Miller | KB111430 | Owner Manual | Miller EDT-2400-2 User manual

Miller EDT-2400-2 User manual
July 1992
FORM: OM-664B
Effective With Serial No. KB111430
MODEL: EDT-2400-2
OWNER’S MANUAL
IMPORTANT: Read and understand the entire contents of both this manual
and the power source manual used with this unit, with special emphasis on
the safety material throughout both manuals, before installing, operating, or
maintaining this equipment. This unit and these instructions are for use only
by persons trained and experienced in the safe operation of welding equipment. Do not allow untrained persons to install, operate, or maintain this unit.
Contact your distributor if you do not fully understand these instructions.
ST-149 848
MILLER ELECTRIC Mfg. Co.
A Miller Group Ltd., Company
P.O. Box 1079
Appleton, WI 54912 USA
Tel. 414-734-9821
PRINTED IN U.S.A
OM-664B - 7/92
TABLE OF CONTENTS
Section No.
Page No.
SECTION 1 − SAFETY
1-1.
1-2.
1-3.
1-4.
1-5.
1-6.
1-7.
1-8.
1-9.
1-10.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tongue Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locking Device − Ball Hitch Option Only . . . . . . . . . . . . . . . . . . . . . . . .
Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Breakaway Brake Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
2
2
2
2
2
SECTION 2 − SAFETY PRECAUTIONS AND SIGNAL WORDS
2-1.
2-2.
General Information And Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Alert Symbol And Signal Words . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
SECTION 3 − SPECIFICATIONS
3-1.
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
SECTION 4 − INSTALLATION
4-1.
4-2.
4-3.
4-4.
4-5.
Installing Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Fenders (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Trailer Lights (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Trailer To Towing Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Welding Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
5
6
7
SECTION 5 − OPERATION AND MAINTENANCE
5-1.
5-2.
Trailer-Supporting Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
SECTION 6 − PARTS LIST
Figure 6-1.
Complete Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
LIST OF CHARTS AND TABLES
Table 1-1.
Table 3-1.
Table 4-1.
Maximum Recommended Tongue Weights By
Trailer Classification For Trailer Design* . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding Generator Base Mounting Holes
For 10% Tongue Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
3
7
SECTION 2 − SAFETY PRECAUTIONS AND SIGNAL WORDS
2-1. GENERAL INFORMATION AND SAFETY
2-2. SAFETY
WORDS
A. General
The following safety alert symbol and signal words are
used throughout this manual to call attention to and
identify different levels of hazard and special instructions.
Information presented in this manual and on various labels, tags, and plates on the unit pertains to equipment
design, installation, operation, maintenance, and
troubleshooting which should be read, understood, and
followed for the safe and effective use of this equipment.
ALERT SYMBOL AND SIGNAL
This safety alert symbol is used with the signal
words WARNING and CAUTION to call attention to the safety statements.
WARNING statements identify procedures or
practices which must be followed to avoid serious personal injury or loss of life.
B. Safety
The installation, operation, maintenance, and troubleshooting of trailers requires practices and procedures
which ensure personal safety and the safety of others.
Therefore, this equipment is to be installed, operated,
and maintained only by qualified persons in accordance
with this manual and all applicable trailer safety standards.
CAUTION statements identify procedures or
practices which must be followed to avoid minor
personal injury or damage to this equipment.
IMPORTANT statements identify special instructions
necessary for the most efficient operation of this equipment.
SECTION 3 − SPECIFICATIONS
Table 3-1. Specifications
Gross Axle
Gross Vehicle
Weight Rating Weight Rating
200 lbs.
(900 kg.)
2400 lbs.
(1080 kg.)
Net
Track (center to
Road
Pay Load center of tires) Clearance
2100 lbs.
(945 kg.)
53-1/2 in.
(1359 mm)
Height
Of Bed
9 in.
21 in.
(229 mm) (533 mm)
Standard Shipping
Tires
Weight
F78-14
280 lbs.
(127 kg.)
OM-664 Page 3
*62 in. (1575 mm)
without optional fenders
**102-1/2 in. (2604 mm)
without optional hitch
*63-1/4 in.
(1607 mm)
**108-1/2 in.
(2756 mm)
40-3/8 in.
(1026 mm)
21 in.
(533 mm)
9 in.
(229 mm)
ST-149 848
Figure 3-1. Dimensional View
OM-664 Page 4
3-1.
DESCRIPTION
The EDT-2400-2 trailer is a two-wheel trailer with leaf
springs and heavy duty axle. It is designed to provide the
recommended trailer tongue weight with all MILLER engine-driven Welding Generators listed in Table 4-1.
The EDT-2400-2 can be fitted with optional fenders, taillights and ball hitch for over the road use. An optional
clevis or lunette eye hitch is available for off road use.
This trailer is not designed to mount welding accessories, tool boxes, etc. because the additional weight
would change the trailer tongue weight.
SECTION 4 − INSTALLATION
♦
RIGHT
♦
Taillight
Torque To
20 ft-lbs
(27 N·m)
Torque To
75 ft-lbs
(102 N·m)
♦
REAR
Fender
Lunette
Eye
♦
Taillight
Mounting
Bracket
♦
Taillight
Fender
Ground Lead
Trailer
Tongue
Wheel
♦
♦
Clevis
Hitch
Star
Washer
Ball Hitch
♦
FRONT
Light
Reflector
Axle Assembly
Torque To
60 ft-lbs
(81 N·m)
Safety Pin
♦
OPTIONAL
Torque To 75 ft-lbs
(102 N·m)
LEFT
ST-149 846-A
Figure 4-1. Trailer Assembly
IMPORTANT: The word FRONT, when used with reference to the trailer, means the tongue/hitch end of the
trailer. The words LEFT and RIGHT are with respect to
the operator standing at the rear of the trailer and facing
the towing vehicle.
IMPORTANT: Place engine end of generator toward
hitch end (front) of trailer.
4-1.
1.
2.
Install and secure shackle arms onto the end of
each spring on axle assembly using the 9/16 in.
hardware. Be sure not to compress ends of
brackets.
2.
Install axle assembly to spring brackets on trailer
frame shackle arms using 9/16 in. hardware. The
securing hardware should be run up tight against
the spring brackets without compressing the
ends of the brackets.
3.
Install the wheels on the hubs using the wheel
nuts on the hub. Tighten wheel nuts to 60 ft-lbs
(81 N·m).
INSTALLING WHEELS (Figure 4-1)
Read WARNING block at beginning of Section
4-4, and use jack to support trailer as instructed in
Section 5-1.
OM-664 Page 5
4-2.
INSTALLING FENDERS (Optional) (Figure
4-1)
IMPORTANT: When leads are installed, they are automatically secured to the lights.
1.
Read WARNING block at beginning of Section
4-4, and use jack to support trailer as instructed in
Section 5-1.
d. Install taillight onto right taillight mounting
bracket with TOP of light up. Secure taillight using 1/4 in. hardware.
2.
Install and secure fenders onto trailer frame using supplied 3/8-16 x 1-1/4 in. hex-head cap
screws and associated hardware (see Figure
4-1). Tighten hardware to approximately 20 ft-lbs
(27 N·m).
e. Route stripped end of either short lead
(supplied) through access hole in right trailer
frame channel, and insert it fully into top MARKER BROWN hole in rear of side light/reflector.
4-3.
CONNECTING TRAILER LIGHTS (Optional)
(Figures 4-2 And 4-3)
f.
g. Install and secure right side light/reflector onto
trailer frame, placing a star washer between the
frame and light/reflector (see Figure 4-1). Secure light/reflector with supplied No. 10 hardware.
A. Lead Connections To Trailer Lights
CAUTION: INCORRECT WIRING PROCEDURE can cause electric shock and equipment damage.
• Disconnect vehicle wiring harness plug from
trailer wiring connector, if applicable.
• Use tab connector only with insulated wires.
• Do not strip insulation.
• Use only recommended tool: 9 in. (229 mm)
lineman’s pliers.
1.
Read WARNING block at beginning of Section
4-4, and use jack to support trailer as instructed in
Section 5-1.
2.
Locate wiring harness in shipping box.
3.
Splice the supplied lead containing a ring terminal
to white ground lead extending from plug of wiring
harness. Splice leads together using supplied tab
connector (see Figure 4-2).
4.
Install and secure ring terminal on lead to tongue
plate using 1/4-20 hardware.
5.
Install right taillight as follows:
a. Route brown and green leads from wiring harness through steel clamps on inside, right side
of trailer frame channel, and out end of channel.
b. Slip a 12 in. (305 mm) piece of sleeving over the
leads, and route leads through back of right taillight mounting bracket.
c.
Insert stripped end of brown lead fully into the
TAIL hole in rear of taillight, and insert stripped
end of green lead fully into STOP hole in rear of
taillight.
Step 1.
Splice remaining end of short lead to brown lead
from wiring harness using supplied tab connector (see Figure 4-2).
6.
Install left taillight as follows:
a. Route brown and yellow leads from wiring harness through steel clamps on inside, left side of
trailer frame channel, and out end of channel.
b. Slip a 12 in. (305 mm) piece of sleeving over the
leads, and route leads through back of left taillight mounting bracket.
c.
Insert stripped end of brown lead fully into the
TAIL hole in rear of taillight, and insert stripped
end of yellow lead fully into STOP hole in rear of
taillight.
d. Install taillight onto left taillight mounting bracket with TOP of light up. Secure taillight using 1/4
in. hardware.
e. Route stripped end of remaining short lead
(supplied) through access hole in left trailer
frame channel, and insert it fully into top MARKER BROWN hole in rear of side light/reflector.
f.
Splice remaining end of short lead to brown lead
from wiring harness using supplied tab connector (see Figure 4-2).
g. Install and secure left side light/reflector onto
trailer frame, placing a star washer between the
frame and light/reflector (see Figure 4-1). Secure light/reflector with supplied No. 10 hardware.
Step 2.
Tap Wire
Step 3.
Step 4.
9 in. (229 mm)
Lineman’s Pliers
Run Wire
Contact
Step 1.
Place unstripped run wire inside run channel.
Step 3.
Step 2.
Insert unstripped tap wire into connector until
it hits stop inside connector.
Make connection with pliers by driving contact down flush with top of connector.
Step 4.
Close hinged top cover until latched.
OM-664 Page 6
Figure 4-2. Lead Installation Into Tab Connector
S-0448
Yellow
Lead
Brown
Lead
Clearance
Lamps
Ground Lead
(Ground To
Trailer Frame)
Tab Connector
LEFT
White (Ground) Lead
Ground
(White)
Taillights
(Brown)
Fender
Lamp
Units
Left Stop/
Signal Lamps
(Yellow)
Right Stop/
Signal Lamps
(Green)
Short
Leads
RIGHT
Brown
Lead
Green
Lead
To Trailer
To Vehicle
SB-000 297-E
Figure 4-3. Lead Connections To Towing Vehicle
tongue with 1/2-13 x 3-1/2 in. hardware. Tighten
hardware to 75 ft-lbs (102 N·m).
B. Lead Connections From Trailer Wiring Harness
To Towing Vehicle (Figure 4-3)
Connect leads from trailer wiring harness to the towing
vehicle according to the following color code:
GREEN
- Connect to towing vehicle right stop/signal
light.
3.
Set trailer hitch onto ball and push lever down. Insert safety pin through hole in lever to secure the
hitch. (To remove trailer, remove safety pin and
release lever).
4.
Cross safety chains one over the other, and attach safety chains to towing vehicle. Block trailer
wheels to prevent trailer from moving.
YELLOW - Connect to towing vehicle left stop/signal
light.
BROWN - Connect to towing vehicle taillights.
WHITE
4-4.
- Connect to
(ground).
towing
vehicle
chassis
B. Clevis Eye Hitch (Optional)
1.
Use jack to support trailer as instructed in Section
5-1.
2.
Install one clevis bar to top of trailer tongue and
other clevis bar to bottom of trailer tongue using
1/2-13 x 4 1/2 in. hardware. Tighten hardware to
75 ft-lbs (102 N·m).
3.
Attach and secure trailer hitch to towing vehicle.
4.
Cross safety chains one over the other, and attach safety chains to towing vehicle. Block trailer
wheels to prevent trailer from moving.
INSTALLING TRAILER TO TOWING VEHICLE (Figure 4-1)
WARNING:
FALLING EQUIPMENT can
cause serious personal injury and equipment damage.
• Use equipment of adequate capacity to lift the
unit.
•
•
Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into
position (see Section 5-1).
Use trailer jack to obtain desired height and to
support tongue weight while installing hitch.
A. Ball Hitch (Optional)
1.
Use jack to support trailer as instructed in Section
5-1.
2.
Use holes in side of trailer tongue to install and
secure 2 in. (51 mm) ball hitch to top of trailer
C. Lunette Eye Hitch (Optional)
1.
Use jack to support trailer as instructed in Section
5-1.
2.
Install and secure lunette eye hitch to top of trailer
tongue using 1/2-13 x 3-1/2 in. hardware. Tighten
hardware to 75 ft-lbs (102 N·m).
3.
Install and secure trailer hitch onto towing vehicle.
4.
Cross safety chains one over the other, and attach safety chains to towing vehicle. Block trailer
wheels to prevent trailer from moving.
OM-664 Page 7
4-5.
INSTALLING WELDING GENERATOR
CAUTION: UNCONTROLLED TILTING OF
TRAILER can result in personal injury or
equipment damage.
• Use equipment of adequate capacity to lift the
unit.
• Install welding generator onto trailer with engine end toward hitch end of trailer.
• Distribute weight so that trailer tongue weight
is approximately 10% of the gross trailer
weight.
1.
Use jack to support trailer as instructed in Section
5-1.
2.
Align mounting holes in welding generator with
proper holes in trailer frame. See Table 4-1.
When using the trailer with welding generators
not listed in Table 4-1, distribute weight so trailer
tongue weight is approximately 10% of the gross
trailer weight.
3.
Secure generator to frame with 3/8 in. grade 5
hardware, and tighten hardware to 30 ft-lbs (41
N·m).
Table 4-1. Welding Generator Base Mounting Holes For 10% Tongue Load
Model
Welding Generator Base Mounting Holes
(Dimensional from generator end)
All Big 20 & Big 40 Models
8-1/4 in. (209.6 mm) & 45 in. (1143.0 mm)
Big Blue 250D
7-5/8 in. (193.7 mm) & 44-3/8 in. (1127.1 mm)
Big Blue 400D
10-1/2 in (266.7 mm) & 47-1/4 in. (1200.2 mm)
Trailblazer 44 & 55D+
17 in. (431.8 mm) & 53-3/4 in (1365.3 mm)
Trailblazer 44 & 55G+
15 in. (381.0 mm) & 51-3/4 in. (1314.5 mm)
+All Trailblazer models use the same base rails. Be sure to install the D
and G models using the correct mounting holes.
SECTION 5 − OPERATION AND MAINTENANCE
5-1.
TRAILER-SUPPORTING JACK
The trailer-supporting jack, located on the front, left corner of the trailer chassis, supports the trailer in a horizontal position in the absence of a towing vehicle. To use
the trailer-supporting jack, lower the jack to its vertical
position as follows:
1.
Pull the spring-loaded jack securing pin until the
jack is free to pivot.
2.
Pivot the jack down the the vertical position. The
jack securing pin should lock the jack in a vertical
position.
IMPORTANT: Rotating the jack handle clockwise will
raise the trailer tongue. Rotating the handle counterclockwise will lower the trailer tongue.
3.
When not in use, return the jack to its horizontal
position by pulling the jack securing pin until the
jack is free to pivot.
OM-664 Page 8
IMPORTANT: Whenever performing any maintenance,
lubrication, or adjustment, watch for any indication of
excessive wear, damage or malfunction. Check for free
rotation of assemblies mounted on bushings or bearings. Do not operate the trailer if any component is damaged or malfunctioning.
5-2.
GENERAL MAINTENANCE
A. General
Lubricate all moving parts on the trailer at least once
each year using SAE 20WQ oil. If trailer is exposed to
elements or frequent off-the-road use, lubricate trailer
parts more often.
B. Wheel Bearings
Check wheel bearing every 12,000 miles, and repack
bearings if necessary. Bearings should be repacked
with a good quality lithium-based extreme pressure
grease.
40
37
41
37
40
41
37
36
42
43
40
44
37
45
37
39
38
36
37
36
35
34
33
1
4
32
5
31
30
28
29
Figure 6-1. Complete Assembly
2
6
27
8
10
22
4
11
26 25 24 23
7
12
3
14
9
15
19
21 20
5
17
18
ST-149 847-A
16
13
SECTION 6 − PARTS LIST
OM-664 Page 9
Item
No.
Part
No.
Description
Quantity
Figure 6-1. Complete Assembly
. . . 1 . . . 087 937
. . . 2 . . . 034 136
. . . 3 . . . 034 137
. . . 4 . . . 601 865
. . . 5 . . . 602 207
. . . 6 . . . 601 966
. . . 7 . . . 602 213
. . . 8 . . . 601 872
. . . 9 . . . 087 938
. . . 10 . . . 127 672
. . . 11 . . . 127 671
. . . 12 . . . 088 873
. . . 13 . . . 088 874
. . . 14 . . . 088 877
. . . 15 . . . 088 875
. . . 16 . . . 088 876
. . . 17 . . . 088 878
. . . 18 . . . 088 879
. . . 19 . . . . 110 876
. . . 20 . . . . 110 803
. . . 21 . . . 022 675
. . . 22 . . . 088 862
. . . 23 . . . 088 866
. . . 24 . . . 088 867
. . . 25 . . . 088 868
. . . 26 . . . 088 865
. . . 27 . . . 088 863
. . . . . . . . . 088 864
. . . 28 . . . 088 869
. . . 29 . . . 088 870
. . . 30 . . . 010 423
. . . 31 . . . . 602 110
. . . . . . . . . 602 203
. . . . . . . . . 601 861
. . . 32 . . . 034 479
. . . 33 . . . 087 936
. . . 34 . . . 087 638
. . . 35 . . . 130 227
. . . 36 . . . 601 978
. . . 36 . . . 149 638
. . . 37 . . . 602 246
. . . 38 . . . 150 393
. . . 39 . . . 087 639
. . . 40 . . . 088 058
. . . 41 . . . 087 949
. . . 42 . . . 605 710
. . . 43 . . . 605 709
. . . . . . . . . 605 569
. . . 44 . . . 601 954
. . . . . . . . . 602 208
. . . . . . . . . 602 240
. . . . . . . . . 602 207
. . . . . . . . . 601 865
. . . 45 . . . 087 952
. . . . . . . . . 605 783
. . . . . . . . . 034 121
. . . . . . . . . 601 851
. . FENDER, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LAMP, 12V (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LAMP, 12V w/license light (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . NUT, stl hex full fnsh .250-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . WASHER, lock stl split .250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW, cap stl hexhd .375-16 x 1.250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, lock stl split .375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT, stl hex full fnsh .375-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FENDER, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LOCK NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SHACKLE ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SPRING BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . HUB ASSEMBLY, w/bearings (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . SEAL, grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . INNER CONE & ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . OUTER CONE & ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . CAP, grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . WHEEL NUT, .500-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WHEEL, w/tire F78-14 & white spoke rim (consisting of) . . . . . . . . . . . . . . . . . . . . . . . .
. . . . RIM, 14.000 in x 5.500 wide 5 hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . TIRE, tubeless F78-14 4 ply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . AXLE ASSEMBLY, (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . NUT, spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . COTTER PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . SPINDLE WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . SPRING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . U-BOLTS, .500-13 x 5.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . NUT, U-bolt .500-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SPRING, leaf (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . NYLON BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CONNECTOR, tab 14-18 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW, mach stl rdh 10-24 x .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, lock stl split No. 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT, stl hex mscr 10-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LIGHT & REFLECTOR, amber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FRAME, trailer (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . JACK, swivel 2000/5000 lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . CHAIN, safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW, cap stl hexhd .500-13 x 3.500 (coupler hitch & lunette eye) . . . . . . . . . . . . .
. . SCREW, cap stl hexhd .500-13 x 4.500 (clevis hitch) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, flat stl std .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . PIN, lynch .312dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . COUPLER, hitch 2 in ball 3500 lb cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT, stl slflkg hex light .500-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . BAR, hitch clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CONNECTOR, trailer lights 4 prong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . HARNESS, wiring 15ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . TUBING, gl acrylic .289-.311 ID No. 2 (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW, cap stl hexhd .250-20 x .750 (ground) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, lock stl ext tooth .250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, flat stl std .250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, lock stl split .250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT, stl hex full fnsh .250-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LUNETTE EYE, 2.625 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW, cap stl hexhd .625-18 x 2.000 (mtg generator) . . . . . . . . . . . . . . . . . . . . . . . .
. . WASHER, beveled .625 hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT, stl slflkg hex reg .625-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
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