Edelbrock Edelbrock Stage 1 Supercharger Kit #1582 For 2010 Mustang GT 4.6L 3V W/ Tune Installation Instructions

Edelbrock Edelbrock Stage 1 Supercharger Kit #1582 For 2010 Mustang GT 4.6L 3V W/ Tune Installation Instructions
Edelbrock E-Force Supercharger
2010 Ford Mustang GT 4.6L
Part #1582, 15890 & 1587
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
INTRODUCTION
Thank you for purchasing the Edelbrock 4.6L Ford Supercharger System for the Mustang GT. The Edelbrock E-Force
Supercharger System for the 2010 4.6L 3V Mustang utilizes Eaton’s new Gen VI TVS Supercharger rotors, featuring a four
lobe design with a full 160°. of twist for maximum flow, minimum temperature rise, quiet operation, and the reliability
for which Eaton is known. These rotors however, are merely the foundation of the system. The Edelbrock Supercharger
is a complete system that maximizes efficiency and performance by minimizing air restriction into, and out of, the
supercharger. This results in maximum airflow, with minimum temperature rise and minimum power consumption. In
addition, Edelbrock inverted the supercharger and packaged it down low in the valley, allowing for an incredible, industry
leading, 15 inches of runner length, maximizing low end torque. The supercharger housing itself is integrated into the
intake manifold for a seamless design with minimal components, eliminating the possibility of vacuum leaks between
gasket surfaces. The system also utilizes a front drive, front inlet configuration giving it the shortest, least restrictive inlet
path on the market. Further minimizing inlet restriction is the massive 85mm electronic throttle body that is included
in the kit. Sitting right above the supercharger and below the enormous runners is the largest air to water intercooler
available, measuring an astonishing 110 square inches. Last but not least, the E-Force supercharger is without a doubt
the best looking engine compartment upgrade imaginable. It features a uniquely styled plenum, and includes matching
side covers. In summation, the Edelbrock supercharger will provide you with the most power at the lowest amount of
boost resulting in neck snapping performance that is safe to operate on a completely stock engine. It is also pending 50
state emissions legality, and can be had with an optional 5 yr 60,000 mile warranty so that there are no worries when
installing it on your brand new car.
TOOLS REQUIRED
l Jack and Jack Stands
OR Service Lift
l Panel Puller
l Ratchet and Socket Set including
5.5mm (or 7/32”), 7mm, 8mm,
10mm, 12mm (deep), 13mm, 15mm
& a 9/16” Spark Plug Socket
l 12” Ratchet Extension Bar
l 1/2” Breaker Bar
l Flat Blade & Philips Screwdrivers
l Torx-20 Driver
l 1/8” Allen Wrench
l 5/8” Fuel Line Removal Tool
l 1” Stepped Drill Bit
l 17mm Allen Socket
l Torque Wrench
l Needle Nose Pliers
l Pliers
OR Hose Clamp Removal Tool
l Hacksaw, Drill & File
OR Grinding & Cut-Off Wheels
l Impact Wrench
l Vice
l Wire Stripper
l Wire Crimper
l Terminal Removal & De-Pinning
Tools
OR Safety Pin
l Heat Gun
l Blue Loctite
l O-ring Lube
l Masking Tape
Edelbrock LLC, 2700 California Street, Torrance, CA 90503
Toll-Free Tech Line: 1-800-416-8628
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 2
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
IMPORTANT WARNINGS
Before beginning installation, use the enclosed checklist to verify that all
components are present in the box then inspect each component for damage
that may have occurred in transit. If any parts are missing or damaged,
contact Edelbrock Technical Support, not your parts distributor.
WARNING: Installation of this supercharger will result in a significant change to the
performance characteristics of your vehicle. It is highly recommended that you take
some time to familiarize yourself with the added power, and how it is delivered, in a
controlled environment. Take extra care on wet and slippery roads, as the rear tires
will be more likely to lose traction, with the added power. It is never recommended to
turn off your vehicles traction control system.
NOTE: Supercharger Systems are supplied with a SCT programmer. If your system is supplied with
the Diablo Predator programmer please download the Diablo Predator Flashing Procedure using the
link below:
http://www.edelbrock.com/automotive_new/mc/superchargers/pdf/ford_diablo_flash_procedure.pdf
Edelbrock periodically releases improved versions of the calibration file found on the supplied
handheld programmer. Check the website to ensure you have the latest version.
It is also recommended that you check the Edelbrock Tech Center Website for any updates to this
installation manual. Please refer to the lower right hand footer to verify that you have the latest
revision of this installation manual before beginning the installation.
Tech Center: http://www.edelbrock.com/automotive_new/misc/tech_center/install/index.php
Proper installation is the responsibility of the installer. Improper installation will void all
manufacture’s standard warranties and may result in poor performance and engine or vehicle
damage.
Due to the complexity of the Edelbrock E-Force Supercharging system, it is recommended that this system only
be installed by a qualified professional with access to a service lift, pneumatic tools, and a strong familiarity with
automotive service procedures. To qualify for the optional supplemental warranty, it is necessary to have this
system installed by a Certified ASE Technician, GM Dealership, or an Authorized Edelbrock Installer. Failure to
do so will void and/or disqualify any and all optional supplemental warranties offered with this system. Please
contact the Edelbrock Technical Support department if you have any questions regarding this system and/or how
your installer of choice will affect any warranty coverage for which your vehicle may qualify.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 3
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
IMPORTANT WARNINGS (CONTINUE)
Any previously installed aftermarket tuning equipment must be removed and the vehicle returned
to an as stock condition before installing the supercharger.
Any equipment that directly modifies the fuel mixture or ignition timing of the engine can cause severe engine
damage if used in conjunction with the Edelbrock E-Force Supercharger System. This includes, but is not limited
to: ignition boxes, air/fuel controllers, OBDII programmers, and any other device that modifies signals to and/or
from the ECU. Aftermarket bolt-on equipment such as underdrive pulleys or air intake kits will also conflict with
the operation of the supercharger and must be removed prior to installation. Use of any of these products with
the E-Force Supercharger could result in severe engine damage.
Do not use a wibeband oxygen sensor in place of the rear O2 sensor when dyno testing this
supercharger system. The voltage signal will cause the fuel system to run lean and possible
engine damage.
91 octane or higher gasoline is required at all times. If your vehicle has
been filled with anything less, it must be run until dry and refilled with 91
or higher octane gasoline twice prior to installation.
Failure to use the required 91 octane gasoline or higher could permanently
damage your engine. Any failures associated with not using premium 91
octane gasoline or higher, will be ineligible for warranty repairs.
INSTALLING A BOOST GAUGE OR PRESSURE TRANSDUCER
The only one option is to utilize the pressure port at the rear of the passenger side intake runner flange. Your supercharger has
been pre-drilled and tapped for a 1/8” NPT fitting. There is currently a plug sealing the hole, which can be removed, and replaced
with a fitting to adapt to your sensor.
CAUTION: Never cut into the vacuum lines leading to the fuel rail pressure sensor and bypass actuator, on the driver’s side of the
manifold, for the purpose of tapping in a boost gauge. Interruption of the vacuum signal to the fuel rail pressure sensor can affect
the fuel pressure reading to the PCM, which can result in engine failure!
Edelbrock Authorized Installer Disclaimer
Authorized installers of Edelbrock products are independent companies over which Edelbrock has no right of control. Edelbrock
LLC makes no claims regarding the abilities, expertise or competency of individual employees of any authorized installer. Each
authorized installer is an independent company and makes its own independent judgments. Edelbrock LLC specifically disclaims any
responsibility to any party including third parties for the actions, or the failure to act, of individuals, agents or a company authorized in
the installation of Edelbrock LLC products.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 4
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
INSTALLATION HARDWARE PARTS LIST
Hardware Bag #1
Hardware Bag #2
(8x) - M6 x 1.0 x 30mm Hex Flange Bolt (Intake Manifold)
(4x) - M6 x 1.0 x 20mm Socket Flange Bolt (Fuel Rail)
Hardware Bag #3
(2x) - M8 x 1.25 x 40mm Hex Flange Bolt
(1x) - M8 x 1.25 x 75mm Hex Flange Bolt
(2x) - M8 x 1.25 x 65mm Hex Flange Bolt
(1x) - M8 x 1.25 x 35mm Hex Flange Bolt
(1x) - M6 x 1.0 x 20mm Hex Flange Bolt
(1x) - M8 x 1.25 x 60mm Hex Flange Bolt
(1x) - M14 x 1.5 Hex Nut
(1x) - Alternator Strap Bracket
Hardware Bag #4
(4x) - M6 x 1.0 x 35mm Hex Flange Bolt (Throttle Body)
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 5
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
INSTALLATION HARDWARE PARTS LIST (Continued)
Hardware Bag #5
(1x) - M8 Fender
Washer (Intercooler)
(1x) - M8 x 1.25 x 30mm Hex Flange Bolt (Intercooler)
(2x) - M8 x 1.25 Hex Flange Nut (Intercooler)
Hardware Bag #6
Hardware Bag #7
(2x) - M6 x 1.0 x 35mm Hex Flange Bolt (Water Crossover)
(1x) - M6 x 1.0 x 16mm Hex Flange Bolt (Water Pump)
(2x) - M6 x 1.0 x 45mm Hex Flange Bolt (Water Crossover)
(2x) - M6 x 1.0 Hex Nut (Water Pump)
Hardware Bag #8
(6x) - 10-32 x 0.5” Button Head Bolt (Coil Covers)
(2x) - Rear Coil Cover Bracket
(1x) - Front Coil Cover Bracket
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 6
(3x) - Coil Cover Thumbscrews
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
10. DO NOT unplug the programmer until prompted.
SUPERCHARGER INSTALLATION
WARNING: Battery must be sufficiently charged before
starting the PCM flashing procedure.
Do not flash the PCM until you are ready to install
the supercharger. Once the PCM is flashed, DO NOT
START the engine until the installation of the E-Force
supercharger is complete.
Put the car into ACC mode, but don’t start the vehicle.
11. Turn the vehicle off when prompted to do so by the
handheld programmer.
2. Connect the supplied PCM cable on the handheld
programmer to the OBD-II connector located below the
steering wheel, and to the left of your knee.
12. Read the parting message from programmer then
press Select to continue.
3. Use the directional pad to highlight the Program
Vehicle option and press the Select button.
13. Unplug the programmer cable from the OBD-II port.
This concludes the PCM flashing procedure. DO NOT start
the engine until the supercharger installation is complete.
1.
Hood Removal
14. Use a panel puller to pry off the thirteen push-pins
retaining the hood insulator and set the insulator aside.
Remove the clips that retain each nozzle hose, then pull off
the clips holding the washer hose to the hood.
4. Use the directional pad to highlight the Pre-programmed
Tune option and press the Select button.
5.
Read the disclaimer then press Select to continue.
6. Verify that the ignition is in the ‘Key On’ position and
that the engine is not running, then press Select.
7. Use the directional pad to highlight your vehicle and
transmission combination then press Select.
Remove clamps to disconnect these hoses.
8. Use the directional pad to highlight the Begin Program
option then press Select.
9. Depending on your specific drivetrain configuration,
several separate operations may take place during this
step. Completion of each operation will cause the progress
bar to reset to zero.
Use a panel puller to detach these clips.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 7
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
15. Have an assistant support the hood while a 10mm
socket is used to remove the four bolts attaching it to its
hinges. Lift the hood off the vehicle and set it aside.
20. Use an 8mm socket with a 12” extension bar to
remove the three bolts holding the battery tray in place,
then use a panel puller to detach the wiring harness clip.
Remove and set aside the tray.
Battery Removal
16. Use an 8mm socket to loosen the negative battery
terminal clamp and remove it. Tuck it to the side to prevent
any accidental contact with the negative battery terminal.
17. Use a 10mm socket to remove the nut on the positive
battery terminal that retains the alternator power wire.
Detach this wire from the terminal, then loosely reinstall the
nut.
Bolts
Wiring Harness Clip
21. Use a flat blade screwdriver to pry up the head of the
eight push-pins that retain the radiator shroud, then use a
panel puller to fully remove the push-pins. Lift the shroud
off the car and set it and the push-pins aside.
18. Use an 8mm socket to loosen and remove the positive
battery terminal clamp, then tuck the wire over to the side.
19. Use an 8mm socket to loosen the long bolt that
secures the battery tie-down strap, then pull the insulating
sleeve off of the battery. Remove the battery and set it
aside.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
22. Use a turkey baster or siphon hose to drain the power
steering reservoir. Loosen the hose clamps at the base of
the reservoir. Using a shop rag to absorb any excess power
steering fluid, pull the hoses off and tuck them to one side.
Unbolt and remove the reservoir. The reservoir itself can be
discarded, but save the stock bolt for reuse later.
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Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
Removing Engine Components
23. Detach the charge motion control valve (CMCV)
electrical connector at the rear of the manifold. Separate
the wiring retainers from the intake manifold stud and the
CMCV bracket, then move the wiring harness to the side.
25. Detach the mass airflow sensor electrical connector
from the air filter outlet tube.
26. Disconnect the evaporative emissions tube from the
intake manifold and move it to the side.
24. Detach the throttle position sensor (TPS) and electronic
throttle control (ETC) connectors from the throttle body.
27. Disconnect the PCV line from where it is connected to
the driver side valve cover, then disconnect it from the
intake manifold and remove it. This hose will not be
reused.
ETC
TPS
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 9
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
28. Disconnect and remove the passenger side PCV hose.
This hose will not be reused.
29. Detach the electrical connectors from all eight fuel
injectors and the fuel pressure sensor.
32. Remove the fuel line lock clip and let it dangle.
33. Use a 5/8” fuel line removal tool to disconnect the fuel
supply line from the fuel rails. Use a shop rag wrapped over
the connection to absorb the fuel remaining in the system.
34. Disconnect the vacuum hose connected to the brake
booster.
30. Disconnect the vacuum hose from the fuel pressure
sensor.
31. Detach the battery cable anchors from the fuel rail
bolts by pulling upward firmly.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
35. Loosen the four studs that hold down the fuel rails.
The rails and injectors can then be removed together and
set aside.
Page 10
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
36. Remove the retaining clips that hold in the injectors
and set them aside for reinstallation later, along with the
rails. The stock injectors will not be reused.
37. Use a flat head screwdriver to loosen the worm clamps
that retain the air inlet tube between the throttle body and
air filter cover, then remove the tube. Pull the attached
induction roar resonator tube out of the firewall and discard
it, it will not be reused.
38. The manifold bolts may now be removed with a 10mm
socket and the intake lifted off the engine. There is no need
to detach the throttle body as it will not be reused. Use an
extension bar to reach the two center bolts hidden between
the runners.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
39. Use a soft cloth to clean any irregularities on the
sealing surfaces of the cylinder heads. Use two strips of
masking tape to prevent any debris from entering the
exposed ports.
40. Detach the MAF sensor harness from the rear of the air
filter housing.
41. Unlatch the air cleaner cover and remove it.
42. Loosen the tensioner arm by using a 1/2” drive
breaker bar, and remove the serpentine belt. This belt can
be discarded as it will not be reused.
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Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
43. Use a 13mm socket to remove the two nuts at the
bottom of the alternator.
46. Push aside the protective boot to access and remove
the nut retaining the alternator power wire. The power wire
will not be reused and can be discarded. The alternator can
now be lifted out and set aside.
44. Use a 10mm socket to remove the two outer alternator
bracket bolts, and an 8mm socket to remove the two inner
alternator bracket bolts.
Front Fascia
47. Use a 10mm socket to remove the two upper front
bumper cover bolts, located between the grille and
headlights.
8mm
10mm
45. Use a panel puller to remove the harness locating pin
from the alternator bracket, remove the bracket, then
disconnect the alternator electrical connector. Trace the
alternator harness back to where it clips into the main
harness and detach it. This wire may now be discarded.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
48. Use a jack and jack stands or a service lift to raise the
front of the vehicle. Use a 5.5mm (or 7/32”) socket to
remove the eleven bolts that retain the lower splash shield,
then set the shield and bolts aside.
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Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
49. Pull the front bumper cover away from the fender and
off the clips that hold it in place, then forward slightly to
access the fog lamp, turn signal and running light electrical
connectors. Once these have been detached, the entire
front cover can be removed with the lights and indicators in
place.
Cooling System
51. To avoid injury be sure the engine has fully cooled
before draining the cooling system. Release any excess
pressure in the system by using a cloth to rotate the
radiator cap counterclockwise. Step away from the vehicle
if any hot vapor is vented, then remove the cap.
52. Place a drain pan below the radiator petcock on the
passenger side, then use a 19mm wrench to open the
petcock and drain the coolant.
50. Use a panel puller to remove the four pins retaining the
foam insulator, then set them and the insulator aside.
53. Disconnect the upper radiator hose from the thermostat
housing and radiator, then set it aside.
54. Remove and save the thermostat, its housing and the
o-ring for later reuse.
55. Unbolt and remove the water crossover from the front
of the engine block and unclip the heater hose from the
bottom. Save the o-ring seals for later reuse.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 13
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
Installing Intercooler Accessories
56. Remove the plastic shrouds located on either side of
the radiator by removing the plastic clips that hold them in
with a panel puller
59. Insert the heat exchanger in front of the condenser
so that the downward bent tube is on the passenger side,
then raise the heat exchanger and condenser together so
that the original top two bolts can be inserted through both
brackets and hand tightened.
60. Insert the spacers supplied in Hardware Bag #5
between the heat exchanger and power steering line
brackets, then install the two M6 x 55mm bolts. Tighten all
four bolts supporting heat exchanger and condenser.
57. Replace the passenger side, upper inside bumper bolt
with the M8 x 30mm long hex flange bolt and the M8
washer included in hardware bag #5.
61. Fit the short molded hose onto the outlet of the water
pump and secure it with a hose clamp.
58. Remove the four bolts that hold the AC condenser in
place. Be careful as you remove the fourth screw as the
condenser will be loose and only held in place by the AC
hoses and surrounding components.
62. Mount the water pump onto the water pump bracket
by sliding the bent edge of the strap into the notch on the
bracket and tightening the supplied bolt on the other end
of the strap. Orient the pump so that the outlet will point
up and back towards the intercooler inlet, while the water
pump intake will point towards the passenger side fender.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 14
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
63. Slide an extra clamp onto the outlet hose, then install
the water pump and bracket by sliding it over the two inside
bumper bolts on the passenger side and securing it with
the supplied M8 flange nuts. Slide the outlet hose onto the
inlet tube of the heat exchanger then secure it by sliding the
hose clamp up and into place.
67. Extend the slot in the driver side shroud that allows the
power steering hard lines to pass through it, then reinstall
the shroud.
64. Route the long molded hose under the fuse box to the
intake of the water pump. Hold the passenger side shroud
in place to visualize where the hose will pass through it,
then use a stepped drill bit to cut a 1” diameter hole in the
shroud.
Wiring
68. Mount the relay on the front of the fuse box housing
next to the ECU.
65. Feed the inlet hose through the hole in the shroud
and clamp it to the water pump intake, then reinstall the
passenger side shroud.
66. Install the long 3/4” hose onto the driver side barb of
the heat exchanger and secure it with a clamp.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
69. Route the ground wire to the inside grounding bolt.
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Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
70. Route wires under the fuse box and attach the fuse
holder to the passenger side strut tower with a 10mm
socket and the M6 bolt supplied in hardware bag #7. The
large white electrical connector can be removed by sliding
it to the right for easier access to the bolt. Replace the
connector once the fuse holder is mounted.
73. Locate the ETC electrical connector on the main engine
wiring harness and connect it to the ETC extension harness.
NOTE: Edelbrock is in the process of acquiring OEM
harness connectors to supply with superchargers.
Compare the connectors you have received with
those on the vehicle. If they match, you may skip
the following TPS & EVAP depinning procedures.
74. Locate the TPS connector on the passenger side of the
main engine wiring harness. Use a small pick or screwdriver
to release the center locking tab while prying up on the
white wedge lock.
71. Use a 10mm socket to attach the power wire to the
power terminal on the fuse box.
72. Route the water pump electrical connector below the
fuse box and around the washer fluid reservoir and plug it
into the intercooler water pump. Route the round 4-pin
connector back to the firewall and plug it in to the harness
previously occupied by the CMCV connector.
75. Use a de-pinning tool, needle or safety pin to slide
under the terminal and lift the locking tab while pulling
gently on the corresponding wire to de-pin the connector.
De-pin all four wires and remove the connector.
Recommended Tools
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 16
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
76. Detach the TPS connector from the TPS/Alternator
extension harness and raise the wedge lock by pushing the
center lock tab and pulling up. Align the slot on the wire
terminal with the tab in the connector, then insert the green
wire with the violet stripe into Pin 1 of the TPS Connector
and seat it gently.
Pin #2
Pin #1
Pin #3
Cooling System Modifications
82. Remove the two inner passenger side strut tower nuts
and hang the recovery tank bracket from the exposed bolts.
Do not reinstall strut nuts at this time. Bend the A/C service
port slightly so that it is positioned between the recovery
tank and the passenger side fender.
Pin #4
77. Insert the yellow wire into Pin 2 of the TPS Connector
and seat it gently.
78. Insert the blue wire with the orange stripe into Pin 3 of
the TPS Connector and seat it gently.
83. Attach the long molded hose to the bottom barb of the
tank and secure it with a clamp.
79. Insert the brown wire into Pin 4 of the TPS Connector
and seat it gently. Depress the white wedge lock to secure
the wires in place.
80. Attach the electrical connector of the TPS/Alternator
wiring harness to the connector you just installed.
81. Locate the electrical connector on the main harness
previously occupied by the alternator control wiring
harness. Attach the round alternator connector on the
supplied TPS/Alternator harness into this connector and
route the harness around the back of the engine bay, then
forward along the driver side cylinder head.
84. Reinstall the foam bumper insulator and secure it in
place with the stock body pins.
85. Reconnect the fog lights and indicators, then replace
the fascia onto the front of the car.
86. Reinstall the screws and push in rivets that secure
the inner fender wells, then reinstall the upper front fascia
bolts.
87. Replace the lower splash shield and secure it with the
stock fasteners. The vehicle can now be lowered.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 17
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
88. Two hard coolant lines are held in place in the engine
valley by a bracket bolted to the rear of the passenger side
cylinder head. Remove the bolt holding this bracket in
place, then unclip the lower hose from the firewall.
92. Reattach the upper heater hose to the hard line with
the stock hose clamp.
Installing New Components
93. Use a 13mm socket to remove the two idler pulleys on
the driver’s side of the engine, but save one of the mounting
bolts for later.
89. Unclamp the upper hose from the hard line, then
remove both hard lines, being careful not to damage the
nipple in the bottom of engine valley.
90. Place the coolant pipes in cloth wrapped vice jaws to
avoid damaging them, then use a hacksaw or cut-off wheel
to separate the tubes by cutting the two brackets, as shown
below.
91. Once the coolant pipes have been separated, reinstall
the smaller diameter of the two by gently sliding it onto the
nipple in the engine valley and securing it onto the back of
the head with the stock bolt. The lower hose and larger
diameter hard line can be discarded.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
94. Install the smaller of the two Edelbrock supplied idler
pulleys onto the alternator bracket with the open end facing
the bracket. Secure it with a small amount of blue Loctite
applied to the bolt saved in the previous step, then use a
13mm socket to torque it down to 18 ft/lbs.
95. Remove the alternator mounting stud on the driver’s
side of the engine using a 5.5mm socket, or thread a
second nut onto the stud as shown, and use a 13mm
wrench on the nut closest to the block to remove the stud.
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Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
96. Use 13, 15 & 18mm sockets to remove the driver side
front cover nuts, bolts and studs, as shown below.
13mm Nut
15mm Stud
Installing the Supercharger
99. Install the Edelbrock supplied heater hose on the
firewall connector, and lay it to the side for now.
13mm
18mm
97. Slide the larger of the two Edelbrock supplied idler
pulleys onto the lower idler boss of the front cover with the
open side facing the engine block.
98. Use a 12mm deep socket and a small amount of blue
loctite to install the alternator bracket using the bolts
supplied in hardware bag #3. The upper two provisions will
use the 65mm bolts, while the bottom provision will use the
75mm bolt. The center hole will use a 35mm bolt that will
pass through both the bracket and pulley, and then thread
into the front cover.
65mm
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
35mm
100. Remove the supercharger assembly from its packing
container and install the supplied o-ring seals into the
grooves on the bottom of the runners. Be sure to line up
the tab on the o-rings with the notches provided.
101. Be sure that the engine bay and environs are clean and
free of debris, then remove the masking tape used to
protect the intake ports from contamination.
75mm
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Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
102. Install the o-ring gaskets removed from the stock
water crossover into the supplied crossover.
103. Insert the water crossover into the gap between the
intercooler manifold and the supercharger drive pulley.
There are no bolts that directly attach the crossover to
the manifold, so it will need to be held steady as the
supercharger is installed.
104. With the help of an assistant or a cherry picker, carefully
lower the supercharger assembly onto the cylinder heads.
Be especially careful not to pinch any wires between the
supercharger and the cylinder heads. Orient the attached
3/8” hose around the back of the manifold in the direction
of the brake booster as the supercharger is lowered.
105. Push the supercharger to the rear of the engine bay so
that the bolts supplied in hardware bag #6 can be inserted
into the provisions on the crossover. Pull the crossover
forward against the bolts, then torque them to 7-1/2 ft/lbs
with a 10mm socket.
106. Ensure correct alignment of the supercharger by
looking through the injector holes to verify that they are
aligned with the injector provisions of the cylinder head and
that the manifold is centered left to right as well as front to
back on the engine block.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
107. Use a 10 mm socket to install the intake bolts supplied
in hardware bag #1 then torque them to 8 ft/lbs in the
sequence shown below.
108. Install the new fuel injectors (not included in 1585) into
the stock fuel rails by applying a bit of o-ring lube to both
o-rings of each injector, sliding the stock retaining clips
onto the injectors, then pushing each injector into the rail
until the clips snap into place.
109. Align each of the fuel injectors with its prospective
well, then pull the top of the rail outboard so that the the
brackets will clear the runner flanges as you push the rail
down. Make sure that the TMAP wiring harness is routed
below the driver side rail. The rails and injectors are fully
seated once the rail brackets contact the runner bosses.
Use a 5mm allen tool to secure the rails with the M6 socket
head bolts supplied in hardware bag #2.
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Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
110. Install the 3/8” vacuum hose attached to the rear of
the manifold onto the brake booster nipple and secure it
with the spring clamp provided.
111. Install the 1/4” vacuum hose attached to the rear of
the manifold onto the fuel pressure sensor.
114. Reconnect the fuel pressure sensor to the main wiring
harness. Be sure to use the connector that does not have
a red locking tab, the connector with a red locking tab is for
the TPS.
115. Plug the MAF/IAT wiring harness into the IAT sensor that
is located on the rear, passenger side, of the supercharger.
Modifying Stock Components
116. Use a 10mm socket to loosen the three bolts that hold
the tensioner in place and remove the arm.
112. Connect each of the fuel injectors to the appropriate
terminal on the main wiring harness, then reconnect the
fuel line to the fuel rail and secure it with the lock clip.
117. Place the tensioner in a cloth wrapped vice and use a
grinding wheel or hacksaw to remove the stop.
113. Connect the EVAP hose to the hard line at the front of
the manifold.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 21
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
118. Use a grinding wheel or file to ensure that the area
that was ground down is smooth and free of burrs.
121. Use a 17mm allen tool with an impact wrench to
remove the stock pulley.
119. Use a 10mm socket to install the three tensioner
brace bolts, making sure to line up the square holes.
122. Remove the rear cover of the alternator by unscrewing
the three 8mm nuts holding it in place.
120. Use a 10mm socket to reinstall the tensioner.
123. Remove the four screws that fix the position of the
stator assembly within the alternator body, then use a vice
or an assistant to hold the alternator body steady while the
stator is rotated clockwise 90° so that the bolt holes line up
once again.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 22
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
124. Once the stator has been rotated, reinstall the bolts
securing it to the alternator body, then reinstall the rear
cover and the three nuts that hold it in place.
125. Install the new alternator pulley using an impact gun
with the nut supplied in hardware bag #3 and red Loctite.
WARNING: Failure to install the nut in the manner
described above will result in the nut loosening, causing
catastrophic damage to the engine’s front cover.
127. Thread the serpentine belt through the alternator
bracket and over the alternator pulley before securing the
alternator to the bracket with the two M8 x 40mm bolts
supplied in hardware bag #3. Verify that the alternator is
fully seated on the bolts before torquing them to 18 ft/lb.
128. Use a 12mm socket to fasten the alternator strap to
the front cover using the M8 x 60mm long bolt supplied in
hardware bag #3 then tighten it to 18 ft/lbs. Place the
electrical noise isolating capacitor (not shown) in front of
strap then secure the strap to the alternator with the M6 x
20mm bolt from hardware bag #3 and tighten to 8 ft/lbs.
126. Attach the stock protective boot to the new alternator
power wire and fasten it to the alternator terminal with a
10mm socket. Route the wire around the back of the
engine towards the battery, then attach the new alternator
control wiring harness connector from the TPS/Alternator
extension harness to the alternator.
129. Route the supplied serpentine belt according to the
diagram provided below by using a 1/2” breaker bar to
twist the belt tensioner enough to allow the belt to slide into
place.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 23
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
130. Trim the stock power steering hoses to fit the new
fluid reservoir location and attach them. Mount the
reservoir on the radiator fan shroud using the stock bolt.
Fill the new power steering reservoir to the cold fill line.
134. Install the plastic capped spring into the new
Edelbrock supplied throttle body so that the pigtail end is
hooked into the catch slot of the gear on the end of the
throttle shaft.
Installing the Throttle Body
131. Use 8mm and 10mm sockets to unbolt the OEM
throttle body from the stock intake manifold, using care not
to damage the motor housing.
135. Install the ETC motor over the plastic capped spring
and tighten the screws that hold it in place.
132. Use a T20 Torx driver to remove the motor housing,
plastic capped spring, and TPS from the OEM throttle body.
WARNING: Rotating the TPS when removing or installing
it may damage the internals beyond repair.
133. Carefully remove the motor housing cap.
136. Use needle nose pliers to rotate the plastic spring cap
roughly half a turn counter-clockwise until the two tabs
line up with the notches in the motor housing. Pull up on
the cap until it snaps into place.
137. Reinstall the motor housing cap by lining up the tabs
and applying light pressure.
138. Reuse the stock bolts to install the TPS on the new
throttle body by lining up the locating tab and pushing it
straight on. Be careful to avoid rotating the TPS during
installation.
Plastic Capped Spring
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
ETC
TPS
Page 24
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
139. Verify correct installation by pushing the butterfly
open and closed a few times, making sure that it doesn’t
stick or bind in a particular position. Be sure that the
throttle blade returns to the closed position when released
before proceeding.
143. Separate the MAF harness connectors located at the
rear of the airbox. Connect the two harnesses to the
connectors on the supplied TMAP/MAF harness and attach
the wire harness to the tab on the airbox.
140. Align the throttle body gasket on the flange, then
install the throttle body onto the inlet elbow with the bolts
supplied in hardware bag #4. Open the throttle blade and
align the two parts so that there is a smooth transition
before tightening the bolts.
144. Install the throttle body elbow onto the throttle body
and secure it with the provided hose clamps. The flexible
elbow should be oriented so that it can be easily mated to
the air cleaner cover outlet tube.
141. Install the new high flow air filter in the stock airbox.
NOTE: The resonator hose that connected the stock
air box to the firewall will not be reinstalled. Install
supplied plug from bag #5 into hole in firewall
previously occupied by the resonator hose.
142. Use a T20 Torx driver to remove the MAF sensor from
the stock airbox cover. Install the stock MAF sensor in the
new airbox cover and torque the two screws that retain it to
18 in/lbs., then install the new cover.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
145. Route the new driver side PCV hose between the valve
cover and intake elbow, then install the passenger side PCV
hose between the fitting on the throttle body and valve
cover.
Page 25
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
146. Install the ETC extension harness and attach the
electrical connectors for the TPS and ETC stepper motor.
147. Install the 12” piece of 3/4” hose from the recovery
tank to the intercooler manifold fitting. Secure each end
with a clamp.
150. Install the supplied heater hose from step #99 onto
the heater tube on the passenger side of the water
crossover.
151. Verify that the coolant petcock is closed, then refill the
coolant system.
148. Route the other end of the long hose previously
attached to the driver side outlet of the intercooler up to the
intercooler manifold outboard of the A/C line, avoiding close
proximity to the exhaust manifold and power steering
pump, and attach it to the manifold fitting with a clamp.
152. Fill the intercooler system with a 50/50 blend of
water and coolant poured into the recovery tank. Fill the
tank until the water level is roughly 1” from the top of the
threaded neck.
Installing Coil Covers
153. Lift the recovery tank off the strut tower bolts and fold
it forward.
149. Install the thermostat, o-ring & housing onto the driver
side of the water crossover. Torque the thermostat housing
bolts to 7-1/2” ft/lbs. Install the stock molded hose onto
the thermostat housing and line the other end up with
the passenger side radiator fitting. Trim 1-1/2” from the
radiator side of the hose to achieve the best fit.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 26
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
154. Install the coil cover brackets onto the coil covers with
the raised portion of the bracket facing towards the top of
the cover, while the lower ‘L’ portion faces in towards the
center of the cover, as shown below.
158. Lower the driver side coil cover into place, orienting
the bracket so that it lines up with the bolt provision below
the TMAP sensor. Use caution not to pinch the TMAP wire
harness as you are fastening the cover bracket to the
runner with the supplied thumb screws. Verify that the
cover stands are flush on the valve cover and not pinching
any wires or hoses. Install the oil dipstick.
155. Apply a small amount of blue loctite to the thread of
each bolt supplied in hardware bag #8, then tighten them
into the threaded holes of the coil covers.
159. Install the passenger side cover by lowering it into
place and fastening the thumbscrews. Use caution not to
pinch any wire harnesses or heater hoses.
156. Remove the engine oil dipstick, then pull the main
wiring harnesses off the valve cover studs on both sides of
the engine bay.
157. Lube the grommet supplied with the driver side cover
with silicone spray, then slide it over the dipstick tube and
wiggle it into place with your thumbs as you lower the
driver side cover into place.
160. Replace the recovery tank on the strut tower bolts,
then install and torque the strut tower nuts to 26 ft/lbs.
161. Reinstall the battery tray, battery, protective sleeve
and tie down strap, then secure the battery. Reconnect the
positive and negative clamps to their respective terminals,
and connect the new alternator power wire to the positive
battery terminal.
162. Turn the ignition key to the ‘ON’ position.
163. Verify that water is flowing briskly through the
recovery tank, then install the cap.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 27
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
164. Have an assistant support the hood while you tighten
the four bolts that secure it to its hinges. Be careful to
verify that it is properly aligned and that the supercharger
has nothing on top of it before you attempt to close the
hood.
165. Reattach the washer nozzle hose and replace any
hood insulator body pins that were removed.
Congratulations on the installation of your new Edelbrock
E-Force Supercharger System. If you have any questions,
please call our Technical Support hotline and one of our
technicians will be happy to assist you.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 28
Brochure #63-1582
Rev. 8/7/15 - QT
Edelbrock 4.6L Ford Supercharger System
for 2010 and later Mustang GTs
Installation Instructions
E-mail Edelbrock Your Stock Vehicle Calibration
In the rare occurrence that you encounter an error message that reads “Calibration not supported” during
the test flash procedure on page 8, you will need to e-mail Edlecbrock your stock vehicle calibration to
Calibration@edelbrock.com. Otherwise, disregard this step.
• Begin by downloading the SCT device updater software to your computer; it can be downloaded from: http://www.
sctflash.com/software/SCTDeviceUpdater.exe
• Put the car into Acc mode but do not start it.
• Connect the supplied PCM cable from the tuner to the OBD-II connector.
• Select PROGRAM VEHICLE, arrow over to UPLOAD STOCK, press SELECT and follow the prompts on the
screen.
• If the upload fails, you will be asked to AUTO DETECT, press SELECT and follow the prompts on the screen. If the auto
detect fail, then please contact Edelbrock Tech support @ 800-416-8628
• Once the stock calibration has loaded, disconnect the programmer from the OBD-II connector and connect it to your PC
using the supplied USB cable.
• Open the SCT software and select the button on the lower left hand side that reads GET STOCK FILE FROM DEVICE.
Follow the instructions on the screen.
• Once the download is complete e-mail your stock calibration to Calibration@edelbrock.com, or call 1-800-416-8628
and our tech support staff will assist you in e-mailing the file.
NOTE: The subject line of your e-mail should be “file update needed”, The file will automatically be labeled using your
VIN # followed by “.sul “ (XXXXXXXXXXXXX.sul)
• Once we have this file we can update the tune to work with your application, then we will e- mail you the custom tune
which you may use until the release version is available. (This process can usually be completed within 1 to 2 business
days)
• Download the new tune to the programmer using the directions received with the custom tune.
• Re-try the test flash procedure using the custom tune.
©2015 Edelbrock LLC
Part #1582, 15890 & #1587
Page 29
Brochure #63-1582
Rev. 8/7/15 - QT
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