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Table of Contents Zero Turn Mowers ZST40 & ZST48 33168 357-505M Operator’s Manual ! Read the Operator’s Manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Cover photo may show optional equipment not supplied with standard unit. © Copyright 2017 Printed 3/16/17 Table of Contents Table of Contents Important Safety Information . . . . . . . . . . . . . 1 Section 4: Options & Accessories . . . . . . . . 27 Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Mulching Kit & Blades . . . . . . . . . . . . . . . . . . . . . . 27 Mulching Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Mulching Blades . . . . . . . . . . . . . . . . . . . . . . . . . 27 Inductive Tachometer . . . . . . . . . . . . . . . . . . . . . . 27 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Application . . . . . . . . . . . . . . . . Using This Manual . . . . . . . . . . . Owner Assistance . . . . . . . . . . . Serial Number . . . . . . . . . . . . ...............8 ...............8 ...............8 ...............8 Section 1: Assembly & Set-up . . . . . . . . . . . 10 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 10 Discharge Chute Assembly . . . . . . . . . . . . . . . . . . 10 Electrical Cable Connection . . . . . . . . . . . . . . . . . 10 Engine Preparations . . . . . . . . . . . . . . . . . . . . . . . 10 Section 2: Operating Procedures . . . . . . . . . 11 Mower Features . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operating Checklist . . . . . . . . . . . . . . . . . . . . . . . . 12 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Blade Engagement Switch . . . . . . . . . . . . . . . . . 12 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Accessing Area Beneath the Seat . . . . . . . . . . . . . 14 Moving Mower with Stalled Engine . . . . . . . . . . . . 14 Transport Height . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Clearing Obstacles . . . . . . . . . . . . . . . . . . . . . . . 15 Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Engine Shut-Down Sequence . . . . . . . . . . . . . . . . 15 Safety Start Interlock System . . . . . . . . . . . . . . . . 16 Driving the Mower . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safe Operating Instructions . . . . . . . . . . . . . . . . . . 18 General Operating Information . . . . . . . . . . . . . . . 20 Section 3: Adjustments . . . . . . . . . . . . . . . . . 21 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 21 Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Steering Adjustments . . . . . . . . . . . . . . . . . . . . . . 22 Lower Control Lever . . . . . . . . . . . . . . . . . . . . . . 22 Upper Control Lever . . . . . . . . . . . . . . . . . . . . . . 23 Belt Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Ground Drive Belt Tensioning . . . . . . . . . . . . . . 24 Deck Drive Belt Tensioning . . . . . . . . . . . . . . . . 24 Deck Cutting Height and Leveling . . . . . . . . . . . . . 25 Anti-Scalp Rollers . . . . . . . . . . . . . . . . . . . . . . . . 26 Section 5: Maintenance & Lubrication . . . . . 28 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . 28 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 29 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Deck Drive Belt Installation . . . . . . . . . . . . . . . . . 32 Ground Drive Belt Installation . . . . . . . . . . . . . . . 34 Hydrostatic Drive System . . . . . . . . . . . . . . . . . . . 35 Transaxle Oil Check & Filling . . . . . . . . . . . . . . . . . 35 Transaxle Purging Procedures . . . . . . . . . . . . . . . 36 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Evaporative Emission Control System . . . . . . . . . . 37 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Draining The Fuel Tank . . . . . . . . . . . . . . . . . . . . . 37 General Engine Maintenance . . . . . . . . . . . . . . . . 38 Engine Oil and Oil Filter . . . . . . . . . . . . . . . . . . . . . 38 Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 38 Change Engine Oil . . . . . . . . . . . . . . . . . . . . . . . 38 Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Air Filter Handling . . . . . . . . . . . . . . . . . . . . . . . . . 39 Mower Blade Maintenance . . . . . . . . . . . . . . . . . . 40 Blade Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 40 Blade Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Blade Sharpening . . . . . . . . . . . . . . . . . . . . . . . . 40 Blade Installation . . . . . . . . . . . . . . . . . . . . . . . . 41 End of Season & Long Term Storage . . . . . . . . . . 42 New Season Preparation . . . . . . . . . . . . . . . . . . . . 42 Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . 43 Left Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . 43 Right Blade Spindle . . . . . . . . . . . . . . . . . . . . . . 43 Center Blade Spindle (ZST48 only) . . . . . . . . . . 44 Caster Wheel Bearing . . . . . . . . . . . . . . . . . . . . 44 Deck Lift Points . . . . . . . . . . . . . . . . . . . . . . . . . 44 Section 6: Specifications & Capacities . . . . . 45 Section 7: Features & Benefits . . . . . . . . . . . 48 Section 8: Troubleshooting . . . . . . . . . . . . . . 50 Section 9: Torque & Tire Inflation Charts . . . 52 Section 10: Warranty . . . . . . . . . . . . . . . . . . . 54 © Copyright 2017 All rights Reserved Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Land Pride is a registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Important Safety Information Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Safety at All Times Look For The Safety Alert Symbol Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them. Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment. The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control, and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment. Operator should be familiar with all functions of the mower. The operator must not use drugs or alcohol as they can change the alertness or coordination of that person while operating equipment. The operator should, if taking overthe-counter drugs, seek medical advice on whether he/she can safely operate the equipment. Operate mower from the driver’s seat only. Make sure all guards and shields are in place and secured before operating the mower. Do not leave mower unattended with engine running. Dismounting from a moving mower could cause serious injury or death. Do not allow anyone to stand between mower and equipment while backing up to hitch mower to the equipment. Keep hands, feet, and clothing away from power-driven parts. Wear snug fitting clothing to avoid entanglement with moving parts. Watch out for wires, rocks trees, etc., when using the mower. Make sure all persons are clear of working area. Do not carry passengers on the mower at any time. Turning mower too tight may cause hitched machinery to ride up on the wheels. This could result in injury or equipment damage. 3/16/17 ! Be Aware of Signal Words A Signal word designates a degree or level of hazard seriousness. The signal words are: ! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. ! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. ! CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. For Your Protection Shutdown and Storage Thoroughly read and understand the “Safety Label” section, read all instructions noted on them. Put mower in park, turn off engine, and remove key. Store mower in a area where children normally do not play. OFF REMO VE Parts Manual QR Locator Dealer QR Locator The QR (Quick Reference) code on the front cover and to the left will take you to the Parts Manual for this equipment. Download the appropriate App on your smart phone, open the App, point your phone on the QR code and take a picture. The QR code on the left will link you to available dealers for Land Pride products. Refer to Parts Manual QR Locator on this page for detailed instructions. ZST40 & ZST48 Zero Turn Mowers 357-505M 1 Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Prepare for Emergencies Tire Safety Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctor, ambulance, hospital, and fire department near phone. Tire changing can be dangerous and should be preformed by trained personnel using the correct tools and equipment. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. When removing and installing wheels, use wheel handling equipment adequate for the weight involved. Wear Protective Equipment Wear protective clothing and equipment appropriate for the job. Avoid loose fitting clothing and clothing with pull strings. Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs. Operating equipment safely requires the full attention of the operator. Avoid wearing radio headphones while operating machinery. 911 Keep Riders Off Mowers Riders obstruct the operator’s view, they could be struck by foreign objects or thrown from the machine. Never allow children under 16 years of age to operate equipment. 2 ZST40 & ZST48 Zero Turn Mowers 357-505M Avoid High Pressure Fluids Hazard Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines or performing work on the system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY. If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result. 3/16/17 Table of Contents Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Practice Safe Maintenance Understand safe and correct maintenance procedures before doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information. Work in a clean dry area. Never run mower in an enclosed area. Mower engine exhaust emits carbon monoxide and other poisonous gases. Keep hands, feet, body extremities, and clothing away from all moving parts such as pulleys, belts, cutting blades, engine, and wheels. Don’t wear loose fitting clothing while operating or servicing mower. Put mower in neutral, set park brake, disengage blades, turn off engine, remove switch key and wait for all moving components to stop before performing maintenance on the mower. 3/16/17 Repairs or maintenance requiring engine power should be performed by trained personnel only. Allow mower to cool completely before performing maintenance. Disconnect battery ground cable (-) before servicing or adjusting electrical systems or welding on the mower. Observe safe fuel handling precautions. Fuel is flammable and vapors are very explosive. Do not grease or oil mower while in operation. Inspect all parts. Make sure parts are in good condition and installed properly. Remove buildup of grease, oil, or debris. Replace all guards and floor pan before putting mower back into service. Remove all tools and unused parts from mower before operation. ZST40 & ZST48 Zero Turn Mowers 357-505M 3 Table of Contents Important Safety Information Safety Labels Your Zero Turn Mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions. 1. Keep all safety labels clean and legible. 2. Refer to this section for proper label placement. Replace all damaged or missing labels. Order new labels from your nearest Land Pride dealer. To find your nearest dealer, visit our dealer locator at www.landpride.com. 3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as 4. specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request. Refer to this section for proper label placement. To install new labels: a. Clean surface area where label is to be placed. b. Spray soapy water onto the cleaned area. c. Peel backing from label and press label firmly onto the surface. d. Squeeze out air bubbles with edge of a credit card or with a similar type of straight edge. 818-543C 33169 Danger: Guard Missing (Beneath Seat Platform) 838-303C 33169 Danger: Battery (Beneath Seat Platform) 838-829C Caution: Do Not Power Wash 33170 4 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Important Safety Information 33171 838-307C Warning: Moving Parts 33171 838-310C Warning: General 838-815C 33170 3/16/17 Warning: Rollover Hazard ZST40 & ZST48 Zero Turn Mowers 357-505M 5 Table of Contents Important Safety Information 33170 838-308C Warning: Rotating Blade Hazard 838-306C 33170 Warning: Do not operator without deflector 838-833C Warning: Fuel (Imbedded in Fuel Tank) 33171 6 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Important Safety Information 33173 818-543C Danger: Guard Missing 3- Places Beneath Floor platform & Pulley Shields 848-268C Warning: Safe Operating Instructions 33171 838-444C 33174 3/16/17 Danger: Muffler Hot (Both Sides of Engine) ZST40 & ZST48 Zero Turn Mowers 357-505M 7 Table of Contents Introduction Introduction Land Pride welcomes you to the growing family of new product owners. This Zero Turn Mower has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this machine. Application The Land Pride ZST40 and ZST48 residential class mowers are compact in size and ideal for homeowner grass maintenance. Because the mower is a true zero-turn mower, it allows you to turn away and not hit anything with the rear end when mowing alongside a building or alongside landscaping. The control levers reach and height are adjustable, making the mower comfortable to handle. See “Specifications & Capacities” on page 45 and “Features & Benefits” on page 48 for additional information and performance enhancing options. Using This Manual • This Operator’s Manual is designed to help familiarize For parts and service to your mower engine, contact your nearest engine dealer or call Customer Service Hotline provided below. Owner’s Manual Part No. Kawasaki - 18 HP. . . . . . 99976-2123-01 Kawasaki - 15 HP. . . . . . 99976-2123-01 Service Manual Part No. Kawasaki - 18 HP. . . . . . Not Available Kawasaki - 15 HP. . . . . . Not Available Service Hotline Phone No. Kawasaki . . . . . . . . . . . . 1-800-433-5640 Serial Number Model No. _____________Serial No. _______________ For quick reference and prompt service, record model number and serial number in the spaces provided above and again on warranty page 54. Always provide model number and serial number when ordering parts and in all correspondences with your Land Pride dealer. Refer to Figure 1 for location of your serial number plate. the operator with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation. • The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance. • To order a new Operator’s or Parts Manual, contact your authorized dealer. Manuals can also be downloaded, free-of-charge, from our website at www.landpride.com Terminology “Right” or “Left” as used in this manual is determined by facing forward while sitting in the operator seat unless otherwise stated. Definitions IMPORTANT: A special point of information related to the following topic. Land Pride’s intention is this information must be read & noted before continuing. NOTE: A special point of information that the operator should be aware of before continuing. Owner Assistance The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. The parts on your Zero Turn Mower have been specially designed by Land Pride and should only be replaced with genuine Land Pride parts. Contact a Land Pride dealer if customer service or repair parts are required. Your Land Pride dealer has trained personnel, repair parts, and equipment needed to service the implement. 8 ZST40 & ZST48 Zero Turn Mowers 357-505M 33171 Serial Number Plate Location Figure 1 3/16/17 Table of Contents Introduction Further Assistance Your dealer wants you to be satisfied with your new mower. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested: 1. Discuss the matter with your dealership service manager making sure that person is aware of any problems you may have and has had the opportunity to assist you. 2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem, and request assistance. 3. For further assistance write to: Land Pride Service Department 1525 East North Street P.O. Box 5060 Salina, Ks. 67402-5060 E-mail address [email protected] 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 9 Table of Contents Section 1: Assembly & Set-up Section 1: Assembly & Set-up The shipping crate is assembled together with nails. It can be disassembled by prying or cutting the lumber apart. Be careful not to scratch, dent, or cut the mower and seat during disassembly. It is best if two people are present while disassembling the crate. 1. around a battery can result in a battery gas explosion and personal injury. • Always disconnect negative (black) cable from battery before disconnecting positive (red) cable. • Always reconnect positive (red) cable to the battery’s positive (+) post before reconnecting negative (black) cable to the battery’s negative (-) post. Remove end and side panels from the crate. 2. Cut metal bands securing the front and rear wheels to the crate floor. Discard bands. IMPORTANT: Do not drive mower off the crate floor, as this can bend or break components underneath the mower, especially the transaxles. Lift mower off the crate floor with a hoist or other suitable lifting device. Be careful not to damage the paint and seat while lifting the unit off the crate floor. ! 3. Lift mower from crate floor with a hoist or other suitable lifting device. IMPORTANT: The black negative battery cable is disconnected before leaving the factory and is to be disconnected after initial dealer set-up to prevent battery discharge while sitting on the dealer lot. Torque Requirements Refer to “Torque Values Chart” on page 52 to determine correct torque values for common bolts. See “Additional Torque Values” at bottom of chart for exceptions to standard torque values. WARNING Keep battery terminals from touching any metal mower parts when removing or installing battery. Do not allow metal tools to short between battery terminals and metal mower parts. Shorts caused by battery terminals or metal tools touching metal mower components can cause sparks. Sparks can cause a battery gas explosion which can result in personal injury. Connect black battery cable to the battery’s negative post with 1/4"-20 x 3/4" GR5 hex head serrated screw, flat washer, lock washer, and nut before starting the mower. Tighten hex nut to the correct torque. Positive Post Located Under Red Cable Cover Red Battery Cable (+) Black Battery Cable (-) Negative Post 33169 33177 Connecting the Negative Cable Figure 1-2 Discharge Chute Assembly Figure 1-1 Discharge Chute Assembly Engine Preparations Refer to Figure 1-1: Model ZST48 riding mower discharge chute is shipped loose. ZST40 discharge chute is shipped attached. 1. 1. Attach discharge chute (#1) to the deck by inserting 3/8"-16 x 1" GR5 round head square neck bolts (#2) up through the deck bottom as shown. 2. Secure with 3/8" washers (#4) and locknuts (#3). Tighten nuts to correct torque. See Torque Chart on page 52. Electrical Cable Connection Refer to Figure 1-2: ! WARNING Incorrect battery cable connections can damage the mower’s electrical system and cause battery cables to spark. Sparks 10 ZST40 & ZST48 Zero Turn Mowers 357-505M Check engine oil level at the dipstick. Add oil if below full mark. Do not overfill. Refer to Engine Operator’s Manual for oil recommendation and to “Engine Oil and Oil Filter” on page 38 in this manual. NOTE: Mowers are shipped from the factory without fuel in the fuel tank. 2. See instructions under “Fuel System” on page 36 before continuing. Set-up for Customer: Add a small amount of gasoline to the fuel tank. Dealer to supply gasoline. Set-up for display: Add a small amount of gasoline and fuel stabilizer to the fuel tank. Dealer to supply gasoline and fuel stabilizer. 3/16/17 Table of Contents Section 2: Operating Procedures Section 2: Operating Procedures Mower Features Refer to Figure 2-1: Your Zero Turn Mower is designed with innovative and state-of-the-art features. Knowing the location and how these features work will make handling your mower more comfortable. Below is a list of major features to be reviewed in this section. 3 20 18 16 12 8 7 13 10 21 2 4 19 15 17 14 20 1 9 11 21 3 6 8 5 33193 1. Control Panel (See Figure 2-2 on page 12) 2. Battery (Located under the seat) 3. Control Levers 4. Deck Height Indicator 5. Discharge Chute (Guard) 6. Right Deck spindle Cover (Guard) 7. Left Deck spindle Cover (Guard) 8. Anti-Scalp Wheels 9. Deck Height Gauge Bar 10. Floor Platform (Guard) 11. Deck Lift Pedal 12. Tethered Fuel Cap 13. Fuel Tank 14. Seat Platform (Guard) 15. Rear Bumper & Engine Guard 16. Park Brake Lever 17. Seat Release Latch (Behind Seat) 18. Fuel Vent Valve 19. Operator Pressure Switch (Located under seat) 20. Drive Wheels 21. Caster Wheels ZST Mower Features (ZST48 Shown) Figure 2-1 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 11 Table of Contents Section 2: Operating Procedures Operating Checklist Throttle Hazard control and accident prevention are dependent upon awareness, concern, prudence, and proper training involved in operation, transport, maintenance, and storage of the riding mower. Therefore, it is absolutely essential that no one operates the mower without first having read, fully understood, and become totally familiar with the Operator’s Manual. Make sure the operator has paid particular attention to: Refer to Figure 2-2: A cable is linked from engine to throttle for controlling engine speed. Move throttle lever toward fast position to increase engine rpm and toward slow position to decrease rpm. Always travel and cut grass with throttle set at full engine rpm speed. Decrease travel speed by pulling back on the control levers. Reduce engine rpm only when mower is not traveling and just before engaging the cutting blades. • Important Safety Information, page 1 • Section 1: Assembly & Set-up, page 10 • Section 2: Operating Procedures, page 11 • Section 3: Adjustments, page 21 • Section 5: Maintenance & Lubrication, page 28 IMPORTANT: Always operate throttle at full engine rpm while traveling and cutting grass. Operating engine at a slow rpm may overheat engine and transaxles. The following Operating Checklist should be performed before operating your mower: Blade Engagement Hour Meter Operating Checklist Check Carefully read and follow all safety rules. Refer to “Important Safety Information”. Page 1 Make sure all guards and shields are in place. Refer to “Mower Features”. Page 11 Make all required adjustments. Refer to “Section 3: Adjustments”. Page 21 Read and follow all operating procedures. Refer to “Section 2: Operating Procedures”. Page 11 Check mower safety start interlock system daily prior to operation. Page 16 Perform all maintenance and lubrications. Refer to “Section 5: Maintenance & Lubrication”. Page 28 Make sure there are no hydraulic leaks on the unit. Refer to “Avoid High Pressure Fluids Hazard”. Page 2 Check blade for nicks and sharpness. Refer to “Mower Blade Maintenance”. Page 40 Check mower initially and periodically for loose bolts and pins. Refer to “Torque Values Chart”. Page 52 Controls Refer to Figure 2-1 on page 11 and Figure 2-2 below for general location of controls described in this section. ! WARNING Do not operate mower while smoking. Ignition Switch Refer to Figure 2-2: A three position ignition switch: off, run, and start is provided. With key inserted, rotate it clockwise to START position; release key when engine starts and switch will automatically return to RUN position. Turn key counterclockwise to OFF position to stop engine. 12 ZST40 & ZST48 Zero Turn Mowers 357-505M Throttle Ref. Choke Ignition Switch 33178 Control Panel Figure 2-2 Choke Refer to Figure 2-2: A cable is linked from the choke control knob to the engine for choking the engine during starting. Pull up on knob to turn choke (ON). Push down on knob once engine is running to shut choke (OFF). IMPORTANT: DO NOT operate mower with choke on. Blade Engagement Switch Refer to Figure 2-2: The blade engagement switch engages the deck blades. Pull switch up (ON) to engage blades and push switch down (OFF) to disengage blades. IMPORTANT: With mower stopped and engine at half throttle, engage cutting blades. Increase throttle to full engine speed and then operate control levers to move mower. Clutch, belts and/or deck may be damaged if blades are engaged at full engine speed. 3/16/17 Table of Contents Section 2: Operating Procedures Instrumentation Hour Meter Park Brake (ON) Refer to Figure 2-2 on page 12: The hour meter registers 1/10 hour increments up to 9,999.9 total hours. The meter is connected to the ignition switch and records accumulative time only while the engine is running. A plastic film covers the hour meter window. It protects the window from scratches during shop assembly and shipping. This covering should be removed by the owner before placing mower into service. Park Brake Refer to Figure 2-3 & Figure 2-4: The park brake lever is linked to the wheel motors. The rear wheels are kept from turning when the lever is pulled back to (ON). Push lever forward to (OFF) to release park brakes. Both Control Levers Must Be Spread Fully (OUT) Before Park Brake Is Engaged (ON). Mower engine will stop running if park brake lever is set to (ON) before spreading both control levers (OUT) or if one or both control levers are moved (IN) before moving park brake lever to (OFF). Control Levers Fully OUT (in Park Position) Figure 2-3 Control Levers 33168 Control Levers (IN) Neutral Operating Position Refer to Figure 2-3 & Figure 2-4: The control levers are used to steer, accelerate, decelerate, stop, and change direction of travel. Always move both control levers to neutral and (OUT) before setting park brake to (ON). Always leave park brake and control levers in this position until ready to start traveling. Move park brake to (OFF) before pulling control levers (IN). Start moving by moving control levers either forward or rearward from neutral position. Park Brake (OFF) See “Driving the Mower” on page 16 for a detailed description of operating the control levers. Neutral Slot 33179 Control Levers Fully IN (In Neutral Position) Figure 2-4 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 13 Table of Contents Section 2: Operating Procedures Accessing Area Beneath the Seat Refer to Figure 2-5: The compartment below the seat platform (#2) is where the battery, control lever linkages, hydrostatic drives, belts, and fuses are located. The seat is secured over this compartment with a spring loaded seat latch (#1). A carriage bolt (#3) and nut (#4) is attached to the latch to meet safety requirements. ! WARNING The seat pan should always be latched in the down position and secured with bolt and nut before starting mower. Not securing seat pan properly can cause bodily injury. 1. 33180 Seat Release Latch (Engine Not Shown For clarity) Figure 2-5 Park unit on a flat level surface. Stop engine and remove ignition key. Make sure blade engagement switch is in the down (OFF) position. Spread control levers fully apart. 2. Remove hex flange nut (#4) and carriage bolt (#3) from seat release latch (#1). 3. Pull latch arm (#1) to the left & lift seat platform (#2) up to raise seat up and view compartment below. Bypass Valve Rods 4. Close seat platform by lowering platform down until latch arm catches on the seat platform. Insert 1/4" carriage bolt (#3) in latch arm (#1) and secure with hex flange nut (#4). See Seat Adjustment on page 21 for positioning seat forward and rearward. Moving Mower with Stalled Engine Refer to Figure 2-6: Each hydro-drive is equipped with a bypass valve for the purpose of moving the mower when the engine is inoperable. Both bypass valve rods are located at the rear of the engine platform. 1. Pull back and up on one of the bypass valve rod loop ends. Continue to hold the loop end up against the engine platform while releasing the rod, The upturned ends on the loop should catch on the platform locking the transaxle in free wheeling. 33181 2. Repeat step 1 for the other bypass valve rod and transaxle. Bypass Valve Rods (Operating Position Shown) Figure 2-6 3. Position both control levers in neutral with handles fully apart. Transport Height 4. Release park brake lever. Refer to Figure 2-7 on page 15: 5. Manually move mower by hand or with a winch. ! CAUTION IMPORTANT: Do not tow mower. Move it by hand or use a winch and load it onto a trailer. Make certain mower is properly secured to the trailer and its park brake is locked. Disengage mower blades before changing deck height! Deck stop pin could get into rotating parts if dropped. IMPORTANT: Following repairs, always make certain the two bypass valve rods are returned to their operating position. 2. Push forward on deck lift pedal (#2) with your right foot to raise deck fully up until transport lock (#1) catches, and holds deck up. Deck should stay up after releasing your right foot. 14 ZST40 & ZST48 Zero Turn Mowers 357-505M 1. disengage blades, move control levers fully out, and set park brake. 3/16/17 Table of Contents Section 2: Operating Procedures Cutting Height Engine Starting Refer to Figure 2-7: The safety start interlock system is designed to prevent runaway or accidental entanglement. IMPORTANT: Always disengage blades before changing deck cutting height. IMPORTANT: The deck must be level and blades disengaged before setting deck cutting height. See instructions for “Deck Cutting Height and Leveling” on page 25. NOTE: Cutting height provided on deck height indicator (#4) is from 1" to 4 1/2" in 1/2" increments. 1. IMPORTANT: The starter motor will engage only if blade engagement switch is (OFF), control levers are (OUT), , and park brake is (ON). The following steps are correct procedures for starting the engine. If difficulty is encountered, contact your local Land Pride dealer. 1. b. Both control levers are positioned (OUT). Set deck at transport height. See instructions for “Transport Height” on page 14. 2. Fully insert deck stop pin (#3) into desired cutting height pin hole identified on the height indicator (#4). Before starting the engine, make sure: a. Blade engagement switch is (OFF). c. Park brake is (ON). 2. Set speed control to approximately 1/2 open throttle. IMPORTANT: Use choke when engine is cold or if warm and engine fails to start after 5 seconds of cranking. Avoid engine flooding by pushing choke control knob to (OFF) as soon as possible.. 3. Push forward on deck lift pedal (#2) with your right foot, pull back on transport lock handle (#1), and slowly release deck lift pedal to gently lower deck against deck stop pin (#3). . 33187 IMPORTANT: The engine starter should not be operated for periods longer then 30 seconds at a time. An interval of at least two minutes should be allowed between such cranking periods to protect the starter from overheating and burn-out. 3. Insert key into ignition switch and rotate clockwise to engage starter motor. Release key when engine starts. 4. Perform test to make sure safety start interlock system is operating properly. Refer to “Safety Start Interlock System” on page 16. Deck Lift Pedal Figure 2-7 Clearing Obstacles IMPORTANT: It is best to mow around obstructions; not over them. Beware, the front of the deck can clear an obstacle and still make contact by high centering on the obstacle. Mowing over obstacles that make contact with the deck can bend/break mower deck, mower blades, and blade spindles. 1. If it is necessary to drive over an obstruction, stop mower, turn off blades, and raise deck fully up to transport position. 2. Move forward slowly to make certain deck clears the obstruction. 3. Lower deck to cutting height after mower has passed over obstruction. Engage blades and continue mowing. 3/16/17 5. As soon as engine begins to run, check to make certain oil warning light is off. If not, stop engine immediately and check for the cause. Refer to “Troubleshooting” on page 50. 6. Allow engine to idle a few minutes to warm up before operating the mower. Engine Shut-Down Sequence It is always best to go through proper shut-down sequence before turning ignition switch key off. Not following this sequence in the correct order will cause the engine to stop running immediately. 1. Shut blade engagement switch (OFF). 2. Move both control levers to neutral and (OUT). 3. Throttle engine back to a low idle and wait for one minute to allow accumulated raw fuel to escape muffler during engine slow down. 4. Position park brake (ON). (Pull up on lever until it stops.) 5. Rotate ignition key counter-clockwise to (OFF). 6. Remove key from ignition switch. ZST40 & ZST48 Zero Turn Mowers 357-505M 15 Table of Contents Section 2: Operating Procedures Safety Start Interlock System 3. Replace park brake switch if starter motor did turn and if no other cause can be determined. ! WARNING Do not bypass any safety switch. Bypassing a safety switch Control Lever Switches 1. With blade engagement switch (OFF), control levers fully (OUT), and park brake (ON); restart engine. can result in a serious injury or death. The mower is equipped with a safety start interlock system consisting of blade engagement switch, seat switch, park brake switch, and control lever switches. This system is an important safety feature designed to prevent runaway or accidental entanglement. IMPORTANT: The starter motor will engage only if blade engagement switch is (OFF), control levers are (OUT), , and park brake is (ON). Only after operator is seated and mower has been started can park brake be moved to (OFF) and control levers (IN) in that order or the engine will stop running. The blade engagement switch can be pulled (ON) only after park brake is moved to (OFF). Park brake positioned (ON) or (OFF) does not stop engine when becoming unseated with both control levers (OUT) and blade engagement switch (OFF). The safety start interlock system should be checked daily prior to operation and repaired immediately if it malfunctions. Inspect system as follows: IMPORTANT: The operator must be on the seat when testing switches. Contact your local Land Pride dealer if the problem cannot be resolved. 1. Start mower engine per instructions in the section on “Engine Starting” on page 15. Allow engine to warm up to operating temperature. 2. With blade engagement switch (OFF), control levers spread fully (OUT), and park brake (ON), slowly raise off the seat. The engine should continue to run. Blade Engagement Switch 1. With engine running and operator sitting on the seat, move park brake to (OFF), pull both control levers (IN), and then turn blade engagement switch (ON). 2. Replace blade engagement switch if blades did not run and no other cause such as damaged wiring can be determined. Seat Switch 1. With conditions met in step 1 above, slowly raise off the seat. The engine should stop within five seconds. 2. Replace seat safety switch if switch did not operate properly and if no other cause can be determined. Park Brake Switch 1. Turn blade engagement switch (OFF) and move control levers (OUT). Park brake must be (OFF). 2. Try restarting the engine. The starter motor should not turn. 16 ZST40 & ZST48 Zero Turn Mowers 357-505M 2. With park brake (ON) and blade engagement switch (OFF), pull right control lever in. The engine should stop within five seconds. 3. Replace right control lever switch if switch failed to operate properly and if no other cause can be determined. 4. Return control arm to original setting and restart engine. 5. With park brake (ON) and blade engagement switch (OFF), pull left control lever in. The engine should stop within five seconds. 6. Replace left control lever switch if switch did not operate properly and if no other cause can be determined. 7. Follow “Engine Shut-Down Sequence” on page 15 to turn off the mower. Driving the Mower ! DANGER Never make sudden stops or sudden reversing of travel direction, especially when going down a slope. The steering is designed for sensitive response. Rapid movement of control levers could result in a reaction that can cause serious injury. ! DANGER Never make sudden speed changes from reverse to forward. Always push control levers forward gently to avoid sudden change in speed. Any sudden forward speed change can cause the front wheels to raise off the ground resulting in loss of control, mower damage and/or personal injury. NOTE: When turning on soft wet turf, keep both wheels rolling either forward or backward. Pivoting on a stopped wheel can damage the turf. To Start and Increase Speed Refer to Figure 2-8 on page 17: After starting the engine, release park brake and engage control levers by moving handles fully (IN). This makes the levers ready for steering while traveling. Moving control levers an equal distance away from neutral will increase travel speed. • Start forward travel by gently pushing on the control levers. The further forward the control levers are pushed the faster the travel speed. • Start backing up by gently pulling on the control levers. The further back the control levers are pulled the faster the travel speed. 3/16/17 Table of Contents Section 2: Operating Procedures Front of Mower Faces This Direction 1 4 5 2 3 6 7 25880 Figure 2-8 To Decrease Speed and Stop ! WARNING In the event of a system shutdown while mowing, move control levers to neutral, and spread them fully apart. Also, engage the park brake lever to aid in slowing and stopping the mower. Refer to Figure 2-8: Moving control levers an equal distance towards neutral will decrease travel speed. • When moving forward, pull back gently on control levers to decrease speed. The further back the control levers are pulled the slower the travel speed until neutral is reached. • When backing up, push forward gently on control levers to decrease speed. The further forward the control levers are pushed the slower the travel speed until neutral is reached. • Move control levers to neutral to stop. (Ref. Frame #2) • Spread both control levers fully apart and engage the park brake. (Ref. Frame #1) To Steer Refer to Figure 2-8: • To Steer Straight While Traveling Forward (Ref. Frame #3): Push control levers forward an equal distance. • To Steer Straight While Backing Up (Ref. Frame #4): Pull control levers rearward an equal distance. • To Turn Left While Traveling Forward (Ref. Frame #5): Move right control lever farther forward from neutral than the left control lever. • To Turn Left While Backing Up (Ref. Frame #6): Move right control lever farther back from neutral than the left control lever. • To Turn Right While Traveling Forward: Move left control lever farther forward from neutral than the right control lever. • To Turn Right While Backing Up: Move left control lever farther back from neutral than the right control lever. • To Make A Pivot Turn (Ref. Frame #7): Move one control lever forward and the other control lever back of neutral, this will allow the drive wheels to counter-rotate. 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 17 Table of Contents Section 2: Operating Procedures Safe Operating Instructions The safe operation of any machinery is a big concern to all consumers. Your Zero Turn Mower has been designed with many built-in safety features. However, no one should operate this mower before carefully reading this Operator’s Manual and all instructions noted on the safety decals. ! DANGER Prior to operating the mower, the operator should be thoroughly familiar with proper use and operation of the machine, should read the manual completely and thoroughly, and should have attempted slow moving maneuvers to become familiar with the operation of the machine before attempting normal speed operation. An inexperienced operator should not mow on slopes or on uneven terrain. ! DANGER All guards including floor pan and seat platform must be installed and in good condition at all times during operation. ! DANGER Never place hands or feet under the deck or attempt to make any adjustments to the mower deck while the engine is running or when blades are engaged. Mower blades rotating at a high speed cannot be seen and are located very close to the deck housing. Fingers and toes can be cut off instantly. ! DANGER Do not mow with people present in the mowing area. Projectiles can suddenly, without warning, discharge from under the mower deck causing serious injury or death. ! DANGER Never direct discharge of material from mower deck towards people, animals or buildings. Keep discharge chute in its lowest position and never remove discharge chute unless a complete grass collection system is in place. Projectiles can suddenly, without warning, discharge from under the mower deck causing serious injury or death. ! WARNING ! CAUTION The tailpipe and muffler are very hot and can ignite dry grasses, brush and other flammable materials. Always keep area around muffler and tailpipe clear of debris. Allow muffler and tail pipe to cool completely before removing any debris to prevent sever burns to the body. Make sure all debris around the muffler have been removed before parking mower inside a building or garage. Always check area to be mowed for rocks and other debris before mowing. 18 ZST40 & ZST48 Zero Turn Mowers 357-505M ! WARNING ! WARNING Always wear hearing protection, safety glasses, clothing that does not hang loosely, and shoes or boots when operating this machine. All shirts should be buttoned up the front and tucked in the trousers, long sleeve shirts should be buttoned at the cuffs. Some conditions may warrant extra safety gear be worn such as dust masks for dust inhalation and safety helmets. Mower deck and floor pan can be slippery when wet. Always step on anti-slip pads when possible. Never hurry. Always make sure your footing and hand hold is secure when climbing onto the mower to be seated. Be familiar with all functions of this mower. Do not operate mower with damaged parts. Repair all damaged and defective parts before putting mower back in to service. Keep all bystanders away from this mower during operation. Do not allow anyone to operate this mower who has not fully read and comprehended this manual and has not been properly trained in its safe operation. Do not allow anyone under 16 years of age to operate this mower. Do not carry riders on the mower or in a cart towed behind the mower. Carrying riders can result in serious injury and/or death to rider and operator. Always operate mower with belt guards installed. Do not operate mower with floor pan removed exposing pulleys and belts. Do not operate mower while drinking or under the influence of alcohol or drugs. Always operate mower at a safe travel speed that will maintain control. Allow time to react to obstacles in the mower’s path. Reduce speed on rough, wet, slick or unstable ground. Take care when driving around trees so as not to scrape them. Do not make sudden uncontrolled changes with control levers. Change speed and direction with steady controlled movements of the control levers. Never drive recklessly. Drive Zero Turn Mowers up and down slopes, not across slopes. Use a walk behind mower when mowing across slopes. Do not operate Zero Turn Mowers on slopes greater than 15 degrees. They are heavy and can crush a person if they rollover sideways or flip over backwards. Stay two or more mower widths away from drop-offs such as ditches and retaining walls. Use a walk behind mower or string trimmer close to drop-offs. Do not drive too close to water. The surface near water is often soft, wet and unstable. The grass can be wet and slippery. Use a walk behind mower or string trimmer when close to water. 3/16/17 Table of Contents Section 2: Operating Procedures Be aware of and avoid overhead hazards such as guy Do not push other equipment with front of mower. wires, tree limbs and brush that have the potential of stopping the mower or hitting and/or poking one while riding the mower. Mark any potential hazards and be alert to their presence. Thoroughly inspect area to be mowed for unforeseen hazards in the grass such as rocks and other debris. Mark potential hazards that cannot be removed and be alert to their presence. Always wear long pants, ear plugs, safety glasses and safety shoes for personal protection. Some conditions may warrant extra safety gear be worn such as dust masks and safety helmets. Keep hands, feet, long hair, clothing, and jewelry away from moving parts and obvious pinch points to avoid entanglement. Clothing should be snug-fitting, buttoned and tucked in the trousers. Use extreme caution when driving through dry grass, brush and other fire hazard materials. Never stop or park over combustible materials. Keep grass and brush from collecting on and around engine and muffler parts. Use extreme caution when cresting hills or when visibility is limited. Proceed slowly until you are sure conditions immediately ahead are safe. Do not operate mower at night. With poor visibility, night operation can lead to a serious accident. Do not operate mower on streets, highways, public roads, or where it may be a hazard to faster moving traffic. Do not leave mower unattended with engine running. Always park on level ground with control levers fully apart in neutral, park brake set, engine shut off, and switch key removed before leaving mower unattended. Do not touch engine, engine exhaust pipe and/or muffler while they are hot. Always disconnect negative battery terminal before making adjustments to the mower’s electrical system or welding on the mower. Battery fumes are explosive. A spark will ignite battery fumes. Wear a face shield when charging or jumping a battery. Follow all battery safety rules in this manual. Avoid battery acid spills. Do not get battery acid on eyes, face, or other body parts. Flush eyes and other body parts immediately with water for at least 15 minutes if battery acid has gotten on them. Always maintain proper tire inflation. See “Tire Inflation Chart” on page 53. Never modify engine RPM or any parts on the mower without authorization. Unauthorized modifications will void warranty to all parts directly and indirectly affected by the modification. Do not pull a trailer or implement with mower. Loss of control and damage to mower may result. Do not tow mower with its wheels on the ground. 3/16/17 Always tow mower loaded on a trailer. Make certain the mower is properly secured to the trailer and its park brake is locked. Do not smoke or use electrical devices including cell phones while refueling. When refueling use a UL listed container that has a screen or filter. Set container on the ground before fueling to eliminate static discharge. Do not use Methanol fuel. Support this mower securely before working beneath. Chock wheels to prevent mower from rolling. Always check wheel lug nut torque values two hours after initial operation and two hours after each tire repair and/or replacement. Routinely check lug nut torque valves every 50 hours of operation. See also “Torque Requirements” on page 29. Engage blades with engine running at medium speed. Pull up on blade engagement switch to start blades turning. (Refer to Figure 2-2 on page 12). Once blades are fully engaged and turning, increase engine speed to maximum engine operating speed. NOTE: Engaging blades when under heavy load (i.e. tall grass) or at high engine rpm can cause premature belt wear and/or belt damage. Cut grass with blades operating at full speed. Your Zero Turn Mower operates at peak mowing performance and gives the best cut when the throttle is set at full RPM. This gives maximum power to the drive wheels and cutting blades when needed. Use control levers to control ground speed rather than engine RPM. The mower’s control levers are very responsive. For smooth operation, move levers slowly, avoid sudden movement. Skill and ease of operation come with practice and experience. Inexperienced operators may have a tendency to over-steer and lose control. Slow-moving practice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation. Sharp depressions or raised obstacles (such as gutters or curbs) should not be directly approached at high speed in an attempt to jump them as the operator could be thrown from the mower. Approach at a slow speed and angle one drive wheel at the obstruction. Continue at an angle until both wheels clear the obstruction. When turning on soft wet turf, keep both wheels rolling either forward or backward. Pivoting on a stopped wheel can damage the turf. Select a mowing pattern that discharges cut grass away from uncut grass. Use a pattern utilizing left turns because cut grass is discharged to the right. Avoid discharging cut grass onto uncut areas as grass is then mowed twice. Mowing twice puts an unnecessary load on the mower and reduces mowing efficiency. ZST40 & ZST48 Zero Turn Mowers 357-505M 19 Table of Contents Section 2: Operating Procedures Keep blades sharp. Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly. Information on sharpening blades is listed in this manual’s maintenance section. In addition, most communities have individuals or companies which specialize in sharpening mower blades. Blade sharpness should be checked daily. General Operating Information After thoroughly familiarizing yourself with the Operator’s Manual and completing the Operator’s Checklist, you are almost ready to begin mowing. Approach the mower from the front and spread the steering levers fully apart. Stand just to the outside rear of the left front anti-scalp wheel and with your right hand grab the left side steering lever for support. Taking care not to slip on the mower deck, step up onto the operator’s platform and comfortably seat yourself. The park brake lever just to your left and adjacent to the operator’s seat should be fully raised and in the (ON) position. With both steering levers still wide apart now reach for the throttle and choke control to your right side. Position the throttle control at half throttle and pull the choke to the “up/on” position. Insert your ignition key and rotate the ignition key clockwise until you hear the engine begin to start. Release the ignition key and push the choke to “down/off” position. Allow the engine to warm up momentarily. If your mower has just been running and the engine is already warm, using the choke is probably not necessary. With the engine at half throttle, release the parking brake by pushing the lever forward and down all the way. Then reach forward and bring both steering levers equally together in the neutral position just in front of you. It’s now time to test your steering skills. Gently push both steering levers equally forward. The farther forward you push the levers the faster you will go. Pull back equally and you will slow down coming to a stop when you reach the neutral position. Now slowly pull the levers back toward your body past neutral position. The mower will reverse direction and increase in speed as you pull further back. If you push one lever forward and pull one lever back the mower will do a zero turn in the direction of the steering lever closest to your body. Now take a few moments in a safe open area to practice maneuvering and steering your mower with the engine still at half throttle. Gradually increase your throttle speed until you feel totally confident of your mower steering and handling ability around obstacles and in tight areas. 20 ZST40 & ZST48 Zero Turn Mowers 357-505M It’s now time to cut the grass. Hopefully, you have already removed any obstacles from the lawn that you do not want run over. With your mower at half throttle, place your right foot on the deck lift pedal and release and lower the deck to your preset cutting height. With your right hand, pull up on the cutting blade engagement knob and increase the engine speed to full throttle. You may now begin mowing. When you are done mowing or just want to take a break, make sure you do all of the following. • Park on level ground if possible. • Disengage cutting blades. • Throttle back. • Place steering levers in wide-open neutral position. • Engage park brake lever. • Turn engine off and remove switch key. • Step carefully off the left side of the operator’s platform. • You may want to chock the wheels as an added measure of safety, if and when you must park on an incline. In the unlikely event that you lose electrical power and the Riding Mower shuts completely down, you will lose hydrostatic steering capability. Should the engine fail for any reason and you need to push or pull the unit a short distance for loading or servicing, make sure you open bypass valves on the pumps using the bypass valve rods. The Land Pride Zero Turn Mowers are designed to deliver professional cutting quality, while delivering high productivity and sustained comfort over extended periods of operation. With just a little bit of practice you should become very good at operating your mower. See the “Features and Benefits” section of this manual for additional product information and performance enhancing options. 3/16/17 Table of Contents Section 3: Adjustments Section 3: Adjustments ! WARNING Unless specifically required, Do Not have engine running when servicing or making adjustments to the mower. Place both control levers in the park position and remove ignition switch key. Read and observe all “Safety Warnings” and “Important Notes” in this manual. Seat Adjustment Refer to Figure 3-1: The seat should be adjusted forward or rearward to a comfortable position to operate the deck lift pedal. 1. a. Determine if the seat is too close to the pedal, too far away, or at the correct distance. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area. Your Zero Turn Mower was adjusted before it left the factory and checked for proper operation during pre-delivery set-up. However, break-in wear and continued use can cause some adjustments to change. • Be alert for unusual noises while operating the mower. They could be signaling a problem. • Visually inspect for abnormal wear or damage while servicing and making adjustments to the mower. Proper servicing and adjustment is the key to the long life of any implement. With careful inspection and routine maintenance, you can avoid costly downtime and repair. ! WARNING Keep your mower clean. Remove heavy trash and clippings from mower. Keep all moving parts, hydraulic system, engine cooling system, and exhaust system clean of trash and clippings. Accumulation of trash and/or clippings can cause fires, hydraulic overheating and excessive belt wear. With operator seating in the seat, place his or her right foot on the deck lift pedal. b. If the seat is at the correct distance, skip to “Steering Adjustments” on page 22. c. If the seat needs adjusting, determine how many inches it should be moved and in which direction it should be moved. (forward or rearward) 2. Release spring loaded seat latch. See “Accessing Area Beneath the Seat” on page 14 for instructions on how to operating the spring loaded seat latch. 3. Rotate seat pan (#2) up and loosen all four 5/16"-18 x 3/4" GR5 cap screws (#3). 4. Slide seat forward or rearward by the predetermined inches in step 1c above. 5. Retighten cap screws (#3) to the correct torque. 6. Rotate seat down until the spring loaded seat latch catches on the seat pan. 7. Reinstall removed hardware in seat latch to prevent someone from opening the seat platform easily. Clear away heavy build-up of grease, oil, and dirt. Especially clean in the areas around oil openings, fuel openings, and air inlets. Minute dust particles are abrasive to close-tolerance engine and hydraulic components. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride service center when assistance is needed. Torque Requirements Refer to “Torque Values Chart” on page 52 to determine correct torque values when tightening hardware. See “Additional Torque Values” at bottom of chart for exceptions to standard torque values. Tire Pressure Before considering any adjustment, check tire air pressure. Unequal tire pressure will cause mower to drift to one side. Refer to “Tire Inflation Chart” on page 53. 33199 Seat Adjustment Figure 3-1 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 21 Table of Contents Section 3: Adjustments Neutral Parking Slot Neutral Parking Slot 33182 Steering Control Linkage Figure 3-2 Steering Adjustments The steering levers on the mower may over time require readjusting. Some adjustments can be made now to make operating the mower more comfortable. Lower Control Lever NOTE: Step 3 is not required but may be done if transaxle fan blades (#4) interfere with loosening jam nuts (#3). 3. Remove fan mounting hardware and fans (#4) if jam nuts (#3) are not easily accessible. Refer to Figure 3-2: The hydrostatic drive system is designed with spring return pump arms (#5) that will return the lower steering control levers (#2) to neutral when released from reverse position. If control levers do not return to neutral position when released from reverse position, adjust length of pump linkage rods (#1) as follows: 4. Loosen jam nuts (#3) at both ends of linkage rods by 5 or more full turns (approximately 1/4"). ! WARNING Make sure mower is turned (OFF) before making adjustments 7. to pump linkage rods. 1. Disengage blade switch and turn ignition switch off. 2. Position control levers in neutral position as shown. 22 ZST40 & ZST48 Zero Turn Mowers 357-505M 5. Using the flat area (#1) on the linkage rods, rotate rods to lengthen or shorten them until the levers align with the neutral parking slots. 6. Tighten jam nuts (#3) at both ends to lock linkage rods in place. If the transaxle fans were removed, reinstall them and tighten their hardware to the correct torque. 8. Start mower engine and test control lever alignment by moving the levers forward and backward before returning them to neutral position. The pump linkage rods (#1) are properly adjusted if the lower control levers (#2) are aligned with neutral parking slots in the mower housing when released. 3/16/17 Table of Contents Section 3: Adjustments Upper Control Lever IMPORTANT: Make sure lower control levers have been adjusted before adjusting upper control levers. See page 22 for lower control lever adjustments. The upper control levers may be adjusted while in neutral position for height, reach, and forward travel to fit the operator’s steering comfort zone. 3. You can either adjust the trailing lever forward by the distance it was trailing or adjust the leading lever back by the distance it was leading. a. Loosen hex flange locknuts (#4) on the side to be adjusted. b. Reposition the lever forward or backward by the distance it was trailing or leading. Height Adjustment c. Retighten hex flange locknuts (#4) to the correct torque. Refer to Figure 3-3: 1. Adjust upper control levers (#2) vertically by removing bolts (#3), and hex flange locknuts (#4) that attach upper levers to the lower steering arms (#1). Example: If the right control lever is one inch ahead of the left control lever, stop unit and adjust either the right upper control lever back one inch or the left upper control lever forward one inch. 2. Reposition upper control levers in holes A, B & C to a height that fits the operator’s personal preference. 3. Reassemble bolts and hex flange locknuts in the same order they were removed without tightening them. Reach Adjustment Refer to Figure 3-3: The upper control levers (#2) can be adjusted forward or rearward to make steering more comfortable. NOTE: Adjust seat to operate deck pedal comfortably before making “Reach Adjustment”. See “Seat Adjustment” on page 21. 1. Loosen hex flange locknuts (#4) and pivot upper control levers (#2) forward or backward to fit operator’s personal reach preference. 2. Verify that the control levers align with each other when in neutral and tighten hex flange locknuts (#4) to the correct torque. Forward Travel Adjustment Refer to Figure 3-3: “Reach Adjustment” instructions adjust the upper control levers to be equally aligned while in neutral. However, with this adjustment, the mower may want to steer slightly to the right or left when pushing the levers equally forward. Make the following adjustments if you prefer to have the upper control levers equally aligned while in forward travel position instead of neutral position: 1. While driving forward, make the necessary steering correction required to make the unit go straight and take careful notice of how the upper control levers are positioned. (The distance one lever is ahead of the other to make the mower travel straight.) 33183 Control Lever Adjustment Figure 3-3 2. Stop the mower on a level surface, place control levers in neutral, set park brake (ON), shut power off, and remove switch key. 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 23 Table of Contents Section 3: Adjustments Belt Tensioning There are two drive belts on the ZST mower. The ground drive belt is the upper belt that powers the mower rear wheels (see Figure 3-4). The deck drive belt is the lower belt that powers the mower deck blades (see Figure 3-6). IMPORTANT: Do not over tension drive belts to compensate for a badly worn belt or pulley. An over tensioned belt can cause the belt and drive components to break prematurely resulting in a safety hazard to the operator and bystanders. An under tensioned belt can cause the belt to slip and become damaged. Ground Drive Belt Tensioning Refer to Figure 3-4: The ground drive belt (#5) remains in constant tension by means of a spring tensioned idler (#1). If belt slips under normal operating load conditions, retention spring (#4) by tightening eyebolt (#2). Replace belt when it becomes excessively worn or damaged. Instructions for replacing the ground drive belt are provided on page 34. 1. Check length of ground drive extension spring (#4) to verify if belt tension is correct. Installed spring length should be 7" +/- 1/8" (See Figure 3-5). 33184 Ground Drive Belt Adjustment Figure 3-4 2. Adjust belt tension as follows: a. Loosen hex whiz nut (#3A). b. Tighten or loosen whiz nut (#3B) until spring length is 7" as shown in Figure 3-5. c. When adjustment is complete, hold hex whiz nut (#3B) still while tightening hex whiz nut (#3A). Spring Length = 7" +/- 1/8" 33200 Take-up Spring Length Figure 3-5 Deck Drive Belt Tensioning Refer to Figure 3-6: The deck belt (#9) remains in constant tension by means of the spring tensioned idler (#8). If belt slips under normal operating load conditions, retention spring (#4) by tightening up eyebolt (#2). Replace deck belt when it becomes excessively worn or damaged. Instructions for replacing the deck drive belt are provided on page 32. Vary spring length by adjusting length of eye bolt (#2). Additional adjustments to the spring length can be made by changing which hole in Arm (#1) the spring is attached. There are two holes for this adjustment. 1. With deck cutting height set at 3", check length of extension spring (#4) to verify proper belt tension. Installed spring length should be 7" +/- 1/8" (See Figure 3-5). 2. Adjust belt tension as follows: a. Loosen hex whiz nut (#3A). b. Tighten or loosen whiz nut (#3B) until spring length is 7" as shown in Figure 3-5. c. When adjustment is complete, hold hex whiz nut (#3B) still while tightening hex whiz nut (#3A). 24 ZST40 & ZST48 Zero Turn Mowers 357-505M 33185 Deck Drive Belt Adjustment Figure 3-6 3/16/17 Table of Contents Section 3: Adjustments Deck Cutting Height and Leveling b. Place a second 3" support block (#8) under the deck’s rear edge in-line with the left blade spindle. Refer to Figure 3-9: ! WARNING Make sure blade engagement switch is (OFF), switch key is Support Block placement under 48" Deck Refer to Figure 3-8: a. Place 3" high support block (#7) under the deck’s front edge in-line with center blade spindle. (OFF) and removed from ignition switch, control levers are (OUT), and park brake is (ON) before making adjustments. b. Place a second 3" support block (#8) under the deck’s rear edge in-line with the left blade spindle. When level, the bottom edge of the deck should be 3" above ground level with deck stop pin (#6) inserted in Deck Leveling hole (#3). If needed, readjust deck height: 1. c. Center a third 3" support block under the deck’s back edge in-line with the right blade spindle. Check tire pressures to make certain they are properly inflated. See “Tire Inflation Chart” on page 53 for correct tire pressures. Refer to Figure 3-9: 5. Insert deck stop pin (#6) into “Deck Level Hole (#3)”. 2. Park unit on a flat level surface. 6. Push forward on deck lift pedal (#2) with your right foot, pull back on transport lock handle (#1), and slowly release deck lift pedal to gently lower deck against deck stop pin (#6). 3. Push forward on deck lift pedal (#2) with your right foot to raise deck fully up until transport lock (#1) catches and holds deck up. Deck should stay up after releasing your right foot. 7. 4. Place 3" high deck support blocks (#7) under the deck edge in two locations for the 40" deck and three locations for the 48" deck. (Two 2" x 4" x 5" or longer boards may be stacked to make one 3" high block) Loosen 3/8" hex flange Mac-locknuts (#5) on both sides of the mower. 8. Make certain deck is fully resting on support blocks and deck lift pedal fully is against deck stop pin (#6). Confirm that hanging straps (#4) are completely adjusted down so top of slot is hanging tightly against lift arm bolt. Support Block placement under 40" Deck Refer to Figure 3-7: a. Place 3" high support block (#7) under the deck’s front edge in-line with the right blade spindle. 9. Retighten 3/8" hex flange Mac-locknuts (#5) to the correct torque. 33262 Support Blocks Placement Under 40" Deck Figure 3-7 Idler Pulley Not Shown for clarity 3" 33186 33262 Support Blocks Placement Under 48" Deck Figure 3-8 3/16/17 Deck Cutting Height & Leveling (48" Deck Shown) Figure 3-9 ZST40 & ZST48 Zero Turn Mowers 357-505M 25 Table of Contents Section 3: Adjustments Anti-Scalp Rollers Refer to Figure 3-10: The ZST40 mower has one anti-scalping roller (#3) and the ZST48 mower has two anti-scalping rollers. Their purpose is to minimize scalping of the ground when mowing on rough uneven terrain. Their height should be adjusted after setting the deck stop pin to the preferred cutting height. 1. Position mower and deck on a flat level surface. 2. Set deck to the preferred mowing height. (Refer to “Deck Cutting Height and Leveling” on page 25.) 3. Remove 1/2" hex nylock jam nut(s) (#2). 4. Reposition anti-scalp roller(s) (#3) up or down in mounting bracket (#1). See important note below. IMPORTANT: The anti-scalp rollers will extend below deck bottom the distance shown below when mounted in the following holes: • Top hole: rollers are even with deck bottom. • 2nd hole: rollers are 1/2" below deck bottom. • 3rd hole: rollers are 1" below deck bottom. • 4th hole: rollers are 1 1/2" below deck bottom. • Bottom hole: rollers are 2" below deck bottom. For protection of deck and blades, it is best if the antiscalp rollers are mounted in the lowest holes possible without them touching the ground. For example: If deck cutting height is set 1 1/2" above ground, the rollers should be mounted in the 3rd hole down or 1" below the deck bottom. 5. Secure anti-scalp rollers to mounting bracket(s) (#1) with 1/2"-13 hex nylock nut(s) (#2). Tighten nut(s) to the correct torque. 33188 Anti-Scalp Roller Adjustment Figure 3-10 26 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 4: Options & Accessories Section 4: Options & Accessories Mulching Kit & Blades Refer to Figure 4-1: Give your lawn that fresh cut grass look without the unsightly grass clippings by installing the Mulching Kit and Mulching Blades (mulching blades sold separately) on your mower deck. NOTE: Mulching Kit includes baffles and mounting hardware only. (Mulching Blades sold separately) Mulching Kit 357-461A 357-484A MULCH KIT, 40" ZST MULCH KIT, 48" ZST 40" ZST Mulch Kit Mulching Blades 890-702C 890-700C MWR BLD MULCH 1/4X20.91SD CW, 40" ZST MWR BLD MULCH 1/4X16.87SD CW, 48" ZST Inductive Tachometer 890-909C TACHOMETER, INDUCTIVE Attaches to the spark plug on single and twin cylinder engines for checking engine speed. Engines operating at optimal speed stay cooler and preform better. 48" ZST Mulch Kit 33189 Mulching Kit (Mulching Blades Not Shown) Figure 4-1 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 27 Table of Contents Section 5: Maintenance & Lubrication Section 5: Maintenance & Lubrication Maintenance ! DANGER Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis. Exercise caution when working under the deck as the mower cutting blades are extremely sharp. Wearing gloves is advisable when working around or with cutting blades. Check initially and periodically for loose bolts and pins. Torque loose bolts per the “Torque Values Chart” on page 52. Remain alert for unusual noises, they could be signaling a problem. Visually inspect machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting problems as quickly as possible is the best insurance. Do not alter or replace parts with other brands on Land Pride products. Other brands may not fit properly or meet OEM specifications. They can weaken the integrity and impair the safety, function, performance, and life of the product. Replace parts only with genuine Land Pride parts. Clear away heavy build-up of grease, oil, and dirt, especially around the engine and under the seat platform. Minute dust particles are abrasive to close-tolerance engines and hydraulic assemblies. Read and observe all safety warnings in this manual and in the engine service manual. Inspect mower daily for grass clippings, tangled wire, and string. The underside of the mower deck will collect a build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will harden, restricting blade and air movement, and will usually produce a poor quality of cutting. Therefore, debris should be routinely removed from under the deck. To do this, it will be necessary to raise and block the deck in the full up position before scrapping build-up from underneath. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride dealer when assistance is needed. Maintenance Safety ! DANGER Repairs or maintenance specifically requiring engine power should be performed by trained personnel only. Control levers should be out. If control levers are to be operated, the tires should be properly supported off the floor. Enclosed areas should be properly ventilated to prevent carbon monoxide poisoning. ! DANGER Before working on or under the deck, make certain blade engagement switch has been shut off, deck has been properly blocked up, engine has been shut off, and ignition switch key has been removed for maximum safety. 28 ZST40 & ZST48 Zero Turn Mowers 357-505M ! WARNING ! WARNING ! WARNING ! WARNING ! WARNING ! WARNING ! WARNING ! WARNING Except when checking or changing components, always keep protective shields on for safety as well as for cleanliness. Keep your machine clean. Remove all deposits of trash and clippings. A dirty machine can cause engine fires and hydraulic overheating as well as excessive belt wear. DO NOT have engine running when servicing or making adjustments to the mower. Shut blade engagement switch off, move both control levers out, set park brake on, shut engine off and remove ignition switch key. When possible, clean under the deck using a stick or similar instrument making sure that no part of the body, especially arms and hands are under the mower. Keep mower properly maintained. Do not make unauthorized modifications. An improperly maintained mower or one that has been improperly modified can be dangerous to operate. Do not operate mower with loose pins, bolts, and nuts. Loose hardware can result in a serious breakdown causing bodily injury or death. 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Torque Requirements Refer to “Torque Values Chart” on page 52 to determine correct torque values when tightening hardware. See “Additional Torque Values” at the bottom of the chart for exceptions to standard torque values. ! WARNING Particular attention must be given to tightening the drive wheel lug nuts, blade spindle bolts, electric clutch bolt and transaxle mounting bolts and nuts. Not torquing these components correctly can result in the loss of a wheel, blade or burnt clutch. Any of the above situations can cause serious damage to the equipment and/or personal injury. It is recommended that the following be checked after the first 2 hours of initial operation and after removal for repair or replacement. Thereafter, they should be checked every 50 hours of operation. • Blade bolts (See item 2 on page 40) • Electric Clutch bolt (See item 16 in list of components on page 33). • Wheel lug nuts (See item 13 on page 34) • Transaxle mounting bolts (See item 12 on page 34) Refer to Figure 5-1: • Tighten choke and/or throttle cable clamp screws to 35 in-lbs if they work loose or are loosened to make cable adjustments. • See engine owner’s manual for all other engine torque values. Tighten Choke and Throttle Cable Clamp Screws to 35 in-lbs. 30385 Choke and Throttle Cable Clamp Screws Figure 5-1 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 29 Table of Contents Section 5: Maintenance & Lubrication Maintenance Schedule Service at Intervals Indicated Clean mower, Deck & Engine Cooling System Verify Safety Start Interlock System Inspect Unit for loose hardware and damage Visually Inspect Tires Check Engine Oil Level Clean Air Intake Screen Check Fuel Level Inspect Fuel System for Leaks Check Blades - Sharp & Securely Fastened Check Discharge Chute Make sure it is Properly Secured In Place Check Transaxle Oil Level Grease Blade Spindle Bearings Change Engine Oil & Filter (1) Clean Cylinder And Head Fins Check Battery Connections Check Tire Pressure With A Gauge Clean Engine Exterior (3) Tighten Lug Nuts On Wheels (2) Grease Caster Wheel Bearings Check Ground And Deck Belt Tension (4) Check Transaxle for oil leaks (5) Change Fuel Filter (3) Grease Deck Lift Points (8) Replace Spark Plugs(3) Replace Air Cleaner Paper Element (6) Inspect tethered fuel caps (8) Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 500 Hrs Daily (After engine has cooled.) Daily (Before each use) Daily (Before each use) Daily (Before each use) Daily (Before each use & every 4 hours thereafter) Daily (Before each use & every 4 hours thereafter) Daily (Before each use) Daily (Before each use) Daily (Before each use) Daily (Before each use) As needed (See Note 7 below) Refer to Page 16 28 53 38 39 36 36 40 & 52 35 43 38 X X X X X X X 10 & 31 53 52 44 32 36 37 44 X X X X X/M X X X/A 39 37 NOTES: 1. Initial engine oil and oil filter change is after the first 5 hours of operation. Thereafter, change engine oil and oil filter every 50 hours of operation. Change every 25 hours when operating the engine under dusty or dirty conditions, heavy load, high temperatures, and hot weather periods. Refer to Engine Owner’s Manual. 2. Torque lug nuts initially and after first 2 hours of operation. 3. Remove cooling shrouds and clean cooling areas. Check oil cooler fins and clean as needed. Refer to Engine Owner’s Manual. 4. Inspect ground and deck belt tensions every 6 months or 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 200 hours or 2 years whichever comes first. 5. Inspect transaxles for oil leaks. Have your nearest Land Pride Service center make repairs as needed. 6. Replace air cleaner filter element if damaged, every 200 hours or every season (whichever comes first). Replace more frequently when used in dusty conditions. 7. The transaxles are self contained and maintenance free. Check oil level in a transaxle only if it shows signs of leaking, is operating hot, is noisy, or if unit lacks power after operating it for a short time. 8. X/M = Service per hours indicated in column or monthly (whichever comes first). X/A = Service per hours indicated in column or annually (whichever comes first). 30 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Electrical System Refer to Figure 5-2: The mower is equipped with a 12 volt negative ground electrical system powered by a battery located under the seat. When worn out, replace battery with a maintenance-free garden mower 12 volt BCI group UL1HD with 245 cold cranking AMPs (CCA) or U1L-X with 300 CCA. Follow manufacturer’s maintenance, safety, storing, and charging specifications. Red Battery Cable (+) Black Battery Cable (-) 12 Volt Battery ! WARNING Do not allow an open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if exposed to a flame. Common circuit problems are usually caused by electrical shorts, corroded or dirty terminals, loose connections, defective wire insulation, or broken wires. Switches, solenoids, and ignition components may also fail, causing a short or open circuit. Refer to Figure 5-3: The electrical system is protected by fuses located along the wire harness beneath the seat. The fuses are: • Main - 20 Amp, blade type • Clutch - 10 Amp, blade type 10 Amp Fuse Purple Wire Leads 33169 20 Amp Fuse White Wire Leads Battery Figure 5-2 ! WARNING Incorrect battery cable connections can damage the mower’s electrical system and cause battery cables to spark. Sparks around a battery can result in a battery gas explosion and personal injury. • Always disconnect negative (black) cable from battery before disconnecting positive (red) cable. • Always reconnect positive (red) cable to the battery’s positive (+) post before reconnecting negative (black) cable to the battery’s negative (-) post. ! WARNING Keep battery terminals from touching any metal mower parts when removing or installing battery. Do not allow metal tools to short between battery terminals and metal mower parts. Shorts caused by battery terminals or metal tools touching metal mower components can cause sparks. Sparks can cause a battery gas explosion which can result in personal injury.. ! WARNING ! WARNING Acid can cause serious injury to skin and eyes. Avoid skin contact with battery acid and always wear eye protection when checking the battery. Flush area with clean water and call a physician immediately. Acid will also damage clothing. Do not overfill battery. Electrolytes may overflow and damage paint, wiring and structure. Use soap and water when cleaning the battery. Be careful not to get soap and water into the battery. Use soda mixed in water to clean corrosion off the terminals. 3/16/17 33225 Wiring Harness Fuses Figure 5-3 Refer to Figure 5-4: Remove cover over the fuse to access the fuse. Before diagnosing the electrical system, use a test light or voltmeter to check battery voltage. If battery voltage is satisfactory, check cleanliness and tightness of terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair. Major overhaul or repair of starter motor and charging system should be performed by trained technicians only. Uncovered Red 10 Amp Fuse Uncovered Amber 20 Amp Fuse 33226 Fuses Shown With Cover Removed Figure 5-4 ZST40 & ZST48 Zero Turn Mowers 357-505M 31 Table of Contents Section 5: Maintenance & Lubrication Belt Maintenance ! DANGER Deck Drive Belt Installation Refer to Figure 5-5 or Figure 5-6 on page 33: 1. Park mower on a flat surface. Before raising floor pan or removing pulley guards, make certain blade engagement switch has been shut off, deck has been properly blocked up, engine has been shut off, and switch key has been removed for maximum safety. Replace all guards and floor pan before putting mower back into service. Repairs or maintenance requiring engine power should be performed by trained personnel only. 2. Make sure blade engagement switch is (OFF), control levers are fully (OUT), park brake is (ON), and engine switch key is (OFF) and removed. Refer to Figure 5-5 and Figure 5-6 on page 33: Replace belts that show signs of severe cuts, tears, excessive weather checking, and cracking or burns caused by slipping. Slight raveling of belt covering does not indicate belt damage. Trim ravelings with a sharp knife. 6. Release deck belt tension with by placing a socket wrench with a 3/4" socket on the over-center-release bolt (#9) and turning counterclockwise. This will relieve the tension on the tension idler spring (#11). Inspect belt pulley grooves and flanges for wear. A new belt or one in good condition, should never run against the bottom of the groove. Replace pulley when this is the case, otherwise belt will lose power and slip excessively. 8. Remove existing deck drive belt (#3). Never pry a belt onto a pulley as this will cut or damage the fibers of the belt covering. Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composition in a very short time. 32 ZST40 & ZST48 Zero Turn Mowers 357-505M 3. Place deck height in the lowest position. 4. Remove deck belt covers and floor platform. 5. Pull hitch pin (#8). 7. Pull tension idler (#6) away from the belt to provide maximum belt clearance. 9. Route new deck drive belt (#3) per the illustration shown in Figure 5-5. 10. Re-tension idler (#6) by turning bolt (#9) clockwise until over-center-release locks in place. Check belt tension per the “Deck Drive Belt Tensioning” on page 24. 11. Re-install hitch pin (#8). 12. Re-install deck belt covers and floor platform. 3/16/17 Table of Contents Section 5: Maintenance & Lubrication 1. 2. 3. 4. 5. 6. 7. 8. 9. Ground drive pulley Deck drive pulley Deck drive belt Deck belt idler pulley Deck blade spindle pulley Tension idler pulley Over-center tensioner Hitch Pin Over-center release (Use 3/4" socket wrench) 10. Tension eye bolt 11. Tension idler spring 12. Idler arm 13. 12V Electric Clutch (Engages pulley #2) 14. Thick Washer 15. Lock Washer 16. Clutch bolt 33195 ZST48 Deck Drive Belt Layout Figure 5-5 1. 2. 3. 4. 5. 6. 7. 8. 9. Ground drive pulley Deck drive pulley Deck drive belt Deck belt idler pulley Deck blade spindle pulley Tension idler pulley Over-center tensioner Hitch Pin Over-center release (Use 3/4" socket wrench) 10. Tension eye bolt 11. Tension idler spring 12. Idler arm 13. 12V Electric Clutch (Engages pulley #2) 14. Thick Washer 15. Lock Washer 16. Clutch bolt 33209 ZST40 Deck Drive Belt Layout Figure 5-6 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 33 Table of Contents Section 5: Maintenance & Lubrication Ground Drive Belt Installation 1. 8. Slide belt off of pump pulleys (#15), ground drive pulley (#7), and remove from mower. Park mower on a flat surface. 2. Make sure blade engagement switch is (OFF), control levers are fully (OUT), park brake is (ON), and engine switch key is (OFF) and removed. ! WARNING Make sure engine and engine muffler are completely cooled before working on and around the drive belt. Severe burns to the body could result if engine and muffler have not cooled. 3. Disconnect negative battery cable. See Figure 5-2 on page 31. 4. Place deck height in the lowest position. Refer to Figure 5-7: 5. Remove deck drive belt (#16) from drive pulley (#11) as outlined in “Deck Drive Belt Installation” on page 32. This belt does not need to be removed from any of the other deck pulleys. 9. Install new belt by sliding it onto the ground drive pulley (#7), idler pulley (#5), and over the two pump pulleys (#15). 10. Pull on pump idler arm (#2) and slide belt onto idler pulley (#1). Make certain to keep fingers from getting between belt and pulley when pulley is released and tension is re-established. 11. Re-install deck drive belt (#16) on the deck drive pulley per “Deck Drive Belt Installation” instructions on Page 32. 12. Make sure the deck drive belt is routed properly on all of the deck pulleys and then re-tension deck belt idler per “Deck Drive Belt Installation” instructions on Page 32. 13. If removed, reattach wiring to deck drive pulley (#11). 6. Release tension on ground drive belt (#4) by pulling on idler arm (#2) 7. carefully removing belt (#4) from pump tension idler (#1). Use caution when releasing idler arm (#2) as spring (#3) is in tension and will snap pulley back into position. 1. Take-up pulley 2. Take-up pivot arm 3. Take-up Spring 4. Ground drive belt 5. Idler Pulley 6. Clutch Locking Bracket 7. Ground drive pulley 8. Take-up eye bolt 9. Jam nut 10. Take-up nut 11. Deck drive pulley 12. Transaxle mounting bolts 13. Wheel lug nuts 14. Neutral return spring 15. Pump pulleys 16. Deck drive belt 33194 Ground Drive Belt Layout Figure 5-7 34 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Hydrostatic Drive System ! 1. DANGER Hydraulic fluid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Use a piece of cardboard or wood rather than hands when searching for hydraulic leaks. If hydraulic fluid is injected into the skin or eyes, it must be treated by a doctor familiar with this type of injury within a few hours or gangrene may result. DO NOT DELAY. ! WARNING Always wear adequate eye protection when servicing the hydraulic system. IMPORTANT: Do not use a high pressure washer on or around the hydraulic transaxles. Water intrusion will result and void the warranty. IMPORTANT: Oil changes and repairs to a transaxle unit should be performed by trained technicians Park mower on a flat level surface. Stop engine and remove ignition key. Make sure blade engagement switch is in the down (OFF) position. Spread control levers fully apart and set park brake in (ON) position. 2. Clean transaxle exterior of any debris especially around the fill port cap. A degreaser may be needed. 3. Remove fill port cap. 4. Measure distance from top of fill port down to oil level. This distance should be between 3/4" and 1 1/2" with oil temperature between 50o and 100o F. 5. Fill transaxle at the fill port with specified oil until oil is at the correct lever (between 3/4" & 1 1/2" from top of fill port). See page 45 for transaxle oil specifications. 6. Install top port cap and tighten. 7. Recheck oil level once unit has be operated for approximately 1 minute. 8. Purge each transaxle that has had oil added to remove any air that may have become trapped. See “Transaxle Purging Procedures” on page 36. NOTE: The transaxle units are equipped with bypass valves. For more information refer to “Moving Mower with Stalled Engine” on page 14. The ZST Series are equipped with two independent Hydro-Gear ZT-2200TM Integrated Zero-Turn Transaxle units. The units are located beneath the seat. See “Accessing Area Beneath the Seat” on page 14 for instructions to pivot seat platform up. These units are self contained and maintenance free. They do not require oil changes. However, if the oil has been contaminated or has been added, an oil change may alleviate certain performance problems. If needed, have your nearest Authorized Land Pride Service department change your mower’s transaxle. Check oil level in a transaxle only if it shows signs of leaking, is operating hot, is noisy, or if unit lacks power after operating it for a short time. Transaxle Oil Check & Filling Refer to Figure 5-8: The mower has two independent hydrostatic transaxles. Each transaxle will require separate oil checks. It is best to check oil when the oil in the transaxle is between 50o and 100o F. See page 45 for oil specifications. Fill Port Cap Top of Fill Port Oil Level IMPORTANT: A transaxle must be purged anytime oil has been added to the unit or when unit has been opened to facilitate maintenance. IMPORTANT: Clean debris from around fill cap before checking or adding oil to the unit. NOTE: Be certain to place control arms in the park position before rotating seat platform up. 3/16/17 3/4" to 1 1/2" at 50o-100o F 27805 Right Transaxle Figure 5-8 ZST40 & ZST48 Zero Turn Mowers 357-505M 35 Table of Contents Section 5: Maintenance & Lubrication Transaxle Purging Procedures Bypass Valve Rods It is critical that air is purged from the hydrostatic drive system to keep it efficient. This is because compression and expansion rate of air is higher than that of oil. This purge procedure should be implemented any time the hydrostatic system has been opened to facilitate maintenance or after oil has been changed. Symptoms of a hydrostatic system that has not been purged may be: 1. Noisy operation. 2. Lack of power after operating mower a short time. 3. High operation temperature and excessive expansion of oil. IMPORTANT: Before purging system, make sure transaxles are properly filled with oil. See “Transaxle Oil Check & Filling” on page 35. For transaxle oil specification, see page 45. The following procedures are best performed with mower rear drive wheels off the ground. Then repeated under normal operating conditions. If this is not possible, then the procedure should be performed in an open area free of any objects or bystanders. Refer to Figure 5-9: 1. Pull back and up on the bypass valve rod loop ends. Continue to hold the loop ends up against the engine platform while releasing the rod, The upturned ends on the loops should catch on the platform locking the transaxle in free wheeling. 2. Start engine and place both control levers in neutral. Slowly move control levers completely forward and reverse 5 to 6 times. 3. Close both bypass valves by pulling back on the rods, lowering them down, and slowly releasing them to allow the springs to pull back on the rods. 33181 Bypass Valve Rods (Operating Position Shown) Figure 5-9 Clean dirt from around fuel tank cap. Remove cap and begin filling. Do not fill fuel tank to the top. Fuel will expand in hot weather and seep out through the fuel tank vent system. When finished, screw cap back on until it makes a clicking noise and ratchet action that can be heard and felt when tight. Wipe up any spilled gasoline. Use regular unleaded gasoline with an (R+M)/2 octane rating of 87 or higher. IMPORTANT: The fuel system can be damaged if the wrong fuel is used. Never use methanol, lead gasoline, or unleaded gasoline containing more than 10% ethanol. Do not mix oil with gasoline. Land Pride recommends adding correct amounts of gas stabilizer/conditioner in the fuel. For best results, follow engine manufacturer’s directions. Using a fuel stabilizer/ conditioner in the fuel can provide benefits such as: 1. Keeps gasoline fresh during storage of 90 days or less. Drain fuel tank if storage is longer. 4. With engine running and control levers in neutral, slowly move levers forward and reverse 5 to 6 times. 2. Cleans engine during operation. 5. Stop engine and check oil level in transaxles. 3. Eliminates gum-like varnish build-up in the fuel system. IMPORTANT: The transaxle is considered purged when transaxles are at the proper oil level, operate at normal noise levels, oil temperatures are not excessively high, and mower does not lack power. 6. It may be necessary to repeat Steps 1 to 5 until all air is purged from the system and transaxle operates at normal noise levels and travels at normal speeds. Fuel Vent Valve Fuel System Refer to Figure 5-10: The fuel tank is located on the mower’s left fender. Total capacity of the fuel tank is 3 U.S. gallons. Fill tank when fuel shows low in the fuel sight gauge. Before filling, push blade engagement switch (OFF), move both control levers (OUT), set park brake (ON), and turn switch key (OFF). Allow engine to cool before filling tank. 36 ZST40 & ZST48 Zero Turn Mowers 357-505M Fuel Cap Fuel Tank Fuel Sight Gauge 33171 Fuel Tank Figure 5-10 3/16/17 Table of Contents Section 5: Maintenance & Lubrication ! DANGER • Replacement of fuel system parts (i.e. gas caps, hoses, fuel tanks, fuel filters, etc.) must be the same as original parts. Fire and/or explosion can occur if not followed. • Observe safe fuel handling precautions. Fuel is flammable and vapors are very explosive. An explosion or fire can burn, destroy and kill property, animals and people. • Do not fill tank while engine is running or hot. Allow engine to cool before filling. Fuel spilled over engine, muffler, or hot objects may result in a fire or explosion. • Allow engine to cool before servicing the fuel system. • Do not smoke while handling fuel or around the fuel tanks. • Do not fill fuel tanks to the top. Fuel will expand in hot weather and seep out through the fuel tank vent system. • Screw gas cap on immediately after filling a tank. Never operate mower without gas caps installed. • Clean up any gasoline spills immediately. • Keep fuel away from open flame or spark. • Store mower away from open flame and sparks. • Refuel outdoors preferably, or in well ventilated areas. • Never attempt to start the engine when there is a strong odor of gasoline fumes present. Locate and correct cause. • Never buy more than a 30 day supply of gasoline and store it in an approved container out of children’s reach. • Do not fill gasoline containers inside a vehicle, on a truck, or on a trailer. Interior carpets and plastic truck bed liners insulate the container and slow loss of static charge. • When practical, remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground. If this is not possible, then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle. If a gasoline dispenser nozzle must be used, keep nozzle in contact with rim of fuel tank or container opening at all times until fueling is complete. • Gasoline is a poison that is harmful or fatal if swallowed. • Avoid prolonged breathing of vapors. Long-term exposure to vapors can cause serious injury and illness • Keep face away from nozzle and gas tank opening. • Keep gas away from eyes and skin. Evaporative Emission Control System All Land Pride Zero Turn Mowers will be EPA compliant on the required January 1, 2012 date. Mowers that are EPA compliant now have a decal on them stating: “This Equipment meets U.S. EPA Evap. Standards”. The Evaporative Emission Control System requires no regularly scheduled maintenance but should be inspected periodically, and thoroughly examined at least once a year at the beginning of the mowing season: 1. Inspect all fuel system components including tank, vent, hoses, clamps, fuel filter, valve, and fittings for leaks, cracks, and loose connections. Make repairs as necessary. 3/16/17 2. The fuel tank is equipped with a tethered cap. Ensure tether is present and secured to the cap. 3. The fuel cap has been designed to provide audible and tactile feedback indicating that proper sealing has been achieved. Ensure that this function is present and that no fuel leaks from the filler neck during usage. If fuel leakage is ever noticed at this point, the fuel cap must be replaced immediately. Fuel Filter Refer to Figure 5-12 on page 38: ! DANGER Empty fuel tank before replacing fuel filter to keep fuel from leaking out and creating a fire/explosion hazard. The fuel filter is installed in the fuel line between the fuel tank and engine fuel pump. Location of fuel filter will vary depending on which engine your mower is equipped with. See engine owner’s manuals for exact location of fuel filter and instructions on removal and installation. Refer to Figure 5-11: Replace fuel filter annually at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. (Plugged filter considered maintenance item.) This will keep the fuel filter from becoming plugged causing poor engine performance and unexpected downtime. Be sure to install filter with Flow Arrow pointing towards engine side of fuel line. (Flow Arrow) Indicates direction fuel must flow through the filter. 23803 Fuel Filter Figure 5-11 Draining The Fuel Tank 1. Park unit on a flat surface. Make sure blade engagement switch is (OFF), both control levers are (OUT), and park brake is (ON). Stop engine and remove ignition key. 2. Disconnect negative battery cable from the battery. 3. Remove line from fuel filter and place detached end into an approved fuel container. 4. Watch level of fuel in the fuel container. DO NOT allow container to overflow, spilled fuel is extremely flammable. 5. Tank may not drain 100% due to fuel line location. 6. Reinstall fuel line to its original state and reattach to fuel filter. Location and options many vary by engine. ZST40 & ZST48 Zero Turn Mowers 357-505M 37 Table of Contents Section 5: Maintenance & Lubrication General Engine Maintenance Change Engine Oil Detailed instructions and recommendations for break-in and general maintenance are specified in the Engine Operator’s Manual. Please refer to this manual for engine servicing, lubricating oil levels with capacity and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the engine manufacturer. Special attention should be paid to applicable data which is not duplicated here. Refer to Figure 5-12: 1. Park unit on a flat surface. Make sure blade engagement switch is (OFF), both control levers are (OUT), and park brake is (ON). Stop engine and remove ignition key. Engine Oil and Oil Filter See “Engine Specifications & Capacities” on page 45 and Engine Operator’s Manual for maintenance schedule, oil type, and capacity. Check oil daily and after every 4 hours of operation. Mower must be sitting level when checking oil. Change engine oil and oil filter after the first 5 hours of operation and per engine manufacturer’s recommendations thereafter. Change oil more frequently if mower is operated in extremely dirty conditions. IMPORTANT: Make certain engine is level and you are inserting the dipstick correctly when checking oil. Incorrect oil levels can cause engine problems. 2. Place a suitable container on the ground beneath drain valve (#2). 3. Unscrew oil drain valve (#2) until oil flows freely and valve head offers some resistance. Do not unscrew valve any farther. 4. Remove oil filter with a filter wrench and let remaining oil drain out. Discarding oil filter in a manner that is compatible with the environment. 5. Clean engine oil filter base. Coat new filter O-ring with clean engine oil and install filter to engine oil filter base. 6. Hand tighten oil filter until O-ring seats. Finish tightening by turning filter to the specifications provided in the Engine Operator’s Manual. 7. Check Engine Oil Refer to Figure 5-12: 1. Park on a level surface, shut engine off, and allow time for oil to cool and drain into the sump. 2. Clean area around oil fill cap/dipstick (#1) of dirt and debris before removing it. Unscrew oil fill cap and wipe dipstick clean. 3. Check oil level on dipstick. Insert dipstick fully without screwing it in and removing again to check oil level. Retighten drain valve (#2). 8. Dispose of used motor oil in a manner that is compatible with the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain. 9. Fill engine with the correct oil and quantity provided in the Engine Operator’s Manual and specifications on page 45 of this manual. Do not overfill with oil. 10. Replace oil fill cap/dipstick, start engine, and check oil filter for leaks. 11. Stop engine and check oil level. See “Check Engine Oil” on this page. 4. If oil level on the dipstick is near or below the lower limit mark, then add recommended oil until it reaches the full mark. Do not overfill. 5. Reinstall oil filler cap/dipstick by screwing it in firmly. 1. 2. 3. 4. 5. 6. 7. Oil Fill Cap/dipstick Oil Drain Valve Oil Filter Fuel Filter Engine Cooling Fan Air Filter Cover Muffler 6 5 4 1 7 3 2 33224 Kawasaki Engine Figure 5-12 38 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Engine Air Filter Improper Installation A specially designed dry filter is standard equipment and supplies clean combustion air to the engine. Improper installation occurs when dust leaks past the seals. The filter element must be aligned within the canister and properly seated on both ends to prevent dirt from entering the engine. NOTE: Do not operate engine with a damaged air filter or without an air filter element. Dirt will enter the engine causing dust induced engine damage. Damaged Air Filtering System NOTE: Do not block air intake to the filter such as setting an object in front of the air intake opening. A damaged air filtering system occurs from mishandling of the filter element and operating the mower in areas that could damage the canister. Refer to Figure 5-12 on page 38: Kawasaki engines are supplied with internal air filters. Perform engine air filter maintenance per the Engine Operator’s Manual and “Maintenance Schedule” on page 30. Air Filter Handling Refer to Figure 5-12: Prevent costly and non-warrantable premature engine damage by maintaining the air filter properly. Many engine problems are due to improper handling of the air filter. Dust and dirt that gets past the air filter will damage engine cylinder, piston, and bearings in a few hours. Avoiding the following common mishandling: • Over servicing • Improper installation • Damaged air filtering system • Incorrect air filter element Over Servicing Over servicing occurs when an air filter element is inspected and/or replaced too often. Dust and dirt can fall off the filter element onto the canister where it can be drawn into the intake system. Only a few grams of dirt getting into an engine during each filter inspection can prematurely produce dust induced engine damage. A partially dirty air filter element is not harmful to the engine. Banging and/or bumping the filter element against a solid object such as a tire or blowing the element with air can damage the seals and/or force dust and dirt particles through the filter media creating a hole for dirt to pass through to the engine. Driving the mower carelessly over rough terrain, jutting sticks, heavy brush, and severe rocks can damage the air cleaner canister. Periodically inspect the outside of the air cleaner canister for external damage and replace if necessary. Incorrect Air Filter Element The air filter must remain intact to block passage of dirt and foreign particles. It must be of sufficient size and construction to withstand stresses, caused by rapid cycling of air volume demanded by the engine, without cracking or tearing under fatigue and pressure. Its filter elements must have the correct media composition, filter area, micron size, and dimensions to properly filter the air of dirt while at the same time passing sufficient air to the engine. Land Pride and the engine manufacturers have carefully selected a reliable filter designed to fit these needs. Always use genuine Land Pride filters. Failure to use original equipment replacement parts is an alteration and will not be considered for warranty in the event of a dust induced engine damage. See “Engine Specifications & Capacities” on page 45 for Land Pride air filter replacement numbers. The air filter element should be changed before it becomes too dirty and restricts air flow to the engine hindering its performance. Replace the air filter element immediately should this happen. Engines that do not get proper amounts of air will draw in excessive amounts of gas causing premature engine damage. The frequency of the air filter needing changing is largely determined by operating conditions. Dusty conditions will require more frequent servicing. A dirty filter element should always be replaced with a new element. Improper cleaning procedures can get dust on the inside of the filter causing dirt induced and engine damage. The air filter warranty expires upon cleaning or servicing a used filter in any manner. Land Pride does not warranty dust induced engine damage if a used air filter element has been cleaned or serviced in any manner. 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 39 Table of Contents Section 5: Maintenance & Lubrication Mower Blade Maintenance Blade Sharpening Blade Inspection Check mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp as a dull blade will tear rather than cut grass, leaving a brown ragged top on the grass within a few hours. A dull blade also requires more power from the engine. ! Replace any blade which is bent, cracked, or broken. ! ! CAUTION ALWAYS wear eye protection and gloves when sharpening a blade. WARNING DO NOT try to straighten a blade that is bent. Never weld a broken or cracked blade. ALWAYS replace with a new Land Pride blade to assure safety. ! DANGER Keep blades balanced when sharpening. An unbalanced blade may come loose and fly out from under the deck. Also, an unbalanced blade will shorten the spindle bearing’s life. NOTE: Care should be taken in order not to remove any more material than necessary to sharpen blade. 1. DANGER Never work with blades while engine is running or with blades engaged. Always push blade engagement switch down (OFF), move both control levers to neutral and then fully (OUT), set park brake (ON), and turn engine (OFF). Block up mower when you must work under it. Wear gloves when handling blades. Always check for blade damage if mower should strike a rock, branch, or other foreign object during mowing. Clean blade, blade washer, and mounting surface of all debris before inspecting blade and sharpening. Refer to Figure 5-14: 2. Lay blade on a flat surface and check blade to make sure it is not warped. Replace any blade that is warped. Blade Removal Warped Blade (Replace) Refer to Figure 5-13: Cutting Plane IMPORTANT: Blade mounting bolts have right hand threads. Turn blade bolts counterclockwise to loosen and clockwise to tighten. 1. Remove mower blade (#1) by grasping blade end with a rag or thick padded glove while loosening blade bolt (#2) with a 3/4" wrench. 2. Remove 1/2" blade bolt (#2), blade washer (#3), and mower blade (#4) from spindle assembly (#1). 3. Continue with “Blade Sharpening” on this page. Straight Blade 24579 Comparison of Warped and Straight Blades Figure 5-14 Refer to Figure 5-15: 3. Lay blade on a flat surface and check both ends of blade to make sure it is not twisted. Replace any blade that is twisted. Cutting Edge 24579 Cutting Edge Twisted Blade (Replace) Cutting Plane Cutting Edge Straight Blade 33251 Blade Removal & Installation Illustration Figure 5-13 40 ZST40 & ZST48 Zero Turn Mowers 357-505M Comparison End View of Twisted and Straight Blades Figure 5-15 4. Check blade cutting edge. Replace blade if nicks are severe. Blade may be sharpened if cutting edge is dull or slightly nicked. 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Refer to Figure 5-16: NOTE: New mower blades are furnished with cutting edge parallel with back of blade. Do not sharpen blade to original parallel pattern. It is easier to get a straight cutting edge by resharpening the pattern to the one shown in Figure 5-17. Refer to Figure 5-18: 6. Remove an equal amount of material from each end of the blade to keep blade in balance. Check blade balance as follows: a. Positioning center of blade horizontally on a nail or shaft. See Figure 5-18. b. If either end of the blade rotates downward, grind (remove) metal on that end until the blade will balance horizontally on the nail or shaft. c. Resharpened blades can be installed after they have been properly sharpened and balanced. HORIZONTAL Original Cutting Edge Pattern NAIL OR SHAFT 19046 19075 Blade Balancing Figure 5-18 Blade Resharpening Figure 5-16 Refer to Figure 5-17: 5. Sharpen blade by following the grinding pattern shown in Figure 5-17. Blade Installation Refer to Figure 5-13 on page 40: a. Grind cutting edge at the same bevel as the original angle. (27 1/2 degrees). b. Sharpen only the top of the cutting edge to maintain sharpness. c. Touch-up sharpening can be done with a file. ! WARNING ! WARNING When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower. Failure to torque blade bolt properly may result in the blade coming loose and falling off causing a serious injury. IMPORTANT: Replace mower blades with Land Pride blades only. Resharpening Cutting Edge Pattern IMPORTANT: Always install blades with cutting edge facing direction of blade spindle rotation and with wing tips pointing up towards bottom of deck. For correct blade rotation, see arrow in Figure 5-13. 19074 Blade Resharpening Figure 5-17 IMPORTANT: Do not re-use blade bolts which have stripped, worn or undercut threads. For proper blade bolt torque value. see “Additional Torque Values” on this page. 1. Install resharpened or new blade (#4) with blade washer (#3) and blade bolt (#2). Be careful not to cross thread blade bolt while installing it. 2. Tighten blade bolt to the correct torque. See “Additional Torque Values” on page 52 for correct torque values. 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 41 Table of Contents Section 5: Maintenance & Lubrication End of Season & Long Term Storage 8. Store mower in a clean, dry place. Take the following steps when storing the mower at the end of the season and when the unit will not be used for long periods to ensure readiness for the next mowing season. 9. Block mower up so weight is off the tires. IMPORTANT: Do not use a high pressure washer on or around the hydraulic transaxles. Water intrusion will result and void the warranty. 1. Remove all grass, dirt, trash, and grease that may have accumulated on the mower and moving parts. 2. Scrape off compacted dirt, trash, and grass clippings from the deck underside. A coating of oil may also be applied to the deck underside to minimize oxidation. NOTE: Do not deflate tires. 10. Protect battery from freezing temperatures. Disconnect the negative ground wire from battery to reduce chances of a slow electrical drain. Occasionally recharging battery during storage will extend battery life. New Season Preparation The following service is required before starting the mower after storing it for a season: IMPORTANT: Do not use a high pressure washer on or around the hydraulic transaxles. Water intrusion will result and void the warranty. 3. Clean and touch up all scrapes with Land Pride spray paint. 4. Check blades and blade bolts for wear and replace if necessary. 1. Clean mower, removing trash, and dirt accumulation. 5. Check thoroughly for any worn or damaged parts that need replacing and order them from your nearest Land Pride dealer. 2. Check engine oil level. 6. Thoroughly lubricate machine, according to lubrication instructions. 4. Install all safety shields and review safety precautions listed in this manual. 7. 5. Check and inflate tires to correct psi provided in “Tire Inflation Chart” on page 53. Prepare engine for storage: a. Run engine for a minimum of 15 minutes. 3. Tighten any bolts that have loosened and make sure all hair pins, cotter pins, and clevis pins are in place. b. Drain oil from crankcase while engine is still warm. 6. Fill fuel tank with fresh gasoline. c. Refill with fresh oil of proper viscosity. Refer to “General Engine Maintenance” on page 38 and “Engine Specifications & Capacities” on page 45. 8. Run machine at half speed for 5 minutes, checking operation of the control levers. Stop engine and check for oil leaks, loose fittings, and so forth. 7. Reconnect spark plug leads to spark plug. d. Drain fuel tank and run engine until it stops from lack of fuel. Gasoline evaporates if left in carburetor for long periods, forming gum, and varnish deposits in the carburetor. These deposits will cause engine flooding and loss of power. e. Service air cleaner. See “Engine Air Filter” on page 39. f. Remove and replace fuel filter if not done in the previous 100 hours. g. Remove spark plugs and pour a tablespoon of engine oil into each spark plug hole. Install plugs, but do not reconnect plug leads. h. Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism. i. Clean dirt and chaff from cylinder fins, blower housing, and muffler. j. Clean exterior surface of engine. Spread a light film of oil over any exposed metal surfaces of engine that are subject to corrosion. k. Check oil fill cap and fuel tank caps to make certain they are securely in place. 42 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 5: Maintenance & Lubrication Lubrication Points Lubrication Legend Multi-purpose spray lube Multi-purpose grease lube Multi-purpose oil lube 50 hrs Intervals in hours at which lubrication is required 33222 25 Hours ZST48 Deck Left Blade Spindle 33210 Access through rubber slit in pulley cover. 1 - Zerk Type of Lubrication: Multi-purpose Grease Quantity = As required ZST40 Deck 33222 25 Hours Right Blade Spindle ZST48 Deck Access through rubber slit in pulley cover. 33210 1 - Zerk Type of Lubrication: Multi-purpose Grease Quantity = As required ZST40 Deck 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 43 Table of Contents Section 5: Maintenance & Lubrication 25 Hours Center Blade Spindle (ZST48 only) Lower Deck fully down to access under floor platform 1 - Zerk Type of Lubrication: Multi-purpose Grease 33196 Quantity = As required 100 Hours Caster Wheel Bearing Located on hub of caster wheel 2 - Zerks (One on each caster wheel) Type of Lubrication: Multi-purpose Grease Quantity = As required 33197 100/M Hours Deck Lift Points Locate on both sides of the floor platform 4 - Zerks (2 per side) Type of Lubrication: Multi-purpose Grease Quantity = As required every 100 hours or monthly, whichever comes first. 33198 Left Side Shown 44 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 6: Specifications & Capacities Section 6: Specifications & Capacities Engine Specifications & Capacities Engine Manufacture Mower Model No Horsepower Engine Model Type Charging System Starter Ignition Governor Fuel Type Oil Cooling Engine Cooling Engine Type Number of Cylinders Displacement Compression Ratio Spark Plug No. Oil Capacity with Filter Change Oil Type Oil Filter Part No. Fuel Filter Part No. Air Filter Part No. Pre Filter Part No. Kawasaki ZST40 ZST48 15 FR541V 18 FR600V 12-volt, 15 amps 12-volt Electric Starter Keyed 12 volt electronic system Mechanical Unleaded gasoline with octane rating of 87 or higher without Forced air cooled, Fly-wheel fan 4-stroke OHV, V-twin cylinder, gasoline 2 603cc 603cc 8.1:1 8.1:1 BPR4ES (NGK) 1.8 US quarts (1.7L) SAE 10W-30 831-073C 831-031C 831-092C N/A Hydrostatic Transaxle Specifications & Capacities Mower Model No Transaxle Model Nos. Gear Type Number of Wheel Lugs Traction Drive Type Hydraulic Motor/Pumps Hydraulic Motor/Pump Drive Hydraulic Oil Type Hydraulic Oil Capacity - Per Side ZST40 & ZST48 ZT-2200TM Powdered Metal Gears 4 Dual Hydrostatic Transmission Two variable displacement, axial piston type. V-belt drive from engine crankshaft SAE 20W-50 engine oil 53.3 fl. oz.to fill transaxle Specifications to continue on next page. 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 45 Table of Contents Section 6: Specifications & Capacities General Specifications & Capacities Mower Model No ZST40 ZST48 Machine Weight Width of Cut Cutting Height Trim Capacity (left side) Overall width Chute down Overall tire-to-tire width Overall Length Overall Height Drive Tires Front Tires Hour Meter Fuel Capacity Steering Type Twin Lever Steering Controls Steering Turning Radius Brake Service Park Brake Type Ground Speed Motor Drive Wheel Drive Electrical Operated Logic-Control Safety Features 581 lbs 40" 596 lbs. 48" Evaporative Emission Control System on EPA Compliant Mowers Seat Mainframe Construction Front Caster Wheels Front Caster Fork Construction Deck Thickness Reinforced Front Edge 40" Deck 48" Deck Deck Trim Edges Deck Housing Depth Deck Lift Hand Operated Controls Indicators Cup Holder Cutting Height Adjustments Mowing Blades Blade Tip Speed Blade Drive Blade Spindles Deck Suspension Number of Anti-Scalp Rollers 46 1" to 4 1/2" In 1/2" increments 1 1/2" 52 1/2" 5 1/2" 65 1/2" 38" 74 1/4" 41" 4-bolt, 18 x 7.5 - 8 Turf Tread 11 x 4 - 5, Ribbed tread with roller bearings Standard equipment 3 US GAL Hydrostatic Twin lever steering provides independent control of each drive wheel. Speed, forward, reverse, brake, and turns. True zero degree. Turns with counter-rotating independent drive wheels. Hydrostatic dynamic braking. Manual activated over-center lever to pawl over cog wheel. Forward: 0-6 MPH & Reverse: 0-4 MPH Single V-belt with spring take-up idler pulley and electric clutch at engine crankshaft. Dual integrated hydrostatic transaxle. Electric logic-control system governs blade engagement, forward & reverse motion, engine starting & running, and parking brake functions. This equipment uses a sealed fuel system which incorporates a non-vented fuel cap. Evaporative emissions are vented to the engine where they are combusted during normal engine operation. Standard black seat Welded steel square tubing Free turning with sealed for life ball bearings. 3/8" steel. 11 Gauge decks with 11 gauge doubler plate at blade spindle housing mounts Solid 1" x 3/8" steel bar is incorporated into the deck front to reinforce its front edge. Deck front is bent 90o at the bottom to reinforce its front edge. Solid 1" x 3/8" steel bar for reinforced trim edge. 4 3/8" deep, (room for high-capacity mowing) Foot-operated deck height adjustment with deck stop pin for setting height. Ignition switch, throttle lever, control levers, park brake, blade engagement switch, and choke knob. Engine warning light and hour meter for engine run time. One cup holder molded into the left side fender. Height adjustment in 1/2" increments from 1" to 4 1/2". Heavy-duty, heat-treated, medium-lift steel blades (2 ea.) .25" x 2 1/2" x 20.9" (3 ea.) .25" x 2 1/2" x 16 7/8" 18,300 FPM 18,700 FPM Single B-Section belt drive to all blade spindles with spring loaded take-up idler pulley. Machined ductile iron housing, 1 3/8" diameter high carbon steel shafts and greasable ball bearings. Four point suspension from frame by mechanical linkage. 1 2 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 6: Specifications & Capacities ZST40 = 52 1/4" ZST48 = 65 1/2" 74 1/4" 41" 33192 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 47 Table of Contents Section 7: Features & Benefits Section 7: Features & Benefits ZST40 & ZST48 Models Features 40" & 48" Cutting widths 1" to 4 1/2" Cutting height Narrow drive tire stance High ground speed Adjustable steering levers with comfort grip handles Frame design Single welded 11 gauge deck with reinforced leading edge Benefits Sized right and priced right for residential owners. Provides a good range of cutting heights in 1/2" increments for any type of turf grass. Provides good maneuverability. Allows for tight turns, yet gives a very stable platform over uneven ground. Can mow a lot of grass in a short time. 6 MPH forward and 4 MPH reverse Wide range of adjustments to accommodate almost any size of operator. Grips are designed for operator comfort and sustained productivity. Square tubing welded for increased durability. Makes a stronger deck and reduces unwanted flex. The foot operated deck lift and deck stop pin locator makes for a quick and easy precise cutting height adjustments. Easy clean-out deck top Deck allows air & debris to move across its top for improved belt cooling and easy clean out. Mid-mount deck design Puts deck closer to operator’s line of sight for more efficient and precise operation. Floating deck design Provides good flotation over uneven terrain. Anti-scalp roller(s) Keeps scalping to a minimum. Hydro-Gear Zero-Turn Transaxle Each rear wheel has an integrated hydrostatic transaxle containing a pump with fan for cooling drive unit on each rear wheel and drive motor. These units are self contained and maintenance free. 4-Bolt, 18 x 7.5 - 8 Offers excellent ground flotation and gentle on turf grasses. rear turf tread tires 11 x 4-5 front ribbed tires Provide for a quick and durable turning response. mounted in heavy duty pivoting caster forks Electric clutch control Provides an easy smooth engagement of the mower blade drive system. Rapid deck height adjustment Drive belts made with KevlarTM fiber provide long belt life. One hydrostatic pump drive belt and one deck drive belt is easier to maintain and not as expensive as multiple belt designs. 1 3/8" blade spindles mounted in Blade spindles and spindle housings are designed to handle heavy shock loads. ductile iron housings Accessible blade spindle zerks Makes greasing the blade spindles easy. Heavy duty heat treated Fusion® Made from highest quality 1/4" thick fusion treated steel for high wear and increase blade life. medium lift blades High blade tip speed Provides a clean quality cut. (18,300 fpm and higher) Electric start with choke control Keyed ignition and manual choke control are placed for one-handed starting convenience. Oil dipstick, oil drain ports, air filter, oil filter, spark plugs, choke, and throttle can be serviced Engine oriented for easy access from the rear verses the side. Provides maximum mower stability, easy service access, increased leg room, and increased Center mounted rear engine air flow around engine fins to extend engine life. Internal air filter cartridge Easy to access. Isolated exhaust muffler Muffler is hidden and tucked down under to reduce noise and provide protection against burns. Ergonomically designed Instrumentation and console controls are positioned for easy visual and fingertip access. control console Hour meter Measure actual engine run time to monitor service intervals. 3 Gallon fuel capacity for plenty of operating range and decreased downtime. Sleek styling three gallon fuel Extra large fuel openings for easy fueling. Fuel caps are center mounted to protect caps from tank with an extra large fuel cap. damage and prevent overflow spills on inclines. Tank is molded with a cup holder that fits a wide variety of cups and is in easy access to the Molded-in cup holder driver. A manually activated over-center park brake lever located next to the operator’s left side for Lever activated park brake easy activation and release of a spring applied pawl over cog brake in the transaxle. Mower will not move until brake is released. Provides easy service access to the compartment below the seat and is spring mounted for a Hinged seat platform smoother ride. Requires removal of only one bolt for quick access to components below. Single Kevlar drive belts 48 ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 7: Features & Benefits ZST40 & ZST48 Models Features Seat safety interlocks Bolted on floor platform Benefits Rising off of the seat with blades engaged will cut engine power and stop blade rotation. Engine cannot be started with blade engagement switch in “on” position. Provides service access to topside deck components. Requires removal of only 4 bolts for quick access. EPA Compliant Mowers 3 Gallon fuel capacity for plenty of operating range and decreased downtime. EPA approved 3 gallon fuel tank Extra large fuel openings for easy fueling. EPA vent valve helps stop fuel leaks in rollover with sight gauge, vent valve and accidents and sight gauge makes it easy to see low fuel level in the tank. Fuel cap is EPA extra large tethered fuel cap. approved, non vented, placed inboard, and center mounted to protect the cap from damage and prevent overflow spills on inclines. Fuel tank is vented to the engine Engine burns fuel vapors instead of vapors leaking into the atmosphere. carburetor 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 49 Table of Contents Section 8: Troubleshooting Section 8: Troubleshooting Troubleshooting Chart Symptoms Probable Causes Control levers are not in neutral position and fully out. Suggested Remedies Place control lever in neutral and fully out. Park brake not engaged (ON). Engage park brake. Control lever interlock switch is not adjusted correctly. Have your dealer re-adjust the interlock switch. Blade Engagement switch is engaged. Disengage blade switch. Weak or dead battery. Recharge or replace. Loose or broken switches and/or damaged electrical wiring. Repair or replace switches and electrical wiring. Other causes See Engine Operator’s Manual. No fuel in the fuel tank. Fill tank. Fuel filter and/or fuel line plugged. Replace fuel filter and/or fuel line. Other causes See Engine Operator’s Manual. Engine runs with continuous misfiring, runs unevenly, or runs Other causes erratically. See Engine Operator’s Manual. Starting motor does not crank engine. Engine cranks but does not start. Grass cutting is ragged or uneven Dull, bent, or broken cutting blades. Sharpen or replace cutting blades. Deck full of wet sticky grass. Clean underside of deck. Cutting Blades are not operating at full engine speed. Increase engine rpms to full speed (3600 rpm) Check engine speed with Land Pride Inductive Tachometer, Part No. 890-909C. Belt over center take-up is loose. Tension over center take-up. Worn or broken belt. Replace worn and broken belt See “Belt Maintenance” on page 32. Deck is not level. Check air pressure in all 4 tires Make level adjustments to the deck See “Deck Cutting Height and Leveling” on page 25. Bypass valve is open. Close bypass valve. See “Moving Mower with Stalled Engine” on page 14. Bypass assembly is sticking. See your dealer. Mower is loaded excessively. Reduce load on mower. Steering hardware is loose or lost. Replace steering hardware. Bad ground drive belt and/or pump idler pulley. Replace belt and/or idler pulley Tighten idler pulley if loose. Loose, lost, or broken belt take-up spring. Reattach or replace belt take-up rod. Loss of power or system will not Restrictions in air cleaner. operate in either direction. 50 Service air cleaner. Internal interference or leakage in transaxle. See your dealer. Oil level in transaxle is low. Fill transaxle to the correct level. Poor compression. See your dealer. Steering linkage is bent or needs adjustment. Adjust linkage See “Steering Adjustments” on page 22. Air is trapped in the hydraulic system. Purge transaxle of air or see your dealer. Other causes See Engine Operator’s Manual. ZST40 & ZST48 Zero Turn Mowers 357-505M 3/16/17 Table of Contents Section 8: Troubleshooting Troubleshooting Chart Symptoms Probable Causes Suggested Remedies Air intake screen or cleaning fins clogged. Clean screen and fins. Not operating engine at rated speed. Increase engine speed to 3600 rpm. Other causes. See Engine Operator’s Manual. Low engine oil pressure (Indicated by oil light being on while engine is running.) Low oil level. Add oil. Oil diluted or too light. Change oil and check for source of contamination. High engine oil consumption Other causes. See your dealer. Steering linkage is bent or needs adjustment. Adjust linkage See “Steering Adjustments” on page 22. Drive belt is slipping. Retention or replace drive belt. Pulleys are worn or damage. Replace worn and damaged pulleys. Transaxle is faulty. See your dealer. Steering linkage is out of adjustment. Adjust linkage See “Steering Adjustments” on page 22. Steering linkage is bent, broken or missing. Replace steering linkage. See item 1 on page 22. Engine is overheating Mower is jerky when starting to travel. Steering levers do not return to neutral. Transaxle neutral return spring is broken Replace transaxle neutral return spring. or missing. Mower creeps when steering control levers are in neutral. Mower circles or veers in one direction. Mower travels only in one direction Transaxle is noisy Steering linkage is out of adjustment. Adjust linkage See “Steering Adjustments” on page 22. Tires are not inflated properly. Inflate tires to the correct tire pressure. Steering linkage is bent or needs adjustment. Adjust linkage See “Steering Adjustments” on page 22. Bypass assembly is sticking. See your dealer. Steering linkage is bent or needs adjustment. Repair or replace linkage. Drive belt is slipping. Retention or replace drive belt. Pulleys are worn or damage. Replace worn and damaged pulleys. Transaxle is faulty. See your dealer. Oil level in transaxle is low. Fill transaxle to the correct level. Oil is contaminated. See your dealer. Transaxle has some loose parts. Bypass assembly is sticking. Air is trapped in the hydraulic system. Transaxle leaks oil Transaxles operates hot. 3/16/17 See your dealer. Purge transaxle of air or see your dealer. Seals, housing, or gaskets are damaged. See your dealer. Air is trapped in hydraulic system. Purge transaxle of air or see your dealer. Hydro-drive faulty. See your dealer. Not operating engine at rated speed. Increase engine speed to 3600 rpm. ZST40 & ZST48 Zero Turn Mowers 357-505M 51 Table of Contents Section 9: Torque & Tire Inflation Charts Section 9: Torque & Tire Inflation Charts Torque Values Chart Bolt Head Identification Bolt Size (inches) 1 Grade 2 2 Grade 5 3 Bolt Head Identification Bolt Size (Metric) Grade 8 in-tpi 1/4" - 20 1/4" - 28 5/16" - 18 5/16" - 24 3/8" - 16 3/8" - 24 7/16" - 14 N·m 7.4 8.5 15 17 27 31 43 ft-lb 5.6 6 11 13 20 22 32 N·m 11 13 24 26 42 47 67 ft-lb 8 10 17 19 31 35 49 N·m 16 18 33 37 59 67 95 ft-lb 12 14 25 27 44 49 70 7/16" - 20 1/2" - 13 1/2" - 20 9/16" - 12 9/16" - 18 49 66 75 95 105 36 49 55 70 79 75 105 115 150 165 55 76 85 110 120 105 145 165 210 235 78 105 120 155 170 5/8" - 11 130 97 205 150 285 5/8" - 18 150 110 230 170 325 3/4" - 10 235 170 360 265 510 3/4" - 16 260 190 405 295 570 7/8" - 9 225 165 585 430 820 7/8" - 14 250 185 640 475 905 1" - 8 340 250 875 645 1230 1" - 12 370 275 955 705 1350 1-1/8" - 7 480 355 1080 795 1750 1-1/8" - 12 540 395 1210 890 1960 1-1/4" - 7 680 500 1520 1120 2460 1-1/4" - 12 750 555 1680 1240 2730 1-3/8" - 6 890 655 1990 1470 3230 1-3/8" - 12 1010 745 2270 1670 3680 1-1/2" - 6 1180 870 2640 1950 4290 1-1/2" - 12 1330 980 2970 2190 4820 Torque tolerance + 0%, -15% of torquing values. Unless mm x pitch M 5 X 0.8 M6X1 M 8 X 1.25 M8X1 M10 X 1.5 M10 X 0.75 M12 X 1.75 4 5.8 8.8 10.9 Class 5.8 Class 8.8 Class 10.9 N·m 4 7 17 18 33 39 58 ft-lb 3 5 12 13 24 29 42 N·m 6 11 26 28 52 61 91 ft-lb 5 8 19 21 39 45 67 N·m 9 15 36 39 72 85 125 ft-lb 7 11 27 29 53 62 93 60 90 92 99 145 44 66 68 73 105 95 105 145 155 225 70 77 105 115 165 130 145 200 l215 315 97 105 150 160 230 M12 X 1.5 M12 X 1 M14 X 2 M14 X 1.5 M16 X 2 210 M16 X 1.5 155 115 240 180 335 245 240 M18 X 2.5 195 145 310 230 405 300 375 M18 X 1.5 220 165 350 260 485 355 420 M20 X 2.5 280 205 440 325 610 450 605 M20 X 1.5 310 230 650 480 900 665 670 M24 X 3 480 355 760 560 1050 780 910 M24 X 2 525 390 830 610 1150 845 995 M30 X 3.5 960 705 1510 1120 2100 1550 1290 M30 X 2 1060 785 1680 1240 2320 1710 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1820 M36 X 2 1880 1380 2960 2190 4100 3220 2010 1 in-tpi = nominal thread diameter in inches-threads per inch 2380 2 N· m = newton-meters 2710 3 ft-lb= foot pounds 3160 4 mm x pitch = nominal thread diameter in millimeters x thread 3560 pitch otherwise specified use torque values listed above. Additional Torque Values Drive Wheel Lug Nuts (1/2"-20 UNF) Blade Spindle bolts (1/2"-20 UNF x 2 1/2" GR8) Spindle Housing Flange Bolts Idler Pulley Bolts (5/8"-11 UNC GR5) Electric Clutch Bolt (7/16"- 20 UNF GR8) Hydro-Gear Top Port Plug (See Figure 5-8 on page 35, Item 4.) Chock & Throttle Cable Clamp Screws 52 ZST40 & ZST48 Zero Turn Mowers 357-505M 75 ft-lbs. 75 ft-lbs. 55 ft-lbs. 130 ft-lbs. 50 to 55 ft-lbs. 15 ft-lbs. 35 in-lbs. 102 N-m 102 N-m 75 N-m 176 N-m 68 to 75 N-m 20 N-m 3.9 N-m 3/16/17 Table of Contents Section 9: Torque & Tire Inflation Charts Tire Inflation Chart Tire Size 3/16/17 Inflation PSI Drive Wheels 8 to 12 Caster Wheels 8 to 12 ZST40 & ZST48 Zero Turn Mowers 357-505M 53 Table of Contents Section 10: Warranty Section 10: Warranty Warranty Land Pride warrants to the original purchaser that this Land Pride product will be free from defects in material and workmanship beginning on the date of purchase by the end user according to the following schedule when used as intended and under normal service and conditions for personal use. Overall unit: 3 years limited warranty on Parts and Labor. Kawasaki Engine: 3 years limited warranty through Engine manufacturer. Hydraulic Wheel Motors and Pumps: 3 years on Parts and Labor. Evaporative Emission Control System: 2 years limited warranty from point of first retail sale. Land Pride warrants to the original purchaser and any subsequent purchaser that this new non road equipment, including its Evaporative Emission Control system, is designed, built, and equipped so it conforms at the time of sale to the original purchaser with the requirements of Code Of Federal Regulations title 40 part 1060, and is free from defects in materials and workmanship that may keep it from meeting these requirements. Any of the components listed on page 55 that Land Pride determines to be defective, will be repaired or replaced free of charge. Blade Spindle bearings: 3 years Parts and Labor. Front Caster Wheel Yoke Bearings: 3 years Parts and Labor Battery: 1 year limited warranty. Rental Units: Limited warranty on all materials and workmanship for a period of 90 days. Belts, blades, and tires are considered wear items. Filters and Plugs are considered maintenance items. This Warranty is limited to the repair or replacement of any defective part by Land Pride and the installation by the dealer of any such replacement part, and does not cover common wear items such as blades, belts, tines, etc. Land Pride reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in Land Pride’s judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. Misuse also specifically includes failure to properly maintain oil levels, grease points, and driveline shafts. Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must be made through such dealer. Any action for breach of warranty must be commenced within 37 months following delivery in non-rented application, and within 120 days following delivery in rented application. This Warranty shall not be interpreted to render Land Pride liable for damages of any kind, direct, consequential, or contingent to property. Furthermore, Land Pride shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, any expense or loss for labor, supplies, rental machinery or for any other reason. No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with Land Pride within 30 days from the date of purchase by the end user. IMPORTANT: The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. Model Number ____________________ 54 ZST40 & ZST48 Zero Turn Mowers 357-505M Serial Number ____________________ 3/16/17 Table of Contents Section 10: Warranty Evaporative Emission Control Components Refer to Figure 10-1: 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. GROMMET, FUEL TANK FITTING (NOT AVAILABLE SEPARETLY) CAP, NON-VENTED FUEL GAS TANK FITTING W/NUT&WASHER EPA VALVE (NOT AVAILABLE SEPARETLY) RETAINER PUSHIN, HOSE .56ID CLAMP PINCH FOR .50 OD HOSE CLAMP WRM DRV (.21-.63) TANK, LH FUEL FUEL FILTER HOSE, RUBBER .25 ID/.5 OD SAE30R7 HOSE, RUBBER .25 ID/.5 OD SAE30R7 SV KIT, EPA VALVE & GROMMET 30754 Evaporative Emission Control Components Figure 10-1 3/16/17 ZST40 & ZST48 Zero Turn Mowers 357-505M 55 Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com
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