Miller IHPS II RACK Owner’s Manual

OM-191 152A
September 2000
Processes
Induction Heating
Description
Induction Heating Power Source Rack
IHPS II Rack
From Miller to You
Thank you and congratulations on choosing Miller. Now
you can get the job done and get it done right. We know
you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc
welders in 1929, he made sure his products offered
long-lasting value and superior quality. Like you, his
customers couldn’t afford anything less. Miller products
had to be more than the best they could be. They had to
be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy.
With Miller you can count on years of reliable
service with proper maintenance. And if for
some reason the unit needs repair, there’s a
Troubleshooting section that will help you
Miller is the first welding figure out what the problem is. The parts list
equipment manufacturer in will then help you to decide which exact part
the U.S.A. to be registered to
the ISO 9001 Quality System you may need to fix the problem. Warranty and
Standard.
service information for your particular model
are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor
to receive the latest full line catalog or
individual catalog sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller,
or visit us at www.MillerWelds.com on the web.
Working as hard as you do
– every power source from
Miller is backed by the most
hassle-free warranty in the
business.
Miller offers a Technical
Manual which provides
more detailed service and
parts information for your
unit. To obtain a Technical
Manual, contact your local
distributor. Your distributor
can also supply you with
Welding Process Manuals
such as SMAW, GTAW,
GMAW, and GMAW-P.
TABLE OF CONTENTS
SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Induction Heating Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . . . . . . . . . . . . . . . . .
1-4. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 – MESURES DE SECURITE POUR LE CHAUFFAGE PAR INDUCTION . . . . . . . . . . . .
1-1. Dangers supplémentaires de mise en route, de fonctionnement et d’entretien . . . . . . . . . . .
1-2. Informations concernant les champs électro-magnétiques (Information EMF) . . . . . . . . . . .
1-3. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Rack Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Selecting A Location And Moving Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4. Installing 3-Phase Twistlock Plug Onto Input Power Cord And Connecting To
Power Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Positioning Jumper Links In Power Source (IHPS II 5 KW Units Only) . . . . . . . . . . . . . . . . .
2-6. Installing Disconnect Switch, Power Source And Controller Onto Rack . . . . . . . . . . . . . . . . .
2-7. Connecting To 120 Volts AC Duplex Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-8. Positioning Jumper Links In Rack (230 Or 460 VAC Unit Only) . . . . . . . . . . . . . . . . . . . . . . .
2-9. Connecting Input Power To Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10. Electrical Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 – MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Fuses F1 And F2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 – ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 – PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
OM-191 152A
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SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE
USING
1-1. Symbol Usage
safety_ihom 5/98
Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.
Y Marks a special safety message.
. Means “Note”; not safety related.
This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.
1-2. Induction Heating Hazards
Y The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-4. Read and follow all
Safety Standards.
SIGNIFICANT DC VOLTAGE exists after removal of
input power on inverters.
D
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section before
touching any internal parts.
Y Only qualified persons should install, operate, maintain, and
repair this unit.
INDUCTION HEATING can cause burns.
Y During operation, keep everybody, especially children, away.
D Hot parts and equipment can injure.
D Do not touch or handle induction head/coil
during operation.
D Do not touch hot parts bare-handed.
Allow cooling period before handling parts or equipment.
Keep metal jewelry and other metal personal items away from
head/coil during operation.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The power circuit and output bus
bars or connections are electrically live whenever
the output is on. The input power circuit and machine
internal circuits are also live when power is on. Incorrectly installed or
improperly grounded equipment is a hazard.
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Do not touch live electrical parts.
Enclose any connecting bus bars and coolant fittings to prevent
unintentional contact.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.
Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
Use only nonconductive coolant hoses with a minimum length of 18
inches (457 mm) to provide isolation.
Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.
Always verify the supply ground – check and be sure that input power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
When making input connections, attach proper grounding
conductor first – double-check connections.
Frequently inspect input power cord for damage or bare wiring – replace cord immediately if damaged – bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
Do not touch power circuit if you are in contact with the work,
ground, or another power circuit from a different machine.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
D
D
FIRE OR EXPLOSION hazard.
D
D
D
D Do not overheat parts and adhesive.
D Watch for fire; keep extinguisher nearby.
D Keep flammables away from work area.
Do not locate unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not operate unit in explosive atmosphere.
FUMES AND GASES can be hazardous.
Induction Heating of certain materials, adhesives,
and fluxes can produce fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
D
D
D
D
D
D
D
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use exhaust to remove fumes
and gases.
If ventilation is poor, use an approved air-supplied respirator.
Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instruction for adhesives, fluxes, metals,
consumables, coatings, cleaners, and degreasers.
Work in a confined space only if it is well ventilated, or while wearing
an air-supplied respirator. Always have a trained watchperson
nearby. Fumes and gases from heating can displace air and lower
the oxygen level causing injury or death. Be sure the breathing air is
safe.
Do not heat in locations near degreasing, cleaning, or spraying operations. The heat can react with vapors to form highly toxic and
irritating gases.
Do not overheat coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
heated area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if overheated.
See coating MSDS for temperature information.
OM-191 152 Page 1
1-3. Additional Symbols for Installation, Operation, and Maintenance
FALLING UNIT can cause injury.
D
OVERUSE can cause OVERHEATING
D Use handle and have person of adequate
physical strength lift unit.
D Move unit with hand cart or similar device.
D For units without a handle, use equipment of
adequate capacity to lift unit.
When using lift forks to move unit, be sure forks are long enough
to extend beyond opposite side of unit.
D Allow cooling period.
D Reduce output or reduce duty cycle before
starting to heat again.
D Follow rated duty cycle.
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
FLYING METAL OR ADHESIVE can injure eyes.
D Wear approved safety glasses with side
shields or wear face shield.
H.F. RADIATION can cause interference.
MOVING PARTS can cause injury.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards
closed and securely in place.
MAGNETIC FIELDS can affect pacemakers.
D Pacemaker wearers keep away.
D Wearers should consult their doctor before
going near induction heating operations.
D
D
D
D
D
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified person familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut.
1-4. Principal Safety Standards
Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 178 Rexdale Boulevard,Rexdale, Ontario, Canada M9W 1R3.
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
Safe Practices For Occupation And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.
1-5. EMF Information
Considerations About Induction Heating And The Effects Of Low Frequency Electric And Magnetic Fields
fer clear science-based advice on strategies to minimize or avoid
potential risks.”
The following is a quotation from the General Conclusions Section of the
U.S. Congress, Office of Technology Assessment, Biological Effects of
Power Frequency Electric & Magnetic Fields – Background Paper,
OTA-BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . there is now a very large volume of scientific findings based
on experiments at the cellular level and from studies with animals and
people which clearly establish that low frequency magnetic fields can
interact with, and produce changes in, biological systems. While most of
this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet allow
us to draw definite conclusions about questions of possible risk or to of-
To reduce magnetic fields in the workplace, use the following procedures:
OM-191 152 Page 2
1. Arrange output cable to one side and away from the operator.
2. Do not coil or drape output cable around the body.
3. Keep power source and cable as far away from the operator as
practical.
About Pacemakers:
The above procedures are also recommended for pacemaker wearers.
Consult your doctor for complete information.
SECTION 1 – MESURES DE SECURITE POUR LE
CHAUFFAGE PAR INDUCTION
safetyihom_fre 9/96
AVERTISSEMENT
LE CHAUFFAGE PAR INDUCTION peut être dangereux.
PRENDRE LES MESURES NECESSAIRES POUR EVITER LES RISQUES DE BLESSURES GRAVES, VOIRE
MORTELLES. TENIR LES ENFANTS A DISTANCE. LES PORTEURS D’UN STIMULATEUR CARDIAQUE DOIVENT
PREALABLEMENT CONSULTER LEUR MEDECIN.
Pendant les opérations de chauffage, comme dans la plupart des activités, l’opérateur s’expose à certains dangers.
Le chauffage n’est pas dangereux à condition de prendre certaines mesures. Les consignes de sécurité indiquées
ci-après ne sont qu’un résumé des informations plus détaillées se trouvant dans les normes de sécurité énumérées
à la page suivante. Lire et respecter toutes les normes de sécurité.
LES OPERATIONS D’INSTALLATION, DE FONCTIONNEMENT, DE MAINTENANCE ET DE REPARATION NE DOIVENT
ETRE CONFIEES QU’A DU PERSONNEL QUALIFIE.
Danger
de
ELECTROCUTION.
1.
2.
3.
4.
5.
mort
PAR
Le contact de composants électriques peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit électrique est sous tension lorsque
le courant est délivré à la sortie. Le circuit
d’alimentation et les circuits internes de la machine
sont également sous tension lorsque l’alimentation
est sur marche. Des équipements installés ou reliés à
la borne de terre de manière incorrecte sont
dangereux.
Ne pas toucher des composants électriques sous tension.
Porter des gants d’isolation secs, sans trous, et une protection
corporelle.
Isolez-vous de la pièce et du sol avec des tapis ou des
couvertures d’isolation suffisamment grands pour prévenir tout
contact physique avec la pièce ou la terre.
Déconnecter l’alimentation avant d’installer l’appareil ou d’en
effectuer l’entretien. Verrouiller ou étiqueter la sortie
d’alimentation selon la norme OSHA 29 CFR 1910.147
(se reporter aux Principales normes de sécurité).
Installer et mettre cet équipement correctement à la terre
conformément au manuel utilisateur et aux codes nationaux,
gouvernementaux et locaux.
6. Vérifier souvent la terre de l’alimentation – contrôler et s’assurer
que le conducteur de terre du câble d’alimentation est
correctement relié à la borne de terre dans le boîtier de
déconnexion ou que le connecteur est branché à une sortie de
boîtier correctement mise à la terre.
7. En réalisant des connexions d’entrée brancher d’abord le
conducteur de terre approprié – contrôler deux fois les
connexions.
8. Vérifier souvent le bon état du câble d’alimentation ou l’isolation
des fils – remplacer le câble immédiatement s’il est endommagé
– des fils dénudés peuvent provoquer des accidents mortels.
9. Arrêter tous les équipements lorsqu’ils ne sont pas utilisés.
10. Ne pas utiliser des câbles usés, endommagés,
sousdimensionnés ou mal épissés.
11. Ne pas porter les câbles autour de votre corps.
12. Ne pas toucher le circuit électrique si vous êtes en contact avec la
pièce, la terre ou le circuit électrique d’une autre machine.
13. Utiliser seulement des équipements bien entretenus. Réparer ou
remplacer immédiatement des composants endommagés.
Effectuer des travaux d’entretien sur l’appareil selon le manuel.
14. Porter un harnais de sécurité pour effectuer des travaux
au-dessus du sol.
15. Maintenir solidement en place tous les panneaux et couvercles.
LE CHAUFFAGE PAR INDUCTION peut
provoquer des blessures ou des
brûlures au contact de PIECES
CHAUDES OU DE L’EQUIPEMENT.
1.
LE CHAUFFAGE PAR INDUCTION peut
provoquer un incendie.
La mise en place de l’appareil sur, au-dessus ou à
proximité de surfaces inflammables peut être source
d’INCENDIES OU d’EXPLOSION.
1. Ne pas surchauffer les composants ni les
adhésifs.
2. Attention aux risques d’incendie: tenir un
extincteur à proximité.
3. Stocker des produits inflammables hors de la
zone de travail.
DES FUMEES ET DES GAZ peuvent
être dangereux pour votre santé.
Le chauffage à induction génère des fumées et des
gaz. Leur inhalation peut être dangereuse pour votre
santé.
1. Eloigner la tête des fumées. Ne pas respirer les fumées.
2. A l’interieur, ventiler la zone et/ou utiliser un extracteur pour
l’évacuation des fumées et des gaz.
3. Si la ventilation est insuffisante, utiliser un respirateur à
alimentation d’air homologué.
4. Lire les spécifications de sécurité des matériaux (MSDSs) et les
instructions du fabricant concernant les adhésifs, les métaux, les
consommables, les revêtements, les nettoyants et les
dégraisseurs.
2.
3.
Ne pas toucher ou manipuler la tête/l’enroulement à induction
pendant le fonctionnement.
Tenir les bijoux et autres objets personnels en métal éloignés de
la tête/de l’enroulement pendant le fonctionnement.
Laisser refroidir les composants ou équipements avant de les
manipuler.
1. Ne pas placer l’appareil sur, au-dessus ou à proximité de
surfaces infllammables.
2. Ne pas installer l’appareil à proximité de produits inflammables
3. Ne pas faire fonctionner l’appareil en atmosphère explosive.
5. Travailler dans un espace fermé seulement s’il est bien ventilé ou
en portant un respirateur. Demander toujours à un surveillant
dûment formé de se tenir à proximité. Des fumées et des gaz
provenant du chauffage peuvent déplacer l’air, abaisser le niveau
d’oxygène, et provoquer des lésions ou des accidents mortels.
S’assurer que l’air ambiant ne présente aucun danger.
6. Ne pas chauffer dans des endroits se trouvant à proximité
d’opérations de dégraissage, de nettoyage ou de pulvérisation. La
chaleur peut réagir en présence de vapeurs et former des gaz
hautement toxiques et irritants.
7. Ne pas chauffer des métaux munis d’un revêtement tels que l’acier
galvanisé, plaqué au plomb ou au cadmium, à moins que le
revêtement ne soit enlevé de la zone chauffée, que la zone soit
bien ventilée et, si nécessaire, en portant un respirateur. Les
revêtements et tous les métaux contenant ces éléments peuvent
dégager des fumées toxiques s’ils sont chauffés.
OM-191 152 Page 3
1-1. Dangers supplémentaires de mise en route, de fonctionnement et d’entretien
LA CHUTE DE MATERIEL peut provoquer
des blessures personnelles graves et endommager les équipements.
1. Utiliser la poignée et demander à une personne
ayant la force physique nécessaire pour soulever
l’appareil.
2. Déplacer l’appareil à l’aide d’un charriot ou d’un
engin similaire.
3. Pour les appareils sans poignée utiliser un équipement d’une capacité appropriée pour soulever
l’appareil.
4. En utilisant des fourches de levage pour déplacer
l’unité, s’assurer que les fourches sont suffisamment
longues pour dépasser du côté opposé de l’appareil.
LA PROJECTION DE PIECES DE METAL ou
DE COLLE peut provoquer des blessures
aux yeux.
1. Porter des lunettes de protection avec des protections latérales.
DES
ORGANES
MOBILES
provoquer des blessures.
peuvent
1. S’abstenir de toucher des organes mobiles tels que
des ventilateurs.
2. Maintenir fermés et fixement en place les portes, panneaux, recouvrements et dispositifs de protection.
UNE UTILISATION INTENSIVE peut provoquer un SURCHAUFFEMENT DU MATERIEL.
1. Prévoir une période de refroidissement
2. Réduire le courant de sortie ou le facteur de marche
avant de recommencer le chauffage.
3. Respecter le facteur de marche nominal.
L’ELECTRICITE STATIQUE peut endommager les composants des tableaux électriques.
1. Etablir la connexion avec la barrette de terre avant
de manipuler des cartes ou des pièces.
2. Utiliser des pochettes et des boîtes antistatiques
pour stocker, déplacer ou expédier des cartes PC.
Il subsiste DU COURANT CONTINU IMPORTANT après la mise hors tension de l’alimentation électrique.
1. Avant de toucher des organes internes, arrêter la
source électrique, débrancher l’alimentation, et décharger les condensateurs d’alimentation conformément aux instructions indiquées dans la partie maintenance.
LE RAYONNEMENT HAUTE FREQUENCE
peut provoquer des interférences avec les
équipements de radio-navigation et de communication, les services de sécurité et les ordinateurs.
•
•
DES CHAMPS MAGNETIQUES CREES PAR
DES COURANTS ELEVES peuvent affecter le
fonctionnement du stimulateur cardiaque.
1. Porteurs de stimulateur cardiaque, restez à distance.
2. Les porteurs d’un stimulateur cardiaque doivent d’abord consulter leur médecin avant de s’approcher
des opérations de chauffage à induction.
•
•
•
Demander seulement à des personnes qualifiées
familiarisées avec des équipements électroniques
de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par
un électricien qualifié les interférences résultant de
l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de
l’installation.
Maintenir soigneusement fermés les portes et les
panneaux des sources de haute fréquence.
1-2. Informations concernant les champs électro-magnétiques (Information EMF)
Considérations relatives au chauffage à induction et aux effets des
champs électriques et magnétiques basse fréquence.
Le texte suivant est extrait des conclusions générales Département
du Congrès U.S., Office of Technology Assessment, Effets
biologiques des champs magnétiques et électriques basse
fréquence – Background Paper, OTA-BP-E-53 (Washington, DC:
U.S. Government Printing Office, May 1989): “. . . on dispose
maintenant d’importantes découvertes scientifiques reposant sur
des expériences effectuées dans le domaine cellulaire et des études
réalisées sur des animaux et des personnes qui démontrent
clairement que des champs magnétiques basse fréquence peuvent
avoir une interaction et produire des changements dans les
systèmes biologiques. Alors que la plus grande partie de cet ouvrage
est d’une très grande qualité, les résultats sont complexes. La
compréhension scientifique courante ne nous permet pas encore
d’interpréter la preuve fournie dans un seul ouvrage cohérent. Il est
encore plus frustrant de ne pas pouvoir tirer des conclusions
définitives en ce qui concerne les problèmes de risque possible ou de
proposer des recommandations scientifiques claires pour des
stratégies à suivre en vue de minimiser ou de prévenir des risques
potentiels.”
Pour réduire les champs magnétiques sur le poste de travail,
appliquer les procédures suivantes :
4. Disposer le câble de sortie d’un côté à distance de l’opérateur
5. Ne pas enrouler ou draper le câble électrique autour du corps.
6. Placer la source de courant et le câble le plus loin possible de
l’opérateur.
En ce qui concerne les stimulateurs cardiaques
Les procédures ci-dessus concernent également les porteurs de
stimulateur cardiaque. Consulter votre médecin pour un complément
d’information.
1-3. Principales normes de sécurité
Normes de sécurité et de santé, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.
Code électrique national, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
OM-191 152 Page 4
Code électrique du Canada, partie 1, CSA Standard C22.1, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard,Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
SECTION 2 – INSTALLATION
2-1. Specifications
Required
Input Power
Required Induction Heating Power Source
Capacity
Overall Dimensions
Weight
230 Or 460 Volts AC;
50/60 Hz; Three-Phase
IHPS II 5 KW Or IHPS II 10 DC
Requiring 230 Or 460 Volts
Input Power
8 Induction Heating
Power Sources
Height: 61 in (1549 mm );
Width: 32-1/4 in
(819 mm);
Depth: 32-1/4 in (819 mm)
Net: 250 lb (113 kg)
400 Volts AC; 50/60 Hz;
Three-Phase
IHPS II 4 KW Requiring 400
Volts Input Power
8 Induction Heating
Power Sources
Height: 61 in (1549 mm );
Width: 32-1/4 in
(819 mm);
Depth: 32-1/4 in (819 mm)
Net: 250 lb (113 kg)
2-2. Rack Assembly Procedure
1
Side Member (8)
2
Access Hole
All side members have access
holes for tightening cross member
securing bolts.
3
10
3
Cross Member (14)
4
Securing Bolt (36)
Install a securing bolt into each end
of cross members and side members.
11
Install cross members to side members, but do not tighten securing
bolts.
Install side member/cross member
assemblies to uprights. First, tighten side members to uprights, then
tighten cross members to side
members.
8
9
7
11
Install and secure remaining cross
members to uprights.
5
End Cap w/Hole (4)
6
Leveling Foot (4)
7
Upright (4 )
Install end cap and leveling foot
onto each upright.
3
8
T-Bolt (68)
9
Gusset (8)
Insert T-bolts into channels, rotate
bolts to secure heads, and install
gussets in corners of rack.
1
12
4
10 End Cap (4)
Install end caps onto uprights.
7
5
6
11 T-Slot
Install T-slots into front channels on
uprights and cross members.
12 Power Distribution Box
Tools Needed:
5/16 in
1/2 in
2
Remove top cover from power
distribution box.
Insert 2 T-bolts into channels of left
and right side members, rotate
bolts to secure heads.
Set power distribution box on side
members, insert T-bolts into mounting holes, and secure power distribution box to rack.
Ref. 802 203 / Ref. 802 204
OM-191 152 Page 5
2-3. Selecting A Location And Moving Rack
Y Disconnect
input
power
conductors from deenergized
supply line BEFORE moving
rack.
1
Lifting Forks
If using lifting forks, be sure forks
are fully inserted.
2
Leveling Foot
Use leveling feet to level rack.
3
Foundation Bracket (4)
Insert anchors into foundation, and
install foundation brackets onto uprights, and secure rack.
1
2
3
Ref. 802 203
OM-191 152 Page 6
2-4. Installing 3-Phase Twistlock Plug Onto Input Power Cord And Connecting To Power
Distribution Box
Have only qualified persons make
this installation.
10
1
Input Power Cable
2
Supplied 3-Phase Twistlock
Plug
3
Outer Shell
4
Cord Grip
Slide outer shell and cord grip onto
iput power cord.
8
11
5
7
4
3
5
Twistlock Plug
6
Lead 1 (Brass Terminal X)
7
Lead 2 (Brass Terminal Y)
8
Lead 3 (Brass Terminal Z)
9
Ground Lead (Green
Terminal G)
Strip cord jacket back enough to
separate leads.
9
Strip leads enough to make good
contact with plug terminals. Make
plug connections and install cord
grip and outer shell.
6
2
Tighten assembly screws into shell.
Do not overtighten.
10 Rear Of Power Distribution
Box
11 Twistlock Receptacle
To connect plug to a receptacle,
insert plug, and turn.
1
Tools Needed:
802 207-A
OM-191 152 Page 7
2-5. Positioning Jumper Links In Power Source (IHPS II 5 KW Units Only)
Turn Off unit Power switch, and disconnect input power.
Jumper links allow operation on different input voltages and are factory set for the highest input voltage.
Check input voltage available at
site.
Remove wrapper to check jumper
links.
1
2
3
1
Terminal Strip TE2
Input Voltage Jumper Link
Input Voltage Label
Four jumper links supplied. Look at
jumper links and compare link
position with label.
Move links to match input voltage.
For example, use 230 volts position
on label when 230 volts input power
is available.
2
Reinstall wrapper.
3
230
460
230
230
460 230
S-170 603-A
Tools Needed:
5/16 in
Ref. 802 664
OM-191 152 Page 8
2-6. Installing Disconnect Switch, Power Source And Controller Onto Rack
2
1
8
3
2
3
9
7
4
5
2
6
Tools Needed:
3/8 in
Ref. 802 204-A
1
Disconnect Switch
2
Nut
3
T-Bolt
Mount disconnect switch onto rack using
supplied hardware.
4
Power Source
5 Screw
6 Bracket
7 Power Distribution Box
Mount power source onto rack with
supplied hardware.
Eight power sources may be mounted
onto rack cross members.
8 Controller Mounting Bracket
Install and secure mounting bracket to
controller using supplied hardware.
9 Controller
Mount controller onto rack securing top
and bottom of unit using supplied
hardware.
OM-191 152 Page 9
2-7. Connecting To 120 Volts AC Duplex Receptacle
1
120 Volts AC Duplex
Receptacle RC5
This rack supplies up to 15
amperes of 120 volts ac power.
2
Circuit Breaker CB5
The duplex receptacle is protected
from overload by circuit breaker
CB5 (see Section 3-2).
2
1
Ref. 802 203
OM-191 152 Page 10
2-8. Positioning Jumper Links In Rack (230 Or 460 VAC Unit Only)
3
1
Tools Needed:
3/8 in
2
230 VOLTS
460 VOLTS
S-133 010-A
Y Be sure voltages of input supply to
rack matches voltage of power
sources
Remove access panel from rear of power
distribution box to check jumper links.
1
Terminal Strip TE1
Jumper links allow operation on different
input voltages and are factory set for the
highest input voltage.
2
Input Voltage Label
Check input voltage available at site.
Look at jumper links and compare link
position with unit label.
3
Input Voltage Jumper Links
Move links to match input voltage. For
example, use 230 volts position when 230
volts input power is available.
Reinstall access panel or go on to Section
2-9.
ssb5.1* 2/92 – Ref. 802 208
OM-191 152 Page 11
2-9. Connecting Input Power To Rack
1
2
3
8
7
10
Tools Needed:
6
3/8 in
4
3/16 in
5
9 6
ssb2.4* 3/93 – Ref. 802 208
Have only qualified persons make this installation.
1
Rear Of Power Distribution Box
2
Access Panel
bined amperage draw of all power sources
mounted on the rack. Conductor rating must
comply with national, state, and local electrical codes. Use lugs of proper amperage
capacity and correct hole size.
Install and connect grounding conductor and
input conductors in conduit or equivalent to
deenergized line disconnect device.
Remove access panel.
Insert conductors through strain relief.
Be sure grounding conductor goes to an
earth ground.
3
Line Disconnect Switch
7
Input Terminal Block
Reinstall access panel.
4
Strain Relief Connector
8
Line Terminals
5
Input Conductors
9
Ground Terminal
6
Grounding Conductor
Select size and length using Section 2-10.
Conductors must be able to carry the com-
10 Overcurrent Protection
Connect grounding conductor and input conductors to line terminals and to ground
terminal.
Select type and size using Section 2-10.
Install into deenergized line disconnect
device (fused disconnect switch shown).
2-10. Electrical Service Requirements
Input Voltage
230
400
460
Input Amperes At Rated Output
171
83
85
Circuit Breaker 1, Time-Delay 2
200
100
100
3
250
125
125
Max Recommended Standard Fuse Or Circuit Breaker Rating In Amperes
Normal Operating
Min Input Conductor Size In AWG/Kcmil
2/0
4
3
Max Recommended Input Conductor Length In Feet (Meters)
211
(64)
331
(101)
415
(127)
4
6
6
Min Grounding Conductor Size In AWG/Kcmil
Reference: 1999 National Electrical Code (NEC)
1 Choose a circuit breaker with time-current curves comparable to a Time Delay Fuse.
2 “Time-Delay” fuses are UL class “RK5” .
3 “Normal Operating” (general purpose – no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and
above).
Y Caution: Failure to follow these fuse and circuit breaker recommendations could create an electric shock or fire hazard.
OM-191 152 Page 12
SECTION 3 – MAINTENANCE & TROUBLESHOOTING
3-1. Routine Maintenance
. Maintain more often
Y Disconnect power
before maintaining.
during severe conditions.
3 Months
3 Months
Replace
Unreadable
Labels
See
Section
5
Tape Or
Replace
Cracked
Cable
––
Clean
And
Tighten
Connections
Power
Source
Manual
6 Months
OR
Ref. 802 203
––
Blow Out
Or
Vacuum
Inside
3-2. Fuses F1 And F2
1
2
3
Turn Off power sources and
disconnect input power to rack.
Fuses F1 and F2 protect the
auxiliary power transformer T1
from overload.
If F1 or F2 open, remote auxiliary
devices connected to the duplex
receptacle do not work.
1 Rear Of Control Box
Remove rear access panel to left of
center to check and replace fuses
F1 and F2. Use proper tool when
removing fuse.
2 Fuse F1 (See Parts List For
Rating)
3 Fuse F2 (See Parts List For
Rating)
Reinstall rear access panel.
Tools Needed:
3/8 in
Ref. 802 208
OM-191 152 Page 13
3-3. Circuit Breakers
1
Power Circuit Breakers CB1
Thru CB8
Power circuit breakers CB1
through CB8 protect the power
source connected to it from
overload.
2
If a breaker opens, the corresponding power source does not work.
Manually reset the Power circuit
breaker.
2
1
Circuit Breaker CB5
Circuit breaker CB5 protects the
auxiliary power transformer T1
from overload.
If CB5 opens, the duplex receptacle
does not work. Manually reset CB5.
1
Ref. 802 203 / Ref. 166 018
OM-191 152 Page 14
3-4. Troubleshooting
Trouble
No output from any power sources; unit completely
inoperative.
Remedy
Place line disconnect switch in On position (see Section 2-8).
Check for open line fuse(s), and replace if needed. Check and reset circuit breakers
(see Section 2-8).
Check for proper input power connections to rack (see Section 2-8).
No output from one power source.
Place applicable Power circuit breaker in On position (see Section 3-2).
Check for proper input power connections to power source (see Section 2-8).
Check applicable power source according to its manual.
No 120 volts ac output from duplex receptacle.
Reset circuit breaker CB5 (see Section 3-2).
Check fuses F1 and F2, and replace if needed (see Section 3-2).
OM-191 152 Page 15
SECTION 4 – ELECTRICAL DIAGRAMS
190 565
Figure 4-1. Circuit Diagram For Rack Control Box (230 Or 460 VAC Unit)
192 728
Figure 4-2. Circuit Diagram For Rack Control Box (400 VAC Unit)
OM-191 152 Page 16
165 953-A
Figure 4-3. Wiring Diagram For Rack Control Box (230 Or 460 VAC Unit)
OM-191 152 Page 17
192 729
Figure 4-4. Wiring Diagram For Rack Control Box (400 VAC Unit)
OM-191 152 Page 18
Notes
OM-191 152 Page 19
SECTION 5 – PARTS LIST
. Hardware is common and
not available unless listed.
1
6
7
2
14
13
5
4
15
12
16
8
9 11
10
3
17
21
18
20
19
802 205
Figure 5-1. Complete Assembly
OM-191 152 Page 20
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 5-1. Complete Assembly
. . . 1 . . . . . . . . . . . . +190 557 . .
. . . 2 . . . . . . . . . . . . . 166 314 . .
. . . 3 . . . CB1-8 . . . 152 571 . .
. . . 4 . . . . . . . . . . . . . 191 149 . .
. . . 5 . . . . T1 . . . . . 189 145 . .
. . . 6 . . . . . . . . . . . . . 190 559 . .
. . . 7 . . . RC1-8 . . . 165 964 . .
. . . 8 . . . . CB9 . . . . 093 995 . .
. . . 9 . . . . RC9 . . . . 147 939 . .
. . . 10 . . . . . . . . . . . . . 148 025 . .
. . . 11 . . . . . . . . . . . . . 190 560 . .
. . . 12 . . . . . . . . . . . . . 190 562 . .
. . . 13 . . . . . . . . . . . . . 070 404 . .
. . . 14 . . . . F1,2 . . . *012 641 . .
. . . 15 . . . . TE1 . . . . 038 081 . .
. . . 16 . . . . DB1 . . . . 147 861 . .
. . . 17 . . . . . . . . . . . . . 166 671 . .
. . . 18 . . . . . . . . . . . . . 191 150 . .
. . . 19 . . . . . . . . . . . . . 190 561 . .
. . . 20 . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . PL1 . . . . 160 775 . .
. . . . . . . . . . . . . . . . . . . 165 963 . .
. . . . . . . . . . . . . . . . . . . 152 710 . .
BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BRACKET, mtg power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CIRCUIT BREAKER, mag 3P 30A 600VAC SPDT . . . . . . . . . . . . . . . . . . . 8
COVER, blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TRANSFORMER, 2kVA 230/460V pri 115V sec . . . . . . . . . . . . . . . . . . . . . . 1
TOP COVER, power distribution box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RECEPTACLE, twlk flg out 3P4W 30A 480V . . . . . . . . . . . . . . . . . . . . . . . . 8
CIRCUIT BREAKER, man reset 1P 15A 250VAC . . . . . . . . . . . . . . . . . . . . 1
RECEPTACLE, str dx grd 2P3W 15A 125V . . . . . . . . . . . . . . . . . . . . . . . . . 1
LUG, univ w/screw 600V 2/0-6 wire .266 stud . . . . . . . . . . . . . . . . . . . . . . . 2
REAR COVER, power distribution box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BRACKET, mtg component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HOLDER, fuse crtg 30A 600V 1P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FUSE, crtg 10A 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BLOCK, term 20A 4P (230 or 460VAC unit only) . . . . . . . . . . . . . . . . . . . . . 1
DISTRIBUTION BLOCK, pwr 600V 350A . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
LABEL, link arr pri V230/460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BLANK, snap-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
POWER DISTRIBUTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
NAMEPLATE, (order by model and serial number) . . . . . . . . . . . . . . . . . . . 1
LIGHT, ind wht lens 115VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
PLUG, twlk 3P4W 30A 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CABLE, port No. 10 4/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16ft
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-191 152 Page 21
Notes
Effective January 1, 2000
(Equipment with a serial number preface of “LA” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
*
LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.
1.
5 Years Parts – 3 Years Labor
*
*
2.
3 Years — Parts and Labor
*
*
*
*
*
*
3.
Original main power rectifiers
Inverters (input and output rectifiers only)
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Semi-Automatic and Automatic Wire Feeders
Inverter Power Supplies
Intellitig
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
1 Year — Parts and Labor
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
DS-2 Wire Feeder
Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)
Process Controllers
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources
Water Coolant Systems
HF Units
Grids
Maxstar 140
Spot Welders
Load Banks
Miller Cyclomatic Equipment
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Field Options
(NOTE: Field options are covered under True
Blue for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4.
6 Months — Batteries
5.
90 Days — Parts
*
*
MIG Guns/TIG Torches
Induction Heating Coils and Blankets
*
*
*
*
*
APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches
Remote Controls
Accessory Kits
Replacement Parts (No labor)
Spoolmate 185 & Spoolmate 250
Canvas Covers
Miller’s True Blue Limited Warranty shall not apply to:
1.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
2.
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3.
Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.
miller_warr 7/00
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Call 1-800-4-A-Miller or see our website at www.MillerWelds.com
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
International Headquarters–USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
Welding Process Handbooks
www.MillerWelds.com
Contact the Delivering Carrier for:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.
PRINTED IN USA
 2000 Miller Electric Mfg. Co.
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