Miller | JA000000 | Owner Manual | Miller GA-50CA User manual

Miller GA-50CA User manual
OM-1521
080 799H
March 1997
Processes
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
Submerged (SAW) Welding
Guns for
Automated Applications
GA-30A, GA-30A1, GA-50A, GA-50CA, GW-60A, GA-80AC1
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now
you can get the job done and get it done right. We know
you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc
welders in 1929, he made sure his products offered
long-lasting value and superior quality. Like you, his
customers couldn’t afford anything less. Miller products
had to be more than the best they could be. They had to
be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy.
With Miller you can count on years of reliable
service with proper maintenance. And if for
some reason the unit needs repair, there’s a
Troubleshooting section that will help you
Miller is the first welding figure out what the problem is. The parts list
equipment manufacturer in will then help you to decide which exact part
the U.S.A. to be registered to
the ISO 9001 Quality System you may need to fix the problem. Warranty and
Standard.
service information for your particular model
are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor
to receive the latest full line catalog or
individual catalog sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller,
or visit us at www.MillerWelds.com on the web.
Working as hard as you do
– every power source from
Miller is backed by the most
hassle-free warranty in the
business.
Miller offers a Technical
Manual which provides
more detailed service and
parts information for your
unit. To obtain a Technical
Manual, contact your local
distributor. Your distributor
can also supply you with
Welding Process Manuals
such as SMAW, GTAW,
GMAW, and GMAW-P.
SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING
1-1. Symbol Usage
OM-1521H -3/97, safety_gmaw_gun 3/97
Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.
Y Marks a special safety message.
. Means “Note”; not safety related.
This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, WELDING WIRE, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.
1-2. Arc Welding Hazards
Y The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in the wire feeder and welding
power source Owner’s Manuals. Read and follow all Safety
Standards.
Y Only qualified persons should install, operate, maintain, and
repair this unit.
Y During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
D
D
D
D
Always wear dry insulating gloves.
Insulate yourself from work and ground.
Do not touch live electrode or electrical parts.
Repair or replace worn, damaged, or cracked
gun or cable insulation.
D Turn off welding power source before changing contact tip or gun
parts.
D Keep all covers and handle securely in place.
FUMES AND GASES can be hazardous.
D Keep your head out of the fumes.
D Ventilate area, or use breathing device.
D Read Material Safety Data Sheets (MSDSs)
and manufacturer’s instructions for material
used.
WELDING can cause fire or explosion.
D Do not weld near flammable material.
D Do not weld on closed containers.
D Watch for fire; keep extinguisher nearby.
ARC RAYS can burn eyes and skin.
D Wear welding helmet with correct shade of
filter.
D Wear correct eye and body protection.
D Cover exposed skin with spatter-resistant
clothing.
HOT PARTS can burn skin.
D Allow gun to cool before touching.
D Do not touch hot metal.
D Protect hot metal from contact by others.
NOISE can damage hearing.
D Some applications, such as pulsing, are noisy.
D Check for noise level limits exceeding those
specified by OSHA.
D Use approved ear plugs or ear muffs if noise level is high.
D Warn others nearby about noise hazard.
WELDING WIRE can cause injury.
D Keep hands and body away from gun tip when
trigger is pressed.
D Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
1-3. EMF Information
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
To reduce magnetic fields in the workplace, use the following
procedures:
The following is a quotation from the General Conclusions Section of the
U.S. Congress, Office of Technology Assessment, Biological Effects of
Power Frequency Electric & Magnetic Fields – Background Paper,
OTA-BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . there is now a very large volume of scientific findings based
on experiments at the cellular level and from studies with animals and
people which clearly establish that low frequency magnetic fields can
interact with, and produce changes in, biological systems. While most
of this work is of very high quality, the results are complex. Current
scientific understanding does not yet allow us to interpret the evidence
in a single coherent framework. Even more frustrating, it does not yet
allow us to draw definite conclusions about questions of possible risk
or to offer clear science-based advice on strategies to minimize or avoid
potential risks.”
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around the body.
4. Keep welding power source and cables as far away from operator as practical.
5. Connect work clamp to workpiece as close to the weld as possible.
About Pacemakers:
The above procedures are also recommended for pacemaker wearers.
Consult your doctor for complete information.
OM-1521 Page 1
Notes
OM-1521 Page 2
SECTION 2 – SPECIFICATIONS
2-1. Welding Guns
Rating: 100%
Duty Cycle DCEP
Wire Diameter Capacity
GA-30A
GA-30A1
300 Amperes
With CO2
200 Amperes
With Argon
.030, .035, .045 in
(0.8, 0.9, 1.1 mm) Hard Wire
.030, .035, 3/64, 1/16 in
(0.8, 0.9, 1.2, 1.6 mm) Soft Wire
GA-50A
500 Amperes
With CO2
GA-50CA
Model
Cooling
Method
Weight
Net
Ship
Air
20 oz
(567 g)
38 oz
(1077 g)
.035, .045, .052, 1/16, 5/64, 3/32, 7/64, 1/8 in
(0.9, 1.1, 1.3, 1.6, 2.0, 2.4, 2.8, 3.2 mm) Hard Wire
Air
35 oz
(992 g)
55 oz
(1559 g)
500 Amperes
With CO2
.045, .052, 1/16, 5/64, 3/32, 7/64, 1/8, in
(1.1, 1.3, 1.6, 2.0, 2.4, 2.8, 3.2 mm) Hard Or Cored Wires
Air
29 oz
(822 g)
37 oz
(1049 g)
GW-60A
600 Amperes
With CO2
500 Amperes
With Argon
.035, 3/64, 1/16, 3/32 in (0.9, 1.2, 1.6, 2.4 mm) Soft Wire
.035, .045, .052, 1/16, 5/64, 3/32, 7/64, 1/8 in
(0.9, 1.1, 1.3, 1.6, 2.0, 2.4, 2.8, 3.2 mm) Hard Wire
Water
42 oz
(1191 g)
62 oz
(1758 g)
GA-80AC1
800 Amperes
Submerged Arc
1/16, 5/64, 3/32, 7/64, 1/8, 5/32, 3/16 in
(1.6, 2.0, 2.4, 2.8, 3.2, 4.0, 4.8 mm) Hard Wire
Air
37 oz
(1048 g)
60 oz
(1701 g)
OM-1521 Page 3
2-2. Overall Dimensions
11-1/4 in
(285.8 mm)
*9 in
(228.6 mm)
*13-5/8 in
(346.1 mm)
6-3/8 in
(161.9 mm)
1-3/16 in
(30.2 mm)
1-1/4 in
(31.8 mm)
1-5/16 in
(33.3 mm)
*13 in (330.2 mm)
GA-30A1
*17-5/8 in (447.7 mm)
with optional head tube extension
GA-30A And GA-30A1 Models
GA-50A Models
13 in
(330.2 mm)
5 in
(127 mm)
*11-1/16 in
(281 mm)
10-3/4 in
(273.1 mm)
13-3/4 in
(349 mm)
1-3/16 in
(30.2 mm)
14 in
(355.6 mm)
5-15/16 in
(148.8 mm)
4 in
(101.6 mm)
1-3/16 in
(30.2 mm)
*15-1/16 in (383 mm)
with optional head tube extension
GA-50CA Models
GA-60A Models
1-15/16 in
(33.3 mm)
GA-80AC1 Models
SA-080 847-A / SA-049 239-B / SA-097 632-A / SB-088 002-A / SA-049 258-C
OM-1521 Page 4
SECTION 3 – INSTALLATION
Note
For installation to wire drive assembly, see wire drive Owner’s Manual.
3-1. Shielding Gas Nozzle Adjustment
1
2
1
Nozzle Extension Jam Nut
Nozzle Extension
Loosen jam nut, twist nozzle extension to allow desired contact tube
stick out, and tighten nut.
2
Ref. ST-080 847-A
3-2. Flux Tube Adjustment
1
2
As a starting point, position nozzle so that bottom of
nozzle is flush with end of contact tube. Increase or
dec reas e flux depth to a point jus t where arc
flashthroughs do not occur.
Nozzle Mounting Nut
Nozzle Extension
Loosen nut, twist or slide nozzle extension to desired position, and
tighten nut.
1
2
Ref. ST-049 258-C
OM-1521 Page 5
SECTION 4 – OPERATION
4-1. Safety Equipment
Wear the following while welding:
1
2
1
3
2
3
Dry, Insulating Gloves
Safety Glasses With Side
Shields
Welding Helmet With Correct
Shade Of Filter (See ANSI
Z49.1)
sb3.1 1/94
4-2. Sequence Of Operation
Install &
Connect
Equipment
Install & Prepare
Wire Feeding
System
Turn On Control
And Welding
Power Source
Install & Prepare
Flux System
If Applicable
Turn On
Flux System
If Applicable
Put On
Personal Safety
Equipment
Set
Weld Control
Turn On
Shielding Gas
If Applicable
Begin Welding
SECTION 5 – MAINTENANCE AND TROUBLESHOOTING
5-1. Maintenance Schedule
Y Turn Off all power before maintaining.
Each Spool Of Wire
Blow out gun liner.
3 Months
Clean nozzle
and check contact tip.
Replace cracked parts.
5-2. Troubleshooting Table
Trouble
Remedy
Wire does not feed.
Check contact tip. Check for kinks in outlet cable. Check connections at wire drive assembly. Have
nearest Factory Authorized Service Station/Service Distributor check automatic equipment and welding power source.
Wire is not energized.
Check contact tip. Check connections at wire drive assembly. Have nearest Factory Authorized Service Station/Service Distributor check automatic equipment and welding power source.
Wire feeds unevenly.
Check contact tip. Check for kinks in outlet cable. Blow out gun liner and outlet cable casing.
OM-1521 Page 6
5-3. GA-30A And GA-30A1 Models (GMAW)
1
2
3
Remove from liner and install on
new liner one inch (25 mm) from
end.
1
4
5
6
7
8
9
10
11
12
2
3
4
Soft
Wire
Hard
Wire
Gun/Feeder Adapter
Barrel Adapter
Jam Nut
Contact Tip Adapter
Compression Nut
Contact Tip
Barrel Extension
Nozzle Extension
Nozzle
Choose correct parts for wire size,
(see Table below) and disassemble
gun as necessary to install new
parts. Install new parts, and reassemble gun. Reinstall into wire
drive assembly.
5
7
Wire Outlet Guide
Liner
O-Rings
6
8
7
9
9
10
11
12
SC-080 902-B
Soft Wire
Changing Parts
.030 in
(0.8 mm)
Contact Tip
X
Contact Tip
.035-3/64 in
(0.9-1.2 mm)
Hard Wire
1/16 in
(1.6 mm)
.030 in
(0.8 mm)
.035 in
(0.9 mm)
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
Contact Tip Adapter
X
X
X
X
Contact Tip Adapter
Nylon Liner
Nylon Liner
Monocoil Liner
.045 in
(1.1 mm)
X
X
X
X
X
X
X
X
X
OM-1521 Page 7
5-4. GA-50A Models (GMAW)
1
2
3
4
1
2
Remove O-ring and bushing (if
present) from liner and install on
new liner one inch (25 mm) from
end.
4
5
6
7
8
9
10
2
3
Wire Outlet Guide
O-Ring
Liner Bushing
Liner
5
6
Gun/Feeder Adapter
Head Tube
Contact Tip Adapter
Contact Tip
Nozzle Extension
Nozzle
Choose correct parts for wire size,
(see Table below) and disassemble
gun as necessary to install new
parts. Install new parts, and reassemble gun. Reinstall into wire
drive assembly.
7
8
9
10
SB-049 238-C
Hard Wire
Changing Parts
.035 in
(0.9 mm)
Contact Tip
X
Contact Tip
.045 in
(1.1 mm)
.052 in
(1.3 mm)
1/16 in
(1.6 mm)
5/64 in
(2.0 mm)
3/32 in
(2.4 mm)
7/64 in
(2.8 mm)
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
Contact Tip Adapter
X
X
X
Contact Tip Adapter
X
X
X
Contact Tip Adapter
Monocoil Liner
X
X
X
X
X
X
Outlet Guide
3/16 in (4.8 mm) ID O-Ring
X
X
X
X
X
Bushing
X
X
X
X
X
OM-1521 Page 8
X
X
X
X
X
X
X
X
X
X
X
Outlet Guide
5/16 in (7.9 mm) ID O-Ring
X
X
Monocoil Liner
X
X
X
Monocoil Liner
Outlet Guide
1/8 in
(3.2 mm)
5-5. GA-50CA Models (GMAW)
1
2
3
4
Remove O-ring and bushing (if
present) from liner and install on
new liner one inch (25 mm) from
end.
2
1
Wire Outlet Guide
O-Ring
Liner Bushing
Liner
5
6
7
8
9
2
3
4
Gun/Feeder Adapter
Head Tube
Nozzle Adapter
Contact Tip
Nozzle
Choose correct parts for wire size,
(see Table below) and disassemble
gun as necessary to install new
parts. Install new parts, and reassemble gun. Reinstall into wire
drive assembly.
5
6
9
7
8
SB-097 633-A
Hard Or Cored Wires
Changing Parts
.045 in
(1.1 mm)
Contact Tip
X
Contact Tip
.052 in
(1.3 mm)
1/16 in
(1.6 mm)
5/64 in
(2.0 mm)
3/32 in
(2.4 mm)
7/64 in
(2.8 mm)
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
Monocoil Liner
X
X
Monocoil Liner
X
X
X
Monocoil Liner
Outlet Guide
1/8 in
(3.2 mm)
X
X
X
X
X
X
2
2
2
X
Outlet Guide
X
X
X
Outlet Guide
3/16 in (4.8 mm) ID O-Ring
X
X
X
X
Bushing
X
X
X
X
OM-1521 Page 9
5-6. GW-60A Models (GMAW)
1
2
3
4
Y INCORRECT PARTS can cause electric shock and
equipment damage. Use only correct nylon replacement fittings as specified in Parts List. Do not use brass
or metal fittings for nylon fittings. Nylon fittings provide
electrical isolation of gun body parts.
1
2
2
Wire Outlet Guide
O-Ring
Liner Bushing
Liner
Remove O-ring and bushing (if
present) from liner and install on
new liner one inch (25 mm) from
end.
5
6
7
8
9
10
11
12
Gun/Feeder Adapter
Head Tube With Insulator
Coolant In Fitting
Nylon Fittings
Coolant Out Fitting
Contact Tip Adapter
Contact Tip
Nozzle
Choose correct parts for wire size,
(see following Table) and disassemble gun as necessary to install
new parts. Install new parts, and
reassemble gun. Reinstall into wire
drive assembly.
3
4
5
6
7
8
9
10
11
12
SB-088 001-A
OM-1521 Page 10
Soft Wire
Changing Parts
.035 in
(0.9 mm)
Contact Tip
X
Contact Tip
3/64 in
(1.2 mm)
1/16 in
(1.6 mm)
Hard Wire
3/32 in
(2.4 mm)
.035 in
(0.9 mm)
.045 in
(1.1 mm)
.052 in
(1.3 mm)
1/16 in
(1.6 mm)
5/64 in
(2.0 mm)
3/32 in
(2.4 mm)
7/64 in
(2.8 mm)
X
X
X
Contact Tip
X
Contact Tip
X
X
Contact Tip
X
Contact Tip
X
X
Contact Tip
X
Contact Tip
Contact Tip Adapter
1/8 in
(3.2 mm)
X
X
X
Contact Tip Adapter
X
X
X
Contact Tip Adapter
X
X
X
X
X
X
X
X
X
Outlet Guide
X
X
X
1/2 in (12.7 mm) ID O-Ring
X
X
X
Monocoil Liner
X
X
X
Monocoil Liner
X
Monocoil Liner
X
X
Monocoil Liner
X
X
X
X
Monocoil Liner
Outlet Guide
X
X
X
Outlet Guide
X
X
X
X
X
X
3/16 in (4.8 mm) ID O-Ring
X
X
X
X
X
X
X
X
X
Bushing
X
X
X
X
X
X
X
X
X
OM-1521 Page 11
5-7. GA-80AC1 Models (SAW)
1
2
3
4
5
6
7
8
9
10
11
12
Wire Outlet Guide
Gun/Feeder Adapter
Head Tube
Nozzle Mounting Nut
Contact Tip Adapter
Contact Tip
Clamp
Bushing
Flux Inlet Tube
Flux Tube Inlet
Flux Tube
Nozzle Extension Mounting
Thumbscrew
13 Nozzle
14 Guide
The GA-80AC1 gun can be used with a gravity feed or a pressurized flux
delivery system. When used with a pressurized flux system, install
bushing onto flux hose, and clamp flux inlet adapter tube onto flux tube.
Install flux hose with attached bushing into inlet adapter tube, and clamp
the assembly together. Customer must supply flux hose.
1
2
Choose correct parts for wire size,
(see Table below) and disassemble
gun as necessary to install new
parts. Install new parts, and reassemble gun. Reinstall into wire
drive assembly.
7
3
8
9
4
7
5
10
11
6
12
14
13
SB-049 177-D
Hard Wire
Changing Parts
1/16 in
(1.6 mm)
Contact Tip
X
Contact Tip
5/64 in
(2.0 mm)
3/32 in
(2.4 mm)
7/64 in
(2.8 mm)
1/8 in
(3.2 mm)
5/32 in
(4.0 mm)
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
X
Contact Tip
Outlet Guide
X
X
X
X
X
X
Outlet Guide
Gun/Feeder Connector
X
X
X
X
X
X
X
X
X
X
Gun/Feeder Connector
Head Tube
Head Tube
Contact Tip Adapter
Contact Tip Adapter
OM-1521 Page 12
3/16 in
(4.8 mm)
X
X
X
X
X
X
X
X
X
X
X
X
X
Notes
OM-1521 Page 13
SECTION 6 – PARTS LIST
. Hardware is common and
1
not available unless listed.
2
3
4
5
6
16
7
8
15
9
14
10
13
11
12
ST-080 902-B
Figure 6-1. Complete Assembly Of GA-30A And GA-30A1
OM-1521 Page 14
Item
No.
Part
No.
Description
Quantity
Figure 6-1. Complete Assembly Of GA-30A And GA-30A1
.. 1...
.. 2...
.. 2...
.. 2...
.. 2...
.. 3...
.. 4...
.. 5...
.. 5...
.......
.......
.. 6...
.. 7...
.. 8...
.. 9...
. 10 . .
. 10 . .
. 10 . .
. 11 . .
. 12 . .
. 13 . .
. 14 . .
. 14 . .
. 14 . .
. 15 . .
. 16 . .
079 970
092 198
092 196
084 275
092 197
079 975
079 974
079 971
092 194
092 195
092 199
009 541
604 771
058 685
079 973
054 242
054 183
054 157
144 862
050 622
156 821
050 638
050 626
050 637
058 676
079 972
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
GUIDE, wire outlet .030-1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, teflon .030-.035-.047 wire x 9.187 (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, teflon 1/16 wire x 9.187 (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil .030-.045 wire x 7.687 (GA-30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil .030-.045 wire x 11.687 (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .187 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .500 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, gun/feeder (GA-30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, gun/feeder (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, head (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBING, nprn .625 ID x .093 wall x 4.500 (GA-30A1) . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, set stl sch 10-32 x .125 cup point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, jam nozzle extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, contact tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .030 wire x 1.437 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .035 wire x 1.437 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .045 wire x 1.437 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXTENSION, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, .625 orf x 1.625 lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXTENSION, barrel 2.875 lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont sl .030 wire x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont .035-.047 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont sl 1/16 wire x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, brs cprsn .437-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, contact tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
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1
Optional Equipment
. 12 . . 050 116 . . NOZZLE, .812 orf x 1.625
. 12 . . 050 115 . . NOZZLE, .500 orf x 1.625
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1521 Page 15
. Hardware is common and
not available unless listed.
1
14
13
12
2
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6
ST-049 237-E
Figure 6-2. Complete Assembly Of GA-50A Gun
OM-1521 Page 16
Item
No.
Part
No.
Description
Quantity
Figure 6-2. Complete Assembly Of GA-50A Gun
.. 1...
.. 2...
.. 3...
.. 4...
.. 4...
.. 4...
.. 5...
.. 5...
.. 5...
.. 5...
.. 5...
.. 5...
.. 5...
.. 5...
.. 6...
.......
.. 7...
.. 8...
.. 9...
. 10 . .
. 11 . .
. 11 . .
. 11 . .
. 12 . .
. 13 . .
. 14 . .
. 14 . .
. 14 . .
081 065
081 064
088 950
080 749
080 748
080 750
056 821
056 822
057 737
056 823
056 824
053 177
053 175
053 176
075 659
080 757
075 671
096 817
080 743
079 974
088 643
088 646
088 698
080 842
079 975
047 555
047 556
080 755
..
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..
..
WASHER, flat phen .750 ID x 1.115 OD x .187thk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXTENSION, nozzle 4 in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube .035-.045 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube .052-5/64 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube 3/32-1/8 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .035 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .045 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .052 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/16 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 5/64 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 3/32 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 7/64 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/8 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, scr type .625 orf x 2.375 lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .312 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR, adapter hd tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .500 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil .045 wire x 11.875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil 1/16-5/64 wire x 11.687 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil 3/32-7/64-1/8 wire x 11.687 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING, step nprn .160 ID x .500 OD x .250 high . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .187 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet .045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet 1/16-5/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet 3/32-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1
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1
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1
Optional Equipment
.. 6...
. 11 . .
. 11 . .
. 11 . .
.......
075 660
088 644
088 645
088 697
084 169
..
..
..
..
..
NOZZLE, scr type .937 orf x 2.375 lg
LINER, monocoil .045 wire x 15.875
LINER, monocoil .052-5/64 wire x 15.875
LINER, monocoil 3/32-7/64-1/8 wire x 15.875
TUBE, hd extension
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1521 Page 17
1
. Hardware is common and
not available unless listed.
2
3
4
5
6
7
8
9
10
11
12
13
14
ST-097 634-B
Figure 6-3. Complete Assembly Of GA-50CA Gun
OM-1521 Page 18
Item
No.
Part
No.
Description
Quantity
Figure 6-3. Complete Assembly Of GA-50CA Gun
.. 1...
.. 1...
.. 1...
.. 1...
.. 2...
.. 3...
.. 4...
.. 4...
.. 4...
.. 5...
.. 6...
.. 7...
.. 8...
.. 9...
. 10 . .
. 11 . .
. 12 . .
. 13 . .
. 13 . .
. 13 . .
. 13 . .
. 13 . .
. 13 . .
. 13 . .
. 14 . .
047 555
047 556
080 755
095 015
079 975
080 842
096 920
097 622
096 921
079 974
080 743
096 817
096 909
076 130
091 272
073 777
075 948
045 356
091 653
009 709
052 055
008 926
008 925
008 924
075 659
..
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GUIDE, wire outlet .045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet 1/16-5/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet 3/32-1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet 1/16-5/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .187 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSHING, nprn .160 ID x .500 OD x .250 high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil .045 wire x 14.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil .052-5/64 wire x 14.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil 3/32-1/8 wire x 13.750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .500 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR, adapter hd tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, tube hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSULATOR, centering tube hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, flat si .555 ID x .930 OD x .250thk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .045 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .052 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/16 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 5/64 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 3/32 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 7/64 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/8 wire x 1.125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, scr type .625 orf x 2.375 lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
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1
Optional Equipment
. 14 . . 008 620 . . NOZZLE, scr type .750 orf x 2.375 lg
. 14 . . 075 660 . . NOZZLE, scr type .937 orf x 2.375 lg
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1521 Page 19
. Hardware is common and
not available unless listed.
11
8
10
8
9
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8
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24
14
23
17
15
1
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16
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17
22
18
21
20
19
ST-088 000-B
Figure 6-4. Complete Assembly Of GW-60A Gun
OM-1521 Page 20
Item
No.
Part
No.
Description
Quantity
Figure 6-4. Complete Assembly Of GW-60A Gun
.. 1....
.. 2....
.. 3....
.. 4....
.. 5....
.. 6....
.. 7....
.. 8....
.. 8....
.. 8....
.. 9....
. 10 . . .
. 11 . . .
. 12 . . .
. 12 . . .
. 12 . . .
. 12 . . .
. 12 . . .
. 13 . . .
. 14 . . .
. 15 . . .
. 16 . . .
. 17 . . .
. 18 . . .
. 19 . . .
. 19 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 20 . . .
. 21 . . .
. 21 . . .
. 21 . . .
. 22 . . .
. 23 . . .
. 24 . . .
057 592
057 591
053 328
087 102
087 099
053 325
020 185
047 556
047 555
080 755
079 975
080 842
080 757
088 643
088 646
088 698
084 293
084 323
079 974
080 743
044 155
044 217
053 317
087 105
008 620
008 620
056 821
056 822
057 737
056 823
056 824
053 177
053 175
053 176
044 152
044 153
044 151
087 100
087 096
087 097
..
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FITTING, brs cprsn nut 3/16tbg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING, brs cprsn sleeve 3/16tbg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING, brs flrd elb M 3/16tbg x 1/8NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING, pipe nyl adapter 1/8NPTM x 1/8NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING, hose brs adapter 1/8NPT /.375-24LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FITTING, pipe brs elb 1/8NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet (.052, 1/16, 5/64 hard & 3/32 soft) . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet (.035, .045 hard & soft & 1/16 soft) . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, wire outlet (3/32, 7/64, 1/8 hard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .187 ID x .103 CS rbr (all except 3/32 hard 7/64 & 1/8) . . . . . . . . . . . . . . . . .
BUSHING, step nprn .160 ID x .500 OD x .250 high (all except 3/32, 7/64 & 1/8) . . .
O-RING, .312 ID x .103 CS rbr (all 3/32, 7/64 & 1/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil (.035 & .045 hard) x 11.875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil (.052, 1/16 & 5/64 hard & 3/32 soft) x 11.875 . . . . . . . . . . . . . . . . . . .
LINER, monocoil (3/32, 7/64 & 1/8 hard) x 11.687 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil (.035 & 3/64 soft) x 11.875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LINER, monocoil (1/16 soft) x 11.875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING, .500 ID x .103 CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, hd extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBING, nprn .750 ID x .093 wall x 3.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, mtg nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER, fbr blk 1.125 ID x 1.375 OD x .125thk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOZZLE, scr type .750 orf x 2.375 lg (.035-.045 hard & all soft) . . . . . . . . . . . . . . . . . .
NOZZLE, scr type .750 orf x 2.375 lg (.052, 1/16-1/8 all hard) . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .035 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .045 & 3/64 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr .052 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/16 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 5/64 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 3/32 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 7/64 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIP, cont scr 1/8 wire x 1.625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube (.035, .045 & 3/64) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube (.052, 1/16 & 5/64) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, cont tube (3/32, 7/64 & 1/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY, tube hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBING, cop .187 OD x .030 wall x 3.750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, body hd tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Optional Equipment
. 12 . .
. 12 . .
. 12 . .
. 12 . .
.......
. 19 . .
.......
. 19 . .
088 644
088 645
088 697
084 324
084 169
075 660
070 903
075 659
..
..
..
..
..
..
..
..
LINER, monocoil .035, .045 hard wire & .045 soft wire x 15.875
LINER, monocoil .052, 1/16 & 5/64 hard wire & 3/32 soft wire x 15.875
LINER, monocoil 3/32, 7/64 & 1/8 hard wire x 15.687
LINER, monocoil 1/16 soft wire x 15.875
TUBE, hd extension
NOZZLE, scr type .937 orf x 2.375 lg
COUPLING, tube hd
NOZZLE, scr type .625 orf x 2.375 lg
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1521 Page 21
. Hardware is common and
1
not available unless listed.
2
3
5
9
6
4
10
7
11
8
6
22
9
12
13
21
14
20
15
16
17
16
18
19
ST-049 176-C
Figure 6-5. Complete Assembly Of GA-80AC1 Gun
OM-1521 Page 22
Quantity
Model
Item
No.
Part
No.
Description
1.6mm 2.0mm 2.4mm 2.8mm 3.2mm 4.0mm 4.8mm
1/16” 5/64” 3/32” 7/64” 1/8” 5/32” 3/16”
Figure 6-5. Complete Assembly Of GA-80AC1 Gun
.. 1...
.. 1...
.. 2...
.. 2...
.. 3...
.. 4...
.. 4...
.. 5...
.. 5...
.. 6...
.. 7...
.. 8...
.. 9...
. 10 . .
. 11 . .
. 12 . .
. 13 . .
. 14 . .
. 15 . .
. 16 . .
. 17 . .
. 18 . .
. 19 . .
. 20 . .
. 20 . .
. 20 . .
. 20 . .
. 20 . .
. 20 . .
. 20 . .
. 21 . .
. 21 . .
. 22 . .
081 925
049 740
081 920
049 741
046 144
081 923
047 509
081 924
047 508
071 950
080 756
058 964
010 859
085 710
085 709
049 742
049 794
049 790
091 847
081 929
081 916
081 921
081 913
075 695
075 696
075 697
075 698
075 699
047 925
047 510
081 919
047 511
053 317
. . GUIDE, wire outlet 1/16-1/8 . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1
. . GUIDE, wire outlet 5/32-3/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . .
. . ADAPTER, gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1
. . ADAPTER, gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . .
. . INSULATOR, tube hd . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . ADAPTER, tube hd (consisting of) . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1
. . ADAPTER, tube hd (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . .
. . . . TUBE, hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1
. . . . TUBE, hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . .
. . . . RING, retaining ext .750 shaft x .042thk . . . . . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . .
. . . . ADAPTER, body hd tube . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . SCREW, set stl sch 6-32 x .187knr cup pt . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . CLAMP, hose .562-1.062clp dia . . . . . . . . . . . . . . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . .
. . TUBING, nprn .750 ID x .093 wall x 1.000 . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . TUBING, vinyl .875 ID x 1.125 OD x 4.000 . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . CLAMP, ring tube flux . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . O-RING, .937 ID x .139 CS nprn . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . VALVE, flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . EXTENSION, nozzle w/flux guide . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . SCREW, thumb stl 10-32 x .375 . . . . . . . . . . . . . . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . . . 2 . .
. . BRACKET, mtg guide nozzle . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . NOZZLE, scr type .937 orf x 1.875 lg . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . GUIDE, nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
. . TIP, cont scr 1/16 wire x 2.250 . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 5/64 wire x 2.250 . . . . . . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 3/32 wire x 2.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 7/64 wire x 2.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 1/8 wire x 2.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 5/32 wire x 2.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . TIP, cont scr 3/16 wire x 2.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . ADAPTER, tube contact . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1
. . ADAPTER, tube contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . .
. . NUT, mtg nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . . . 1 . .
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
Optional Equipment
. 18 . . 075 660 . . NOZZLE, scr type .937 orf x 2.375 lg
. 18 . . 081 922 . . NOZZLE, scr type .625 orf x 1.875 lg
. 18 . . 075 659 . . NOZZLE, scr type .625 orf x 2.375 lg
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1521 Page 23
Notes
Effective January 1, 2000
(Equipment with a serial number preface of “LA” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
*
LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.
1.
5 Years Parts – 3 Years Labor
*
*
2.
3 Years — Parts and Labor
*
*
*
*
*
*
3.
Original main power rectifiers
Inverters (input and output rectifiers only)
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Semi-Automatic and Automatic Wire Feeders
Inverter Power Supplies
Intellitig
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
1 Year — Parts and Labor
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
DS-2 Wire Feeder
Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)
Process Controllers
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources
Water Coolant Systems
HF Units
Grids
Maxstar 140
Spot Welders
Load Banks
Miller Cyclomatic Equipment
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Field Options
(NOTE: Field options are covered under True
Blue for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4.
6 Months — Batteries
5.
90 Days — Parts
*
*
MIG Guns/TIG Torches
Induction Heating Coils and Blankets
*
*
*
*
*
APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches
Remote Controls
Accessory Kits
Replacement Parts (No labor)
Spoolmate 185 & Spoolmate 250
Canvas Covers
Miller’s True Blue Limited Warranty shall not apply to:
1.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
2.
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3.
Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.
miller_warr 7/00
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Call 1-800-4-A-Miller or see our website at www.MillerWelds.com
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
International Headquarters–USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
Welding Process Handbooks
www.MillerWelds.com
Contact the Delivering Carrier for:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.
PRINTED IN USA
 2000 Miller Electric Mfg. Co.
6/00
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