Miller | MH405017D | Owner Manual | Miller FILTAIR INDUSTRIAL COLLECTOR SERIES (460 VOLT) User manual

Miller FILTAIR INDUSTRIAL COLLECTOR SERIES (460 VOLT) User manual
OM-252882L
2017−11
Processes
Multiprocess Welding
Description
Stationary Weld Fume Extractor

FILTAIR Industrial Collector
Series (460 Volt Models)
Read And Save These Instructions
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
File: Accessory
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.
Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001 Quality System
Standard.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank1 2017−06
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Fume Extraction Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Arc Welding And Plasma Cutting Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − MESURES DE SÉCURITÉ −EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION
2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers en matière d’extraction des fumées . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers du soudage à l’arc et du coupage au plasma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-5. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Fume Extractor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6. Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Lifting The Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Mounting The Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5. Connecting To Compressed Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6. Electrical Service Guide − Filtair 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7. Electrical Service Guide − Filtair 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-8. Electrical Service Guide − Filtair 8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-9. Electrical Service Guide − Filtair 12000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-10. Making Electrical Connections To Unit Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Controls And Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Controller − General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4. Operating The Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5. Making Setpoint Adjustments (Use With Section 6-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6. Setpoint Adjustment Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7. Control Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-8. Changing From English To Metric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-9. Changing Optional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10. Prestart Checklist (Before Welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
SECTION 7 − USER SERVICING INSTRUCTIONS (MAINTENANCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2. Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3. Emptying Particle Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4. Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5. Installing Optional Sprinkler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6. Installing Optional Weather Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-1. Filtair 4000 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-2. Filtair 4000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-3. Filtair 4000 Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-4. Filtair 4000 Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-5. Filtair 6000 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-6. Filtair 6000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-7. Filtair 6000 Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-8. Filtair 6000 Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-9. Filtair 8000 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-10. Filtair 8000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-11. Filtair 8000 Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-12. Filtair 8000 Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-13. Filtair 12000 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-14. Filtair 12000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-15. Filtair 12000 Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-16. Filtair 12000 Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
fume 2015−09
7
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Fume Extraction Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-6. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
FUME EXTRACTOR MISUSE can be hazardous.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health. Combustible materials can ignite and cause
fire and explosion.
Read and follow these instructions and the safety labels
carefully. The fume extractor helps protect the user from specific
airborne contaminants but must be used correctly to be fully
effective. Have an industrial hygienist test the air in your facility to
ensure the fume extractor provides adequate protection from
contaminants in your environment. If you have questions about the
extractor, see equipment label and consult your Safety Director
and a certified Industrial Hygienist.
Follow all applicable ANSI, OSHA, CSA, UL, and other regulatory
guidelines pertaining to the use of fume extractors and the
recirculation of filtered air.
Portions of fume collection equipment, including the clean- and
dirty-air plenums, can be considered OSHA Confined Spaces.
Refer to the appropriate OSHA regulations to determine if a
specific installation is a confined space and if a permit program is
required.
Do not use the fume extractor without an approved and properly
installed spark guard unless the unit is designed and intended to be
used without one. Without the spark guard, welding sparks can
ignite a non-fire retardant filter or fume collected on the filter, or
damage the filter and allow unfiltered air into the breathing zone.
Do not allow sparks or any burning materials to enter the hood or
duct of the fume extractor.
Only use the fume extractor to extract weld fumes. Do not use the
fume extractor to extract hot gases (above 140F/60C) wood or
cement dust, engine exhaust, liquid vapors, explosive materials,
aggressive fumes (acid), fumes from burning objects, or fumes
from cleaning, cutting, gouging, grinding, painting, flame spraying,
sand blasting, or other non−welding operations.
Fumes from some welding operations can be combustible. Do not
install or operate fume extractor where combustible weld fumes
can be present unless a fire/and/or explosion protection system is
present that has been selected and approved by a qualified person
familiar with applicable codes and fire/explosion protection
systems.
Use the fume extractor only in atmospheres for which it is
recommended. Do not use the extractor where contaminant levels
are unknown or are immediately dangerous to life, or where the
contaminant levels exceed the fume extractor specifications.
Do not weld until you are sure the fume extractor is correctly
assembled and working properly.
Before each use, inspect the fume extractor for damage and verify
it operates properly.
Dangerous contaminants may not smell or be visible. Leave the
area immediately if you notice the following:
a. Breathing becomes difficult.
b. You experience dizziness, impaired vision, or eye, nose, or
mouth irritation.
c. The equipment is damaged.
d. Air flow decreases or stops.
e. If you think the equipment is not supplying adequate
protection.
Do not repair, modify, or disassemble the fume extractor or use
with parts or accessories not supplied by the manufacturer. Use
only approved components from the manufacturer.
Replace damaged or plugged filter. Allow cooling period before
inspecting or replacing filter, or cleaning particle tray and spark
guard. Do not wash or reuse filter, or clean filter by tapping or with
compressed air, unless specifically instructed by the manufacturer
in the Owner’s Manual (filter element can be damaged). Do not
breathe the particles collected by the fume extractor. Wear
approved safety equipment (respirator, gloves, long sleeve shirt)
when performing filter maintenance. Dispose of used filter element
and collected particles according to local, state, and federal
requirements.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
The fume extractor must be used with the extraction arm, hoses,
filter, and other components recommended by the manufacturer.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The input power circuit and machine
internal circuits are also live when power is on.
Incorrectly installed or improperly grounded equipment is a hazard.
Do not touch live electrical parts.
Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
Frequently inspect input power cord and ground conductor for
damage or bare wiring – replace immediately if damaged – bare
wiring can kill.
OM-252882 Page 1
FALLING EQUIPMENT can injure.
Use equipment of adequate capacity to lift and
support unit.
If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near
combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
local codes.
1-3. Arc Welding And Plasma Cutting Hazards
ELECTRIC SHOCK can kill.
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll housing,
and all metal parts touching the welding wire are
electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.
Frequently inspect input power cord for damage or bare wiring −
replace cord immediately if damaged − bare wiring can kill.
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.
Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
Use AC output ONLY if required for the welding or cutting process.
If AC output is required, use remote output control if present on
unit.
Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
When making input connections, attach proper grounding conductor first − double-check connections.
OM-252882 Page 2
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly
with a separate cable.
Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be
present.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
Do not connect more than one electrode or work cable to any
single weld output terminal. Disconnect cable for process not in
use.
SIGNIFICANT DC VOLTAGE exists in inverter power sources AFTER removal of input power.
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
HOT PARTS can burn.
Do not touch hot parts bare handed.
Allow cooling period before working on
equipment.
To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
FUMES AND GASES can be hazardous.
Do not weld or cut where the atmosphere can contain flammable
dust, gas, or liquid vapors (such as gasoline).
Welding and cutting produces fumes and gases.
Breathing these fumes and gases can be hazardous
to your health.
Connect work cable to the work as close to the welding or cutting
area as practical to prevent welding or cutting current from traveling long, possibly unknown paths and causing electric shock,
sparks, and fire hazards.
Keep your head out of the fumes. Do not breathe the fumes.
Do not use welder to thaw frozen pipes.
If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding and cutting fumes and gases. The recommended way to determine adequate ventilation is to sample for the
composition and quantity of fumes and gases to which personnel
are exposed.
Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
If ventilation is poor, wear an approved air-supplied respirator.
Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding or cutting.
Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding and cutting fumes and gases can displace
air and lower the oxygen level causing injury or death. Be sure the
breathing air is safe.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Do not weld or cut in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors
to form highly toxic and irritating gases.
Do not weld or cut on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin.
Arc rays from welding and cutting processes
produce intense visible and invisible (ultraviolet and
infrared) rays that can burn eyes and skin. Sparks fly
off from the weld.
Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding, cutting, or watching (see ANSI Z49.1 and
Z87.1 listed in Safety Standards).
Wear approved safety glasses with side shields under your
helmet.
Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
Wear body protection made from durable, flame−resistant material (leather, heavy cotton, wool). Body protection includes
oil-free clothing such as leather gloves, heavy shirt, cuffless
trousers, high shoes, and a cap.
WELDING AND CUTTING can cause
fire or explosion.
Welding or cutting on closed containers, such as
tanks, drums, or pipes, can cause them to blow up.
Sparks can fly off from the welding or cutting arc. The
flying sparks, hot workpiece, and hot equipment can
cause fires and burns. Accidental contact of electrode to metal
objects can cause sparks, explosion, overheating, or fire. Check and
be sure the area is safe before doing any welding or cutting.
Remove all flammables within 35 ft (10.7 m) of the welding or cutting arc. If this is not possible, tightly cover them with approved
covers.
Do not weld or cut where flying sparks can strike flammable
material.
Protect yourself and others from flying sparks and hot metal.
Be alert that welding sparks and hot materials from welding and
cutting can easily go through small cracks and openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding or cutting on a ceiling, floor, bulkhead, or
partition can cause fire on the hidden side.
Do not weld or cut on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).
After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.
Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
FLYING METAL or DIRT can injure eyes.
Welding, cutting, chipping, wire brushing, and
grinding cause sparks and flying metal. As
welds cool, they can throw off slag.
Wear approved safety glasses with side
shields even under your welding helmet.
BUILDUP OF GAS can injure or kill.
Shut off compressed gas supply when not in use.
Always ventilate confined spaces or use
approved air-supplied respirator.
CYLINDERS can explode if damaged.
Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.
Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding, cutting, or other electrical
circuits.
Never drape a welding or cutting torch over a gas cylinder.
Never allow a welding electrode or cutting torch to touch any
cylinder.
Never weld on a pressurized cylinder − explosion will result.
Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve. Do
not stand in front of or behind the regulator when opening the valve.
Keep protective cap in place over valve except when cylinder is in
use or connected for use.
Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders.
Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.
OM-252882 Page 3
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
Wear approved ear protection if noise level is
high.
1-4. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near
combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
FALLING EQUIPMENT can injure.
Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and
support unit.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
OVERUSE can cause OVERHEATING
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before
starting to weld again.
Do not block or filter airflow to unit.
FLYING SPARKS can injure.
Wear a face shield to protect eyes and face.
Shape tungsten electrode only on grinder with
proper guards in a safe location wearing proper
face, hand, and body protection.
Sparks can cause fires — keep flammables away.
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
MOVING PARTS can injure.
Keep away from moving parts.
Keep away from pinch points such as drive
rolls.
WELDING WIRE can injure.
Do not press gun trigger until instructed to do
so.
Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
OM-252882 Page 4
BATTERY EXPLOSION can injure.
Do not use welder to charge batteries or jump
start vehicles unless the unit has a battery
charging feature designed for this purpose.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
COMPRESSED AIR can injure or kill.
Before working on compressed air system,
turn off and lockout/tagout unit, release pressure, and be sure air pressure cannot be accidentally applied.
Relieve pressure before disconnecting or connecting air lines.
Check compressed air system components
and all connections and hoses for damage,
leaks, and wear before operating unit.
Do not direct air stream toward self or others.
Wear protective equipment such as safety glasses, hearing protection, leather gloves, heavy shirt and trousers, high shoes, and
a cap when working on compressed air system.
Use soapy water or an ultrasonic detector to search for
leaks−−never use bare hands. Do not use equipment if leaks are
found.
Reinstall doors, panels, covers, or guards when servicing is
finished and before starting unit.
If ANY air is injected into the skin or body seek medical help immediately.
BREATHING COMPRESSED AIR can injure or kill.
Do not use compressed air for breathing.
Use only for cutting, gouging, and tools.
TRAPPED AIR PRESSURE AND WHIPPING
HOSES can injure.
Release air pressure from tools and system before servicing, adding or changing attachments, or opening compressor oil drain or oil fill
cap.
ARC WELDING AND PLASMA CUTTING can
cause interference.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
local codes.
H.F. RADIATION can cause interference.
High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified persons familiar with
electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment
at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
Be sure all equipment in the welding area is electromagnetically
compatible.
To reduce possible interference, keep cables as short as
possible, close together, and down low, such as on the floor.
Locate welding or cutting operation 100 meters from any sensitive electronic equipment.
Be sure welding machine or plasma cutter is installed and
grounded according to this manual.
If interference still occurs, the user must take extra measures
such as moving the welding or cutting machine, using shielded
cables, using line filters, or shielding the work area.
1-5. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-6. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
1-7. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF).The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
a. Keep cables close together by twisting or taping them, or using a
cable cover.
b. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
c. Do not coil or drape cables around your body.
d. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
e. Connect work clamp to workpiece as close to the weld as
possible.
f. Do not work next to, sit or lean on the welding power source.
g. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
OM-252882 Page 5
SECTION 2 − MESURES DE SÉCURITÉ −
EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION
fume_2015−09_fre
Se protéger et protéger les autres contre le risque de blessure — lisez, appliquez et rangez en lieu sûr ces consignes importantes de
sécurité et d’utilisation.
2-1. Symboles utilisés
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
AVIS − Indique des déclarations pas en relation avec des blessures
personnelles.
Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers en matière d’extraction des fumées
Les symboles représentés ci-dessous sont utilisés dans ce manuel pour attirer l’attention et identifier les dangers possibles. En
présence de l’un de ces symboles, prendre garde et suivre les
instructions afférentes pour éviter tout risque. Les instructions
en matière de sécurité indiquées ci-dessous ne constituent
qu’un sommaire des instructions de sécurité plus complètes
fournies dans les normes de sécurité énumérées dans la Section
2-6. Lire et observer toutes les normes de sécurité.
Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil.
Pendant le fonctionnement, maintenir à distance toutes les
personnes, notamment les enfants de l’appareil.
LA MAUVAISE UTILISATION DES EXTRACTEURS DE FUMÉES peut comporter des
dangers.
Le soudage produit des émanations et des fumées
qu’il est dangereux de respirer. Les matériaux inflammables peuvent être allumés et causer un incendie ou une explosion.
Lire et observer minutieusement les présentes instructions et les
étiquettes de sécurité. L’extracteur de fumées aide à protéger
l’utilisateur contre les aérocontaminants, mais on doit l’utiliser
correctement pour bénéficier de son efficacité. Confiez la
vérification de la qualité de l’air dans votre établissement à un
hygiéniste industriel pour confirmer que l’extracteur de fumées
procure une protection adéquate contre les aérocontaminants
présents dans le milieu de travail. Si vous avez des questions au
sujet de l’extracteur, consultez l’étiquette apposée sur l’appareil,
votre directeur de la sécurité ou un hygiéniste industriel certifié.
Suivre toutes les directives ANSI, OSHA, CSA, UL et autres
portant sur l’utilisation des extracteurs de fumées et la recirculation
de l’air filtré.
Certaines sections de l’équipement de captage de fumées,
notamment les chambres d’air propre et sale, peuvent être
considérées des espaces confins aux termes d’OSHA. Consulter
le règlement OSHA pertinent afin de déterminer si l’installation est
un espace confin qui nécessite l’obtention d’un permis.
Ne pas utiliser un extracteur de fumées sans pare−étincelles
approuvé et correctement installé, à moins que l’appareil soit
conçu pour fonctionner sans pare−étincelles. Sans ce dispositif,
des étincelles de soudage peuvent enflammer ou endommager un
filtre non ignifuge ou des produits de fumée imprégnés dans le filtre,
et permettre la présence d’air non filtré dans la zone de respiration.
Garder toute ouverture de la cagoule ainsi que la canalisation
d’entrée d’air de l’extracteur de fumée éloignés de toute étincelle
ou flamme.
OM-252882 Page 6
Utiliser l’extracteur de fumées uniquement pour extraire les
fumées de soudage. Ne pas l’employer pour extraire des gaz
chauds (à plus de 140 F/60 C), des poussières de bois ou de
ciment, des gaz d’échappement de moteur, des vapeurs de
liquides, des matières explosives, des émanations agressives
(acides), de la fumée produite par des objets qui se consument ou
encore des fumées provenant d’opérations de nettoyage, de
découpage, de gougeage, de meulage, de peinture, de projection à
la flamme, de sablage ou d’activités autres que le soudage. Ne pas
installer ou utiliser un extracteur de fumées aux endroits ou des
matériaux combustibles peuvent être présents.
Les fumées de certaines opérations de soudure peuvent être
inflammables. Ne pas installer ou faire fonctionner l’extracteur de
fumée là où des fumées de soudure inflammables peuvent être
présentes, à moins qu’une protection contre les incendies et les
explosions, sélectionnée et approuvée par une personne qualifiée
habituée à travailler avec de tels systèmes et avec les codes
applicables, soit présente et fonctionnelle.
Utiliser l’extracteur de fumées seulement dans des atmosphères
pour lesquelles il est recommandé. Ne pas utiliser l’extracteur dans
des endroits où la concentration de contaminants est inconnue,
représente un danger immédiat pour la vie ou dépasse la capacité
nominale de l’extracteur.
Ne pas souder sans être sûr que l’extracteur de fumées est bien
assemblé et qu’il fonctionne correctement.
Avant chaque utilisation, inspecter l’extracteur et vérifier qu’il
fonctionne correctement.
Les contaminants dangereux peuvent être inodores et incolores.
Quitter immédiatement l’aire de travail en présence des situations
suivantes:
h La respiration devient difficile.
i Apparition d’étourdissements, de problèmes de vision ou irritation des yeux, du nez ou de la bouche.
j L’équipement est endommagé.
k La circulation d’air subit une baisse ou s’arrête.
l Si vous croyez que l’équipement ne procure pas une protection
adéquate.
Ne pas réparer, modifier ou démonter l’extracteur de fumées ou
l’utiliser avec des pièces ou accessoires non fournis par le
fabricant. Utiliser uniquement des composants approuvés par le
fabricant.
Remplacer le filtre s’il est endommagé ou bloqué. Attendre que le
filtre se refroidisse avant de l’inspecter ou de le remplacer, ou de
nettoyer les particules accumulées sur le pare−étincelles. Ne pas
laver ou réutiliser le filtre, et ne pas le nettoyer par chocs
mécaniques ou avec de l’air comprimé, à moins que le fabricant le
recommande expressément dans le mode d’emploi (l’élément
filtrant peut s’endommager). Éviter de respirer les particules de
poussière recueillies par l’extracteur de fumées. Porter du matériel
de sécurité approuvé (appareil respiratoire, gants, chemise à
manches longues) pour faire l’entretien du filtre. Disposer de
l’élément filtrant ainsi que des particules de poussière recueillies
de manière conforme à tous règlements fédéraux, provinciaux et
municipaux applicables.
Lire et comprendre les fiches de données de sécurité et les
instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
L’extracteur de fumées doit être utilisé avec le bras d’extraction, les
tuyaux, le filtre et les autres composants recommandés par le
fabricant.
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit d’alimentation et les circuits
internes de la machine sont également sous tension
lorsque l’alimentation est sur Marche. Un équipement installé ou mis
à la terre de manière incorrecte ou impropre constitue un danger.
Ne pas toucher aux pièces électriques sous tension.
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et
s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la borne de terre du sectionneur ou que la fiche du cordon
est raccordée à une prise correctement mise à la terre.
Vérifier fréquemment le cordon d’alimentation et le conducteur de
mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé. Le
remplacer immédiatement s’il l’est . Un fil dénudé peut entraîner la
mort.
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
Utiliser un équipement de levage de capacité
suffisante pour lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont
suffisamment longues pour dépasser du côté
opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94–110) lors du levage
manuelle de pièces ou équipements lourds.
Les PIÈCES MOBILES peuvent
causer des blessures.
S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de
protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de
dépannage, faire retirer les portes, panneaux, recouvrements
ou dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de
protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que
l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du
manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le
constructeur.
Effectuer l’installation, l’entretien et toute intervention selon les
manuels d’utilisateurs, les normes nationales, provinciales et de
l’industrie, ainsi que les codes municipaux.
2-3. Dangers du soudage à l’arc et du coupage au plasma
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit de l’électrode et de la pièce est
sous tension lorsque le courant est délivré à la
sortie. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension
lorsque l’alimentation est sur Marche. Dans le mode
de soudage avec du fil, le fil, le dérouleur, le bloc de
commande du rouleau et toutes les parties métalliques en contact avec le fil sont sous tension
électrique. Un équipement installé ou mis à la terre
de manière incorrecte ou impropre constitue un
danger.
Ne pas toucher aux pièces électriques sous tension.
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
Ne pas se servir de source électrique à courant électrique dans les
zones humides, dans les endroits confinés ou là où on risque de
tomber.
Utilisez une source de soudage AC UNIQUEMENT si le procédé
de soudage et de coupage le demande.
Si l’utilisation d’une source électrique à courant électrique s’avère
nécessaire, se servir de la fonction de télécommande si l’appareil
en est équipé.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, utiliser les équipements suivants, dans
l’ordre indiqué : 1) un poste à souder DC à tension constante (à fil),
2) un poste à souder DC manuel (électrode) ou 3) un poste à souder AC à tension à vide réduite. Dans la plupart des situations,
l’utilisation d’un poste à souder DC à fil à tension constante est recommandée. En outre, ne pas travailler seul !
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et
s’assurer que le fil de terre du cordon d’alimentation est bien
raccordé à la borne de terre du sectionneur ou que la fiche du
cordon est raccordée à une prise correctement mise à la terre.
OM-252882 Page 7
En effectuant les raccordements d’entrée, fixer d’abord le
conducteur de mise à la terre approprié et contre-vérifier les
connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques
chaudes.
Vérifier fréquemment le cordon d’alimentation afin de s’assurer
qu’il n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est.
Un fil à nu peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Si la pièce soudée doit être mise à la terre, le faire directement avec
un câble distinct.
Ne pas toucher l’électrode quand on est en contact avec la pièce, la
terre ou une électrode provenant d’une autre machine.
Ne pas toucher des porte électrodes connectés à deux machines en
même temps à cause de la présence d’une tension à vide doublée.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
Fixer le câble de retour de façon à obtenir un bon contact métal-métal avec la pièce à souder ou la table de travail, le plus près possible
de la soudure.
Isoler la pince de masse quand pas mis à la pièce pour éviter le
contact avec tout objet métallique.
Ne pas raccorder plus d’une électrode ou plus d’un câble de masse
à une même borne de sortie de soudage. Débranchez le câble
pour procédé non utilisé.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur UNE FOIS
l’alimentation coupée.
Arrêter les convertisseurs, débrancher le courant électrique et
décharger les condensateurs d’alimentation selon les instructions
indiquées dans la partie Entretien avant de toucher les pièces.
LES PIÈCES CHAUDES peuvent
provoquer des brûlures.
Ne pas toucher à mains nues les parties
chaudes.
Prévoir une période de refroidissement avant de
travailler à l’équipement.
Ne pas toucher aux pièces chaudes, utiliser les outils
recommandés et porter des gants de soudage et des vêtements
épais pour éviter les brûlures.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le soudage et le coupage produisent des vapeurs
et des gaz. Leur inhalation peut être dangereuse
pour votre santé.
Eloigner votre tête des fumées. Ne pas respirer les fumées.
A l’intérieur, ventilez la pièce ou ayez recours à une ventilation
aspirante installée près de l’arc pour évacuer les vapeurs
et les gaz. Pour déterminer la bonne ventilation, il est recommandé
de procéder à un prélèvement pour la composition et la quantité de
fumées et de gaz auxquels est exposé le personnel.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs
approuvé.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement,
les dégraisseurs, les flux et les métaux.
Travailler dans un espace fermé seulement s’il est bien ventilé
ou en portant un respirateur à alimentation d’air. Prévoyez toujours
un surveillant formé à proximité. Les vapeurs de soudage et de
coupage peuvent déplacer de l’air et abaisser le niveau d’oxygène,
cause de lésion ou de mort. Assurez−vous de la qualité de l’air que
vous respirez.
Ne soudez pas ou ne coupez pas près de zones où sont effectuées
des opérations de dégraissage, nettoyage ou pulvérisation. La
chaleur et les rayons de l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
OM-252882 Page 8
Ne soudez pas ou ne coupez pas des métaux enrobés tels que des
métaux galvanisés, contenant du plomb ou de l’acier plaqué au
cadmium, à moins que l’enrobage ne soit ôté de la surface
de soudage, que l’endroit où vous travaillez ne soit bien ventilé, ou,
si nécessaire, que vous ne portiez un respirateur alimenté en air.
Les enrobages ou tous métaux contenant ces éléments peuvent
créer des vapeurs toxiques s’ils sont soudés ou coupés.
LES RAYONS DE L’ARC peuvent
provoquer des brûlures dans les
yeux et sur la peau.
Les rayons d’arc issus des procédés de soudage et de
coupage produisent des rayons visibles et invisibles
intenses (ultraviolets et infrarouges) qui peuvent
entraîner des brûlures aux yeux et à la peau.
Des étincelles jaillissent de la soudure.
Portez un casque de soudage approuvé muni de verres filtrants
appropriés pour protéger visage et yeux contre les rayons et les
étincelles d’arc pendant le soudage, le coupage ou la surveillance
(voir ANSI Z49.1 et Z87.1 énuméré dans les Normes de Sécurité).
Porter des lunettes de sécurité avec écrans latéraux même sous
votre casque.
Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements et
les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
Le SOUDAGE ET le COUPAGE
présentent un risque d’incendie
ou d’explosion.
Le soudage ou le coupage effectué sur des conteneurs fermés, tels que réservoirs, tambours ou
conduites, peut causer leur explosion. Des étincelles
peuvent être projetées de l’arc de soudure. La projection d’étincelles,
des pièces chaudes et des équipements chauds peut provoquer des
incendies et des brûlures. Le contact accidentel de l’électrode avec
des objets métalliques peut provoquer des étincelles, une explosion,
un surchauffement ou un incendie. Avant de commencer le soudage,
vérifier et s’assurer que l’endroit ne présente pas de danger.
Ecartez tout produit inflammable situé à moins de 35 pieds
(10,7 m) de l’arc de soudage ou de coupage. En cas d’impossibilité
les recouvrir soigneusement avec des protections homologués.
Ne soudez pas ou ne coupez pas dans un endroit où des étincelles
pourraient atteindre des matières inflammables.
Se protéger et d’autres personnes de la projection d’étincelles et
de métal chaud.
Assurez−vous qu’aucune étincelle ni matière chaude provenant
du soudage ou du coupage ne peut se glisser dans de petites
fissures ou tomber dans d’autres pièces contiguës.
Surveiller tout déclenchement d’incendie et tenir un extincteur à
proximité.
Si vous soudez ou coupez sur un plafond, un plancher ou
une cloison, soyez conscient que cela peut entraîner un incendie
de l’autre côté.
N’effectuez pas de soudage ou de coupage sur des conteneurs
ayant stocké des combustibles ou sur des conteneurs fermés
tels que des réservoirs, tambours, ou conduites, à moins qu’ils
n’aient été préparés correctement conformément à AWS F4.1
et AWS A6.0 (voir les Normes de Sécurité).
Ne pas souder là où l’air ambiant pourrait contenir des poussières,
gaz ou émanations inflammables (vapeur d’essence, par
exemple).
Fixez le câble de masse sur la pièce à couper, le plus près possible
de la zone à souder ou à couper afin d’éviter que le courant de
soudage ou de coupage ne prenne une trajectoire inconnue ou
longue et ne cause ainsi une décharge électrique ou un incendie.
Ne pas utiliser le poste de soudage pour dégeler des conduites
gelées.
En cas de non utilisation, enlever la baguette d’électrode du porteélectrode ou couper le fil à la pointe de contact.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
Avant de souder, retirer toute substance combustible de vos
poches telles qu’un allumeur au butane ou des allumettes.
Une fois le travail achevé, assurez−vous qu’il ne reste aucune
trace d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et
NFPA 51B pour les travaux à chaud et avoir de la surveillance et un
extincteur à proximité.
Lire et comprendre les fiches de données de sécurité et les
instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des
blessures dans les yeux.
Le soudage, l’écaillement, le passage de la pièce à la brosse en fil de fer, et le meulage génèrent des étincelles et des particules métalliques
volantes. Pendant la période de refroidissement des soudures, elles risquent de
projeter du laitier.
Porter des lunettes de sécurité avec écrans latéraux ou un écran
facial.
LES ACCUMULATIONS DE GAZ
risquent de provoquer des blessures
ou même la mort.
Fermer l’alimentation du gaz comprimé en cas
de non utilisation.
Veiller toujours à bien aérer les espaces confinés ou se servir
d’un respirateur d’adduction d’air homologué.
LES BOUTEILLES peuvent exploser
si elles sont endommagées.
Les bouteilles de gaz comprimé contiennent du gaz
sous haute pression. Si une bouteille est
endommagée, elle peut exploser. Du fait que les
bouteilles de gaz font normalement partie du
procédé de soudage, les manipuler avec
précaution.
Protéger les bouteilles de gaz comprimé d’une chaleur excessive,
des chocs mécaniques, des dommages physiques, du laitier, des
flammes ouvertes, des étincelles et des arcs.
Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou
de se renverser.
Tenir les bouteilles éloignées des circuits de soudage ou autres circuits électriques.
Ne jamais placer une torche de soudage sur une bouteille à gaz.
Une électrode de soudage ne doit jamais entrer en contact avec
une bouteille.
Ne jamais souder une bouteille pressurisée − risque d’explosion.
Utiliser seulement des bouteilles de gaz comprimé, régulateurs,
tuyaux et raccords convenables pour cette application spécifique;
les maintenir ainsi que les éléments associés en bon état.
Tourner le dos à la sortie de vanne lors de l’ouverture de la vanne
de la bouteille. Ne pas se tenir devant ou derrière le régulateur lors
de l’ouverture de la vanne.
Le couvercle du détendeur doit toujours être en place, sauf lorsque
la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles.
Lire et suivre les instructions sur les bouteilles de gaz comprimé,
l’équipement connexe et le dépliant P-1 de la CGA (Compressed
Gas Association) mentionné dans les principales normes de sécurité.
Les CHAMPS ÉLECTROMAGNÉTIQUES
(CEM) peuvent affecter les implants médicaux.
Les porteurs de stimulateurs cardiaques et
autres implants médicaux doivent rester à
distance.
Les porteurs d’implants médicaux doivent consulter leur
médecin et le fabricant du dispositif avant de s’approcher de la
zone où se déroule du soudage à l’arc, du soudage par points, du
gougeage, de la découpe plasma ou une opération de chauffage
par induction.
LE BRUIT peut endommager l’ouïe.
Le bruit des processus et des équipements peut
affecter l’ouïe.
Porter des protections approuvées pour les
oreilles si le niveau sonore est trop élevé.
2-4. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que
l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
Utiliser l’anneau de levage uniquement pour
soulever l’appareil, NON PAS les chariots, les
bouteilles de gaz ou tout autre accessoire.
Utiliser un équipement de levage de capacité
suffisante pour lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser
du côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94–110) lors du levage
manuelle de pièces ou équipements lourds.
OM-252882 Page 9
L’EMPLOI
EXCESSIF
peut
SURCHAUFFER L’ÉQUIPEMENT.
Prévoir une période de refroidissement ; respecter le cycle opératoire nominal.
Réduire le courant ou le facteur de marche
avant de poursuivre le soudage.
Ne pas obstruer les passages d’air du poste.
LES ÉTINCELLES PROJETÉES
peuvent provoquer des blessures.
Porter un écran facial pour protéger le visage et
les yeux.
Affûter l’électrode au tungstène uniquement à la
meuleuse dotée de protecteurs. Cette
manœuvre est à exécuter dans un endroit sûr
lorsque l’on porte l’équipement homologué de
protection du visage, des mains et du corps.
Les étincelles risquent de causer un incendie − éloigner toute substance inflammable.
L’AIR COMPRIMÉ risque de provoquer
des blessures ou même la mort.
Avant d’intervenir sur le circuit d’air comprimé,
couper l’alimentation électrique, verrouiller
et étiqueter l’appareil, détendre la pression
et s’assurer que le circuit d’air ne peut être mis
sous pression par inadvertance.
Détendre la pression avant de débrancher ou
de brancher des canalisations d’air.
Avant
d’utiliser
l’appareil,
contrôler
les composants du circuit d’air comprimé,
les branchements et les flexibles en
recherchant tout signe de détérioration, de fuite
et d’usure.
Ne pas diriger un jet d’air vers soi−même ou vers autrui.
Pour intervenir sur un circuit d’air comprimé, porter un équipement
de protection tel que des lunettes de sécurité, des gants de cuir,
une chemise et un pantalon en tissu résistant, des chaussures
montantes et une coiffe.
LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés.
Pour rechercher des fuites, utiliser de l’eau savonneuse ou
un détecteur à ultrasons, jamais les mains nues. En cas
de détection de fuite, ne pas utiliser l’équipement.
Établir la connexion avec la barrette de terre
avant de manipuler des cartes ou des pièces.
Remettre les portes, panneaux, recouvrements ou dispositifs
de protection quand l’entretien est terminé et avant de mettre
en marche l’appareil.
Utiliser des pochettes et des boîtes antistatiques pour stocker,
déplacer ou expédier des cartes de circuits imprimes.
Les PIÈCES MOBILES peuvent
causer des blessures.
Ne pas s’approcher des organes mobiles.
Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
LES FILS DE SOUDAGE peuvent
provoquer des blessures.
Ne pas appuyer sur la gâchette avant d’en
avoir reçu l’instruction.
Ne pas diriger le pistolet vers soi, d’autres
personnes ou toute pièce mécanique en
engageant le fil de soudage.
L’EXPLOSION DE LA BATTERIE peut
provoquer des blessures.
N’utilisez pas l’appareil de soudage pour
charger des batteries ou faire démarrer des
véhicules à l’aide de câbles de démarrage,
sauf si l’appareil dispose d’une fonctionnalité
de charge de batterie destinée à cet usage.
Les PIÈCES MOBILES peuvent
causer des blessures.
S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de
protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de
dépannage, faire retirer les portes, panneaux, recouvrements
ou dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de
protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.
OM-252882 Page 10
En cas d’injection d’air dans la peau ou le corps, demander
immédiatement une assistance médicale.
Demander seulement à un personnel qualifié d’enlever
les dispositifs de sécurité ou les recouvrements pour effectuer,
s’il y a lieu, des travaux d’entretien et de dépannage.
Remettre en place les portes, panneaux, recouvrements ou
dispositifs de protection à la fin des travaux d’entretien et avant
de mettre le moteur en marche.
L’INHALATION D’AIR COMPRIMÉ risque
de provoquer des blessures ou même
la mort.
Ne pas inhaler d’air comprimé.
Utiliser l’air comprimé uniquement pour
découper ou gouger ainsi que pour l’outillage
pneumatique.
Une PRESSION D’AIR RÉSIDUELLE
ET DES FLEXIBLES QUI FOUETTENT
risquent de provoquer des blessures.
Détendre la pression pneumatique des outils et
circuits avant d’entretenir, ajouter ou changer
des accessoires et avant d’ouvrir le bouchon
de vidange ou de remplissage d’huile
du compresseur.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du
manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le
constructeur.
Effectuer l’installation, l’entretien et toute intervention selon les
manuels d’utilisateurs, les normes nationales, provinciales et de
l’industrie, ainsi que les codes municipaux.
LE SOUDAGE À L’ARC ET LE
COUPAGE PLASMA risquent de
provoquer des interférences.
LE
RAYONNEMENT
HAUTE
FRÉQUENCE
(H.F.)
risque
de
provoquer des interférences.
Le rayonnement haute fréquence (H.F.) peut
provoquer des interférences avec les équipements de radio−navigation et de communication, les services de sécurité et les ordinateurs.
Demander seulement à des personnes qualifiées familiarisées
avec des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence, maintenir les éclateurs à une distance correcte et utiliser une terre et un blindage pour réduire les
interférences éventuelles.
L’énergie électromagnétique peut gêner le
fonctionnement d’appareils électroniques sensibles comme des ordinateurs et des équipements commandés par ordinateur, tels que
des robots.
Veillez à ce que tout l’équipement de la zone de soudage soit
compatible au plan électromagnétique.
Pour réduire la possibilité d’interférence, maintenez les câbles
aussi courts que possible, groupez−les et posez−les aussi bas
que possible (ex. par terre).
Veillez à souder ou à couper à une distance de 100 mètres
de tout équipement électronique sensible.
Assurez−vous que le poste de soudage ou le découpeur plasma
est branché et mis à la terre conformément au présent manuel.
Si l’interférence persiste, l’utilisateur doit prendre des mesures
supplémentaires comme écarter le poste de soudage ou
le découpeur, en utilisant des câbles blindés, des filtres de ligne,
ou en protégeant la zone de travail.
2-5. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des
malformations congénitales et, dans certains cas, des
cancers. (Code de santé et de sécurité de Californie, chapitre
25249.5 et suivants)
Ce produit contient des produits chimiques, notamment du
plomb, dont l’État de Californie reconnaît qu’ils provoquent
des cancers, des malformations congénitales ou d’autres
problèmes de procréation. Se laver les mains après
utilisation.
2-6. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
2-7. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un
soudage à l’arc (et de procédés connexes, y compris le soudage par
points, le gougeage, le découpage plasma et les opérations de
chauffage par induction) crée un champ électromagnétique (CEM)
autour du circuit de soudage. Les champs électromagnétiques produits
peuvent causer interférence à certains implants médicaux, p. ex. les
stimulateurs cardiaques. Pour les personnes portant des implants
médicaux, il convient de prendre des mesures de protection en limitant
par exemple tout accès aux passants ou procédant à une évaluation
des risques individuels pour les soudeurs. Tous les soudeurs doivent
appliquer les procédures suivantes pour minimiser l’exposition aux
CEM provenant du circuit de soudage:
a
Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
b
Ne pas se tenir au milieu des câbles de soudage. Disposer les
câbles d’un côté et à distance de l’opérateur.
c
d
e
f
g
Ne pas courber et ne pas entourer les câbles autour de votre
corps.
Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
Connecter la pince sur la pièce aussi près que possible de la
soudure.
Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
Ne pas souder tout en portant la source de soudage ou le
dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de
s’approcher des opérations de soudage à l’arc, de soudage par points,
de gougeage, du coupage plasma ou de chauffage par induction. Si le
médecin approuve, il est recommandé de suivre les procédures
précédentes.
OM-252882 Page 11
SECTION 3 − DEFINITIONS
3-1. Additional Safety Symbols And Definitions
Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
Pinch points can injure.
Safe102 2012−09
3-2. Miscellaneous Symbols And Definitions
On
Off
A
V
Notes
OM-252882 Page 12
Amperes
Volts
U1
Rated Supply
Voltage
Percent
Rated Maximum
Supply Current
Line Connection
Alternating
Current
Protective Earth
(Ground)
SECTION 4 − SPECIFICATIONS
4-1. Introduction
The industrial series of fume extractors come fully assembled and pre-wired, and are designed to easily integrate with existing equipment. These continuous-duty extractors use downward airflow through the extractor housing to deliver high filtration efficiency while using less energy. The rectangular
filter packs, with proprietary filter media, can be pulse-cleaned on- or off-line. The industrial series fume extractors also include the following features:
High-performance fan mounted in a separate compartment at the base of the unit for maximum noise control.
Integrated electrical controls in a convenient location.
Energy efficient filter packs with flame-retardant media.; tool-less serviceability.
Zero-turn cleaning system with solenoid pilot valves and built-in exhaust silencer.
Built-in airflow damper.
Particle collection bin.
Integrated controller with manual motor starter, 24 volt DC remote start/stop feedback relay, and low voltage feedback signals.
Premium efficiency motors in all units.
Equipment options include fire control sprinkler heads, top or front inlets, remote mounted controls for outdoor installations, and weather hoods.
4-2. Standard Equipment
Standard extractors include a fan, motor, control panel, 22 gal (83 L) particle collection bin, and an exhaust silencer and damper. The unit is fully assembled and ready to connect to electrical and compressed air supplies, and building ductwork. A detailed drawing, shipped with each fume extractor,
provides weight, specifications, and unit dimensions.
The
models shown are representative of all units.
254 231-B
4-3. Serial Number And Rating Label Location
The serial number and rating information is located on the side of the unit. Use rating label to determine input power requirements and/or rated
output. For future reference, write serial number in space provided on back cover of this manual.
OM-252882 Page 13
4-4. Fume Extractor Specifications
Model
4000
6000
8000
12000
460-Volt AC, 3-Phase, 60 Hz
Input Power
7.5 (5, 10)
Horsepower
10 (15)
15 (20)
20 (30)
Sound Level
71 − 74 dBA depending on HP. Peak-Cleaning Pulse Noise Is 92.7 dBA
External Static
Pressure
See System Performance Curves in Section 4-6.
Housing
Construction
3/8 in. (9.525 mm) − 14 Gauge Steel Compliant With IBC2006
STD Housing
Rating
−15 in.
−15 in.
−15 in.
Seismic Spectral
Acceleration
Ss = 1.5 S1 = 0.6
Wind Load
Rating
90 MPH
Compressed Air
Required
90 − 100 psi (621 − 689 kPa)
SCFM While Cleaning
9
9
−15 in.
9
Operating
Temperature
140F (60C)
Control Voltage
120VAC - 60 HZ And 24 V DC
Valves/Controls
60 Hz
18
Nominal Air
Flow Range
(Based on Clean
Filters)
2000−4800 CFM
(56634−135921 LPM)
2300−6600 CFM
(65129−186891 LPM)
2500−7000 CFM
(70792−198218 LPM)
(113267−297327LPM)
Filter Pack Qty.
4
6
8
12
1600 lb (726 kg)
2250 lb (1021 kg)
2900 lb (1315 kg)
3900 lb (1769 kg)
Dimensions
AxBxC
31.2 x 86.1 x 83.5 in.
(79 x 219 x 212 cm)
31.2 x 117.2 x 83.5 in.
(79 x 298 x 212 cm)
37.2 x 135 x 83.5 in.
(95 x 343 x 212 cm)
59.7 x 120.3 x 83.5 in.
(150 x 306 x 212 cm)
Dimensions
31.2 x 109.6 x 118 in.
(79 x 278 x 300 cm)
31.2 x 140.7 x 118 in.
(79 x 357 x 300 cm)
37.2 x 168.5 x 118 in.
(95 x 428 x 300 cm)
59.7 x 143.8 x 118 in.
(152 x 365 x 300 cm)
Shipping Weight −
Std. Housing
w/Weather Hood
C
4000−10500 CFM
C
B
B
Standard Model
A
w/Optional
Weather Hood
A
254 231-C
OM-252882 Page 14
4-5. Environmental Specifications
A. Temperature Specifications
Operating Temperature Range
Storage/Transportation Temperature Range
−22 to 122F (−30 to 50C)
−40 to 149F (−40 to 65C)
Temp1_2016- 08
4-6. Performance Curves
A. Filtair 4000
B. Filtair 6000
10
14
9
12
7
Static Pressure (in. wg)
Static Pressure (in. wg)
8
6
5
4
3
2
5 HP
7.5 HP
10 HP
10
8
6
4
10 HP
2
1
0
0
0
1000
2000
3000
4000
5000
6000
0
1000
2000
Airflow (CFM)
3000
4000
5000
6000
7000
8000
Airflow (CFM)
D. Filtair 12000
C. Filtair 8000
16
16
14
14
12
12
Static Pressure (in. wg)
Static Pressure (in. wg)
15 HP
10
8
6
4
20 HP
15 HP
2
10
8
6
4
20 HP
30 HP
2
0
0
0
1000
2000
3000
4000
5000
Airflow (CFM)
6000
7000
8000
9000
0
2000
4000
6000
8000
10000
12000
Airflow (CFM)
OM-252882 Page 15
SECTION 5 − INSTALLATION
5-1. Selecting A Location
3
2
1
Extend lifting
forks beyond
center of skid.
4
LocFiltair_Ind 2014-10 − 254 235-B
!
!
Only qualified persons should install, operate, maintain, and repair
this unit.
Installation must meet all National,
State, and Local Codes − have only
qualified persons
make
this
installation.
!
Do not move or operate unit where it
could tip.
!
Do not use this equipment to support
personnel, large tools, or other
material.
!
Use only the supplied control enclosures when installing this unit.
!
Be sure the floor or other structural
support will support the weight of
the equipment.
!
Do not use equipment to support
site-installed ducts, interconnecting
piping, or electrical services. All
ducts, piping, or electrical services
supplied by others must be adequately supported.
!
Use only mounting hardware specifically designed for the structure or
material supporting the equipment.
Follow the recommendations and installation guidelines provided by the
manufacturer of the mounting hardware.
!
Special installation may be required
where gasoline or volatile liquids are
present − see NEC Article 511 or CEC
Section 20.
OM-252882 Page 16
The extractor is intended to be installed
indoors on a reinforced concrete foundation. Units can be installed outdoors
when equipped with appropriate exhaust hoods and remote controls. See
Outdoor Installation section below.
Prepare locations for rear bolt holes and
set anchors prior to final installation.
Moving The Equipment
1 Lifting Forks
Use lifting forks to move unit.
Extend forks beyond opposite side of small
containers and beyond midpoint of larger/
longer containers.
Use lifting eyes and hoist to lift unit. See Section 5-3 for additional lifting information.
Water, Compressed Air, Power Supplies
2 Water Supply For Optional Sprinkler
Head − 1/2 NPT Fitting −15 psig (103
kPa) Minimum
3 Compressed Air Supply (1 in. NPT
Connection)
(90−100 psi/621 − 689 kPa)
4 AC Power Supply
A
dedicated 460 volt AC individual
branch circuit protected by time delay
(type J) fuses or circuit breaker is required for each unit. See Sections 5-6
thru 5-9.
Position unit near the welding operation and
close to water and compressed air supplies,
AC power supply, and particle collection
containers. Be sure equipment is accessible
for maintenance.
Clearance
Maintain adequate clearance from heat
sources and avoid interference with utilities.
See Section 5-2 for specific clearance requirements.
Ductwork
Select a location that ensures straight inlet
and outlet ducts and minimizes directional
changes in ductwork. Avoid elbows immediately in front of inlet.
Foundation
The foundation must be able to support the
entire weight of the unit and the collected
material. Piping and ductwork must not be
supported by the extractor.
Prepare the foundation in the selected location. Install 3/4 in. (19 mm) diameter anchor
bolts that extend a minimum of 1-3/4 in. (44.5
mm) above the foundation.
If explosion-protection devices will be part of
the installed system, locate the extractor in
accordance with local code requirements
(example NFPA 654). These codes may require units be located either outside or
against an exterior wall.
Outdoor Installation
If unit will be located outdoors, install an appropriate exhaust hood and remote controls.
Consider the effects of condensation
caused by the temperature difference
between the process airstream and outdoor
temperatures.
5-2. Clearance Requirements
Minimum clearance requirements
are the same for all models except
12000.
Standard Model
8 in. (20 cm)
w/Weather Hood Option
30 in. (75 cm)
8 in. (20 cm)*
*12000 Models Only
Minimum 24 in. (61 cm)
36 in. (91 cm)
36 in. (91 cm)
254 235-B
5-3. Lifting The Equipment
2
3
1
!
Lift only from the lifting eyes
located at the top of the unit.
Be sure location is clear of all
obstructions, including utility
lines and roof overhangs.
1
2
3
Lifting Eyes
Spreader Bar
Fixed Length Lifting Straps
Use all lifting points provided. Use
clevis connectors, not hooks, on lifting lugs.
Use spreader bars to prevent damage to unit. Use fixed length lifting
straps to connect to spreader bar(s).
See the Specifications in Section 4-4
for weight and dimensions of the unit
and to ensure lifting equipment is of
adequate capacity.
Lift unit and accessories separately,
and assemble after unit is in place.
254 235-B
OM-252882 Page 17
5-4. Mounting The Equipment
!
Only qualified persons should
install, operate, maintain, and
repair this unit.
!
Installation must meet all National, State, and Local Codes
− have only qualified persons
make this installation.
!
Do not move or operate unit
where it could tip.
!
Do not use this equipment to
support personnel, large
tools, or other material.
!
Use only the supplied control
enclosures when installing
this unit.
!
Be sure the floor or other
structural support will support the weight of
the
equipment.
!
Do not use equipment to support site-installed ducts, interconnecting piping, or electrical services. All ducts, piping,
or electrical services supplied
by others must be adequately
supported.
!
Use only mounting hardware
specifically designed for the
structure or material supporting the equipment. Follow the
recommendations and installation guidelines provided by
the manufacturer of the
mounting hardware.
The foundation must be level and
able to support the entire weight of
the unit, plus the weight of the collected material, piping, and ductwork.
NOTICE − There are many ways to
properly level and support the collector, such as concrete and acrylic
grout, and stainless steel shims. Be
sure the foundation is level and the
load zones around the anchor bolts
are supported.
1
1
1
Mounting Holes
Prepare the foundation in the selected location. Install 3/4 in. (19 mm) diameter anchor bolts that extend a
minimum of 1-3/4 in. (44.5 mm)
above the foundation.
Secure the fume extractor at all
mounting hole locations.
Mounting Hole Locations
Model
A
B
C
D
E
4000
23.50
1.75
27.00
N/A
66.75
6000
23.50
1.75
27.00
N/A
66.75
8000
29.50
1.75
33.00
N/A
66.75
12000
52.00
1.75
N/A
27.75
66.75
Tools Needed:
254 231-B / 270 082 A
OM-252882 Page 18
5-5. Connecting To Compressed Air Supply
!
Shut off air supply before disconnecting or connecting air hose.
!
Wear protective equipment when
disconnecting compressed air
supply. Internal air tank is under
pressure and will discharge
when air supply is disconnected.
!
Close cover before starting unit
or operating
filter cleaning
system.
!
Do not direct air stream toward
self or others.
!
If ANY air is injected into the skin
or body seek medical help immediately.
!
Install a safety exhaust valve to
isolate the compressed air supply. The safety exhaust valve
should completely exhaust pressure from the extractor when
closed and include provisions to
allow closed-position locking.
1
3
2
4
5
6
NOTICE − Do not set air pressure above
100 psi (689 kPa).
NOTICE − All compressed−air components must be sized to meet the maximum system requirements of 90−100 psi
(621−689 kPa) supply pressure.
NOTICE − The compressed air supply
must be oil and moisture free. Contam­
inated air does not clean the filters ef­
fectively and causes cleaning valve fail­
ure and affects fume extractor per­
formance.
NOTICE − Purge compressed air lines
to remove debris before connecting to
the unit's compressed air manifold.
Do not kink or puncture
tubing dur-
ing installation.
Use thread−sealing
tape or pipe
sealant on all compressed air connections and fittings.
1
2
3
4
5
6
1 In. NPT Connection
Air Regulator
Bleed-Type Air Filter
Shutoff Valve
Automatic Condensate Valve
Air Supply Line
Remove plastic pipe cap and connect
coupling to compressed−air supply line.
Install customer−supplied shut−off
valve, bleed−type regulator with gauge,
filter, and automatic condensate valve in
the compressed−air supply line.
Tools Needed:
Set compressed−air supply between
90−100 psig (621−689 kPa).
The pulse−cleaning controls are factory-set to clean one filter pack every 10
seconds during each cleaning cycle on
the 4000 −8000 models and two filter
packs every 10 seconds on the 12,000
model.
Sealant
254 248-B
OM-252882 Page 19
5-6. Electrical Service Guide − Filtair 4000
Filtair Elec Serv 2017−01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
60 Hz Three Phase
5 HP Motor
7.5 HP Motor
10 HP Motor
460
460
460
8.1
11.5
15
Time-Delay Fuses 2
10
15
20
3
10
15
20
14
14
14
368 (112)
259 (79)
199 (61)
14
14
14
Input Voltage (V)
Rated Maximum Supply Current I1max (A)
Max Recommended Standard Fuse Rating In Amperes
Normal Operating Fuses
1
Min Input Conductor Size In AWG 4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167F (75C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
5-7. Electrical Service Guide − Filtair 6000
Filtair Elec Serv 2017−01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
60 Hz Three Phase
10 HP Motor
15 HP Motor
460
460
15
22
Time-Delay Fuses 2
20
25
Normal Operating Fuses 3
20
30
14
10
199 (61)
344 (105)
14
10
Input Voltage (V)
Rated Maximum Supply Current I1max (A)
Max Recommended Standard Fuse Rating In Amperes
Min Input Conductor Size In AWG
1
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG 4
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167F (75C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
OM-252882 Page 20
5-8. Electrical Service Guide − Filtair 8000
Filtair Elec Serv 2017−01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
60 Hz Three Phase
15 HP Motor
20 HP Motor
460
460
22
27.5
Time-Delay Fuses 2
25
30
Normal Operating Fuses 3
30
40
10
10
344 (105)
275 (84)
10
10
Input Voltage (V)
Rated Maximum Supply Current I1max (A)
Max Recommended Standard Fuse Rating In Amperes
Min Input Conductor Size In AWG
1
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG 4
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167F (75C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
5-9. Electrical Service Guide − Filtair 12000
Filtair Elec Serv 2017−01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
60 Hz Three Phase
20 HP Motor
30 HP Motor
Input Voltage (V)
460
460
Rated Maximum Supply Current I1max (A)
27.5
40.5
Time-Delay Fuses 2
30
50
3
40
60
Max Recommended Standard Fuse Rating In Amperes 1
Normal Operating Fuses
Min Input Conductor Size In AWG
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG 4
10
8
275 (84)
282 (86)
10
10
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167F (75C) with not more than
three single current−carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
OM-252882 Page 21
5-10. Making Electrical Connections To Unit Electrical Panel
Tools Needed:
!
3/8 in.
3/8 in.
3
= GND/PE Earth Ground
!
!
8
!
7
!
10
!
9
See input label on unit and check input voltage
available at site.
1
4
Installation must meet all National and
Local Codes − have only qualified persons make this installation.
Disconnect and lockout/tagout input
power before connecting input conductors from unit. Follow established procedures regarding the installation and removal of lockout/tagout devices.
Make input power connections to the
fume extractor first.
Always connect green or green/yellow
conductor to supply grounding terminal
first, and never to a line terminal.
Do not make final electrical connections
until installation is complete.
Do not install in classified hazardous atmospheres without an enclosure rated
for the application.
1
6
Input Power Conductors (Customer
Supplied Cord)
Select size and length of conductors using
Sections 5-6 thru 5-9. Conductors must comply
with national, state, and local electrical codes. If
applicable, use lugs of proper amperage capacity and correct hole size.
2
Fume Extractor Input Power Connections
2
Strain Relief
Route conductors (cord) through strain relief and
tighten screws.
3
4
Connect green or green/yellow grounding conductor to grounding terminal first.
L1 (U)
L2 (V)
Grounding Bar
Green Or Green/Yellow Grounding
Conductor
6
L3 (W)
5
6
Fume Extractor Line Terminals
Input Conductors L1 (U), L2 (V) And L3
(W)
Connect input conductors L1 (U), L2 (V) and L3
(W) to fume extractor line terminals.
Close and secure access door on fume extractor.
Disconnect Device Input Power Connections
5
7
8
9
Disconnect Device (switch shown in OFF
position)
Disconnect Device (Supply) Grounding
Terminal
Disconnect Device Line Terminals
Connect green or green/yellow grounding conductor to disconnect device grounding terminal
first.
Connect input conductors L1 (U), L2 (V) And L3
(W) to disconnect device line terminals.
10 Over-Current Protection
Select type and size of over-current protection
using Sections 5-6 thru 5-9 (fused disconnect
switch shown).
Close and secure door on line disconnect device. Remove lockout/tagout device, and place
switch in the On position.
4
OM-252882 Page 22
3
= GND/ PE Earth Ground
SECTION 6 − OPERATION
6-1. Theory Of Operation
1
6
4
3
5
2
257188-A
!
1
2
Only use the fume extractor to extract weld fumes. Do not use the
fume extractor to extract hot gases
(above 140 F/60 C), wood or cement dust, engine exhaust, liquid
vapors,
explosive
materials,
aggressive fumes (acid), fumes
from burning objects, or fumes from
cleaning, cutting, gouging, grinding, painting, flame spraying, sand
blasting, or other non-welding operations.
Welding Fume Particulate
Hopper
3
Fumes Are Drawn To Filter Packs
Where Particulate Is Collected
and discharges through the clean-air
outlet.
4
Cleaning System Releases Pulses Of
Compressed Air One Valve At A Time
5
Fume Particles Dislodge From Filter
6
Clean Air
The filters are cleaned by reverse-pulsing
the filter packs with controlled bursts of
compressed air. Cleaning control is activated by the pressure drop across the filter
packs or by manually initiating the controls
to pulse continuously (when the extractor is
operating). The cleaning sequence starts
at the top filter packs and continues down
through each filter pack set. The filter packs
are serviced by opening the access door,
unclamping the filter banks, and sliding the
filter packs out.
Fumes enter the unit through the top inlet.
Airflow is then directed downward through
the extractor and heavier particulate falls
directly into the hopper. The filter packs remove fine particulate and filtered air passes
through the packs to the clean-air plenum
OM-252882 Page 23
6-2. Controls And Components
1
Controller Interface
See Sections 6-3 thru 6-9 for controller
programming information.
2
Power Switch
Turn switch to the On position to supply
power to the fume extractor.
3
4
Start Button
Stop Button
Press Start button to turn fan blower on.
Press Stop button to turn fan blower off.
5
Remote Control Switch
Rotate switch to the Local position to use
front panel controls to turn fan blower on
and off. Rotate switch to the Remote position to turn fan blower on and off from a remote location or with a peripheral device
when connected to dry contact CR2 relay
terminals. See Circuit Diagram for model
purchased.
To Start
Rotate Power switch to the On position.
Press Start button.
To Stop
6
Press Stop button. Rotate Power switch
to the Off position.
6
Damper Control
NOTICE − Excess airflow can shorten filter life and cause electrical system and
blower motor failure.
When
replacing filters, reset the
damper to the fully-closed position
and then open the damper to reestablish desired airflow.
7
The exhaust damper can be adjusted to
regulate or limit airflow when unit is in operation. Before start-up, set the exhaust
damper to the fully-closed position. Adjustments to airflow can be made by
loosening the wing nut and sliding the
handle to open or close the damper.
7
5
1
Collection Bin
See Section 7-3 for information on emptying particles from the collection bin.
2
OFF
LOCAL
REMOTE
4
3
254 231-B / 252 992
OM-252882 Page 24
6-3. Controller − General Information
“wg
daPa
Alarm
Menu
The controller monitors the differential pressure between the clean and dirty-air plenums to indicate the filter condition. It controls the pressure drop by turning the cleaning mechanism on and off at the set limits.
There are three set points: High Pressure
On, Low Pressure Off, and Alarm. High
Pressure On and Low Pressure Off control
the filter cleaning system. The Alarm set
point provides a relay output to activate an
external alarm (customer supplied).
Cleaning
Set
The controller can be programmed to perform the following functions:
Clean filters while the extractor is running to maintain a constant pressure
drop across the filters.
Clean filters only after the extractor is
shut down (after-shift cleaning).
Clean filters while running and at end
of shift.
Downtime
Clean
Controller Features
24 Volt DC Motor Start/Feedback Relay
The 24 volt DC start relay allows customer-supplied equipment to start the fume extractor fan and cleaning systems. The low
voltage feedback signal allows the fume extractor to interlock with other customer-supplied equipment (when the extractor is running) by relaying the low voltage signal back
to the sending equipment.
OM-252882 Page 25
6-4. Operating The Controller
“wg
daPa
Cleaning
Alarm
Set
Menu
Description
The controller continuously monitors and
displays differential pressure drop in inches
of water or decaPascals on the panel face.
When combined with a pulse timer, it can
control the extractor cleaning mechanism to
maintain the differential pressure drop
between chosen limits. Three cleaning
modes are available along with an alarm
function and a 4 – 20 mA signal output.
Abnormal changes in pressure drop in­
dicate a change in operating condi­
tions and possibly a fault to be correc­
ted. For example, prolonged lack of
compressed air will cause an excess
build‐up of particles on the filters result­
ing in increased pressure drop. Down­
time cleaning with no flow usually re­
stores the filters to normal pressure
drop.
Normal Operation
Three cleaning modes, Differential Pressure Cleaning (DFF), Downtime Cleaning
(DTC), and Combined Differential and
Downtime Cleaning (ALL) are available with
this controller and can be individually
chosen by the user.
Differential Pressure Cleaning (DFF)
− When the differential pressure drop
reaches the controller’s High setpoint, the controller closes an output
relay initiating the cleaning cycle.
When the differential pressure drop
reaches the Low setpoint, the relay
opens and the cleaning cycle stops.
This sequence continues as long as
the extractor is running, maintaining
the differential pressure drop within a
specified range.
OM-252882 Page 26
Downtime
Clean
Downtime Cleaning (DTC) – The
controller monitors for the differential
pressure drop to exceed the Low setpoint (indicates the blower has been
started). When the differential pressure drop later approaches zero (indicating the blower has been shut
down), the controller engages the
cleaning cycle for a pre−selected
time. A delay timer allows the blower
to come to a stop before the cleaning
cycle starts.
The downtime cleaning cycle begins 30
seconds (factory setting) after the system is shut down. Downtime cleaning
activates only if the differential pressure drop across the filters was above
the low setpoint (factory setting of 2 in.
w.g.) for 30 seconds after the blower
had started.
The delay timer and cleaning cycle durations are both user adjustable but
password protected.
Combined Differential and Downtime
Cleaning (ALL) –The ALL mode combines the two functions described
above, maintaining the differential
pressure drop in a specified range,
then initiating a down−time cleaning
cycle when the differential pressure
drop approaches zero. The downtime cleaning function can be toggled
on or off from the keyboard.
The DTC and ALL cleaning modes in-
corporate compressed air cleaning of
the filters when the main extractor fan is
not running. This may result in collected material “drifting” out the inlet duct
of the extractor. An isolation valve in
the inlet duct of the extractor can reduce or eliminate that drifting.
Consideration should be made on the
use of the DTC or ALL cleaning mode
on small extractors where the relatively
low volume of the extractor may produce pressure spikes with each pulse
of the cleaning cycle. Such pressure
spikes may accelerate the fatigue, or
damage of ancillary items such as pressure sensors or explosion relief panels.
Alarm
The alarm is used to indicate that the differential pressure drop has exceeded a preset
value. The alarm setpoint is set to a value
exceeding the High setpoint used to start
the filter cleaning cycle. The purpose of the
alarm is to notify the user, via a light on the
panel or dry-contact output, that the cleaning system cannot reduce the pressure
drop due to a cleaning system failure, lack
of compressed air, or the end of the filter’s
useful life. It can also be used to notify the
user that the pressure drop has reached a
certain value (process related). There is a
time delay prior to activating the alarm to
prevent nuisance trips of the alarm. The
controller also provides an input connection
for a remote alarm reset/disable.
Once
the differential pressure drop
reaches the Alarm value, the relay and
LED remain activated until the pressure
drop falls below the value set for the
HIGH set point or until you deactivate
the alarm using a remote reset/disable.
6-5. Making Setpoint Adjustments (Use With Section 6-6)
1
2
8
“wg
daPa
Alarm
3
Cleaning
7
4
Menu
Set
Downtime
Clean
6
1
2
3
4
5
6
7
8
Display
Cleaning LED
Set Button
Downtime Clean Button
Decrease Setpoint Button
Increase Setpoint Button
Menu Button
Alarm LED
Quick Start Instructions
Press the Menu button, Lo appears. Press
the Set button and the current value appears in the display. Use the arrow buttons
to change this value. Press Set button
again, and the display blinks twice, indicating that the new set point has been accepted.
The Lo setting selects the differential
pressure drop value used to stop the
pulse cleaning cycle; 2.0” w.g. is a typical initial value.
Press the Menu button twice, Hi appears.
Press the Set button and the current value
appears in the display. Use the arrow buttons to change this value. Press Set again,
and the display blinks twice, indicating that
the new set point has been accepted.
5
The Hi setting selects the differential
pressure drop value used to start the
pulse cleaning cycle; 4.0” w.g. is a typical initial value.
Press the Menu button three times, AL appears. Press the Set button and the current
value appears in the display. Use the arrow
buttons to change this value. Press the Set
button again, and the display blinks twice,
indicating the new setpoint has been accepted.
The AL setting selects the differential
pressure drop value used to close the
Alarm relay and turn on the Alarm pilot
light on the display.
Press the Downtime Clean button, and the
display reads either On or Off. Pressing the
same button again will toggle the reading
(On to Off or Off to On). Press the Set button
to lock in your choice.
The Cleaning LED lights when the cleaning
relay is closed.
Adjustments
Pressing the Menu button repeatedly
scrolls through the following programming
choices:
Lo — Low set point
Hi — High set point
AL — Alarm set point
rtn — Return to reading current
conditions
PAS — Password (for access to
secured functions)
The Set button shows current value and
locks in values after adjustments.
The Downtime Clean button toggles the
function on and off when available.
Not pressing any buttons for 10 seconds allows the control to return to monitoring the
filter system.
Password Protected Settings
To reach the password protected settings,
press the Menu button five times, the display will show PAS.
Press the Set button, use the up arrow button to set the value to “4”, then press Set
again.
When the display blinks twice, press the
Menu button repeatedly until you reach the
parameter you wish to change.
Once you have selected a parameter, use
the arrow buttons to change the value within
the setting range as shown in the following
table. Press the Set button to lock in the
value.
OM-252882 Page 27
6-6. Setpoint Adjustment Table
Parameters
Description
Setting Range
Factory Default
Units
All
P6
Mode Select
DTC
Function
All − Combines differential pressure
P (P) based cleaning with downtime cleaning On/Off selectable from
keypad.
All
−−
DFF
DTC − Filters down-time cleaned
only, not based on filterP.
DFF − filter cleaning based on P
with downtime cleaning not available.
P7
Display Units
0 = in. w.g.
1 = daPa
0 −1
0
−−
Selects units of measure for the
digital display.
P8
Downtime Start
Relay
30 − 99
30
Seconds
Adjustable time lag between the
pressure dropping below the value
set in parameter P11 and the start of
the downtime cleaning.
P9
Downtime Pressure
Enable Relay
30 − 99
30
Seconds
Adjustable time required to be above
the value set as the Low Set Point
(Lo) before the downtime feature is
enabled.
P10
Downtime Cleaning
Time
1 − 999
10
Minutes
The amount of time the downtime
cleaning will continue once the time
set in P9 expires.
If
the downtime cleaning sequence is in progress and the
pressure drop indicates a fan restart, the cleaning sequence will
end.
P11
Downtime Start
Pressure
0 − 9.6 (245)
0.3 (13)
In. Water (daPa)
The falling pressure that triggers the
downtime cleaning sequence.
If P11 is set as equal or greater
than the Lo value, the Lo value will
automatically increase 0.2 in.
above the P11 value.
P12
Pressure Sensor
Input Filtering
0−2
0
−−
Sets the time used for P value averaging (0 = 250 ms, 1 = 2.5 sec, 2 =
10 sec).
P13
Reset to
Factory Defaults
0−1
0
−−
0 = No Reset
1 = Reset
P14
Zero Offset
0−1
0
−−
0 = No Operations
1 = Offset and Displayed Zero
P15
Software Version
−−
−−
−−
−−
P16
Password
−−
−−
−−
Factory password, no user-adjustable items in subsequent parameters.
OM-252882 Page 28
6-7. Control Calibration
1
“wg
daPa
Alarm
3
Cleaning
2
Menu
Set
Downtime
Clean
4
The only user calibration is the zero adjustment of the display. Slight changes in electronic components (over time) or pressure
within the plant environment may cause the
display to read something other than 0.0
while at rest. Use the following procedure to
recalibrate the operating system.
1 Display
2 Menu Button
3 Set Button
4 Decrease Setpoint Button
5 Increase Setpoint Button
5
Turn power to the controller on for a minimum of 30 minutes to stabilize the operating
temperature.
Disconnect the pressure tubing, either leaving it to atmosphere, or connecting the two
barbed fittings together with a short length
of tubing.
Use the Menu button to select PAS.
Press the Set button. Use the arrow buttons
to display “4” then press the Set button
again.
Press the Menu button repeatedly until you
reach P 14.
Press the Set button, then use the arrow
buttons to display “1”. Press the Set button
again.
After 10 seconds with no further button action, the display returns to reading the
pressure.
See Section 6-9 for optional settings.
OM-252882 Page 29
6-8. Changing From English To Metric Units
1
“wg
daPa
Alarm
3
Cleaning
2
Menu
Set
Downtime
Clean
4
To Change From English To Metric Units
1
Display
2
Menu Button
3
Set Button
4
5
Increase Button
Decrease Button
OM-252882 Page 30
5
Turn on power to the controller.
Use the Menu button to select PAS.
Press the Set button. Use the Increase and
Decrease buttons to display “4”, then press
the Set button again.
Press the Menu button repeatedly until you
reach P 6.
Press the Set button. Use the increase and
decrease buttons to display “0”, then press
the Set button again.
After 10 seconds with no further button action, the display returns to reading the
pressure.
6-9. Changing Optional Settings
Board is located inside electrical panel.
1
8
7
6
5
2
3
4
257126-A
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation
and removal of lockout/tagout
devices.
1 Controller Circuit Board
Open control panel access door and internal electrical panel to access circuit board.
2 Terminal Block TB2
3 Disable Setpoints Adjustment
4 External Alarm Reset
5 Mode Jumper Block J5
6 Internal Alarm Disable
7 Terminal Block TB4
8 Analog Sensor Out Terminals 13 And
14
To Disable Setpoint Adjustment (TB2)
To restrict setpoint changes, install a jump!
er wire across the Prog. Disable terminals
(3 and 4) on terminal block TB2. The current settings will still be displayed, but no
changes can be made until the jumper is removed. Interrupting the jumper with a
key-operated, normally-closed switch installed in the enclosure door provides temporary access to the setting functions
without opening the door.
To Reset/Disable External Alarm (TB2,
Terminals 5 And 6)
If desired, wire the Arm Reset terminals (5
and 6) on terminal block TB2 to a key−operated, normally−open switch. Closing the
switch turns the alarm off.
To Disable Internal Alarm (J5)
To disable the alarm internally, remove the
jumper on Mode jumper block J5. Disabling
the alarm relay reduces the alarm function
to the Alarm LED visual display only.
Auxiliary Relay Output (J5, Terminals
10, 11, 12)
If the jumper on Mode jumper block J5 is not
installed, the auxiliary relay output will not
function.
If the jumper is installed in the Alarm mode
position, the auxiliary relay output activates
based on the setting of the Alarm setpoint.
If the jumper is installed in the Slave mode
position, the auxiliary relay output activates
in parallel with the Hi/Lo control relay.
Analog Output (TB4, Terminals 13 And
14)
Terminal block TB4 terminals 13 and 14
provide a 4 to 20 mA output proportional to
the 0−to−maximum span of the pressure
sensor. This circuit requires a 10k ohm minimum load.
OM-252882 Page 31
6-10. Prestart Checklist (Before Welding)
!
!
!
Do not use the fume extraction
equipment unless you are sure it is
correctly assembled and working
properly.
Do not look into the fan outlet to
check fan rotation. View fan rotation
through the top fo the inlet cone.
(Fan should rotate counterclockwise.) Make sure the exhaust plenum is free of tools or debris before
checking fan rotation.
Keep away from exhaust outlet.
Verify all ductwork and tubing is tight, secure, and does not leak.
Verify clean air outlet is not obstructed and
discharge air appears clean (free of welding
fumes). Check filter if discharge air appears
dirty. Make sure panels are closed (and
latched) to ensure a tight seal around the
filter.
Verify electrical connections are tight.
Motor and fan should be wired for counterclockwise rotation when viewed from the inlet cone. Access this view by ”bumping” the
motor (quick start, then stop the motor),
then open the control panel access door to
view from above through the inlet cone.
To
reverse fan rotation (three-phase
power supply) disconnect input power
and switch any two leads on the motor
junction box. Do not interchange a
power lead with the ground wire.
Verify the particle collection bin is properly
sealed and clamped.
Set the exhaust damper to the fully−closed
position.
Remove all loose items in or near the inlet
and outlet of the unit. Confirm that all remote−mounted controls and solenoid enclosures (if applicable) are properly wired
and all service switches are in the Off position.
Verify all optional accessories are installed
properly and secured.
Turn on compressed air supply. Adjust air
pressure to 90 psi (621 kPa)
Start unit and adjust damper control.
The exhaust damper can be adjusted to
regulate or limit airflow when unit is in operation. Before start-up, set the exhaust
damper to the fully-closed position. Adjustments to airflow can be made by loosening
the wing nut and sliding the handle to open
or close the damper. When replacing filters,
reset the damper to the fully-closed position
and then open the damper to reestablish
desired airflow.
NOTICE − Excess airflow can shorten filter
life and cause electrical system and blower
motor failure.
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-252882 Page 32
SECTION 7 − USER SERVICING INSTRUCTIONS (MAINTENANCE)
7-1. Routine Maintenance
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/
tagout devices.
!
Turn off compressed air supply and bleed air lines before servicing fume extractor. Bleed manifold air pressure to 0 psi (0 kPa).
Service equipment more often if used in severe conditions.
= Check
= Change
= Clean
= Replace
Reference
* To be done by Factory Authorized Service Agent
Daily
Section 6-4
Pressure Drop At
Controller. Clean or
replace filter if
necessary.
Condition of
Extractor Exhaust Air.
Extraction Ducts,
Tubing, Connections,
And Hangers.
Every
Month
Section 7-3
Cleaning valves,
solenoid valves, And
Tubing For Leaks.
Drain Moisture
From Compressed Air
Supply Line.
Outer Surfaces.
Equipment
Mounting Hardware.
Particle Bin And
Empty If Necessary.
Every
3
Months
Check filters on
compressed air supply
line.
Section 7-2
Unreadable Labels.
Filter For Damage,
Including Seals And
Gaskets.
Inspect inside
of ducts for excess
residue. Clean ducts
and perform regular
maintenance as
conditions demand.
Every
6
Months
* Motor Bearing
Lubrication. Grease
Bearings Every 5500
Hours Of Operation.
OM-252882 Page 33
7-2. Replacing Filters
1
3
2
4
5
1
Tools Needed:
6
Respirator
257 126-B
!
!
!
!
!
!
Disconnect and lockout/tagout input
power. Follow established procedures regarding the installation and
removal of lockout/tagout devices.
Turn off compressed air supply and
bleed air lines before servicing fume
extractor. Bleed manifold air pressure to 0 psi (0 kPa).
Do not operate unit without filter or
with dirty (plugged) filter.
Clean or replace the filter when dirty
(plugged).
Do not breathe the particles collected by the fume extractor. Wear
approved safety equipment (respirator, gloves, long sleeve shirt) when
servicing filter and spark guard (if
equipped). Dispose of used element
and collected particles according to
local, state, and federal requirements.
Read and understand the Material
Safety Data Sheets (MSDSs) and the
manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.
OM-252882 Page 34
1
Access Door
2
Locking Pin
3
Right Side Arm
4
Left Side Arm
5
Cradle Pin
6
Filter
Open access door by turning handles counterclockwise and swinging door fully open.
Remove each locking pin
Rotate each assembly counter clockwise to
decompress filters
Detach right side arms. Rotate arms up and
reinstall locking pins to hold arms in place.
Detach left side arms and let them rotate
down and out of the way
Open cradles fully to access filters.
Holding filter handle, push filter back toward
tubesheet. Slide the filter towards the center
to clear filter cradle.
Remove filter. Push new filter all the way to
the tubesheet, then pull filter toward you to
seat it in the cradle. All filters must be seated
fully into the cradles before they can be
closed.
After new filters are installed, close filter
cradles by operating the retention mechanism in opposite order:
Position the left side arm on the left
side cradle pin.
Remove locking pin from right side
arm and position on the right side
cradle.
Rotate retention mechanism clockwise to seal filters.
Reinstall locking pins. If retention
mechanism is hard to close, check
that filter is seated properly in filter
cradle.
Close door and secure latches.
7-3. Emptying Particle Bin
2
1
!
Disconnect and lockout/tagout
input power. Follow established
procedures regarding the installation and removal of lockout/
tagout devices.
!
Do not operate unit without filter
or with dirty (plugged) filter.
!
Clean or replace filter when dirty
(plugged).
!
Do not breathe the particles collected by the fume extractor. Wear
approved safety equipment (respirator, gloves, long sleeve shirt)
when servicing filter and spark
guard. Dispose of used element
and collected particles according
to local, state, and federal requirements.
!
Turn off compressed air supply
and bleed air lines before servicing fume extractor. Bleed manifold air pressure to 0 psi (0 kPa).
!
If ANY air is injected into the skin
or body seek medical help immediately.
!
Read and understand the Material
Safety Data Sheets (MSDSs) and
the manufacturer’s instructions
for metals, consumables, coatings, cleaners, and degreasers.
!
Wear protective equipment when
disconnecting compressed air
supply. Internal air tank is under
pressure and will discharge when
air supply is disconnected.
!
Use lifting aid or two persons to
remove particle tray. Particle tray
is heavy when full.
1
2
Particle Bin
Clamps
The 22 gal (83 L) particle bin is standard
on all models.
Unlatch clamps to lower the bin.
Roll bin away from fume extractor.
Empty bin.
Reinstall bin and secure with clamps.
Tools Needed:
254231-B
OM-252882 Page 35
7-4. Overload Protection
!
Filtair 4000 Models
Disconnect and lockout/tagout
input power. Follow established
procedures regarding the installation and removal of lockout/
tagout devices.
Fuses are located inside electrical
panel.
2
If a fuse or circuit breaker opens, it
usually indicates a more serious
problem exists. Contact a Factory
Authorized Service Agent.
1
Fuse FU1 (All Models − Qty. 2)
FU1 protects the 115 volt AC secondary
control circuit from overload. If either
FU1 fuse opens, the unit does not run.
2
Fuse FU2 (All Models − Qty. 1)
FU2 protects the 24 volt DC supply from
overload. If FU2 opens, the remote start/
stop control does not work.
To access FU1 and FU2, open control
panel access door and remove cover
from electrical panel.
Check fuses, and replace if open. Reinstall cover on electrical panel and close
door.
1
Filtair 6000, 8000, And 12000 Models
Tools Needed:
Fuse Puller
1
2
257 126-B / 255 315-B / 255 320-B
OM-252882 Page 36
7-5. Installing Optional Sprinkler
!
Disconnect and lockout/tagout
input power. Follow established
procedures regarding the installation and removal of lockout/
tagout devices.
!
Sprinkler systems place a large
quantity of water in the fume extractor when activated. Provide
adequate drainage to remove water from facility.
4
1
NOTICE − Consult local authorities
when installing fire control systems on
fume extraction equipment.
2
3
Components
shown
from inside of housing.
Fire control sprinklers are available for all
models operating under negative pressure. These sprinklers require a minimum water pressure of 15 psig (103 kPa).
The sprinkler heads discharge 17 gal (64
L) of water per minute.
1
2
3
4
Reducer
Sprinkler Assembly
Pipe Sealant Compound
1 In. NPT Tapped Fitting
Remove or open the filter access covers
to access the sprinkler tap located in the
dirty-air plenum.
Apply pipe sealant to the threads of the
pipe reducer located on the sprinkler assembly.
Thread sprinkler assembly onto the 1 in.
(25 mm) diameter sprinkler tap and tighten securely.
Tools Needed:
sealant
OM-252882 Page 37
7-6. Installing Optional Weather Hood
1
2
!
Disconnect and lockout/tagout
input power. Follow established
procedures regarding the installation and removal of lockout/
tagout devices.
1
2
Weather Hood
Thread-Forming Screws (10)
Apply supplied sealant around perimeter
of clean air outlet. Position weather hood
over outlet and secure with supplied
screws.
Tools Needed:
Apply
sealant
around
opening.
273 062-A
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-252882 Page 38
SECTION 8 − TROUBLESHOOTING
8-1. Troubleshooting Table
Trouble
No display on controller.
Remedy
Check fuse FU1 in control panel. Replace fuse if open.
Have Factory Authorized Service Agent check for proper supply voltage to controller.
Optional Remote Control does not
work.
Place Remote Control switch on extractor in Remote position.
Check fuse Fu2 in control panel. Replace fuse if open.
Controller does not read zero when at
rest.
Recalibrate controller (see Section 6-7).
Controller display reads OR or −−−−.
Verify high and low pressure tubing is attached and not leaking. Use a differential pressure measurement device to verify actual pressure does not exceed 10 in. wg.
Controller is on but cleaning system Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
does not start.
Have Factory Authorized Service Agent connect the timer board pressure switch to TB3 terminals 7
and 8.
Have Factory Authorized Service Agent check controller relay on circuit board.
Pulse cleaning does not stop.
Check filters, and replace if necessary.
Have Factory Authorized Service Agent remove jumper wire from timer board.
Have Factory Authorized Service Agent connect timer board pressure switch to TB3 terminals 7 (normally open) and 8 (common).
Have Factory Authorized Service Agent check pressure switch inside control panel.
Have Factory Authorized Service Agent adjust high pressure on and low pressure off setpoints to
current conditions.
Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
Alarm light is on.
Check filters, and replace if necessary.
Change alarm setpoint to a higher value.
Have Factory Authorized Service Agent check for excessive pressure drop. Check cleaning system
and compressed air supply. Replace filter packs if they do not clean.
Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
Controller arrow buttons do not work.
Prior to using the Arrow buttons, press Menu button and choose a parameter, then press Set button.
Have Factory Authorized Service Agent remove the program disable jumper from TB2 terminals 3
and 4.
Cleaning light is on but cleaning system is not functioning.
Have Factory Authorized Service Agent check wiring between the controller and the timer board, and
between the timer board and the solenoid valve coils.
Have Factory Authorized Service Agent check solenoid coils for proper operation.
Have Factory Authorized Service Agent check pressure switch terminals 7 and 8 on TB3.
Have Factory Authorized Service Agent check if power On LED is lit on timer board.
If LED is not lit, have Factory Authorized Service Agent check supply voltage to the timer board and
check timer board fuse. Replace fuse if necessary.
If LED is lit, have Factory Authorized Service Agent perform the following test: Observe the output
display. Install a temporary jumper across the pressure switch terminals. Output LEDs should flash in
a sequence. Check output using an multimeter set to 150 VAC range. Measure from Solenoid Common to solenoid output. The multimeter will indicate if voltage is present for that output when the LED
flashes. Replace the board if LEDs do not flash, or if no voltage is present at output terminals during
the flash sequence.
OM-252882 Page 39
Trouble
Remedy
Down-time cleaning time is too long or
too short.
Reset parameter P10 on controller (see Section 6-5).
Pressure display rapidly changes
values.
Reset parameter P12 on controller (see Section 6-5).
Pressure drop does not go to zero at
no-flow condition.
Correct zero offset on controller. See parameter P13 and controller calibration information
(Section 6-5).
Place line disconnect switch in On position.
Fan motor does not start.
Check for proper input power connections. Check input power conductor size and motor connections.
Check and replace line fuse(s), if necessary, or reset circuit breaker.
Fan motor does not continue running.
Check motor starter, and replace if necessary.
Check airflow in duct. Adjust damper control until proper airflow is achieved and current draw of motor
is within manufacturer’s limits.
Verify building has sufficient electrical power to operate fume extractor.
Clean-air outlet discharging particles.
Properly install filter packs.
Replace damaged filter packs.
Inspect sealing gaskets, and replace if necessary.
Insufficient airflow.
Check that fan is rotating counterclockwise when viewed from the inlet cone. Access this view by
”bumping” the motor (quick start, then stop the motor), then open the control panel access door to
view from above through the inlet cone.
Close and tighten access doors.
Check that collection bin discharge opening is sealed and bin is properly installed.
Remove obstructions from fan exhaust area.
Adjust airflow damper control.
Check filters, and replace if necessary.
Lack of compressed air for cleaning
(insufficient cleaning).
Verify compressed air supply meets specifications.
Check for internal air line leaks or air leaks in diaphragm valves.
Have Factory Authorized Service Agent check solenoid valves in control panel.
Have Factory Authorized Service Agent check air lines for kinks or obstructions.
Pulse valves leaking compressed air.
Have Factory Authorized Service Agent check for debris, valve wear, pneumatic tubing fault, or diaphragm failure by removing the diaphragm cover on the pulse valves. Check for solenoid leaks or
damage. Replace valves or tubing if damaged.
Downtime cleaning cycle does not start Check Downtime Selection On/Off (Section 6−5).
when system is stopped.
Check Setpoint Parameter P8 in adjustment table (Section 6−6). Downtime cleaning cycle begins 30
seconds (factory settings) after the system is shut down.
Check Setpoint Parameter P9 in adjustment table (Section 6−6). Downtime cleaning activates only if
the differential pressure drop across the filters was above the low setpoint (factory setting of 2 in.
w.g.) for 30 seconds after the blower had started.
Delta P Plus Arrow Keys do not Work.
OM-252882 Page 40
Have Factory Authorized Service Agent remove the Program Disable jumper from Terminals 3 and 4
on PC board TB2.
Notes
OM-252882 Page 41
SECTION 9 − ELECTRICAL DIAGRAMS
Figure 9-1. Circuit Diagram For Filtair 4000 5 HP
OM-252882 Page 42
254 965-C
OM-252882 Page 43
Figure 9-2. Circuit Diagram For Filtair 4000 7.5 HP
OM-252882 Page 44
255 170-B
OM-252882 Page 45
Figure 9-3. Circuit Diagram For Filtair 4000 10 HP
OM-252882 Page 46
253 010-B
OM-252882 Page 47
Figure 9-4. Circuit Diagram For Filtair 6000 10 HP
OM-252882 Page 48
254 966-C
OM-252882 Page 49
Figure 9-5. Circuit Diagram For Filtair 6000 15 HP
OM-252882 Page 50
253 011-C
OM-252882 Page 51
Figure 9-6. Circuit Diagram For Filtair 8000 15 HP
OM-252882 Page 52
254 994-C
OM-252882 Page 53
Figure 9-7. Circuit Diagram For Filtair 8000 20 HP
OM-252882 Page 54
253 012-C
OM-252882 Page 55
Figure 9-8. Circuit Diagram For Filtair 12000 20 HP
OM-252882 Page 56
254 995-C
OM-252882 Page 57
Figure 9-9. Circuit Diagram For Filtair 12000 30 HP
OM-252882 Page 58
253 013-D
OM-252882 Page 59
SECTION 10 − PARTS LIST
9
Hardware is common and
16
21
26
27
22
24
23
See
Figure 10-3
28
25
See
Figure 10-2
29
See
Figure 10-4
19
20
18
17
OR
3
14
15
1
1
4
12
5
13
6
8
7
11
10
not available unless listed.
254 344-C
Figure 10-1. Filtair 4000 Main Assembly
OM-252882 Page 60
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-1. Filtair 4000 Main Assembly (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 257315 . . Roof Panel, Top Inlet Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . . . . . 257319 . . Roof Panel, Front Inlet Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . 253293 . . Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . 253149 . . Tubing, 3/16 in. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5ft
. . . 5 . . . . . . . . . . . . . . 254932 . . Clamp, Hose .250 - .312 Clp Dia Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 253147 . . Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . . 254908 . . FTG, Pipe Brs Elbow 1/8 NPT Male/Female . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . . 253148 . . Fitting, Static Pressure Tee Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . . 253109 . . Door Assy, Filter Access (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 259322 . . . . Door, Filter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . 253113 . . . . Latch, Roller Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . 253119 . . . . Handle, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . 253079 . . . . Label, Instruction Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . . . . . 259161 . . Latch, Rotary Filter Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 11 . . . . . . . . . . . . . *300927 . . Filter, Replacement (Order From Machine Sales) . . . . . . . . . . . . . . . . . . . . 4
. . . 12 . . . . . . . . . . . . . +259454 . . Cradle, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 13 . . . . . . . . . . . . . . 253080 . . Label, Caution Pinch Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 14 . . . . . . . . . . . . . . 253220 . . Gasket, Dust Bin 2x16.5x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 15 . . . . . . . . . . . . . . 253221 . . Gasket, Dust Bin 2x21x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . . . . . . . . . . . . . 253232 . . Assy, Dust Bin 22 Gal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . . 253226 . . Caster, Swvl 1.625 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 18 . . . . . . . . . . . . . . 253229 . . Latch, Draw Dust Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 19 . . . . . . . . . . . . . . . . . . . . . . . . Fan Wheel, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 20 . . . . . . . . . . . . . . . . . . . . . . . . Bracket Mount, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . . . . . . . . . . . . . . . . . . . Motor Blower, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . . . . . 253205 . . Cone, Inlet Blower Size 16 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . . . 253085 . . Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . Fig. 10-3 . . Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . . . . . . . . . . . Delta P Plus Control 460V, Continued On Next Page . . . . . . . . . . . . . . . . . .
. . . 26 . . . . . . . . . . . . . +253373 . . Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . . . . . 253077 . . Label, Warning Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . . . . . 253125 . . Door, Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 29 . . . . . . . . . . . . . Fig.10-4 . . Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 300959 . . Assy, Sprinkler Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253455 . . . . Bushing, Reducer 1 in. X 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253459 . . . . Sprinkler, 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253454 . . . . Compound, Loctite Pipe Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
 Optional
* Recommended Spare Parts.
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 61
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-1. Filtair 4000 Assembly (5 HP Parts) For Models 300900−001, 002, 016, And 019
...
...
...
...
19 . . . . . . . . . . . . . . 253189
20 . . . . . . . . . . . . . . 253324
21 . . . . . . . . . . . . . . 253208
25 . . . . . . . . . . . . . Fig.10-2
Item
Dia.
Part
No.
Mkgs.
No.
..
..
..
..
Fan Wheel, Alum Airfoil Sz 16 5HP 1.13 Bore . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Mount 5HP Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 5HP TEFC 208−230/460/60/3 1.13 Shaft . . . . . . . . . . . . . .
Delta P Plus Control, 460V 5HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
1
1
1
1
Quantity
Figure 10-1. Filtair 4000 Assembly (7.5 HP Parts) For Models 300900−003, 004, 017, And 020
...
...
...
...
19 . . . . . . . . . . . . . . 253190
20 . . . . . . . . . . . . . . 253405
21 . . . . . . . . . . . . . . 253209
25 . . . . . . . . . . . . . Fig.10-2
Item
Dia.
Part
No.
Mkgs.
No.
..
..
..
..
Fan Wheel, Alum Airfoil Sz 16 7.5HP 1.38 Bore . . . . . . . . . . . . . . . . . . . . .
Bracket, Mount 7.5HP Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 7.5HP TEFC 208−230/460/60/3 1.38 Shaft . . . . . . . . . . . .
Delta P Plus Control, 460V 7.5HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
1
1
1
1
Quantity
Figure 10-1. Filtair 4000 Assembly (10 HP Parts) For Models 300900−005, 006, 018, And 021
. . . 19 . . . . . . . . . . . . . . 253191 . . Fan Wheel, Alum Airfoil Sz 16 10HP 1.38 Bore . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . . . . . 253406 . . Bracket, Mount 10HP Blower Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . 253210 . . Motor, Blower 10HP TEFC 208−230/460/60/3 1.38 Shaft . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . Fig.10-2 . . Delta P Plus Control, 460V 10HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 62
Notes
OM-252882 Page 63
Hardware is common and
14
15
not available unless listed.
16
17
FU2 Located
Behind PU1
13
1
12
2
5
11
3
10
9
8
7
6
255 316-B
4
Figure 10-2. Filtair 4000 Controller
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-2. Filtair 4000 Controller (Figure 10-1, Item 25) (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . 252998 . .Nameplate, Control Assy Filtair 4000 (Includes) . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 269346 . . . . Board, Delta P Without Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . PLC1 . . . . . 254450 . . Microprocessor, Filtair 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . TB1 . . . . . . 254462 . . Strip, Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254461 . . Arc Suppressor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 4 . . SV1−4 . . . . . 254910 . . Solenoid, Valve 2−Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 5 . . . CR2 . . . . . . 254456 . . Contact, Relay 2 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . CR1 . . . . . . 254455 . . Contact, Relay 1 E−Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254457 . . Base, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . . 254473 . . Terminal Block, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 8 . . . FU1 . . . . . *254459 . . Fuse, 1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 254454 . . Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . T1 . . . . . . 254468 . . Transformer, 200 VA (460 VAC To 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . O.L. . . . . . . . . . . . . . . . . Overload Relay, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 11 . . . M1 . . . . . . . . . . . . . . . . Motor Starter, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 12 . . . PB2 . . . . . . 254466 . . Block, Contact Selector Switch/Button, NO/NC . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254467 . . Light, Module With Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . DISC1 . . . . . 254470 . . Disconnect, 30 Amp Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254475 . . Handle, Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . SW1 . . . . . 254486 . . Switch, Remote Local Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254464 . . Block,Contact 1st Selector Switch, N.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OM-252882 Page 64
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-2. Filtair 4000 Controller (Common Parts For All Models) (Continued)
. . . . . . . . . . . . . . . . . . . . 254465
. . . 15 . . ILPB1 . . . . . 254487
. . . 16 . . . PU1 . . . . . . 254458
. . . 17 . . . FU2 . . . . . *254459
. . . . . . . . . . . . . . . . . . . . 254460
. . . . . . . . . . . . . . . . . . . . 254481
. . . . . . . . . . . . . . . . . . . . 254482
. . . . . . . . . . . . . . . . . . . . 254483
. . . . . . . . . . . . . . . . . . . . 256256
..
..
..
..
..
..
..
..
..
Block,Contact Selector Switch/Button, N.O. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fuse, 1.0 Amp 24 VDC Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Holder, Single Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label, Warning Arc Flash Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Label, Warning Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ftg, Bulkhead Pressure Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . 2
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-2. Filtair 4000 Controller (5 HP Parts) For Models 300900−001, 002, 016, And 019
. . . . . . . . . . . . . . . . . . . . 253262 . . Delta P Plus Control, 460V 5HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . O.L. . . . . . . 254873 . . Overload Relay, 7 To 10 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . M1 . . . . . . 254472 . . Motor Contactor, 2HP/230V, 5HP/460V, 7.5HP/575V . . . . . . . . . . . . . . . . 1
Item
Dia.
Part
Quantity
Description
No.
Mkgs.
No.
Figure 10-2. Filtair 4000 Controller (7.5 HP Parts) For Models 300900−003, 004, 017, And 020
. . . . . . . . . . . . . . . . . . . . 253267 . . Delta P Plus Control, 460V 7.5HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . O.L. . . . . . . 254874 . . Overload Relay, 9 To 13 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . M1 . . . . . . 254474 . . Motor Contactor, 5HP/230V, 10HP/460V, 15HP/575V . . . . . . . . . . . . . . . . 1
Item
Dia.
Part
Quantity
Description
No.
Mkgs.
No.
Figure 10-2. Filtair 4000 Assembly (10 HP Parts) For Models 300900−005, 006, 018, And 021
. . . . . . . . . . . . . . . . . . . . 253282 . . Delta P Plus Control, 460V 10HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . O.L. . . . . . . 254875 . . Overload Relay,12 To 18 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . M1 . . . . . . 254474 . . Motor Contactor, 5HP/230V, 10HP/460V, 15HP/575V . . . . . . . . . . . . . . . . 1
OM-252882 Page 65
Hardware is common and
not available unless listed.
7
1
2
3
4
6
5
Ref. 254 336-B
Figure 10-3. Filtair 4000 Manifold Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-3. Filtair 4000 Manifold Assembly (Figure 10-1, Item 24) (For All Models)
. . . 1 . . . . . . . . . . . . . . 253175
. . . 2 . . . . . . . . . . . . . . 253177
. . . 3 . . . . . . . . . . . . . . 269145
. . . 4 . . . . . . . . . . . . . . 253180
. . . 5 . . . . . . . . . . . . . . 253165
. . . 6 . . . . . . . . . . . . . . 253151
. . . 7 . . . . . . . . . . . . . . 270094
. . . . . . . . . . . . . . . . . . . *269139
..
..
..
..
..
..
..
..
Tubing, 1/4 in. OD Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15ft
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Valve, Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tube, Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plug, 1 in. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manifold Weldment, 4 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose, Air Coupled 1.00 ID x 3.5 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diaphragm Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 66
Hardware is common and
not available unless listed.
6
1
2
3
5
4
7
Ref. 254 293-B
Figure 10-4. Filtair 4000 Exhaust Plenum
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-4. Filtair 4000 Exhaust Plenum (Figure 10-1, Item 29)
For Models 300900−001, 003, 005, 007, 008, 009, 010, 011, 012, 016, 017, And 018
...
...
...
...
...
...
...
1
2
3
4
5
6
7
..............
..............
..............
..............
..............
..............
..............
253071
253072
253073
253078
253065
253070
253325
..
..
..
..
..
..
..
Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper Control (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 67
Hardware is common and
16
21
20
25
26
27
28
24-See
Figure 10-6
29-See
Figure 10-8
23 −See
Figure 10-7 22
19
18
17
OR
3
14
15
1
1
12
13
4
11
5
10
6
8
7
9
not available unless listed.
254 354-C
Figure 10-5. Filtair 6000 Main Assembly
OM-252882 Page 68
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-5. Filtair 6000 Main Assembly (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 257316 . . Roof Panel, Top Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . . . . . 257319 . . Roof Panel, Front Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . 253293 . . Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . 253149 . . Tubing, 3/16 in. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5ft
. . . 5 . . . . . . . . . . . . . . 254932 . . Clamp, Hose .250 - .312 Clp Dia Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 253147 . . Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose 6 . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . . 254908 . . Ftg, Pipe Brs Elbow 1/8 NPT Male/Female . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . . 253148 . . Fitting, Static Pressure Tee Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . . 253110 . . Door Assy, Filter Access (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 259408 . . . . Door, Filter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . 253113 . . . . Latch, Roller Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . 253119 . . . . Handle, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . 253079 . . . . Label, Instruction Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . . . . . 259161 . . Latch, Rotary Filter Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 11 . . . . . . . . . . . . . *300927 . . Filter, Replacement (Order From Machine Sales) . . . . . . . . . . . . . . . . . . . . 6
. . . 12 . . . . . . . . . . . . . +259458 . . Cradle, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 13 . . . . . . . . . . . . . . 253080 . . Label, Caution Pinch Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 14 . . . . . . . . . . . . . . 253220 . . Gasket, Dust Bin 2x16.5x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 15 . . . . . . . . . . . . . . 253221 . . Gasket, Dust Bin 2x21x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . . . . . . . . . . . . . 253232 . . Assy, Dust Bin 22 Gal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . . 253226 . . Caster, Swvl 1.625 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 18 . . . . . . . . . . . . . . 253229 . . Latch, Draw Dust Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 19 . . . . . . . . . . . . . . 253206 . . Cone, Inlet Blower Size 18 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . . . . . . . . . . . . . . . Fan Wheel, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . . . . . . . . . . . . . . . . . . . Motor Blower, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . . . . . 253085 . . Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 23 . . . . . . . . . . . . . Fig.10-7 . . Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . . . . . . . . . . . . Delta P Controller, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 25 . . . . . . . . . . . . . +253710 . . Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . . . . . 253077 . . Label, Warning Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . . . . . . . . . . . . . . . Door, Control Panel, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 253112 . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 28 . . . . . . . . . . . . . . 253247 . . Panel, Side Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . . . . . Fig. 10-4 . . Exhaust, Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 300959 . . Assy, Sprinkler (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253455 . . . . Bushing, Reducer 1 in. X 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253459 . . . . Sprinkler, 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253454 . . . . Compound, Loctite Pipe Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
 Optional
OM-252882 Page 69
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-5. Filtair 6000 Assembly (10 HP Parts) For Models 300901−001, 002, 011, And 013
...
...
...
...
20 . . . . . . . . . . . . . . 253195
21 . . . . . . . . . . . . . . 253216
24 . . . . . . . . . . . . . Fig.10-6
27 . . . . . . . . . . . . . . 253128
Item
Dia.
Part
No.
Mkgs.
No.
..
..
..
..
Fan Wheel, Alum Airfoil Sz 18 10HP 1.38 Bore . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 10HP TEFC 208−230/460/60/3 1.38 Shaft . . . . . . . . . . . . .
Delta P Control, 460V 10HP 60Hz 3ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door, Control Panel 10HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Quantity
Description
Figure 10-5. Filtair 6000 Assembly (15 HP Parts) For Models 300901−003, 004, 012, And 014
...
...
...
...
20
21
24
27
. . . . . . . . . . . . . . 253197
. . . . . . . . . . . . . . 253213
. . . . . . . . . . . . . Fig.10-6
. . . . . . . . . . . . . . 253132
..
..
..
..
Fan Wheel, Alum Airfoil Sz 18 15HP 1.38 Bore . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 15HP TEFC 208−230/460/60/3 1.38 Shaft . . . . . . . . . . . . .
Delta P Control, 460V 15HP 60Hz 3ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door, Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Hardware is common and
not available unless listed.
15
16
1
14
13
2
12
4
8
11
7
9 10
6 5
3
255 319-B
Figure 10-6. Filtair 6000 Controller
OM-252882 Page 70
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-6. Filtair 6000 Controller (Figure 10-5, Item 24) (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 252999 . . Nameplate, Control Assy Filtair 6000 (Includes) . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 269346 . . . . Board, Delta P Without Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . PLC1 . . . . . 254451 . . Microprocessor, Filtair 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . TB1 . . . . . . 254462 . . Strip,Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254461 . . Arc Suppressor Processor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . 4 . . . CR2 . . . . . . 254456 . . Contact, Relay 2 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . CR1 . . . . . . 254455 . . Contact, Relay 1 E−Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254457 . . Base, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 254473 . . Terminal Block, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 7 . . . FU2 . . . . . *254459 . . Fuse, 1.0 Amp 24 VDC Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254460 . . Holder, Single Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . PU1 . . . . . . 254458 . . Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . T1 . . . . . . 254468 . . Transformer, 200 VA (460 VAC To 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . FU1 . . . . . *254459 . . Fuse, 1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 254454 . . Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . . . . . . . . . . . Overload Relay, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 12 . . . M1 . . . . . . . . . . . . . . . . Motor Starter, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 13 . . . PB2 . . . . . . 254466 . . Block, Contact Selector Switch/Button, NO/NC . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254467 . . Light, Module With Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . DISC1 . . . . . 254470 . . Disconnect, 30 Amp Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254475 . . Handle, Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . SW1 . . . . . 254486 . . Switch, Remote Local Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254464 . . Block, Contact 1st Selector Switch, N.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254465 . . Block, Contact Selector Switch/Button, N.O. . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . ILPB1 . . . . . 254487 . . Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254481 . . Label, Warning Arc Flash Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254482 . . Label, Warning Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254483 . . Ftg, Bulkhead Pressure Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 256256 . . Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . 2
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-6. Filtair 6000 Controller (10 HP Parts) For Models 300901−001, 002, 011, And 013
. . . . . . . . . . . . . . . . . . . . 253269 . . Delta P Plus Control, 460V 10HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . 254875 . . Overload Relay, 12 To 18 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . M1 . . . . . . 254474 . . Motor Contactor, 5HP/230V, 10HP/460V, 15HP/575V . . . . . . . . . . . . . . . . 1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-6. Filtair 6000 Controller (15 HP Parts) For Models 300901−003, 004, 012, And 014
. . . . . . . . . . . . . . . . . . . . 253283 . . Delta P Plus Control, 460V 15HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . 254876 . . Overload Relay, 16 To 24 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . M1 . . . . . . 254478 . . Motor Contactor, 7.5HP/230V, 15HP/460V, 20HP/575V . . . . . . . . . . . . . . 1
OM-252882 Page 71
Hardware is common and
not available unless listed.
9
1
2
3
7
4
8
6
5
Ref. 254 336-B
Figure 10-7. Filtair 6000 Manifold Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-7. Filtair 6000 Manifold Assembly (Figure 10-5, Item 23) (All Models)
. . . 1 . . . . . . . . . . . . . . 253175
. . . 2 . . . . . . . . . . . . . . 253177
. . . 3 . . . . . . . . . . . . . . 269145
. . . 4 . . . . . . . . . . . . . . 253180
. . . 5 . . . . . . . . . . . . . . 253165
. . . 6 . . . . . . . . . . . . . . 253140
. . . 7 . . . . . . . . . . . . . . 253369
. . . 8 . . . . . . . . . . . . . . 253435
. . . 9 . . . . . . . . . . . . . . 270094
. . . . . . . . . . . . . . . . . . . *269139
. . . . . . . . . . . . . . . . . . . *253436
. . . . . . . . . . . . . . . . . . . *253437
..
..
..
..
..
..
..
..
..
..
..
..
Tubing, 1/4 in. OD Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20ft
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Valve, Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tube, Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plug, 1 in. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manifold Weldment, 6 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Solenoid Enclosure, 110V 6−Valve NEMA 4 . . . . . . . . . . . . . . . . . . . . . . . . 1
Solenoid, 110V 6−Valve NEMA 4 w/Coil 120 VAC . . . . . . . . . . . . . . . . . . . 6
Hose, Air Coupled 1.00 ID x 3.5Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diaphragm Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Kit, Solenoid Valve Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil, Solenoid Valve 120 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 72
Hardware is common and
not available unless listed.
6
1
2
3
4
5
7
Ref. 254 293-B
Figure 10-8. Filtair 6000 Exhaust Plenum
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-8. Filtair 6000 Exhaust Plenum (Figure 10-5, Item 29)
For Models 300901−001, 003, 005, 006, 007, 008, 011, 012
...
...
...
...
...
...
...
1
2
3
4
5
6
7
..............
..............
..............
..............
..............
..............
..............
253071
253072
253073
253078
253065
253070
253365
..
..
..
..
..
..
..
Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper Control (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 73
Hardware is common and
15
20
23−See
Figure 10-10
Figure 10-9. Filtair 8000 Main Assembly
OM-252882 Page 74
24
25
26
27
29 −See
Figure 10-12
22
28 −See
Figure 10-11
19
18
21
17
16
OR
14
3
1
1
13
12
4
11
8
5 6
7
10
9
not available unless listed.
254 365-D
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-9. Filtair 8000 Main Assembly (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 257317 . . Roof Panel, Front Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . . . . . 257322 . . Roof Panel, Top Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . . . . 253293 . . Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . 253149 . . Tubing, 3/16 In. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5ft
. . . 5 . . . . . . . . . . . . . . 254932 . . Clamp, Hose .250 - .312 Clp Dia Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 253147 . . Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . . . . . 254908 . . Ftg, Pipe Brs Elbow 1/8 Npt Male/Female . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . . . . 253148 . . Fitting, Static Pressure Tee Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . . 253111 . . Door Assy, Filter Access (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 259409 . . . . Door, Filter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . 253113 . . . . Latch, Roller Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . 253119 . . . . Handle, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . 253079 . . . . Label, Instruction Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . . . . . 259161 . . Latch, Rotary Filter Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 11 . . . . . . . . . . . . . *300927 . . Filter, Replacement (Order From Machine Sales) . . . . . . . . . . . . . . . . . . . . 8
. . . 12 . . . . . . . . . . . . . +259454 . . Cradle, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 13 . . . . . . . . . . . . . . 253080 . . Label, Caution Pinch Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . 14 . . . . . . . . . . . . . . 253220 . . Gasket, Dust Bin 2x16.5x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 15 . . . . . . . . . . . . . . 253221 . . Gasket, Dust Bin 2x21x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . . . . . . . . . . . . . 253232 . . Assy, Dust Bin 22 Gal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . . . . . 253226 . . Caster, Swvl 1.625 In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 18 . . . . . . . . . . . . . . 253229 . . Latch, Draw Dust Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 19 . . . . . . . . . . . . . . . . . . . . . . . . Motor, Blower, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 20 . . . . . . . . . . . . . . . . . . . . . . . . Fan Wheel, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . . . . . . . . . 253207 . . Cone, Inlet Blower Size 20 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . . . 253085 . . Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . 23 . . . . . . . . . . . . . . . . . . . . . . . . Delta P Plus Control, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . .
. . . 24 . . . . . . . . . . . . . +254314 . . Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . . . 253077 . . Label, Warning Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . . . . . 253135 . . Door, Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 27 . . . . . . . . . . . . . . 254313 . . Panel, Side Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . . . Fig.10-11 . . Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . . . . Fig.10-12 . . Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 300959 . . Assy, Sprinkler Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253455 . . . . Bushing, Reducer 1 In. X 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253459 . . . . Sprinkler, 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253454 . . . . Compound, Loctite Pipe Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
 Optional
+ When Ordering A Component Originally Displaying A Precautionary Label, The Label Should Also Be Ordered.
* Recommended Spare Parts.
To Maintain The Factory Original Performance Of Your Equipment, Use Only Manufacturer’S Suggested
Replacement Parts. Model And Serial Number Required When Ordering Parts From Your Local Distributor.
OM-252882 Page 75
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-9. Filtair 8000 Assembly (15 HP Parts)
For Models 300902−001, 002, 005, 007, 011, And 013
. . . 19 . . . . . . . . . . . . . . 253213 . . Motor, Blower 15HP Tefc 208−230/460/60/3 1.38 Shaft . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . . . . . 253202 . . Fan Wheel, Alum Airfoil Sz 20 15hp 1.38 Bore . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . Fig.10-10 . . Delta P Plus Control, 460v 15HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Item
Dia.
Part
Quantity
No.
Mkgs.
No.
Description
Figure 10-9. Filtair 8000 Assembly (20 HP Parts)
For Models 300902−003, 004, 006, 008, 012, And 014
. . . 19 . . . . . . . . . . . . . . 253214 . . Motor, Blower 20HP Tefc 208−230/460/60/3 1.63 Shaft . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . . . . . 253203 . . Fan Wheel, Alum Airfoil Sz 20 20HP 1.63 Bore . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . . . Fig.10-10 . . Delta P Plus Control, 460v 20HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hardware is common and
not available unless listed.
15
16
1
14
13
12
2
4
7
11
10
9
6
5
3
8
255 321-B
Figure 10-10. Filtair 8000 Controller
OM-252882 Page 76
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-10. Filtair 8000 Controller (Figure 10-9, Item 23) (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 253000 . . Nameplate, Control Assy Filtair 8000 (Includes) . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 269346 . . . . Board Delta P Without Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . PLC1 . . . . . 254452 . . Microprocessor, Filtair 8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . TB1 . . . . . . 255122 . . Strip, Terminal Filtair 8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254461 . . Arc Suppressor Processor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . 4 . . . CR2 . . . . . . 254456 . . Contact, Relay 2 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . CR1 . . . . . . 254455 . . Contact, Relay 1 E−Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254457 . . Base, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . . . . . 254473 . . Terminal Block, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 7 . . . FU2 . . . . . *254459 . . Fuse,1.0 Amp 24 VDC Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254460 . . Holder, Single Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . PU1 . . . . . . 254458 . . Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . T1 . . . . . . 254468 . . Transformer, 200 VA (460 VAC To 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . FU1 . . . . . *254459 . . Fuse,1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 254454 . . Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . . . . . . . . . . . Overload Relay, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 12 . . . M1 . . . . . . . . . . . . . . . . Motor Starter, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 13 . . . PB2 . . . . . . 254466 . . Block, Contact Selector Switch/Button, No/Nc . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254467 . . Light, Module With Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . DISC1 . . . . . . . . . . . . . . . Disconnect, See 15 HP And 20 HP Parts Lists Below . . . . . . . . . . . . . . . . .
. . . 15 . . . SW1 . . . . . 254486 . . Switch, Remote Local Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254464 . . Block, Contact 1st Selector Switch N.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254465 . . Block, Contact Selector Switch/Button N.O. . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . ILPB1 . . . . . 254487 . . Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254475 . . Handle, Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254481 . . Label, Warning Arc Flash Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254482 . . Label, Warning Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254483 . . Ftg, Bulkhead Pressure Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 256256 . . Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . . 2
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-10. Filtair 8000 Controller (15 HP Parts) For Models 300902−001, 002, 011, And 013
....................
. . . 11 . . . O.L. . . . . . .
. . . 12 . . . M1 . . . . . .
. . . 14 . . DISC1 . . . . .
Item
No.
Dia.
Mkgs.
253273
254876
254478
254470
..
..
..
..
Part
No.
Delta P Plus Control, 460v 15HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload Relay, 16 To 24 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 7.5HP/230V, 15HP/460V, 20HP/575V . . . . . . . . . . . . . .
Disconnect, 30 Amp Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
1
1
1
1
Quantity
Figure 10-10. Filtair 8000 Controller (20 HP Parts) For Models 300902−003, 004, 012, And 014
....................
. . . 11 . . . O.L. . . . . . .
. . . 12 . . . M1 . . . . . .
. . . 14 . . DISC1 . . . . .
253284
254877
254479
254471
..
..
..
..
Delta P Plus Control, 460v 20HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload Relay, 23 To 32 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 10HP/230V, 20HP/460V, 30HP/575V . . . . . . . . . . . . . . .
Disconnect, 60 Amp Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
OM-252882 Page 77
Hardware is common and
not available unless listed.
9
1
2
3
7
4
8
6
5
Ref. 254 336-B
Figure 10-11. Filtair 8000 Manifold Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-11. Filtair 8000 Manifold Assembly (Figure 10-9, Item 28) (All Models)
. . . 1 . . . . . . . . . . . . . . 253175
. . . 2 . . . . . . . . . . . . . . 253177
. . . 3 . . . . . . . . . . . . . . 269145
. . . 4 . . . . . . . . . . . . . . 253180
. . . 5 . . . . . . . . . . . . . . 253165
. . . 6 . . . . . . . . . . . . . . 253154
. . . 7 . . . . . . . . . . . . . . 253377
. . . 8 . . . . . . . . . . . . . . 253435
. . . 9 . . . . . . . . . . . . . . 270094
. . . . . . . . . . . . . . . . . . . *269139
. . . . . . . . . . . . . . . . . . . *253436
. . . . . . . . . . . . . . . . . . . *253437
..
..
..
..
..
..
..
..
..
..
..
..
Tube, ¼ In. Od Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20ft
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Valve, Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tube, Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Plug, 1 In. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manifold Weldment, 8 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Solenoid Enclosure, 110v 8−Valve NEMA 4 . . . . . . . . . . . . . . . . . . . . . . . . . 1
Solenoid, 110v 2−Valve NEMA 4 W/Coil 120 VAC . . . . . . . . . . . . . . . . . . . 8
Hose, Air Coupled 1.00 ID x 3.5 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diaphragm Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Kit, Solenoid Valve Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Coil, Solenoid Valve 120 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
to maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 78
Hardware is common and
not available unless listed.
6
1
2
3
4
5
7
Ref. 254 293-B
Figure 10-12. Filtair 8000 Exhaust Plenum
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-12. Filtair 8000 Exhaust Plenum (Figure 10-9, Item 29) (All Models)
...
...
...
...
...
...
...
1
2
3
4
5
6
7
..............
..............
..............
..............
..............
..............
..............
253071
253072
253073
253078
253068
253070
254335
..
..
..
..
..
..
..
Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper Control (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 79
Hardware is common and
14
18
16
17
4
Figure 10-13. Filtair 12000 Main Assembly
OM-252882 Page 80
21
23
26
27
25 -See
Figure 10-14
28
29
31 -See
Figure 10-16
30 -See
Figure 10-15
24
22
20
19
1
OR
2
5
6
7
10
8
9
15
2
13
12
11
not available unless listed.
254 442-C
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-13. Filtair 12000 Main Assembly (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 254120 . . Panel, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . . . 257318 . . Roof Panel, Top Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . . . 257323 . . Roof Panel, Front Inlet Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . . . . . 253293 . . Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . . . . . . 254113 . . Panel,Side Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . . . . . 253149 . . Tubing, 3/16 In. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5ft
. . . 7 . . . . . . . . . . . . . . 253932 . . Clamp, Hose. 250−312 Clp Dia Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 8 . . . . . . . . . . . . . . 253147 . . Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . . . . . 254908 . . Ftg, Pipe Brs Elbow 1/8 NPT Male/Female . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . . . . . 253148 . . Fitting, Static Pressure Tee Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . . . . . 253110 . . Door Assy, Filter Access (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 259408 . . . . Door, Filter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 253112 . . . . Hinge Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . 253113 . . . . Latch, Roller Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . 253119 . . . . Handle, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . 253079 . . . . Label, Instruction Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . . . . . 259161 . . Latch, Rotary Filter Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 13 . . . . . . . . . . . . . *300927 . . Filter, Replacement (Order From Machine Sales) . . . . . . . . . . . . . . . . . . . . 12
. . . 14 . . . . . . . . . . . . . +259458 . . Cradle, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 15 . . . . . . . . . . . . . . 253080 . . Label, Caution Pinch Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
. . . 16 . . . . . . . . . . . . . . 253220 . . Gasket, Dust Bin 2x16.5x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 17 . . . . . . . . . . . . . . 253221 . . Gasket, Dust Bin 2x21x.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 18 . . . . . . . . . . . . . . 253232 . . Assy, Dust Bin 22 Gal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 19 . . . . . . . . . . . . . . 253226 . . Caster, Swvl 1.625 In. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . 20 . . . . . . . . . . . . . . 253229 . . Latch, Draw Dust Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . 21 . . . . . . . . . . . . . . . . . . . . . . . . Motor, Blower, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . . . . . 253203 . . Fan Wheel, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 23 . . . . . . . . . . . . . . 253207 . . Cone, Inlet Blower Size 20 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . . . . . 253085 . . Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
. . . 25 . . . . . . . . . . . . . . . . . . . . . . . . Delta P Plus Control, Continued On Next Page . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . . . . +253709 . . Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . . . . . 253077 . . Label, Warning Fume Extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . . . . . 253132 . . Door, Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 253112 . . Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 29 . . . . . . . . . . . . . . 254104 . . Panel, Side Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . . . . . . . Fig.10-15 . . Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 31 . . . . . . . . . . . . Fig.10-16 . . Exhaust, Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 300959 . . Assy, Sprinkler (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 253455 . . . . Bushing, Reducer 1 In. X 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . 253459 . . . . Sprinkler, 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . 253454 . . . . Compound, Loctite Pipe Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 81
Item
No.
Dia.
Mkgs.
Part
No.
Quantity
Description
Figure 10-13. Filtair 12000 Assembly (20 HP Parts)
For Models 300903−001, 002, 011, And 012
. . . 21 . . . . . . . . . . . . . . 253214 . . Motor, Blower 20HP Tefc 208−230/460/60/3 1.63 Shaft . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . . . 253203 . . Fan Wheel, Alum Airfoil Sz 20 20HP 1.63 Bore . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . Fig.10-14 . . Delta P Plus Control, 460V 20HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Item
Dia.
Part
Quantity
No.
Mkgs.
No.
Description
Figure 10-13. Filtair 12000 Assembly (30 HP Parts)
For Models 300903−003, 004, 013, And 014
. . . 21 . . . . . . . . . . . . . . 253215 . . Motor, Blower 30HP Tefc 208−230/460/60/3 1.63 Shaft . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . . . . . 253204 . . Fan Wheel, Alum Airfoil Sz 30HP 1.63 Bore . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . . . Fig.10-14 . . Delta P Plus Control, 460V 30HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hardware is common and
not available unless listed.
15
16
1
14
13
2
3
5
4
12
8
11
10
9
6
7
255 323-B
Figure 10-14. Filtair 12000 Controller
OM-252882 Page 82
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-14. Filtair 12000 Controller (Figure 10-13, Item 25) (Common Parts For All Models)
. . . 1 . . . . . . . . . . . . . . 253001 . . Nameplate, Control Assy Filtair 12000 (Includes) . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 269346 . . . . Board, Delta P Without Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . . . . . 254473 . . Terminal Block, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 3 . . . CR1 . . . . . . 254455 . . Contact, Relay 1 E−Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . CR2 . . . . . . 254456 . . Contact, Relay 2 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254457 . . Base, Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . PLC1 . . . . . 254989 . . Microprocessor, Filtair 12000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . TB1, TB2 . . . 254462 . . Strip, Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 254461 . . Arc Suppressor Processor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . 7 . . . FU2 . . . . . . 254459 . . Fuse, 1.0 Amp 24 VDC Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254460 . . Holder, Single Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . PU1 . . . . . . 254458 . . Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . T1 . . . . . . 254468 . . Transformer, 200 VA (460 VAC To 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . FU1 . . . . . . 254459 . . Fuse, 1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 254454 . . Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . . . . . . . . . . . Overload Relay, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 12 . . . M1 . . . . . . . . . . . . . . . . Motor Starter, See Below . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 13 . . . PB2 . . . . . . 254466 . . Block, Contact Selector Switch/Button, NO/NC . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254467 . . Light, Module With Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . DISC1 . . . . . 254471 . . Disconnect, 60Amp Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254475 . . Handle, Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . SW1 . . . . . 254486 . . Switch, Remote Local Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254464 . . Block, Contact 1st Selector Switch N.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254465 . . Block, Contact Selector Switch/Button N.O. . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 16 . . ILPB1 . . . . . 254487 . . Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254481 . . Label, Warning Arc Flash Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254482 . . Label, Warning Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . 254483 . . Ftg, Bulkhead Pressure Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . 256256 . . Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . 2
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-14. Filtair 12000 Controller (20 HP Parts) For Models 300903−001, 002, 011, And 013
. . . . . . . . . . . . . . . . . . . . 253277 . . Delta P Plus Control, 460V 20HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . 254877 . . Overload Relay, 23 To 32 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . M1 . . . . . . 254479 . . Motor Contactor, 10HP/230V, 20HP/460V, 30HP/575V . . . . . . . . . . . . . . . 1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-14. Filtair 12000 Controller (30 HP Parts) For Models 300903−003, 004, 012, And 014
. . . . . . . . . . . . . . . . . . . . 253279 . . Delta P Plus Control, 460V 30HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . O.L. . . . . . . 254878 . . Overload Relay, 37 To 57 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . M1 . . . . . . 254480 . . Motor Contactor, 30 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OM-252882 Page 83
Hardware is common and
not available unless listed.
11
9
10
12
2
1
3
8
4
7
6
5
Ref. 254 336-B
Figure 10-15. Filtair 12000 Manifold Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-15. Filtair 12000 Manifold Assembly (Figure 10-13, Item 30) (All Models)
. . . 1 . . . . . . . . . . . . . . 253175
. . . 2 . . . . . . . . . . . . . . 253177
. . . 3 . . . . . . . . . . . . . . 269145
. . . 4 . . . . . . . . . . . . . . 253180
. . . 5 . . . . . . . . . . . . . . 253165
. . . 6 . . . . . . . . . . . . . . 253156
. . . 7 . . . . . . . . . . . . . . 253378
. . . 8 . . . . . . . . . . . . . . 253435
. . . 9 . . . . . . . . . . . . . . 253168
. . . 10 . . . . . . . . . . . . . . 270094
. . . 11 . . . . . . . . . . . . . . 253172
. . . 12 . . . . . . . . . . . . . . 253174
. . . . . . . . . . . . . . . . . . . *269139
. . . . . . . . . . . . . . . . . . . *253436
. . . . . . . . . . . . . . . . . . . *253437
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Tubing, 1/4 In. Od Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45ft
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Valve, Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tube, Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Plug, 1 In. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manifold Weldment, 6 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Solenoid Enclosure, 110v 12−Valve NEMA 4 . . . . . . . . . . . . . . . . . . . . . . . . 1
Solenoid, 110v 12Valve NEMA 4 W/Coil 120 VAC . . . . . . . . . . . . . . . . . . . . 12
Elbow−Brass Street 1 In.−90deg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hose, Air Coupled 1.00 ID x 3.5 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ftg, Hose Brs Barbed Nipple 1 In. Tbg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ftg, Pipe Galv Tee 1 In. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Diaphragm Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Kit, Solenoid Valve Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coil, Solenoid Valve 120 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
 Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 84
Hardware is common and
not available unless listed.
8
3
1 2
4
7
5
6
9
Ref. 254 293-A
Figure 10-16. Filtair 12000 Exhaust Plenum
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-16. Filtair 12000 Exhaust Plenum (Figure 10-13, Item 31)
For Models 300903001, 003, 005, 006, 007, 008, 011, 012
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
..............
..............
..............
..............
..............
..............
..............
..............
..............
253071
253072
254191
253073
253078
253069
254955
253070
254110
..
..
..
..
..
..
..
..
..
Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Open Ended 1/2 Square . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Damper Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Rod Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
2
1
1
1
 Optional
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended spare parts.
To maintain the factory original performance of your equipment, use only manufacturer’s suggested
replacement parts. Model and serial number required when ordering parts from your local distributor.
OM-252882 Page 85
Notes
OM-252882 Page 86
Effective January 1, 2017
(Equipment with a serial number preface of MH or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
* Batteries
retail purchaser that new Miller equipment sold after the effective date of
6.
90
Days — Parts
this limited warranty is free of defects in material and workmanship at
* Accessory (Kits)
the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
* Canvas Covers
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
* Induction Heating Coils and Blankets, Cables, and
FITNESS.
Non-Electronic Controls
Within the warranty periods listed below, Miller will repair or replace any
* M-Guns
warranted parts or components that fail due to such defects in material
* MIG Guns, Subarc (SAW) Torches, and External
or workmanship. Miller must be notified in writing within thirty (30) days
Cladding Heads
of such defect or failure, at which time Miller will provide instructions on
*
Remote
Controls and RFCS-RJ45
the warranty claim procedures to be followed. If notification is submitted
* Replacement Parts (No labor)
as an online warranty claim, the claim must include a detailed
* Spoolmate Spoolguns
description of the fault and the troubleshooting steps taken to identify
failed components and the cause of their failure.
Miller shall honor warranty claims on warranted equipment listed below
in the event of such a failure within the warranty time periods. All
warranty time periods start on the delivery date of the equipment to the
original end-user purchaser, and not to exceed twelve months after the
equipment is shipped to a North American distributor or eighteen
months after the equipment is shipped to an International distributor.
1.
2.
3.
4.
5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
1 Year — Parts and Labor Unless Specified
* AugmentedArc and LiveArc Welding Systems
* Automatic Motion Devices
* Bernard BTB Air-Cooled MIG Guns (No Labor)
* CoolBelt and CoolBand Blower Unit (No Labor)
* Desiccant Air Dryer System
* External Monitoring Equipment and Sensors
* Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in,
or for a minimum of one year — whichever is
greater.)
* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors − Filtair 130, MWX and SWX Series
* HF Units
* ICE/XT Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted
Separately by the Manufacturer.)
* Load Banks
* Motor-Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* TIG Torches (No Labor)
* Tregaskiss Guns (No Labor)
* Water Cooling Systems
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor)
Miller’s True Blue Limited Warranty shall not apply to:
1.
2.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and
to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.
miller_warr 2017-01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
 2017 Miller Electric Mfg. Co.
2017−01
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