Miller | KG048801 | Owner Manual | Miller MAXTRON 450 380/415V CE User manual

Miller MAXTRON 450 380/415V CE User manual
Miller
Form:
March 1996
OM-167 302B
Effective With Serial No. KG048801
OWNERS
MAN UAL
MaxtronTM 450
CC/CV DC
Welding
Rated
Welding
Output
Power Source For
-
CE
GMAW, GTAW, SMAW, FCAW, CAC.A, GMAW-P, GTAW-P, And SAW Welding
Voltage
Range In CV
Amperage
Range In
Mode
CC Mode
Amperes Input
Maximum
Open-.
Circuit
Voltage
i~
I
Rating
DC
at
Rated Load Output
50 Hz, Three-Phase
380 V
415 V
KVA
I
KW
I
I
(0.2)
400 A @ 34 Volts
DC, 100% Duty
1238
V
5565
A
80 VDC
21
Cycle
While
38
35
25
(08)
(0.7)
(0.5)
25
idling
cover_om 4/95
ST-800 763-A
'
1996 MILLER Electoc
Mtg. Co.
PRINTED IN USA
Declaration of
Conformity For
European Community (CE) Products
Manufacturers
Miller Electric
Name:
Spencer Street
Appleton, WI 54914 USA
IVIaxtron1 M 450
Declares that the product:
following
Co.
1635 W.
Manufacturers Address:
conforms to the
Mfg.
Directives and Standards:
~irectives
Electromagnetic compatibility Directives: 89/336/EEC,
Low
Machinery
Voltage
92/31/EEC
Directive: 73/23/EEC
Directives: 89/392/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC
~tandards
Product standard for
EN50199: August 1995
Electromagnetic compatibility (EMC)
Safety Requirements
Degrees
for Arc
Welding Equipment part
of Protection provided
European
Contact:
Mr.
Luigi Vacchini, Managing
Europe S.P.A.
Via Privata lseo
20098 San Giuliano
Milanese, Italy
Fax:
dec_coni 10/95
1: EN 60974-1: 1989
529:1989
equipment within low-voltage systems:
Principles, requirements and tests: IEC 664-1:1992
MILLER
Telephone:
welding equipment:
by Enclosures (lP code): IEC
Insulation coordination for
Part 1:
arc
39(02)98290-1
39(02)98281-552
Director
SECTION 1
SAFETY PRECAUTIONS FOR ARC WELDING
-
satoty_sOmi
1-1.
Symbol Usage
AA
r
4/95
A
Means
Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
Marks
a
special safety message.
~ Means NOTE; not safety related.
This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK. MOVING
PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary
actions to avoid the hazards.
1-2.
Arc
Hazards
Welding
I
WARNING
a
The symbols shown below are used throughout l:his manual to call attention to and identify possible
hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The
safety information given below is only a summary of the more complete safety information found In the
Safety Standards listed in Section 1-4. Read and follow all Safety Standards.
persons should install, operate, maintain, and repair this unit.
Only qualified
During operation, keep everybody, especially children,
ELECTRIC SHOCK
can
kill.
terminal in disconnect box
electrical parts can cause fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is on.
The input power circuit and machine internal
circuits are also live when power is on. In
semiautomatic or automatic wire welding, the wire,
wire reel, drive roll housing, and all metal parts
touching the welding wire are electrically live.
Incorrectly installed or improperly grounded
equipment is a hazard.
Touching
1.
2.
3.
4.
5.
Do not touch live electrical parts.
dry, hole-free insulating gloves and
body protection.
Insulate yourself from work and ground using dry insulating
mats or covers big enough to prevent any physical contact with
the work or ground.
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according
to OSHA 29 CFR 1910.147 (see Safety Standards).
Properly install and ground this equipment according to its
Manual and national, state, and local codes.
Always verify
oower
cord
the
supply ground
check and be
sure
that
input
~
can burn eyes and skin;
NOISE can damage hearing; FLYING
SLAG OR SPARKS can injure eyes.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Noise from some
metal
or
damage hearing. Chipping,
welds cooling throw off pieces of
can
processes
and
grinding,
Use
,~j
ear
plugs
or ear
muffs if noise level is
GASES
AND
FUMES
hazardous to your health.
be
If inside, ventilate the
remove
3.
4.
welding fumes
If ventilation is poor,
Read the
area
and/or
use
use an
Material Safety Data Sheets (MSDSs)
instruction for metals, consumables,
manufacturers
cleaners, and degreasers.
and the
when not in
use.
damaged, undersized,
11. Do not
drape cables
12. If earth
grounding of the workpiece
over
separate cable
with a
your
or
poorly spliced
do not
body.
ground,
or
is
in contact with the work.
different machine.
are
another electrode from
required, ground it directly
clamp or work cable.
work
use
13. Do not touch electrode if you
a
only well-maintained equipment. Repair or replace
damaged parts at once. Maintain unit according to manual.
14. Use
15. Wear
a
safety
all
16.
Keep
17.
Clamp
harness if
panels
work
workoiece
or
and
cable
working above floor
covers
with
worktable
securely
good
as near
in
level.
place.
metal-to-metal
the weld
as
contact
to
oractical.
ARC RAYS
2.
Wear
a
fitted with
welding helmet
Z49.1 and Z87.1 listed in
3.
4.
5.
Wear
a
proper shade ot filter to
welding or watching (see ANSI
Safety Standards).
protect your face and eyes
when
approved safety glasses with side shields.
Use
protective
and
glare;
barriers to protect others from flash
others not to watch the arc.
screens or
warn
Wear protective clothing made from durable, flame-resistant
material (wool and leather) and foot protection.
Work in
only if it is well ventilated, or while
air-supplied respirator. Always have a trained
watchperson nearby. Welding fumes and gases can displace air
and lower the oxygen level causing injury or death. Be sure the
breathing air is safe.
a
confined space
an
Do not weld in locations
near
degreasing, cleaning,
operations. The heat and rays of the arc
form highly toxic and irritating gases.
7.
coatings,
worn,
cables.
exhaust at the arc to
approved air-supplied respirator.
equipment
use
wearing
and gases.
grounding
double-check connections.
Turn off all
head out of the fumes. Do not breathe the fumes.
2.
attach proper
making input connections,
10. Do not
6.
Keep your
to a
9.
Welding produces fumes and gases Breathing
these fumes and gases can be hazardous to your
health.
I
plug is connected
outlet,
Frequently inspect input power cord for damage or bare wiring
replace cord immediately if damaged bare wiring can kill.
high.
can
that cord
8.
5.
approved
When
conductor first
slag.
NOISE
1.
7.
around wire is orooerlv connected to around
ARC RAYS
or
property grounded receptacle
live
Wear
Owners
6.
away.
can
or
spraying
react with vapors to
Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
weld area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give oft toxic fumes if welded.
OM-167 302
Page
1
OVERUSE can
EQUIPMENT.
cause
removal of
input power
Allow
2.
Reduce current or reduce duty cycle before
starting to weld again.
discharge
instructions
in
Follow rated
touching
parts.
cooling period.
duty cycle.
1.
Put
2.
Use proper
grounded
on
boards
move,
wrist
can
damage parl:s
input
any
according
capacitors
Maintenance
to
before
Section
BUILDUP OF SHIELDING GAS
~
parts.
static.proof bags and boxes
ship PC boards.
Inverters.
,
I
strap BEFORE handling
on
Turn Off inverter, disconnect input power, and
1.
STATIC ELECTRICITY
on circuit boards.
Safety
SIGNIFICANT DC VOLTAGE exists after
1.
3.
1-4.
OVERHEATED
health
i
can
harm
kill.
or
or
or
to store,
Shut off
1.
~j
shielding gas supply
when not in use.
Principal Safety Standards
in
American
Welding and Cutting, ANSI Standard Z49.1, from
550 N.W. LeJeune Ad, Miami FL 33126
Welding Society,
Safe
Handling
of
Compressed
Gases in
Cylinders, CGA Pamphlet
P~1, from Compressed Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202.
Safety and Health Standards, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.
Code for Safety in Welding and Cutting, CSA Standard Wi 17.2,
from Canadian Standards Association, Standards Sales, 178
Welding and
Cutting of Containers That Have Held Hazardous Substances,
American Welding Society Standard AWS F4.1, from American
Safe Practices For Occupation And Educational Eye And Face
Protection, ANSI Standard Z87.1, from American National
Standards Institute, 1430 Broadway, New York, NY 10018.
Recommended Safe Practices for the
Welding Society,
Preparation
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical
Quincy,
MA 02269.
And
Welding Processes,
NFPA
National Fire Protection Association,
MA 02269.
Standard
51 B,
from
Batteryrnarch Park, Quincy,
EMF Information
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
The following is a quotation from the General Conclusions Section
of the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields
Background Pape, OTA-BP-E-53 (Washington, DC: U.S
Government Printing Office, May 1989): .
there is now a very
large volume of scientific findings based on experiments at the
cellular level and from studies with animals and people which clearly
establish that low frequency magnetic fields can interact with, and
produce changes in, biological systems. While most of this work is olF
-.
.
.
high quality, the results are complex. Current scientific:
understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet
allow us to draw definite conclusions about questions of possible
risk or to offer clear science-based advice on strategies to minimize
or avoid potential risks.
very
Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1 R3.
Cutting
Code, NFPA Standard 70, from National Fire
Protection Association, Batteryrnarch Park,
1-5.
for
To reduce magnetic fields in the workplace,
use
the
following
procedures:
cables close
1.
Keep
2.
Arrange
3.
Do not coil
4.
Keep welding power
practical.
source
5.
Connect work
to
cables to
or
together by twisting
one
taping
them.
side and away from the operator.
drape cables
clamp
or
around the
body.
and cables
workpiece
as
as
far away
as
close to the weld
as
possible.
About Pacemakers:
The above
wearers.
procedures
are
also recommended for
Consult your doctor for
complete
pacemaker
information.
OM-167 302
Page
3
Warning! Watch Out? There are
possible hazards as shown by the
symbols.
Electric shock from
Disconnect
before
wiring
can
kill.
input plug
working
on
or power
the machine.
Read the Owners Manual before
on this machine.
working
1
Consult
rating
label for
input
power requirements, and
check power available at the
job site they must match.
2
Read Owners Manual and
inside labels for connection
points and procedures.
3
jumper links as shown
inside label to match
voltage at job site.
Move
on
4
Having
loop of extra length,
grounding conductor
a
connect
first.
5
Connect line input conductors
shown on inside label
double-check all connections,
as
jumper link positions, and
input voltage before applying
power.
1
Warning!
Watch Out! There
possible hazards as
shown by the symbols.
are
2
Electric shock from
kill.
wiring
can
3
Disconnect input plug
power before working
or
on
machine.
4
Hazardous
on
voltage remains
input capacitors after
power is turned off.
5
Always
6
Check
wait 60 seconds after
power is turned off before
working on unit.
input capacitor
voltage, and be sure it is
0 before touching parts.
near
1196
OM-167 302
Page
5
2-3.
Symbols
A
And Definitions
Amperage
0
Panel
Output
Circuit Breaker
1D
Off
High Temperature
(DC)
Constant Current
u_ui
EEl
Arc Force
Uo
Rated No Load
Voltage (Average)
Primary Current
O~/~
I/I
V
Voltage
S.
Constant
Of
Protection
Degree
On
Negative
Voltage Input
Welding (SMAW)
Gas
Voltage
Primary Voltage
Remote
Shielded Metal Arc
Positive
Tungsten
Welding
()
Arc
X
Voltage
S
Dun, Cycle
12
Conventional Load
(Ground)
Three Phase
Static Frequency
Converter
Transformer
Rectifier
(AC)
J2
Protective Earth
Line Connection
Alternating Current
Inductance
U1
Gas Metal Arc
Welding (GMAW)
~-
i~3.ł
Direct Current
.~
KVA
Rated
Welding
Current
Percent
OM-167 302
Page
7
3-3.
Tipping
3-4.
Weld
~
1
~
Output
A
,
~~J/
Terminals And
ARC WELDING
can cause
Electromagnetic
Interference.
To reduce
possible interference, keep weld cables as short as possible, close together, and down low, such as on the
floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is
installed and grounded according to this manual. If interference still occurs, the user must take extra measures such
as moving the welding machine, using shielded cables, using line filters, or shielding the work area.
~
Total Cable
~E
Negative
(+)
()
(Copper) Length
In Weld Circuit Not
Exceeding
l5Ott
200ft
250tt
300ft
350ft
400ft
(45 m)
(60 m)
(70 m)
(90 m)
(105 m)
(120 m)
~
Welding
Amperes
Positive
(AWG)
lOOft(30m)OrLess
1060%
Weld Output
Terminals
Weld cable size
Cable Sizes
Selecting
is based
60100%
100%
Duty Cycle
Duty
Cycle
Duty
Cycle
100
4
4
4
3
2
1
1/0
1/0
150
3
3
2
1
1/0
2/0
3/0
3/0
200
3
2
1
1/0
2/0
3/0
4/0
4/0
250
2
1
1/0
210
3/0
4/0
2-210
2-210
300
1
1/0
2/0
3/0
4/0
2-2/0
2-3/0
2-3/0
350
1/0
2/0
3/0
4/0
2-2/0
2-3/0
2-3/0
2-4/0
400
1/0
2/0
3/0
4/0
2-2/0
2-3/0
2-4/0
2-4/0
500
2/0
3/0
4/0
2-2/0
2-3/0
2-4/0
3-3/0
3-3/0
600
3/0
4/0
2-2/0
2-3/0
2-4/0
3-3/0
3-4/0
3-4/0
700
4/0
2-2/0
2-3/0
2-4/0
3-3/0
3-4/0
3-4/0
4-4/0
800
4/0
2-2/0
2-3/0
2-4/0
3-4/0
3-4/0
4-4/0
4-4/0
on
either
a 4
volts
or
less
drop
or a current
10
density
of at least 300 circular mils per ampere.
s-ooo7.o
OM-167 302
Page
9
3-7.
Remote 17
Receptacle Information
Socket Information
Contactor on/oft
signal;
+13 to +24 volts dc contactor on, 0 volts
dc contactor off.
+10 volts dc
output from
output
0 to +10 volts dc
REMOTE OUTPUT
CONTROL
to remote
control; allows full control of A/V
remote control.
input
command
signal from
remote control.
+24 volts dc; fused at 1 ampere.
0 to +10 volts dc output to remote control set by panel A/V con
trol; allows percent of panel A/V control from remote control.
24
volts dc; fused at 1 ampere.
CV/CC select; +13 to +24 volts dc selects CV, 0 volts dc selects
CC.
Dig/inductance control;
0 to +10 volts dc set
by panel Dig/
Inductance control.
Current feedback; 1 volt per 100 amperes.
Voltage feedback;
Ret. 5T~8OO 764
GND
3-8.
remaining
sockets
are not
115 Volt AC
arc
volts.
Circuit
common
for sockets A, B, D, E, K, and M.
Circuit
common
for sockets H and L.
Chassis
The
1 volt per 10
common.
used.
Receptacle
OM-167 302
Page
11
SECTION 44-1.
OPERATION
Controls
2
3
5
AM
6
-e
4q~1~j0
80
A
17
9
Ref. ST-165 852-B
8
1
Power Switch
Switch selects panEl
2
Digital Meters
AmperageNoltage Adjustment Control
amperage/voltage
3
Control adjusts voltage with process switch
in GMAW position, and adjusts amperage in
SMAW and GTAW positions.
Set control at 0 for normal welding amper
age. Turn clockwise to increase short-cir
cuit amperage.
4
remote control of
Output (Contact~r) Control Switch
Switch selects panel On
or
remote control of
output On/Off.
are
energized
when Output switch Is On and Power
Is On.
7
tion for GTAW, GMAW-P, and CAC-A. Use
GMAW position for GMAW, and FCAW.
Arc Force/Inductance Control Switch
AmperageNoltage Control Switch
Switch selects panel
arc force/inductance.
8
Dig/Inductance
short-circuit amperage at low arc voltage is
the same as normal welding amperage.
When set towards 100, short-circuit amper
age is increased at low arc voltage to assist
with arc starts as well as reduce sticking
while
A Weld output terminals
Process Switch
Switch selects type of weld output. Use
SMAW position for SMAW. Use GTAW posi
5
6
or
level.
or
remote control of
Control
Control adjusts dig with process switch in
SMAW position. When set towards 0 (zero),
welding.
Control adjusts inductance with process
switch in GMAW. Inductance determines
of the weld puddle. When set
the wetness
towards 100, wetness
(puddle fluidity)
increases.
This control is not functional with process
switch in GTAW.
Numbers around control
are
for reference
only.
9
High Temperature Shutdown Light
OM-167 302
Page
13
SECTION 5- MAINTENANCE & TROUBLESHOOTING
5-1.
r~
Routine Maintenance
~
A
Disconnect power before
-~
maintaining.
3 Months
Torch Cable
~
Replace
Cracked
Pans
~
14/17-Pin
Gas
Cord
Hose
Gun Cable
Clean
And
Tighten
Weld
Connections
-~
6 Months
Blow Out Or Vacuum
Inside,
Du~ng Hea~ SeMce,
Clean Monthly
OM.167 302
Page
15
5-3.
Circuit Breakers And Fuses
A Turn
Off
source,
welding
power
input
disconnect
power, and check voltage on
input capacitors according
Section
to
5-2
before
proceeding.
1
If
Circuit Breaker CB1
CB1
opens,
remote
devices
using 115 volts from Remote 14
receptacle stop. Manually reset
CB1.
2
if
Circuit Breaker CB2
CB2
using
opens, remote devices
24 volts from Remote 14
receptacle stop. Manually
reset
CB2.
L~J
L~p
3
Circuit Breaker CB3
If CB3 opens, devices connected
to the 115 volt twistlock receptacle
_
~
M~1~1~T1
stop. Manually
__
reset CB3.
___
4
Fuse Fl
If Fl
opens, the welding power
shuts down.
source
5
Fuse F3
6
Fuse F4
or F4 opens, remote control
devices connected to Remote 17
receptacle RC1 may shut down.
If F3
See Parts List for fuse ratings. Use
proper tool when removing fuses.
Tools Needed:
c:::::::J===~iJ
3/8 in
ST-800 768-A I Ref. ST-152 069-C / ST-150 173-C
OM-167 302
Page
17
NOTES
OM-167 302
Page
19
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Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure
1
2
.
155653
....
+147 962
.
...
155 652
....
164 812
...
4
179 190
...
5
145 743
6
C52-57, R17-19 179 970
3
7
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9
10
Z3
11
147 386
038
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166
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861
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219
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857
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Assembly
COVER, top N/insulation (consisting of)
INSULATO]R, top
PANEL, side RH w/insulator (consisting of)
INSULATOR, side RH
152 346
.
7-1. Main
Quantity
1
1
1
1
CAPACITOR
2
LABEL, warning general precautionary
LUG, Univ w/scr 600V 2-14 wire .250 stud
2
RESISTOR/CAPACITOR
BLOCK, term 70A 3P
BLOCK, terni 20A 3P
LINK, jumper term blk 20A
BRACKET rritg term block
REACTOR, line
LIFT EYE, upright
3
1
1
1
1
1
I
143 731
...
12
179 304
...
604 126
...
LABEL, warning exploding parts can seriously injure
SCREW, .500-13 x 1.000hexhd stl
2
13
14
143 732
144 929
...
LIFT EYE
1
15
16
17
RC3
19
GASKET, lift eye
088 058
NUT, .500-13 stl elastic stop
135 291
RECEPTACLE, twlk grd 2P3W 15A 250V
+166051 ...PANEL, rear
.
.
1
.
1
Fig
7-5
...
605 603
..21
143741
22
070 592
.
.
7-3
.
..
7-4
.
.
.
145 053
..
.
T2
166 045
.
.
PLG11
166 680
...
23
Fig
Fig
24
113 633
27
..
.
...
.
.
145 477
.
..
166 679
.
..
28
Zi
113 633
144 050
29
Z2
147 901
08-11
167 742
166 017
139 151
605 538
166 551
166 550
148 001
TUBING, gI aCryl
1.000-1.036 ID
1
3ft
(order by ft)
SPACER
4
2ft
TUBING, gI acryl .500-.524 ID (order by ft)
CHASSIS, mid lower
CHASSIS, mid upper
WASHER, shldr .203 ID nyl
1
1
12
TRANSFORMER, kVA 1.5 115-230/380/415-18/18-24
CONNECTOR & PINS, (consisting of)
CONNECTOR, rect pin 20-l4ga
STIFFENER, base
CONNECTOR & PINS, (consisting of)
CONNECTOR, rect pins 20-l4ga
STABILIZER, left
STABILIZER, right
BUS BAR, capacitor
BUS BAR, capacitor
CAPACITOR, elctlt 2700uf 35OVDC
CABLE TIE, 0-4.500 bundle
INSULATOR, capacitor
BRACKET, rntg capacitor
EDGE TRIM, style 62-3/32 (order by ft)
1
1
12
2
1
12
....
...
...
..
.
.
1
1
4
2
4
8
2
2
2ft
+165 859 ...BASE
166099 ...TRANSFORMER,HF
Ti
39
Fig7-2
40
179310
.41
+147 961
42
155651
179308
PLG21
168165
114066
PLG15
135556
114066
RC15
116045
113633
a
1
FAN MOTOFJMOUNTING BRACKET
....
RC11
ordering
1
...
20
+When
1
...
18
25
26
1
1
1
PANEL, front w/components
1
LABEL, warning general precautionary
PANEL, side LH w/insulator (consisting of)
INSULATOR, side LH
LABEL, warning electric shock can kill (on LH panel)
2
CONNECTOR & SOCKETS
1
1
1
1
(consisting of)
CONNECTOR, rect skt 20-l4ga
CONNECTOR & SOCKETS, (consisting of)
CONNECTOR, rect skt 20-l4ga
CONNECTOR & PINS, (consisting of)
CONNECTOR, rect pin 20-l4ga
component originally displaying
a
precautionary label,
3
1
6
1
6
the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-167 302
Page
23
Item
No.
Dia.
Part
No.
Mkgs.
Description
Figure
Si
13
PC5
PLG5O
R3
R2
S2
S4
S3
14
S5
10
146 684
...
128 756
...
148 297
...
071 230
...
153 374
...
134201
...
604 311
...
150 331
...
089 222
...
030 856
...
035 897
088 409
128 808
...
.
..
...
011609
011611
135 299
...
16
045852
.
17
107983
143976
1
1
2
2
1
4
1
1
CONNECTOR, rect llskt plug
POTENTIOMETER, WW sltd sft 10/T 2W 1K ohm
POTENTIOMETER, C sltd sft l/T 2W 1K ohm
SWITCH, tgl DPDT 15A 125VAC
SWITCH, tgl SPTT 15A 125VAC
SWITCH, tgl SPDT 15A 125VAC
SWITCH, tgl DPDT 15A 125V
1
1
1
1
1
1
1
1
CAPACITOR
2
Neg,Pos
129525
RECEPTACL.E, twlk insul fem
BLANK, snap-in nyl .l87mtg hole
PANEL, front
NAMEPLATE:, (order by model and serial number)
CONNECTOIR, circ protective cap
POST, bdg black
2
143922
CB1
089807
083432
083431
23
CB2
CB3
C39
R5
...24
R17
030945
25.... PC1O,RC1
074200
..
.
.
.
.
028271
....
137542
097 866
073 296
26
29
30
165860
32
33
039885
039654
34
039655
097922
117860
35
36
143797
PC8
PLG3O,31
167679
....
130203
113746
...38
INSULATOR, switch pwr
SWITCH, tgl 3PST 40A 600VAC
NUT, speed U type 10-32
BEZEL/FILTER, bik bezel/red filter 2.000 viewing
ENCLOSURE, PC card
STAND-OFF SUPPORT, PC card .3121.375
GROMMET, rbr .250 ID x .375mtg hole
CIRCUIT CARD, amp/volt meter
138115
134731
079 739
28
39)
119951
134734
...27
7-1 Item
C6,7
.
079 534
22
Panel, Front w/Components (Fig
LOCK, shaft Dot .375-32 x .25Odia shaft
CLIP, component .687dia mtg adh back
BLANK, snap-in nyl .500mtg hole
CONNECTOR w/SOCKETS, (consisting of)
CONNECTOR, circ skt push-in 14-l8ga
CONNECTOR, circ 14 pin plug
CONNECTOR, circ pin push-in 14-l8ga
CONNECTOR, circ clamp str rif sz 17-20 (or)
CONNECTOR, circ clamp str rlf sz 17-20
CIRCUIT BREAKER, man reset 1 P 2.5A 250V
CIRCUIT BREAKER, man reset 1P 1OA 250V
CIRCUIT BREAKER, man reset 1P 5A 250V
CAPACITOR, polye film .047uf 400VDC
RESISTOR, C .5W lOOK ohm
RESISTOR, C 2W 4.7K ohm
CIRCUIT CAIRD, connector l7skt
CONNECTOIR, circ 17 pin plug
CONNECTOIR, circ clamp str rlf sz 20-22
BLANK, snap-in nyl .437mtg hole
RC2
19
7-2.
Quantity
D17
175815
PLG1O
158719
147995
.
.
1
1
1
14
1
1
1
1
1
1
1
4
4
1
1
2
1
POST, bdg red
1
KNOB, pointer
SPACER, nyl .312 OD x .194 ID x .437 Ig
CIRCUIT CARD, receptacle bypass
CONNECTOIR & SOCKETS, (consisting of)
CONNECTOR, rect skt 24-lBga
LED, yellow w/Ieads
CONNECTOIR & SOCKETS, (consisting of)
CONNECTOR, rect skt 22-l8ga
2
4
1
2
12
1
1
2
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-167 302
Page
25
Item
Dia.
No.
Mkgs.
Part
No.
Description
Figure
010 014
153 403
157 425
166 068
166 069
C22-29,40-47
CM1,2
031 689
D1-16
149 209
157 566
PM1,2
TP1,2
157 497
006 334
072 253
143 722
142 592
135 661
157 426
057 358
10
R13-16
C1-4
139 812
163 770
145 162
006 426
148 297
L1-4....
144 325
7-3. Chassis, Mid Lower
(Fig
Quantity
7-1 Item
23)
CLAMP, stl cush .75Odia x .2O3mtg hole
BUSHING, snap-in nyl .750 ID x 1 .000mtg hole
BAFFLE, air
MODULE, pwr LH (consisting of)
MODULE, pwr RH (consisting of)
CAPACITOR, cer disc .01 uf 1 000VDC
MODULE, capacitor 2 polye met film .01 uf 1 600V
KIT, diode fast recovery
KIT, transistor IGBT module
THERMOSTAT, NC
STUD, connection single 10-32 x .500 x 1.250
HEAT SINK, pwr module
BAR, supporl: heat sink
EDGE TRIM, style 3100-1/16 (order by ft)
TRAY, mtg cmpts lower
BUSHING, snap-in nyl 1.000 ID x 1 .375mtg hole
RESISTOR, WW fxd 30W 5K ohm (460/575V)
CAPACITOR, polyp film .34uf 700VDC
STRIP, comb mrm .007 x 3.000 x 7.000
CLAMP, capacitor 2.000dia
NUT, 10-32 push-on stl
CHOKE, DVDT
1
3
2
1
1
8
1
8
1
1
8
1
2
2ft
1
9
4
4
4
4
4
2
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-167 302
Page
27
Item
Dia.
No.
Mkgs.
Part
No.
Description
Figure
HD1
.
3
.
CONNECTOR,
.
5
F3,4
6
VCRM1
Wi
.7
.
1
3
20-l4ga
1
...
1
057358...
PCi
PLG1,3-5,9
....
...
...
147 995
083 147
...
12
+157 549
...
13
142 592
...
...
VCM1
165 313...
16
CT1
PLG2
153 501
PLG7
131 054
...
...
114 656
136 076
5
5
10
.500
8
high
TRAY, mtg cmpts upper
BAR, support heat sink
1
2
MODULE, varislor/capacitor
1
can
kill
2
CONNECTOR 8L SOCKETS,
(consisting of)
22-i8ga
CONNECTOR & SOCKETS, (consisting of)
CONNECTOFI, rect skt 22-i8ga
CONNECTOR & SOCKETS, (part of CT1) (consisting of)
CONNECTOR, rect skt 24-i 8ga
CONNECTOR & PINS, (consisting of)
CONNECTOR, rect pin 24-i 8ga
RESISTOR, WW fxd 30W 200 ohm
...
1
rect skt
6
1
15
1
2
1
2
2
HOLDER, fuse crtg 30A 600V
*162 312
FUSE, crtg 5A EOOV time delay
143 723... HEAT SINK, rectifier
141 317... RECTIFIER, integ 11OA 1600V 3ph
010 143
CLAMP, nyl .375 clamp dia
EDGE TRIM, style 62-3/32 (order by It)
148 001
010 014
CLAMP, stl cush .750d1a x .2O3mtg hole
095 847
19
Fl
21
22
hole
1
(consisting of)
CONNECTOR, rect skt 22-i 8ga
GROMMET, scr No. 8/10 panel hole .312sq
CONNECTOR,
135 635...
Ri,19
1.375mtg
1
113 746
RC19
x
1
152 249...
PLG19
1
BUSHING, snap-in nyl 1.000 ID
...
147 995
20
1
contactor
...
147 995
....
BRACKET, mtg
179 190... LABEL, warning electric shock
CABLE TIE, 0-1.750 bundle
020 265
157 568
TRANSFORMER, current
15
17
1
173 752... CIRCUIT CARD, control
CONNECTOR 8 SOCKETS,
148 439
ii
.
2
...
9
10
2
INSULATOR, fuse holder
098 376
HOLDER, fuse rnintr
*012 643... FUSE, mintr gI slo-blo 1 A
153 337... MODULE, capacitor/varistor/resistor
132 889
CONTACTOR, clef prp 40A 3P 24VAC
170 626
18
1
of)
154 702...
8
14
rect skt
24)
134 058... STAND-OFF SUPPORT, PC card .l56dia
4
.
7-i Item
...
114 066
.2
Upper (Fig
156313... TRANSDUCER, current 300A
130 204
CONNECTOR & SOCKETS, (consisting
PLG62
.
7-4. Cha3sis, Mid
Quantity
SRi
23
...
1
...
1
1
1
1
...
24
lIt
..
25
2
...
*Recommended
Spare
+When
a
ordering
Parts.
component originally displaying
a
precautionary label,
the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-167 302
Page
29
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