Miller | MA390898N | Part Manual | Miller MILLERMATIC REACH WIRE FEEDER User manual

Miller MILLERMATIC REACH WIRE FEEDER User manual
TM-244 296D
2010−11
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder
Millermatic Reach
Wire Feeder
R
Eff w/LK350011N And Following
For OM-244 671 Revisions A And Following
Visit our website at
www.MillerWelds.com
File: MIG (GMAW)
SECTION 1 − PARTS LIST FOR LK350011N AND FOLLOWING
. Hardware is common and
not available unless listed.
5
6
7
4
8
9
3
10
8
2
11
19
1
12
16
29
13
14
15
30
31
17
25
28
18
26
27
22
21
20
23
24
244 730-B
Figure 8-1. Complete Assembly
TM-244 296 Page 2
Millermatic Reach Wire Feeder
Item
No.
Diagram
marking
Part
No.
Description
Quantity
Figure 8-1. Complete Assembly
. . 1 . . . . . M1 . . . . . 216409 . . MOTOR,GEAR 24VDC 150RPM 24:1 RATIO W/TACH . . . . . . . . . . . . . . .
. . . . . . . . . PLG4 . . . . 089241 . . CONN,RECT 100 4SKT TIN PLUG CABLE 22GA NONPOL LKG . . . . .
. . . . . . . . . . . . . . . . . . . . 227529 . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 2 . . . . . . . . . . . . . . . 244320 . . BRACKET,MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 3 . . . . . . . . . . . . . . . 244321 . . INSULATOR,DRIVE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 4 . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE ASSY,WIRE (Figure 8-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 5 . . . . . . . . . . . . . . . 202695 . . NUT,HUB (Prior to MA390898N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 5 . . . . . . . . . . . . . . . 235607 . . NUT,HUB (Eff w/ MA390898N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 6 . . . . . . . . . . . . . . . 237843 . . KNOB,BRAKE ADJUST (DIECAST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 7 . . . . . . . . . . . . . . . 172918 . . SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 8 . . . . . . . . . . . . . . . 231211 . . WASHER,ANTI−TURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 9 . . . . . . . . . . . . . . . 225069 . . HUB,SPOOL W/THREADS (Prior to MA390898N) . . . . . . . . . . . . . . . . . . .
. . 9 . . . . . . . . . . . . . . . 235608 . . HUB,SPOOL 12 INCHES (Eff w/ MA390898N) . . . . . . . . . . . . . . . . . . . . . .
. . 10 . . . . . . . . . . . . . . 058424 . . WASHER,FBR (BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 11 . . . . . . . . . . . . . . 244184 . . SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 12 . . . . . . . . . . . . . . 174992 . . KNOB,POINTER .840 DIA X .250 ID W/SPRING CLIP−.21 . . . . . . . . . . .
. . 13 . . . . . . . . . . . . . . 244316 . . PANEL,CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 244559 . . LABEL,BURNBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 14 . . . . R2 . . . . . . 202663 . . POT,CP FLAT 1T .5 W 50K OHM LINEAR SP ROT TORQ . . . . . . . . . . .
. . 15 . . . . . . . . . . . . . . 244319 . . BRACKET,SHROUD SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 16 . . . . . . . . . . . . . . 244317 . . SUPPORT,SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 17 . . . . GS1 . . . . . 244300 . . VALVE ASSEMBLY W/FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 18 . . . . . . . . . . . . . . 236264 . . CIRCUIT CARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 212458 . . STAND−OFF,NO 6−32 X .500 LG .250 HEX AL FEM . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 110375 . . STAND−OFF SUPPORT,PC CARD NO 6 SCREW W/POST&LOCK M .
. . . . . . . . . . . . . . . . . . . . 244934 . . INSULATOR,PC CARD − SELF ADHESIVE 4 IN X10 IN X .5 . . . . . . . . .
. . . . . . . . . PLG2 . . . . 241171 . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . PLG3 . . . . 241168 . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . PLG5 . . . . 241169 . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . PLG6 . . . . 202592 . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 19 . . . . . . . . . . . . . . 208015 . . HANDLE,RUBBERIZED CARRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PANEL,FRONT W/CMPNTS (INCLUDING) . . . . . . . . . . . . . . . . . . . . . . . . .
. . 20 . . . . . . . . . . . . . . 238873 . . . . KNOB,POINTER 1.625 DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 21 . . . . . . . . . . . . . . 244186 . . . . PANEL,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 243731 . . . . LABEL,NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 22 . . . . R1 . . . . . . 244368 . . . . POT ASSY,W/LEADS & CONN CER FLAT 1T 2. W 10K/10K . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 604645 . . . . NUT, 375−32 .56HEX .09H STL CAD USE W/POTS . . . . . . . . . . . . . . .
. . 23 . . . RC10 . . . . 048282 . . . . RCPT W/SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 24 . . . . . . . . . . . . . +244167 . . CASE,CONTROL FEEDER MACHINED MILLERMATIC REACH . . . . . .
. . . . . . . . . . . . . . . . . . . . 220652 . . LABEL,WARNING GENERAL PRECAUTIONARY STATIC VERT . . . . . .
. . . . . . . . . . . . . . . . . . . . 216830 . . LABEL,WARNING ELECTRIC SHOCK AND PINCH (EN/FR) . . . . . . . . .
. . 25 . . . . CB1 . . . . . 161078 . . SUPPLEMENTARY PROTECTOR,MAN RESET 1P 7A 250VAC . . . . . .
. . . . . . . . . . . . . . . . . . . . 147195 . . NUT, 375−27 .54HEX .25H NYL FLANGE .62D . . . . . . . . . . . . . . . . . . . . .
. . 26 . . . . . . . . . . . . . . 244281 . . POWER LEAD,FEEDER 26 FT 6.000 IN . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 26 . . . . . . . . . . . . . . 244282 . . POWER LEAD,FEEDER 7 FT 6.000 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 244295 . . BUSHING,STRAIN RELIEF .130/.210 ID X .625 MTG HOLE . . . . . . . . . .
. . 27 . . . . . . . . . . . . . . 244185 . . PANEL,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Millermatic Reach Wire Feeder
TM-244 296 Page 3
Item
No.
Diagram
marking
Part
No.
Description
Quantity
Figure 8-1. Complete Assembly (Continued)
. . 28 . . . . . . . . . . . . . .
. . . . . . . . . RC20 . . . .
....................
. . . . . . . . . PLG1 . . . .
....................
....................
. . 28 . . . . . . . . . . . . . .
....................
....................
....................
....................
....................
. . 29 . . . . . . . . . . . . . .
. . 30 . . . . . . . . . . . . . .
....................
....................
....................
....................
....................
. . 30 . . . . . . . . . . . . . .
....................
....................
....................
....................
....................
. . 31 . . . . . . . . . . . . . .
....................
....................
....................
....................
244165
217292
110015
241170
201155
198245
244166
217292
110015
241170
201155
198245
211989
244271
600321
604577
600727
201155
198245
244272
600321
604577
600727
201155
198245
208408
244695
244694
010145
245028
. . CABLE,INTERCONNECTING 26 FT 6.000 IN (INCLUDING) . . . . . . . . . . 1
. . . . HOUSING PLUG+PINS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . CABLE,PORT NO 18 7/C (ORDER BY FT) . . . . . . . . . . . . . . . . . . . . 26-1/2ft
. . . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . BUSHING,STRAIN RELIEF .450/.709 ID X1.068 MTG HOLE . . . . . . . 1
. . . . NUT,CONDUIT .750 NPT PLD 1.388 OD X .150 THK . . . . . . . . . . . . . 1
. . CABLE,INTERCONNECTING 7 FT 6.000 IN (INCLUDING) . . . . . . . . . . 1
. . . . HOUSING PLUG+PINS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . CABLE,PORT NO 18 7/C (ORDER BY FT) . . . . . . . . . . . . . . . . . . . . . 7-1/2ft
. . . . HOUSING PLUG+SKTS,(SERVICE KIT) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . BUSHING,STRAIN RELIEF .450/.709 ID X1.068 MTG HOLE . . . . . . . 1
. . . . NUT,CONDUIT .750 NPT PLD 1.388 OD X .150 THK . . . . . . . . . . . . . 1
. . FITTING,W/SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . LEAD ASSY, POWER 26 FT 6.000 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . CABLE,WELD COP STRD NO 1/0 EPDM JKT (ORDER BY FT) . . 26-1/2ft
. . . . TERM,RING TNG 312STUD SOLISTRAND . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . TERM,RING TNG 500STUD SOLISTRAND . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . BUSHING,STRAIN RELIEF .450/.709 ID X1.068 MTG HOLE . . . . . . . 1
. . . . NUT,CONDUIT .750 NPT PLD 1.388 OD X .150 THK . . . . . . . . . . . . . 1
. . LEAD ASSY, POWER 7 FT 6.000 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . CABLE,WELD COP STRD NO 1/0 EPDM JKT (ORDER BY FT) . . . 7-1/2ft
. . . . TERM,RING TNG 312STUD SOLISTRAND . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . TERM,RING TNG 500STUD SOLISTRAND . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . BUSHING,STRAIN RELIEF .450/.709 ID X1.068 MTG HOLE . . . . . . . 1
. . . . NUT,CONDUIT .750 NPT PLD 1.388 OD X .150 THK . . . . . . . . . . . . . 1
. . FTG,BRS BARBED FEM 1/4 TBG X .625−18 FLANGE MTG . . . . . . . . . 1
. . HOSE,GAS 31 FT (FOR 6FT MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . HOSE,GAS 12 FT (FOR 25FT MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . CLAMP,NYL .500 CLAMP DIA X.500 WIDE .203 MTG HOLE . . . . . . . . . 1
. . CABLE COVER, 20 FT (FOR 25FT MODEL) . . . . . . . . . . . . . . . . . . . . . . . 1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-244 296 Page 4
Millermatic Reach Wire Feeder
See Table 8-1
Drive Roll & Wire Guide Kits.
12
11
. Hardware is common and
not available unless listed.
13
10
9
8
15
14
18
7
17
5
19
16
4
3
1
2
6
22
26
23
25
27
20
21
24
245 186-A
Figure 8-2. Wire Drive And Gears
Item
No.
Dia.
Mkgs.
Part
No.
244 322
... 1 ..........
... 2 ..........
... 3 ..........
... 4 ..........
... 5 ..........
... 6 ..........
... 7 ..........
... 8 ..........
... 9 ..........
................
. . . 10 . . . . . . . . . .
. . . 11 . . . . . . . . . .
. . . 12 . . . . . . . . . .
. . . 13 . . . . . . . . . .
................
. . . 14 . . . . . . . . . .
. . . 15 . . . . . . . . . .
. . . 16 . . . . . . . . . .
. . . 17 . . . . . . . . . .
. . . 18 . . . . . . . . . .
209079
602200
173619
174610
192029
173620
233030
221912
010224
245404
225718
196896
245403
196895
085244
230691
166072
172075
079633
604535
Description
Quantity
Figure 8-2. Wire Drive And Gears
. . SCREW,M 4− .7X 16 PAN HD−PHL PLD DIN 7985 . . . . . . . . . . . . . . . . . . . . . .
. . WASHER,LOCK .168IDX0.293ODX.040T STL PLD SPLIT #8 . . . . . . . . . . . .
. . CARRIER,DRIVE ROLL W/COMPONENTS 24 PITCH 10MM SHAF . . . . . .
. . SCREW,M 6−1.0X 20 SOC HD BUTTON CAP BLK . . . . . . . . . . . . . . . . . . . . .
. . WASHER,FLAT .250IDX0.437ODX.015T STL PLN . . . . . . . . . . . . . . . . . . . . . .
. . BUSHING,MTG MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW,250−20X .25 HEXWHD MACHINE STL PLD . . . . . . . . . . . . . . . . . . . .
. . GUIDE,WIRE INLET NYLON .023 − .052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . PIN,SPRING CS .187 X 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . KNOB,TENSION ADJUST ASSY (HD) W/CUPPED WASHER (INCLUDING)
. . . . FASTENER,PINNED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . CUP,SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . SPRING,CPRSN .695 OD X .107 WIRE X 1.500 . . . . . . . . . . . . . . . . . . . . . .
. . . . KNOB,TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . WASHER,CUPPED .328 ID X .812 OD X 16 GA X .125 . . . . . . . . . . . . . . . .
. . LEVER,MTG PRESSURE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SPACER,GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CARRIER,DRIVE ROLL W/COMPONENTS 24 PITCH . . . . . . . . . . . . . . . . . .
. . FTG,HOSE BRS BARBED NIPPLE 3/16 TBG . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW,312−18X1.50 HEX HD−PLN GR5 PLD . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Millermatic Reach Wire Feeder
TM-244 296 Page 5
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 8-2. Wire Drive And Gears (Continued)
. . . 19 . . . . . . . . . .
. . . 20 . . . . . . . . . .
. . . 21 . . . . . . . . . .
. . . 22 . . . . . . . . . .
. . . 23 . . . . . . . . . .
. . . 24 . . . . . . . . . .
. . . 25 . . . . . . . . . .
. . . 26 . . . . . . . . . .
. . . 27 . . . . . . . . . .
................
151828
230801
234784
602009
230689
204585
604538
602213
604537
189285
..
..
..
..
..
..
..
..
..
..
PIN,COTTER HAIR .042 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING,TORSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN,CLEVIS .250 OD X 1.751 LG W/GROOVE . . . . . . . . . . . . . . . . . . . . . . . .
SCREW,250−20X1.25 SOC HD−HEX GR8 PLN . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING,ADAPTER DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB,FLUTED 1.75 IN W/ .312−18 STUD 1.00 LG . . . . . . . . . . . . . . . . . . . . .
WASHER,FLAT .344IDX0.688ODX.065T STL PLD ANSI.312 . . . . . . . . . . . . .
WASHER,LOCK .380IDX0.691ODX.115T STL PLD SPLIT.375 . . . . . . . . . . .
NUT, 312−18 .56HEX .28H STL PLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROLL,DRIVE V GROOVE .035−.045 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
3
3
1
2
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Note
Table 8-1. Drive
Roll And Wire Guide Kits
Base selection of drive rolls upon the following recommended usages:
1
2
3
4
5
V-Grooved rolls for hard wire.
U-Grooved rolls for soft and soft shelled cored wires.
U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
V-Knurled rolls for hard shelled cored wires.
Drive roll types may be mixed to suit particular requirements (example: V-Knurled roll in combination
with U-Grooved).
Wire Diameter
Drive Roll
Part No.
Type
Inlet
Wire Guide
087 131
087 130
V-Grooved
056 192
0.8/0.9 mm
204 579
203 526
V-Grooved
056 192
.030 in.
0.8 mm
079 594
053 695
V-Grooved
056 192
.035 in.
.035 in.
0.9 mm
079 595
053 700
V-Grooved
056 192
.045 in.
.045 in.
1.2 mm
079 596
053 697
V-Grooved
056 193
Fraction
Decimal
Metric
.023/.025 in.
.023/.025 in.
0.6 mm
.030/.035 in.
.030/.035 in.
.030 in.
Kit No.
Ref. S-0026-B/7-91
TM-244 296 Page 6
Millermatic Reach Wire Feeder
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com
ORIGINAL INSTRUCTIONS − PRINTED IN USA
© 2009 Miller Electric Mfg. Co.
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