Miller | JF22 | Owner Manual | Miller INTELLIMATE DW User manual

Miller INTELLIMATE DW User manual
June 1985
IMPORTANT
Read
and
understand
the
FORM: OM-875
entire
contents of both this manual and the power source
Effective With Style No. JF-22
manual used with this unit, with special emphasis
on the safety material throughout both manuals,
before installing, operating, or maintaining this
equipment. This unit and these instructions are for
use only by persons trained and experienced in the
safe operation of welding equipment. Do not allow
MODEL
INTELLIMATETM DW
untrained persons to install, operate, or maintain
this unit. Contact your distributor if you do not fully
understand these instructions.
OWN ERS
MANUAL
hullER
MILLER ELECTRIC MFG. CO.
718 S. BOUNDS ST, P.O. Box 1079
APPLETON, WI 54912 USA
PRINTED IN U.S.A.
LIMITED WARRANTY
EFFECTIVE: FEBRUARY 25. 1985
This warranty supersedes all previous MILLER warranties and is ex
clusive with no other guarantees or warranties expressed or implied.
LIMITED WARRANTY
tions hereof,
~
~
~
-
Miller Electric
warrants to its
In the case of Millers breach of warranty or any other duty
with respect to the quality of any goods, the exclusive remedies
therefore shall be, at Millers option (1) repair or (2) replacement
Subject to the terms and condiMfg. Co., Appleton, Wisconsin
Distributor/Dealer that all
new
and unused
Equipment furnished by Miller is free from defect in workmanship and material as of the time and place of delivery by Miller.
No warranty is made by Miller with respect to engines, trade
accessories or other items manufactured by others. Such
engines, trade accessories and other items are sold subject to
A)l
the warranties of their respective manufacturers, if any
engines are warranted by their manufacturer for one year from
date of original purchase, except Tecumseh engines which
or, where authorized in
writing by Miller in appropriate cases, (3)
repair or replacement at an authorized
Miller service station or (4) payment of or credit for the purchase
price (less reasonable depreciation based upon actual use) upon
risk and expense. MILLERs
retum of the goods at Customers
option of repair or replacement will be F.O.B., Factory, at
Appleton, Weconsin, or F.O.B., at a MILLER authorized service
facility, therefore, no compensation for transportation costs of
any kind will be allowed. Upon receipt of notice of apparent
defect or failure, Miller shall instruct the claimant on the warranty
claim procedures to be followed.
the reasonable cost of
.
~
have
a two
year warranty.
4/
~
as specified below, Millers warranty does not apply
components having normal useful life of less than one (1)
year, such as spot welder tips, relay and contactor points,
MILLERMATIC parts that come in contact with the welding
,~)
wire
r,
not
.~
~
required to honor warranty claims on warEquipment in the event of failure resulting from a defect
within the following periods from the date of delivery of Equipment to the original user:
Except
)
~4
to
including
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
nozzles and nozzle insulators where failure does
result from defect in workmanship
or
ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTA-
material.
TION
AS TO PERFORMANCE, AND ANY REMEDY FOR
BREACH OF CONTRACT WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
Miller shall be
ranted
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EX
~:
~
Arl
components.
..
CLUDED AND DISCLAIMED BY MILLER.
.ly:ar
3. Al welding guns, feeder/guns and plasma torches... 90 days
1 year
4. All other Millermatic Feeders
~
5.
Replacement
6.
Batteries
or
repair parts, exclusive
of labor.. 60
EXPRESSLY PROVIDED BY MILLER IN
PRODUCTS
INTENDED
FOR
ARE
PURCHASE BY COMMERCIAL/INDUSTRIAL
ULTIMATE
USERS AND FOR OPERATION BY PERSONS TRAINED AND
EXPERIENCED
IN
THE USE AND
MAINTENANCE OF
WELDING EQUIPMENT AND NOT FOR CONSUMERS OR
CONSUMER USE. MILLERS WARRANTIES DO NOT EXTEND
EXTEND
EXCEPT
WRITING,
days
6 months
provided that Miller is notified
in
writing within thirty (30) days
of the date of such failure.
submthed by the
,~,
~
onginal
~
user
withui the
~
J~
MILLER
MILLERS WAR RANTI ES TO, ANY CONSUMER.
foregomg periods.
~,
AS
.%r
I,
.~t,
J1
~.
~
,,1.
:?~,
jr
i~,
~
November 7, 1985
FORM: OM-875
ERRATA SHEET
After this manual was printed, refinements in equipment
appearing later in this manual.
AMENDMENT TO SECTION 2
Amend DIP switch
-
design occurred.
exceptions
to
data
INSTALLATION
placement portion
of
Figure 2
-
1.
DIP Switch Location And Placement
_~!_~_~j~i J
Motor
Flash Error Disable
This sheet lists
ii
Low
Speed
~
1
J
High Speed
Flash Error Enable
Volts Correction
No Volts Correction
Intelliweld
I ntellimate
Dual
Trigger
RPS-4 Switch
I
OJI
DSS-9M Switch
Dual Schedule
I
OJI
No
Trigger Dual Schedule
Trigger Latch
I
~J7
No
Trigger Latch
Timed Abort
IQJ
16
No Timed Abort
Error Shutdown
I
Tis
Error Blink
Amps Display
I
E014
No
I
m12
Seconds
F
~Ii
No Arc Hours Reset
Meters
Cycles
Arc Hourse Reset
Only
Amp Display
Inches
TB-107 899
Figure 2
-
1. DIP Switch Placement
RLE COPY
RETURN IC) ~OU~ ~
TABLE OF CONTENTS
Section No.
SECTION 1
1
1
1
-
-
-
2
2
2
2
2
-
-
-
-
-
-
1.
General Information And Safety
1
Receiving-Handling
Description
2
3.
3
-
-
-
4
4
-
-
-
INSTALLATION
2
3.
4.
5.
6.
Voltage And Contactor Control Connections
Current Relay (Reed Switch) Connections And Installation
4
Changing Dip Switch
-
3
3
3
4
OPERATION
1.
Pilot
Light
4
2.
Operation
4
3.
Shutting
SECTION 4
4
-
2
Positions Inside Intellimatic Wire Feeder
Installation Of Interface Control
Interface Cable Connections
115 Volts AC Connections
1.
2.
SECTION 3
3
3
INTRODUCTION
2.
SECTION 2
2
-
Page
1.
-
Down
5
MAINTENANCE & TROUBLESHOOTING
Maintenance
Overload Protection
5
2.
3.
Troubleshooting
5
5
No.
SECTION 1
-
INTRODUCTION
Weight
Input
Power
Net
Ship
115 Volts AC
50/60 Hz
3 Amperes
Figure
1
-
11.38 lbs.
12 lbs.
(5.16 kg)
(5.44 kg)
Specifications
1.
TC-099 816
Figure 1
1
-
-
1. GENERAL INFORMATION AND SAFETY
2. Dimensions
Arc
A.
Power Source in the
Manual.
Welding
Owners
welding
General
Safety instructions specifically pertaining
Information
in this manual and
presented
on
various
labels, tags, and plates on the unit pertains to equip
ment design, installation, operation, maintenance, and
troubleshooting which should be read, understood, and
followed for the safe and effective
use
of this
equip
The
this manual
pear throughout
words WARNING
and
to this
highlighted by
CAUTION
unit ap
signal
identify
the
which
___________
different levels of hazard.
ITATL~ : kilel statements include
installation, operating,
and maintenance procedures or practices which if not
carefully followed could result in serious personal injury
ment.
B.
source
power
Safety
or
installation,
operation, maintenance, and
welding equipment requires
practices and procedures which ensure personal safety
and the safety of others. Therefore, this equipment is to
be installed, operated, and maintained only by qualified
troubleshooting
of
arc
persons in accordance with this manual and all ap
plicable codes such as, but not limited to, those listed at
the end of Section 1
-
Safety Rules
For
Operation Of
loss of life.
CAUTION
statements include
installation, operating,
_________
and maintenance procedures or practices which if not
carefully followed could result in minor personal injury
or damage to this equipment.
A third
signal word,
IMPORTANT
highlights
instruc
_______________
tions which need special emphasis to obtain the most
efficient operation of this equipment.
OM-875 Page 1
1
2. RECEIVING-HANDLING
When
requesting information concerning this equip
ment, it is essential that Model Description and Serial
(or Style) Number of the equipment be supplied.
Prior to installing
equipment, clean all packing material from around
the unit and carefully inspect for any damage that may
have occurred during shipment. Any claims for loss or
damage that may have occurred in transit must be filed
by the purchaser with the carrier. A copy of the bill
of lading will be furnished by the manufacturer on re
-
-
this
quest if occasion
to
3. DESCRIPTION
This unit is an interface con
an INTELLIMATIC S52M or S54M wire
feeder or INTELLIMATIC SS-12M or 16M Swingarc to
be used with a DELTAWELD series welding power
1
-
-
trol that allows
file claim arises.
source.
SECTION 2
2
-
INSTALLATION
1. CHANGING DIP SWITCH POSITIONS IN
SIDE INTELLIMATIC WIRE FEEDER (Figure 2-1)
ing line disconnect switch in open position,
removing fuses from fuse box, or shutting off and
red-tagging circuit breaker or other disconnecting
-
WARNING
S
.
ELECTRIC SHOCK
can
device.
kill.
Do not touch live electrical parts.
Shut down wire feeder and welding power source
and disconnect welding power source from line
It is necessary to change some DIP switch posi
tions inside INTELLIMATIC wire feeder before in
stalling the interface control so that proper opera
tion will occur. To change switch positions, pro
ceed as follows:
employing lockout/tagging procedures
internally inspecting or servicing.
Lockout/tagging procedures consist of padlock-
power
before
Front Of
Wire Feeder
DIP Switch
Locatione On
PC3-_.~~
IDJ
Motor
I
~}
Standard
I
cni
I
ml
Low
Speed
High Speed
I~I
ImI
Place Switches 2 And 3 To
Loft Side
(Away
Opposite Of
From
Board)....1~
the Shown Positions
Rese~ed For Future
Options
~
L~
I~l
I
ml
Si
Trigger
RPS-4 Switch
I
OJI
DSS-9M Switch
Dual Schedule
I
ml
No
Trigger Dual Schedule
Latch
I
coi
No
Trigger Latch
Trigger
Timed Abort
IoJ
No Timed Abort
I
EDI
Error Blink
Amps Display
I
OJI
No
Meters
F
ml
Inches
Cycles
I
ml
Seconds
Arc Hours Reset
I
ml
No Arc Hours Reset
Figure
OM-875Page2
I
Shutdown
Error
2
-
1.
Only
Amp Display
DIP Switch Location And Placement
TB-097 552
1.
2.
Remove wrapper from wire feeder.
Locate DIP switches
on rear
circuit board PC3 (see
3.
4.
Tighten
4.
left side of interface
Figure 2-1).
2
-
Reinstall wrapper onto wire feeder but do not
top four screws at this time.
screws.
3. INTERFACE CABLE CONNECTIONS
(Figure
Connect large 26-socket amphenol plug from
rear of interface control to corresponding receptacle on
of wire feeder, and rotate threaded collar
rear
clockwise.
2-2)
Place switches 2 and 3 on DIP switch S2 to posi
tions away from circuit board.
wire feeder wrapper
2
-
-
4. 115 VOLTS AC CONNECTIONS
(Figure 2-2)
secure
WARNING:
2 -2. INSTALLATION OF INTERFACE CONTROL
(Figure 2-2) This interface control mounts on top of
the INTELLIMATIC wire feeders. To install the interface
-
control, proceed
as
follows:
2.
Place interface control on top of wire feeder with
front panels facing same direction.
Postion control
pond
3.
so
that the wrapper slots
to feeder screws
kill.
operate
ready
1.
as soon as
source
is
energized.
Locate supplied 10 ft. (3.1 m) long interconnec
ting coard with 4-pin Amp plug on one end and
3-prong, twistlock plug on other end.
(4).
Slide control down onto
Current
corres
can
the 115 volts power plug is con
nected to the 115 volts ac source and the welding
to
power
1.
ELECTRIC SHOCK
Do not touch live electrical parts.
The control will be electrically hot internally and
screws.
Relay (Reed
Switch); Installs
Onto Feeder Base
Or Swingarc
Control Box
Bracket
Voltage
And
Contactor Control
Cord And Plug
To
Welding
Interface
Power Source
Cable
Connector
(26-Socket
Amphenol
Plug) To
Wire Feeder
Receptacle
TC-099 817
Figure 2
-
2. Interface Connections
OM-875Pege3
2.
3.
2.
Connect
4-pin Amp plug to corresponding
receptacle on rear of interface control directly to
right of interface cable (see Figure 2-2), and
Install current
relay
For INTELLIMATIC S52M or S54M wire
feeders: Install current relay onto feeder
base at provided location approximately 4 in.
Route and connect remaining end of cord with
3-prong, twistlock plug attached to 115 volts ac
twistlock receptacle on welding power source,
and rotate plug clockwise.
(102 mm) directly to rear of drive roll hous
so that relay cord points toward opposite
side of base (toward control box), and
secure relay with supplied 10-32 x 3/4 in.
a.
ing
screws, lock
AND
CONTACTOR
CONNECTIONS (Figure 2-2)
washers, and
b.
For INTELLIMATIC SS-12M
16M Sw
or
onto
provided
Connect
nuts.
on
control box, and secure relay with supplied
10-32 x 3/4 in. screws, lock washers, and
6-pin amphenol plug to receptacle on
directly to left of inter
face cable (see Figure 2-2), and rotate threaded
of interface control
collar clockwise.
3.
Route and connect remaining end of cord with
4-pin Amp plug attached to far left receptacle on
rear of interface control (see Figure 2-2), and
Route and connect
rotate threaded collar clockwise.
remaining end of cord with
5-pin amphenol plug attached to REMOTE
VOLTAGE/CONTACTOR control receptacle on
front of welding power source, and rotate
ELECTRIC SHOCK
I~YIi~:hII~e~
kill.
can
Do not touch live electrical parts.
Shut down we/ding power source and disconnect
from line power employing lockout/tagging pro
cedures
Place welding power source REMOTE VOLTAGE
and REMOTE CONTACTOR switches in the ON
before
routing and connecting weld
cable.
Lockout/tagging procedures consist of padlocking line
disconnect switch in open position, removing fuses
from fuse box, or shutting off and red-tagging circuit
breaker or other disconnecting device.
positions.
2 -6. CURRENT
RELAY (REED SWITCH) CON
NECTIONS AND INSTALLATION (FIgure 2-2)
1.
relay
control box bracket between box
and boom so that relay cord points toward
location
threaded collar clockwise.
4.
current
supplied 10 ft. (3.1 m) long interconnec
ting cord with 6-pin amphenol plug on one end
and 5-pin amphenol plug on other end.
Locate
rear
3.
nuts.
CONTROL
ingarcs: Install
2.
follows:
rotate threaded collar clockwise.
2 -5. VOLTAGE
1.
as
4.
Locate the supplied 22 in. (559 mm) long cord
with current relay on one end and 4-pin Amp
plug on other end (see Figure 2-2).
Route weld cable
through
current
relay,
and
con
nect cable to proper terminal on drive roll hous
ing (see wire feeder Owners Manual for location
of terminal). If weld cable is already connected to
feeder, disconnect cable, route through current
relay, and reconnect to drive roll housing ter
minal.
SECTION 3
ELECTRIC SHOCK can kill; MOVING
serious injury.
Do not touch live electrical parts.
Keep clear of moving parts.
WARNING
-
OPERATION
necessaty. See the Parts List for part number of precau
_________
PARTS
can cause
The welding wire and all metal parts in contact with it
are energized while welding.
ARC RAYS, SPARKS, AND HOT SURFACES can
burn eyes and skin; NOISE can damage hearing.
Wear correct eye, ear, and body protection.
FUMES AND GASES can seriously harm your
health.
Use enough ventilation to keep fumes and gases
from the breathing zone.
See Section 1
Safety Rules For Operation Of Arc
Welding Power Sources in the welding power source
Owners Manual for basic welding safety information.
tionary labels.
3
1. PILOT LIGHT
The pilot light on the interface
control front panel turns on and off as the welding
power source is energized and deenergized and
therefore indicates the condition of the welding power
-
source
(on
or
off). It DOES NOT indicate the
off
3 -2. OPERATION
1.
Install and connect unit
according
to
Section 2
of this manual.
2.
Turn
3.
Energize welding
4.
Begin welding.
on
shielding
______________
OM-875 Page 4
on or
status of the wire feeder.
-
IMPORTANT Periodically inspect the labels on this
unit for legibility. All precautionary labels must be main
tained in a clearly readable state and replaced when
-
gas at the source, if
power
source
applicable.
and wire feeder.
3 -3. SHUTTING DOWN
Shut down
1.
welding
2.
power
source
and
wire
feeder.
SECTION 4
WARNING
ELECTRIC SHOCK
-
Turn off
shielding
gas
supply
at the source.
L~~U~E
HIGH
CONCENTRATION
SHIELDING GASES can harm health or kill.
Shut off gas supply when not in use.
OF
MAINTENANCE & TROUBLESHOOTING
can
kill.
_________
Do not touch live electrical parts.
Shut down wire feeder and welding power source
and disconnect we/ding power source from line
employing lockout/tagging procedures
be fore internally inspecting or servicing.
Lockout/tagging procedures consist of padlocking line
disconnect switch in open position, removing fuses
from fuse box, or shutting off and red-tagging circuit
breaker or other disconnecting device.
MOVING PARTS can cause serious injury.
Lockout/tagging procedures consist of padlocking line
disconnect switch in open position, removing fuses
from fuse box, or shutting off and red-tagging circuit
breaker
or
other
disconnecting device.
power
Keep
clear of
HOT SURFACES
equipped with a fuse Fl located inside the
unit for overload protection (see Parts List view for loca
tion). If this fuse should open, the unit would be com
pletely inoperative. To check and replace the fuse, it is
necessary to
remove
the wrapper from the unit.
4 -3. TROUBLESHOOTING
moving parts.
can cause severe
This unit is
burns.
Allow cooling period before servicing.
Troubleshooting of internal parts to be performed only
by qualified persons.
A.
General
It is assumed that proper installation has been made, ac
to Section 2 of this manual, and that the unit
cording
4
1.
-
MAINTENANCE
will determine the
Inspect equipment
Usage and shop conditions
frequency and type of maintenance.
as
-
follows:
has been
functioning properly until trouble developed.
IMPORTANT
Check
large
26-socket interface
plug
______________
PL G55 connection from
1.
Periodically inspect all interconnecting cords for
damage to or breaks in the insulation jacket, par
ticularly at the plugs. Repair or replace the
cord(s)
2.
as
necessary.
Remove grease and grime from components;
moisture from electrical parts and cable.
rear
of unit to wire feeder and
sure it is secure in feeder receptacle before beginning
troublehsooting procedures.
be
B.
The
Troubleshooting Chart
following chart is designed
remedies for
some
to
diagnose and provide
develop in
of the troubles that may
this unit.
4 -2.
OVERLOAD PROTECTION
ELECTRIC SHOCK can kill.
Do not touch live electrical parts.
Shut down wire feeder and welding power source
and disconnect welding power source from line
WARNING
power
before
employing lockout/tagging procedures
internally inspecting or servicing.
Use this chart in
while performing
conjunction with the circuit diagram
troubleshooting procedures. If the
trouble is not remedied after performing these pro
cedures, the nearest Factory Authorized Service Sta
tion should be contacted. In all cases of equipment
malfunction, the manufacturers
should be strictly followed.
recommendations
OM-875
Page
5
TROUBLE
Completely inoperative.
PROBABLE CAUSE
REMEDY
Check and replace Fl if necessary (see Section
Fuse Fl.
35)
11 5vac
PLG52
plug
in
secure
not
*
Secure PLG52 in RC52 (see Section 2-4).
receptacle
rear
RC52.
Check
problem(s).
(reed)
Wire feeder remains in RunIn and will not advance to
Current
the weld sequence.
tacle RC54.
not
in
secure
Weld
through
relay cord
rear
cable not
reed relay.
routed
Using less than 50 amperes
welding current.
or
erratic.
Voltage/contactor
control
cord
in
not
secure
Secure
correct
relay cord
ll5vac
cord/supply
to RC54.
recep
of
Voltage and/or contactor
control operation incorrect
and
ll5vac cord and/or power
source.
Check and reroute weld cable (see Section 2-6).
welding current to above 50 amperes if
possible (50 amperes flowing in weld circuit re
quired for proper reed relay operation).
Increase
Secure cord to RC53 (see Section 2-5).
rear
receptacle RC53.
.
Welding
power
REMOTE
VOLTAGE
REMOTE
switches
source
and
CONTACTOR
not
in
ON
posi
tions.
*Be
sure
OM-875 Page 6
replacement fuse is
same
size, type, and rating.
Place REMOTE VOLTAGE and CONTACTOR
switches on welding power source in the ON posi
tions.
T2
70
4
1
IC,
2
SRI
1
~
I
PLG ~5
Circuit
Figure
4
-
1. Circuit
Diagram
No. B-098 425
Diagram
OM-875 Page 7
June 1985
Effective With
PARTS
LIST
FORM: OM-875
Style
No. JF-22
818
TD-09
23
31
Asembly
Main
3 32 FiJA1
34
36
37
43
0
-J 01 -v a, 0 CD
-
A
Figure
Item
Dia.
Part
No.
Mkgs.
No.
Figure
A
2
3
Fl
4
5
SRi
6
7
PLG52
8
9
10
11
12
13
14
15
16
PLG55
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
RC54
iT
RC53
PLG51
PLG5O
PL1
RC52
40
41
42
43
Cl
Description
Quantity
Main Assembly
+098 486 WRAPPER
070 634 LABEL, warning electric shock can kill etc
*012 633 FUSE, miniature-glass sb blo 3 amp
012571 HOLDER, fuse
035 704 RECTIFIER, integrated 30 amp 600 volts
098531 CORD, power (consisting of)
048 284
HOUSING PLUG & SOCKETS (consisting of)
079 534
TERMINAL, female
079531
CLAMP, cable
007826
CORD, No. 183/c (order byft)
039687
CAP, twistlock-grounded 2P3W 15 amp 277 volts
010610 CONNECTOR, clamp-cable 1/2 inch
098513 CORD, interconnecting (consisting of)
098578
CABLE, power 18 gal5/c 300 volts (order byft)
082726 .TUBING, No.11 (orderbyft)
091 100
CLAMP, cable
091 099
PLUG, 26 socket MS-3108B-28-12S
098565 CORD, voltage/contactor control (consisting of)
073 507
PLUG, 6 socket MS-3106A-18-12S
073331
CLAMP, cable
604910
CABLE, power 20 ga 5/c (order by ft)
039 685
CLAMP, cable
039 273
PLUG, 5 pin MS-3106A-16S 8P
049 260 RELAY, current (consisting of)
057 087
CORE, relay-current
010487
FITTING, brass-compression union 1/4 TBG
047 365
SWITCH, reed (consisting of)
079 531
CLAMP, cable
079 878
HOUSING PLUG & PINS (consisting of)
079 535
TERMINAL, male
048 282 RECEPTACLE W/SOCKETS (consisting of)
079 534
TERMINAL, female
038782 BLOCK, terminal 20 amp 10 pole
073 505 RECEPTACLE, 6 pin MS-3102A-18-12P
073 756 STAND-OFF, No. 6-32 x 5/8
098319 CIRCUIT CARD, interface (Fig Al Pg 4)
094 449 HOUSING, terminal header 5 socket
072 669 HOUSING, terminal header 9 pin
098 487 CASE SECTION, front/bottom/rear
NAMEPLATE (order by model & serial number)
074 188 LIGHT, neon-red lens
048 283 RECEPTACLE W/ PINS (consisting of)
079 535
TERMINAL, male
601 375 CLAMP, capacitor 1-3/8
048 504 CAPACITOR, electrolyte 5000 uf 50 volts
098510 TRANSFORMER, control
084 199 TRANSFORMER, signal 16VCT 3.5 amp
1
1
1
1
1
1
1
4
1
lOft
1
1
1
2ft
ift
1
1
1
1
2
lOft
1
1
1
1
1
1
1
1
4
1
4
1
1
4
1
1
1
1
1
1
4
1
1
1
1
*Recommended Spare Parts
+ When ordering a component originally displaying a precautionary label the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-875 Page2
_(V)N~
0
Q
C3
A
____1C15
B
C
RI~
D
E
F
I,
R16-
I
C8
VRI
G
(0
U
RC5I
H
J
0
If)
R17
U
I I
____
L1I~R2
.
R31__
RI
0
R4
QI
Q3
1
~
1
1
ASSY 098319
Ret: B-098 321
COMPONENTS TO BE REPLACED BY
QUALIFIED PERSONNEL ONLY
Figure
OM-875 Page 3
Al
-
Circuit Card, Interface
Dia.
Part
Mkgs.
No.
Figure Al
C2,3
C5,6,9,10,15
C7
C8
C11,12,14
Circuit Card, Interface
000 339
CAPACITOR, electrolyte 220 uf 50 volts dc
CAPACITOR, ceramic0.1 uf50voltsdc
CAPACITOR, ceramic 470 pf 100 volts dc
CAPACITOR, ceramic 0.001 uf 1000 volts
CAPACITOR,ceramic0.0i uf 50 volts
CAPACITOR, tantalum 0.47 uf 35 volts
DIODE, 1 amp 400 volts SP
DIODE, signal 0.020 amp 75 volts SP
IC, interface 4N26
IC, interface 4N32
TRANSISTOR,200MA4OvoItsNPN
RESISTOR, carbon film 0.25 watt 4.7K ohm
RESISTOR, carbon film 0.25 watt 2.2K ohm
RESISTOR, carbon film 2.7 meg ohm
RESISTOR, carbon 0.25 watt 330 ohm
POTENTIOMETER, cermet20 turn 0.5 watt 5K ohm
RESISTOR, carbon film 0.25 watt lOOK ohm
RESISTOR, metal film 0.25 watt 4.99K ohm
RESISTOR, carbon film 0.25 watt 10K ohm
RESISTOR, carbon film 0.25 watt 68K ohm
RESISTOR, carbon film 0.25 watt 270 ohm
RESISTOR, metalfilm0.25watt6.8lKohm
RESISTOR, carbon film 0.25 watt 1K ohm
RESISTOR, carbon film 0.50 watt 470 ohm
RESISTOR,carbonfilm0.2Swatt27Kohm
RESISTOR, carbon film 0.25 watt 1 meg ohm
TERMINAL, header 9 pin
TERMINAL, header 5 pin
IC, interface 331
IC,linear78Ml5
073
089
053
000
C13
000
026
D5
OC1
OC2
Q1-3
047
000
R2
R3
R4
AS
R6
R7
R8,12
R9
RiO
Ru
Quantity
098 319
Dl -4
Ri
Description
028
739
025
992
340
348
202
351
034
041
200
037
039 331
035 888
081 833
078 431
009 173
044 789
089 173
035
035
035
089
827
885
824
172
R13,15
035 825
R14
035 820
R16
039 334
R17
RC5O
003 272
072 670
RC51
093 707
Ui
VR1
089 068
081 832
(Fig
A
Pg 2
Item 33)
2
5
1
1
3
1
4
1
1
1
3
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
Optional Equipment
Part
No.
099 308
039 273
052 654
039 685
604 910
047 813
046 958
079 535
079 531
604 571
048 284
079 534
048 471
Description
CORD, voltage/contactor control (consisting of)
Quantity
.
PLUG,5pinMS-3106A-16S-1P
RECEPTACLE, 5 socket MS-3101A-16S-8S
CLAMP, cable
CABLE, power 20
ga 5/c (order by ft)
25 FT EXTENSION CABLE (consisting of)
RECEPTACLE W/PINS (consisting of)
TERMINAL, male
CLAMP, cable 29/64
CORD, No. 184/c (order byft)
HOUSING PLUG & SOCKETS (consisting of)
TERMINAL, female
TOOL, extraction pin
2
25ft
4
2
25ft
1
4
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-875 Page 4
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