONG
FLANGED SPACER
PAGE 35
026-01M0198
1/2" LONG
FLANGED SPACER
026-01M0532
11/16" LONG HEAVY
FLANGED SPACER
026-01M0780
.65" LONG HEAVY
FLANGED SPACER
026-01M0762
1 1/2" LONG HEAVY
FLANGED SPACER
026-01M0240
1 3/8" ALUMINUM
FLATHEAD CAP
026-01M0760
1/2" LONG HEAVY
FLANGED SPACER
026-01M0551
1" LONG HEAVY
FLANGED SPACER
026-01M0761
1 11/16" LONG HEAVY
FLANGED SPACER
026-01M0768
1 1/4" LONG HEAVY
FLANGED SPACER
026-01M0239
1 5/8" ALUMINUM
FLATHEAD CAP
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
MAINTENANCE SCHEDULE
ROUTINE
COMMERCIAL /
HOME
LIGHT COMMERCIAL
MAINTENANCE
MAINTENANCE
Inspect;
Links, Pull Pins, Snap Locks,
Swivels, Weight Stack Pins
DAILY
WEEKLY
Clean;
Upholstery
DAILY
WEEKLY
Inspect;
Cables or Belts and their
tension
DAILY
WEEKLY
Inspect;
Accessory Bars, and Handles
WEEKLY
3 MONTHS
Inspect;
All Decals
WEEKLY
3 MONTHS
WEEKLY
3 MONTHS
WEEKLY
3 MONTHS
Clean & Lubricate;
Guide Rods with a Teflon (PTFE)
based lubricant (Superlube)
MONTHLY
3 MONTHS
Lubricate;
Seat Sleeves, Turcite Bushings,
Linear Bearing
MONTHLY
3 MONTHS
Clean and Wax;
All Glossy Finishes
6 MONTHS
YEARLY
Repack with Grease;
Linear Bearings
6 MONTHS
YEARLY
YEARLY
3 YEARS
Inspect;
All Nuts and Bolts, Tighten if needed
Inspect;
Anti-Skid Surface
Replace;
Cables, Belts and Connecting Parts
LATEST DATE ENTRY
Your equipment comes with a commercial maintenance decal.
For personal, in home use, please follow the home maintenance schedule listed above.
Never use ammonia, acid-based, or petroleum-based solvents on
any portion of the machine as it may damage the finish.
RPL-5201-A ASSEMBLY
PAGE 36
OWNER'S MANUAL
HOIST FITNESS SYSTEMS
GENERAL MAINTENANCE INFORMATION
Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins:
*Check all pieces for signs of visible wear or damage.
*Check springs in snap hooks and pull-pins for proper tension and alignment.
*If the spring sticks or has lost its rigidity, replace it immediately.
Upholstery:
*To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.
*Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying. Avoid using any
abrasive cleaners or cleaners not intended for use on vinyl.
*Replace ripped or warn upholstery immediately.
*Keep sharp or pointed objects clear of all upholstery.
Decals:
*Inspect and familiarize yourself with any safety warnings or other user information posted on each decal.
Nuts and Bolts:
*Inspect all nuts and bolts for any loosening and tighten if needed.
*Go through a re-tightening sequence periodically to ensure that all hardware is tensioned proper.
Anti-Skid Surfaces:
*These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery.
Belts and Cables:
*Hoist uses only high quality belt, and mil-spec cables.
*Visually inspect the belts and cables for fraying, cracking, peeling or discoloration.
*While the machine is not in use, carefully run your fingers along the belt or cable to feel for thinning or bulging areas.
*Replace belts and cables immediately at the first signs of damage or wear. Do not use equipment until belts or cables have been replaced.
Belt and Cable Tension:
*Referring to the Owners Manual, when belts or cables are used check all bolts attachments to be sure they are properly attached.
*Check slack in cables and re-adjust cable tension if needed.
Seat Sleeves, Guide Rods:
*Wipe down adjusting tubes with a dust free rag before applying lubricant.
*Lubricate seat sleeves and Guide Rods with a Silicon or Teflon based lubricant spray.
Linear Bearings:
*Referring to the Owners Manual carefully disassemble the bearing from its housing and place a finger full of light grease (lithium, super lube,
etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks. repeat until the ball-bearing
tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease.
PLEASE KEEP THIS FOR YOUR RECORDS
PAGE 37
RPL-5201-A ASSEMBLY
OWNER'S MANUAL
WEIGHT TRAINING TIPS
Use this manual to guide you through the basic exercises you can perform on
your RPL-5201-A HOIST® Fitness System. To gain maximum results and avoid
possible injury, consult a fitness professional to develop your complete exercise
program.
Always consult your physician before starting any exercise program.
To be successful in your exercise program, it is important to develop an
understanding of the basic principles of strength training. Now that you have
your RPL-5201-A HOIST® Fitness System, it is only natural that you want to get
started immediately. First, determine a set of realistic goals and objectives for
yourself. By deciding on an exercise plan that is right for you prior to starting,
you will contribute significantly to your success.
Warm up properly before engaging in weight resistance training. Stretching,
yoga, jogging, calisthenics or other cardiovascular exercise can help prepare
your body for the heavier workload of lifting weights.
Learn how to perform the exercise correctly before using heavy weight.
Correct form is important to avoid injury and to ensure that you work the proper
muscle groups.
Know your limitations. If you are new to weight training or are embarking on
an exercise regimen after a long layoff, start slowly and build foundational
strength over a longer period of time.
Pay attention to your breathing. Exhale when you exert is a general rule of
thumb. Never hold your breath.
Enjoy your RPL-5201-A HOIST® Fitness System!
RPL-5201-A ASSEMBLY
PAGE 38
OWNER'S MANUAL
Date
Exercise
Totals
S = Sets R = Repetition per set W = Weight used
WEIGHT TRAINING EXERCISE LOG
S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W S R W
RPL-5201-A ASSEMBLY
PAGE 39
OWNER'S MANUAL
HOIST FITNESS SYSTEMS
LIMITED LIFETIME WARRANTY
Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or
materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it
(at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal, transportation
or reinstallation. This warranty shall not apply if the defect was caused by misuse, neglect or normal wear and tear.
WARRANTY CLAIMS. All claims require: Model number, Serial number, Date of installation, and any
information supporting the existence of the alleged defect.
To complete Warranty Registration visit:
www.HOISTFITNESS.com
and click on the Warranty Registration link
Starting from the original date of purchase, normal wear and tear shall be considered as the following:
COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of belts, or
cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body
components are warranted for ten years, with structural moving parts warranted for five years.
LIGHT COMMERCIAL USE: All malfunctions of upholstery, grips, and coatings that occur up to one year; all malfunctions of
belts, or cables up to one year; all malfunctions of pulleys, bearings, or bushings that occur up to three years. The frame and body
components are warranted for ten years, with structural moving parts warranted for five years.
HOME USE: All malfunctions of grips, paint, and chrome that occur up to ten years; all malfunctions of electronic components,
belts, cables, or upholstery that occur up to ten years; all malfunctions of pulleys, bearings, or bushings that occur up to ten years.
The frame and all welded components are warranted for the life of the product.
PLEASE NOTE THAT NOT ALL HOIST PRODUCTS ARE MADE FOR COMMERCIAL USE. Refer to the instructions page of
your owners manual or consult with you fitness product dealer to establish if a product is made for commercial use or not. Using a
non-commercial product in a commercial setting can result in serious injury or death! Hoist Fitness Systems sole responsibility
shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or
damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty
expressed or implied or any other failure of this product.
LIGHT COMMERCIAL USE: Our Light Commercial warranty applies to facilities that DO NOT charge monthly membership dues
and where the equipment would be used by no more than 50 people per day. Examples of Light Commercial facilities include
hotels, apartment complexes, personal training studios, fire stations, police stations, etc., that meet the criteria stated above.
WHAT IS NOT COVERED BY THIS WARRANTY: Hoist's sole obligation under this warranty is limited to either repair or
replacement of parts, subject to the additions below. This warranty neither assumes nor authorizes any person to assume
obligations other than expressly covered by this warranty.
NO CONSEQUENTIAL DAMAGES: Hoist is not responsible for economic loss; profit loss; or special, indirect, or consequential
damages.
WARRANTY IS NOT TRANSFERABLE: This warranty is not assignable and applies only in favor of the original purchaser/user
to whom delivered. Any such assignment or transfer shall void the warranties herein made and shall void all warranties,
expressed, implied or statutory, except the one (1) and five (5) year warranties described above. These warranties are exclusive
and in lieu of all other warranties, including implied warranty and merchantability or fitness for a particular purpose. There are no
warranties which extend beyond the description on the face hereof.
TRANSPORTATION COSTS: Hoist will accept parts covered under this warranty freight collect, provided that shipment has
received prior approval. Hoist is not responsible for any other transportation costs, but will ship freight collect parts either repaired
or replaced under these warranties.
Hoist Fitness Systems
11900 Community Rd.
Poway, CA. 92064
(800)548-5438
PLEASE KEEP THIS FOR YOUR RECORDS
RPL-5201-A ASSEMBLY
PAGE 40
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising