Miller | BHA000000 | Owner Manual | Miller GAS EQUIP-TIPS CUT, HEAT, WELD (OXY-NATURAL GAS) 用户手册

Miller GAS EQUIP-TIPS CUT, HEAT, WELD (OXY-NATURAL GAS) 用户手册
OM-271257B
2018−01
Processes
Oxy-Fuel
Cutting
Heating
Welding
Tips
Cutting, Heating, Welding
Oxy-Propane
Oxy-Propylene
Oxy-Natural Gas
Protect yourself and others from injury − read and
follow the safety precautions
supplied with the equipment
and in Gas Equipment Safety
Manual 262 659 (available at
MillerWelds.com).
POCKET GUIDE
File: Accessory
SAFETY PRECAUTIONS − READ BEFORE USING
Protect yourself and others from injury − read and follow the safety precautions supplied with the equipment and in Gas Equipment Safety Manual 262659
(available at MillerWelds.com).
Do not use long gas hoses or hoses with multiple connections. Long hoses and multiple connections restrict gas flow and reduce gas pressure. These conditions can cause backfires and flashbacks, and reduce
equipment efficiency.
When required gas flow exceeds the recommended
withdrawal rate from one cylinder, connect additional
cylinders by means of a manifold to achieve the required flow rate.
When using liquid oxygen, tips may require higher gas
volume than is attainable from one cylinder. Use external evaporators or connect multiple cylinders by
means of a manifold to achieve the required flow rate.
. Fuel gas withdrawal rates will vary with cylinder size, the
amount of fuel remaining in the cylinder, and the cylinder
temperature. The maximum continuous withdrawal rate for
a 100 lb propane cylinder at 705F (215C) is 100 scfh (2832
lph). The maximum continuous withdrawal rate for a 100 lb
propylene cylinder at 705F (215C) is 180 scfh (5097
lph). The maximum continuous withdrawal rate for a half−
full 100 lb propane cylinder at 705F (215C) is 75 scfh (2124
lph). Loss of cylinder pressure will result if withdrawal rates
are exceeded. High gas withdrawal rates may require
cylinder manifolding. Contact your gas supplier for more information on the proper use of compressed gases.
OM-271257 Page 1
Torch
Reg.
in.
mm
Cutting Oxygen
Metal
Thickness
10†
10†
10†
10†
10†
10†
10†
10†
10†
12†
12†
12†
Oxygen
10
10
10
10
10
10
10
10
10
10
10
10
Propane
Preheat
Pressure − psig
.055
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
Kerf
Width
SC40 Series Heavy-Duty Cutting Tips − Propane (Two Piece)
SC40-0
1/4
6
30
30
SC40-0
3/8
10
35
35
SC40-1
1/2
13
35
35
SC40-1
5/8
16
40
40
SC40-2
3/4
19
36
35
SC40-2
1
25
41
40
SC40-2
1-1/4
32
51
50
SC40-3
1-1/2
38
42
40
SC40-3
2
51
47
45
SC40-4
2-1/2
64
38
35
SC40-4
3
76
44
40
SC40-4
4
102
54
50
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 1.
40
50
75
85
105
115
135
170
180
240
265
315
Cutting
Oxygen
38
38
38
38
38
38
38
38
38
65
65
65
Oxygen
8
8
8
8
8
8
8
8
8
15
15
15
Propane
Preheat
Consumption − scfh
22
20
19
17
16
14
13
12
10
9
8
7
Speed
IPM
62
62
56
56
54
54
54
51
51
45
45
45
Drill Size
Cutting
Jet
OM-271257 Page 2
Torch
Reg.
in.
mm
Cutting Oxygen
Metal
Thickness
Oxygen
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
20
18
20
23
Propane
Preheat
Pressure − psig
.050
.055
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
.150
.150
.150
.230
.230
.250
.300
.340
.350
Kerf
Width
24
40
50
75
85
105
115
135
170
180
240
265
315
420
485
550
750
975
1250
1500
1800
2150
Cutting
Oxygen
47
47
47
70
70
70
70
75
75
75
75
75
80
80
80
90
230
280
330
375
400
420
Oxygen
13
13
13
15
15
15
15
16
16
16
16
16
17
17
17
20
50
60
62
80
85
90
Propane
Preheat
Consumption − scfh
SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips − Propane (Two Piece)
SC50-00
3/16
5
20
20
10†
SC50-0
1/4
6
30
30
10†
SC50-0
3/8
10
35
35
10†
SC50-1
1/2
13
35
35
10†
SC50-1
5/8
16
40
40
10†
SC50-2
3/4
19
36
35
10†
SC50-2
1
25
41
40
10†
SC50-2
1-1/4
32
51
50
10†
SC50-3
1-1/2
38
42
40
10†
SC50-3
2
51
47
45
10†
SC50-4
2-1/2
64
38
35
10†
SC50-4
3
76
44
40
10†
SC50-4
4
102
54
50
10†
SC50-5
5
127
56
50
10†
SC50-5
6
152
67
60
10†
SC50-5
8
203
78
70
10†
SC50-6
10
254
83
70
40†
SC50-6
12
304
125
90
40†
SC50-7
14
354
125
90
60†
SC50-8
16
406
125
90
60†
SC50-8
18
457
125
90
60†
SC50-9
20
508
125
90
60†
† Listed pressure for 3-hose machine cutting torches only.
* Cylinders required, based on 100 lb cylinders.
Tip
Number
Table 2.
26
22
20
19
17
16
14
13
12
10
9
8
7
7
6
5
5
4.5
4.0
3.5
3.5
3.0
Speed
IPM
68
62
62
56
56
54
54
54
51
51
45
45
45
41
41
41
32
32
28
17
17
3
Drill Size
Cutting
Jet
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
Recm’d
No. Of
Cylinders*
OM-271257 Page 3
in.
mm
Metal
Thickness
Reg.
Torch
Cutting Oxygen
Preheat
Natural
Oxygen
Gas
6†
5
6†
5
6†
5
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
8†
6
10†
8
15†
12
20†
16
20†
18
25†
23
25†
23
Pressure − psig
.050
.055
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
.150
.150
.150
.230
.230
.250
.300
.340
.350
Kerf
Width
24
40
50
75
85
105
115
135
170
180
240
265
315
420
485
550
750
975
1250
1500
1800
2150
Cutting
Oxygen
Preheat
Natural
Oxygen
Gas
58
36
62
38
62
38
70
40
70
40
70
40
70
40
70
40
70
40
70
40
75
45
75
45
75
45
82
50
82
50
82
50
120
75
165
100
200
120
220
135
250
150
250
150
Consumption − scfh
SC50 Series Heavy-Duty, Heavy-Preheat Cutting Tips − Natural Gas (Two Piece)
SC50-00
3/16
5
20
20
SC50-0
1/4
6
30
30
SC50-0
3/8
10
35
35
SC50-1
1/2
13
35
35
SC50-1
5/8
16
40
40
SC50-2
3/4
19
36
35
SC50-2
1
25
41
40
SC50-2
1-1/4
32
51
50
SC50-3
1-1/2
38
42
40
SC50-3
2
51
47
45
SC50-4
2-1/2
64
38
35
SC50-4
3
76
44
40
SC50-4
4
102
54
50
SC50-5
5
127
56
50
SC50-5
6
152
67
60
SC50-5
8
203
78
70
SC50-6
10
254
83
70
SC50-6
12
304
125
90
SC50-7
14
354
125
90
SC50-8
16
406
125
90
SC50-8
18
457
125
90
SC50-9
20
508
125
90
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 3.
26
22
20
19
17
16
14
13
12
10
9
8
7
7
6
5
5
4.5
4
3.5
3.5
3
Speed
IPM
68
62
62
56
56
54
54
54
51
51
45
45
45
41
41
41
32
32
28
17
17
3
Drill Size
Cutting
Jet
OM-271257 Page 4
Torch
Reg.
in.
mm
Cutting Oxygen
Metal
Thickness
20†
20†
20†
20†
20†
20†
20†
20†
20†
20†
20†
Oxygen
10
10
10
10
10
10
10
10
10
12
12
Propane
Preheat
Pressure − psig
.095
.095
.095
.125
.125
.150
.150
.150
.150
.200
.230
Kerf
Width
SC46 Series Heavy-Duty Cutting Tips − Propane (One Piece)
SC46-2
3/4
19
36
35
SC46-2
1
25
41
40
SC46-2
1-1/4
32
51
50
SC46-4
2-1/2
64
38
35
SC46-4
3
76
44
40
SC46-4
4
102
54
50
SC46-5
5
127
56
50
SC46-5
6
152
67
60
SC46-5
8
203
78
70
SC46-6
10
254
83
70
SC46-6
12
305
125
90
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 4.
105
115
135
240
265
315
420
485
550
750
975
70
70
70
70
70
70
105
105
105
105
105
Oxygen
15
15
15
15
15
15
22
22
22
22
22
Propane
Preheat
Consumption − scfh
Cutting
Oxygen
16
14
13
9
8
7
7
6
5
5
4.5
Speed
IPM
54
54
54
45
45
45
41
41
41
32
32
56
56
56
56
56
56
54
54
54
54
54
Preheat
Drill Size
Cutting
Jet
OM-271257 Page 5
Torch
Reg.
in.
mm
Cutting Oxygen
Metal
Thickness
Oxygen
10
10
10
10
10
10
10
10
10
12
12
Natural
Gas
Preheat
Pressure − psig
.095
.095
.095
.125
.125
.150
.150
.150
.150
.200
.230
Kerf
Width
105
115
135
240
265
315
420
485
550
750
975
70
70
70
70
70
70
90
90
90
90
90
Oxygen
41
41
41
41
41
41
52
52
52
52
52
Nat. Gas
Preheat
Consumption − scfh
Cutting
Oxygen
SC46 Series Heavy-Duty Cutting Tips − Natural Gas (One Piece)
SC46-2
3/4
19
36
35
20†
SC46-2
1
25
41
40
20†
SC46-2
1-1/4
32
51
50
20†
SC46-4
2-1/2
64
38
35
20†
SC46-4
3
76
44
40
20†
SC46-4
4
102
54
50
20†
SC46-5
5
127
56
50
20†
SC46-5
6
152
67
60
20†
SC46-5
8
203
78
70
20†
SC46-6
10
254
83
70
20†
SC46-6
12
305
125
90
20†
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 5.
16
14
13
9
8
7
7
6
5
5
4.5
Speed
IPM
54
54
54
45
45
45
41
41
41
32
32
Cutting
Jet
56
56
56
56
56
56
54
54
54
54
54
Preheat
Drill Size
OM-271257 Page 6
in.
mm
Metal
Thickness
Cutting Oxygen
Reg.
Torch
30
30
35
35
35
35
40
40
36
35
41
40
51
50
42
40
47
45
38
35
44
40
54
50
56
50
67
60
78
70
83
70
125
90
Preheat
Oxygen Propylene
10†
10
10†
10
10†
10
10†
10
10†
10
10†
10
10†
10
10†
10
10†
10
12†
10
12†
10
12†
10
12†
10
12†
10
12†
10
12†
10
12†
10
Pressure − psig
.053
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
.150
.150
.150
.230
.230
Kerf
Width
SC60 Series Heavy-Duty Cutting Tips − Propylene (Two Piece)
SC60-0
1/4
6
SC60-0
3/8
10
SC60-1
1/2
13
SC60-1
5/8
16
SC60-2
3/4
19
SC60-2
1
25
SC60-2
1-1/4
32
SC60-3
1-1/2
38
SC60-3
2
51
SC60-4
2-1/2
64
SC60-4
3
76
SC60-4
4
102
SC60-5
5
127
SC60-5
6
153
SC60-5
8
203
SC60-6
10
254
SC60-6
12
305
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 6.
40
50
75
85
105
115
135
170
180
240
265
315
420
485
550
750
975
Preheat
Oxygen
Propylene
38
9
38
9
38
9
38
9
38
9
38
9
38
9
38
9
38
9
58
15
58
15
58
15
58
15
58
15
58
15
58
15
58
15
Consumption − scfh
Cutting
Oxygen
22
20
19
17
16
14
13
12
10
9
8
7
7
6
5
5
4.5
Speed
IPM
62
62
56
56
54
54
54
51
51
45
45
45
41
41
41
32
32
Drill Size
Cutting
Jet
OM-271257 Page 7
Torch
35
40
35
40
50
40
45
35
40
50
70
90
Reg.
35
40
36
41
51
42
47
38
44
54
83
125
in.
1/2
5/8
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4
10
12
mm
13
16
19
25
32
38
51
64
76
102
254
305
Cutting Oxygen
Metal
Thickness
Oxygen
20†
20†
20†
20†
20†
20†
20†
20†
20†
20†
20†
20†
Propylene
10
10
10
10
10
10
10
10
10
10
12
12
Preheat
Pressure − psig
.080
.080
.095
.095
.095
.100
.125
.125
.125
.150
.200
.230
Kerf
Width
75
85
105
115
135
170
180
240
265
315
750
975
Oxygen
70
70
70
70
70
70
70
70
70
70
105
105
Propylene
15
15
15
15
15
15
15
15
15
15
22
22
Preheat
Consumption − scfh
Cutting
Oxygen
SC36 Series Heavy-Duty Cutting Tips − Propylene (One Piece)
SC36-1
SC36-1
SC36-2
SC36-2
SC36-2
SC36-3
SC36-3
SC36-4
SC36-4
SC36-4
SC36-6
SC36-6
† Listed pressure for 3-hose machine cutting torches only.
Tip
Number
Table 7.
19
17
16
14
13
12
10
9
8
7
5
4.5
Speed
IPM
56
56
54
54
54
51
51
45
45
45
32
32
Cutting
Jet
56
56
56
56
56
56
56
56
56
56
54
54
Preheat
Drill Size
OM-271257 Page 8
50–60
50–60
60
75
60
Use with hand (straight) torches only. Do not use in cutting attachments.
Propylene
Propane
Propane
Propane
Propane
Oxygen
10–15
12–18
25
22
22
Fuel Gas
Pressure − psig
Cylinders required, based on 100 lb cylinders.
10 x 6
10 x 6
N/A
10 x 6
8x3
Fuel
Gas
**
3/8 x 1/4
289,000
BTUs
3/8 x 1/4
3/8 x 1/4
5/16 x 1/8
Capacity
(Width x Depth)
in.
mm
*
SC23-3M
SC23-3
Gouging
(Heavy)
Gouging
Gouging
(General)
Heating
SC2-4
SC112*
Gouging
(General)
Purpose
174
174
495
564
389
Oxygen
31
31
125
53
53
Fuel Gas
Consumption − scfh
SC Series Heavy-Duty Special Purpose Tips − Propane/Propylene
SC2-2
Tip
Number
Table 8.
50
29
50
29
44
28
N/A
53
31
Oxygen
Drill Size
Slots
Slots
Slots
Slots
Slots
Fuel Gas
Configuration
1
1
2
1
1
Recm’d
No. Of
Cylinders**
OM-271257 Page 9
in.
mm
Metal
Thickness
Oxygen
Propane
Pressure − psig
.050
.055
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
Kerf
Width
MC40 Series Medium-Duty Cutting Tips − Propane (Two Piece)
MC40-00
3/16
5
30*
10
MC40-0
1/4
6
35*
10
MC40-0
3/8
10
40*
10
MC40-1
1/2
13
45*
10
MC40-1
5/8
16
50*
10
MC40-2
3/4
19
50*
10
MC40-2
1
25
55*
10
MC40-2
1-1/4
32
60*
10
MC40-3
1-1/2
38
55*
10
MC40-3
2
51
60*
10
MC40-4
2-1/2
64
65*
10
MC40-4
3
76
70*
10
MC40-4
4
102
75*
10
* Increase pressure 10–15 psig when using AC305 or AC309 cutting attachment.
Tip
Number
Table 9.
24
40
46
75
81
107
118
133
170
181
249
267
320
Cutting
Oxygen
Oxygen
35
35
35
35
35
35
35
35
35
35
35
35
35
Propane
7
7
7
7
7
7
7
7
7
7
7
7
7
Preheat
Consumption − scfh
68
62
62
55
55
54
54
54
51
51
51
51
51
Drill Size
Cutting Jet
OM-271257 Page 10
*
1/4
3/8
1/2
5/8
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4
in.
mm
6
10
13
16
19
25
32
38
51
64
76
102
Metal
Thickness
Oxygen
35*
40*
45*
50*
50*
55*
60*
55*
60*
65*
70*
75*
Propylene
10
10
10
10
10
10
10
10
10
10
10
10
Pressure − psig
Increase pressure 10–15 psig when using AC305 or AC309 cutting attachment.
MC60-0
MC60-0
MC60-1
MC60-1
MC60-2
MC60-2
MC60-2
MC60-3
MC60-3
MC60-4
MC60-4
MC60-4
Tip
Number
.055
.055
.080
.080
.095
.095
.095
.100
.100
.125
.125
.125
Kerf
Width
Table 10. MC60 Series Medium-Duty Cutting Tips − Propylene (Two Piece)
40
46
75
81
107
118
133
170
181
249
267
320
Cutting
Oxygen
Oxygen
26
26
26
26
26
26
26
42
42
42
42
42
Propylene
7
7
7
7
7
7
7
11
11
11
11
11
Preheat
Consumption − scfh
62
62
55
55
54
54
54
51
51
45
45
45
Drill Size
Cutting Jet
OM-271257 Page 11
Fluted
Fluted
ST815
ST825
Propane
Propylene
Propylene
Propylene
Oxygen
30–40
30–40
37–77
60–110
Fuel Gas
20–25
20–25
13–37
20–35
Pressure − psig
Cylinders required, based on 100 lb cylinders.
Fluted
ST800
Uses
Oxygen
107–108
118–138
390–655
580–1500
Fuel Gas
22–24
31–34
120–235
225–525
Consumption − scfh
*
Propane
70–115
43–80
50–110
Propane
Natural
Gas
20–60
18–55
Propylene
23–65
Natural
Gas
Oxygen
18–40
18–28
17–28
10–28
10–28
10–28
Fuel Gas
Pressure − psig
Propane
Uses
Cylinders required, based on 100 lb cylinders.
ST635
Fluted
Fluted
ST615
ST625
No. Of
Flames
Stock
Number
670–1580
390–785
480–1000
235–430
175–450
225–535
Oxygen
185–480
200–450
140–280
100–160
96–267
70–160
Fuel Gas
Consumption − scfh
Table 12. Heavy-Duty Heating Tips − Natural Gas/Propane/Propylene
*
No. Of
Flames
Stock
Number
Table 11. Heavy-Duty Heating Tips -Propane/Propylene
614,195
313,950
455,000
280,000
155,145
244,000
Average
BTU/Hr
58,000
75,000
273,000
830,000
Average
BTU/Hr
2−5
n/a
2−3
1
N/a
1−2
Recm’d
No. Of
Cylinders*
Recm’d
No. Of
Cylinders*
1
1
1−2
2−5
394
787
394
mm
31
31
15-1/2
in.
787
787
394
mm
Overall
Length
15-1/2
31
15-1/2
in.
Overall
Length
1499
1504
1495
Head
Part No.
4642
4639
16317
Head
Part No.
OM-271257 Page 12
Fluted
Fluted
MT805
MT615
30–40
30–40
50–60
50–60
20–60
20–60
15–50
Propane
Propylene
Propane
Propylene
Propane
Natural
Gas
Oxygen
Tip
Number
MW411
in.
1/2–5/8
mm
13–16
Welding Range
10–25
10–25
10–25
20–25
20–25
20–25
20–25
Fuel Gas
Pressure − psig
Propylene
Uses
Cylinders required, based on 100 lb cylinders.
Fluted
MT800
Table 14. Brazing Tips
*
No. Of
Flames
Stock
Number
96–267
70–160
100–160
80–100
120–135
36–38
51–56
Fuel Gas
Oxygen
11
Propane
11
Pressure − psig
175–450
225–535
235–430
206–230
242–270
119–121
135–146
Oxygen
Consumption − scfh
Table 13. Medium-Duty Heating Tips − Propane/Propylene/Natural Gas
182,000
269,000
280,000
208,000
280,000
93,000
123,000
Average
BTU/Hr
14
14
14
356
356
356
Overall
Length
in.
mm
1495
4642
16317
Head Part
No.
Propane
13
Consumption − scfh
Oxygen
52
N/a
1−2
1
1
1
1
1
Fuel
Cylinders
Required*
Notes
OM-271257 Page 13
Safety Pack
Order Form No. 5145 w/DVD
This Kit Includes:
30
30
1
1
1
“37 Violations Safety Quiz” Brochures
Safety Meeting Guides (English, French, Spanish)
41 Minute Oxy-Fuel Safety Video
Set of 6 Miller Cartoon Safety Posters
Post-Safety Video Test and Answer Key
(may be duplicated)
To Order Safety Materials, Contact
Customer Service.
Miller Electric Mfg. LLC
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com
ORIGINAL INSTRUCTIONS − PRINTED IN USA
E2018 Miller Electric Mfg. LLC 2018−01
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