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OM-245 171M 2014−12 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Description Arc Welding Power Source ™ Invision 352 MPa Auto-Line ™ CE File: MULTIPROCESS Visit our website at www.MillerWelds.com From Miller to You Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929. This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The Miller is the first welding parts list will then help you to decide the equipment manufacturer in exact part you may need to fix the problem. the U.S.A. to be registered to the ISO 9001 Quality System Warranty and service information for your Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web. Mil_Thank 2009−09 Working as hard as you do − every power source from Miller is backed by the most hassle-free warranty in the business. TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . . . 2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1. Warning Label Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1. Features And Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2. Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5. Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8. Static Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1. Selecting a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2. Weld Output Receptacles And Selecting Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3. Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4. 115 Volts AC Duplex Receptacle And Supplementary Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6. Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 6 − GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1. Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2. Configuration Option Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 7 − GMAW/GMAW-P/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process . . . . . . . . . . . . . . . 7-2. MIG Welding Mode - GMAW/FCAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3. MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4. Pulsed MIG Welding Mode - GMAW-P Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5. Pulsed MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6. Remote Process Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 8 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3. Help Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 9 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION −10 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY 1 1 1 3 4 4 4 5 5 5 7 9 9 9 11 11 13 14 14 14 14 14 15 15 16 16 17 17 18 19 19 20 22 24 24 25 27 27 28 29 30 31 32 33 33 33 34 35 36 38 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s). Product/Apparatus Identification: Product Stock Number INVISION 352 MPA W/AUX POWER & CE 907431002 Council Directives: • 2006/95/EC Low Voltage • 2004/108/EC Electromagnetic Compatibility • 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards: • IEC 609741:2005 Arc welding equipment – Part 1: Welding power sources • IEC 6097410:2007 Arc Welding Equipment – Part 10: Electromagnetic compatibility (EMC) requirements • EN 50445:2008 Product family standard to demonstrate compliance of equipment for resistance welding, arc welding and allied processes with the basic restrictions related to human exposure to electromagnetic fields (0 Hz – 300Hz) Signatory: September 28, 2012 _____________________________________ ___________________________________________ David A. Werba Date of Declaration MANAGER, PRODUCT DESIGN COMPLIANCE 245174B SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2013−09 7 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. NOTICE − Indicates statements not related to personal injury. Indicates special instructions. This group of symbols means Warning! Watch Out! ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards. 1-2. Arc Welding Hazards The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1-5. Read and follow all Safety Standards. Only qualified persons should install, operate, maintain, and repair this unit. During operation, keep everybody, especially children, away. ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard. Do not touch live electrical parts. Wear dry, hole-free insulating gloves and body protection. Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground. Do not use AC output in damp areas, if movement is confined, or if there is a danger of falling. Use AC output ONLY if required for the welding process. If AC output is required, use remote output control if present on unit. Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp locations or while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these conditions, use the following equipment in order presented: 1) a semiautomatic DC constant voltage (wire) welder, 2) a DC manual (stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone! Disconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147 (see Safety Standards). Properly install, ground, and operate this equipment according to its Owner’s Manual and national, state, and local codes. Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet. When making input connections, attach proper grounding conductor first − double-check connections. Keep cords dry, free of oil and grease, and protected from hot metal and sparks. Frequently inspect input power cord and ground conductor for damage or bare wiring – replace immediately if damaged – bare wiring can kill. Turn off all equipment when not in use. Do not use worn, damaged, undersized, or repaired cables. Do not drape cables over your body. If earth grounding of the workpiece is required, ground it directly with a separate cable. Do not touch electrode if you are in contact with the work, ground, or another electrode from a different machine. Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be present. Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual. Wear a safety harness if working above floor level. Keep all panels and covers securely in place. Clamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical. Insulate work clamp when not connected to workpiece to prevent contact with any metal object. Do not connect more than one electrode or work cable to any single weld output terminal. Disconnect cable for process not in use. Use GFCI protection when operating auxiliary equipment in damp or wet locations. SIGNIFICANT DC VOLTAGE exists in inverter welding power sources AFTER removal of input power. Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts. HOT PARTS can burn. Do not touch hot parts bare handed. Allow cooling period before working on equipment. To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns. OM-245 171 Page 1 FUMES AND GASES can be hazardous. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Keep your head out of the fumes. Do not breathe the fumes. If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases. The recommended way to determine adequate ventilation is to sample for the composition and quantity of fumes and gases to which personnel are exposed. If ventilation is poor, wear an approved air-supplied respirator. Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals. Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe. Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases. Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded. ARC RAYS can burn eyes and skin. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes from arc rays and sparks when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards). Wear approved safety glasses with side shields under your helmet. Use protective screens or barriers to protect others from flash, glare and sparks; warn others not to watch the arc. Wear body protection made from durable, flame−resistant material (leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap. WELDING can cause fire or explosion. Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding. Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers. Do not weld where flying sparks can strike flammable material. Protect yourself and others from flying sparks and hot metal. Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Watch for fire, and keep a fire extinguisher nearby. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. Do not weld on containers that have held combustibles, or on closed containers such as tanks, drums, or pipes unless they are properly prepared according to AWS F4.1 and AWS A6.0 (see Safety Standards). Do not weld where the atmosphere may contain flammable dust, gas, or liquid vapors (such as gasoline). Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock, sparks, and fire hazards. Do not use welder to thaw frozen pipes. OM-245 171 Page 2 Remove stick electrode from holder or cut off welding wire at contact tip when not in use. Wear body protection made from durable, flame−resistant material (leather, heavy cotton, wool). Body protection includes oil-free clothing such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap. Remove any combustibles, such as a butane lighter or matches, from your person before doing any welding. After completion of work, inspect area to ensure it is free of sparks, glowing embers, and flames. Use only correct fuses or circuit breakers. Do not oversize or bypass them. Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B for hot work and have a fire watcher and extinguisher nearby. Read and understand the Safety Data Sheets (SDSs) and the manufacturer s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals. FLYING METAL or DIRT can injure eyes. Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag. Wear approved safety glasses with side shields even under your welding helmet. BUILDUP OF GAS can injure or kill. Shut off compressed gas supply when not in use. Always ventilate confined spaces or use approved air-supplied respirator. ELECTRIC AND MAGNETIC FIELDS (EMF) can affect Implanted Medical Devices. Wearers of Pacemakers and other Implanted Medical Devices should keep away. Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. CYLINDERS can explode if damaged. Compressed gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully. Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs. Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping. Keep cylinders away from any welding or other electrical circuits. Never drape a welding torch over a gas cylinder. Never allow a welding electrode to touch any cylinder. Never weld on a pressurized cylinder − explosion will result. Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and associated parts in good condition. Turn face away from valve outlet when opening cylinder valve. Do not stand in front of or behind the regulator when opening the valve. Keep protective cap in place over valve except when cylinder is in use or connected for use. Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders. Read and follow instructions on compressed gas cylinders, associated equipment, and Compressed Gas Association (CGA) publication P-1 listed in Safety Standards. 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. Do not install or place unit on, over, or near combustible surfaces. Do not install unit near flammables. Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING EQUIPMENT can injure. Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories. Use equipment of adequate capacity to lift and support unit. If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. Keep equipment (cables and cords) away from moving vehicles when working from an aerial location. Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment. OVERUSE can cause OVERHEATING MOVING PARTS can injure. Keep away from moving parts such as fans. Keep all doors, panels, covers, and guards closed and securely in place. Have only qualified persons remove doors, panels, covers, or guards for maintenance and troubleshooting as necessary. Reinstall doors, panels, covers, or guards when maintenance is finished and before reconnecting input power. READ INSTRUCTIONS. Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section. Use only genuine replacement parts from the manufacturer. Perform maintenance and service according to the Owner’s Manuals, industry standards, and national, state, and local codes. Allow cooling period; follow rated duty cycle. Reduce current or reduce duty cycle before starting to weld again. Do not block or filter airflow to unit. H.F. RADIATION can cause interference. FLYING SPARKS can injure. Wear a face shield to protect eyes and face. Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face, hand, and body protection. Sparks can cause fires — keep flammables away. STATIC (ESD) can damage PC boards. Put on grounded wrist strap BEFORE handling boards or parts. Use proper static-proof bags and boxes to store, move, or ship PC boards. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment. Have only qualified persons familiar with electronic equipment perform this installation. The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation. If notified by the FCC about interference, stop using the equipment at once. Have the installation regularly checked and maintained. Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference. MOVING PARTS can injure. ARC WELDING can cause interference. Keep away from moving parts. Keep away from pinch points such as drive rolls. WELDING WIRE can injure. Do not press gun trigger until instructed to do so. Do not point gun toward any part of the body, other people, or any metal when threading welding wire. BATTERY EXPLOSION can injure. Do not use welder to charge batteries or jump start vehicles unless it has a battery charging feature designed for this purpose. Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots. Be sure all equipment in the welding area is electromagnetically compatible. To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area. OM-245 171 Page 3 1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.) This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm. Wash hands after use. 1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, is available as a free download from the American Welding Society at http://www.aws.org or purchased from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Safe Practices for the Preparation of Containers and Piping for Welding and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org and www. sparky.org). Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 14501 George Carter Way, Suite 103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com). Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 5060 Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website: www.csa-international.org). Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org). Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org. OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OSHA Regional Offices— phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov). Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website: www.cdc.gov/NIOSH). 1-6. EMF Information Electric current flowing through any conductor causes localized electric and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and induction heating operations) creates an EMF field around the welding circuit. EMF fields may interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit: 1. Keep cables close together by twisting or taping them, or using a cable cover. 2. Do not place your body between welding cables. Arrange cables to one side and away from the operator. 3. Do not coil or drape cables around your body. OM-245 171 Page 4 4. Keep head and trunk as far away from the equipment in the welding circuit as possible. 5. Connect work clamp to workpiece as close to the weld as possible. 6. Do not work next to, sit or lean on the welding power source. 7. Do not weld whilst carrying the welding power source or wire feeder. About Implanted Medical Devices: Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding, spot welding, gouging, plasma arc cutting, or induction heating operations. If cleared by your doctor, then following the above procedures is recommended. SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2013−09 7 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte. Indique une situation dangereuse qui si on l’évite pas peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou sont expliqués dans le texte. NOTE − Indique des déclarations pas en relation avec des blessures personnelles. Indique des instructions spécifiques. Ce groupe de symboles veut dire Avertissement! Attention! DANGER DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES CHAUDES. Consulter les symboles et les instructions ci-dessous y afférant pour les actions nécessaires afin d’éviter le danger. 2-2. Dangers relatifs au soudage à l’arc Les symboles représentés ci-dessous sont utilisés dans ce manuel pour attirer l’attention et identifier les dangers possibles. En présence de l’un de ces symboles, prendre garde et suivre les instructions afférentes pour éviter tout risque. Les instructions en matière de sécurité indiquées ci-dessous ne constituent qu’un sommaire des instructions de sécurité plus complètes fournies dans les normes de sécurité énumérées dans la Section 2-5. Lire et observer toutes les normes de sécurité. Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil. Pendant le fonctionnement, maintenir à distance toutes les personnes, notamment les enfants de l’appareil. UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort. Le contact d’organes électriques sous tension peut provoquer des accidents mortels ou des brûlures graves. Le circuit de l’électrode et de la pièce est sous tension lorsque le courant est délivré à la sortie. Le circuit d’alimentation et les circuits internes de la machine sont également sous tension lorsque l’alimentation est sur Marche. Dans le mode de soudage avec du fil, le fil, le dérouleur, le bloc de commande du rouleau et toutes les parties métalliques en contact avec le fil sont sous tension électrique. Un équipement installé ou mis à la terre de manière incorrecte ou impropre constitue un danger. Ne pas toucher aux pièces électriques sous tension. Porter des gants isolants et des vêtements de protection secs et sans trous. S’isoler de la pièce à couper et du sol en utilisant des housses ou des tapis assez grands afin d’éviter tout contact physique avec la pièce à couper ou le sol. Ne pas se servir de source électrique à courant électrique dans les zones humides, dans les endroits confinés ou là où on risque de tomber. Se servir d’une source électrique à courant électrique UNIQUEMENT si le procédé de soudage le demande. Si l’utilisation d’une source électrique à courant électrique s’avère nécessaire, se servir de la fonction de télécommande si l’appareil en est équipé. D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement humide ou si l’on porte des vêtements mouillés ; sur des structures métalliques telles que sols, grilles ou échafaudages ; en position coincée comme assise, à genoux ou couchée ; ou s’il y a un risque élevé de contact inévitable ou accidentel avec la pièce à souder ou le sol. Dans ces conditions, utiliser les équipements suivants, dans l’ordre indiqué : 1) un poste à souder DC à tension constante (à fil), 2) un poste à souder DC manuel (électrode) ou 3) un poste à souder AC à tension à vide réduite. Dans la plupart des situations, l’utilisation d’un poste à souder DC à fil à tension constante est recommandée. En outre, ne pas travailler seul ! Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité). Installez, mettez à la terre et utilisez correctement cet équipement conformément à son Manuel d’Utilisation et aux réglementations nationales, gouvernementales et locales. Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre. En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et contre-vérifier les connexions. Les câbles doivent être exempts d’humidité, d’huile et de graisse; protégez−les contre les étincelles et les pièces métalliques chaudes. Vérifier fréquemment le cordon d’alimentation et le conducteur de mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé −, le remplacer immédiatement s’il l’est −. Un fil dénudé peut entraîner la mort. L’équipement doit être hors tension lorsqu’il n’est pas utilisé. Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés. Ne pas enrouler les câbles autour du corps. Si la pièce soudée doit être mise à la terre, le faire directement avec un câble distinct. Ne pas toucher l’électrode quand on est en contact avec la pièce, la terre ou une électrode provenant d’une autre machine. Ne pas toucher des porte électrodes connectés à deux machines en même temps à cause de la présence d’une tension à vide doublée. N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel. Porter un harnais de sécurité si l’on doit travailler au-dessus du sol. S’assurer que tous les panneaux et couvercles sont correctement en place. Fixer le câble de retour de façon à obtenir un bon contact métalmétal avec la pièce à souder ou la table de travail, le plus près possible de la soudure. Isoler la pince de masse quand pas mis à la pièce pour éviter le contact avec tout objet métallique. OM-245 171 Page 5 Ne pas raccorder plus d’une électrode ou plus d’un câble de masse à une même borne de sortie de soudage. Débrancher le câble pour le procédé non utilisé. Utiliser une protection différentielle lors de l’utilisation d’un équipement auxiliaire dans des endroits humides ou mouillés. Il reste une TENSION DC NON NÉGLIGEABLE dans les sources de soudage onduleur UNE FOIS l’alimentation coupée. Arrêter les convertisseurs, débrancher le courant électrique et décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces. LES PIÈCES CHAUDES peuvent provoquer des brûlures. Ne pas toucher à mains nues les parties chaudes. Prévoir une période de refroidissement avant de travailler à l’équipement. Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais pour éviter les brûlures. LES FUMÉES ET LES GAZ peuvent être dangereux. Le soudage génère des fumées et des gaz. Leur inhalation peut être dangereux pour votre santé. Eloigner votre tête des fumées. Ne pas respirer les fumées. À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au niveau de l’arc pour l’évacuation des fumées et des gaz de soudage. Pour déterminer la bonne ventilation, il est recommandé de procéder à un prélèvement pour la composition et la quantité de fumées et de gaz auxquels est exposé le personnel. Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé. Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les nettoyants, les consommables, les produits de refroidissement, les dégraisseurs, les flux et les métaux. Travailler dans un espace fermé seulement s’il est bien ventilé ou en portant un respirateur à alimentation d’air. Demander toujours à un surveillant dûment formé de se tenir à proximité. Des fumées et des gaz de soudage peuvent déplacer l’air et abaisser le niveau d’oxygène provoquant des blessures ou des accidents mortels. S’assurer que l’air de respiration ne présente aucun danger. Ne pas souder dans des endroits situés à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur et les rayons de l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants. Ne pas souder des métaux munis d’un revêtement, tels que l’acier galvanisé, plaqué en plomb ou au cadmium à moins que le revêtement n’ait été enlevé dans la zone de soudure, que l’endroit soit bien ventilé, et en portant un respirateur à alimentation d’air. Les revêtements et tous les métaux renfermant ces éléments peuvent dégager des fumées toxiques en cas de soudage. LES RAYONS DE L’ARC peuvent provoquer des brûlures dans les yeux et sur la peau. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage. Porter un casque de soudage approuvé muni de verres filtrants approprié pour protéger visage et yeux pour protéger votre visage et vos yeux pendant le soudage ou pour regarder (voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité). Porter des lunettes de sécurité avec écrans latéraux même sous votre casque. OM-245 171 Page 6 Avoir recours à des écrans protecteurs ou à des rideaux pour protéger les autres contre les rayonnements les éblouissements et les étincelles ; prévenir toute personne sur les lieux de ne pas regarder l’arc. Porter un équipement de protection pour le corps fait d’un matériau résistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vêtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette. LE SOUDAGE peut provoquer un incendie ou une explosion. Le soudage effectué sur des conteneurs fermés tels que des réservoirs, tambours ou des conduites peut provoquer leur éclatement. Des étincelles peuvent être projetées de l’arc de soudure. La projection d’étincelles, des pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures. Le contact accidentel de l’électrode avec des objets métalliques peut provoquer des étincelles, une explosion, un surchauffement ou un incendie. Avant de commencer le soudage, vérifier et s’assurer que l’endroit ne présente pas de danger. Déplacer toutes les substances inflammables à une distance de 10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir soigneusement avec des protections homologués. Ne pas souder dans un endroit là où des étincelles peuvent tomber sur des substances inflammables. Se protéger et d’autres personnes de la projection d’étincelles et de métal chaud. Des étincelles et des matériaux chauds du soudage peuvent facilement passer dans d’autres zones en traversant de petites fissures et des ouvertures. Surveiller tout déclenchement d’incendie et tenir un extincteur à proximité. Le soudage effectué sur un plafond, plancher, paroi ou séparation peut déclencher un incendie de l’autre côté. Ne pas effectuer le soudage sur des conteneurs fermés tels que des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été préparés correctement conformément à AWS F4.1 et AWS A6.0 (voir les Normes de Sécurité). Ne soudez pas si l’air ambiant est chargé de particules, gaz, ou vapeurs inflammables (vapeur d’essence, par exemple). Brancher le câble de masse sur la pièce le plus près possible de la zone de soudage pour éviter le transport du courant sur une longue distance par des chemins inconnus éventuels en provoquant des risques d’électrocution, d’étincelles et d’incendie. Ne pas utiliser le poste de soudage pour dégeler des conduites gelées. En cas de non utilisation, enlever la baguette d’électrode du porteélectrode ou couper le fil à la pointe de contact. Porter un équipement de protection pour le corps fait d’un matériau résistant et ignifuge (cuir, coton robuste, laine). La protection du corps comporte des vêtements sans huile comme par ex. des gants de cuir, une chemise solide, des pantalons sans revers, des chaussures hautes et une casquette. Avant de souder, retirer toute substance combustible de vos poches telles qu’un allumeur au butane ou des allumettes. Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace d’étincelles incandescentes ni de flammes. Utiliser exclusivement des fusibles ou coupe−circuits appropriés. Ne pas augmenter leur puissance; ne pas les ponter. Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace d’étincelles incandescentes ni de flammes. Utiliser exclusivement des fusibles ou coupe−circuits appropriés. Ne pas augmenter leur puissance; ne pas les ponter. Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et NFPA 51B pour les travaux à chaud et avoir de la surveillance et un extincteur à proximité. Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les nettoyants, les consommables, les produits de refroidissement, les dégraisseurs, les flux et les métaux. DES PIECES DE METAL ou DES SALETES peuvent provoquer des blessures dans les yeux. Le soudage, l’écaillement, le passage de la pièce à la brosse en fil de fer, et le meulage génèrent des étincelles et des particules métalliques volantes. Pendant la période de refroidissement des soudures, elles risquent de projeter du laitier. Porter des lunettes de sécurité avec écrans latéraux ou un écran facial. LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou même la mort. Fermer l’alimentation du gaz comprimé en cas de non utilisation. Veiller toujours à bien aérer les espaces confinés ou se servir d’un respirateur d’adduction d’air homologué. Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM) peuvent affecter les implants médicaux. Les porteurs de stimulateurs cardiaques et autres implants médicaux doivent rester à distance. Les porteurs d’implants médicaux doivent consulter leur médecin et le fabricant du dispositif avant de s’approcher de la zone où se déroule du soudage à l’arc, du soudage par points, du gougeage, de la découpe plasma ou une opération de chauffage par induction. LE BRUIT peut endommager l’ouïe. LES BOUTEILLES peuvent exploser si elles sont endommagées. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est endommagée, elle peut exploser. Du fait que les bouteilles de gaz font normalement partie du procédé de soudage, les manipuler avec précaution. Protéger les bouteilles de gaz comprimé d’une chaleur excessive, des chocs mécaniques, des dommages physiques, du laitier, des flammes ouvertes, des étincelles et des arcs. Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou de se renverser. Tenir les bouteilles éloignées des circuits de soudage ou autres circuits électriques. Ne jamais placer une torche de soudage sur une bouteille à gaz. Une électrode de soudage ne doit jamais entrer en contact avec une bouteille. Ne jamais souder une bouteille pressurisée − risque d’explosion. Utiliser seulement des bouteilles de gaz comprimé, régulateurs, tuyaux et raccords convenables pour cette application spécifique; les maintenir ainsi que les éléments associés en bon état. Tourner le dos à la sortie de vanne lors de l’ouverture de la vanne de la bouteille. Ne pas se tenir devant ou derrière le régulateur lors de l’ouverture de la vanne. Le couvercle du détendeur doit toujours être en place, sauf lorsque la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur. Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles. Lire et suivre les instructions sur les bouteilles de gaz comprimé, l’équipement connexe et le dépliant P-1 de la CGA (Compressed Gas Association) mentionné dans les principales normes de sécurité. Le bruit des processus et des équipements peut affecter l’ouïe. Porter des protections approuvées pour les oreilles si le niveau sonore est trop élevé. 2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLOSION. Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces inflammables. Ne pas installer l’appareil à proximité de produits inflammables. Ne pas surcharger l’installation électrique − s’assurer que l’alimentation est correctement dimensionnée et protégée avant de mettre l’appareil en service. LA CHUTE DE L’ÉQUIPEMENT peut provoquer des blessures. Utiliser l’anneau de levage uniquement pour soulever l’appareil, NON PAS les chariots, les bouteilles de gaz ou tout autre accessoire. Utiliser un équipement de levage de capacité suffisante pour lever l’appareil. En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du côté opposé de l’appareil. Tenir l’équipement (câbles et cordons) à distance des véhicules mobiles lors de toute opération en hauteur. Suivre les consignes du Manuel des applications pour l’équation de levage NIOSH révisée (Publication Nº94–110) lors du levage manuelle de pièces ou équipements lourds. L’EMPLOI EXCESSIF peut SURCHAUFFER L’ÉQUIPEMENT. Prévoir une période de refroidissement ; respecter le cycle opératoire nominal. Réduire le courant ou le facteur de marche avant de poursuivre le soudage. Ne pas obstruer les passages d’air du poste. LES ÉTINCELLES PROJETÉES peuvent provoquer des blessures. Porter un écran facial pour protéger le visage et les yeux. Affûter l’électrode au tungstène uniquement à la meuleuse dotée de protecteurs. Cette manœuvre est à exécuter dans un endroit sûr lorsque l’on porte l’équipement homologué de protection du visage, des mains et du corps. Les étincelles risquent de causer un incendie − éloigner toute substance inflammable. OM-245 171 Page 7 LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés. LE RAYONNEMENT HAUTE FRÉQUENCE (H.F.) risque de provoquer des interférences. Établir la connexion avec la barrette de terre avant de manipuler des cartes ou des pièces. Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des cartes de circuits imprimes. Les PIÈCES MOBILES peuvent causer des blessures. Ne pas s’approcher des organes mobiles. Ne pas s’approcher des points de coincement tels que des rouleaux de commande. LES FILS DE SOUDAGE peuvent provoquer des blessures. Ne pas appuyer sur la gâchette avant d’en avoir reçu l’instruction. Ne pas diriger le pistolet vers soi, d’autres personnes ou toute pièce mécanique en engageant le fil de soudage. LE SOUDAGE À L’ARC risque de provoquer des interférences. L’EXPLOSION DE LA BATTERIE peut provoquer des blessures. Ne pas utiliser l’appareil de soudage pour charger des batteries ou faire démarrer des véhicules à l’aide de câbles de démarrage, sauf si l’appareil dispose d’une fonctionnalité de charge de batterie destinée à cet usage. Les PIÈCES MOBILES peuvent causer des blessures. S’abstenir de toucher des organes mobiles tels que des ventilateurs. Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection. Lorsque cela est nécessaire pour des travaux d’entretien et de dépannage, faire retirer les portes, panneaux, recouvrements ou dispositifs de protection uniquement par du personnel qualifié. Remettre les portes, panneaux, recouvrements ou dispositifs de protection quand l’entretien est terminé et avant de rebrancher l’alimentation électrique. LIRE LES INSTRUCTIONS. Lire et appliquer les instructions sur les étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil. Lire les informations de sécurité au début du manuel et dans chaque section. N’utiliser que les pièces de rechange recommandées par le constructeur. Effectuer l’entretien en respectant les manuels d’utilisation, les normes industrielles et les codes nationaux, d’état et locaux. OM-245 171 Page 8 Le rayonnement haute fréquence (H.F.) peut provoquer des interférences avec les équipements de radio−navigation et de communication, les services de sécurité et les ordinateurs. Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l’installation. L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation. Si le FCC signale des interférences, arrêter immédiatement l’appareil. Effectuer régulièrement le contrôle et l’entretien de l’installation. Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence, maintenir les éclateurs à une distance correcte et utiliser une terre et un blindage pour réduire les interférences éventuelles. L’énergie électromagnétique risque de provoquer des interférences pour l’équipement électronique sensible tel que les ordinateurs et l’équipement commandé par ordinateur tel que les robots. Veiller à ce que tout l’équipement de la zone de soudage soit compatible électromagnétiquement. Pour réduire la possibilité d’interférence, maintenir les câbles de soudage aussi courts que possible, les grouper, et les poser aussi bas que possible (ex. par terre). Veiller à souder à une distance de 100 mètres de tout équipement électronique sensible. Veiller à ce que ce poste de soudage soit posé et mis à la terre conformément à ce mode d’emploi. En cas d’interférences après avoir pris les mesures précédentes, il incombe à l’utilisateur de prendre des mesures supplémentaires telles que le déplacement du poste, l’utilisation de câbles blindés, l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone de travail. 2-4. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers. (Code de santé et de sécurité de Californie, chapitre 25249.5 et suivants) Ce produit contient des produits chimiques, notamment du plomb, dont l’État de Californie reconnaît qu’ils provoquent des cancers, des malformations congénitales ou d’autres problèmes de procréation. Se laver les mains après utilisation. 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, is available as a free download from the American Welding Society at http://www.aws.org or purchased from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Safe Practices for the Preparation of Containers and Piping for Welding and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org and www. sparky.org). Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 14501 George Carter Way, Suite 103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com). Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 5060 Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website: www.csa-international.org). Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org). Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org. OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OSHA Regional Offices— phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov). Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website: www.cdc.gov/NIOSH). 2-6. Informations relatives aux CEM Le courant électrique qui traverse tout conducteur génère des champs électromagnétiques (CEM) à certains endroits. Le courant issu d’un soudage à l’arc (et de procédés connexes, y compris le soudage par points, le gougeage, le découpage plasma et les opérations de chauffage par induction) crée un champ électromagnétique (CEM) autour du circuit de soudage. Les CEM peuvent créer des interférences avec certains implants médicaux comme des stimulateurs cardiaques. Des mesures de protection pour les porteurs d’implants médicaux doivent être prises: Limiter par exemple tout accès aux passants ou procéder à une évaluation des risques individuels pour les soudeurs. Tous les soudeurs doivent appliquer les procédures suivantes pour minimiser l’exposition aux CEM provenant du circuit de soudage: 1. Rassembler les câbles en les torsadant ou en les attachant avec du ruban adhésif ou avec une housse. 2. Ne pas se tenir au milieu des câbles de soudage. Disposer les câbles d’un côté et à distance de l’opérateur. 3. Ne pas courber et ne pas entourer les câbles autour de votre corps. 4. Maintenir la tête et le torse aussi loin que possible du matériel du circuit de soudage. 5. Connecter la pince sur la pièce aussi près que possible de la soudure. 6. Ne pas travailler à proximité d’une source de soudage, ni s’asseoir ou se pencher dessus. 7. Ne pas souder tout en portant la source de soudage ou le dévidoir. En ce qui concerne les implants médicaux : Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les procédures précédentes. OM-245 171 Page 9 OM-245 171 Page 10 SECTION 3 − DEFINITIONS 3-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. Contact your local recycling office or your local distributor for further information. Safe37 2012−05 Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves. Safe2 2012−05 Protect yourself from electric shock by insulating yourself from work and ground. Safe3 2012−05 Disconnect input plug or power before working on machine. Safe5 2012−05 Keep your head out of the fumes. Safe6 2012−05 Use forced ventilation or local exhaust to remove the fumes. Safe8 2012−05 Use ventilating fan to remove fumes. Safe10 2012−05 Keep flammables away from welding. Do not weld near flammables. Safe12 2012−05 Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it. Safe14 2012−05 OM-245 171 Page 11 Do not weld on drums or any closed containers. Safe16 2012−05 Do not remove or paint over (cover) the label. Safe20 2012−05 When power is applied failed parts can explode or cause other parts to explode. Safe26 2012−05 Flying pieces of parts can cause injury. Always wear a face shield when servicing unit. Safe27 2012−05 Always wear long sleeves and button your collar when servicing unit. Safe28 2012−05 Disconnect input plug or power before working on machine. Safe30 2012−05 V V >60s Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors. Always wait 60 seconds after power is turned off before working on unit, OR check input capacitor voltage, and be sure it is near 0 before touching any parts. V Safe42 2012−05 Wear hat and safety glasses. Use ear protection and button shirt collar. Use welding helmet with correct shade of filter. Wear complete body protection. Safe38 2012−05 Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk Kasjf;laksf;lkasdf'l;aksdf;lkasd;flksadflkasd;lk Become trained and read the instructions before working on the machine or welding. Safe40 2012−05 = < 60° Always lift and support unit using both handles. Keep angle of lifting device less than 60 degrees. Use a proper cart to move unit. Safe44 2012−05 OM-245 171 Page 12 3-2. Miscellaneous Symbols And Definitions A Panel Alternating Current (AC) Output Circuit Breaker Remote On Off Gas Tungsten Arc Welding (GTAW) Negative Voltage Input Direct Current (DC) Positive Inductance Protective Earth (Ground) Constant Current Constant Voltage Foot Control Line Connection Arc Force Shielded Metal Arc Welding (SMAW) Gas Metal Arc Welding (GMAW) Three Phase Static Frequency ConverterTransformerRectifier U0 Rated No Load Voltage (Average) Hz Hertz U1 IP Pulsed I1max V Amperage Primary Voltage Degree Of Protection U2 I2 Conventional Load Voltage Rated Welding Current X % Voltage Duty Cycle Percent Setup Single Phase Three Phase Maximum Effective Supply Current Increase Lift-Arc Operation (GTAW) Scratch Start TIG Voltage Sensing Feeder Arc Control Gas Type Wire Type Welding Arc Rated Maximum Supply Current I1eff OM-245 171 Page 13 SECTION 4 − SPECIFICATIONS 4-1. Features And Benefits Auto-Linet Power Management Technology is circuitry that automatically adapts the power source to the primary voltage being applied (see Section 5-6). LVCt Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input power fluctuation. Wind Tunnel Technologyt circulates air over components that require cooling, not over electronic circuitry, which reduces contaminants and improves reliability in harsh welding environments. Fan-On-Demandt cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. Thermal Overload Protection automatically shuts down the unit, only when necessary to prevent damage to internal components if the duty cycle is exceeded or air flow and cooling are restricted (see Section 4-7). Auto Remote Sense enables the unit to automatically sense the connection of a remote control. Synergic Pulsed MIG Operation allows single knob control of the arc. As wirefeed speed is increased or decreased, the pulse parameters increase or decrease matching the power output to the wire speed (see Section 6-2). 4-2. Arc Controls Inductance influences the arc stiffness, bead width and appearance, and puddle fluidity in MIG Welding Mode (see Section 7-2). SharpArct optimizes the size and shape of the arc cone, bead width and appearance, and puddle fluidity in Pulsed MIG Welding Mode (see Section 7-4). 4-3. Serial Number And Rating Label Location The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 4-4. Unit Specifications Do not use information in unit specifications table to determine electrical service requirements. Electrical service recommendations and connecting input power are explained in sections 5-5 and 5-6. Input Power Rated Output 3-Phase 350 A at 34 VDC, 60% Duty Cycle Voltage Range in CV Mode 10−44 V *See Section 4-7 for Duty Cycle Rating. Notes OM-245 171 Page 14 Max. Open-Circuit Voltage 75 VDC RMS Amps Input at Rated Load Output, 50/60 Hz 3-Phase at NEMA Load Voltages and Class I Rating 230 V 400 V 460 V 36.1 20.6 17.8 KVA KW 14.2 13.6 4-5. Dimensions And Weight A Hole Layout Dimensions E F A 11-3/4 in. (298 mm) B 1-11/16 in. (42 mm) C 15-3/4 in. (400 mm) G 24 in. (610 mm) 17 in. (432 mm) D C D 19-3/32 in. (485 mm) E 8-11/16 in. (221 mm) F 1-17/32 in. (39 mm) G 1/4-20 UNC -2B thread 12-1/2 in. (318 mm) B 804 801-A Weight 94.8 lb (43 kg) 4-6. Environmental Specifications A. IP Rating IP Rating IP23 This equipment is designed for outdoor use. It may be stored, but is not intended to be used for welding outside during precipitation unless sheltered. IP23 2014−06 B. Information On Electromagnetic Fields (EMF) ! This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding. This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person. Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding circuit may not be a major contributor to the EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure information. The EMF assessment on this equipment was conducted at 0.5 meter. At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values. ce-emf 1 2010-10 C. Information On Electromagnetic Compatibility (EMC) ! This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low− voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radiated disturbances. This equipment complies with IEC 61000−3−12 provided that the short−circuit power Ssc is greater than or equal to 4,798,364 at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short−circuit power Ssc greater than or equal to 4,798,364. ce-emc 1 2011-09 OM-245 171 Page 15 4-7. Duty Cycle And Overheating Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding. WELDING AMPERES NOTICE − Exceeding duty cycle can damage unit and void warranty. 500 425 400 350 300 THREE PHASE OPERATION 250 200 150 100 10 15 20 25 30 40 50 60 70 80 90 100 % DUTY CYCLE 60% Duty Cycle 6 Minutes Welding Overheating 4 Minutes Resting A or V 0 15 Minutes OR Reduce Duty Cycle Ref. 219 523-A 4-8. Static Output Characteristics The static (output) characteristics of the welding power source can be described as flat during the GMAW process and drooping during the SMAW and GTAW processes. Static characteristics are also affected by control settings (including software), electrode, shielding gas, weldment material, and other factors. Contact the factory for specific information on the static characteristics of the welding power source. OM-245 171 Page 16 SECTION 5 − INSTALLATION 5-1. Selecting a Location 1 Lifting Handles Use handles to lift unit. 2 Movement 3 1 ! 1 Hand Cart Use cart or similar device to move unit. Do not move or operate unit where it could tip. Line Disconnect Device Locate unit near correct input power supply. ! Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. 2 Location 3 18 in. (460 mm) 18 in. (460 mm) XMT Location 1 OM-245 171 Page 17 5-2. Weld Output Receptacles And Selecting Cable Sizes NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine cable size. Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding*** Weld Output Terminals ! Turn off power before connecting to weld output terminals. ! Do not use worn, damaged, undersized, or repaired cables. 100 ft (30 m) or Less Welding Amperes + 10 − 60% Duty Cycle 150 ft (45 m) 60 − 100% Duty Cycle 200 ft (60 m) * This 300 ft (90 m) 350 ft 400 ft (105 m) (120 m) 10 − 100% Duty Cycle AWG (mm2) AWG (mm2) AWG (mm2) 100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60) 150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95) 200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120) 250 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x2/0 (2x70) 300 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 350 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x3/0 (2x95) 2x4/0 (2x120) 400 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 2x4/0 (2x120) 500 2/0 (70) 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x3/0 (3x95) 600 3/0 (95) 4/0 (120) 2x2/0 (2x70) 2x3/0 (2x95) 2x4/0 (2x120) 3x3/0 (3x95) 3x4/0 (3x120) 3x4/0 (3x120) − Output Receptacles 250 ft (70 m) chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable. **Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm2 for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart). Ref. S-0007-K 2013−10 OM-245 171 Page 18 5-3. Remote 14 Receptacle Information Socket* Socket Information A 24 volts AC. Protected by supplementary protector CB2. B Contact closure to A completes 24 volts AC contactor control circuit. C Output to remote control; 0 to +10 volts DC, +10 volts DC in MIG mode. D Remote control circuit common. E 0 to +10 volts DC input command signal from remote control. L Wirefeed speed command, 0 to +10 volts DC output signal from wirefeeder. M CC/CV Select 0 to +10 volts DC N Wirefeed speed common. A/V F Current feedback; +1 volt DC per 100 amperes. AMPERAGE VOLTAGE H Voltage feedback; +1 volt DC per 10 output receptacle volts. G Circuit common for 24 volts AC circuits. K Chassis common. 24 VOLTS AC A B K J I H C L N D M G E F REMOTE OUTPUT CONTROL GND *The remaining sockets are not used. 5-4. 115 Volts AC Duplex Receptacle And Supplementary Protectors 1 2 3 1 115 V 60 Hz 10 Amp AC Receptacle Supplementary Protector CB1 Supplementary Protector CB2 CB1 protects duplex receptacle from overload. CB2 protects 24 volts AC portion of Remote 14 receptacle from overload. Press button to reset supplementary protector. 2 3 803 691-C OM-245 171 Page 19 5-5. Electrical Service Guide Elec Serv 2014−01 NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available. Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output and duty cycle of the welding power source. In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and 630.12. 50/60 Hz Three Phase Input Voltage (V) 230 380 400 460 Input Amperes (A) At Rated Output 36.1 22.3 20.6 17.8 40 25 25 20 50 30 30 25 10 12 12 14 96 (29) 158 (48) 175 (53) 150 (46) 10 12 12 14 Max Recommended Standard Fuse Rating In Amperes 1 Time-Delay Fuses 2 Normal Operating Fuses 3 Min Input Conductor Size In AWG 4 Max Recommended Input Conductor Length In Feet (Meters) Min Grounding Conductor Size In AWG 4 Reference: 2014 National Electrical Code (NEC) (including article 630) 1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse. 2 “Time-Delay” fuses are UL class “RK5”. See UL 248. 3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and above). 4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table 310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements. Notes OM-245 171 Page 20 Notes OM-245 171 Page 21 5-6. Connecting 3-Phase Input Power 3 = GND/PE Earth Ground 4 7 2 L1 3 L2 5 L3 6 1 Tools Needed: Input2 2012−05 − Ref. 803 766-C / Ref. 804 531-A OM-245 171 Page 22 5-6. Connecting 3-Phase Input Power (Continued) ! ! ! Installation must meet all National and Local Codes − have only qualified persons make this installation. Disconnect and lockout/tagout input power before connecting input conductors from unit. Follow established procedures regarding the installation and removal of lockout/tagout devices. Always connect green or green/yellow conductor to supply grounding terminal first, and never to a line terminal. NOTICE − The Auto-Line circuitry in this unit automatically adapts the power source to the primary voltage being applied. Check input voltage available at site. This unit can be connected to any input power between 208 and 575 VAC without removing cover to relink the power source. See rating label on unit and check input voltage available at site. 5 Input Conductors (L1, L2 And L3) 6 Disconnect Device Line Terminals Connect green or green/yellow grounding conductor to disconnect device grounding terminal first. For Three-Phase Operation Connect input conductors L1, L2, and L3 to disconnect device line terminals. 1 Input Power Cord. 7 2 Disconnect Device (switch shown in the OFF position) Select type and size of over-current protection using Section 5-5 (fused disconnect switch shown). 3 Green Or Green/Yellow Grounding Conductor 4 Disconnect Device Grounding Terminal Over-Current Protection Close and secure door on disconnect device. Follow established lockout/tagout procedures to put unit in service. Input2 2012−05 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual. OM-245 171 Page 23 SECTION 6 − GENERAL OPERATION 6-1. Front Panel 6 4 9 2 3 5 7 8 10 11 12 13 1 16 14 15 Weld process operation sections describe functionality of the identified items. 1 Remote 14 Receptacle 2 Output ON Indicator Light 3 Volts Indicator 4 Left Display 5 Arc Length Indicator OM-245 171 Page 24 Ref. 804 772-A / 245 172-A 6 Right Display The meters display the actual weld output 7 8 9 10 Process Indicator 11 Arc Control Indicator values after arc initiation and remains displayed for approximately three seconds after the arc is broken. 12 Setup Button Amps Indicator Setup Indicator Adjust Control 14 Power Switch 13 Wire/Gas Type Indicator 15 Weld Output Terminal (−) 16 Weld Output Terminal (+) 6-2. Configuration Option Menu 2 1 SET 3 -UP 4 245 172-A 1 Left Display 2 Right Display 3 Adjustment Control 4 Setup Button Setup The Configuration Option Menu provides a means to customize some machine features for desired operation. To enter the Configuration Option Menu, hold the Setup Button down during power up while the unit is displaying 8888 on the Left and Right Displays. SET−UP will be displayed momentarily. Configuration options are displayed in the Left Display. Settings are displayed in the Right Display. Settings can be changed by turning the Adjust Control. If a setting does not change when the Adjust Control is turned, the option is not configurable. Pressing the Setup Button moves to the next configuration option. Notes OM-245 171 Page 25 6-2 Configuration Option Menu (Continued) PULS AUTO Pulsed MIG Manual/Auto Control This option sets the Pulsed MIG control as manual (PULS MAN) or Auto (PULS AUTO) operation. When set to manual operation, the arc length setting on power source and wire speed setting on wire feeder need to be adjusted independently to achieve the desired arc length. When set to Auto operation, once arc length is determined it is not necessary to change the arc length value with changes in wirefeed speed. The invision 352 MPa and S-74 MPa are synergic allowing single knob control of the arc. As wirefeed speed is increased or decreased, the pulse parameters increase or decrease matching the power output to the wire speed. Auto Operation will only work with the S-74 MPa wirefeeder. All other wirefeeders will only operate as manual control. Even when Auto is displayed, operation will be manual when any other feeder is connected. PULS WFS ARC.L MPM Pulsed MIG Adjustment This option allows adjusting the Pulsed MIG process in units of Arc Length (PULS ARC.L) or preset voltage (PULS VOLT). Wire Feed Speed And Wire Diameter Units WFS IPM: WFS is displayed in inches per minute Diameter is displayed in inches WFS MPM: WFS is displayed in meters per minute Diameter is displayed in millimeters INFO NO Revision Information This option identifies the unit’s weld library (INFO LIB) and firmware revision (INFO REV). Press the Setup Button while the unit is displaying INFO LIB to identify the unit’s weld library. Press the Setup Button while the unit is displaying INFO REV to identify the unit’s firmware revision. Pressing the Setup Button while the unit is displaying INFO NO will move to the next configuration option. EXIT NO Exit Configuration Option Menu Press the Setup Button while the unit is displaying EXIT NO to return to the first configuration option. Press the Setup Button while the unit is displaying EXIT YES to exit the Configuration Option Menu. The Configuration Option Menu can be exited at any time by turning the unit off. Only if the unit is turned off after EXIT NO is displayed will configuration option changes be saved. OM-245 171 Page 26 SECTION 7 − GMAW/GMAW-P/FCAW OPERATION 7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process 9 1 2 3 4 8 7 5 6 804 938-A ! Turn off power before making connections. 5 Workpiece 6 Gun 7 Wire Feeder 1 Remote 14-Receptacle 2 Positive (+) Weld Output Terminal 3 Negative (−) Weld Output Terminal 8 Gas Hose 4 Ground Cable to Workpiece 9 Gas Cylinder Use of shielding gas is dependant on Wire Type. The connection diagram illustrates DCEP (reverse polarity) suitable for all wires except self-shielded FCAW. The majority of self-shielded FCAW wires require DCEN (straight polarity). OM-245 171 Page 27 7-2. MIG Welding Mode - GMAW/FCAW Process 2 3 4 2 5.0 1 5 6 7 8 Ref. 245 712-A ! Weld terminals are energized through the remote control in MIG welding mode. 1 2 3 4 5 6 7 8 Volts Indicator Left Display Right Display Adjust Control Process Indicator Arc Control Indicator Setup Button Wire/Gas Indicator Setup For typical system connections refer to Section 7-1. Press Setup Button twice. The Process Indicator will be lit. Rotate Adjust Control to select MIG. Press the Setup Button again. The Wire/ Gas Indicator will be lit. The active wire type will appear in the Left and Right Display. Rotate Adjust Control to select desired wire. OM-245 171 Page 28 Press the Setup Button again. Wire/Gas Indicator is lit. The active gas type will appear in the Left and Right Display. Rotate Adjust Control to select desired gas. Press the Setup Button to confirm the selection. The unit will acknowledge a change of wire and gas information by displaying PROG LOAD momentarily. For best results, select the appropriate Wire and Gas Type to match the actual wire and gas being used. Refer to the MIG − Wire and Gas Selection Table for available wires and gases (see Section 7-3). Operation While the Volts Indicator is lit under the Left Display, the Adjust Control is used to set desired preset voltage. The preset voltage can be adjusted re- motely at the wire feeder if the feeder has a voltage control. This voltage control will override the Adjust Control of preset voltage on the welding power source. Pressing the Setup Button allows adjustment of Arc Control, Wire Type, Gas Type and preset voltage. Arc Control (Inductance) Press the Setup Button until the Arc Control Indicator is lit. INDU appears on the Left Display, and the corresponding inductance setting appears on the Right Display. Rotate Adjust Control to select desired inductance setting from 0 to 100. Use lower inductance settings to stiffen the arc and reduce puddle fluidity. Use higher inductance settings to soften the arc and increase puddle fluidity. Refer to the MIG − Wire and Gas Selection Table (see Section 7-3) for suggested inductance setting for the specific wire and gas being used. Press the Setup Button to return to adjustment of preset voltage. Each Wire and Gas Type combination has independent preset voltage and inductance settings. These settings are preserved when the unit is turned off. 7-3. MIG - Wire and Gas Selection Table WIRE TYPES** GAS TYPES DEFAULT INDUCTANCE .035 (0.9) STL .045 (1.2) STL .052 (1.4) STL ARGN CO2 (ARGON / CARBON DIOXIDE) ARGN OXY (ARGON / OXYGEN) 30 .035 (0.9) STL .045 (1.2) STL CO2 (CARBON DIOXIDE) 10 Flux Core .035 (0.9) FCAW .045 (1.2) FCAW .052 (1.4) FCAW 1/16 (1.6) FCAW ARGN CO2 (ARGON / CARBON DIOXIDE) * CO2 (CARBON DIOXIDE) 30 * Metal Core .045 (1.2) MCOR .052 (1.4) MCOR 1/16 (1.6) MCOR ARGN CO2 (ARGON / CARBON DIOXIDE) 30 Stainless Steel .035 (0.9) SSTL .045 (1.2) SSTL Steel TRI MIX (TRI-GAS MIXTURE) ARGN OXY (ARGON / OXYGEN) 70 .035 (0.9) AL4X (4000 Series) .040 (1.0) AL4X (4000 Series) 3/64 (1.2) AL4X (4000 Series) 1/16 (1.6) AL4X (4000 Series) Aluminum ARGN (ARGON) 10 .035 (0.9) AL5X (5000 Series) .040 (1.0) AL5X (5000 Series) 3/64 (1.2) AL5X (5000 Series) 1/16 (1.6) AL5X (5000 Series) *For self-shielded FCAW wires use the ARGN CO2 gas selection and set inductance to less than 10. **Wire diameter in inches (mm). Refer to section 6-2 to change displayed units. Notes OM-245 171 Page 29 7-4. Pulsed MIG Welding Mode - GMAW-P Process 4 3 5 2 5.0 1 2 6 7 8 9 Ref. 245 712-A ! Weld terminals are energized through the remote control in Pulsed MIG welding mode. 1 Volts Indicator 2 Arc Length Indicator 3 Left Display 4 Right Display 5 Adjust Control 6 Process Indicator 7 Arc Control Indicator 8 Setup Button 9 Wire/Gas Indicator Setup For typical system connections refer to Section 7-1. Press Setup Button twice. The Process Indicator will be lit. Rotate Adjust Control to select PULS. Press the Setup Button until the Wire/Gas Indicator is lit. The active wire type will appear in the Left and Right Display. Rotate Adjust Control to select desired wire. Press the Setup Button again. Wire/Gas Indicator is lit. The active gas type will appear in the Left and Right Display. Rotate Adjust Control to select desired gas. Press the Setup Button again to confirm the selection. The unit will acknowledge a change of wire and gas information by displaying PROG LOAD momentarily. For best results, select the appropriate Wire and Gas Type to match the actual wire and gas being used. Refer to OM-245 171 Page 30 Pulsed MIG − Wire and Gas Selection Table for available wires and gases (see Section 7-5). Operation While the Arc Length Indicator is lit under the Left Display, the Adjust Control is used to set desired arc length setting. The arc length will be adjusted remote- ly at the wire feeder if the feeder has a voltage control. This voltage control will override the Adjust Control on the welding power source. Arc Control (SharpArc) Press the Setup Button until the Arc Control Indicator is lit. SHRP appears on the Left Display, and the corresponding SharpArc setting appears on the Right Display. Rotate Adjust Control to select desired SharpArc setting from 0 to 50, default is 25. Adjusting the SharpArc setting changes the welding arc cone. Lower settings widen the arc cone, increases puddle fluidity and flattens the weld bead appearance. Higher settings narrow the arc cone, reduces puddle fluidity and crowns the weld bead appearance. Each Wire and Gas Type combination has independent Arc Length and SharpArc settings. These settings are preserved when the unit is turned off. Arc Length - Pulse MIG Manual Control (see Section 6-2) Arc length corresponds to the level of energy needed to burn off the welding electrode. As wire feed speed increases, a higher arc length setting is required to burn off the additional wire. The arc length setting appears in the Left Display when the Arc Length Indicator is lit. Arc length can be adjusted from 0 to 100. After the welding output terminals are energized, but prior to arc initiation, the unit displays the letter “R” and a reference wire speed (IPM) on the Right Display. The reference wire speed can be used as a starting point for the wire speed setting at the feeder. The wire speed and arc length setting can then be further adjusted to achieve the desired arc length. The Configuration Option Menu (see Section 6-2) can be used to change the arc length setting (0 to 100) to average arc voltage. Average arc voltage can be used as an alternative method to set the Pulsed MIG welding arc with the same parameters (voltage and wire speed) as a conventional MIG arc. Lower voltage settings correspond to tighter arc lengths while higher voltage settings correspond to longer arc lengths. If the voltage mode is selected, the average voltage preset will be displayed on the Left Display with the Volts Indicator lit. Arc Length - Pulse MIG Auto Control (see Section 6-2) In Auto operation the arc length setting is 0-100. The programs have been developed at 50 arc length setting. Increasing or decreasing the arc length setting from 50 will change the arc length. It is not necessary to change the arc length value when changing wire feed speed settings. Auto Operation will only work with the S-74 MPa wirefeeder. All other wirefeeders will only operate as manual control. 7-5. Pulsed MIG - Wire and Gas Selection Table WIRE TYPES* GAS TYPES .035 (0.9) STL .045 (1.2) STL ARGN CO2 (ARGON / CARBON DIOXIDE) ARGN OXY (ARGON / OXYGEN) .030 (0.8) STL .035 (0.9) STL .040 (1.0) STL .045 (1.2) STL 80 ARGN CO2 (ARGON / CARBON DIOXIDE) Metal Core .045 (1.2) MCOR .052 (1.4) MCOR ARGN CO2 (ARGON / CARBON DIOXIDE) Stainless Steel .035 (0.9) SSTL .045 (1.2) SSTL TRI MIX (TRI-GAS MIXTURE) ARGN OXY (ARGON / OXYGEN) ARGN CO2 (ARGON / CARBON DIOXIDE) Steel .035 (0.9) AL4X (4000 Series) .040 (1.0) AL4X (4000 Series) 3/64 (1.2) AL4X (4000 Series) 1/16 (1.6) AL4X (4000 Series) Aluminum .035 (0.9) AL49 (4943) .040 (1.0) AL49 (4943) 3/64 (1.2) AL49 (4943) 1/16 (1.6) AL49 (4943) ARGN (ARGON) .035 (0.9) AL5X (5000 Series) .040 (1.0) AL5X (5000 Series) 3/64 (1.2) AL5X (5000 Series) 1/16 (1.6) AL5X (5000 Series) ARGN (ARGON) HE AR25 (HELIUM/ARGON) Nickel .035 (0.9) NI .045 (1.2) NI ARGN HE (ARGON / HELIUM) ARGN (ARGON) Copper Nickel .035 (0.9) CUNI .045 (1.2) CUNI HE ARGN (HELIUM / ARGON) Silicon Bronze .035 (0.9) SIBR .045 (1.2) SIBR ARGN (ARGON) *Wire diameter in inches (mm). Refer to section 6-2 to change displayed units. Other normal gas mixtures can be used by adjusting arc length and sharp arc. Use the program closest to your gas mixture and wire type and size. Notes OM-245 171 Page 31 7-6. Remote Process Select This power source can be used with wire feeders that support Remote Process Select. This feature allows the operator to switch the active welding process between MIG and Pulsed MIG at the wire feeder. To determine if the welding system is Remote Process Select capable, connect the wire feeder to the power source and review the power source display variations shown below. When used with an XMT power source, the Process Select knob must be set to Pulsed MIG for Remote Process Select to be active. Power Source Display − Wire Feeder with Remote Process Select Not Detected 50 25.0 50 When the power source Right Display is blank, a wire feeder with Remote Process Select is not detected. Set the active weld process at the power source. MIG PULS Power Source Display − Wire Feeder with Remote Process Select Detected When the power source Right Display is MIG, a wire feeder with Remote Process Select is detected and set for MIG operation. The active weld process can only be changed at the wire feeder. Power Source Display − Wire Feeder with Remote Process Select Detected and Set for Pulsed MIG When the power source Right Display is PULS, a Remote Process Select wire feeder is detected and is set for Pulsed MIG operation. The active weld process can only be changed at the wire feeder. Using a Dual Wire Feeder with Remote Process Select When using a dual wire feeder with Remote Process Select, different weld programs for the left and right side can be selected. The power source MIG and Pulsed MIG programs for the left side of wire feeder are selected with the left side of the wire feeder active. The power source MIG and Pulsed MIG programs for the right side are selected with the right side of the wire feeder active. When the right side of the wire feeder is active, the power source Right Display will show a decimal point in the lower right hand corner as shown. 25.0 MIG. Power Source Display − Dual Wire Feeder with Right Side Active and Set for MIG Decimal point indicates wire feeder right side is active. 50 PULS. Decimal point indicates wire feeder right side is active. OM-245 171 Page 32 Power Source Display − Dual Wire Feeder with Right Side Active and Set for Pulsed MIG SECTION 8 − MAINTENANCE & TROUBLESHOOTING 8-1. Routine Maintenance ! = Check = Change = Clean Maintain more Disconnect power before maintaining. often during severe conditions. = Replace Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Every 3 Months Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections Every 6 Months Blow Out Inside 8-2. Blowing Out Inside Of Unit ! Do not remove case when blowing out inside of unit. To blow out unit, direct airflow through front and back louvers as shown. Blowing Out Unit 2010−01 OM-245 171 Page 33 8-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is located inside the unit. 1 HELP HELP 2 3 HELP OM-245 171 Page 34 Help 2 Display Indicates a malfunction in the thermal protection circuitry. If this display is shown, contact a Factory Authorized Service Agent. Help 3 Display Indicates the left side of the unit has overheated. The unit has shut down to allow the fan to cool it (see Section 4-7). Operation will continue when the unit has cooled. 5 6 Help 6 Display 8 Help 8 Display HELP HELP Indicates a malfunction in the primary power circuit. If this display is shown, contact a Factory Authorized Service Agent. Help 5 Display HELP HELP Help 1 Display 25 Indicates the right side of the unit has overheated. The unit has shut down to allow the fan to cool it (see Section 4-7). Operation will continue when the unit has cooled. Indicates operation at maximum input current. The unit has a maximum allowable input current limit. As the line voltage decreases, the required input current increases. If the line voltage is too low, the output power is limited by the input current. When this limit is reached, the unit automatically reduces output power to continue operation. If this display is shown, have a qualified electrician check the input voltage. Indicates a malfunction in the secondary power circuit of the unit. If this display is shown, contact a Factory Authorized Service Agent. Help 25 Display Indicates machine has reached duty cycle limits (see Section 4-7). Unit must be left on to power the fan for cooling. Operation will continue when unit has cooled. 8-4. Troubleshooting Trouble No weld output; unit completely inoperative. Remedy Place line disconnect switch in On position (see Section 5-6). Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-6). Check for proper input power connections (see Section 5-6). No weld output; meter display On. Input voltage outside acceptable range of variation (see Section 5-5). Check, repair, or replace remote control. Unit overheated. Allow unit to cool with fan On (see Section 4-7). Erratic or improper weld output. Use proper size and type of weld cable (see Section 5-2). Clean and tighten all weld connections. Check for correct polarity. No 115 volts AC output at duplex receptacle. Reset supplementary protector CB1 (see Section 5-4). No 24 volts AC output at Remote 14 receptacle. Reset supplementary protector CB2 (see Section 5-4). Notes OM-245 171 Page 35 SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-245 171 Page 36 265 906-A OM-245 171 Page 37 Figure 10-1. Parts Assembly OM-245 171 Page 38 1 75 3 4 76 2 77 78 79 74 5 73 12 10 71 80 81 11 82 9 13 72 70 8 71 83 14 15 7 70 16 6 69 17 68 19 18 67 63 64 65 66 62 20 21 36 59 60 61 22 24 84 23 58 57 56 55 53 25 85 54 38 39 40 26 27 45 48 47 46 42 37 29 41 28 31 49 36 44 43 36 30 53 50 51 18 52 35 34 32 33 SECTION −10 − PARTS LIST 245 184-D Item No. Dia. Mkgs. Part No. Description Quantity Figure 10-1. Parts Assembly . . . 1 . . . . . . . . . . . . . . . 221 786 . . . . . . . . . . . . . . . . . . . . . . . 175 256 . . . . . . . . . . . . . . . . . . . . . . . 178 551 . . . . . 2 . . . . . . . . . . . . . . . 179 310 . . . . . 3 . . . . . . . . . . . . . . . 179 309 . . . . . 4 . . . . . . . . . . . . . . . 208 015 . . . . . 5 . . . . . . . . . . . . . . . 135 483 . . . . . 6 . . . . . . . . . . . . . . . 225 097 . . . . . 7 . . . . . . . . . . . . . . . 211 503 . . . . . 8 . . . . . . . . . . . . . . +212 207 . . . . . 9 . . . . . . . . . . . . . . . 196 355 . . . . . 10 . . . . D1,D2 . . . . 201 531 . . . . . 11 . . . . . . . . . . . . . . . 199 840 . . . . . 12 . . . . R3/C4 . . . . 233 052 . . . . . 13 . . . . . C8 . . . . . 219 191 . . . . . 14 . . . . . RT1 . . . . . 199 798 . . . . . 15 . . . . . . . . . . . . . . . 227 927 . . . . . 16 . . . . . . L6 . . . . . . 131 447 . . . . . 17 . . . . . . . . . . . . . . . 107 983 . . . . . 18 . . . . . . . . . . . . . . . 179 276 . . . . . 19 . . . . . . . . . . . . . . . 170 647 . . . . . 20 . . . . . . L3 . . . . . . 251 396 . . . . . 21 . . . . . . T1 . . . . . . 251 394 . . . . . 22 . . . . . . L1 . . . . . . 212 091 . . . . . 23 . . . . . . . . . . . . . . . 083 147 . . . . . 24 . . . . . PC1 . . . . . 242 341 . . . . . . . . . . . . . . . . . . . . . . . 216 113 . . . . . . . . . . . . PLG1 . . . . 115 091 . . . . . . . . . . . . PLG2 . . . . 201 665 . . . . . . . . . . . . PLG3 . . . . 131 056 . . . . . . . . . . . . PLG5 . . . . 131 204 . . . . . . . . . . . . PLG7 . . . . 131 054 . . . . . . . . . . . . PLG8 . . . . 131 054 . . . . . . . . . . . . PLG9 . . . . 115 093 . . . . . . . . . . . . PLG10 . . . . 115 094 . . . . . . . . . . . . PLG12 . . . . 115 092 . . . . . 25 . . . . . . . . . . . . . . . 263 023 . . . . . 26 . . . . C12,13 . . . . 219 930 . . . . . 27 . . . . . CB2 . . . . . 083 432 . . . . . 28 . . . . . CB1 . . . . . 083 432 . . . . . 29 . . . . . . . . . . . . . . +266 130 . . . . . 30 . . . . . . . . . . . . . . . 219 335 . . . . . 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 . . . . . . . . . . . . . . . 217 297 . . . . . 33 . . . . . . . . . . . . . . . 215 980 . . . . . 34 . . . . . . . . . . . . . . . 244 628 . . . . . 35 . . . . . . . . . . . . . . . 212 945 . . . . . 36 . . . . L5,7,8 . . . . 241 027 . . . . . 37 . . . . . . . . . . . . . . . 234 126 . . . . . 38 . . . . . RC2 . . . . . 604 176 . . . . . 39 . . . . . . T2 . . . . . . 251 003 . . . . . 40 . . . . . . . . . . . . . . . 212 947 . . . . . 41 . . . . . . L2 . . . . . . 218 018 . . . . . 42 . . . . . . . . . . . . . . . 218 566 . . . . . 43 . . . . . . . . . . . . . . . 219 471 . . . . . 44 . . . . . . . . . . . . . . . 083 147 . . Wrapper W/Insulators and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulator, Side (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, General Precautionary Wordless, Intl, Small . . . . . . . . . . . . . . . . . Label, Caution Falling Equipment Can Injure−Wordles . . . . . . . . . . . . . . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitor, Polyp Film .001 UF 2000V W/Terms . . . . . . . . . . . . . . . . . . . . Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead . . . . . . . . . . . . . . . . . Label, Warning Electric Shock/Exploding Parts−Wdles . . . . . . . . . . . . . . Core, Toroidal 1.332 id X 1.932 od X .625 Thk . . . . . . . . . . . . . . . . . . . . . Blank, Snap-In Nyl .500 Mtg Hole Black . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XFMR, HF Litz/Litz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Plug+Pins (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kit, Capacitor Elctlt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . Supplementary Protector, Man Reset 1P 10A 250VAC Frict . . . . . . . . . . Panel, Rear W/Aux (CE) W/Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Warning Electric Shock Can Kill Wordless . . . . . . . . . . . . . . . . . . . Nameplate, Rear Aux (Order by Model and Serial Number) . . . . . . . . . . Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Warning Incorrect Connections Wordless . . . . . . . . . . . . . . . . . . . . Core, Toroidal .748 Id X 1.142 Od X .600 Thk . . . . . . . . . . . . . . . . . . . . . . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rcpt, Str Dx Grd 2P3W 15A 125V *5−15R . . . . . . . . . . . . . . . . . . . . . . . . XFMR, Control Toroidal 665 VAC Pri 1536 VA 60 Hz . . . . . . . . . . . . . . . . Plate, Mtg Toroid XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Mtg Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . 1 1 1 2 2 2 2 1 1 1 4 2 2 1 1 1 1 1 1 3 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 +When ordering a component originally displaying a precautionary label, the label should also be ordered. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. OM-245 171 Page 39 Item No. Dia. Mkgs. Part No. Description Quantity Figure 10-1. Parts Assembly (Continued) . . . 45 . . . . . CT1 . . . . . 196 231 . . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 . . . . . C15 . . . . . 196 143 . . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . . . . . 47 . . . . . . . . . . . . . . . 219 472 . . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 . . . . . RT2 . . . . . 199 798 . . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . . . . . 49 . . . . . . . . . . . . . . . 219 473 . . Bracket, Mtg CE Filter Ground Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 . . . . . PC2 . . . . . 263 676 . . Circuit Card Assy, Interconnect W/Label & Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 343 . . Clip, Wire Stdf .40−.50 Bndl .156Hole .031−.078Thk . . . . . . . . . . . . . . . . . . . . . . . . . . PLG13 . . . . 130 203 . . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG14 . . . . 201 665 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG15 . . . . 115 092 . . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG20 . . . . 115 093 . . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 . . . . . PC4 . . . . . 229 989 . . Circuit Card Assy, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 . . . . . . . . . . . . . . . 153 403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . . . . . 53 . . . . . . . . . . . . . . . 261 556 . . Kit, Input/Pre-Regulator And Inverter Module (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOD 1, SKiip 83 HEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOD 2, SKiip 83 EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 . . . . . . . . . . . . . . . 219 335 . . Label, Warning Electric Shock Can Kill Wordless . . . . . . . . . . . . . . . . . . . . . . 55 . . . . . RM1 . . . . . 205 751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 . . . . . . . . . . . . . . . 229 325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 . . . . . . . . . . . . . . . 176 736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 . . . . . . . . . . . . . . . 212 073 . . Label, Warning Exploding Parts Can Wordless . . . . . . . . . . . . . . . . . . . . . . . . 59 . . . . . . . . . . . . . . +175 132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 . . . . . . . . . . . . . . . 212 206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 . . . . . . . . . . . . . . . 196 330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 . . . . . . . . . . . . . . . 212 074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 . . . . . HD1 . . . . . 182 918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . . . . . 64 . . . . . PC3 . . . . . 248 799 . . Circuit Card Assy, Front Panel & Display W/Program . . . . . . . . . . . . . . . . . . . . . . . . . PLG18 . . . . 131 204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RC50 . . . . 210 233 . . Rcpt, W/Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLG21 . . . . 212 088 . . Plug, W/Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RC21 . . . . 167 640 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 . . . . . . . . . . . . . . . 230 943 . . Enclosure, Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 . . . . . . . . . . . . . . . 230 944 . . Cover, Enclosure Connector DB−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 . . . . . . S1 . . . . . 244 920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . . . . 68 . . . . . . . . . . . . . . . 176 226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 . . . . . FM1 . . . . . 196 313 . . Fan, Muffin 115V 50/60Hz 3000 RPM 6.378 Mtg Holes . . . . . . . . . . . . . . . . . . . . . . . . PLG16 . . . . 131 054 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RC16 . . . . 135 635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 . . . . . . . . . . . . . . . 258 711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 994 . . . . Receptacle, Twist Lock insul w/o Ring (Dinse) Bolted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 . . . . . . . . . . . . . . . 258 710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 995 . . . . Receptacle, Twist Lock insul w/o ring (Dinse) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 228 . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +When ordering a component originally displaying a precautionary label, the label should also be ordered. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. OM-245 171 Page 40 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 Item No. Dia. Mkgs. Part No. Description Quantity Figure 10-1. Parts Assembly (Continued) ... ... ... ... ... ... ... ... ... ... ... ... ... ... 72 73 74 75 76 77 78 79 80 81 82 83 84 85 .......................... . . . . . . . . . . . . . . . 218 041 . . . . . . . . . . . . . . . . . 175 138 . . .......................... . . . . . . . . . . . . . . . 174 991 . . . . . . . . . . . . . . . . . 231 469 . . .......................... .......................... . . . . . . . . . . . . . . . 216 112 . . . . . . C5,6,7 . . . . 233 668 . . . . . . . . . . . . . . . . . 235 549 . . . . . . . . . . . . . . . . . 231 470 . . . . . . . . . . . . . . . . . 251 701 . . . . . . . . . . . . . . . . . 263 052 . . Nameplate, Power (Order by Model and Serial Number) . . . . . . . . . . . . . Door, W/Quick Access Ball Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . . . . . Knob, Pointer 1.250 Dia X .250 Id W/Spring Clip−.21 . . . . . . . . . . . . . . . Nut, 500−28 .69Hex .28H Brs Conical Knurl . . . . . . . . . . . . . . . . . . . . . . . Nameplate, Connection (Order by Model and Serial Number) . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . . Fastener, Panel Receptacle Quick Access . . . . . . . . . . . . . . . . . . . . . . . . Capacitor Assy, W/Plug And Leads (Voltage Feedback) . . . . . . . . . . . . . Panel, Front W/Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Adapter Encoder Shaft Mtg 375−32 To 500−28 . . . . . . . . . . . . . . . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 1 1 2 1 1 1 2 1 +When ordering a component originally displaying a precautionary label, the label should also be ordered. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. OM-245 171 Page 41 Notes Effective January 1, 2014 (Equipment with a serial number preface of ME or newer) Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor. The expertise of the distributor and Miller is there to help you, every step of the way. This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original * Batteries retail purchaser that new Miller equipment sold after the effective * Bernard Guns (No Labor) date of this limited warranty is free of defects in material and * Tregaskiss Guns (No Labor) workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts * Accessory (Kits) OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. * Canvas Covers * Induction Heating Coils and Blankets, Cables, and Within the warranty periods listed below, Miller will repair or replace Non-Electronic Controls any warranted parts or components that fail due to such defects in * M-Guns material or workmanship. Miller must be notified in writing within * MIG Guns and Subarc (SAW) Guns thirty (30) days of such defect or failure, at which time Miller will * Remote Controls and RFCS-RJ45 provide instructions on the warranty claim procedures to be * Replacement Parts (No labor) followed. * Roughneck Guns Miller shall honor warranty claims on warranted equipment listed * Spoolmate Spoolguns below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, and not to exceed twelve months after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor. 1. 2. 3. 4. 5 Years Parts — 3 Years Labor * Original Main Power Rectifiers Only to Include SCRs, Diodes, and Discrete Rectifier Modules 3 Years — Parts and Labor * Auto-Darkening Helmet Lenses (Except Classic Series) (No Labor) * Engine Driven Welding Generators (NOTE: Engines are Warranted Separately by the Engine Manufacturer.) * Inverter Power Sources (Unless Otherwise Stated) * Plasma Arc Cutting Power Sources * Process Controllers * Semi-Automatic and Automatic Wire Feeders * Transformer/Rectifier Power Sources 2 Years — Parts and Labor * Auto-Darkening Helmet Lenses − Classic Series Only (No Labor) * Fume Extractors − Capture 5, Filtair 400 and Industrial Collector Series 1 Year — Parts and Labor Unless Specified * Automatic Motion Devices * CoolBelt and CoolBand Blower Unit (No Labor) * External Monitoring Equipment and Sensors * * * * * * * * * * * * * * * * * * * Field Options (NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.) RFCS Foot Controls (Except RFCS-RJ45) Fume Extractors − Filtair 130, MWX and SWX Series HF Units ICE/XT Plasma Cutting Torches (No Labor) Induction Heating Power Sources, Coolers (NOTE: Digital Recorders are Warranted Separately by the Manufacturer.) LiveArc Welding Performance Management System Load Banks Motor Driven Guns (except Spoolmate Spoolguns) PAPR Blower Unit (No Labor) Positioners and Controllers Racks Running Gear/Trailers Spot Welders Subarc Wire Drive Assemblies Water Coolant Systems TIG Torches (No Labor) Wireless Remote Foot/Hand Controls and Receivers Work Stations/Weld Tables (No Labor) Miller’s True Blue® Limited Warranty shall not apply to: 1. 2. 3. Consumable components; such as contact tips, cutting nozzles, contactors, brushes, relays, work station table tops and welding curtains, or parts that fail due to normal wear. (Exception: brushes and relays are covered on all engine-driven products.) Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any. Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment. MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT. In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed. TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY. ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER. Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state. In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province. miller_warr 2014-04-14 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Zip For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Replacement Parts Training (Schools, Videos, Books) Technical Manuals (Servicing Information and Parts) Circuit Diagrams For International Locations Visit www.MillerWelds.com Welding Process Handbooks To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. ORIGINAL INSTRUCTIONS − PRINTED IN USA International Headquarters−USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 © 2014 Miller Electric Mfg. Co. 2014−01
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