Miller | MA380101U | Owner Manual | Miller FILTAIR SWX-S User manual

Miller FILTAIR SWX-S User manual
OM-246 877 B
2010−07
Description
Stationary Weld Fume Extractor
SWX-D And SWX-S
Stationary Weld Fume Extractor
Read And Save These Instructions
File: Accessory
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001 Quality System Warranty and service information for your
Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 2009−09
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − FUME EXTRACTION SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . .
3-1. Fume Extraction Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − MESURES DE SÉCURITÉ − EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION
4−1. Dangers en matière d’extraction des fumées . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3. Preparing Filter Cabinet For Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4. Preparing Filter Cabinet For Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5. Installing Filter Cabinet Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6. Installation Guidelines For Large Diameter Tapcon (LDT) Screw-Anchors . . . . . . . . . . . . . . . . . . . . .
7-7. Installing Filter Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-8. Assembling Extraction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-9. Mounting Blower Assembly Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-10. Installing Adapter On Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-11. Mounting Blower Assembly And Extraction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-12. Connecting Flexible Duct From Blower To Filter Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-13. Installing And Connecting Blower Control Panel (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-14. Installing Cleaning System Control Panel (SWX-S Self-Cleaning Models Only) . . . . . . . . . . . . . . . . .
7-15. Connecting To Compressed Air Supply (SWX-S Self-Cleaning Models Only) . . . . . . . . . . . . . . . . . . .
SECTION 8 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Controls On SWX-D Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2. Controls On SWX-S Self-Cleaning Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3. Prestart Checklist (Before Welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − USER SERVICING INSTRUCTIONS (MAINTENANCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2. Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3. Servicing Filter And Spark Guard (SWX-D Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4. Servicing Filter And Spark Guard (SWX-S Self-Cleaning Models Only) . . . . . . . . . . . . . . . . . . . . . . . .
9-5. Adjusting Extraction Arm Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 11 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 12 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
som _2010−03
7
Protect yourself and others from injury — read and follow these precautions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Arc Welding Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll housing,
and all metal parts touching the welding wire are
electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.
Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
Use AC output ONLY if required for the welding process.
If AC output is required, use remote output control if present on
unit.
Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
When making input connections, attach proper grounding conductor first − double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Frequently inspect input power cord for damage or bare wiring −
replace cord immediately if damaged − bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly
with a separate cable.
Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be
present.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
Do not connect more than one electrode or work cable to any
single weld output terminal.
SIGNIFICANT DC VOLTAGE exists in inverter welding power sources AFTER removal of inputpower.
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
HOT PARTS can burn.
Do not touch hot parts bare handed.
Allow cooling period before working on equipment.
To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.
OM-246 877 Page 1
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding fumes and gases.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.
Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breathing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.
Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.
Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.
Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.
FLYING METAL or DIRT can injure eyes.
Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.
Wear approved safety glasses with side
shields even under your welding helmet.
BUILDUP OF GAS can injure or kill.
Shut off shielding gas supply when not in use.
Always ventilate confined spaces or use
approved air-supplied respirator.
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding or watching (see ANSI Z49.1 and Z87.1
listed in Safety Standards).
Wear approved safety glasses with side shields under your
helmet.
Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
Wear protective clothing made from durable, flame-resistant
material (leather, heavy cotton, or wool) and foot protection.
WELDING can cause fire or explosion.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.
Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.
Do not weld where flying sparks can strike flammable material.
Protect yourself and others from flying sparks and hot metal.
Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.
Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).
Do not weld where the atmosphere may contain flammable dust,
gas, or liquid vapors (such as gasoline).
Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.
Do not use welder to thaw frozen pipes.
OM-246 877 Page 2
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect ImplantedMedical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
Wear approved ear protection if noise level is
high.
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.
Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding or other electrical circuits.
Never drape a welding torch over a gas cylinder.
Never allow a welding electrode to touch any cylinder.
Never weld on a pressurized cylinder − explosion will result.
Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and
associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve.
Keep protective cap in place over valve except when cylinder is in
use or connected for use.
Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders.
Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near
combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
FALLING EQUIPMENT can injure.
Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and
support unit.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
Use only genuine replacement parts from the manufacturer.
Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
OVERUSE can cause OVERHEATING
H.F. RADIATION can cause interference.
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before
starting to weld again.
Do not block or filter airflow to unit.
FLYING SPARKS can injure.
Wear a face shield to protect eyes and face.
Shape tungsten electrode only on grinder with
proper guards in a safe location wearing proper
face, hand, and body protection.
Sparks can cause fires — keep flammables away.
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
ARC WELDING can cause interference.
MOVING PARTS can injure.
Keep away from moving parts.
Keep away from pinch points such as drive
rolls.
WELDING WIRE can injure.
Do not press gun trigger until instructed to do
so.
Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified persons familiar with
electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the
equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
Be sure all equipment in the welding area is
electromagnetically compatible.
To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment.
Be sure this welding machine is installed and grounded
according to this manual.
If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.
OM-246 877 Page 3
1-4. California Proposition 65 Warnings
For Gasoline Engines:
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
For Diesel Engines:
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 4221 Walney Road, 5th Floor,
Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
U.S. Consumer Product Safety Commission (CPSC), 4330 East West
Highway, Bethesda, MD 20814 (phone: 301-504-7923, website:
www.cpsc.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
1-6. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may interfere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, access restrictions for passers−by or individual risk assessment for welders. All welders should use the following procedures in
order to minimize exposure to EMF fields from the welding circuit:
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
3. Do not coil or drape cables around your body.
OM-246 877 Page 4
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som_2010−03
7
Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
2-1. Symboles utilisés
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.
Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles représentés ci-dessous sont utilisés dans ce manuel pour attirer l’attention et identifier les dangers possibles. En
présence de l’un de ces symboles, prendre garde et suivre les
instructions afférentes pour éviter tout risque. Les instructions
en matière de sécurité indiquées ci-dessous ne constituent
qu’un sommaire des instructions de sécurité plus complètes
fournies dans les normes de sécurité énumérées dans la Section 2-5. Lire et observer toutes les normes de sécurité.
Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil.
Pendant le fonctionnement, maintenir à distance toutes les
personnes, notamment les enfants de l’appareil.
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit de l’électrode et de la pièce est
sous tension lorsque le courant est délivré à la
sortie. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension
lorsque l’alimentation est sur Marche. Dans le mode
de soudage avec du fil, le fil, le dérouleur, le bloc de
commande du rouleau et toutes les parties métalliques en contact avec le fil sont sous tension
électrique. Un équipement installé ou mis à la terre
de manière incorrecte ou impropre constitue un
danger.
Ne pas toucher aux pièces électriques sous tension.
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
Ne pas se servir de source électrique à courant électrique dans les
zones humides, dans les endroits confinés ou là où on risque de
tomber.
Se servir d’une source électrique à courant électrique UNIQUEMENT si le procédé de soudage le demande.
Si l’utilisation d’une source électrique à courant électrique s’avère
nécessaire, se servir de la fonction de télécommande si l’appareil
en est équipé.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, utiliser les équipements suivants,
dans l’ordre indiqué : 1) un poste à souder DC à tension constante
(à fil), 2) un poste à souder DC manuel (électrode) ou 3) un poste à
souder AC à tension à vide réduite. Dans la plupart des situations,
l’utilisation d’un poste à souder DC à fil à tension constante est recommandée. En outre, ne pas travailler seul !
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et
s’assurer que le fil de terre du cordon d’alimentation est bien
raccordé à la borne de terre du sectionneur ou que la fiche du
cordon est raccordée à une prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et contre-vérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques
chaudes.
Vérifier fréquemment le cordon d’alimentation afin de s’assurer
qu’il n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est.
Un fil à nu peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Si la pièce soudée doit être mise à la terre, le faire directement
avec un câble distinct.
Ne pas toucher l’électrode quand on est en contact avec la pièce,
la terre ou une électrode provenant d’une autre machine.
Ne pas toucher des porte électrodes connectés à deux machines
en même temps à cause de la présence d’une tension à vide doublée.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
Fixer le câble de retour de façon à obtenir un bon contact métalmétal avec la pièce à souder ou la table de travail, le plus près possible de la soudure.
Isoler la pince de masse quand pas mis à la pièce pour éviter le
contact avec tout objet métallique.
Ne pas raccorder plus d’une électrode ou plus d’un câble de
masse à une même borne de sortie de soudage.
OM-246 877 Page 5
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur UNE FOIS
l’alimentation coupée.
Arrêter les convertisseurs, débrancher le courant électrique et
décharger les condensateurs d’alimentation selon les instructions
indiquées dans la partie Entretien avant de toucher les pièces.
LES PIÈCES CHAUDES peuvent
provoquer des brûlures.
Ne pas toucher à mains nues les parties
chaudes.
Prévoir une période de refroidissement avant de
travailler à l’équipement.
Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais pour
éviter les brûlures.
LE SOUDAGE peut provoquer un
incendie ou une explosion.
Le soudage effectué sur des conteneurs fermés tels
que des réservoirs, tambours ou des conduites peut
provoquer leur éclatement. Des étincelles peuvent
être projetées de l’arc de soudure. La projection d’étincelles, des
pièces chaudes et des équipements chauds peut provoquer des
incendies et des brûlures. Le contact accidentel de l’électrode avec
des objets métalliques peut provoquer des étincelles, une explosion,
un surchauffement ou un incendie. Avant de commencer le soudage,
vérifier et s’assurer que l’endroit ne présente pas de danger.
Déplacer toutes les substances inflammables à une distance de
10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir
soigneusement avec des protections homologués.
Ne pas souder dans un endroit là où des étincelles peuvent tomber
sur des substances inflammables.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Se protéger et d’autres personnes de la projection d’étincelles et
de métal chaud.
Le soudage génère des fumées et des gaz. Leur
inhalation peut être dangereux pour votre santé.
Des étincelles et des matériaux chauds du soudage peuvent
facilement passer dans d’autres zones en traversant de petites
fissures et des ouvertures.
Eloigner votre tête des fumées. Ne pas respirer les fumées.
Surveiller tout déclenchement d’incendie et tenir un extincteur à
proximité.
À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au
niveau de l’arc pour l’évacuation des fumées et des gaz de
soudage.
Le soudage effectué sur un plafond, plancher, paroi ou séparation
peut déclencher un incendie de l’autre côté.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs
approuvé.
Lire et comprendre les spécifications de sécurité des matériaux
(MSDS) et les instructions du fabricant concernant les métaux, les
consommables, les revêtements, les nettoyants et les dégraisseurs.
Travailler dans un espace fermé seulement s’il est bien ventilé ou
en portant un respirateur à alimentation d’air. Demander toujours à
un surveillant dûment formé de se tenir à proximité. Des fumées et
des gaz de soudage peuvent déplacer l’air et abaisser le niveau
d’oxygène provoquant des blessures ou des accidents mortels.
S’assurer que l’air de respiration ne présente aucun danger.
Ne pas souder dans des endroits situés à proximité d’opérations
de dégraissage, de nettoyage ou de pulvérisation. La chaleur et
les rayons de l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
Ne pas souder des métaux munis d’un revêtement, tels que l’acier
galvanisé, plaqué en plomb ou au cadmium à moins que le revêtement n’ait été enlevé dans la zone de soudure, que l’endroit soit
bien ventilé, et en portant un respirateur à alimentation d’air. Les
revêtements et tous les métaux renfermant ces éléments peuvent
dégager des fumées toxiques en cas de soudage.
LES RAYONS DE L’ARC peuvent
provoquer des brûlures dans les
yeux et sur la peau.
Le rayonnement de l’arc du procédé de soudage
génère des rayons visibles et invisibles intenses
(ultraviolets et infrarouges) susceptibles de provoquer des brûlures
dans les yeux et sur la peau. Des étincelles sont projetées pendant le
soudage.
Porter un casque de soudage approuvé muni de verres filtrants
approprié pour protéger visage et yeux pour protéger votre visage
et vos yeux pendant le soudage ou pour regarder (voir ANSI Z49.1
et Z87.1 énuméré dans les normes de sécurité).
Porter des lunettes de sécurité avec écrans latéraux même sous
votre casque.
Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.
Porter des vêtements confectionnés avec des matières résistantes et ignifuges (cuir, coton lourd ou laine) et des bottes de
protection.
OM-246 877 Page 6
Ne pas effectuer le soudage sur des conteneurs fermés tels que
des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
préparés correctement conformément à AWS F4.1 (voir les normes de sécurité).
Ne soudez pas si l’air ambiant est chargé de particules, gaz, ou vapeurs inflammables (vapeur d’essence, par exemple).
Brancher le câble de masse sur la pièce le plus près possible de la
zone de soudage pour éviter le transport du courant sur une
longue distance par des chemins inconnus éventuels en provoquant des risques d’électrocution, d’étincelles et d’incendie.
Ne pas utiliser le poste de soudage pour dégeler des conduites gelées.
En cas de non utilisation, enlever la baguette d’électrode du porteélectrode ou couper le fil à la pointe de contact.
Porter des vêtements de protection dépourvus d’huile tels que des
gants en cuir, une chemise en matériau lourd, des pantalons sans
revers, des chaussures hautes et un couvre chef.
Avant de souder, retirer toute substance combustible de vos poches telles qu’un allumeur au butane ou des allumettes.
Une fois le travail achevé, assurez−vous qu’il ne reste aucune
trace d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Une fois le travail achevé, assurez−vous qu’il ne reste aucune
trace d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et
NFPA 51B pour les travaux à chaud et avoir de la surveillance et un
extincteur à proximité.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des
blessures dans les yeux.
Le soudage, l’écaillement, le passage de la pièce à la brosse en
fil de fer, et le meulage génèrent des étincelles et des particules
métalliques volantes. Pendant la période de refroidissement des
soudures, elles risquent de projeter du laitier.
Porter des lunettes de sécurité avec écrans latéraux ou un écran
facial.
LES ACCUMULATIONS DE GAZ
risquent de provoquer des blessures
ou même la mort.
Fermer l’alimentation du gaz protecteur en cas
de non-utilisation.
Veiller toujours à bien aérer les espaces confinés ou se servir d’un respirateur d’adduction
d’air homologué.
Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM)
peuvent affecter les implants médicaux.
Les porteurs de stimulateurs cardiaques
et autres implants médicaux doivent rester
à distance.
Les porteurs d’implants médicaux doivent consulter
leur médecin et le fabricant du dispositif avant de s’approcher
de la zone où se déroule du soudage à l’arc, du soudage
par points, du gougeage, de la découpe plasma
ou une opération de chauffage par induction.
LES BOUTEILLES peuvent exploser
si elles sont endommagées.
Des bouteilles de gaz protecteur contiennent du gaz
sous haute pression. Si une bouteille est endommagée, elle peut exploser. Du fait que les bouteilles
de gaz font normalement partie du procédé de
soudage, les manipuler avec précaution.
Protéger les bouteilles de gaz comprimé d’une chaleur excessive,
des chocs mécaniques, des dommages physiques, du laitier, des
flammes ouvertes, des étincelles et des arcs.
Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou
de se renverser.
Tenir les bouteilles éloignées des circuits de soudage ou autres
circuits électriques.
Ne jamais placer une torche de soudage sur une bouteille à gaz.
Une électrode de soudage ne doit jamais entrer en contact avec
une bouteille.
Ne jamais souder une bouteille pressurisée − risque d’explosion.
Utiliser seulement des bouteilles de gaz protecteur, régulateurs,
tuyaux et raccords convenables pour cette application spécifique ;
les maintenir ainsi que les éléments associés en bon état.
Détourner votre visage du détendeur-régulateur lorsque vous
ouvrez la soupape de la bouteille.
LE BRUIT peut endommager l’ouïe.
Le bruit des processus et des équipements peut
affecter l’ouïe.
Porter des protections approuvées pour les
oreilles si le niveau sonore est trop élevé.
Le couvercle du détendeur doit toujours être en place, sauf lorsque
la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles.
Lire et suivre les instructions sur les bouteilles de gaz comprimé,
l’équipement connexe et le dépliant P-1 de la CGA (Compressed
Gas Association) mentionné dans les principales normes de sécurité.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que
l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
Utiliser l’anneau de levage uniquement pour
soulever l’appareil, NON PAS les chariots, les
bouteilles de gaz ou tout autre accessoire.
Utiliser un équipement de levage de capacité
suffisante pour lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser
du côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94–110) lors du levage
manuelle de pièces ou équipements lourds.
L’EMPLOI
EXCESSIF
peut
SURCHAUFFER L’ÉQUIPEMENT.
Prévoir une période de refroidissement ; respecter le cycle opératoire nominal.
Réduire le courant ou le facteur de marche
avant de poursuivre le soudage.
Ne pas obstruer les passages d’air du poste.
LES ÉTINCELLES PROJETÉES
peuvent provoquer des blessures.
Porter un écran facial pour protéger le visage et
les yeux.
Affûter l’électrode au tungstène uniquement à la
meuleuse dotée de protecteurs. Cette
manœuvre est à exécuter dans un endroit sûr
lorsque l’on porte l’équipement homologué de
protection du visage, des mains et du corps.
Les étincelles risquent de causer un incendie − éloigner toute substance inflammable.
LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés.
Établir la connexion avec la barrette de terre
avant de manipuler des cartes ou des pièces.
Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des
cartes de circuits imprimes.
OM-246 877 Page 7
Les PIÈCES MOBILES peuvent
causer des blessures.
LE
RAYONNEMENT
HAUTE
FRÉQUENCE
(H.F.)
risque
de
provoquer des interférences.
Ne pas s’approcher des organes mobiles.
Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
LES FILS DE SOUDAGE peuvent
provoquer des blessures.
Ne pas appuyer sur la gâchette avant d’en
avoir reçu l’instruction.
Ne pas diriger le pistolet vers soi, d’autres
personnes ou toute pièce mécanique en
engageant le fil de soudage.
Les PIÈCES MOBILES peuvent
causer des blessures.
S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de
protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de
dépannage, faire retirer les portes, panneaux, recouvrements
ou dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de
protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du
manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le
constructeur.
Effectuer l’entretien en respectant les manuels d’utilisation, les
normes industrielles et les codes nationaux, d’état et locaux.
Le rayonnement haute fréquence (H.F.) peut
provoquer des interférences avec les équipements de radio−navigation et de communication, les services de sécurité et les ordinateurs.
Demander seulement à des personnes qualifiées familiarisées
avec des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence, maintenir les éclateurs à une distance correcte et utiliser une terre et un blindage pour réduire les
interférences éventuelles.
LE SOUDAGE À L’ARC risque de
provoquer des interférences.
L’énergie électromagnétique risque de
provoquer des interférences pour l’équipement
électronique sensible tel que les ordinateurs et
l’équipement commandé par ordinateur tel que
les robots.
Veiller à ce que tout l’équipement de la zone de soudage soit
compatible électromagnétiquement.
Pour réduire la possibilité d’interférence, maintenir les câbles de
soudage aussi courts que possible, les grouper, et les poser
aussi bas que possible (ex. par terre).
Veiller à souder à une distance de 100 mètres de tout équipement électronique sensible.
Veiller à ce que ce poste de soudage soit posé et mis à la terre
conformément à ce mode d’emploi.
En cas d’interférences après avoir pris les mesures précédentes, il incombe à l’utilisateur de prendre des mesures supplémentaires telles que le déplacement du poste, l’utilisation de câbles blindés, l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone de travail.
2-4. Proposition californienne 65 Avertissements
cancérogène ainsi que provoquant des malformations
congénitales ou autres problèmes de procréation. Se laver
les mains après toute manipulation.
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants)
Pour les moteurs à essence :
Les batteries, les bornes et autres accessoires contiennent
du plomb et des composés à base de plomb, produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des
cancers et des malformations congénitales ou autres
problèmes de procréation. Se laver les mains après manipulation.
Pour les moteurs diesel :
Ce produit contient des éléments chimiques, dont le plomb,
reconnus par l’État de Californie pour leur caractère
OM-246 877 Page 8
Les gaz d’échappement des moteurs contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils
provoquent des cancers et des malformations congénitales
ou autres problèmes de procréation.
Les gaz d’échappement des moteurs diesel et certains de
leurs composants sont reconnus par l’État de Californie comme provoquant des cancers et des malformations
congénitales ou autres problèmes de procréation.
2-5. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
de Global Engineering Documents (téléphone : 1-877-413-5184, site
Internet : www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, de Global
Engineering Documents (téléphone : 1-877-413-5184, site internet :
www.global.ihs.com).
National Electrical Code, NFPA Standard 70, de National Fire Protection Association, Quincy, MA 02269 (téléphone : 800-344-3555, site
Internet : www.nfpa.org et www.sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
de Compressed Gas Association, 4221 Walney Road, 5th Floor, Chantilly, VA 20151 (téléphone : 703-788-2700, site Internet :
www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, de Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (téléphone :
800-463-6727, site internet : www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, de American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (téléphone : 212-642-4900,
site Internet : www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, de National Fire Protection Association,
P.O. Box 9101, Quincy, MA 02269-9101 (téléphone : 617-770-3000,
site Internet : www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General
Industry, Title 29, Code of Federal Regulations (CFR), Part 1910,
Subpart Q, and Part 1926, Subpart J, de U.S. Government Printing
Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA
15250-7954 (téléphone : 1-866-512-1800) (il y a 10 bureaux
régionaux−le téléphone de la région 5, Chicago, est 312-353-2220, site
Internet : www.osha.gov).
U.S. Consumer Product Safety Commission (CPSC), 4330 East West
Highway, Bethesda, MD 20814 (téléphone : 301-504-7923, site internet : www.cpsc.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The
National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (télé[hone : 1-800-232-4636, site internet:
www.cdc.gov/NIOSH).
2-6. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant de soudage
crée un CEM autour du circuit et du matériel de soudage. Les CEM
peuvent créer des interférences avec certains implants médicaux
comme des stimulateurs cardiaques. Des mesures de protection pour
les porteurs d’implants médicaux doivent être prises: par exemple, des
restrictions d’accès pour les passants ou une évaluation individuelle
des risques pour les soudeurs. Tous les soudeurs doivent appliquer les
procédures suivantes pour minimiser l’exposition aux CEM provenant
du circuit de soudage:
4. Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
1. Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
2. Ne pas se tenir au milieu des câbles de soudage. Disposer les
câbles d’un côté et à distance de l’opérateur.
3. Ne pas courber et ne pas entourer les câbles autour de votre
corps.
En ce qui concerne les implants médicaux :
5. Connecter la pince sur la pièce aussi près que possible de la
soudure.
6. Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
7. Ne pas souder tout en portant la source de soudage ou le
dévidoir.
Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les
procédures précédentes.
OM-246 877 Page 9
OM-246 877 Page 10
SECTION 3 − FUME EXTRACTION SAFETY PRECAUTIONS −
READ BEFORE USING
fume_2009−11
3-1. Fume Extraction Hazards
Only qualified persons should install, operate, maintain, and
repair this unit.
FUME EXTRACTOR MISUSE can be hazardous.
Welding produces fumes and gases. Breathing these fumes and
gases can be hazardous to your health.
Read and follow these instructions and the safety labels
carefully. The fume extractor helps protect the user from specific
airborne contaminants but must be used correctly to be fully
effective. Have an industrial hygienist test the air in your facility to
ensure the fume extractor provides adequate protection from
contaminants in your environment. If you have questions about
the extractor, see equipment label and consult your Safety
Director and an Industrial Hygienist.
Follow all applicable ANSI, OSHA, CSA, UL, and other
regulatory guidelines pertaining to the use of respirators.
Do not use the fume extractor without an approved and properly
installed spark guard unless the unit is designed and intended to
be used without one. Without the spark guard, welding sparks
may ignite the filter or damage the filters and allow unfiltered air
into the breathing zone.
Only use the fume extractor only to extract weld fumes. Do not
use the fume extractor to extract hot gases (above 104° F/40° C)
wood or cement dust, engine exhaust, liquid vapors, explosive
materials, aggressive fumes (acid), fumes from burning objects,
or fumes from cleaning, cutting, gouging, grinding, painting,
flame spraying, sand blasting, or other non−welding operations.
Use the fume extractor only in atmospheres for which it is
recommended. Do not use the extractor where contaminant
levels are unknown or are immediately dangerous to life, or
where the contaminant levels exceed the fume extractor
specifications.
Do not weld until you are sure the fume extractor is correctly
assembled and working properly.
Before each use, inspect the fume extractor for damage and
verify it operates properly.
Dangerous contaminants may not smell or be visible. Leave the
area immediately if you notice the following:
a. Breathing becomes difficult.
b. You experience dizziness, impaired vision, or eye, nose, or
mouth irritation.
c. The equipment is damaged.
d. Air flow decreases or stops.
e. If you think the equipment is not supplying adequate
protection.
Do not repair, modify, or disassemble the fume extractor or use
with parts or accessories not supplied by the manufacturer. Use
only approved components from the manufacturer.
Replace damaged or clogged filter. Do not wash or reuse filter, or
clean filter by tapping or with compressed air, unless specifically
instructed by the manufacturer in the Owner’s Manual (filter
element may be damaged). Do not breathe the dust collected by
the fume extractor. Wear approved safety equipment (respirator,
gloves, long sleeve shirt) when performing filter maintenance.
Dispose of used filter element and collected dust according to
local, state, and federal requirements.
Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.
The fume extractor must be used with the extraction arm, hoses,
filter, and other components recommended by the manufacturer.
OM-246 877 Page 11
SECTION 4 − MESURES DE SÉCURITÉ −
EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION
fume_2009−11
4−1. Dangers en matière d’extraction des fumées
L’installation, l’utilisation, l’entretien et les réparations
doivent être confiés à des personnes qualifiées.
LA MAUVAISE UTILISATION DES EXTRACTEURS
DE FUMÉES peut comporter des dangers.
Le soudage produit des vapeurs et des fumées qu’il est dangereux de
respirer.
Lire et observer minutieusement les présentes instructions et les
étiquettes de sécurité. L’extracteur de fumées aide à protéger
l’utilisateur contre les aérocontaminants, mais on doit l’utiliser
correctement pour bénéficier de son efficacité. Confiez la
vérification de la qualité de l’air dans votre établissement à un
hygiéniste industriel pour confirmer que l’extracteur de fumées
procure une protection adéquate contre les aérocontaminants
présents dans le milieu de travail. Si vous avez des questions au
sujet de l’extracteur, consultez l’étiquette apposée sur l’appareil,
votre directeur de la sécurité ou un hygiéniste industriel.
Suivre toutes les directives ANSI, OSHA, CSA, UL et autres
portant sur l’utilisation des appareils de respiration.
Ne pas utiliser un extracteur de fumées sans pare−étincelles
approuvé et correctement installé, à moins que l’appareil soit
conçu pour fonctionner sans pare−étincelles. Sans ce dispositif,
des étincelles de soudage pourraient enflammer ou
endommager le filtre et permettre la présence d’air non filtré
dans la zone de respiration.
Utiliser l’extracteur de fumées uniquement pour extraire les
fumées de soudage. Ne pas l’employer pour extraire des gaz
chauds (à plus de 104° F/40° C), des poussières de bois ou de
ciment, des gaz d’échappement de moteur, des vapeurs de
liquides, des matières explosives, des émanations agressives
(acides), de la fumée produite par des objets qui se consument
ou encore des fumées provenant d’opérations de nettoyage, de
découpage, de gougeage, de meulage, de peinture, de
projection à la flamme, de sablage ou d’activités autres que le
soudage.
Utiliser l’extracteur de fumées seulement dans des
atmosphères pour lesquelles il est recommandé. Ne pas utiliser
l’extracteur dans des endroits où la concentration de
contaminants est inconnue, représente un danger immédiat
pour la vie ou dépasse la capacité nominale de l’extracteur.
OM-246 877 Page 12
Ne pas souder sans être sûr que l’extracteur de fumées est bien
assemblé et qu’il fonctionne correctement.
Avant chaque utilisation, inspecter l’extracteur et vérifier qu’il
fonctionne correctement.
Les contaminants dangereux peuvent être inodores et
incolores. Quitter immédiatement l’aire de travail en présence
des situations suivantes:
a. La respiration devient difficile.
b. Apparition d’étourdissements, de problèmes de vision ou
irritation des yeux, du nez ou de la bouche.
c. L’équipement est endommagé.
d. La circulation d’air subit une baisse ou s’arrête.
e. Si vous croyez que l’équipement ne procure pas une
protection adéquate.
Ne pas réparer, modifier ou démonter l’extracteur de fumées ou
l’utiliser avec des pièces ou accessoires non fournis par le
fabricant. Utiliser uniquement des composants approuvés par le
fabricant.
Remplacer le filtre s’il est endommagé ou bloqué. Ne pas le
laver, le réutiliser ou le nettoyer en le secouant ou avec de l’air
comprimé, à moins que le fabricant le recommande
expressément dans le mode d’emploi (l’élément filtrant pourrait
s’endommager). Ne pas respirer la poussière recueillie par
l’extracteur de fumées. Porter du matériel de sécurité approuvé
(appareil respiratoire, gants, chemise à manches longues) pour
faire l’entretien du filtre. Éliminer l’élément filtrant ainsi que les
poussières recueillies en conformité avec toutes les lois et tous
les règlements applicables.
Lire et comprendre les instructions des fiches signalétiques et
du fabricant concernant les métaux, les consommables, les
revêtements, les nettoyants et les dégraisseurs.
L’extracteur de fumées doit être utilisé avec le bras d’extraction,
les tuyaux, le filtre et les autres composants recommandés par
le fabricant.
SECTION 5 − DEFINITIONS
5-1. Symbols And Definitions
On
A
Amperes
V
Off
Percent
Volts
Air Filter
Protective Earth
(Ground)
SECTION 6 − SPECIFICATIONS
6-1. General Description
The SWX stationary weld fume collection system
consists of three primary components: extraction
arm, blower assembly, and filter cabinet.
SWX-S Self-Cleaning Fume Extractor With Dual Extraction Arms
The extraction arm uses locking joints and flexible tubing to ensure the hood is placed near the
source of the fumes. Captured fumes are drawn
into the extraction arm, through the blower housing, and discharged into the filter cabinet
Fumes discharged into the filter cabinet are
filtered through a mesh outlet screen (spark arrestor). (The mesh screen provides protection
and prevents large sparks from passing into the
filter housing.) The fumes then pass through the
high-efficiency, nanofiber media cartridge where
particles are filtered from the air. Cleaned air
flows through the center of the filter and discharges through the front of the unit.
If the filter cabinet is a self-cleaning model
(SWX-S), a semi-automatic filter cleaning system
removes particles from the filter. When the Filter
Cleaning switch is pressed, compressed air removes particles from the filter. The particles then
fall into a collection tray at the bottom of the unit.
A filter gauge indicates when it is time to replace
the filter or clean it (SWX-S model only). (The
filter in the SWX-D models cannot be cleaned
and must be replaced when dirty.)
The fume extraction system is controlled by a
wall-mounted power switch that is connected to
the blower assembly
The weld fume collector comes partially assembled and can be used with a 7 ft. (2.1 m) 10
Ft. (3 m) or 12 ft. (3.7 m) extension extraction
arm.
Ref. 247 867
OM-246 877 Page 13
6-2. Specifications
A. Filter Cabinet (SWX-D Standard Model)
Self-Cleaning
System
Filter Area
Inlet Size
Inlets
Mounting
System
Weight
Dimensions
(L x W x H)
No
490 sq ft
(45.5 m2)
6-3/4 in. ID
(171 mm)
Two (Left and
Right)
Wall Bracket
130 lb
(59 kg)
33 x 27-1/2 x 28-1/4 in.
(84 x 70 x 72 cm)
B. Filter Cabinet (SWX-S Self-Cleaning Model)
Self-Cleaning
System
Input Power
Filter Area
Inlet
Size
Inlets
Mounting
System
Weight
Dimensions
(L x W x H)
Yes
115 Volts
AC, 1.5 A
490 sq ft
(45.5 m2)
7 in.
(178 mm)
Two (Left and
Right)
Wall Bracket
195 lb
(88 kg)
33 x 27-1/2 x 33 in.
(84 x 70 x 84 cm)
C. Blower Specifications
Input
Power
Nominal Air Flow
Motor
Filter Area
Flex Duct
Size
115 Volts
AC, 11.9 A
875 CFM
(413 liter/sec)
1 HP
Thermally
Protected
Motor
490 sq ft
(45.5 m2)
6-3/4 in. ID
191 mm)
Sound Level
Weight
Dimensions
(L x W x H)
71.2 dBa
Blower:
80 lb
(36 kg)
21 x 18-1/2 x 20-1/2 in.
(53 x 47 x 52 cm)
AMCA Tested
Sound Level at
5 ft (1.5 m)
Bracket:
18 lb
(8.2 kg)
D. Extraction Arm Specifications
Model
Arm Reach
Arm Diameter
Recommended
Mounting Height
Minimum Ceiling Height
SA-W807
7 ft (2 m)
8 in. (200 mm)
7 ft (2.1 m)
12 ft, 4 in. (3.5 m)
SA-W810
10 ft (3 m)
8 in. (200 mm)
8 ft (2.4 m)
13 ft, 4 in. (3.8 m)
SA-W812
12 ft (3.7 m)
8 in. (200 mm)
9 ft (2.75 m)
14 ft, 4 in. (4 m)
Extraction Arm Reach Chart
18
17
16
15
14
13
Coverage Area
7 ft. Extraction Arm
10 ft. Extraction Arm
12 ft. Extraction Arm
Vertical Reach (ft)
12
11
10
9
8
7
6
5
4
3
2
1
0
0
OM-246 877 Page 14
1
2
3
4
5
6 7
8
9 10
Horizontal Reach (R)
11 12
13 14
SECTION 7 − INSTALLATION
7-1. Serial Number And Rating Label Location
The serial number and rating information is located on the left side of the unit. Use rating label to determine input power requirements and/or rated
output. For future reference, write serial number in space provided on back cover of this manual.
7-2. Selecting A Location
!
Only qualified persons should
install, operate, maintain, and
repair this unit.
!
Installation must meet all National, State, and Local Codes
− have only qualified persons
make this installation.
!
Do not move or operate unit
where it could tip.
!
Do not use this equipment to
support personnel, large
tools, or other material.
!
Use only the supplied control
enclosures when installing
this unit.
!
Be sure the wall or other structural support will support the
weight of the equipment.
!
Special installation may be required where gasoline or volatile liquids are present − see
NEC Article 511 or CEC Section 20.
1
Lifting Forks
1
Use lifting forks to move unit.
If using lifting forks, extend forks beyond opposite side of unit.
NOTICE − To avoid damaging filter
cabinet during installation, use the attached shipping pallet to lift unit. Remove pallet after completing installation.
4 − See Section 6-2D
2
115 V, 15 A AC Power Supply
A dedicated 115 volt AC, 15 Amp
individual branch circuit protected by time delay (type D)
fuses or circuit breaker is required for each blower assembly.
3
3
Compressed Air Supply
(80−100 psi/3.8−4.8 kPa)
(Compressed air is needed for
SWX-S self-cleaning models
only)
2
Position unit near the welding operation and close to compressed air supply and 115 volt AC power supply.
Keep unit away from obstructions
that may restrict movement of the
fume collector or extension arm.
4
Minimum Wall Height
The minimum ceiling height for a
wall-mounted fume extraction system is based on the length of the extraction arm. See Section 6-2D for
ceiling height requirements.
800 402-A / Ref. 247 867
OM-246 877 Page 15
7-3. Preparing Filter Cabinet For Mounting
1
2
Locking Bolts
Mounting Bracket
Loosen the two locking bolts and
pivot mounting bracket away from
cabinet. Remove bracket from cabinet mounting forks.
2
1
Tools Needed:
1/2 in.
248 231
OM-246 877 Page 16
7-4. Preparing Filter Cabinet For Duct Work
Single Extraction Arm
Installations
1
2
3
4
5
Single Extraction Arm Installation
1
Filter Cabinet
Cover Plate
Inlet
Inlet Collar
1/4 in. Hardware
The filter cabinet has left and right
side inlets. Determine to which side
of the cabinet the fumes will be ducted.
Install cover plate on unused inlet.
Tighten cover plate hardware to ensure a tight seal.
Install inlet collar on inlet where
fumes will be ducted. Secure collar
with supplied 1/4 in. screws and
washers.
Dual Extraction Arm Installations
Duct work can be also connected to
both inlets simultaneously.
Remove the inlet collar and cover
plate from both inlets. Retain hardware.
6
Backdraft Damper
Press dampers into inlets so they are
flush with the outside wall of the cabinet.
Install damper so damper butter-
3
4
2
fly valve opens inward and allows fumes to be blown into cabinet.
Also follow instructions supplied
5
Dual Extraction Arm Installation
with Dual Arm kit 300 695.
Tools Needed:
7/16 in.
3
6
2
248230
OM-246 877 Page 17
7-5. Installing Filter Cabinet Mounting Bracket
See ceiling height requirements in Section 6-2D.
1 Filter Cabinet
Mounting
Bracket
(6 Holes)
42 in. (107 cm) Minimum
Recommended For Filter
Removal
Blower Mounting Bracket (6 Holes)
11-38 in.
(29 cm)
26 − 38 in.
(66 − 96 cm)
Recommended Height
7 ft Arm: 7 ft. (2.1 m)
10 ft Arm: 8 ft (2.4 m)
12 ft. Arm: 9 ft (2.75 m)
Floor
247 964
Tools Needed:
9/16 in.
5/16 in.
!
Only qualified persons should install, operate, maintain, and repair
this unit.
!
Installation must meet all National,
State, and Local Codes − have only
qualified persons make this installation.
!
Do not use this equipment to support personnel, large tools, or other
material.
!
Do not damage electrical wiring and
other utilities when drilling into wall
or other structural support.
!
Be sure the wall or other structural
support will support the weight of
the equipment.
!
Use only mounting hardware specifically designed for the structure
OM-246 877 Page 18
or material supporting the equipment. Follow the recommendations
and installation guidelines provided
by the manufacturer of the mounting hardware. See Section 7-6 for
LDT screw/anchor installation
guidelines.
!
!
Install hardware in all six slots in the
mounting bracket.
Install bracket exactly as described.
For applications not covered in
these instructions, consult local
building codes and qualified persons to ensure the equipment is adequately supported.
Hardware
is supplied to attach the
bracket to steel, concrete, or block
construction. See Section 7-6 for in-
formation on installing LDT screw anchors.
1 Filter Cabinet Mounting Bracket
Select location for mounting bracket based
on the dimensions shown above. Use
bracket as a template to mark the six
mounting holes on the support structure.
Drill 5/16 in. (8 mm) holes where marked.
If attaching bracket to a steel beam, plate,
angle, or channel use the grade 8, 3/8-16
hardware provided. Secure bracket with a
screw, two flat washers, lock washer, and
nut at all six locations on bracket.
If attaching bracket to concrete, hollow
concrete block, grout-filled concrete block,
use the supplied LDT 3/8 x 1-3/4 in. masonry screw/anchors. Drill holes at least 1
in. (25 mm) deeper than the length of the
anchor. Remove dust from holes. Secure
bracket with LDT masonry screw/anchors.
7-6. Installation Guidelines For Large Diameter Tapcon (LDT) Screw-Anchors
Concrete And Metal Deck Installations
!
Only qualified persons should install, operate, maintain, and repair
this unit.
!
Installation must meet all National, State, and Local Codes − have
only qualified persons make this
installation.
!
Do not damage electrical wiring
and other utilities when drilling into wall or other structural support.
Large diameter Tapcon (LDT) screw-anchors are supplied for mounting the filter
cabinet and blower mounting brackets.
Follow these guidelines when installing
LDT screw-anchors.
Installation Steps For Concrete And
Metal Deck
Using a 5/16 in. (8 mm) carbide bit,
drill a 2-3/4 in. (70 mm) deep pilot
hole. (The pilot hole should be 1 in.
deeper than embedded portion of
screw-anchor.)
Insert screw-anchor into hole and
use an electric impact wrench or
socket wrench to tighten until fully
seated. Do not overtighten.
Installation Steps For Hollow Or
Grout-Filled Concrete Block Installations
Hollow Or Grout-Filled Concrete Block Installations
Using a 5/16 in. (8 mm) carbide bit,
drill a 2-3/4 in. (70 mm) deep pilot
hole. (The pilot hole should be 1 in.
deeper than embedded portion of
screw-anchor.)
Insert screw-anchor into hole and
use a socket or open-end wrench to
tighten until fully seated. Do not
overtighten. Do not use an impact
wrench to install screw-anchors in
hollow block.
Tools Needed:
9/16 in.
5/16 in.
Read Head
OM-246 877 Page 19
7-7. Installing Filter Cabinet
See Section 7-5 for mounting
bracket installation.
1
2
4
3
Tools Needed:
1/2 in.
5
248 231
!
Installation must meet all National,
State, and Local Codes − have only
qualified persons make this installation.
!
Do not use this equipment to support personnel, large tools, or other
material.
!
Be sure the wall or other structural
support will support the weight of
the equipment.
NOTICE − To avoid damaging filter cabinet
OM-246 877 Page 20
during installation, use the attached shipping pallet to lift unit. Remove pallet after
completing installation.
1 Mounting Bracket (Installed On
Support Structure − Section 7-5)
2 Cabinet Forks
3 Ear Tabs
4 Filter Cabinet
5 Locking Screw
Using attached shipping pallet, lift filter cabinet so cabinet forks are above the mount-
ing bracket. Lower the cabinet until both
forks are seated on bracket and within
bracket ear tabs.
Tighten the two locking screws to secure
cabinet on bracket. Remove shipping pallet.
6 Particle Collection Tray (Not Shown)
(SWX-S Self-Cleaning Models Only)
Install particle collection tray in tracks at
bottom of cabinet. (Make sure the tray’s
small corners slide in first.) Secure tray by
closing the four side latches.
7-8. Assembling Extraction Arm
A. Attaching Elbow Brackets To Base Assembly And Installing Spring
Extraction Arm
Elbow Bracket Part No.
7 Ft
241 059 (R); 241 060 (L)
10 Ft.
241 961 (R); 241 962 (L)
12 Ft.
241 040 (R); 241 056 (L)
Elbow
brackets are shipped
pre-assembled and torqued to
the correct specifications. Verify the part number on the
bracket packaging and be sure
to install the correct bracket at
each joint.
See table at left to determine elbow bracket part numbers for
each length extraction arm..
1
2
3
4
5
6
7
Base Elbow Bracket (Right)
Base Elbow Bracket (Left)
Base Assembly
3/8 in. Screw
3/8 in. Flat Washer
3/8 in. Lock Washer
3/8 in. Nut
Attach the elbow brackets to the
rolled collar with the supplied 3/8 in.
hardware. Tighten hardware to 30 ft
lb (41 N⋅m).
8 Spring
9 Pin
10 Clip
Point lower tube assembly straight
up. Use pin and clip to attach spring
to gas spring mounts.
Tools Needed:
3
9/16 in.
9
8
2
4
10
7
6
5
1
248 232
OM-246 877 Page 21
B. Assembling Extraction Arm Lower (Longer) Tube
Be sure to install upper tube
with spring bracket on top of
tube and farthest from base assembly.
1
2
3
4
5
6
1
4
5
Lower Tube Assembly
Base Elbow Brackets
3/8 in. Screw
3/8 in. Flat Washer
3/8 in. Lock Washer
3/8 in. Nut
Use 3/8 in. hardware to attach lower
tube assembly to base elbow
brackets. Tighten hardware to 25 ft
lb (34 N⋅m).
Tools Needed:
6
7/16, 9/16 in., 10 mm
2
3
Ref. 805 381-A
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-246 877 Page 22
C. Assembling Extraction Arm Upper Tube Brackets
Extraction Arm
Elbow Bracket Part No.
7 Ft
241 059 (R); 241 060 (L)
10 Ft.
241 059 (R); 241 060 (L)
12 Ft.
241 961 (R); 241 962 (L)
1
2
3
4
5
6
7
Elbow Bracket (Right)
Elbow Bracket (Left)
Lower Tube Assembly
3/8 in. Screw
3/8 in. Flat Washer
3/8 in. Lock Washer
3/8 in. Nut
See table at left to determine elbow bracket part numbers for
each length extraction arm..
Use 3/8 in. hardware to attach elbow brackets to lower tube assembly as shown. Tighten hardware to
25 ft lb (34 N⋅m).
Tools Needed:
9/16 in.
3
4
5
6
1
7
2
Ref. 805 382-A
OM-246 877 Page 23
D. Assembling Extraction Arm Upper Tube
1
2
3
4
5
6
Upper Tube Assembly
Elbow Brackets
3/8 in. Screw
3/8 in. Flat Washer
3/8 in. Lock Washer
3/8 in. Nut
Attach upper tube assembly to elbow brackets with 3/8 in. hardware.
Tighten hardware to 25 ft lb (34
N⋅m).
Tools Needed:
9/16 in.
4
3
5
6
2
1
805 384-A
OM-246 877 Page 24
E. Assembling Extraction Arm Hood
2
10
7
3
5
1
9
6
4
8
Tools Needed:
7/16 in.
11
6
12
13
Flex duct (item 10) must be installed
prior to installing hood.
1
2
3
4
5
6
7
8
Upper Tube Brackets
Upper Tube
Fiber Washers
Square Tube
1/4 in. Carriage Screw
1/4 in. Flat Washer
1/4 in. Nut
Hood
9
10
11
12
13
Hood Brackets
12 in. Flex Duct
Screen w/Gasket
1/4 in. Lock Washer
1/4 in. Hex Head Screw
Before bolting the hood to the hood bracket
weldments, slide the 12 in. (30 cm) piece of
flex duct over the upper tube.
Position the fiber washers between the
square tube and hood brackets. Secure
components with 1/4 in. screw, flat wash-
Ref. 805 386-B
ers, and nuts. Position fiber washers between the square tube and upper tube
brackets. Secure components with 1/4 in.
screw, flat washers, and nuts. Tighten or
loosen hardware so hood can be easily
moved and positioned.
Attach screen to hood with 1/4 in. hex head
screws, flat washers, and lock washers.
Remember to install the fiber washers
between the bracket weldments and
the square tube.
OM-246 877 Page 25
F. Installing Flexible Duct
3
4
2
1
Tools Needed:
5/16 in.
1 12 in. (30.5 cm) Flexible Duct
2 24 in. (61 cm) Flexible Duct
3 30 in. (76 cm) Flexible Duct
4 Hose Clamp
Three sections of flexible duct are provided
to connect the joints. The three lengths included are 12 in., 24 in., and 30 in. The 12
in. section should already be in place between the upper tube and hood (see Section 7-8E). Install the 30 in. piece at the
middle joint and the 24 in. piece between
the base assembly and the lower tube. Pull
flex duct over tubes and securely tighten
hose clamps.
!
Secure both ends of flexible ducts
with hose clamps.
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-246 877 Page 26
7-9. Mounting Blower Assembly Bracket
See ceiling height require-
Filter Cabinet
Mounting
Bracket
(6 Holes)
42 in. (107 cm) Minimum
Recommended For Filter
Removal
ments in Section 6-2D.
1 − Blower Mounting Bracket (6 Holes)
11-38 in.
(29 cm)
26 − 38 in.
(66 − 96 cm)
Recommended Height
7 ft (2.1 m) Arm: 7 ft. (2.1 m)
10 ft (3 m) Arm: 8 ft (2.4 m)
12 ft. (3.7 m) Arm: 9 ft (2.75 m)
Floor
247 964
Tools Needed:
9/16 in.
5/16 in.
!
!
!
Installation must meet all National,
State, and Local Codes − have only
qualified persons make this installation.
Do not use this equipment to support personnel, large tools, or other
material.
Do not damage electrical wiring and
other utilities when drilling into wall
or other structural support.
ing hardware. See Section 7-6 for
LDT screw/anchor installation
guidelines.
!
Install hardware in all six slots in the
mounting bracket.
!
Install bracket exactly as described.
For applications not covered in
these instructions, consult local
building codes and qualified persons to ensure the equipment is adequately supported.
!
Be sure the wall or other structural
support will support the weight of
the equipment.
Hardware
!
Use only mounting hardware specifically designed for the structure
or material supporting the equipment. Follow the recommendations
and installation guidelines provided
by the manufacturer of the mount-
Do not install blower bracket more than
is supplied to attach the
bracket to steel, concrete, or block
construction. See Section 7-6 for information on installing LDT screw anchors.
54 in. (137 cm) from filter cabinet or
fume extraction system will not work
properly and flexible duct will require
support.
1
Blower Assembly Mounting Bracket
Select location for mounting bracket based
on the dimensions shown. Use bracket as
a template to carefully mark the six mounting holes on the support structure. Drill 5/16
in. (8 mm) holes where marked.
If attaching bracket to a steel beam, plate,
angle, or channel use the grade 8, 3/8-16
hardware provided. Secure bracket with a
screw, two flat washers, lock washer, and
nut at all six locations on bracket.
If attaching bracket to concrete, hollow
concrete block, or grout-filled concrete
block, use the supplied LDT 3/8 x 1-3/4 in.
masonry screw/anchors. Drill holes at least
1 in. (25 mm) deeper than the length of the
anchor. Remove dust from hole. Secure
bracket with LDT masonry screw/anchors.
OM-246 877 Page 27
7-10. Installing Adapter On Blower Assembly
1
2
Blower Assembly
Adapter
Remove the three screws from the
blower housing discharge. Slide the
adapter over the outlet and reinstall
the three screws.
1
2
Lower blower assembly onto mounting bracket so blower mounting
flange is on top of bracket. Position
blower so adapter is pointing toward
filter cabinet.
Tools Needed:
3/8 in.
248 221
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-246 877 Page 28
7-11. Mounting Blower Assembly And Extraction Arm
4
5
6
!
Installation must meet all National, State, and Local Codes
− have only qualified persons
make this installation.
!
Do not use this equipment to
support personnel, large
tools, or other material.
!
Be sure the wall or other structural support will support the
weight of the equipment.
1
2
3
4
5
6
7
8
Blower Mounting Bracket
Extraction Arm Base
Upper Bearing (White)
Blower Assembly
3/8-16 x 2 in. Screw
3/8 in. Flat Washer
3/8 in. Lock Washer
3/8 in. Nut
Place upper bearing on top of extraction arm base. Lift extraction arm and
position base below mounting bracket. Align holes in extraction arm base,
upper bearing, mounting bracket,
and blower. Use supplied 3/8 in. hardware to attach extraction arm and
blower assembly to bracket.
1
3
2
Tools Needed:
9/16 in.
8
7
6
248 233
OM-246 877 Page 29
7-12. Connecting Flexible Duct From Blower To Filter Cabinet
!
Be sure flexible duct is securely
installed and does not leak.
To reduce pressure loss, support
Single Extraction Arm System
flexible duct to eliminate bends.
Connecting One Blower to Filter
Cabinet
1
2
3
4
2
4
3
1
Filter Cabinet
Inlet Collar (See Section 7-4)
7 in. Flexible Duct
Band Clamp
Install flexible duct between blower
adapter and filter cabinet inlet. Secure
duct with supplied band clamps.
Connecting Two Blowers to Filter
Cabinet
Be sure backdraft dampers are installed in filter cabinet (see Section
7-4).
Install flexible duct between blower
flanges and filter cabinet inlets. Secure ducts with supplied band clamps.
Dual Extraction Arm System
Tools Needed:
7/16 in.
OM-246 877 Page 30
7-13. Installing And Connecting Blower Control Panel (All Models)
!
Single Extraction Arm Installations
Installation must meet all National, State, and Local Codes.
Have only qualified persons
make this installation.
A dedicated 115 volt AC, 15 Amp
individual branch circuit protected
by time delay (type D) fuses or circuit breaker is required for each
blower assembly.
Also see Section 7-14 if installing
control panel for SWX-S models.
1
2
Blower Control Panel(s)
115 V, 15 A AC Power Supply
Remove cover from panel and remove
circuit breaker.
2
Install blower control panel near the filter cabinet. Reinstall circuit breaker in
panel.
Remove knockouts from panel box.
Install correct fittings in box to secure
conductor cable. Use the proper seal
or cord relief as required.
If using a flexible cord and plug connection, use a 3-conductor, 14 AWG,
UL listed hard service cord or junior
hard service cord in accordance with
the National Electrical Code. The plug
should be rated for a minimum of 15
Amps and cord length should not exceed 15 ft (4.5 m).
For a permanent connection, remove
knockouts from panel box and install
1/2 in. conduit and connectors.
1
!
Do not make final electrical
connections until installation is
complete.
See the circuit diagram in Section 11
for connection details.
Dual Extraction Arm Installations
Tools Needed:
Phillips No. 2
1
1
247 961 / 248 234
OM-246 877 Page 31
7-14. Installing Cleaning System Control Panel (SWX-S Self-Cleaning Models Only)
SWX-S Self-Cleaning Fume Extractor
With Dual Extraction Arms
2
3
2
Tools Needed:
1
Phillips No. 2
247 867 / 248 234 / 248 235
!
Installation must meet all National
State, and Local Codes. Have only
qualified persons make this installation.
A
115 volt AC, 15 Amp individual
branch circuit protected by time delay
(type D) fuses or circuit breaker is required.
1
2
3
Cleaning System Control Panel
115 V, 15 A AC Power Supply
Filter Cabinet Junction Box
OM-246 877 Page 32
Install control panel near the filter cabinet.
Install control panel within 40 ft (12 m)
of filter cabinet. Clear tubing for control
panel gauge must not exceed 40 ft (12
m) in length.
Drill holes for fittings in the panel box. Install correct fittings to secure conductor
cable. Use the proper seal or cord relief as
required.
For a permanent connection, use 1/2 in. (12
mm) conduit and drill 7/8 in. (22 mm) clearance holes for the fittings.
If using a flexible cord and plug connection,
use a 3-conductor, 14 AWG, UL listed hard
service cord or junior hard service cord in
accordance with the National Electrical
Code. The plug should be rated for a minimum of 15 Amps and cord length should not
exceed 15 ft (4.5 m).
!
Do not make final electrical connections until installation is complete.
See the circuit diagram in Section 11 for
connection details.
7-15. Connecting To Compressed Air Supply (SWX-S Self-Cleaning Models Only)
SWX-S Self-Cleaning Fume Extractor
With Dual Extraction Arms
3
1
!
Shut off air supply before
disconnecting or connecting
air hose.
!
Wear protective equipment
when disconnecting compressed air supply. Internal
air tank is under pressure
and will discharge when air
supply is disconnected.
!
Close cover before starting
unit or operating filter cleaning system.
!
Do not direct air stream toward self or others.
!
If ANY air is injected into the
skin or body seek medical
help immediately.
1
3/8 NPT Compressed Air
Fitting
Compressed Air Supply (80 −
100 psi / 3.8 − 4.8 kPa)
(Not Shown)
2
2
Install customer-supplied compressed air fitting in 3/8 NPT fitting
on side of unit.
Connect customer-supplied
hose to fitting.
3
4
5
air
Air Pressure Tap Fitting
1/4 in. (6 mm) Flexible Tubing
Dirty Air Connection
Connect supplied flexible tubing to
Dirty Air fitting on control panel.
Connect other end of tubing to Air
Pressure Tap fitting on filter cabinet.
The
control panel Clean Air
connection is not used.
Do not kink or puncture
tubing
during installation.
Complete electrical connections.
4
Tools Needed:
Bottom View
5
247 867 / 248 234 / 248 235
OM-246 877 Page 33
SECTION 8 − OPERATION
8-1. Controls On SWX-D Standard Models
1
2
4
3
247 867 / 245 608 / 228 000-D
!
Only use the fume extractor to extract weld fumes. Do not use the
fume extractor to extract hot gases
(above 104° F/40° C), wood or cement dust, engine exhaust, liquid
vapors,
explosive
materials,
aggressive fumes (acid), fumes
from burning objects, or fumes from
cleaning, cutting, gouging, grinding, painting, flame spraying, sand
blasting, or other non-welding operations.
1 Power Switch
Use switch to turn unit On and Off. The
Power switch is located on a control panel
connected to the wall-mounted blower assembly.
OM-246 877 Page 34
2
Filter Gauge
Gauge only indicates air pressure drop
across the filter. Replace filter when reading is over 4 in. w.c. or whenever air flow is
too low to extract fumes. The gauge should
read between 0.1 and 0.5 in. w.c. at start-up
(with a clean filter).
3
Hood
Position the hood to minimize the effects of
cross drafts from outside air sources or
from other operations. Tilt the hood at a 45°
angle and position it as close to the welding
arc as possible but no further than 14 in. (36
cm) from the arc.
4
Damper Control
The damper allows the user to regulate air
flow. In most cases, open damper fully (as
shown).
8-2. Controls On SWX-S Self-Cleaning Models
4
2
1
3
6
5
247 867 / 245 608 / 228 000-D / 248 234
!
1
Only use the fume extractor to extract weld fumes. Do not use the
fume extractor to extract hot gases
(above 104° F/40° C), wood or cement dust, engine exhaust, liquid
vapors,
explosive
materials,
aggressive fumes (acid), fumes
from burning objects, or fumes from
cleaning, cutting, gouging, grinding, painting, flame spraying, sand
blasting, or other non-welding operations.
Power Switch
Use switch to turn unit On and Off. The
Power switch is located on a control panel
connected to the wall-mounted blower assembly.
2
Filter Gauge
Gauge only indicates air pressure drop
across the filter. Clean or replace filter
when reading is over 4 in. w.c. or whenever
air flow is too low to extract fumes. The
gauge should read between 0.1 and 0.5 in.
w.c. at start-up (with a clean filter).
3
Filter Cleaning Switch (SWX-S
Self-Cleaning Models Only)
Use switch to operate filter cleaning system. Clean or replace filter when reading is
over 4 in. w.c. or whenever air flow is too
low to extract fumes. (See Section 9-4 for
filter maintenance information).
Close damper (item 6) before operating filter cleaning system.
4
Particle Tray
Empty tray after cleaning filter (see Section
9-4B).
5
Hood
Position the hood to minimize the effects of
cross drafts from outside air sources or
from other operations. Tilt the hood at a 45°
angle and position it as close to the welding
arc as possible but no further than 14 in. (36
cm) from the arc.
6
Damper Control
The damper allows the user to regulate air
flow. In most cases, open damper fully (as
shown).
Close damper before operating filter
cleaning system.
OM-246 877 Page 35
8-3. Prestart Checklist (Before Welding)
!
SWX-S Self-Cleaning Models
Do not use the fume extraction equipment unless you
are sure it is correctly assembled and working properly.
Check for free and easy move-
ment of the extraction arm and
swivel base before each use.
1
1
2
Clean Air Outlet
Filter Gauge
Verify all duct work and tubing is
tight, secure, and does not leak.
Verify clean air outlet is not obstructed and discharge air appears
clean (free of welding fumes).
Check filter if discharge air appears
dirty. Make sure cover is closed
(and latched) to ensure a tight seal
around the filter.
Check filter gauge:
2
SWX-D Models − Replace filter
when reading is over 4 in. w.c. or
whenever air flow is too low to
extract fumes (see Section 9-3).
SWX-S Models − Replace or
clean filter when reading is over
4 in. w.c. or whenever air flow is
too low to extract fumes (see
Section 9-4).
SWX-D Models
1
2
245 608 / 245 613 / 248 234
OM-246 877 Page 36
SECTION 9 − USER SERVICING INSTRUCTIONS (MAINTENANCE)
9-1. Routine Maintenance
!
Disconnect Power before maintaining.
Service equipment more often if used in severe conditions.
To make cleaning easier, apply anti-spatter spray to the extraction hood.
= Check
= Change
= Clean
* To be done by Factory Authorized Service Agent
= Replace
Daily
Filter Gauge. Clean or
replace filter if necessary
(Section B)
Free Movement Of
Base Assembly
Outer Surfaces
Equipment Mounting
Hardware
Unreadable Labels
Inside of Extraction Arm
With Warm Water And
Detergent
Extraction Arm Hood
And Joints Stay In Position
Extraction Arm Ducts
And Tubing
Inner
Surface Of
Hood
Every
Month
Every
3
Months
Every
6
Months
ÉÉ
ÉÉ
Inside Unit
Sealed Bearings − No
Oil Needed
Fume Extractor Spark
Guard
Filter
Swivel
Base
Bearings
OM-246 877 Page 37
9-2. Overload Protection
!
Turn off and disconnect input
power.
If a fuse or circuit breaker opens, it
1
usually indicates a more serious
problem exists. Contact a Factory
Authorized Service Agent.
1
Circuit Breaker CB1 (All Models)
CB1 protects the blower motor from
overload. If CB1 opens the blower motor
will not run.
To access CB1, remove cover from
blower control .
To reset CB1, place CB1 in the On (up)
position.
2
Fuse F1 − SWX-S Models Only
(See Parts List For Rating)
F1 protects the electrical components of
the filter cleaning system from overload.
If F1 opens the filter cleaning system
does not operate.
To access F1, open door on control panel.
Blower Control− All Models
Check fuse, and replace if open. Close
door.
Tools Needed:
Fuse Puller
2
Control Panel − SWX-S (Self-Cleaning) Models Only
248 032
OM-246 877 Page 38
9-3. Servicing Filter And Spark Guard (SWX-D Models)
!
Turn off and disconnect input
power.
!
Do not operate unit without filter or with dirty filter.
!
Replace the filter when dirty.
Do not clean the filter or use a
filter that has been cleaned.
!
Do not breathe the particles
collected by the fume extractor. Wear approved safety
equipment (respirator, gloves,
long sleeve shirt) when servicing filter and spark guard.
Dispose of used element and
collected particles according
to local, state, and federal requirements.
!
Read and understand the Material Safety Data Sheets
(MSDSs) and the manufacturer’s instructions for metals,
consumables,
coatings,
cleaners, and degreasers.
1
2
3
4
Latch
Hatch
Filter
Spark Guard
2
3
1
4
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
Release latches and open hatch.
Use filter handles to remove filter.
Replace filter if dirty or damaged.
Wipe off hatch. Vacuum particles
from inside of housing.
Remove spark guard (from behind
baffle).
Clean and inspect spark guard
screen. Replace spark guard if
screen wires are broken or missing.
Install spark guard.
Install filter.
Close hatch and secure with latches.
Tools Needed:
Respirator
Ref. 248 191
OM-246 877 Page 39
9-4. Servicing Filter And Spark Guard (SWX-S Self-Cleaning Models Only)
A. Inspecting Filter And Spark Guard (SWX-S Self-Cleaning Models Only)
!
Turn off power and disconnect input power cord.
!
Do not operate unit without filter or with dirty filter.
!
Clean or replace the filter
when dirty.
!
Do not breathe the particles
collected by the fume extractor. Wear approved safety
equipment (respirator, gloves,
long sleeve shirt) when servicing filter and spark guard.
Dispose of used element and
collected particles according
to local, state, and federal requirements.
!
Read and understand the Material Safety Data Sheets
(MSDSs) and the manufacturer’s instructions for metals,
consumables,
coatings,
cleaners, and degreasers.
1
2
3
4
Latch
Hatch
Filter
Spark Guard
2
3
1
Release latches and open hatch.
Use filter handles to remove filter.
Clean or replace filter if dirty or damaged.
4
Wipe off hatch. Remove particles
from inside of housing.
Remove spark guard (from behind
baffle).
Clean and inspect spark guard
screen. Replace spark guard if
screen wires are broken or missing.
Install spark guard.
Install filter.
Close hatch and secure with latches.
Tools Needed:
Respirator
248 191
OM-246 877 Page 40
B. Cleaning Filter And Emptying Particle Tray (SWX-S Self-Cleaning Models Only)
!
Close cover before starting unit
or operating filter cleaning system.
!
Do not operate unit without filter
or with dirty filter.
!
Clean or replace filter when dirty.
!
Do not breathe the particles collected by the fume extractor. Wear
approved safety equipment (respirator, gloves, long sleeve shirt)
when servicing filter and spark
guard. Dispose of used element
and collected particles according
to local, state, and federal requirements.
!
If ANY air is injected into the skin
or body seek medical help immediately.
!
Read and understand the Material
Safety Data Sheets (MSDSs) and
the manufacturer’s instructions
for metals, consumables, coatings, cleaners, and degreasers.
!
Wear protective equipment when
disconnecting compressed air
supply. Internal air tank is under
pressure and will discharge when
air supply is disconnected.
!
Use lifting aid or two persons to
remove particle tray. Particle tray
is heavy when full.
1
Filter Cleaning Switch
2
1
Use switch to operate filter cleaning system. Clean or replace filter when Filter
gauge reading is over 4 in. w.c. or
whenever air flow is too low to extract
fumes. Keep cover closed during cleaning to maintain a tight seal around filter.
To clean filter, press and release Filter
Cleaning switch. The filter cleaning system operates only when the unit is off.
The filter
cleaning system begins
operation when the internal fan completely stops.
Close damper before operating filter
cleaning system.
The system cleans the filter in about 15
seconds. Wait until the cleaning has
stopped and particles have settled before removing particles from tray. Inspect
filter after cleaning (see Section 9-4A).
2
Tools Needed:
Particle Tray
Open latches to release particle tray. Pull
out tray. Remove particles from tray after
every cleaning cycle. Reinstall tray and
close latches to secure tray in position.
Start unit and check Filter gauge reading.
!
Replace filter if, after cleaning,
Filter gauge reading is over 4 in.
w.c. or air flow is too low to extract fumes.
247 867 / 245 608 / 228 000 / 248 234
OM-246 877 Page 41
9-5. Adjusting Extraction Arm Joints
!
Support extraction arm
when making adjustments.
!
Elbow joints are under tension. Keep away from pinch
points when making adjustments.
The joints are secured with a
double-nut system; the jam nut
(outer) secures the inside nut.
When properly adjusted, the extraction arm should move easily but
not slip from position. The initial
torque specifications are provided
below. Torque requirements may
change due to use and wear.
2
1
1
Base Elbow Joint
Use two wrenches; hold inside nut
while removing outside jam nut.
Tighten inside nut to torque value in
table below. Reinstall jam nut and
tighten against inside nut.
2
Mid Elbow Joint
Adjust mid elbow joint the same
way as base elbow joint. Tighten inside nut to torque value in table below.
3
3
Hood Joint
Remove flex duct or inlet screen.
Tighten or loosen hood joint nut.
Reinstall flex duct or inlet screen.
Tools Needed:
7/16, 3/4 in.
Ref. 805 386
Model
Torque Value − Base Elbow Joint
Torque Value − Mid Elbow Joint
SA-W807 (7 ft) (2 m)
7 ft lb (9.5 Nm)
4 ft lb (5.4 Nm)
SA-W810 (10 ft) (3 m)
7 ft lb (9.5 Nm)
4 ft lb (5.4 Nm)
SA-W812 (12 ft) (3.7 m)
7 ft lb (9.5 Nm)
6 ft lb (8 Nm)
OM-246 877 Page 42
SECTION 10 − TROUBLESHOOTING
10-1. Troubleshooting Table
Trouble
Remedy
Motor/blower will not start or continue Check input power connections (Section 7-13).
running.
Reset Circuit Breaker CB1. (See Section 9-2)
Have Factory Authorized Service Agent check motor and wiring.
Decreased air flow.
Reconnect extraction arm flexible tubing.
Inspect extraction arm tubing and replace if damaged.
Remove obstructions from fume extraction arm.
Open extraction arm air damper (Section 8-2).
Remove debris from spark guard (Section A).
Clean or replace filter (Sections 9-3 and 9-4).
Have Factory Authorized Service Agent check for correct fan rotation (clockwise).
Filter cleaning system does not
operate.
Check fuse F1, and replace if open. (See Section 9-2).
Filter cleaning system does not clean
filter.
Check compressed air connections.
Replace dirty filter.
Have Factory Authorized Service Agent check filter cleaning system.
Fume extractor discharges fumes or
particles.
Inspect filter (including gasket) and replace if damaged or dirty. Be sure filter is installed properly.
(See Section 9-3 or 9-4).
Properly insert particle drawer.
Extraction arm does not stay in
position.
Adjust extraction arm joints (Section 9-5).
Extraction arm does not turn easily.
Clean swivel base bearings.
OM-246 877 Page 43
SECTION 11 − ELECTRICAL DIAGRAMS
Figure 11-1. Circuit Diagram For SWX-D (Standard Model)
OM-246 877 Page 44
249 232-B
OM-246 877 Page 45
Figure 11-2. Circuit Diagram For SWX-S (Self-Cleaning Model)
OM-246 877 Page 46
246 882-B
OM-246 877 Page 47
SECTION 12 − PARTS LIST
Hardware is common and
6
5
not available unless listed.
7
8
9
3
2
4
10
11
12
1
13
15
16
17
14
18
248 192
Figure 12-1. SWX-D Filter Cabinet
OM-246 877 Page 48
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-1. SWX-D Filter Cabinet
. . . 1 . . . . . . . . . . . . . . 247764
. . . 2 . . . . . . . . . . . . . . 247746
. . . 3 . . . . . . . . . . . . . . 247741
. . . 4 . . . . . . . . . . . . . . 247766
. . . 5 . . . . . . . . . . . . . . 241228
. . . 6 . . . . . . . . . . . . . . 241200
. . . 7 . . . . . . . . . . . . . . 241230
. . . 8 . . . . . . . . . . . . . . 247734
. . . 9 . . . . . . . . . . . . . *300539
. . . 10 . . . . . . . . . . . . . . 248213
. . . 11 . . . . . . . . . . . . . +247763
. . . . . . . . . . . . . . . . . . . . 241933
. . . 12 . . . . . . . . . . . . . . 244787
. . . 13 . . . . . . . . . . . . . . 246880
. . . 14 . . . . . . . . . . . . . . 241187
. . . 15 . . . . . . . . . . . . ♦248263
. . . 16 . . . . . . . . . . . . . . 248216
. . . 17 . . . . . . . . . . . . . . 248214
. . . 18 . . . . . . . . . . . . . . 248209
. . . . . . . . . . . . . . . . . . . . 248211
. . . . . . . . . . . . . . . . . . . . 010910
. . . . . . . . . . . . . . . . . . . . 602213
. . . . . . . . . . . . . . . . . . . . 248210
. . . . . . . . . . . . . . . . . . . . 601872
. . . . . . . . . . . . . . . . . . . . 601966
. . . . Bracket, Locking Mount Wdt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Bracket, Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Bracket, Rear Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Filter, Al Mesh 2 Layers 19.500 X 8.500 X 0.375 . . . . . . . . . . . . . . . . . . .
. . . . Hinge, Hatch Access Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Cover, Filter Access Fume Extractor (Mwx) . . . . . . . . . . . . . . . . . . . . . . .
. . . . Latch, Access Hatch Soft Draw W/Hidden Keeper . . . . . . . . . . . . . . . . . .
. . . . Panel, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Filter, Disposable Replacement Weld Fume Extractor . . . . . . . . . . . . . . .
. . . . Plate, Cover Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Cabinet, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Fitting, Static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Label, Warning General Precautionary Fume Extractor . . . . . . . . . . . . .
. . . . Nameplate, Swx−d Cabinet (Order By Model And Serial No.) . . . . . . . .
. . . . Gauge, Pressure Air Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Damper, Backdraft (Included w/Dual Extraction Arm Kit) . . . . . . . . . . . .
. . . . Collar, Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Clamp, Hose 7.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Flex Tube Cloth/Neoprene− 8in X 37in . . . . . . . . . . . . . . . .
. . . . Hardware Kit, Wall Mount (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . Washer, Flat .406idx0.812odx.065t Stl Pld Ansi.375 . . . . . . . . . . . . . .
. . . . . . Washer, Lock .380idx0.691odx.115t Stl Pld Split.375 . . . . . . . . . . . . .
. . . . . . Screw, .375 X1.750 Ldt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . Nut, .375−16 .56hex .34h Stl Pld Blk . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . Screw, .375−16x1.25 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . .
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
12
6
6
6
6
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
* Recommended Spare Parts.
♦Optional
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-246 877 Page 49
Hardware is common and
not available unless listed.
5
6
7
8
9
10 − See Figure 12-3
3
2
4
11
12
14
13
1
15
16
18
17
19
20
21
22
248 193
Figure 12-2. SWX-S (Self-Cleaning) Filter Cabinet
OM-246 877 Page 50
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-2. SWX-S (Self-Cleaning) Filter Cabinet
. . . 1 . . . . . . . . . . . . . . 247764 . . Bracket, Locking Mount Wdt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 2 . . . . . . . . . . . . . . 247746 . . Bracket, Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . 247741 . . Bracket, Rear Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 4 . . . . . . . . . . . . . . 247766 . . Filter, Al Mesh 2 Layers 19.500 X 8.500 X 0.375 . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . . . . . 241228 . . Hinge, Hatch Access Fume Extractor (Mwx) . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 241200 . . Cover, Filter Access Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . . 241230 . . Latch, Access Hatch Soft Draw W/Hidden Keeper (Mwx) . . . . . . . . . . . . . 2
. . . 8 . . . . . . . . . . . . . . 247771 . . Panel, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . *300540 . . Filter, Self Clean Replacement Weld Fume Extractor . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . . . . . 245562 . . Assembly, Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . . . . . 248213 . . Plate, Cover Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . . 244725 . . Label, Warning Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . . . . +247778 . . Cabinet, Filter Wdt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 245275 . . Fitting, Male Mnpt 3/8 To Fem 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . . . . . 247801 . . Latch, Spring Hook Catch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 15 . . . . . . . . . . . . . . 244787 . . Label, Warning General Precautionary Fume Extractor . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . . . . . 247799 . . Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . . 247798 . . Enclosure, Steel 4.000 X 2.125 X 1.875 W/Knockouts . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 247777 . . Cover, Enclosure J−box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . . . . . . . . . 241933 . . Fitting, Static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . . . ♦248263 . . Damper, Backdraft (Included w/Dual Extraction Arm Kit) . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . . . . . 248216 . . Collar, Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . 248214 . . Clamp, Hose 7.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 22 . . . . . . . . . . . . . . 248209 . . Swing Arm, Flex Tube Cloth/Neoprene− 8in X 37in . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 247816 . . Ftg, Breather Vent Filter Femal 40m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 248211 . . Hardware Kit, Wall Mount (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 010910 . . . . . . Washer, Flat .406idx0.812odx.065t Stl Pld Ansi.375 . . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . 602213 . . . . . . Washer, Lock .380idx0.691odx.115t Stl Pld Split.375 . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . 248210 . . . . . . Screw, .375 X1.750 Ldt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . 601872 . . . . . . Nut, .375−16 .56hex .34h Stl Pld Blk . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . 601966 . . . . . . Screw, .375−16x1.25 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . . 6
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
* Recommended Spare Parts.
♦Optional
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-246 877 Page 51
Hardware is common and
not available unless listed.
5
6
4
11
7
8
3
2
10
1
9
12
245 653
Figure 12-3. Self-Cleaning Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-3. Self-Cleaning Assembly (Figure 12-2, Item 10 )
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
..............
..............
..............
..............
..............
..............
. . . . . M2 . . . . .
..............
..............
. . . . SV1 . . . .
..............
..............
245248
245340
245572
245275
245268
245573
245252
245247
245249
245267
245280
245277
..
..
..
..
..
..
..
..
..
..
..
..
Pulley, Timing Belt 1.783 Od 1/5 Pitch .906 Bore . . . . . . . . . . . . . . . . . . . .
Union, Swivel 3/8 Npt 90 Deg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, Pneumatic .375 Od X .275 Id X 8.000 . . . . . . . . . . . . . . . . . . . . . .
Fitting, Male Mnpt 3/8 To Fem 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulse Valve, Diaphragm 1in Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, Pneumatic .250 Od X .180 Id X 15.000 . . . . . . . . . . . . . . . . . . . . .
Motor,115/1/60 4rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pulley, Timing Belt .871 Od 1/5 Pitch .250 Bore . . . . . . . . . . . . . . . . . . . . .
Belt, Timing Power Grip 1/5 Pitch 3/8 Wide . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valve, 110v 1/8npt W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Plstc Elbow Swivel 1/8 Npt X 1/4 Od Tubing . . . . . . . . . . . . . . . . . . . .
Ftg, Elbow 3/8 Mnpt X 3/8 Ptc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
1
1
1
1
2
1
2
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-246 877 Page 52
Hardware is common and
not available unless listed.
1
2
13
3
12
14
4
17
16
5
11
15
6
Control Panel
7
8
9
10
248 226 / 248 032
Figure 12-4. Blower Assembly And Blower Control Panel
OM-246 877 Page 53
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-4. Blower Assembly And Blower Control Panel
. . . 1 . . . . . M1 . . . . .
... 2 ..............
... 3 ..............
... 4 ..............
... 5 ..............
... 6 ..............
... 7 ..............
... 8 ..............
... 9 ..............
. . . 10 . . . . . . . . . . . . . .
. . . 11 . . . . . . . . . . . . . .
. . . 12 . . . . . . . . . . . . . .
....................
....................
....................
....................
....................
....................
. . . 13 . . . . . . . . . . . . . .
. . . 14 . . . . CB1 . . . .
. . . 15 . . . . . . . . . . . . . .
. . . 16 . . . . SW1 . . . .
. . . 17 . . . . . . . . . . . . . .
241939
241944
247724
241941
241942
241944
247723
241235
247726
247750
241943
241940
248211
010910
602213
248210
601872
601966
246888
246365
247733
246596
246889
. . Motor, Blower 1hp 3450rpm Tefc 115/1/60/56c (Includes) . . . . . . . . . . . . .
. . . . Gasket, Motor/Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Lifting Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bolt, Hex Head 3/8−16 X 1.000 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Wheel, Blower Cast Alum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Gasket, Motor/Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Adapter, Blower Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Cone, Inlet Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Flange, Inlet Blower Wdt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Blower/Arm Fume Extraction . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Stl Split Taper H Type .500 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Plate, Blower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hardware Kit, Wall Mount (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Flat .406idx0.812odx.065t Stl Pld Ansi.375 . . . . . . . . . . . . . . .
. . . . Washer, Lock .380idx0.691odx.115t Stl Pld Split.375 . . . . . . . . . . . . . . .
. . . . Screw, 375−??X1.750 Ldt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Nut, 375−16 .56hex .34h Stl Pld Blk . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Screw, 375−16x1.25 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . . . .
. . Panel, Control Panel (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Circuit Breaker, Man Reset 1p 16a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Cover, Blower Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Switch, Rocker Power On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Nameplate, Control Panel (Order By Model And Serial No.) . . . . . . . . .
1
1
2
4
1
1
1
1
1
1
1
1
1
12
6
6
6
6
1
1
1
1
1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-246 877 Page 54
Hardware is common and
7
not available unless listed.
6
5
4
8
3
9
10
11
2
1
246 879
Figure 12-5. Control Panel − SWX-S Models
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-5. Control Panel − SWX-S Models
. . . . . . . . . . . . . . . . . . . . 248186 . . Assembly, Control Panel Self−clean (Includes) . . . . . . . . . . . . . . . . . . . . . .
. . . 1 . . . . PB1 . . . . 245652 . . . . Pushbutton, Cleaning Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 2 . . . . . . . . . . . . . . 241187 . . . . Gauge, Pressure Air Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Control Panel (Order By Model And Serial Number) . . . . .
. . . 4 . . . C1, C2 . . . 245654 . . . . Capacitor, Line Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 5 . . . TIMER . . . 248206 . . . . Timer, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 6 . . . . . . . . . . . . . . 248201 . . . . Plate, Mtg Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7 . . . . . . . . . . . . . . 248190 . . . . Enclosure, Control Panel Poly 8.000 X 6.000 X 4.000 . . . . . . . . . . . . . . .
. . . 8 . . . . . . . . . . . . . . 248198 . . . . Ftg, Brs Barbed 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 9 . . . . . . . . . . . . . . 248204 . . . . Holder, Fuse 3ag Screw Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 10 . . . . . F1 . . . . *246059 . . . . Fuse, Cleaning Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 11 . . . . . . . . . . . . . . 248202 . . . . Block, Term 20 Amp 5 Pole 20−12awg 4 Term/Pos . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 248205 . . . . Legend, Term Block Plate 5pos Li G N V M . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 248196 . . . . Label, Clean Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 248197 . . . . Label, Dirty Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-246 877 Page 55
Hardware is common and
not available unless listed.
4
3
2
6
1
5
9
7
8
10
12
11
24
23
22
13
14
15
17
16
21
18
19
20
248 225 / 805 386 / 805 268
Figure 12-6. Extraction Arm Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-6. Extraction Arm Assemblies
... 1 ..............
....................
... 2 ..............
....................
....................
....................
....................
OM-246 877 Page 56
248046
240984
240985
240986
240987
240989
240992
. . Swing Arm Assy, Base 8 in (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base Rolled Collar− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base Upper Bearing− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base, Lower Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base Capture Plate− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Backing Plate Spring Mount− 8 in . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base Gas Spring Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-6. Extraction Arm Assemblies (Continued)
. . . 3 . . . . . . . . . . . . . . 248056
. . . 4 . . . . . . . . . . . . . . 248057
. . . . . . . . . . . . . . . . . . . . 248058
. . . 5 . . . . . . . . . . . . . . 241472
. . . 6 . . . . . . . . . . . . . . 152740
. . . 7 . . . . . . . . . . . . . . 241059
. . . . . . . . . . . . . . . . . . . . 241042
. . . . . . . . . . . . . . . . . . . . 241044
. . . . . . . . . . . . . . . . . . . . 240986
. . . . . . . . . . . . . . . . . . . . 241478
. . . . . . . . . . . . . . . . . . . . 241479
. . . . . . . . . . . . . . . . . . . . 241249
. . . . . . . . . . . . . . . . . . . . 241961
. . . . . . . . . . . . . . . . . . . . 241042
. . . . . . . . . . . . . . . . . . . . 241044
. . . . . . . . . . . . . . . . . . . . 241047
. . . . . . . . . . . . . . . . . . . . 241478
. . . . . . . . . . . . . . . . . . . . 241479
. . . . . . . . . . . . . . . . . . . . 241249
. . . . . . . . . . . . . . . . . . . . 241040
. . . . . . . . . . . . . . . . . . . . 241042
. . . . . . . . . . . . . . . . . . . . 241044
. . . . . . . . . . . . . . . . . . . . 241047
. . . . . . . . . . . . . . . . . . . . 241478
. . . . . . . . . . . . . . . . . . . . 241479
. . . 8 . . . . . . . . . . . . . . 248049
. . . . . . . . . . . . . . . . . . . . 241886
. . . . . . . . . . . . . . . . . . . . 248050
. . . . . . . . . . . . . . . . . . . . 248051
. . . . . . . . . . . . . . . . . . . . 241016
. . . . . . . . . . . . . . . . . . . . 248050
. . . 9 . . . . . . . . . . . . . . 241059
. . . . . . . . . . . . . . . . . . . . 241042
. . . . . . . . . . . . . . . . . . . . 241044
. . . . . . . . . . . . . . . . . . . . 240986
. . . . . . . . . . . . . . . . . . . . 241478
. . . . . . . . . . . . . . . . . . . . 241479
. . . . . . . . . . . . . . . . . . . . 241249
. . . . . . . . . . . . . . . . . . . . 241961
. . . . . . . . . . . . . . . . . . . . 241042
. . . . . . . . . . . . . . . . . . . . 241044
. . . . . . . . . . . . . . . . . . . . 241047
. . . . . . . . . . . . . . . . . . . . 241478
. . . . . . . . . . . . . . . . . . . . 241479
. . . . . . . . . . . . . . . . . . . . 241249
. . . 10 . . . . . . . . . . . . . . 241073
. . . 11 . . . . . . . . . . . . . +248047
. . . . . . . . . . . . . . . . . . . . 241000
. . . . . . . . . . . . . . . . . . . . 241001
. . . . . . . . . . . . . . . . . . . +248048
. . . . . . . . . . . . . . . . . . . . 241211
. . . . . . . . . . . . . . . . . . . . 241001
. . Spring, Supporting SA-W807 7 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Spring Assembly SA-W810 10 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Spring Assembly SA-W812 12 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Pin, Clevis .312 Od X 1.000 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Ring, Rtng Ext .312 Shaft X .025 Thk E Style . . . . . . . . . . . . . . . . . . . .
. . SA-W807 Swing Arm Assy, Elbow Joint Right 8in . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base, Lower Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . . Spring, Torsion 180 Degree (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W810 Swing Arm Assy, Elbow Joint Right 8in . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Inside Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . . Spring, Torsion 180 Degree (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W812 Swing Arm Assy, Elbow Joint Right 8in . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Inside Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . SA—W807 Swing Arm Assy, Lower Tube 8in X 24in . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Lower Tube− 8 in X 24 in . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Bracket, Mtg Gas Spring Tube Wdt (Swx) . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W810, SA-W812 Swing Arm Assy, Lower Tube 8 in X 48 in . . . . . . .
. . . . Swing Arm, Lower Tube− 8 in X 48 in . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Bracket, Mtg Gas Spring Tube Wdt (Swx) . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W807, SA-W810 Swing Arm Assy, Elbow Joint Right 8in . . . . . . . . .
. . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Base, Lower Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . . Spring, Torsion 180 Degree (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W812 Swing Arm Assy, Elbow Joint Right 8 in . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Inside Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . . Spring, Torsion 180 Degree (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Swing Arm, Flex Tube Cloth/Neoprene− 8 in X 30 in . . . . . . . . . . . . . . . . .
. . SA-W807, SA-W810 Swing Arm Assy, Upper Tube 8 in X 24 in . . . . . . .
. . . . Swing Arm, Upper Tube− 8 in X 24 in . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Swivel Hood− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SA-W812 Swing Arm Assy, Upper Tube 8 in. X 48 in . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Upper Tube− 8 in X 48 in . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Swing Arm, Bracket Swivel Hood− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
OM-246 877 Page 57
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-6. Extraction Arm Assemblies (Continued)
. . . 12 . . . . . . . . . . . . . . . . . . . . . . . . . . Damper (Parts Only Sold Separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241209 . . . . . . Swing Arm, Damper Plate− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241873 . . . . . . Washer, Fbr .375 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 152740 . . . . . . Ring, Rtng Ext .312 Shaft X .025 Thk E Style . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 245188 . . . . . . Bolt, Carriage .312−18 X 1.000 Long . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 245187 . . . . . . Pin, Clevis .312 Od X .750 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241210 . . . . . . Swing Arm, Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241870 . . . . . . Bushing, Handle Swing Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241872 . . . . . . Bushing, Pivot Swing Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 13 . . . . . . . . . . . . . . 246340 . . . . Label, Warning General Precautionary English/French . . . . . . . . . . . . . .
. . . 14 . . . . . . . . . . . . . . 241055 . . Clamp, Hose 8.000 Clp Dia W/Sst Screw . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 15 . . . . . . . . . . . . . . 601865 . . Nut, 250−20 .44hex .21h Stl Pld Blk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 16 . . . . . . . . . . . . . . 241482 . . Bolt, Crg Stl .250−20 X 2.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 17 . . . . . . . . . . . . . . 241483 . . Washer, Fbr .250 Id X .625 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . . . .
. . . 18 . . . . . . . . . . . . . . 241248 . . Swing Arm, Hood Joint Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 19 . . . . . . . . . . . . . . 241018 . . Swing Arm Assy, Hood 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241501 . . . . Swing Arm, Hood Mtg Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241019 . . . . Swing Arm, Extraction Hood− 8 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 20 . . . . . . . . . . . . . . 248055 . . Screen, Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . . . . . . . . . 241071 . . Swing Arm, Flex Tube Cloth/Neoprene− 8 in X 12 in . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . . . . . 241060 . . SA-W807, SA-W810 Swing Arm Assy, Elbow Joint Left 8in . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241962 . . SA-W812 Swing Arm Assy, Elbow Joint Left 8in . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241042 . . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241045 . . . . Swing Arm, Bracket Inside Elbow Right− 8 in . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241043 . . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241478 . . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241479 . . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241250 . . . . Spring, Torsion 180 Degree (Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 23 . . . . . . . . . . . . . . 241060 . . SA-W807 Swing Arm Assy, Elbow Joint Left 8 in . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241962 . . SA-W810 Swing Arm Assy, Elbow Joint Left 8 in . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241056 . . SA-W812 Swing Arm Assy, Elbow Joint Left 8 in . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241042 . . . . Swing Arm, Elbow Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241045 . . . . Swing Arm, Bracket Inside Elbow Right− 8 in . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241043 . . . . Swing Arm, Bracket Outside Elbow− 8 in . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241478 . . . . Washer, Fbr .500 Id X 2.250 Od X .125 Thk . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 241479 . . . . Washer, Belleville 1.500 Od X .500 Id X .062 Thk . . . . . . . . . . . . . . . . . .
. . . 24 . . . . . . . . . . . . . . 241072 . . Swing Arm, Flex Tube Cloth/Neoprene− 8 in X 24 in . . . . . . . . . . . . . . . . .
1
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To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
OM-246 877 Page 58
Effective January 1, 2010
(Equipment with a serial number preface of MA or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions 6. 90 Days — Parts
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its
* Accessory (Kits)
original retail purchaser that new Miller equipment sold after the
* Canvas Covers
effective date of this limited warranty is free of defects in material
* Induction Heating Coils and Blankets, Cables, and
and workmanship at the time it is shipped by Miller. THIS
Non-Electronic Controls
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
* M-Guns
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
* MIG Guns and Subarc (SAW) Guns
WARRANTIES OF MERCHANTABILITY AND FITNESS.
* Remote Controls and RFCS-RJ45
Within the warranty periods listed below, Miller will repair or replace
* Replacement Parts (No labor)
any warranted parts or components that fail due to such defects in
* Roughneck Guns
material or workmanship. Miller must be notified in writing within
* Spoolmate Spoolguns
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed.
Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the delivery date of the
equipment to the original end-user purchaser, and not to exceed
one year after the equipment is shipped to a North American
distributor or eighteen months after the equipment is shipped to an
International distributor.
1.
2.
3.
4.
5.
5 Years Parts — 3 Years Labor
* Original main power rectifiers only to include SCRs,
diodes, and discrete rectifier modules
3 Years — Parts and Labor
* Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Smith 30 Series Flowgauge and Flowmeter
Regulators (No Labor)
* Transformer/Rectifier Power Sources
* Water Coolant Systems (Integrated)
2 Years — Parts
* Auto-Darkening Helmet Lenses (No Labor)
1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
* Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)
* Flowgauge and Flowmeter Regulators (No Labor)
* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors
* HF Units
* ICE Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers, and
Electronic Controls/Recorders
* Load Banks
* Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems (Non-Integrated)
* Weldcraft-Branded TIG Torches (No Labor)
* Work Stations/Weld Tables (No Labor)
6 Months — Parts
* Batteries
* Bernard Guns (No Labor)
* Tregaskiss Guns (No Labor)
Miller’s True Blue® Limited Warranty shall not apply to:
1.
2.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4) payment
of or credit for the purchase price (less reasonable depreciation
based upon actual use) upon return of the goods at customer’s risk
and expense. Miller’s option of repair or replacement will be F.O.B.,
Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized
service facility as determined by Miller. Therefore no
compensation or reimbursement for transportation costs of any
kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS
EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and
to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.
miller_warr 2010−01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
© 2010 Miller Electric Mfg. Co.
2010−01
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