OM-259546G
Processes
Multiprocess Welding
2017 − 05
Description
Stationary Weld Fume Extractor
For product information,
Owner’s Manual translations, and more, visit
www.MillerWelds.com
File: Accessory
Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System
Standard.
Working as hard as you do
− every power source from
Miller is backed by the most hassle-free warranty in the business.
Mil_Thank 2009 − 09
1-5. California Proposition 65 Warnings
1-6. Principal Safety Standards
SECTION 2 − MESURES DE SÉCURITÉ − EXTRACTION DES FUMÉES − À LIRE AVANT UTILISATION
2-4. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
2-5. Proposition californienne 65 Avertissements
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2-6. Principales normes de sécurité
2-7. Informations relatives aux CEM
3-1. Additional Safety Symbols And Definitions
3-2. Miscellaneous Symbols And Definitions
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4-3. Serial Number And Rating Label Location
4-4. Fume Extractor Specifications
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4-5. Environmental Specifications
5-5. Connecting To Compressed Air Supply
5-6. Electrical Service Guide − Filtair 2000
5-7. Electrical Service Guide − Filtair 4000
5-8. Electrical Service Guide − Filtair 6000
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5-9. Electrical Service Guide − Filtair 8000
5-10. Electrical Service Guide − Filtair 12000
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5-11. Making Electrical Connections To Unit Electrical Panel
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6-3. Controller − General Information
6-5. Making Setpoint Adjustments (Use With Section 6-6)
6-6. Setpoint Adjustment Table
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7-7. Installing Optional HEPA Filter
Figure 10-1. Filtair 2000 Assembly
Figure 10-2. Filtair 2000 Controller
Figure 10-6. Filtair 4000 Assembly
Figure 10-7. Filtair 4000 Controller
Figure 10-10. Filtair 4000 Exhaust Plenum w/HEPA Filter
Figure 10-11. Filtair 6000 Assembly
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Figure 10-14. Filtair 6000 Exhaust Plenum (All Models W/O Hepa)
Figure 10-15. Filtair 6000 Exhaust Plenum w/HEPA Filter
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Figure 10-16. Filtair 8000 Assembly
Figure 10-17. Filtair 8000 Controller
Figure 10-20. Filtair 8000 Exhaust Plenum w/HEPA Filter
Figure 10-21. Filtair 12000 Main Assembly
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WARRANTY
7
fume 2015 − 09
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
NOTICE
− Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.
The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-6. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and repair this unit.
During operation, keep everybody, especially children, away.
FUME EXTRACTOR MISUSE can be hazardous.
Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Combustible materials can ignite and cause fire and explosion.
Read and follow these instructions and the safety labels carefully. The fume extractor helps protect the user from specific airborne contaminants but must be used correctly to be fully effective. Have an industrial hygienist test the air in your facility to ensure the fume extractor provides adequate protection from contaminants in your environment. If you have questions about the extractor, see equipment label and consult your Safety Director and a certified Industrial Hygienist.
Follow all applicable ANSI, OSHA, CSA, UL, and other regulatory guidelines pertaining to the use of fume extractors and the recirculation of filtered air.
Portions of fume collection equipment, including the clean- and dirty-air plenums, can be considered OSHA Confined Spaces.
Refer to the appropriate OSHA regulations to determine if a specific installation is a confined space and if a permit program is required.
Do not use the fume extractor without an approved and properly installed spark guard unless the unit is designed and intended to be used without one. Without the spark guard, welding sparks can ignite a non-fire retardant filter or fume collected on the filter, or damage the filter and allow unfiltered air into the breathing zone.
Do not allow sparks or any burning materials to enter the hood or duct of the fume extractor.
Only use the fume extractor to extract weld fumes. Do not use the fume extractor to extract hot gases (above 140
F/60
C) wood or cement dust, engine exhaust, liquid vapors, explosive materials, aggressive fumes (acid), fumes from burning objects, or fumes from cleaning, cutting, gouging, grinding, painting, flame spraying, sand blasting, or other non − welding operations.
Fumes from some welding operations can be combustible. Do not install or operate fume extractor where combustible weld fumes can be present unless a fire/and/or explosion protection system is present that has been selected and approved by a qualified person familiar with applicable codes and fire/explosion protection systems.
Use the fume extractor only in atmospheres for which it is recommended. Do not use the extractor where contaminant levels are unknown or are immediately dangerous to life, or where the contaminant levels exceed the fume extractor specifications.
Do not weld until you are sure the fume extractor is correctly assembled and working properly.
Before each use, inspect the fume extractor for damage and verify it operates properly.
Dangerous contaminants may not smell or be visible. Leave the area immediately if you notice the following: a. Breathing becomes difficult.
b. You experience dizziness, impaired vision, or eye, nose, or mouth irritation.
c. The equipment is damaged.
d. Air flow decreases or stops.
e. If you think the equipment is not supplying adequate protection.
Do not repair, modify, or disassemble the fume extractor or use with parts or accessories not supplied by the manufacturer. Use only approved components from the manufacturer.
Replace damaged or plugged filter. Allow cooling period before inspecting or replacing filter, or cleaning particle tray and spark guard. Do not wash or reuse filter, or clean filter by tapping or with compressed air, unless specifically instructed by the manufacturer in the Owner’s Manual (filter element can be damaged). Do not breathe the particles collected by the fume extractor. Wear approved safety equipment (respirator, gloves, long sleeve shirt) when performing filter maintenance. Dispose of used filter element and collected particles according to local, state, and federal requirements.
Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.
The fume extractor must be used with the extraction arm, hoses, filter, and other components recommended by the manufacturer.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns. The input power circuit and machine internal circuits are also live when power is on.
Incorrectly installed or improperly grounded equipment is a hazard.
Do not touch live electrical parts.
Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
Properly install, ground, and operate this equipment according to its Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.
Frequently inspect input power cord and ground conductor for damage or bare wiring – replace immediately if damaged – bare wiring can kill.
OM-259546 Page 1
FALLING EQUIPMENT can injure.
Use equipment of adequate capacity to lift and support unit.
If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94 − 110) when manually lifting heavy parts or equipment.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards closed and securely in place.
Have only qualified persons remove doors, panels, covers, or guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power.
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and local codes.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.
Do not use AC output in damp areas, if movement is confined, or if there is a danger of falling.
Use AC output ONLY if required for the welding or cutting process.
If AC output is required, use remote output control if present on unit.
Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp locations or while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these conditions, use the following equipment in order presented: 1) a semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone!
Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
Properly install, ground, and operate this equipment according to its Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.
When making input connections, attach proper grounding conductor first − double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
Frequently inspect input power cord for damage or bare wiring − replace cord immediately if damaged − bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly with a separate cable.
Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.
Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be present.
Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent contact with any metal object.
Do not connect more than one electrode or work cable to any single weld output terminal. Disconnect cable for process not in use.
SIGNIFICANT DC VOLTAGE exists in inverter power sources AFTER removal of input power.
Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.
HOT PARTS can burn.
Do not touch hot parts bare handed.
Allow cooling period before working on equipment.
To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
OM-259546 Page 2
FUMES AND GASES can be hazardous.
Welding and cutting produces fumes and gases.
Breathing these fumes and gases can be hazardous to your health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding and cutting fumes and gases. The recommended way to determine adequate ventilation is to sample for the composition and quantity of fumes and gases to which personnel are exposed.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding and cutting fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe.
Do not weld or cut in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.
Do not weld or cut on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin.
Arc rays from welding and cutting processes produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding, cutting, or watching (see ANSI Z49.1 and
Z87.1 listed in Safety Standards).
Wear approved safety glasses with side shields under your helmet.
Use protective screens or barriers to protect others from flash, glare and sparks; warn others not to watch the arc.
Wear body protection made from durable, flame − resistant material (leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
WELDING AND CUTTING can cause fire or explosion.
Welding or cutting on closed containers, such as tanks, drums, or pipes, can cause them to blow up.
Sparks can fly off from the welding or cutting arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding or cutting.
Remove all flammables within 35 ft (10.7 m) of the welding or cutting arc. If this is not possible, tightly cover them with approved covers.
Do not weld or cut where flying sparks can strike flammable material.
Protect yourself and others from flying sparks and hot metal.
Be alert that welding sparks and hot materials from welding and cutting can easily go through small cracks and openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding or cutting on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.
Do not weld or cut on containers that have held combustibles, or on closed containers such as tanks, drums, or pipes unless they are properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).
Do not weld or cut where the atmosphere can contain flammable dust, gas, or liquid vapors (such as gasoline).
Connect work cable to the work as close to the welding or cutting area as practical to prevent welding or cutting current from traveling long, possibly unknown paths and causing electric shock, sparks, and fire hazards.
Do not use welder to thaw frozen pipes.
Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
Wear body protection made from durable, flame − resistant material
(leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
Remove any combustibles, such as a butane lighter or matches, from your person before doing any welding or cutting.
After completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B for hot work and have a fire watcher and extinguisher nearby.
Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.
FLYING METAL or DIRT can injure eyes.
Welding, cutting, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.
Wear approved safety glasses with side shields even under your welding helmet.
BUILDUP OF GAS can injure or kill.
Shut off compressed gas supply when not in use.
Always ventilate confined spaces or use approved air-supplied respirator.
CYLINDERS can explode if damaged.
Compressed gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.
Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding, cutting, or other electrical circuits.
Never drape a welding or cutting torch over a gas cylinder.
Never allow a welding electrode or cutting torch to touch any cylinder.
Never weld on a pressurized cylinder − explosion will result.
Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve. Do not stand in front of or behind the regulator when opening the valve.
Keep protective cap in place over valve except when cylinder is in use or connected for use.
Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders.
Read and follow instructions on compressed gas cylinders, associated equipment, and Compressed Gas Association (CGA) publication P-1 listed in Safety Standards.
OM-259546 Page 3
ELECTRIC AND MAGNETIC FIELDS (EMF) can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations.
NOISE can damage hearing.
Noise from some processes or equipment can damage hearing.
Wear approved ear protection if noise level is high.
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
FALLING EQUIPMENT can injure.
Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and support unit.
If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94 − 110) when manually lifting heavy parts or equipment.
OVERUSE can cause OVERHEATING
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before starting to weld again.
Do not block or filter airflow to unit.
FLYING SPARKS can injure.
Wear a face shield to protect eyes and face.
Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face, hand, and body protection.
Sparks can cause fires — keep flammables away.
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling boards or parts.
Use proper static-proof bags and boxes to store, move, or ship PC boards.
MOVING PARTS can injure.
Keep away from moving parts.
Keep away from pinch points such as drive rolls.
WELDING WIRE can injure.
Do not press gun trigger until instructed to do so.
Do not point gun toward any part of the body, other people, or any metal when threading welding wire.
OM-259546 Page 4
BATTERY EXPLOSION can injure.
Do not use welder to charge batteries or jump start vehicles unless the unit has a battery charging feature designed for this purpose.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards closed and securely in place.
Have only qualified persons remove doors, panels, covers, or guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power.
COMPRESSED AIR can injure or kill.
Before working on compressed air system, turn off and lockout/tagout unit, release pressure, and be sure air pressure cannot be accidentally applied.
Relieve pressure before disconnecting or connecting air lines.
Check compressed air system components and all connections and hoses for damage, leaks, and wear before operating unit.
Do not direct air stream toward self or others.
Wear protective equipment such as safety glasses, hearing protection, leather gloves, heavy shirt and trousers, high shoes, and a cap when working on compressed air system.
Use soapy water or an ultrasonic detector to search for leaks −− never use bare hands. Do not use equipment if leaks are found.
Reinstall doors, panels, covers, or guards when servicing is finished and before starting unit.
If ANY air is injected into the skin or body seek medical help immediately.
BREATHING COMPRESSED AIR can injure or kill.
Do not use compressed air for breathing.
Use only for cutting, gouging, and tools.
TRAPPED AIR PRESSURE AND WHIPPING
HOSES can injure.
Release air pressure from tools and system before servicing, adding or changing attachments, or opening compressor oil drain or oil fill cap.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and local codes.
H.F. RADIATION can cause interference.
High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.
Have only qualified persons familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
Safety in Welding, Cutting, and Allied Processes,
ANSI Standard Z49.1, is available as a free download from the American Welding Society at http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding and Cutting,
American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles,
American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
National Electrical Code,
NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders,
CGA Pamphlet P-1, from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes,
CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Electric current flowing through any conductor causes localized electric and magnetic fields (EMF).The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and induction heating operations) creates an EMF field around the welding circuit. EMF fields can interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants have to be taken. For example, restrict access for passers − by or conduct individual risk assessment for welders. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit: a. Keep cables close together by twisting or taping them, or using a cable cover.
b. Do not place your body between welding cables. Arrange cables to one side and away from the operator.
ARC WELDING AND PLASMA CUTTING can cause interference.
Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.
Be sure all equipment in the welding area is electromagnetically compatible.
To reduce possible interference, keep cables as short as possible, close together, and down low, such as on the floor.
Locate welding or cutting operation 100 meters from any sensitive electronic equipment.
Be sure welding machine or plasma cutter is installed and grounded according to this manual.
If interference still occurs, the user must take extra measures such as moving the welding or cutting machine, using shielded cables, using line filters, or shielding the work area.
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection,
ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices— phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation
, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website: www.cdc.gov/NIOSH).
c. Do not coil or drape cables around your body.
d. Keep head and trunk as far away from the equipment in the welding circuit as possible.
e. Connect work clamp to workpiece as close to the weld as possible.
f.
Do not work next to, sit or lean on the welding power source.
g. Do not weld whilst carrying the welding power source or wire feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
OM-259546 Page 5
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fume_2015 − 09_fre
Se protéger et protéger les autres contre le risque de blessure — lisez, appliquez et rangez en lieu sûr ces consignes importantes de sécurité et d’utilisation.
DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte.
Indique des instructions spécifiques.
Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte.
AVIS
− Indique des déclarations pas en relation avec des blessures personnelles.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y afférant pour les actions nécessaires afin d’éviter le danger.
Les symboles représentés ci-dessous sont utilisés dans ce manuel pour attirer l’attention et identifier les dangers possibles. En présence de l’un de ces symboles, prendre garde et suivre les instructions afférentes pour éviter tout risque. Les instructions en matière de sécurité indiquées ci-dessous ne constituent qu’un sommaire des instructions de sécurité plus complètes fournies dans les normes de sécurité énumérées dans la Section
2-6. Lire et observer toutes les normes de sécurité.
Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil.
Pendant le fonctionnement, maintenir à distance toutes les personnes, notamment les enfants de l’appareil.
LA MAUVAISE UTILISATION DES EXTRAC-
TEURS DE FUMÉES peut comporter des dangers.
Le soudage produit des émanations et des fumées qu ’ il est dangereux de respirer. Les matériaux inflammables peuvent être allumés et causer un incendie ou une explosion.
Lire et observer minutieusement les présentes instructions et les
étiquettes de sécurité. L’extracteur de fumées aide à protéger l’utilisateur contre les aérocontaminants, mais on doit l’utiliser correctement pour bénéficier de son efficacité. Confiez la vérification de la qualité de l’air dans votre établissement à un hygiéniste industriel pour confirmer que l’extracteur de fumées procure une protection adéquate contre les aérocontaminants présents dans le milieu de travail. Si vous avez des questions au sujet de l’extracteur, consultez l’étiquette apposée sur l’appareil, votre directeur de la sécurité ou un hygiéniste industriel certifié.
Suivre toutes les directives ANSI, OSHA, CSA, UL et autres portant sur l’utilisation des extracteurs de fumées et la recirculation de l’air filtré.
Certaines sections de l ’ équipement de captage de fumées, notamment les chambres d ’ air propre et sale, peuvent être considérées des espaces confins aux termes d ’ OSHA. Consulter le règlement OSHA pertinent afin de déterminer si l
’ installation est un espace confin qui nécessite l ’ obtention d ’ un permis.
Ne pas utiliser un extracteur de fumées sans pare − étincelles approuvé et correctement installé, à moins que l ’ appareil soit conçu pour fonctionner sans pare − étincelles. Sans ce dispositif, des étincelles de soudage peuvent enflammer ou endommager un filtre non ignifuge ou des produits de fumée imprégnés dans le filtre, et permettre la présence d ’ air non filtré dans la zone de respiration.
Garder toute ouverture de la cagoule ainsi que la canalisation d’entrée d’air de l’extracteur de fumée éloignés de toute étincelle ou flamme.
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Utiliser l’extracteur de fumées uniquement pour extraire les fumées de soudage. Ne pas l’employer pour extraire des gaz chauds (à plus de 140
F/60
C), des poussières de bois ou de ciment, des gaz d’échappement de moteur, des vapeurs de liquides, des matières explosives, des émanations agressives
(acides), de la fumée produite par des objets qui se consument ou encore des fumées provenant d’opérations de nettoyage, de découpage, de gougeage, de meulage, de peinture, de projection à la flamme, de sablage ou d’activités autres que le soudage. Ne pas installer ou utiliser un extracteur de fumées aux endroits ou des matériaux combustibles peuvent être présents.
Les fumées de certaines opérations de soudure peuvent être inflammables. Ne pas installer ou faire fonctionner l’extracteur de fumée là où des fumées de soudure inflammables peuvent être présentes, à moins qu’une protection contre les incendies et les explosions, sélectionnée et approuvée par une personne qualifiée habituée à travailler avec de tels systèmes et avec les codes applicables, soit présente et fonctionnelle.
Utiliser l’extracteur de fumées seulement dans des atmosphères pour lesquelles il est recommandé. Ne pas utiliser l’extracteur dans des endroits où la concentration de contaminants est inconnue, représente un danger immédiat pour la vie ou dépasse la capacité nominale de l’extracteur.
Ne pas souder sans être sûr que l’extracteur de fumées est bien assemblé et qu’il fonctionne correctement.
Avant chaque utilisation, inspecter l’extracteur et vérifier qu’il fonctionne correctement.
Les contaminants dangereux peuvent être inodores et incolores.
Quitter immédiatement l’aire de travail en présence des situations suivantes: l i h La respiration devient difficile.
Apparition d’étourdissements, de problèmes de vision ou irritation des yeux, du nez ou de la bouche.
j L’équipement est endommagé.
k La circulation d’air subit une baisse ou s’arrête.
Si vous croyez que l’équipement ne procure pas une protection adéquate.
Ne pas réparer, modifier ou démonter l’extracteur de fumées ou l’utiliser avec des pièces ou accessoires non fournis par le fabricant. Utiliser uniquement des composants approuvés par le fabricant.
Remplacer le filtre s ’ il est endommagé ou bloqué. Attendre que le filtre se refroidisse avant de l’inspecter ou de le remplacer, ou de nettoyer les particules accumulées sur le pare − étincelles. Ne pas laver ou réutiliser le filtre, et ne pas le nettoyer par chocs mécaniques ou avec de l’air comprimé, à moins que le fabricant le recommande expressément dans le mode d’emploi (l
’
élément filtrant peut s’endommager). Éviter de respirer les particules de poussière recueillies par l ’ extracteur de fumées. Porter du matériel de sécurité approuvé (appareil respiratoire, gants, chemise à manches longues) pour faire l ’ entretien du filtre. Disposer de
l’élément filtrant ainsi que des particules de poussière recueillies de manière conforme à tous règlements fédéraux, provinciaux et municipaux applicables.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les nettoyants, les consommables, les produits de refroidissement, les dégraisseurs, les flux et les métaux.
L’extracteur de fumées doit être utilisé avec le bras d’extraction, les tuyaux, le filtre et les autres composants recommandés par le fabricant.
UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort.
Le contact d’organes électriques sous tension peut provoquer des accidents mortels ou des brûlures graves. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension lorsque l’alimentation est sur Marche. Un équipement installé ou mis
à la terre de manière incorrecte ou impropre constitue un danger.
Ne pas toucher aux pièces électriques sous tension.
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
Vérifier fréquemment le cordon d’alimentation et le conducteur de mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé. Le remplacer immédiatement s’il l’est . Un fil dénudé peut entraîner la mort.
LA CHUTE DE L’ÉQUIPEMENT peut provoquer des blessures.
Utiliser un équipement de levage de capacité suffisante pour lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation de levage NIOSH révisée (Publication Nº94–110) lors du levage manuelle de pièces ou équipements lourds.
Les PIÈCES MOBILES peuvent causer des blessures.
S’abstenir de toucher des organes mobiles tels que des ventilateurs.
Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de dépannage, faire retirer les portes, panneaux, recouvrements ou dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de protection quand l’entretien est terminé et avant de rebrancher l’alimentation électrique.
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que l’alimentation est correctement dimensionnée et protégée avant de mettre l’appareil en service.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le constructeur.
Effectuer l’installation, l’entretien et toute intervention selon les manuels d’utilisateurs, les normes nationales, provinciales et de l’industrie, ainsi que les codes municipaux.
UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort.
Le contact d’organes électriques sous tension peut provoquer des accidents mortels ou des brûlures graves. Le circuit de l’électrode et de la pièce est sous tension lorsque le courant est délivré à la sortie. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension lorsque l’alimentation est sur Marche. Dans le mode de soudage avec du fil, le fil, le dérouleur, le bloc de commande du rouleau et toutes les parties métalliques en contact avec le fil sont sous tension
électrique. Un équipement installé ou mis à la terre de manière incorrecte ou impropre constitue un danger.
Ne pas toucher aux pièces électriques sous tension.
Porter des gants isolants et des vêtements de protection secs et sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou des tapis assez grands afin d’éviter tout contact physique avec la pièce à couper ou le sol.
Ne pas se servir de source électrique à courant électrique dans les zones humides, dans les endroits confinés ou là où on risque de tomber.
Utilisez une source de soudage AC UNIQUEMENT si le procédé de soudage et de coupage le demande.
Si l’utilisation d’une source électrique à courant électrique s’avère nécessaire, se servir de la fonction de télécommande si l’appareil en est équipé.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement humide ou si l’on porte des vêtements mouillés ; sur des structures métalliques telles que sols, grilles ou échafaudages ; en position coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou le sol. Dans ces conditions, utiliser les équipements suivants, dans l’ordre indiqué : 1) un poste à souder DC à tension constante (à fil),
2) un poste à souder DC manuel (électrode) ou 3) un poste à souder AC à tension à vide réduite. Dans la plupart des situations, l’utilisation d’un poste à souder DC à fil à tension constante est recommandée. En outre, ne pas travailler seul !
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
OM-259546 Page 7
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et contre-vérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse; protégez − les contre les étincelles et les pièces métalliques chaudes.
Vérifier fréquemment le cordon d’alimentation afin de s’assurer qu’il n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est.
Un fil à nu peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Si la pièce soudée doit être mise à la terre, le faire directement avec un câble distinct.
Ne pas toucher l’électrode quand on est en contact avec la pièce, la terre ou une électrode provenant d’une autre machine.
Ne pas toucher des porte électrodes connectés à deux machines en même temps à cause de la présence d’une tension à vide doublée.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement en place.
Fixer le câble de retour de façon à obtenir un bon contact métal-métal avec la pièce à souder ou la table de travail, le plus près possible de la soudure.
Isoler la pince de masse quand pas mis à la pièce pour éviter le contact avec tout objet métallique.
Ne pas raccorder plus d’une électrode ou plus d’un câble de masse
à une même borne de sortie de soudage. Débranchez le câble pour procédé non utilisé.
Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur UNE FOIS l’alimentation coupée.
Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces.
LES PIÈCES CHAUDES peuvent provoquer des brûlures.
Ne pas toucher à mains nues les parties chaudes.
Prévoir une période de refroidissement avant de travailler à l’équipement.
Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements
épais pour éviter les brûlures.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le soudage et le coupage produisent des vapeurs et des gaz .
Leur inhalation peut être dangereuse pour votre santé.
Eloigner votre tête des fumées. Ne pas respirer les fumées.
A l’intérieur, ventilez la pièce ou ayez recours à une ventilation aspirante installée près de l’arc pour évacuer les vapeurs et les gaz. Pour déterminer la bonne ventilation, il est recommandé de procéder à un prélèvement pour la composition et la quantité de fumées et de gaz auxquels est exposé le personnel.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les nettoyants, les consommables, les produits de refroidissement, les dégraisseurs, les flux et les métaux.
Travailler dans un espace fermé seulement s’il est bien ventilé ou en portant un respirateur à alimentation d’air. Prévoyez toujours un surveillant formé à proximité. Les vapeurs de soudage et de coupage peuvent déplacer de l’air et abaisser le niveau d’oxygène, cause de lésion ou de mort. Assurez − vous de la qualité de l’air que vous respirez.
Ne soudez pas ou ne coupez pas près de zones où sont effectuées des opérations de dégraissage, nettoyage ou pulvérisation. La chaleur et les rayons de l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
OM-259546 Page 8
Ne soudez pas ou ne coupez pas des métaux enrobés tels que des métaux galvanisés, contenant du plomb ou de l’acier plaqué au cadmium, à moins que l’enrobage ne soit ôté de la surface de soudage, que l’endroit où vous travaillez ne soit bien ventilé, ou, si nécessaire, que vous ne portiez un respirateur alimenté en air.
Les enrobages ou tous métaux contenant ces éléments peuvent créer des vapeurs toxiques s’ils sont soudés ou coupés.
LES RAYONS DE L’ARC peuvent provoquer des brûlures dans les yeux et sur la peau.
Les rayons d’arc issus des procédés de soudage et de coupage produisent des rayons visibles et invisibles intenses (ultraviolets et infrarouges) qui peuvent entraîner des brûlures aux yeux et à la peau.
Des étincelles jaillissent de la soudure.
Portez un casque de soudage approuvé muni de verres filtrants appropriés pour protéger visage et yeux contre les rayons et les
étincelles d’arc pendant le soudage, le coupage ou la surveillance
(voir ANSI Z49.1 et Z87.1 énuméré dans les Normes de Sécurité).
Porter des lunettes de sécurité avec écrans latéraux même sous votre casque.
Avoir recours à des écrans protecteurs ou à des rideaux pour protéger les autres contre les rayonnements les éblouissements et les étincelles ; prévenir toute personne sur les lieux de ne pas regarder l’arc.
Porter un équipement de protection pour le corps fait d’un matériau résistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vêtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette.
Le SOUDAGE ET le COUPAGE présentent un risque d’incendie ou d’explosion.
Le soudage ou le coupage effectué sur des conteneurs fermés, tels que réservoirs, tambours ou conduites, peut causer leur explosion. Des étincelles peuvent être projetées de l’arc de soudure. La projection d’étincelles, des pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures. Le contact accidentel de l’électrode avec des objets métalliques peut provoquer des étincelles, une explosion, un surchauffement ou un incendie. Avant de commencer le soudage, vérifier et s’assurer que l’endroit ne présente pas de danger.
Ecartez tout produit inflammable situé à moins de 35 pieds
(10,7 m) de l’arc de soudage ou de coupage. En cas d’impossibilité les recouvrir soigneusement avec des protections homologués.
Ne soudez pas ou ne coupez pas dans un endroit où des étincelles pourraient atteindre des matières inflammables.
Se protéger et d’autres personnes de la projection d’étincelles et de métal chaud.
Assurez − vous qu’aucune étincelle ni matière chaude provenant du soudage ou du coupage ne peut se glisser dans de petites fissures ou tomber dans d’autres pièces contiguës.
Surveiller tout déclenchement d’incendie et tenir un extincteur à proximité.
Si vous soudez ou coupez sur un plafond, un plancher ou une cloison, soyez conscient que cela peut entraîner un incendie de l’autre côté.
N’effectuez pas de soudage ou de coupage sur des conteneurs ayant stocké des combustibles ou sur des conteneurs fermés tels que des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été préparés correctement conformément à AWS F4.1
et AWS A6.0 (voir les Normes de Sécurité).
Ne pas souder là où l
’ air ambiant pourrait contenir des poussières, gaz ou émanations inflammables (vapeur d ’ essence, par exemple).
Fixez le câble de masse sur la pièce à couper, le plus près possible de la zone à souder ou à couper afin d’éviter que le courant de soudage ou de coupage ne prenne une trajectoire inconnue ou longue et ne cause ainsi une décharge électrique ou un incendie.
Ne pas utiliser le poste de soudage pour dégeler des conduites gelées.
En cas de non utilisation, enlever la baguette d’électrode du porte-
électrode ou couper le fil à la pointe de contact.
Porter un équipement de protection pour le corps fait d’un matériau résistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vêtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette.
Avant de souder, retirer toute substance combustible de vos poches telles qu’un allumeur au butane ou des allumettes.
Une fois le travail achevé, assurez − vous qu’il ne reste aucune trace d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe − circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et
NFPA 51B pour les travaux à chaud et avoir de la surveillance et un extincteur à proximité.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les nettoyants, les consommables, les produits de refroidissement, les dégraisseurs, les flux et les métaux.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des blessures dans les yeux.
Le soudage, l’écaillement, le passage de la pièce à la brosse en fil de fer, et le meulage génèrent des étincelles et des particules métalliques volantes. Pendant la période de refroidissement des soudures, elles risquent de projeter du laitier.
Porter des lunettes de sécurité avec écrans latéraux ou un écran facial.
Protéger les bouteilles de gaz comprimé d’une chaleur excessive, des chocs mécaniques, des dommages physiques, du laitier, des flammes ouvertes, des étincelles et des arcs.
Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou de se renverser.
Tenir les bouteilles éloignées des circuits de soudage ou autres circuits électriques.
Ne jamais placer une torche de soudage sur une bouteille à gaz.
Une électrode de soudage ne doit jamais entrer en contact avec une bouteille.
Ne jamais souder une bouteille pressurisée − risque d’explosion.
Utiliser seulement des bouteilles de gaz comprimé, régulateurs, tuyaux et raccords convenables pour cette application spécifique; les maintenir ainsi que les éléments associés en bon état.
Tourner le dos à la sortie de vanne lors de l’ouverture de la vanne de la bouteille. Ne pas se tenir devant ou derrière le régulateur lors de l’ouverture de la vanne.
Le couvercle du détendeur doit toujours être en place, sauf lorsque la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles.
Lire et suivre les instructions sur les bouteilles de gaz comprimé, l’équipement connexe et le dépliant P-1 de la CGA (Compressed
Gas Association) mentionné dans les principales normes de sécurité.
Les CHAMPS ÉLECTROMAGNÉTIQUES
(CEM) peuvent affecter les implants médicaux.
LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou même la mort.
Fermer l’alimentation du gaz comprimé en cas de non utilisation.
Veiller toujours à bien aérer les espaces confinés ou se servir d’un respirateur d’adduction d’air homologué.
Les porteurs de stimulateurs cardiaques et autres implants médicaux doivent rester à distance.
Les porteurs d’implants médicaux doivent consulter leur médecin et le fabricant du dispositif avant de s’approcher de la zone où se déroule du soudage à l’arc, du soudage par points, du gougeage, de la découpe plasma ou une opération de chauffage par induction.
LES BOUTEILLES peuvent exploser si elles sont endommagées.
Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est endommagée, elle peut exploser. Du fait que les bouteilles de gaz font normalement partie du procédé de soudage, les manipuler avec précaution.
LE BRUIT peut endommager l’ouïe.
Le bruit des processus et des équipements peut affecter l’ouïe.
Porter des protections approuvées pour les oreilles si le niveau sonore est trop élevé.
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que l’alimentation est correctement dimensionnée et protégée avant de mettre l’appareil en service.
LA CHUTE DE L’ÉQUIPEMENT peut provoquer des blessures.
Utiliser l’anneau de levage uniquement pour soulever l’appareil, NON PAS les chariots, les bouteilles de gaz ou tout autre accessoire.
Utiliser un équipement de levage de capacité suffisante pour lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation de levage NIOSH révisée (Publication Nº94–110) lors du levage manuelle de pièces ou équipements lourds.
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L’EMPLOI EXCESSIF peut
SURCHAUFFER L’ÉQUIPEMENT.
Prévoir une période de refroidissement ; respecter le cycle opératoire nominal.
Réduire le courant ou le facteur de marche avant de poursuivre le soudage.
Ne pas obstruer les passages d’air du poste.
LES ÉTINCELLES PROJETÉES peuvent provoquer des blessures.
Porter un écran facial pour protéger le visage et les yeux.
Affûter l’électrode au tungstène uniquement à la meuleuse dotée de protecteurs. Cette manœuvre est à exécuter dans un endroit sûr lorsque l’on porte l’équipement homologué de protection du visage, des mains et du corps.
Les étincelles risquent de causer un incendie − éloigner toute substance inflammable.
LES CHARGES ÉLECTROSTATI-
QUES peuvent endommager les circuits imprimés.
Établir la connexion avec la barrette de terre avant de manipuler des cartes ou des pièces.
Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des cartes de circuits imprimes.
Les PIÈCES MOBILES peuvent causer des blessures.
Ne pas s’approcher des organes mobiles.
Ne pas s’approcher des points de coincement tels que des rouleaux de commande.
LES FILS DE SOUDAGE peuvent provoquer des blessures.
Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction.
Ne pas diriger le pistolet vers soi, d’autres personnes ou toute pièce mécanique en engageant le fil de soudage.
L’EXPLOSION DE LA BATTERIE peut provoquer des blessures.
N’utilisez pas l’appareil de soudage pour charger des batteries ou faire démarrer des véhicules à l’aide de câbles de démarrage, sauf si l’appareil dispose d’une fonctionnalité de charge de batterie destinée à cet usage.
Les PIÈCES MOBILES peuvent causer des blessures.
S’abstenir de toucher des organes mobiles tels que des ventilateurs.
Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de dépannage, faire retirer les portes, panneaux, recouvrements ou dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de protection quand l’entretien est terminé et avant de rebrancher l’alimentation électrique.
L’AIR COMPRIMÉ risque de provoquer des blessures ou même la mort.
Avant d’intervenir sur le circuit d’air comprimé, couper l’alimentation électrique, verrouiller et étiqueter l’appareil, détendre la pression et s’assurer que le circuit d’air ne peut être mis sous pression par inadvertance.
Détendre la pression avant de débrancher ou de brancher des canalisations d’air.
Avant d’utiliser l’appareil, contrôler les composants du circuit d’air comprimé, les branchements et les flexibles en recherchant tout signe de détérioration, de fuite et d’usure.
Ne pas diriger un jet d’air vers soi − même ou vers autrui.
Pour intervenir sur un circuit d’air comprimé, porter un équipement de protection tel que des lunettes de sécurité, des gants de cuir, une chemise et un pantalon en tissu résistant, des chaussures montantes et une coiffe.
Pour rechercher des fuites, utiliser de l’eau savonneuse ou un détecteur à ultrasons, jamais les mains nues. En cas de détection de fuite, ne pas utiliser l’équipement.
Remettre les portes, panneaux, recouvrements ou dispositifs de protection quand l’entretien est terminé et avant de mettre en marche l’appareil.
En cas d’injection d’air dans la peau ou le corps, demander immédiatement une assistance médicale.
Demander seulement à un personnel qualifié d’enlever les dispositifs de sécurité ou les recouvrements pour effectuer, s’il y a lieu, des travaux d’entretien et de dépannage.
Remettre en place les portes, panneaux, recouvrements ou dispositifs de protection à la fin des travaux d’entretien et avant de mettre le moteur en marche.
L’INHALATION D’AIR COMPRIMÉ risque de provoquer des blessures ou même la mort.
Ne pas inhaler d’air comprimé.
Utiliser l’air comprimé uniquement pour découper ou gouger ainsi que pour l’outillage pneumatique.
Une PRESSION D’AIR RÉSIDUELLE
ET DES FLEXIBLES QUI FOUETTENT risquent de provoquer des blessures.
Détendre la pression pneumatique des outils et circuits avant d’entretenir, ajouter ou changer des accessoires et avant d’ouvrir le bouchon de vidange ou de remplissage d’huile du compresseur.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le constructeur.
Effectuer l’installation, l’entretien et toute intervention selon les manuels d’utilisateurs, les normes nationales, provinciales et de l’industrie, ainsi que les codes municipaux.
OM-259546 Page 10
LE RAYONNEMENT HAUTE
FRÉQUENCE (H.F.) risque de provoquer des interférences.
LE SOUDAGE À L’ARC ET LE
COUPAGE PLASMA risquent de provoquer des interférences.
Le rayonnement haute fréquence (H.F.) peut provoquer des interférences avec les équipements de radio − navigation et de communication, les services de sécurité et les ordinateurs.
Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence, maintenir les éclateurs à une distance correcte et utiliser une terre et un blindage pour réduire les interférences éventuelles.
L’énergie électromagnétique peut gêner le fonctionnement d’appareils électroniques sensibles comme des ordinateurs et des équipements commandés par ordinateur, tels que des robots.
Veillez à ce que tout l’équipement de la zone de soudage soit compatible au plan électromagnétique.
Pour réduire la possibilité d’interférence, maintenez les câbles aussi courts que possible, groupez − les et posez − les aussi bas que possible (ex. par terre).
Veillez à souder ou à couper à une distance de 100 mètres de tout équipement électronique sensible.
Assurez − vous que le poste de soudage ou le découpeur plasma est branché et mis à la terre conformément au présent manuel.
Si l’interférence persiste, l’utilisateur doit prendre des mesures supplémentaires comme écarter le poste de soudage ou le découpeur, en utilisant des câbles blindés, des filtres de ligne, ou en protégeant la zone de travail.
Ce produit contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers, des malformations congénitales ou d’autres problèmes de procréation.
Se laver les mains après utilisation.
Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de sécurité de Californie, chapitre
25249.5 et suivants)
Safety in Welding, Cutting, and Allied Processes,
ANSI Standard Z49.1, is available as a free download from the American Welding Society at http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding and Cutting,
American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles,
American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
National Electrical Code,
NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders,
CGA Pamphlet P-1, from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un soudage à l’arc (et de procédés connexes, y compris le soudage par points, le gougeage, le découpage plasma et les opérations de chauffage par induction) crée un champ électromagnétique (CEM) autour du circuit de soudage. Les champs électromagnétiques produits peuvent causer interférence à certains implants médicaux, p. ex. les stimulateurs cardiaques. Pour les personnes portant des implants médicaux, il convient de prendre des mesures de protection en limitant par exemple tout accès aux passants ou procédant à une évaluation des risques individuels pour les soudeurs. Tous les soudeurs doivent appliquer les procédures suivantes pour minimiser l’exposition aux
CEM provenant du circuit de soudage: a b
Rassembler les câbles en les torsadant ou en les attachant avec du ruban adhésif ou avec une housse.
Ne pas se tenir au milieu des câbles de soudage. Disposer les câbles d’un côté et à distance de l’opérateur.
Safety in Welding, Cutting, and Allied Processes,
CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection,
ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation
, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website: www.cdc.gov/NIOSH).
f c d e g
Ne pas courber et ne pas entourer les câbles autour de votre corps.
Maintenir la tête et le torse aussi loin que possible du matériel du circuit de soudage.
Connecter la pince sur la pièce aussi près que possible de la soudure.
Ne pas travailler à proximité d’une source de soudage, ni s’asseoir ou se pencher dessus.
Ne pas souder tout en portant la source de soudage ou le dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les procédures précédentes.
OM-259546 Page 11
−
Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Pinch points can injure.
On
Off
Amperes
Volts
Rated Supply
Voltage
Rated Maximum
Supply Current
Alternating
Current
Safe1 2012 − 05
Safe102 2012 − 09
Percent
Line Connection
Protective Earth
(Ground)
OM-259546 Page 12
−
The industrial series of fume extractors come fully assembled and pre-wired, and are designed to easily integrate with existing equipment. These continuous-duty extractors use downward airflow through the extractor housing to deliver high filtration efficiency while using less energy. The rectangular filter packs, with proprietary filter media, can be pulse-cleaned on- or off-line. The industrial series fume extractors also include the following features:
High-performance fan mounted in a separate compartment at the base of the unit for maximum noise control.
Integrated electrical controls in a convenient location.
Energy efficient filter packs with flame-retardant media.; tool-less serviceability.
Zero-turn cleaning system with solenoid pilot valves and built-in exhaust silencer.
Built-in airflow damper.
Particle collection bin.
Integrated controller with manual motor starter, 24 volt DC remote start/stop feedback relay, and low voltage feedback signals.
Premium efficiency motors in all units.
Equipment options include HEPA after-filters, fire control sprinkler heads, top or front inlets, remote mounted controls for outdoor installations, and weather hoods.
Standard extractors include a fan, motor, control panel, 22 gal (83 L) particle collection bin, and an exhaust silencer and damper. The unit is fully assembled and ready to connect to electrical and compressed air supplies, and building ductwork. A detailed drawing, shipped with each fume extractor, provides weight, specifications, unit dimensions, and anchor bolt locations for the extractor base plate.
The models shown are representative of all units.
254 231-B
The serial number and rating information is located on the side of the unit. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual.
OM-259546 Page 13
Model
Input Power
Horsepower
Sound Level
External Static
Pressure
Housing
Construction
STD Housing
Rating
Seismic Spectral
Acceleration
Wind Load
Rating
Compressed Air
Required
SCFM While
Cleaning
Operating
Temperature
Control Voltage
Valves/Controls
Nominal Air
Flow Range
(Based on Clean
Filters)
Number of Filter
Packs
Shipping Weight −
Std. Housing
Dimensions
A x B x C
Dimensions w/Weather Hood
−
2000
5 (3)
15 in.
9
600 − 2750 CFM
(16990 − 77871 LPM)
2
−
4000
7.5 (5, 10)
15 in.
9
4
575-Volt AC, 3-Phase, 60 Hz
71 − 74 dBA depending on HP. Peak-Cleaning Pulse Noise Is 92.7 dBA
See System Performance Curves in Section 4-6.
3/8 in. (9.525 mm)
90
9
1
= 0.6
90 MPH
100 psi (621 − 689 kPa)
120VAC - 60 HZ And 24 V DC
2000 − 4800 CFM
(56634 − 135921 LPM)
−
−
S s
140
−
6000
10 (15)
14 Gauge Steel Compliant With IBC2006
15 in.
= 1.5 S
F (60
60 Hz
6
C)
2300 − 6600 CFM
(65129 − 186891 LPM)
−
8000
15 (20)
15 in.
9
2500 − 7000 CFM
(70792 − 198218 LPM)
8
4000
20 (30)
−
12000
− 15 in.
18
10500 CFM
(113267 − 297327LPM)
12
1300 lb (590 kg)
31.2 x 66.6 x 83.5 in.
(79 x 169 x 212 cm)
31.2 x 90.1 x 118 in.
(79 x 229 x 300 cm)
1600 lb (726 kg)
31.2 x 86.1 x 83.5 in.
(79 x 219 x 212 cm)
31.2 x 109.6 x 118 in.
(79 x 278 x 300 cm)
2250 lb (1021 kg) 2900 lb (1315 kg)
31.2 x 117.2 x 83.5 in.
(79 x 298 x 212 cm)
31.2 x 140.7 x 118 in.
(79 x 357 x 300 cm)
37.2 x 135 x 83.5 in.
(95 x 343 x 212 cm)
37.2 x 168.5 x 118 in.
(95 x 428 x 300 cm)
3900 lb (1769 kg)
59.7 x 120.3 x 83.5 in.
(150 x 306 x 212 cm)
59.7 x 143.8 x 118 in.
(152 x 365 x 300 cm)
C
C
B
B
OM-259546 Page 14
Standard Model
A w/Optional
Weather Hood
A
254 231-C
A. Temperature Specifications
Operating Temperature Range
− 22 to 122
F ( − 30 to 50
C)
B. Filtair 2000
12
10
8
6
4
2
0
0 500
3 HP
1000 1500
Airflow (CFM)
2000 2500
5 HP
3000
Storage/Transportation Temperature Range
− 40 to 149
F ( − 40 to 65
C)
Temp1_2016- 08
C. Filtair 4000
5
4
3
2
1
0
0
10
9
8
7
6
1000 2000 3000
Airflow (CFM)
4000
5 HP 7.5 HP 10 HP
5000 6000
D. Filtair 6000
14
12
10
8
6
4
2
0
0 1000 2000 3000 4000
Airflow (CFM)
5000
10 HP
6000
15 HP
7000 8000
E. Filtair 8000
16
14
12
10
8
6
4
2
0
0 1000 2000
15 HP
3000 4000 5000
Airflow (CFM)
6000 7000
20 HP
8000 9000
F. Filtair 12000
12
10
8
6
16
14
4
2
0
0 2000 4000 6000
Airflow (CFM)
8000
20 HP
10000
30 HP
12000
OM-259546 Page 15
−
3
2
1
4
Extend lifting forks beyond center of skid.
!
!
!
!
!
!
!
!
!
Only qualified persons should install, operate, maintain, and repair this unit.
Installation must meet all National,
State, and Local Codes − have only qualified persons make this installation.
Do not move or operate unit where it could tip.
Do not use this equipment to support personnel, large tools, or other material.
Use only the supplied control enclosures when installing this unit.
Be sure the floor or other structural support will support the weight of the equipment.
Do not use equipment to support site-installed ducts, interconnecting piping, or electrical services. All ducts, piping, or electrical services supplied by others must be adequately supported.
Use only mounting hardware specifically designed for the structure or material supporting the equipment.
Follow the recommendations and installation guidelines provided by the manufacturer of the mounting hardware.
Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC
Section 20.
The extractor is intended to be installed indoors on a reinforced concrete foundation. Units can be installed outdoors when equipped with appropriate exhaust hoods and remote controls. See
Outdoor Installation section below.
Prepare locations for rear bolt holes and set anchors prior to final installation.
Moving The Equipment
1 Lifting Forks
Use lifting forks to move unit.
Extend forks beyond opposite side of small containers and beyond midpoint of larger/ longer containers.
Use lifting eyes and hoist to lift unit. See Sec-
tion 5-3 for additional lifting information.
Water, Compressed Air, Power Supplies
2
3
Water Supply For Optional Sprinkler
Head − 1/2 NPT Fitting − 15 psig (103 kPa) Minimum
Compressed Air Supply (1 in. NPT
Connection)
(90 − 100 psi/621 − 689 kPa)
Clean, dry, oil-free compressed air is needed for the cleaning function to operate properly.
4 AC Power Supply
A dedicated 575 volt AC individual branch circuit protected by time delay
(type J) fuses or circuit breaker is re-
quired for each unit. See Section 5-11.
Position unit near the welding operation and close to water and compressed air supplies,
AC power supply, and particle collection containers. Be sure equipment is accessible for maintenance.
Ref. LocFiltair_Ind 2017-05 − 254 235-B
Clearance
Maintain adequate clearance from heat sources and avoid interference with utilities.
See Section 5-2 for specific clearance re-
quirements.
Ductwork
Select a location that ensures straight inlet and outlet ducts and minimizes directional changes in ductwork. Avoid elbows immediately in front of inlet.
Foundation
The foundation must be able to support the entire weight of the unit and the collected material. Piping and ductwork must not be supported by the extractor.
Prepare the foundation in the selected location. Install 3/4 in. (19 mm) diameter anchor bolts that extend a minimum of 1-3/4 in. (44.5
mm) above the foundation.
If explosion-protection devices will be part of the installed system, locate the extractor in accordance with local code requirements
(example NFPA 654). These codes may require units be located either outside or against an exterior wall.
Outdoor Installation
If unit will be located outdoors, install an appropriate exhaust hood and remote controls.
Consider the effects of condensation caused by the temperature difference between the process airstream and outdoor temperatures.
NOTICE
− Always mount motors with drain holes down to ensure proper drainage of moisture.
OM-259546 Page 16
Standard Model
8 in. (20 cm) w/HEPA Filter Option
24 in. (61 cm) w/Weather Hood Option
30 in. (75 cm)
Minimum clearance requirements are the same for all models except
12000.
36 in. (91 cm)
8 in. (20 cm)*
*12000 Models Only
Minimum 24 in. (61 cm)
2
3
1
36 in. (91 cm)
254 235-B
!
Lift only from the lifting eyes located at the top of the unit.
Be sure location is clear of all obstructions, including utility lines and roof overhangs.
1
2
3
Lifting Eyes
Spreader Bar
Fixed Length Lifting Straps
Use all lifting points provided. Use clevis connectors, not hooks, on lifting lugs.
Use spreader bars to prevent damage to unit. Use fixed length lifting straps to connect to spreader bar(s).
See the Specifications in Section 4-4
for weight and dimensions of the unit and to ensure lifting equipment is of adequate capacity.
Lift unit and accessories separately, and assemble after unit is in place.
254 235-B
OM-259546 Page 17
1
1
Model
2000
4000
6000
8000
12000
Mounting Hole Locations
A B
23.50 1.75
C D
27.00 N/A
23.50 1.75
23.50 1.75
29.50 1.75
52.00 1.75
27.00 N/A
27.00 N/A
E
66.75
66.75
66.75
33.00 N/A
N/A
66.75
27.75 66.75
!
!
!
!
!
Only qualified persons should install, operate, maintain, and repair this unit.
Installation must meet all National, State, and Local Codes
− have only qualified persons make this installation.
Do not move or operate unit where it could tip.
Do not use this equipment to support personnel, large tools, or other material.
Use only the supplied control enclosures when installing this unit.
!
!
Be sure the floor or other structural support will support the weight of the equipment.
Do not use equipment to support site-installed ducts, interconnecting piping, or electrical services. All ducts, piping, or electrical services supplied by others must be adequately supported.
!
Use only mounting hardware specifically designed for the structure or material supporting the equipment. Follow the recommendations and installation guidelines provided by the manufacturer of the mounting hardware.
The foundation must be level and able to support the entire weight of the unit, plus the weight of the collected material, piping, and ductwork.
NOTICE
− There are many ways to properly level and support the collector, such as concrete and acrylic grout, and stainless steel shims. Be sure the foundation is level and the load zones around the anchor bolts are supported.
1 Mounting Holes
Prepare the foundation in the selected location. Install 3/4 in. (19 mm) diameter anchor bolts that extend a minimum of 1-3/4 in. (44.5 mm) above the foundation.
Secure the fume extractor at all mounting hole locations.
Tools Needed:
254 231-B / 270 082-A
OM-259546 Page 18
1
6
5
4
3
2
Tools Needed:
!
!
!
!
!
!
Shut off air supply before disconnecting or connecting air hose.
Wear protective equipment when disconnecting compressed air supply. Internal air tank is under pressure and will discharge when air supply is disconnected.
Close cover before starting unit or operating filter cleaning system.
Do not direct air stream toward self or others.
If ANY air is injected into the skin or body seek medical help immediately.
Install a safety exhaust valve to isolate the compressed air supply. The safety exhaust valve should completely exhaust pressure from the extractor when closed and include provisions to allow closed-position locking.
Sealant
NOTICE
− Do not set air pressure above
100 psi (689 kPa).
NOTICE
− All compressed − air components must be sized to meet the maximum system requirements of 90 − 100 psi
(621 − 689 kPa) supply pressure.
NOTICE
−
The compressed air supply must be oil and moisture free. Contaminat ed air does not clean the filters effectively and causes cleaning valve failure and af fects fume extractor performance.
NOTICE
−
Purge compressed air lines to remove debris before connecting to the unit's compressed air manifold.
Do not kink or puncture tubing during installation.
Use thread − sealing tape or pipe sealant on all compressed air connections and fittings.
254 248-B
3
4
1
2
1 In. NPT Connection
Air Regulator
Bleed-Type Air Filter
Shutoff Valve
5
6
Automatic Condensate Valve
Air Supply Line
Remove plastic pipe cap and connect coupling to compressed − air supply line.
Install customer − supplied shut − off valve, bleed − type regulator with gauge, filter, and automatic condensate valve in the compressed − air supply line.
Set compressed − air supply between
90 − 100 psig (621 − 689 kPa).
The pulse − cleaning controls are factory-set to clean one filter pack every 10 seconds during each cleaning cycle on the
2000 − 8000 models and two filter packs every 10 seconds on the 12000 model.
OM-259546 Page 19
−
Filtair Elec Serv 2017 − 01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
Input Voltage (V)
Rated Maximum Supply Current
I
1max
(A)
Max Recommended Standard Fuse Rating In Amperes
1
Time-Delay Fuses
2
Normal Operating Fuses
3
Min Input Conductor Size In AWG
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
60 Hz Three Phase
3 HP Motor 5 HP Motor
575
4.3
6
6
14
866 (264)
14
575
6.5
10
10
14
573 (175)
14
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167
F (75
C) with not more than three single current − carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
−
Filtair Elec Serv 2017 − 01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
Input Voltage (V)
Rated Maximum Supply Current
I
1max
(A)
Max Recommended Standard Fuse Rating In Amperes
1
Normal Operating Fuses
Min Input Conductor Size In AWG
4
Time-Delay Fuses
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
2
3
5 HP Motor
575
6.5
10
10
14
573 (175)
14
60 Hz Three Phase
7.5 HP Motor
575
9.4
10
15
14
396 (121)
14
10 HP Motor
575
11.4
15
15
14
327 (100)
14
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167
F (75
C) with not more than three single current − carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
OM-259546 Page 20
−
Filtair Elec Serv 2017 − 01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
Input Voltage (V)
Rated Maximum Supply Current
I
1max
(A)
Max Recommended Standard Fuse Rating In Amperes
1
Time-Delay Fuses
2
Normal Operating Fuses
3
Min Input Conductor Size In AWG
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
60 Hz Three Phase
10 HP Motor 15 HP Motor
575
11.4
15
15
14
327 (100)
14
575
17.4
20
25
12
330 (101)
12
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167
F (75
C) with not more than three single current − carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
−
Filtair Elec Serv 2017 − 01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
Input Voltage (V)
Rated Maximum Supply Current
I
1max
(A)
Max Recommended Standard Fuse Rating In Amperes
1
Time-Delay Fuses
2
Normal Operating Fuses
3
Min Input Conductor Size In AWG
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
60 Hz Three Phase
15 HP Motor
575
17.4
20 HP Motor
575
22.4
20
25
12
330 (101)
12
25
30
10
422 (129)
10
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167
F (75
C) with not more than three single current − carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
OM-259546 Page 21
−
Filtair Elec Serv 2017 − 01
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output of the electrical equipment.
60 Hz Three Phase
20 HP Motor
575
22.4
30 HP Motor
575
32.4
Input Voltage (V)
Rated Maximum Supply Current
I
1max
(A)
Max Recommended Standard Fuse Rating In Amperes
1
Time-Delay Fuses
2
Normal Operating Fuses
3
Min Input Conductor Size In AWG
4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
25
30
10
422 (129)
10
40
45
8
441 (134)
10
Reference: 2017 National Electrical Code (NEC) (including Article 430)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16) and is based on allowable ampacities of insulated copper conductors having a temperature rating of 167
F (75
C) with not more than three single current − carrying conductors in a raceway. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table
400.5(A) for flexible cord and cable requirements.
OM-259546 Page 22
Tools Needed:
3/8 in.
3/8 in.
8
4
5
6
9
1
= GND/PE Earth Ground
7
10
2
L1 (U)
L2 (V)
L3 (W)
6
!
!
!
!
!
!
Installation must meet all National and
Local Codes − have only qualified persons make this installation.
Disconnect and lockout/tagout input power before connecting input conductors from unit. Follow established procedures regarding the installation and removal of lockout/tagout devices.
Make input power connections to the fume extractor first.
Always connect green or green/yellow conductor to supply grounding terminal first, and never to a line terminal.
Do not make final electrical connections until installation is complete.
Do not install in classified hazardous atmospheres without an enclosure rated for the application.
See input label on unit and check input voltage available at site.
1 Input Power Conductors (Customer
Supplied Cord)
Select size and length of conductors using
Sections 5-6 thru 5-10. Conductors must comply
with national, state, and local electrical codes. If applicable, use lugs of proper amperage capacity and correct hole size.
Fume Extractor Input Power Connections
2 Strain Relief
Route conductors (cord) through strain relief and tighten screws.
3
4
Grounding Bar
Green Or Green/Yellow Grounding
Conductor
5
6
Connect green or green/yellow grounding conductor to grounding terminal first.
Fume Extractor Line Terminals
Input Conductors L1 (U), L2 (V) And L3
(W)
Connect input conductors L1 (U), L2 (V) and L3
(W) to fume extractor line terminals.
Close and secure access door on fume extractor.
Disconnect Device Input Power Connections
7
8
Disconnect Device (switch shown in OFF position)
Disconnect Device (Supply) Grounding
Terminal
Disconnect Device Line Terminals 9
Connect green or green/yellow grounding conductor to disconnect device grounding terminal first.
Connect input conductors L1 (U), L2 (V) And L3
(W) to disconnect device line terminals.
10 Over-Current Protection
Select type and size of over-current protection
using Sections 5-6 thru 5-10 (fused disconnect
switch shown).
Close and secure door on line disconnect device. Remove lockout/tagout device, and place switch in the On position.
4
3 = GND/ PE Earth Ground
OM-259546 Page 23
−
1
6
4
3
2
5
!
1
2
Only use the fume extractor to extract weld fumes. Do not use the fume extractor to extract hot gases
(above 140
F/60
C), wood or cement dust, engine exhaust, liquid vapors, explosive materials, aggressive fumes (acid), fumes from burning objects, or fumes from cleaning, cutting, gouging, grinding, painting, flame spraying, sand blasting, or other non-welding operations.
Welding Fume Particulate
Hopper
OM-259546 Page 24
3
4
5
6
Fumes Are Drawn To Filter Packs
Where Particulate Is Collected
Cleaning System Releases Pulses Of
Compressed Air One Valve At A Time
Fume Particles Dislodge From Filter
Clean Air
Fumes enter the unit through the top inlet.
Airflow is then directed downward through the extractor and heavier particulate falls directly into the hopper. The filter packs remove fine particulate and filtered air passes through the packs to the clean-air plenum
257188-A and discharges through the clean-air outlet.
The filters are cleaned by reverse-pulsing the filter packs with controlled bursts of compressed air. Cleaning control is activated by the pressure drop across the filter packs or by manually initiating the controls to pulse continuously (when the extractor is operating). The cleaning sequence starts at the top filter packs and continues down through each filter pack set. The filter packs are serviced by opening the access door, unclamping the filter banks, and sliding the filter packs out.
6
1
LOCAL
OFF
REMOTE
7
1 Controller Interface
See Sections 6-3 thru 6-9 for controller
programming information.
2 Power Switch
3
4
Turn switch to the On position to supply power to the fume extractor.
Start Button
Stop Button
Press Start button to turn fume extractor on. Press Stop button to turn fume extractor off.
5 Remote Control Switch
Rotate switch to the Local position to use front panel controls to turn unit on and off.
Rotate switch to the Remote position to turn unit on and off from a remote location or with a peripheral device when connected to dry contact CR2 relay terminals. See
Circuit Diagram for model purchased.
To Start
Rotate Power switch to the On position.
Press Start button.
To Stop
Press Stop button. Rotate Power switch to the Off position.
6 Damper Control
NOTICE
− Excess airflow can shorten filter life and cause electrical system and blower motor failure.
The exhaust damper can be adjusted to regulate or limit airflow when unit is in operation. Before start-up, set the exhaust damper to the fully-closed position. Adjustments to airflow can be made by loosening the wing nut and sliding the handle to open or close the damper. When replacing filters, reset the damper to the fully-closed position and then open the damper to reestablish desired airflow.
7 Collection Bin
See Section 7-3 for information on empty-
ing particles from the collection bin.
5
2
4
3
254 231-B / 252 992
OM-259546 Page 25
−
Menu
Alarm
Set
Cleaning
“wg daPa
Downtime
Clean
The controller monitors the differential pressure between the clean and dirty-air plenums to indicate the filter condition. It controls the pressure drop by turning the cleaning mechanism on and off at the set limits.
There are three set points: High Pressure
On, Low Pressure Off, and Alarm. High
Pressure On and Low Pressure Off control the filter cleaning system. The Alarm set point provides a relay output to activate an external alarm (customer supplied).
OM-259546 Page 26
The controller can be programmed to perform the following functions:
Clean filters while the extractor is running to maintain a constant pressure drop across the filters.
Clean filters only after the extractor is shut down (after-shift cleaning).
Clean filters while running and at end of shift.
Controller Features
24 Volt DC Motor Start/Feedback Relay
The 24 volt DC start relay allows customer-supplied equipment to start the fume extractor fan and cleaning systems. The low voltage feedback signal allows the fume extractor to interlock with other customer-supplied equipment (when the extractor is running) by relaying the low voltage signal back to the sending equipment.
Menu
Alarm
Set
Cleaning
“wg daPa
Downtime
Clean
Description
The controller continuously monitors and displays differential pressure drop in inches of water or decaPascals on the panel face.
When combined with a pulse timer, it can control the extractor cleaning mechanism to maintain the differential pressure drop between chosen limits. Three cleaning modes are available along with an alarm function and a 4 – 20 mA signal output.
Abnormal changes in pressure drop in dicate a change in operating condi tions and possibly a fault to be correct ed. For example, prolonged lack of compressed air will cause an excess build‐up of particles on the filters result ing in increased pressure drop. Down time cleaning with no flow usually re stores the filters to normal pressure drop.
Normal Operation
Three cleaning modes, Differential Pressure Cleaning (DFF), Downtime Cleaning
(DTC), and Combined Differential and
Downtime Cleaning (ALL) are available with this controller and can be individually chosen by the user.
Differential Pressure Cleaning (DFF)
− When the differential pressure drop reaches the controller’s High setpoint, the controller closes an output relay initiating the cleaning cycle.
When the differential pressure drop reaches the Low setpoint, the relay opens and the cleaning cycle stops.
This sequence continues as long as the extractor is running, maintaining the differential pressure drop within a specified range.
Downtime Cleaning (DTC) – The controller monitors for the differential pressure drop to exceed the Low setpoint (indicates the blower has been started). When the differential pressure drop later approaches zero (indicating the blower has been shut down), the controller engages the cleaning cycle for a pre − selected time. A delay timer allows the blower to come to a stop before the cleaning cycle starts.
The downtime cleaning cycle begins 30 seconds (factory setting) after the system is shut down. Downtime cleaning activates only if the differential pressure drop across the filters was above the low setpoint (factory setting of 2 in.
w.g.) for 30 seconds after the blower had started.
The delay timer and cleaning cycle durations are both user adjustable but password protected.
Combined Differential and Downtime
Cleaning (ALL) –The ALL mode combines the two functions described above, maintaining the differential pressure drop in a specified range, then initiating a down − time cleaning cycle when the differential pressure drop approaches zero. The downtime cleaning function can be toggled on or off from the keyboard.
The DTC and ALL cleaning modes incorporate compressed air cleaning of the filters when the main extractor fan is not running. This may result in collected material “drifting” out the inlet duct of the extractor. An isolation valve in the inlet duct of the extractor can reduce or eliminate that drifting.
Consideration should be made on the use of the DTC or ALL cleaning mode on small extractors where the relatively low volume of the extractor may produce pressure spikes with each pulse of the cleaning cycle. Such pressure spikes may accelerate the fatigue, or damage of ancillary items such as pressure sensors or explosion relief panels.
Alarm
The alarm is used to indicate that the differential pressure drop has exceeded a preset value. The alarm setpoint is set to a value exceeding the High setpoint used to start the filter cleaning cycle. The purpose of the alarm is to notify the user, via a light on the panel or dry-contact output, that the cleaning system cannot reduce the pressure drop due to a cleaning system failure, lack of compressed air, or the end of the filter’s useful life. It can also be used to notify the user that the pressure drop has reached a certain value (process related). There is a time delay prior to activating the alarm to prevent nuisance trips of the alarm. The controller also provides an input connection for a remote alarm reset/disable.
Once the differential pressure drop reaches the Alarm value, the relay and
LED remain activated until the pressure drop falls below the value set for the
HIGH set point or until you deactivate the alarm using a remote reset/disable.
OM-259546 Page 27
8
7
6
Menu
Alarm
Set
Cleaning
“wg daPa
Downtime
Clean
1
2
3
4
5
3
4
5
6
1
2
7
8
Display
Cleaning LED
Set Button
Downtime Clean Button
Decrease Setpoint Button
Increase Setpoint Button
Menu Button
Alarm LED
Quick Start Instructions
Press the Menu button, Lo appears. Press the Set button and the current value appears in the display. Use the arrow buttons to change this value. Press Set button again, and the display blinks twice, indicating that the new set point has been accepted.
The Lo setting selects the differential pressure drop value used to stop the pulse cleaning cycle; 2.0” w.g. is a typical initial value.
Press the Menu button twice, Hi appears.
Press the Set button and the current value appears in the display. Use the arrow buttons to change this value. Press Set again, and the display blinks twice, indicating that the new set point has been accepted.
OM-259546 Page 28
The Hi setting selects the differential pressure drop value used to start the pulse cleaning cycle; 4.0” w.g. is a typical initial value.
Press the Menu button three times, AL appears. Press the Set button and the current value appears in the display. Use the arrow buttons to change this value. Press the Set button again, and the display blinks twice, indicating the new setpoint has been accepted.
The AL setting selects the differential pressure drop value used to close the
Alarm relay and turn on the Alarm pilot light on the display.
Press the Downtime Clean button, and the display reads either On or Off. Pressing the same button again will toggle the reading
(On to Off or Off to On). Press the Set button to lock in your choice.
The Cleaning LED lights when the cleaning relay is closed.
Adjustments
Pressing the Menu button repeatedly scrolls through the following programming choices:
Lo — Low set point
Hi — High set point
AL — Alarm set point rtn — Return to reading current conditions
PAS — Password (for access to secured functions)
The Set button shows current value and locks in values after adjustments.
The Downtime Clean button toggles the function on and off when available.
Not pressing any buttons for 10 seconds allows the control to return to monitoring the filter system.
Password Protected Settings
To reach the password protected settings, press the Menu button five times, the display will show PAS.
Press the Set button, use the up arrow button to set the value to “4”, then press Set again.
When the display blinks twice, press the
Menu button repeatedly until you reach the parameter you wish to change.
Once you have selected a parameter, use the arrow buttons to change the value within the setting range as shown in the following table. Press the Set button to lock in the value.
Parameters Description Setting Range
All
Factory Default
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
Mode Select
Display Units
0 = in. w.g.
1 = daPa
Downtime Start
Relay
Downtime Pressure
Enable Relay
Downtime Cleaning
Time
Downtime Start
Pressure
Pressure Sensor
Input Filtering
Reset to
Factory Defaults
Zero Offset
Software Version
Password
30 − 99
30 − 99
1 − 999
0 − 9.6 (245)
0 − 2
0 − 1
0 − 1
−−
−−
DTC
DFF
0 − 1
All
0
30
30
10
0.3 (13)
0
0
0
−−
−−
Units
−−
−−
Seconds
Seconds
Minutes
In. Water (daPa)
−−
−−
−−
−−
−−
Function
All − Combines differential pressure
P (
P) based cleaning with downtime cleaning On/Off selectable from keypad.
DTC − Filters down-time cleaned only, not based on filter
P.
DFF − filter cleaning based on
P with downtime cleaning not available.
Selects units of measure for the digital display.
Adjustable time lag between the pressure dropping below the value set in parameter P11 and the start of the downtime cleaning.
Adjustable time required to be above the value set as the Low Set Point
(Lo) before the downtime feature is enabled.
The amount of time the downtime cleaning will continue once the time set in P9 expires.
I
f the downtime cleaning sequence is in progress and the pressure drop indicates a fan restart, the cleaning sequence will end.
The falling pressure that triggers the downtime cleaning sequence.
If P11 is set as equal or greater than the Lo value, the Lo value will automatically increase 0.2 in.
above the P11 value.
Sets the time used for
P value averaging (0 = 250 ms, 1 = 2.5 sec,
2 = 10 sec).
0 = No Reset
1 = Reset
0 = No Operations
1 = Offset and Displayed Zero
−−
Factory password, no useradjustable items in subsequent parameters.
OM-259546 Page 29
1
2
4
Menu
Alarm
Set
Cleaning
“wg daPa
Downtime
Clean
3
5
1
2
3
4
5
The only user calibration is the zero adjustment of the display. Slight changes in electronic components (over time) or pressure within the plant environment may cause the display to read something other than 0.0
while at rest. Use the following procedure to recalibrate the operating system.
Display
Menu Button
Set Button
Decrease Setpoint Button
Increase Setpoint Button
OM-259546 Page 30
Turn power to the controller on for a minimum of 30 minutes to stabilize the operating temperature.
Disconnect the pressure tubing, either leaving it to atmosphere, or connecting the two barbed fittings together with a short length of tubing.
Use the Menu button to select PAS.
Press the Set button. Use the arrow buttons to display “4” then press the Set button again.
Press the Menu button repeatedly until you reach P 14.
Press the Set button, then use the arrow buttons to display “1”. Press the Set button again.
After 10 seconds with no further button action, the display returns to reading the pressure.
See Section 6-9 for optional settings.
1
2
4
Menu
Alarm
Set
Cleaning
“wg daPa
Downtime
Clean
3
5
To Change From English To Metric Units
1
2
3
4
5
Display
Menu Button
Set Button
Increase Button
Decrease Button
Turn on power to the controller.
Use the Menu button to select PAS.
Press the Set button. Use the Increase and
Decrease buttons to display “4”, then press the Set button again.
Press the Menu button repeatedly until you reach P 6.
Press the Set button. Use the increase and decrease buttons to display “0”, then press the Set button again.
After 10 seconds with no further button action, the display returns to reading the pressure.
OM-259546 Page 31
Board is located inside electrical panel.
1
8
7
2 3 4
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/tagout devices.
3
4
5
6
7
1 Controller Circuit Board
Open control panel access door and internal electrical panel to access circuit board.
2 Terminal Block TB2
Disable Setpoints Adjustment
External Alarm Reset
Mode Jumper Block J5
Internal Alarm Disable
Terminal Block TB4
8 Analog Sensor Out Terminals 13 And
14
To Disable Setpoint Adjustment (TB2)
To restrict setpoint changes, install a jump-
OM-259546 Page 32 er wire across the Prog. Disable terminals
(3 and 4) on terminal block TB2. The current settings will still be displayed, but no changes can be made until the jumper is removed. Interrupting the jumper with a key-operated, normally-closed switch installed in the enclosure door provides temporary access to the setting functions without opening the door.
To Reset/Disable External Alarm (TB2,
Terminals 5 And 6)
If desired, wire the Arm Reset terminals (5 and 6) on terminal block TB2 to a key − operated, normally − open switch. Closing the switch turns the alarm off.
To Disable Internal Alarm (J5)
To disable the alarm internally, remove the jumper on Mode jumper block J5. Disabling the alarm relay reduces the alarm function to the Alarm LED visual display only.
257126-A
Auxiliary Relay Output (J5, Terminals
10, 11, 12)
If the jumper on Mode jumper block J5 is not installed, the auxiliary relay output will not function.
If the jumper is installed in the Alarm mode position, the auxiliary relay output activates based on the setting of the Alarm setpoint.
If the jumper is installed in the Slave mode position, the auxiliary relay output activates in parallel with the Hi/Lo control relay.
Analog Output (TB4, Terminals 13 And
14)
Terminal block TB4 terminals 13 and 14 provide a 4 to 20 mA output proportional to the 0 − to − maximum span of the pressure sensor. This circuit requires a 10k ohm minimum load.
6
5
!
!
Do not use the fume extraction equipment unless you are sure it is correctly assembled and working properly.
Do not look into the fan outlet to check fan rotation. View fan rotation through the top fo the inlet cone.
(Fan should rotate counterclockwise.) Make sure the exhaust plenum is free of tools or debris before checking fan rotation.
Keep away from exhaust outlet.
!
Verify all ductwork and tubing is tight, secure, and does not leak.
Verify clean air outlet is not obstructed and discharge air appears clean (free of welding fumes). Check filter if discharge air appears dirty. Make sure panels are closed (and latched) to ensure a tight seal around the filter.
Verify electrical connections are tight.
Motor and fan should be wired for counterclockwise rotation when viewed from the inlet cone. Access this view by ”bumping” the motor (quick start, then stop the motor), then open the control panel access door to view from above through the inlet cone.
To reverse fan rotation (three-phase power supply) disconnect input power and switch any two leads on the motor junction box. Do not interchange a power lead with the ground wire.
Verify the particle collection bin is properly sealed and clamped.
Set the exhaust damper to the fully − closed position.
Remove all loose items in or near the inlet and outlet of the unit. Confirm that all remote − mounted controls and solenoid enclosures (if applicable) are properly wired and all service switches are in the Off position.
Verify all optional accessories are installed properly and secured.
Turn on compressed air supply. Adjust air pressure to 90 psi (621 kPa).
Start unit and adjust damper control.
The exhaust damper can be adjusted to regulate or limit airflow when unit is in operation. Before start-up, set the exhaust damper to the fully-closed position. Adjustments to airflow can be made by loosening the wing nut and sliding the handle to open or close the damper. When replacing filters, reset the damper to the fully-closed position and then open the damper to reestablish desired airflow.
NOTICE
− Excess airflow can shorten filter life and cause electrical system and blower motor failure.
OM-259546 Page 33
!
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
Turn off compressed air supply and bleed air lines before servicing fume extractor. Bleed manifold air pressure to 0 psi (0 kPa).
Service equipment more often if used in severe conditions.
= Check = Change = Clean
* To be done by Factory Authorized Service Agent
= Replace
Daily
Section
Every
Month
Pressure Drop At
Controller. Clean Or
Replace Filter If Necessary.
Condition Of Extractor
Exhaust Air
Extraction Ducts,
Tubing, Connections, And
Hangers.
Drain Moisture From
Compressed Air Supply
Line
Filters On
Compressed Air Supply
Line
Cleaning Valves,
Solenoid Valves, And
Tubing For Leaks
Outer Surfaces Equipment Mounting
Hardware
Every
3
Months
Particle Bin And
Empty If Necessary
Section
Section
Every
6
Months
Unreadable Labels Filter For Damage
Including Seals And
Gaskets
Inspect inside of ducts for excess residue.
Clean ducts and perform regular maintenance as conditions demand.
* Motor Bearing
Lubrication. Grease
Bearings Every 5500 Hours
Of Operation.
OM-259546 Page 34
2
1
4
5
Tools Needed:
Respirator
!
!
!
!
!
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/tagout devices.
Turn off compressed air supply and bleed air lines before servicing fume extractor. Bleed manifold air pressure to 0 psi (0 kPa).
Do not operate unit without filter or with dirty (plugged) filter.
Clean or replace the filter when dirty
(plugged).
Do not breathe the particles collected by the fume extractor. Wear approved safety equipment (respirator, gloves, long sleeve shirt) when servicing filter and spark guard (if equipped). Dispose of used element and collected particles according to local, state, and federal requirements.
Read and understand the Safety
Data Sheets (SDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.
3
4
1
2
5
6
Access Door
Locking Pin
Right Side Arm
Left Side Arm
Cradle Pin
Filter
Open access door by turning handles counterclockwise and swinging door fully open.
Remove each locking pin
Rotate each assembly counter clockwise to decompress filters
Detach right side arms. Rotate arms up and reinstall locking pins to hold arms in place.
Detach left side arms and let them rotate down and out of the way
Open cradles fully to access filters.
Holding filter handle, push filter back toward tubesheet. Slide the filter towards the center to clear filter cradle.
6
257 126-B
Remove filter. Push new filter all the way to the tubesheet, then pull filter toward you to seat it in the cradle. All filters must be seated fully into the cradles before they can be closed.
After new filters are installed, close filter cradles by operating the retention mechanism in opposite order:
Position the left side arm on the left side cradle pin.
Remove locking pin from right side arm and position on the right side cradle.
Rotate retention mechanism clockwise to seal filters.
Reinstall locking pins. If retention mechanism is hard to close, check that filter is seated properly in filter cradle.
Close door and secure latches.
OM-259546 Page 35
3
5
Tools Needed:
OM-259546 Page 36
2
1
!
!
!
!
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
Do not operate unit without filter or with dirty (plugged) filter.
Clean or replace filter when dirty
(plugged).
Do not breathe the particles collected by the fume extractor. Wear approved safety equipment (respirator, gloves, long sleeve shirt) when servicing filter and spark guard. Dispose of used element and collected particles according to local, state, and federal requirements.
Turn off compressed air supply and bleed air lines before servicing fume extractor. Bleed manifold air pressure to 0 psi (0 kPa).
!
!
!
If ANY air is injected into the skin or body seek medical help immediately.
Read and understand the Safety
Data Sheets (SDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.
Wear protective equipment when disconnecting compressed air supply. Internal air tank is under pressure and will discharge when air supply is disconnected.
!
Use lifting aid or two persons to remove particle tray. Particle tray is heavy when full.
1
2
Particle Bin
Clamps
The 22 gal. (83 L) particle bin is standard on all models.
Unlatch clamps to lower the bin.
Roll bin away from fume extractor.
Empty bin.
Reinstall bin and secure with clamps.
254231-B
Filtair 2000 and 4000 Models
2
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
Fuses are located inside electrical panel.
1
If a fuse or circuit breaker opens, it usually indicates a more serious problem exists. Contact a Factory
Authorized Service Agent.
Fuse FU1 (All Models − Qty. 2)
FU1 protects the 115 volt AC secondary control circuit from overload. If either
FU1 fuse opens, the unit does not run.
2 Fuse FU2 (All Models − Qty. 1)
FU2 protects the 24 volt DC supply from overload. If FU2 opens, the remote start/ stop control does not work.
To access FU1 and FU2, open control panel access door and remove cover from electrical panel.
Check fuses, and replace if open. Reinstall cover on electrical panel and close door.
1
Filtair 6000, 8000, And 12000 Models
1
2
Tools Needed:
Fuse Puller
257 126-B / 255 316 / 255 319
OM-259546 Page 37
3
4
1
2
!
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
Sprinkler systems place a large quantity of water in the fume extractor when activated. Provide adequate drainage to remove water from facility.
NOTICE
− Consult local authorities when installing fire control systems on fume extraction equipment.
Fire control sprinklers are available for all models operating under negative pressure. These sprinklers require a minimum water pressure of 15 psig (103 kPa).
The sprinkler heads discharge 17 gal (64
L) of water per minute.
1
2
3
Reducer
Sprinkler Assembly
Pipe Sealant Compound
4 1 in. NRT Tapped Fitting
Remove or open the filter access covers to access the sprinkler tap located in the dirty-air plenum.
Apply pipe sealant to the threads of the pipe reducer located on the sprinkler assembly.
Thread sprinkler assembly onto the 1 in.
(25 mm) diameter sprinkler tap and tighten securely.
Tools Needed:
OM-259546 Page 38 sealant
1
2
Apply sealant around opening.
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
1
2
Weather Hood
Thread-Forming Screws (10)
Apply supplied sealant around perimeter of clean air outlet. Position weather hood over outlet and secure with supplied screws.
Tools Needed:
273 062-A
OM-259546 Page 39
Remove old sealant from panel.
3
4
5
7
1
2
Apply sealant around openings and screw holes
6
!
Disconnect and lockout/tagout input power. Follow established procedures regarding the installation and removal of lockout/ tagout devices.
The high-efficiency HEPA filters are designed to capture small particulate and can only be used with the factory-installed HEPA exhaust plenum.
1
2
Installation of the HEPA filter option is shown on a Filtair 8000. Installation is similar on all models.
Panel
HEPA Exhaust Plenum
3
4
5
6
Remove panel from plenum. Retain hardware. Discard panel. Remove old sealant from plenum where panel was installed.
Knob
Bracket
HEPA Filters
Carrier
7 Screw
Remove knobs and brackets to remove
HEPA filters from carrier.
Apply sealant around openings in exhaust plenum. Be sure to apply sealant around holes for mounting hardware.
Use the panel hardware (removed earlier) to attach carrier to the exhaust plenum.
Reinstall HEPA filters in carrier. Secure filters with brackets and knobs. Be sure the filter gasket is compressed against the carrier.
Turn unit on. Adjust airflow using the airflow control damper.
Tools Needed:
257 144-A
OM-259546 Page 40
−
Trouble
No display on controller.
Optional Remote Control does not work.
Remedy
Check fuse FU1 in control panel. Replace fuse if open.
Have Factory Authorized Service Agent check for proper supply voltage to controller.
Place Remote Control switch on extractor in Remote position.
Check fuse FU2 in control panel. Replace fuse if open.
Recalibrate controller (see Section 6-7).
Controller does not read zero when at rest.
Controller display reads OR or −−−− .
Controller is on but cleaning system does not start.
Verify high and low pressure tubing is attached and not leaking. Use a differential pressure measurement device to verify actual pressure does not exceed 10 in. wg.
Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
Pulse cleaning does not stop.
Alarm light is on.
Controller arrow buttons do not work.
Cleaning light is on but cleaning system is not functioning.
Have Factory Authorized Service Agent connect the timer board pressure switch to TB3 terminals 7 and 8.
Have Factory Authorized Service Agent check controller relay on circuit board.
Check filters and replace if necessary.
Have Factory Authorized Service Agent remove jumper wire from timer board.
Have Factory Authorized Service Agent connect timer board pressure switch to TB3 terminals 7 (normally open) and 8 (common).
Have Factory Authorized Service Agent check pressure switch inside control panel.
Have Factory Authorized Service Agent adjust high pressure on and low pressure off setpoints to current conditions.
Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
Check filters and replace if necessary.
Change alarm setpoint to a higher value.
Have Factory Authorized Service Agent check for excessive pressure drop. Check cleaning system and compressed air supply. Replace filter packs if they do not clean.
Have Factory Authorized Service Agent check for damaged or blocked pressure tubing.
Prior to using the Arrow buttons, press Menu button and choose a parameter, then press Set button.
Have Factory Authorized Service Agent remove the program disable jumper from TB2 terminals 3 and 4.
Have Factory Authorized Service Agent check wiring between the controller and the timer board, and between the timer board and the solenoid valve coils.
Have Factory Authorized Service Agent check solenoid coils for proper operation.
Have Factory Authorized Service Agent check pressure switch terminals 7 and 8 on TB3.
Have Factory Authorized Service Agent check if power On LED is lit on timer board.
If LED is not lit, have Factory Authorized Service Agent check supply voltage to the timer board and check timer board fuse. Replace fuse if necessary.
If LED is lit, have Factory Authorized Service Agent perform the following test: Observe the output display. Install a temporary jumper across the pressure switch terminals. Output LEDs should flash in a sequence. Check output using an multimeter set to 150 VAC range. Measure from Solenoid Common to solenoid output. The multimeter will indicate if voltage is present for that output when the LED flashes. Replace the board if LEDs do not flash, or if no voltage is present at output terminals during the flash sequence.
OM-259546 Page 41
Trouble
Down-time cleaning time is too long or too short.
Remedy
Reset parameter P10 on controller (see Section 6-5).
Pressure display rapidly changes values.
Pressure drop does not go to zero at no-flow condition.
Fan motor does not start
Fan motor does not continue running.
Clean-air outlet discharging particles.
Insufficient airflow.
Lack of compressed air for cleaning.
Pulse valves leaking compressed air.
Reset parameter P12 on controller (see Section 6-5).
Correct zero offset on controller. See parameter P13 and controller calibration information
Place line disconnect switch in On position.
Check for proper input power connections. Check input power conductor size and motor connections.
Check and replace line fuse(s), if necessary, or reset circuit breaker.
Check motor starter, and replace if necessary.
Check airflow in duct. Adjust damper control until proper airflow is achieved and current draw of motor is within manufacturer’s limits.
Verify building has sufficient electrical power to operate fume extractor.
Properly install filter packs.
Replace damaged filter packs.
Inspect sealing gaskets, and replace if necessary.
Check that fan is rotating counterclockwise when viewed from the inlet cone. Access this view by
”bumping” the motor (quick start, then stop the motor), then open the control panel access door to view from above through the inlet cone.
Close and tighten access doors.
Check that collection bin discharge opening is sealed and bin is properly installed.
Remove obstructions from fan exhaust area.
Adjust airflow damper control.
Replace filter packs.
Verify compressed air supply meets specifications.
Have Factory Authorized Service Agent check solenoid valves in control panel.
Have Factory Authorized Service Agent check air lines for kinks or obstructions.
Have Factory Authorized Service Agent check for debris, valve wear, pneumatic tubing fault, or diaphragm failure by removing the diaphragm cover on the pulse valves. Check for solenoid leaks or damage. Replace valves or tubing if damaged.
Downtime cleaning cycle does not start when system is stopped.
Check Downtime Selection On/Off (Section 6-5).
Delta P Plus Arrow Keys do not work.
Check Setpoint Parameter P8 in adjustment table (Section 6-6). Downtime cleaning cycle begins 30
seconds (factory setting) after the system is shut down.
Check Setpoint Parameter P9 in adjustment table (Section 6-6). Downtime cleaning activates only if
the differential pressure drop across the filters was above the low setpoint (factory setting of 2 in.
w.g.) for 30 seconds after the blower had started.
Have Factory Authorized Service Agent remove the Program Disable jumper from Terminals 3 and 4 on PC board TB2.
OM-259546 Page 42
OM-259546 Page 43
−
OM-259546 Page 44
Figure 9-1. Circuit Diagram For Filtair 2000 (575 Volt) 3 HP
259 301-B
OM-259546 Page 45
OM-259546 Page 46
Figure 9-2. Circuit Diagram For Filtair 2000 (575 Volt) 5 HP
259 593-B
OM-259546 Page 47
OM-259546 Page 48
Figure 9-3. Circuit Diagram For Filtair 4000 (575 Volt) 5 HP
259 304-B
OM-259546 Page 49
OM-259546 Page 50
Figure 9-4. Circuit Diagram For Filtair 4000 (575 Volt) 7.5 HP
259 607-B
OM-259546 Page 51
OM-259546 Page 52
Figure 9-5. Circuit Diagram For Filtair 4000 (575 Volt) 10 HP
259 610-B
OM-259546 Page 53
OM-259546 Page 54
Figure 9-6. Circuit Diagram For Filtair 6000 (575 Volt) 10 HP
259 735-B
OM-259546 Page 55
OM-259546 Page 56
Figure 9-7. Circuit Diagram For Filtair 6000 (575 Volt) 15 HP
259 736-B
OM-259546 Page 57
OM-259546 Page 58
Figure 9-8. Circuit Diagram For Filtair 8000 (575 Volt) 15 HP
259 918-B
OM-259546 Page 59
OM-259546 Page 60
Figure 9-9. Circuit Diagram For Filtair 8000 (575 Volt) 20 HP
259 920-B
OM-259546 Page 61
OM-259546 Page 62
Figure 9-10. Circuit Diagram For Filtair 12000 (575 Volt) 20 HP
259 922-B
OM-259546 Page 63
OM-259546 Page 64
Figure 9-11. Circuit Diagram For Filtair 12000 (575 Volt) 30 HP
259 924-B
OM-259546 Page 65
Hardware is common and not available unless listed.
−
OM-259546 Page 66
Figure 10-1. Filtair 2000 Assembly
Ref. 254 329-C
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-1. Filtair 2000 Assembly (Common Parts)
Models 301062 − 001, 002, 003, 004, 005, 006, 007, 008, 011, 012, 013, And 014
Quantity
6
7
4
5
2
3
1
1
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
8
9
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
10
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
11
12
. . .
. . .
13
14
15
16
17
18
19
20
. . . . . . . . . . . . . . . .
. . .
. . .
21
22
Item
No.
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . .
. . .
23
24
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
Dia.
Mkgs.
259165
*300927
+259459
253080
253220
253221
253232
253226
253229
253085
+253644
277809
257319
257314
Deleted
253293
253149
254932
253147
254908
253148
253108
256196
253112
253113
253119
253079
259161
253077
253123
253112
300959
253455
253459
253454
Part
No.
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
. . .
. . .
. . .
. .
. .
. .
. . .
. .
. .
. .
. .
. .
. .
. .
. . .
. . .
. . .
Roof Panel,
Front Inlet Models Only
Roof Panel,
Top Inlet Models Only
Deflector
Tubing, 3/16 in. Vinyl
Label, Warning Fume Extractor
Door, Control Panel
Exhaust Plenum
Sprinkler, 1/2 NPT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fitting, Static Pressure Tee Brass
Door Assy, Filter Access (Includes)
Door, Filter Access
Hinge, Door
Venturi
Hinge, Door
Manifold
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Roller Cam
Handle, Tee
Label, Instruction Filter Change
Latch, Rotary Filter Retention
Pin Assy
Cradle, Filter
Label, Caution Pinch Point
Gasket, Dust Bin 2x16.5x.25
Gasket, Dust Bin 2x21x.25
Assy, Dust Bin 22 Gal
Caster, Swvl 1.625 in.
Latch, Draw Dust Bin
Panel, Side Lower
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assy, Sprinkler (Includes)
Bushing, Reducer 1 in. X 1/2 NPT
Compound, Loctite Pipe Sealant
Description
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Hose .250 - .312 Clp Dia Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose
Ftg, Pipe Brs Elbow 1/8 NPT Male/Female
Figure 10-1. Filtair 2000 Assembly (3 HP Parts)
Models 301062 − 001, 002, 005, 007, 011, And 013
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Replacement (Order From Machine Sales) . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
2
1
1
2
1
4
4
2
1
2
2
2
2
1
1
2
1
2
2
1
1
1
1
2
1
1
2.5ft
Quantity
. . .
. . .
25
26
. . . . . . . . . .
. . . . . . . . .
259541
Item
No.
Dia.
Mkgs.
Part
No.
. .
. .
Motor, Blower 3HP TEFC 208 − 230/575/60/3
Delta P Plus Control, 575V 3HP 60Hz
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
Figure 10-1. Filtair 2000 Assembly (5 HP Parts)
Models 301062 − 003, 004, 006, 008, 012, And 014
1
1
Quantity
. . .
. . .
25
26
. . . . . . . . . .
. . . . . . . . .
Optional
259686
. .
. .
Motor, Blower 5HP TEFC 208 − 230/575/60/3
Delta P Plus Control, 575V 5HP 60Hz
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 67
Hardware is common and not available unless listed.
12
11
9
10
17
13 14
8 7
6
5
4
Figure 10-2. Filtair 2000 Controller
3
255 315-A
15
16
1
2
OM-259546 Page 68
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-2. Filtair 2000 Controller (Common Parts) (Figure 10-1, Item 26)
Models 301062 - 001, 003, 011, And 012
Quantity
. . .
1 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . . . . . . . .
. . .
. . .
2
3 SV1, SV2 254910
4
5
6
7
.
. .
. . .
. . .
. . .
PLC1
TB1
CR2
CR1
. .
. . . . . . . . . . . . . . . .
. .
. .
8
. . . . . . . . . .
. . .
FU1 . .
. . . . . . . . . . . . . . . .
. . .
. . .
9
10
. . .
. . . .
M1
T1
. .
. .
. . .
11 . . .
PB2 . .
. . . . . . . . . . . . . . . .
. . .
12 . .
DISC1
. . . . . . . . . . . . . . . .
.
. . .
13 . . .
SWI . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
14 ILPB1
PU1
. . .
. . .
15
16
. .
. . .
. .
.
. . .
. . .
FU2 . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
.
252992
269346
254463
254462
254461
254456
254455
254457
254473
*254459
254454
254472
259537
254466
254467
254470
254475
254486
254464
254465
254487
254458
*254459
254460
254481
254482
254483
256256
Item
No.
Dia.
Mkgs.
Part
No.
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
Control Assy Filtair 2000 (Includes)
Board, Delta P Without Faceplate
Microprocessor, Filtair 2000
Solenoid, Valve 2 − Way
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strip, Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Suppressor Processor Output
Contact, Relay 2
Contact, Relay 1 E
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
− Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Relay
Terminal Block, Replacement
Fuse, 1.0 Amp
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 2HP/230V, 5HP/460V, 7.5HP/575V
Transformer, 200 VA (575 VAC To 115)
Block, Contact Selector Switch/Button, NO/NC
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light, Module With Bulb
Disconnect, 30Amp Mounted
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Disconnect Switch
Switch, Remote Local Off
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block,Contact 1st Selector Switch,N.O.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block,Contact Selector Switch/Button, N.O.
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Button, Start/Stop Illuminated
Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse, 1.0 Amp 24 VDC Loop
Holder, Single Fuse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Arc Flash Hazard
Label, Warning Electrical Hazard
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
2
6
1
1
1
3
1
2
1
1
Description
Quantity
. . . . . . . . . . . . . . . .
. . .
17 . . .
O.L.
. .
Item
No.
Dia.
Mkgs.
Figure 10-2. Filtair 2000 Controller (3 HP Parts)
Models 301062 − 001, 002, 005, 007, 011, And 013
259531
254872
. .
. .
Delta P Plus Control, 575V 3HP
Overload Relay, 4 To 6 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part
No.
Description
Figure 10-2. Filtair 2000 Controller (5 HP Parts)
Models 301062 − 003, 004, 006, 008, 012, And 014
1
1
Quantity
. . . . . . . . . . . . . . . .
. . .
17 . . .
Optional
O.L.
. .
259672
259671
. .
. .
Delta P Plus Control, 575V 5HP
Overload Relay, 5 To 5.8 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 69
Hardware is common and not available unless listed.
1
2
3
7
4
5
6
Ref. 254 336-A
Item
No.
Dia.
Mkgs.
Part
No.
Figure 10-3. Filtair 2000 Manifold Assembly (All Models)
Description
Figure 10-3. Filtair 2000 Manifold Assembly (Figure 10-1, Item 23)
Quantity
. . .
. . .
. . .
. . .
3
4
1
2
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
5
6
. . . . . . . . . .
. . . . . . . . . .
. . .
7 . . . . . . . . . .
. . . . . . . . . . . . . . . .
253175
253177
269145
253180
253165
253150
270094
*269139
. .
. .
. .
. .
. .
. .
. .
. .
Tubing, 1/4 in. OD Vinyl
Valve, Diaphragm
Tube, Pulse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1 in. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Weldment, 2 Port
Hose, Air 1.00 Id Coupled X 3.500 Ft
Kit, Diaphragm Valve Repair
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8ft
2
2
2
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 70
Hardware is common and not available unless listed.
6
1
2
3
4
7
5
Ref. 254 293-B
Item
No.
Dia.
Mkgs.
Figure 10-4. Filtair 2000 Exhaust Plenum (All Models W/O Hepa)
Part
No.
Description
Figure 10-4. Filtair 2000 Exhaust Plenum (Figure 10-1, Item 24)
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
1
2
3
4
5
6
7
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
253071
253072
253073
253078
253065
253070
253317
. .
. .
. .
. .
. .
. .
. .
Damper Handle
Damper Control (Front)
Base, Damper Handle
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 71
Hardware is common and not available unless listed.
1
2
3
4
Ref. 254 255-C
Item
No.
Dia.
Mkgs.
Figure 10-5. Filtair 2000 Exhaust Plenum w/HEPA Filter
Part
No.
Description
Figure 10-5. Filtair 2000 Exhaust Plenum w/HEPA Filter (Figure 10-1, Item 24)
Models 301062 − 002, 004, 013, And 014
Quantity
. . .
. . .
. . .
. . .
3
4
1
2
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
253500
259470
300933
254209
. .
. .
. .
. .
Knob, Tri-lobe W/.312-18 Stud
Bracket, HEPA Filter Retention
Filter, Replacement HEPA
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 72
Hardware is common and not available unless listed.
Figure 10-9 Or Figure
Figure 10-6. Filtair 4000 Assembly
Ref. 254 344-C
OM-259546 Page 73
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-6. Filtair 4000 Assembly (Common Parts)
Models 301063 − 001, 002, 003, 004, 005, 006, 007, 008,
009, 010, 011, 012, 016, 017, 018, 019, 020, And 021
Quantity
6
7
4
5
2
3
1
1
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
8
9
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
10
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
15
16
17
18
11
12
13
14
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
. . .
. . .
19
20
21
22
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . . . . . . . .
. . . . . . . . . . . . . . . .
23
24
*300927
+259454
253080
253220
253221
253232
253226
253229
253205
253085
Fig.10-8
+253373
277809
253077
253125
253112
257319
257315
Deleted
253293
253149
254932
253147
254908
253148
253109
259322
253112
253113
253119
253079
259161
. .
. .
. . .
. . .
. . . . . . . . . . . . . . . . .
. . .
26
. . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
25
. . . . . . . . . .
. . . . . . . . . .
27
28
29
Fig.10-9
300959
253455
253459
253454
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. .
. .
. .
. . .
. . .
. . .
. . . . . . . . . . . . . . . . . . . . .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Roof Panel,
Front Inlet Models
Roof Panel,
Top Inlet Models
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
. .
. .
. .
. . .
. .
. .
. .
. .
Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, 3/16 in. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Hose .250 - .312 Clp Dia Nylon
FTG, Pipe Brs Elbow 1/8 NPT Male/Female
Fitting, Static Pressure Tee Brass
Door Assy, Filter Access (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Pipe Brs Adapter1/8 NPT X 3/16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2.5ft
. . .
. . .
. . .
. . .
Door, Filter Access
Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Roller Cam
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Tee
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Instruction Filter Change
Latch, Rotary Filter Retention
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Replacement (Order From Machine Sales)
Cradle, Filter
Label, Caution Pinch Point
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Dust Bin 2x16.5x.25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Dust Bin 2x21x.25
Assy, Dust Bin 22 Gal
Caster, Swvl 1.625 in.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Draw Dust Bin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cone, Inlet Blower Size 16 Steel
Venturi
Manifold
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene
Label, Warning Fume Extractor
Door, Control Panel
Hinge, Door
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assy, Sprinkler (Includes)
Sprinkler, 1/2 NPT
Compound, Loctite Pipe Sealant
Continued On Next Page
Continued On Next Page
Continued On Next Page
Continued On Next Page
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Reducer 1 in. X 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
3
1
1
1
1
1
4
1
4
1
1
4
2
2
2
2
2
4
3
1
3
3
1
1
1
1
2
1
Optional
* Recommended Spare Parts.
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 74
. . .
. . .
. . .
. . .
Item
No.
26
27
28
29
Dia.
Mkgs.
Part
No.
Description
Quantity
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . .
Figure 10-6. Filtair 4000 Assembly (5 HP Parts)
Models 301063 − 001, 002, 007, 010, 016, And 019
253189
253324
259693
Fig.10-6
. .
. .
. .
. .
Fan Wheel, Alum Airfoil Sz 16 5HP 1.13 Bore
Bracket, Mount 5HP Blower Motor
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 5HP TEFC 208 −
Delta P Plus Control, 575V 5HP
230/575/60/3 . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
. . .
. . .
. . .
. . .
Item
No.
26
27
28
29
Dia.
Mkgs.
Figure 10-6. Filtair 4000 Assembly (7.5 HP Parts)
Models 301063 − 003, 004, 008, 011, 017, And 020
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . .
Part
No.
253190
253405
259696
Fig.10-6
. .
. .
. .
. .
Description
Quantity
Fan Wheel, Alum Airfoil Sz 16 7.5HP 1.38 Bore
Bracket, Mount 7.5HP Blower Motor
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 7.5HP TEFC 208 −
Delta P Plus Control, 575V 7.5HP
230/575/60/3 . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-6. Filtair 4000 Main Assembly (10 HP Parts)
Models 301063 − 005, 006, 009, 012, 018, And 021
Quantity
. . .
. . .
. . .
. . .
26
27
28
29
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . .
253191
253406
259698
Fig.10-6
. .
. .
. .
. .
Fan Wheel, Alum Airfoil Sz 16 10HP 1.38 Bore
Bracket, Mount 10HP Blower Motor
Motor, Blower 10HP TEFC 208 −
Delta P Plus Control, 575V 10HP
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
230/575/60/3 . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 75
Hardware is common and not available unless listed.
12 13
11
10
17
16
9 8 7 6
4
2
5
3
14
15
1
255 316-B
OM-259546 Page 76
Figure 10-7. Filtair 4000 Controller
Item
No.
Dia.
Mkgs.
. . .
1 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . .
2
3
. . . . . . . . . .
. . .
TB1
. .
. . .
SV1 − 4
CR2
. .
. . . . . . . . . . . . . . . .
. . .
. . .
4
5 . .
.
. . .
6 . . .
CR1 . .
. . . . . . . . . . . . . . . .
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7
8
. . . . . . . . . .
. . .
FU1
. . . .
T1
PB2
. .
. .
. .
9
10 . . .
. . . . . . . . . . . . . . . .
. . .
11 . .
DISC1
. . . . . . . . . . . . . . . .
.
. . .
12 . . .
SW1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
. . .
. . .
13
14
15
. .
. . .
ILPB1
PU1 . .
.
. . .
. . .
FU2 . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
254475
254486
254464
254465
254487
254458
*254459
254460
254481
254482
254483
256256
252998
269346
254450
254462
254461
254910
254456
254455
254457
254473
*254459
254454
259537
254466
254467
254470
Part
No.
Description
Figure 10-7. Filtair 4000 Controller (Common Parts) (Figure 10-6, Item 29)
Models 301063 − 001, 002, 003, 004, 005, 006, 016, 017, 018, 019, 020, And 021
. .
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. .
Control Assy Filtair 4000 (Includes)
Board, Delta P Without Faceplate
Microprocessor, Filtair 4000
Strip, Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Suppressor Output
Solenoid, Valve 2 − Way
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact, Relay 2 24VDC
Contact, Relay 1 E
Base, Relay
−
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Loop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal Block, Replacement
Fuse, 1.0 Amp
Holder, Dual Fuse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, 200 VA (575 VAC To 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact Selector Switch/Button, NO/NC
Light, Module With Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnect, 30 Amp Mounted
Handle, Disconnect Switch
Switch, Remote Local Off
Power Supply, 24 VDC
Holder, Single Fuse
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block,Contact 1st Selector Switch, N.O
Block,Contact Selector Switch/Button, N.O
Button, Start/Stop Illuminated
Fuse, 1.0 Amp 24 VDC Loop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Arc Flash Hazard
Label, Warning Electrical Hazard
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . .
Quantity
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
2
1
1
6
1
1
5
4
1
1
1
1
Item
No.
Dia.
Mkgs.
. . . . . . . . . . . . . . . .
. . .
. . .
16
17
. . .
. . .
O.L
M1
. .
. .
Part
No.
Description
Quantity
Figure 10-7. Filtair 4000 Controller (5 HP Parts) Models 301063
− 001, 002, 016, And 019
259695
259671
254472
. .
. .
. .
Delta P Plus Control, 575V 5HP
Overload Relay, 5 To 5.8 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 2HP/230V, 5HP/460V, 7.5HP/575V . . . . . . . . . . . . . . . . . .
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description Quantity
Figure 10-7. Filtair 4000 Controller (7.5 HP Parts) Models 301063
− 003, 004, 017, And 020
. . . . . . . . . . . . . . . .
. . .
. . .
16
17
. . .
. . .
O.L
M1
. .
. .
259697
254874
254472
. .
. .
. .
Delta P Plus Control, 575V 5HP
Overload Relay, 9 To 13 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 2HP/230V, 5HP/460V, 7.5HP/575V . . . . . . . . . . . . . . . . . .
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description Quantity
Figure 10-7. Filtair 4000 Controller (10 HP Parts) Models 301063
− 005, 006, 018, And 021
. . . . . . . . . . . . . . . .
. . .
. . .
16
17
. . .
. . .
O.L
M1
. .
. .
259699
254875
259700
. .
. .
. .
Delta P Plus Control, 575V 10HP
Overload Relay, 12 To 18 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 3HP/230V, 7.5HP/460V, 10HP/575V . . . . . . . . . . . . . . . . .
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 77
Hardware is common and not available unless listed.
7
1
2
3
4
5
6
Ref. 254 336-B
Item
No.
Dia.
Mkgs.
Part
No.
Figure 10-8. Filtair 4000 Manifold Assembly (All Models)
Description
Figure 10-8. Filtair 4000 Manifold Assembly (Figure 10-6, Item 21)
Quantity
. . .
. . .
. . .
. . .
3
4
1
2
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
5
6
. . . . . . . . . .
. . . . . . . . . .
. . .
7 . . . . . . . . . .
. . . . . . . . . . . . . . . .
253175
253177
269145
253180
253165
253151
270094
*269139
. .
. .
. .
. .
. .
. .
. .
. .
Tubing, 1/4 in. OD Vinyl
Valve, Diaphragm
Tube, Pulse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1 in. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Weldment, 4 Port
Hose, Air 1.00 Id Coupled X 3.500 Ft
Kit, Diaphragm Valve Repair
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15ft
4
4
4
1
1
1
4
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 78
Hardware is common and not available unless listed.
6
1
2
3
4
7
5
Ref. 254 293-B
Item
No.
Dia.
Mkgs.
Figure 10-9. Filtair 4000 Exhaust Plenum (All Models W/O Hepa)
Part
No.
Description
Figure 10-9. Filtair 4000 Exhaust Plenum (Figure 10-6, Item 25)
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
1
2
3
4
5
6
7
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
253071
253072
253073
253078
253065
253070
253325
. .
. .
. .
. .
. .
. .
. .
Damper Handle
Damper Control (Front)
Base, Damper Handle
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 79
Hardware is common and not available unless listed.
1
2
3
4
Ref. 254 255-C
Item
No.
Dia.
Mkgs.
. . .
. . .
. . .
. . .
3
4
1
2
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
Figure 10-10. Filtair 4000 Exhaust Plenum w/HEPA Filter
Part
No.
253500
259470
300933
254210
. .
. .
. .
. .
Description Quantity
Figure 10-10. Filtair 4000 Exhaust Plenum w/HEPA Filter (Figure 10-6, Item 25)
Models 301063 − 002, 004, 006, 019, 020, And 021
Knob, Tri-lobe W/.312-18 Stud
Bracket, HEPA Filter Retention
Filter, Replacement HEPA
Plenum w/HEPA
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1
8
4
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 80
OM-259546 Page 81
Hardware is common and not available unless listed.
OM-259546 Page 82
Figure 10-11. Filtair 6000 Assembly
Ref. 254 354-C
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-11. Filtair 6000 Assembly (Common Parts)
Models 301064 − 001, 002, 003, 005, 006, 007, 008, 011, 012, 013, And 014
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
6
7
4
5
2
3
1
1
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
8
9
. . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
10
15
16
17
18
11
12
13
14
19
20
21
22
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
*300927
+259458
253080
253220
253221
253232
253226
253229 . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . .
253206
253085
257314
257316
Deleted
253293
253149
254932
253147
254908
253148
253110
259408
253112
253113
253119
253079
259161
. . .
23 . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . .
24 . . . . . . . . . .
. . . . . . . . . . . . . . . .
+253710
277809
253077
253112
. . .
25 . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
253247
277809
300959
253455
253459
253454
Item
No.
Dia.
Mkgs.
Part
No.
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. .
. .
. .
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. .
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Top Inlet Roof Panel, Front
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Side Lower
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sprinkler, 1/2 NPT
Compound, Loctite Pipe Sealant
Description
Inlet Models Only
Roof Panel,
Top Inlet Models Only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 10-11. Filtair 6000 Assembly (10 HP Parts)
Models 301064 − 001, 002, 005, 007, 011, And 013
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
. .
. .
. . .
. .
. .
. .
. .
Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, 3/16 in. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Hose .250 - .312 Clp Dia Nylon
Fitting, Static Pressure Tee Brass
Door Assy, Filter Access (Includes)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose 6
Ftg, Pipe Brs Elbow 1/8 NPT Male/Female
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
Door, Filter Access
Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Roller Cam
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Tee
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Instruction Filter Change
Latch, Rotary Filter Retention
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Replacement (Order From Machine Sales)
Cradle, Filter
Cone, Inlet Blower Size 18 Steel
Venturi
Manifold
Label, Warning Fume Extractor
Hinge, Door
Panel, Side Upper
Assy, Sprinkler (Includes)
Bushing, Reducer 1 in. X 1/2 NPT
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Caution Pinch Point
Gasket, Dust Bin 2x16.5x.25
Gasket, Dust Bin 2x21x.25
Assy, Dust Bin 22 Gal
Caster, Swvl 1.625 in.
Latch, Draw Dust Bin
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust, Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
3
1
1
1
1
1
6
1
4
1
1
4
2
2
2
6
3
6
4
1
3
4
1
1
1
1
2
1
1
2.5ft
Quantity
26
27
28
29
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
253195
259741
253128
. .
. .
. .
. .
Fan Wheel, Alum Airfoil Sz 18 10HP 1.38 Bore
Delta P Plus Control, 575V 10HP 60Hz 3ph
Door, Control Panel 10HP
. . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 10HP TEFC 208-575/60/3 1.38 Shaft . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-11. Filtair 6000 Assembly (15 HP Parts)
Models 301064 − 003, 004, 006, 008, 012, And 014
Quantity
. . .
. . .
. . .
. . .
26
27
28
29
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
253197
259742
253132
. .
. .
. .
. .
* Recommended Spare Parts.
Fan Wheel, Alum Airfoil Sz 18 15HP 1.38 Bore
Delta P Plus Control, 575V 15HP 60Hz 3ph
Door, Control Panel
. . . . . . . . . . . . . . . . . . . . . . .
Motor, Blower 15HP TEFC 208-575/60/3 1.38 Shaft . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
1
1
OM-259546 Page 83
Hardware is common and not available unless listed.
12
11
16
15
13 14
10 9
6 5
Figure 10-12. Filtair 6000 Controller
3
1
8
7
2
4
255 319-B
OM-259546 Page 84
Item
No.
Dia.
Mkgs.
. . .
1 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
2
3
4
. .
. . .
PLC1
TB1 . .
. . . . . . . . . . . . . . . .
. .
. .
.
5
. . .
. . .
CR2
CR1
. . . . . . . . . . . . . . . .
. . .
. . .
6
7
. . . . . . . . . .
. . .
FU2 . .
. . . . . . . . . . . . . . . .
. . .
. . .
8
9
. . .
. . . .
PU1
T1
. .
. .
. . .
10 . . .
FU1 . .
. . . . . . . . . . . . . . . .
. . .
11 . . .
PB2 . .
. . . . . . . . . . . . . . . .
. . .
12 . .
DISC1
. . . . . . . . . . . . . . . .
.
. . .
13 . . .
SW1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
14 . . .
. .
ILPB1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
252999
269346
254451
254462
254461
254456
254455
254457
254473
*254459
254460
254458
259537
*254459
254454
254466
254467
254470
254475
254486
254464
254465
254487
254481
254482
254483
256256
Part
No.
Description
Figure 10-12 . Filtair 6000 Controller (Common Parts) (Figure 10-11, Item 28)
Models 301064 − 001, 002, 003, 004, 011, 012, 013, And 014
Quantity
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
Control Assy Filtair 6000 (Includes)
Board, Delta P Without Faceplate
Microprocessor, Filtair 6000
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
Strip,Terminal 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Suppressor Processor Output
Contact, Relay 2 24VDC
Contact, Relay 1 E −
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Relay
Terminal Block, Replacement
Fuse, 1.0 Amp 24 VDC Loop
Holder, Single Fuse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply, 24 VDC
Fuse, 1.0 Amp
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, 200 VA (575 VAC to 115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holder, Dual Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact Selector Switch/Button, NO/NC
Light, Module With Bulb
Disconnect, 30 Amp Mounted
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Disconnect Switch
Switch, Remote Local Off
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact 1st Selector Switch, N.O.
Block, Contact Selector Switch/Button, N.O.
Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Arc Flash Hazard
Label, Warning Electrical Hazard
Ftg, Bulkhead Pressure Connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
2
1
1
6
1
1
2
7
1
1
2
2
1
1
1
2
Item
No.
Dia.
Mkgs.
. . . . . . . . . . . . . . . .
. . .
. . .
15
16
. . .
. . .
O.L.
M1
. .
. .
Part
No.
Description Quantity
Figure 10-12. Filtair 6000 Controller (10 HP Parts)
Models 301064 − 001, 002, 011, And 013
259743
254875
259700
. .
. .
. .
Delta P Plus Control, 575V 10HP
Overload Relay, 12 To 18 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 3HP/230V, 7.5/460V, 10HP/575V . . . . . . . . . . . . . . . . . . .
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-12. Filtair 6000 Controller (15 HP Parts)
Models 301064 − 003, 004, 012, And 014
. . . . . . . . . . . . . . . .
. . .
. . .
15
16
. . .
. . .
Optional
O.L.
M1
. .
. .
259744
254876
254474
. .
. .
. .
Delta P Plus Control, 575V 15HP
Overload Relay, 16 To 24 Amps
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 5HP/230V, 10HP/460V, 15HP/575V . . . . . . . . . . . . . . . . .
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 85
Hardware is common and not available unless listed.
9
1
2
3
4
7
8
6
5
Ref. 254 336-B
Item
No.
Dia.
Mkgs.
Part
No.
Figure 10-13. Filtair 6000 Manifold Assembly (All Models)
Description Quantity
Figure 10-13. Filtair 6000 Manifold Assembly (Figure 10-11, Item 21)
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
7
8
5
6
3
4
1
2
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
9 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
253175
253177
269145
253180
253165
253140
253369
253435
270094
*269139
*253436
*253437
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Tubing, 1/4 in. OD Vinyl
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT
Valve, Diaphragm
Tube, Pulse
Plug, 1 in. NPT
Manifold Weldment, 6 Port
Solenoid Enclosure, 110V 6
Solenoid, 110V 6 −
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Diaphragm Valve Repair
Kit, Solenoid Valve Rebuild
− Valve NEMA 4
Hose, Air 1.00 Id Coupled X 3.500 Ft
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve NEMA 4 w/Coil 120 VAC . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coil, Solenoid Valve 120 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
6
6
1
6
1
6
1
1
6
6
20 ft
6
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 86
Hardware is common and not available unless listed.
6
1
2
3
4
5
7
Ref. 254 293-B
Item
No.
Dia.
Mkgs.
Figure 10-14. Filtair 6000 Exhaust Plenum (All Models W/O Hepa)
Part
No.
Description Quantity
Figure 10-14. Filtair 6000 Exhaust Plenum (Figure 10-11, Item 25)
. . .
. . .
. . .
. . .
. . .
. . .
. . .
1
2
3
4
5
6
7
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
253071
253072
253073
253078
253065
253070
253365
. .
. .
. .
. .
. .
. .
. .
Damper Handle
Damper Control (Front)
Base, Damper Handle
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 87
Hardware is common and not available unless listed.
3
1
2
4
5
Ref. 254 255-B
Item
No.
Dia.
Mkgs.
Figure 10-15. Filtair 6000 Exhaust Plenum w/HEPA Filter
Part
No.
Description Quantity
. . .
. . .
. . .
. . .
3
4
1
2
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . .
5 . . . . . . . . . . . . . .
Optional
Figure 10-15. Filtair 6000 Exhaust Plenum w/HEPA Filter (Figure 10-11, Item 25)
Models 301064 − 002, 004, 013, And 014
253500
253507
300933
254226
254223
. .
. .
. .
. .
. .
Knob, Tri-lobe W/.312-18 Stud
Bracket, HEPA Filter Retention
Filter, Replacement HEPA
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Rear Exhaust Plenum Filtair 6000 W/HEPA
Weldment, Exhaust Plenum W/HEPA
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
12
12
3
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 88
Hardware is common and not available unless listed.
Figure 10-16. Filtair 8000 Assembly
Ref. 254 365-C
OM-259546 Page 89
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-16. Filtair 8000 Assembly (Common Parts)
Models 301065-001, 002, 003, 004, 005, 006, 007, 008, 011, 012, 013, And 014
Quantity
6
7
4
5
2
3
1
1
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
8
9
. . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
10
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
15
16
17
18
11
12
13
14
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
. . .
. . .
19
20
21
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
253077
253135
253112
254313
277809
. . .
. . .
25
26
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
Item
No.
Dia.
Mkgs.
300959
253455
253459
253454
Part
No.
257317
257322
Deleted
253293
253149
254932
253147
254908
253148
253111
259409
253112
253113
253119
253079
259161
*300927
+259454
253080
253220
253221
253232
253226
253229
. . .
. . .
22
23
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . .
24
253207
253085
+254314
277809
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
. . .
. . .
. .
. .
. .
. .
Roof Panel, Front
Inlet Models Only
Roof Panel,
Top Inlet Models Only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
. .
. .
. . .
. .
. .
. .
. .
Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, 3/16 In. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Hose .250 - .312 Clp Dia Nylo
Fitting, Static Pressure Tee Brass
Door Assy, Filter Access (Includes) n
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose
Ftg, Pipe Brs Elbow 1/8 Npt Male/Female
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
Door, Filter Access
Hinge, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Roller Cam
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Tee
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Instruction Filter Change
Latch, Rotary Filter Retention
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Replacement (Order From Machine Sales)
Cradle, Filter
Cone, Inlet Blower Size 20 Steel
Venturi
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene
Manifold
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Side Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Fume Extractor
Door, Control Panel
Hinge, Door
Panel, Side Upper
Exhaust Plenum
Assy, Sprinkler (Includes)
Sprinkler, 1/2 NPT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Reducer 1 In. X 1/2 NPT
Compound, Loctite Pipe Sealant
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Caution Pinch Point
Gasket, Dust Bin 2x16.5x.25
Gasket, Dust Bin 2x21x.25
Assy, Dust Bin 22 Gal
Caster, Swvl 1.625 In.
Latch, Draw Dust Bin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
Description
Quantity
Figure 10-16. Filtair 8000 Assembly (15 HP Parts)
Models 301065 − 001, 002, 005, 007, 011, And 013
. . .
. . .
. . .
27
28
29
Item
. . . . . . . . . .
. . . . . . . . . .
No.
. . . . . . . . .
Dia.
Mkgs.
259742
253202
Part
No.
. .
. .
. .
Motor, Blower 15HP TEFC 208-575/60/3 1.38 Shaft
Fan Wheel, Alum Airfoil Sz 20 15HP 1.38 Bore
Delta P Plus Control, 575v 15HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
Figure 10-16. Filtair 8000 Assembly (20 HP Parts)
Models 301065 − 003, 004, 006, 008, 012, And 014
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
1
1
1
Quantity
1
1
1
1
1
3
1
1
1
1
1
1
8
1
4
1
1
4
2
2
4
8
4
8
4
1
4
4
1
1
1
1
2
1
1
2.5 ft
. . .
. . .
27
28
. . . . . . . . . .
. . . . . . . . . .
. . .
29 . . . . . . . . .
Optional
259948
253203
. .
. .
. .
Motor, Blower 20HP TEFC 208-575/60/3 1.63 Shaft
Fan Wheel, Alum Airfoil Sz 20 20HP 1.63 Bore
Delta P Plus Control, 575v 20HP
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 90
Hardware is common and not available unless listed.
16
11
15
14
12 13
1
2
4
8
10 9 6 5
Figure 10-17. Filtair 8000 Controller
3 7
255 321-B
OM-259546 Page 91
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-17. Filtair 8000 Controller (Common Parts) (Figure 10-16, Item 29)
Models 301065-001, 002, 003, 004, 005, 006, 007, 008, 011, 012, 013, And 014
Quantity
. . .
1 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . .
2
3
4
. .
. . .
PLC1
TB1 . .
. . . . . . . . . . . . . . . .
. .
. .
.
5
. . .
. . .
CR2
CR1
. . . . . . . . . . . . . . . .
. . .
. . .
6 . . . . . . . . . .
FU2
. . . . . . . . . . . . . . . .
. . .
7
8
. . .
. . .
PU1
. .
. .
. . .
. . .
. . .
. . .
9
10
10
11
. . . .
. . .
T1
FU1
. .
. .
. . . . . . . . . .
. . .
PB2 . .
. . . . . . . . . . . . . . . .
. . .
12 . . .
SW1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
. . .
13 . .
ILPB1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
259537
*254459
254454
254466
254467
254486
254464
254465
254487
254475
254481
254482
254483
256256
253000
269346
254452
255122
254461
254456
254455
254457
254473
*254459
254460
254458
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
Control Assy Filtair 8000 (Includes)
Board, Delta P Without Faceplate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Microprocessor, Filtair 8000
Strip, Terminal Filtair 8000
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Suppressor Processor Output
Contact, Relay 2 24VDC
Contact, Relay 1 E − Stop Loop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base, Relay
Terminal Block, Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse,1.0 Amp 24 VDC Loop
Holder, Single Fuse
Power Supply, 24 VDC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, 200 VA (575 VAC To 115
Fuse,1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holder, Dual Fuse
Light, Module With Bulb
Switch, Remote Local Off
Button, Start/Stop Illuminated
Handle, Disconnect Switch
)
Block, Contact 1st Selector Switch N.O.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact Selector Switch/Button, No/Nc
Block, Contact Selector Switch/Button N.O.
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Arc Flash Hazard
Label, Warning Electrical Hazard
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection Femal e
. . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
2
2
1
2
1
1
1
1
1
2
1
2
9
1
1
1
1
1
1
1
6
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-17. Filtair 8000 Controller (15 HP Parts)
Models 301065 − 001, 002, 011, And 013
Quantity
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
14
15
16
. . .
. . .
. .
O.L.
M1
DISC1
. .
. .
.
259927
254876
254474
254470
. .
. .
. .
. .
Delta P Plus Control, 575V 15HP Filtair 8000
Overload Relay, 16 To 24 Amps
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 5HP/230V, 10HP/460V, 15HP/575V
Disconnect, 30 Amp Mounted
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Item
No.
Dia.
Mkgs.
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
14
15
16
. . .
. . .
. .
O.L.
M1
DISC1
. .
. .
.
Part
No.
Description
Figure 10-17. Filtair 8000 Controller (20 HP Parts)
Models 301065 − 003, 004, 012, And 014
Quantity
259939
254877
254478
254471
. .
. .
. .
. .
Delta P Plus Control, 575V 20HP Filtair 8000
Overload Relay, 23 To 32 Amps
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 7.5HP/230V, 15HP/460V, 20HP/575V
Disconnect, 60 Amp Mounted
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 92
Hardware is common and not available unless listed.
9
1
2
3
4
7
8
6
5
Ref. 254 336-B
Item
No.
Dia.
Mkgs.
Part
No.
Figure 10-18. Manifold Assembly − Filtair 8000 (All Models)
Description
Figure 10-18. Filtair 8000 Manifold Assembly (Figure 10-16, Item 25)
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
7
8
5
6
3
4
1
2
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
9 . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
253175
253177
269145
253180
253165
253154
253377
253435
270094
*269139
*253436
*253437
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Tube, ¼ In. Od Vinyl
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT
Valve, Diaphragm
Tube, Pulse
Plug, 1 In. NPT
Manifold Weldment, 8 Port
Solenoid Enclosure, 110v 8
Solenoid, 110v 2 −
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Solenoid Valve Rebuild
−
Kit, Diaphragm Valve Repair
Valve NEMA 4
Hose, Air 1.00 Id Coupled X 3.50 Ft
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve NEMA 4 W/Coil 120 VAC . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coil, Solenoid Valve 120 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
1
8
1
8
1
1
8
8
20ft
8
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 93
Hardware is common and not available unless listed.
6
1 2
3
4
7
5
Ref. 254 293-B
Item
No.
Dia.
Mkgs.
Figure 10-19. Filtair 8000 Exhaust Plenums (All Models W/O Hepa)
Part
No.
Description
Figure 10-19. Filtair 8000 Exhaust Plenum (Figure 10-16, Item 26)
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
1
2
3
4
5
6
7
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
253071
253072
253073
253078
253068
253070
254335
. .
. .
. .
. .
. .
. .
. .
Damper Handle
Damper Control (Front)
Base, Damper Handle
Label, Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damper, Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 94
Hardware is common and not available unless listed.
1
2
3
4
5
Ref. 254 255-B
Item
No.
Dia.
Mkgs.
Figure 10-20. Filtair 8000 Exhaust Plenum w/HEPA Filter
Part
No.
Description Quantity
Figure 10-20. Filtair 8000 Exhaust Plenum w/HEPA Filter (Figure 10-16, Item 26)
Models 301065 − 002, 004, 013, And 014
. . .
. . .
. . .
. . .
. . .
1
2
3
4
5
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
253500
253507
300933
254225
254224
. .
. .
. .
. .
. .
Knob, Tri-lobe W/.312-18 Stud
Bracket, HEPA Filter Retention
Filter, Replacement HEPA
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Rear Exhaust Plenum Filtair 8000 W/HEPA
Weldment, Exhaust Plenum W/HEPA
. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
4
1
1
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 95
Hardware is common and not available unless listed.
OM-259546 Page 96
Figure 10-21. Filtair 12000 Main Assembly
Ref. 254 442-C
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 10-21. Filtair 12000 Main Assembly (Common Parts)
Models 301066-001, 002, 003, 004, 005, 006, 007, 008, 011, 012, 013, And 014
Quantity
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
6
7
4
5
2
3
1
2
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
. . .
. . .
8
9
10
11
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . .
. . .
12
17
18
19
20
13
14
15
16
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . .
. . .
. . .
. . .
. . .
21
22
23
24
25
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . .
26
253079
259161
*300927
+259458
253080
253220
253221
253232
253226
253229
253207
253085
+253709
277809
253077
253132
254120
257318
257323
Deleted
253293
254113
253149
253932
253147
254908
253148
253110
259408
253112
253113
253119
. . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
253112
254104
277809
. . .
. . .
27
28
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
300959
253455
253459
253454
Item
No.
Dia.
Mkgs.
Part
No.
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Panel, Top
Roof Panel,
Top Inlet Models Only
Roof Panel,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Inlet Models Only
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
. . .
. . .
. . .
. . .
. .
. .
Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, 3/16 In. Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Hose 250 − 312 Clp Dia Nylon
Fitting, Static Pressure Tee Brass
Door Assy, Filter Access (Includes)
Door, Filter Access
Hinge Door
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Pipe Brs Adapter 1/8 NPT X 3/16 Hose
Ftg, Pipe Brs Elbow 1/8 NPT Male/Female
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latch, Roller Cam
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle, Tee
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Instruction Filter Change
Latch, Rotary Filter Retention
Filter, Replacement (Order From Machine Sales)
Cradle, Filter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Caution Pinch Point
Gasket, Dust Bin 2x16.5x.25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Dust Bin 2x21x.25
Assy, Dust Bin 22 Gal
Caster, Swvl 1.625 In.
Latch, Draw Dust Bin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cone, Inlet Blower Size 20 Steel
. .
. .
. .
. . .
Venturi
Panel, Side Lower
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Fume Extractor
Door, Control Panel
Hinge, Door
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Side Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Side Panel .50 WD x .19 TH Blk Neoprene
. . .
. . .
Panel,Side Full
Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust, Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assy, Sprinkler (Includes)
Description
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bushing, Reducer 1 In. X 1/2 NPT
Sprinkler, 1/2 NPT
Compound, Loctite Pipe Sealant
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
3
1
1
1
1
1
2
2
1
2
2
8
8
1
12
4
2
12
4
1
6
12
4
8
8
2
6
1
2
1
1
2
1
2.5 ft
2
Quantity
. . .
. . .
. . .
29
30
31
Item
No.
Figure 10-21. Filtair 12000 Main Assembly (20 HP Parts)
Models 301066 − 001, 002, 005, 007, 011, And 013
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
259948
253203
. .
. .
. .
Motor, Blower 20HP TEFC 208-575/60/3 1.63 Sha
Fan Wheel, Alum Airfoil Sz 20 20HP 1.63 Bore
Delta P Plus Control, 575V 20HP
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dia.
Mkgs.
Part
No.
Description
1
1
1
Quantity
Figure 10-21. Filtair 12000 Main Assembly (30 HP Parts)
Models 301066 − 003, 004, 006, 008, 012, And 014
. . .
. . .
. . .
29
30
31
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . .
259971
253204
. .
. .
. .
Motor, Blower 30HP TEFC 208-575/60/3 1.63 Sha
Fan Wheel, Alum Airfoil Sz 30HP 1.63 Bore
Delta P Plus Control, 575V 30HP
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
1
1
1
OM-259546 Page 97
Hardware is common and not available unless listed.
12
11
16
15
13 14
10 9
2 3
Figure 10-22. Filtair 12000 Controller
6
1
5
4
8
7
255 323-B
OM-259546 Page 98
Item
No.
Dia.
Mkgs.
Part
No.
Description Quantity
Figure 10-22. Filtair 12000 Controller (Common Parts) (Figure 10-21, Item 31)
Models 301066 − 001, 002, 003, 004, 005, 006, 007, 008, 011, 012, 013, And 014
. . .
. . . . . . . . . . . . . . . .
. . .
. . .
. . .
. . . . . . . . . . . . . . . .
. . .
. . .
1
2
3
4
.
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
CR1
CR2
. .
. .
. . . . . . . . . . . . . . . .
. . .
7 . . .
FU2 . .
. . . . . . . . . . . . . . . .
. . .
8 . . .
PU1 . .
253001
269346
254473
254455
254456
254457
5 . .
PLC1 .
254989
6 TB1, TB2 254462
254461
254459
254460
254458
. . .
. . .
9
10
. . . .
. . .
T1
FU1
. .
. .
. . . . . . . . . . . . . . . .
. . .
11 . . .
PB2 . .
. . . . . . . . . . . . . . . .
. . .
12 . .
DISC1
. . . . . . . . . . . . . . . .
.
. . .
13 . . .
SW1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
14 . . .
. .
ILPB1
. . . . . . . . . . . . . . . .
.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
259537
254459
254454
254466
254467
254471
254475
254486
254464
254465
254487
254481
254482
254483
256256
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. . .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Control Assy Filtair 12000 (Includes)
Board, Delta P Without Faceplate
Terminal Block, Replacement
Contact, Relay 1 E − Stop Loop
Contact, Relay 2 24VDC
Base, Relay
Microprocessor, Filtair 12000
Strip, Terminal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Suppressor Processor Output
Fuse, 1.0 Amp 24 VDC Loop
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holder, Single Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply, 24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, 200 VA (575 VAC To 115
Fuse, 1.0 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holder, Dual Fuse
Light, Module With Bulb
Disconnect, 60Amp Mounted
Handle, Disconnect Switch
Switch, Remote Local Off
)
Block, Contact 1st Selector Switch N.O.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact Selector Switch/Button, NO/NC . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block, Contact Selector Switch/Button N.O.
Button, Start/Stop Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Arc Flash Hazard
Label, Warning Electrical Hazard
Ftg, Bulkhead Pressure Connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Bulkhead Pressure Connection Female . . . . . . . . . . . . . . . . . . . . . . . . .
Item
No.
Dia.
Mkgs.
. . . . . . . . . . . . . . . .
. . .
. . .
15
16
. . .
. . .
O.L.
M1
. .
. .
Part
No.
259962
254877
254478
. .
. .
. .
Description
Figure 10-22. Filtair 12000 Controller (20 HP)
Models 301066 − 001, 002, 005, 007, 011, And 013
Quantity
Delta P Plus Control, 575V 20HP Filtair 12000
Overload Relay, 23 To 32 Amps
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 7.5HP/230V, 15HP/460V, 20HP/575V . . . . . . . . . . . . . . .
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 10-22. Filtair 12000 Controller (30 HP)
Models 301066 − 003, 004, 006, 008, 012, And 014
. . . . . . . . . . . . . . . .
. . .
. . .
15
16
. . .
. . .
O.L.
M1
. .
. .
259972
265318
254479
. .
. .
. .
Delta P Plus Control, 575V 30HP Filtair 12000
Overload Relay, 30 To 38 Amps
. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Contactor, 10HP/230V, 20HP/460V, 30HP/575V . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
1
2
2
1
1
1
2
1
1
1
1
1
1
1
2
1
2
1
2
6
1
1
1
1
1
7
1
OM-259546 Page 99
Hardware is common and not available unless listed.
11
9
10
1
2
12
3
8
4
7
6
5
Ref. 254 336-B
Item
No.
Dia.
Mkgs.
Part
No.
Figure 10-23. Filtair 12000 Manifold Assembly (All Models)
Description Quantity
Figure 10-23. Filtair 12000 Manifold Assembly (Figure 10-21, Item 27)
7
8
5
6
3
4
1
2
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . .
. . .
. . .
. . .
9
10
11
12
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
253175
253177
269145
253180
253165
253156
253378
253435
253168
270094
253172
253174
*269139
*253436
*253437
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Tubing, 1/4 In. Od Vinyl
Valve, Diaphragm
Tube, Pulse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Elbow Brs 1/4 Tbg Push In X 1/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug, 1 In. NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Weldment, 6 Port
Solenoid Enclosure, 110v 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
− Valve NEMA 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose, Air 1.00 Id Coupled X 3.50 Ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Hose Brs Barbed Nipple 1 In. Tbg
. . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid, 110v 12Valve NEMA 4 W/Coil 120 VAC . . . . . . . . . . . . . . . . . . . . .
Elbow − Brass Street 1 In.
− 90deg 1
Ftg, Pipe Galv Tee 1 In. NPT
Kit, Diaphragm Valve Repair
Kit, Solenoid Valve Rebuild
Coil, Solenoid Valve 120 VAC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
12
45ft
12
12
12
2
3
1
12
12
12
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 100
Hardware is common and not available unless listed.
8
1
2
3
7
4
5
6
9
Ref. 254 293-A
Item
No.
Dia.
Mkgs.
Figure 10-24. Filtair 12000 Exhaust Plenum (All Models W/O Hepa)
Part
No.
Description Quantity
Figure 10-24. Filtair 12000 Exhaust Plenum (Figure 10-21, Item 28)
7
8
5
6
9
3
4
1
2
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . .
253071
253072
254191
253073
253078
253069
254955
253070
254110
. .
. .
. .
. .
. .
. .
. .
. .
. .
Damper Handle
Damper Control
Label, Damper
Damper, Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Open Ended 1/2 Square
Base, Damper Handle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shaft, Rod Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing, Damper Control End
Weldment, Exhaust Plenum
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
1
1
1
2
1
1
1
1
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 101
Hardware is common and not available unless listed.
4
3
1
2
5
Ref. 254 255-B
Item
No.
Dia.
Mkgs.
Figure 10-25. Filtair 12000 Exhaust Plenum w/HEPA Filter
Part
No.
Description Quantity
Figure 10-25. Filtair 12000 Exhaust Plenum w/HEPA Filter (Figure 10-21, Item 28)
Model 301066 − 002, 004, 013, And 014
. . .
. . .
. . .
. . .
. . .
3
4
1
2
5
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
253500
253507
300933
254226
254228
. .
. .
. .
. .
. .
Knob, Tri-lobe W/.312-18 Stud
Bracket, HEPA Filter Retention
Filter, Replacement HEPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assy, Exhaust Plenum W/HEPA
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weldment, Exhaust Plenum Filtair 12000 W/HEPA . . . . . . . . . . . . . . . . . . .
Optional
+ When ordering a component originally displaying a precautionary label, the label should also be ordered.
24
24
6
2
1
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-259546 Page 102
Warranty Questions?
Your distributor also gives you ...
Service
You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
Support
Need fast answers to the tough welding questions?
Contact your distributor.
The expertise of the distributor and Miller is there to help you, every step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below,
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS.
Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed. If notification is submitted as an online warranty claim, the claim must include a detailed description of the fault and the troubleshooting steps taken to identify failed components and the cause of their failure.
5. 6 Months — Parts
* Batteries
6. 90 Days — Parts
* Accessory (Kits)
* Canvas Covers
* Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls
* M-Guns
* MIG Guns, Subarc (SAW) Torches, and External
Cladding Heads
* Remote Controls and RFCS-RJ45
* Replacement Parts (No labor)
* Spoolmate Spoolguns
Miller’s True Blue
Limited Warranty shall not apply to:
Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, and not to exceed twelve months after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.
1. 5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
2. 3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
3. 2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
4. 1 Year — Parts and Labor Unless Specified
* AugmentedArc and LiveArc Welding Systems
* Automatic Motion Devices
* Bernard BTB Air-Cooled MIG Guns (No Labor)
* CoolBelt and CoolBand Blower Unit (No Labor)
* Desiccant Air Dryer System
* External Monitoring Equipment and Sensors
* Field Options
(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)
* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors − Filtair 130, MWX and SWX Series
* HF Units
* ICE/XT Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted
Separately by the Manufacturer.)
* Load Banks
* Motor-Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* TIG Torches (No Labor)
* Tregaskiss Guns (No Labor)
* Water Cooling Systems
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor)
1.
Consumable components; such as contact tips, cutting nozzles, contactors, brushes, relays, work station table tops and welding curtains, or parts that fail due to normal wear. (Exception: brushes and relays are covered on all engine-driven products.)
2. Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.
miller_warr 2017-01
Model Name
Purchase Date
Distributor
Address
City
State
Serial/Style Number
(Date which equipment was delivered to original customer.)
Zip
Contact your Distributor for:
Contact the Delivering Carrier to:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information and Parts)
Circuit Diagrams
Welding Process Handbooks
To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller
File a claim for loss or damage during shipment.
For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
2017 Miller Electric Mfg. Co. 2017 − 01
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters − USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit www.MillerWelds.com
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