Miller | LF000000 | Owner Manual | Miller PIPEPRO PROGRAM MANAGEMENT SOFTWARE User manual

Miller PIPEPRO PROGRAM MANAGEMENT SOFTWARE User manual
OM-227 153A
2005−11
Processes
Automatic Welding
Description
PDA Software For Automatic Arc
Welding Power Source
PipePro Program Management
Software (PipeProMgr)
8:00 am
B
Card
PipeProMgr
Visit our website at
www.MillerWelds.com
File: Global Pipe Systems
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001:2000 Quality Warranty and service information for your
System Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 4/05
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Information EMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Supplied Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. PDA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Activating Miller Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Software Licensing Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5. Viewing PipeProMgr Version Number And Revision Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6. PipeProMgr Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7. Connecting PDA To Welding Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Operational Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Pulse Welding Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − REFRESH LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − DETAILS−FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − SETTING WELDER CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − SETTING SYSTEM ERRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − SETTING PROGRAM LOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − RESETTING CYCLE COUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 11 − SOFTWARE VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 12 − SYSTEM LOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 13 − BEAM FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 14 − FILE COPY AND PASTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 15 − CUT FILE AND UNDELETE FILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 16 − BACKUP WELDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 17 − MODIFY FILE FOR MIG
WELDING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 18 − MODIFY FILE FOR PULSE
WELDING PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 19 − E-MAIL FILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19-1. Location Of E-mail Files On PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19-2. Sending A PDA Program By E−mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19-3. Receiving A PDA Program By E−mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 20 − PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
The accompanying SOFTWARE is provided by MILLER Electric Mfg. Co.
(MILLER), 1635 W. Spencer St. , P.O. Box 1079, Appleton, WI 54912, to qualified
purchasers for use in conjunction with MILLER welding equipment only.
This SOFTWARE License Agreement is a legal agreement between you (either
an individual or an entity) and MILLER. By opening the sealed SOFTWARE
packet(s) and/or using the SOFTWARE, you are agreeing to be bound by the
terms of this agreement. If you do not agree to the terms of this agreement,
promptly return the unopened SOFTWARE packet(s) and the accompanying
items, including any MILLER hardware, written materials, and binders or other
containers, to the place you obtained them for a full refund.
1. GRANT OF LICENSE − This License Agreement permits you to use this one
copy of the SOFTWARE on multiple PDA’s as long as there is no concurrent
usage. This License Agreement is automatically transferred with the sale of the
hardware, if any, associated with the SOFTWARE.
2. COPYRIGHT − The SOFTWARE is the copyrighted work of MILLER and is
protected by United States copyright laws and international treaty provisions and
all other applicable national laws. Therefore, you must treat the SOFTWARE like
any other copyrighted material (e.g. a book or musical recording). Accordingly,
the SOFTWARE must not be copied, or used in a manner inconsistent with its
intended use.
3. CONFIDENTIALITY − The SOFTWARE is also the confidential, proprietary
information of MILLER. You agree not to disclose its contents to others. The
SOFTWARE should not be reproduced, reverse engineered, disassembled,
modified, or decompiled in any way. You may not make any derivative works
based on this SOFTWARE.
4. EMPLOYEES − You agree to use all reasonable efforts to ensure that
persons employed by you (or under your direction and control) abide by the
terms and conditions of this agreement, including, without limitation, not
knowingly permitting anyone to use any portion of the SOFTWARE for the
purpose of deriving its source code. In the event you become aware that the
SOFTWARE is being used by such persons in a manner not authorized by this
agreement, you agree to use all reasonable efforts to have such unauthorized
use immediately cease and you shall notify MILLER if such unauthorized use
does not cease.
5. WARRANTY − MILLER provides this SOFTWARE without any additional
warranties than those provided under the standard MILLER warranty for the
hardware associated with the SOFTWARE.
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
som _3/05
Y Warning: Protect yourself and others from injury — read and follow these precautions.
1-1. Symbol Usage
Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.
Y Marks a special safety message.
. Means “Note”; not safety related.
This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.
1-2. Arc Welding Hazards
Y The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-5. Read and follow all
Safety Standards.
Y Only qualified persons should install, operate, maintain, and
repair this unit.
D
D
D
D
D
D
Y During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.
D Do not touch live electrical parts.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.
D Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
D Use AC output ONLY if required for the welding process.
D If AC output is required, use remote output control if present on
unit.
D Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!
D Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
D Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.
D Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
D When making input connections, attach proper grounding conductor first − double-check connections.
D Frequently inspect input power cord for damage or bare wiring −
replace cord immediately if damaged − bare wiring can kill.
D
D
D
D
D
D
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly
with a separate cable.
Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be
present.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
Do not connect more than one electrode or work cable to any
single weld output terminal.
SIGNIFICANT DC VOLTAGE exists in inverter-type
welding power sources after removal of input
power.
D Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding fumes and gases.
D If ventilation is poor, wear an approved air-supplied respirator.
D Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.
D Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breathing air is safe.
D Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.
D Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.
OM-227 153 Page 1
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
D Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes when welding or watching
(see ANSI Z49.1 and Z87.1 listed in Safety Standards).
D Wear approved safety glasses with side shields under your
helmet.
D Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
D Wear protective clothing made from durable, flame-resistant material (leather, heavy cotton, or wool) and foot protection.
WELDING can cause fire or explosion.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.
D Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.
D Do not weld where flying sparks can strike flammable material.
D Protect yourself and others from flying sparks and hot metal.
D Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.
D Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).
D Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.
D Do not use welder to thaw frozen pipes.
D Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
D Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.
D Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
D Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.
FLYING METAL can injure eyes.
D Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.
D Wear approved safety glasses with side
shields even under your welding helmet.
OM-227 153 Page 2
BUILDUP OF GAS can injure or kill.
D Shut off shielding gas supply when not in use.
D Always ventilate confined spaces or use
approved air-supplied respirator.
HOT PARTS can cause severe burns.
D Do not touch hot parts bare handed.
D Allow cooling period before working on gun or
torch.
D To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.
MAGNETIC FIELDS can affect pacemakers.
D Pacemaker wearers keep away.
D Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
D Wear approved ear protection if noise level is
high.
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.
D Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
D Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
D Keep cylinders away from any welding or other electrical circuits.
D Never drape a welding torch over a gas cylinder.
D Never allow a welding electrode to touch any cylinder.
D Never weld on a pressurized cylinder − explosion will result.
D Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them and
associated parts in good condition.
D Turn face away from valve outlet when opening cylinder valve.
D Keep protective cap in place over valve except when cylinder is in
use or connected for use.
D Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders.
D Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
MOVING PARTS can cause injury.
D Do not install or place unit on, over, or near
combustible surfaces.
D Do not install unit near flammables.
D Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards
closed and securely in place.
D Have only qualified persons remove doors,
panels, covers, or guards for maintenance as
necessary.
D Reinstall doors, panels, covers, or guards
when maintenance is finished and before reconnecting input power.
FALLING UNIT can cause injury.
D Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
D Use equipment of adequate capacity to lift and
support unit.
D If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.
READ INSTRUCTIONS.
D Read Owner’s Manual before using or servicing unit.
D Use only genuine Miller/Hobart replacement
parts.
H.F. RADIATION can cause interference.
OVERUSE can cause OVERHEATING
D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before
starting to weld again.
D Do not block or filter airflow to unit.
D
D
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
D
D
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
D Have only qualified persons familiar with
electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the
equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
ARC WELDING can cause interference.
MOVING PARTS can cause injury.
D Keep away from moving parts.
D Keep away from pinch points such as drive
rolls.
D
WELDING WIRE can cause injury.
D Do not press gun trigger until instructed to do
so.
D Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
D
D
D
D Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
D Be sure all equipment in the welding area is
electromagnetically compatible.
To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment.
Be sure this welding machine is installed and grounded
according to this manual.
If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.
1-4. California Proposition 65 Warnings
Y Welding or cutting equipment produces fumes or gases which
contain chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California Health &
Safety Code Section 25249.5 et seq.)
For Gasoline Engines:
Y Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive
harm.
Y Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
For Diesel Engines:
Y Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
OM-227 153 Page 3
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone:
800−463−6727 or in Toronto 416−747−4044, website: www.csa−international.org).
Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping, American Welding Society Standard
AWS F4.1 from Global Engineering Documents (phone:
1-877-413-5184, website: www.global.ihs.com).
Practice For Occupational And Educational Eye And Face Protection,
ANSI Standard Z87.1, from American National Standards Institute, 11
West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900,
website: www.ansi.org).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA
02269−9101 (phone: 617−770−3000, website: www.nfpa.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone:
617−770−3000,website: www.nfpa.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1735 Jefferson Davis Highway,
Suite 1004, Arlington, VA 22202−4102 (phone: 703−412−0900, website: www.cganet.com).
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there
are 10 Regional Offices−−phone for Region 5, Chicago, is
312−353−2220,website: www.osha.gov).
1-6. EMF Information
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electromagnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to powerfrequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
To reduce magnetic fields in the workplace, use the following
procedures:
OM-227 153 Page 4
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
4. Keep welding power source and cables as far away from operator as practical.
5. Connect work clamp to workpiece as close to the weld as possible.
About Pacemakers:
Pacemaker wearers consult your doctor before welding or going near
welding operations. If cleared by your doctor, then following the above
procedures is recommended.
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som _3/05
Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
2-1.
Symboles utilisés
Symbole graphique d’avertissement ! Attention ! Cette procédure comporte des risques possibles ! Les dangers éventuels sont représentés par les symboles graphiques joints.
Y Indique un message de sécurité particulier
. Signifie NOTE ; n’est pas relatif à la sécurité.
2-2.
Ce groupe de symboles signifie Avertissement ! Attention ! Risques
d’ÉLECTROCUTION, ORGANES MOBILES et PARTIES
CHAUDES. Consulter les symboles et les instructions afférentes
ci-dessous concernant les mesures à prendre pour supprimer
les dangers.
Dangers relatifs au soudage à l’arc
Y Les symboles représentés ci-dessous sont utilisés dans ce manuel
pour attirer l’attention et identifier les dangers possibles. En
présence de l’un de ces symboles, prendre garde et suivre les
instructions afférentes pour éviter tout risque. Les instructions en
matière de sécurité indiquées ci-dessous ne constituent qu’un
sommaire des instructions de sécurité plus complètes fournies
dans les normes de sécurité énumérées dans la Section 2-5. Lire et
observer toutes les normes de sécurité.
Y Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil.
Y Pendant le fonctionnement, maintenir à distance toutes les personnes, notamment les enfants de l’appareil.
D Vérifier fréquemment le cordon d’alimentation afin de s’assurer qu’il
D
D
D
D
D
D
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
D
Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit de l’électrode et de la pièce est
sous tension lorsque le courant est délivré à la
sortie. Le circuit d’alimentation et les circuits internes de la machine
sont également sous tension lorsque l’alimentation est sur Marche.
Dans le mode de soudage avec du fil, le fil, le dérouleur, le bloc de
commande du rouleau et toutes les parties métalliques en contact
avec le fil sont sous tension électrique. Un équipement installé ou mis
à la terre de manière incorrecte ou impropre constitue un danger.
D
D
D Ne pas toucher aux pièces électriques sous tension.
D Porter des gants isolants et des vêtements de protection secs et sans
D
D
D
D
D
D
D
D
D
trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou des
tapis assez grands afin d’éviter tout contact physique avec la pièce à
couper ou le sol.
Ne pas se servir de source électrique à courant électrique dans les zones humides, dans les endroits confinés ou là où on risque de tomber.
Se servir d’une source électrique à courant électrique UNIQUEMENT si
le procédé de soudage le demande.
Si l’utilisation d’une source électrique à courant électrique s’avère nécessaire, se servir de la fonction de télécommande si l’appareil en est
équipé.
D’autres consignes de sécurité sont nécessaires dans les conditions
suivantes : risques électriques dans un environnement humide ou si l’on
porte des vêtements mouillés ; sur des structures métalliques telles que
sols, grilles ou échafaudages ; en position coincée comme assise, à genoux ou couchée ; ou s’il y a un risque élevé de contact inévitable ou
accidentel avec la pièce à souder ou le sol. Dans ces conditions, utiliser
les équipements suivants, dans l’ordre indiqué : 1) un poste à souder DC
à tension constante (à fil), 2) un poste à souder DC manuel (électrode)
ou 3) un poste à souder AC à tension à vide réduite. Dans la plupart des
situations, l’utilisation d’un poste à souder DC à fil à tension constante
est recommandée. En outre, ne pas travailler seul !
Couper l’alimentation ou arrêter le moteur avant de procéder
à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de
sécurité).
Installer le poste correctement et le mettre à la terre convenablement
selon les consignes du manuel de l’opérateur et les normes nationales,
provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer
que le fil de terre du cordon d’alimentation est bien raccordé à la borne
de terre du sectionneur ou que la fiche du cordon est raccordée à une
prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur
de mise à la terre approprié et contre-vérifier les connexions.
D
D
D
n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est. Un fil à nu
peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante
ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Si la pièce soudée doit être mise à la terre, le faire directement avec un
câble distinct.
Ne pas toucher l’électrode quand on est en contact avec la pièce, la terre
ou une électrode provenant d’une autre machine.
Ne pas toucher des porte électrodes connectés à deux machines en
même temps à cause de la présence d’une tension à vide doublée.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à
ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement en
place.
Fixer le câble de retour de façon à obtenir un bon contact métal-métal
avec la pièce à souder ou la table de travail, le plus près possible de la
soudure.
Isoler la pince de masse quand pas mis à la pièce pour éviter le contact
avec tout objet métallique.
Ne pas raccorder plus d’une électrode ou plus d’un câble de masse à
une même borne de sortie de soudage.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur quand on a coupé
l’alimentation.
D Arrêter les convertisseurs, débrancher le courant électrique et
décharger les condensateurs d’alimentation selon les instructions indiquées dans la partie Entretien avant de toucher les pièces.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le soudage génère des fumées et des gaz. Leur
inhalation peut être dangereuse pour la santé.
D Ne pas mettre sa tête au-dessus des vapeurs. Ne pas respirer ces vapeurs.
D À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au niveau de
l’arc pour l’évacuation des fumées et des gaz de soudage.
D Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
D Lire et comprendre les spécifications de sécurité des matériaux (MSDS) et
les instructions du fabricant concernant les métaux, les consommables, les
revêtements, les nettoyants et les dégraisseurs.
D Travailler dans un espace fermé seulement s’il est bien ventilé ou en
portant un respirateur à alimentation d’air. Demander toujours à un surveillant dûment formé de se tenir à proximité. Des fumées et des gaz de
soudage peuvent déplacer l’air et abaisser le niveau d’oxygène provoquant des blessures ou des accidents mortels. S’assurer que l’air de
respiration ne présente aucun danger.
D Ne pas souder dans des endroits situés à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur et les rayons de
l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
D Ne pas souder des métaux munis d’un revêtement, tels que l’acier galvanisé, plaqué en plomb ou au cadmium à moins que le revêtement n’ait
été enlevé dans la zone de soudure, que l’endroit soit bien ventilé et en
portant un respirateur à alimentation d’air. Les revêtements et tous les
métaux renfermant ces éléments peuvent dégager des fumées toxiques en cas de soudage.
OM-227 153 Page 5
LES RAYONS D’ARC peuvent entraîner des brûlures aux yeux et à la peau.
Le rayonnement de l’arc du procédé de soudage
génère des rayons visibles et invisibles intenses
(ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau.
Des étincelles sont projetées pendant le soudage.
D Porter un casque de soudage approuvé muni de verres filtrants approprié pour protéger visage et yeux pendant le soudage (voir ANSI
Z49.1 et Z87.1 énuméré dans les normes de sécurité).
D Porter des lunettes de sécurité avec écrans latéraux même sous votre casque.
D Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements et
les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.
D Porter des vêtements confectionnés avec des matières résistantes
et ignifuges (cuir, coton lourd ou laine) et des bottes de protection.
LE SOUDAGE peut provoquer un
incendie ou une explosion.
Le soudage effectué sur des conteneurs fermés tels
que des réservoirs, tambours ou des conduites peut
provoquer leur éclatement. Des étincelles peuvent
être projetées de l’arc de soudure. La projection
d’étincelles, des pièces chaudes et des équipements chauds peuvent
provoquer des incendies et des brûlures. Le contact accidentel de
l’électrode avec des objets métalliques peut provoquer des étincelles,
une explosion, une surchauffe ou un incendie. Avant de commencer
le soudage, vérifier et s’assurer que l’endroit ne présente pas de
danger.
D Déplacer toutes les substances inflammables à une distance de
10,7 m de l’arc de soudage. En cas d’impossibilité, les recouvrir soigneusement avec des protections homologuées.
D Ne pas souder dans un endroit où des étincelles peuvent tomber sur
des substances inflammables.
D Se protéger, ainsi que toute autre personne travaillant sur les lieux,
contre les étincelles et le métal chaud.
D Des étincelles et des matériaux chauds du soudage peuvent
facilement passer dans d’autres zones en traversant de petites
fissures et des ouvertures.
D Afin d’éliminer tout risque de feu, être vigilant et garder toujours un
extincteur à la portée de main.
D Le soudage effectué sur un plafond, plancher, paroi ou séparation
peut déclencher un incendie de l’autre côté.
D Ne pas effectuer le soudage sur des conteneurs fermés tels que des
réservoirs, tambours, ou conduites, à moins qu’ils n’aient été préparés correctement conformément à AWS F4.1 (voir les normes de
sécurité).
D Brancher le câble de masse sur la pièce le plus près possible de la
zone de soudage pour éviter le transport du courant sur une longue
distance par des chemins inconnus éventuels en provoquant des
risques d’électrocution, d’étincelles et d’incendie.
D Ne pas utiliser le poste de soudage pour dégeler des conduites
gelées.
D En cas de non-utilisation, enlever la baguette d’électrode du porteélectrode ou couper le fil à la pointe de contact.
D Porter des vêtements de protection exempts d’huile tels que des
gants en cuir, une veste résistante, des pantalons sans revers, des
bottes et un casque.
D Avant de souder, retirer toute substance combustible de ses poches
telles qu’un allumeur au butane ou des allumettes.
D Suivre les consignes de OSHA 1910.252 (a) (2) (iv) et de NFPA 51B
pour travaux de soudage et prévoir un détecteur d’incendie et un extincteur à proximité.
DES
PARTICULES
VOLANTES
peuvent blesser les yeux.
D Le soudage, l’écaillement, le passage de la
pièce à la brosse en fil de fer, et le meulage
génèrent des étincelles et des particules
métalliques volantes. Pendant la période de
refroidissement des soudures, elles risquent
de projeter du laitier.
D Porter des lunettes de sécurité avec écrans latéraux ou un écran
facial.
OM-227 153 Page 6
LES ACCUMULATIONS DE GAZ
risquent de provoquer des blessures
ou même la mort.
D Fermer l’alimentation du gaz protecteur en cas
de non-utilisation.
D Veiller toujours à bien aérer les espaces confinés ou se servir d’un respirateur d’adduction
d’air homologué.
DES PIÈCES CHAUDES peuvent
provoquer des brûlures graves.
D Ne pas toucher des parties chaudes à mains
nues.
D Prévoir une période de refroidissement avant
d’utiliser le pistolet ou la torche.
D Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais
pour éviter les brûlures.
LES CHAMPS MAGNÉTIQUES peuvent
affecter les stimulateurs cardiaques.
D Porteurs de stimulateur cardiaque, rester
à distance.
D Les porteurs d’un stimulateur cardiaque doivent d’abord consulter leur médecin avant de
s’approcher des opérations de soudage à l’arc,
de gougeage ou de soudage par points.
LE BRUIT peut endommager l’ouïe.
Le bruit des processus et des équipements peut
affecter l’ouïe.
D Porter des protections approuvées pour les
oreilles si le niveau sonore est trop élevé.
LES BOUTEILLES peuvent exploser
si elles sont endommagées.
Des bouteilles de gaz protecteur contiennent du gaz
sous haute pression. Si une bouteille est endommagée, elle peut exploser. Du fait que les bouteilles de
gaz font normalement partie du procédé de soudage,
les manipuler avec précaution.
D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, des chocs mécaniques, des dommages physiques, du laitier, des flammes ouvertes, des étincelles et des arcs.
D Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou de se renverser.
D Tenir les bouteilles éloignées des circuits de soudage ou autres
circuits électriques.
D Ne jamais placer une torche de soudage sur une bouteille à gaz.
D Une électrode de soudage ne doit jamais entrer en contact avec
une bouteille.
D Ne jamais souder une bouteille pressurisée − risque d’explosion.
D Utiliser seulement des bouteilles de gaz protecteur, régulateurs,
tuyaux et raccords convenables pour cette application spécifique ; les maintenir ainsi que les éléments associés en bon état.
D Détourner votre visage du détendeur-régulateur lorsque vous
ouvrez la soupape de la bouteille.
D Le couvercle du détendeur doit toujours être en place, sauf lorsque la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
D Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles.
D Lire et suivre les instructions sur les bouteilles de gaz comprimé,
l’équipement connexe et le dépliant P-1 de la CGA (Compressed
Gas Association) mentionné dans les principales normes de sécurité.
2-3.
Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
Risque D’INCENDIE OU D’EXPLOSION.
DES ORGANES MOBILES peuvent
provoquer des blessures.
D Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
D Ne pas installer l’appareil à proximité de
produits inflammables.
D Ne pas surcharger l’installation électrique − s’assurer que
l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.
D S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
D Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de
protection.
D Seules des personnes qualifiées sont autorisées à enlever les
portes, panneaux, recouvrements ou dispositifs de protection
pour l’entretien.
D Remettre les portes, panneaux, recouvrements ou dispositifs de
protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.
LA CHUTE DE L’APPAREIL peut
blesser.
LIRE LES INSTRUCTIONS.
D Utiliser l’anneau de levage uniquement pour
soulever l’appareil, NON PAS les chariots, les
bouteilles de gaz ou tout autre accessoire.
D Utiliser un équipement de levage de capacité
suffisante pour lever l’appareil.
D En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser
du côté opposé de l’appareil.
L’EMPLOI EXCESSIF peut
CHAUFFER L’ÉQUIPEMENT.
D Lire le manuel d’utilisation avant d’utiliser ou
d’intervenir sur l’appareil.
D Utiliser uniquement des pièces de rechange
Miller/Hobart.
LE
RAYONNEMENT
HAUTE
FRÉQUENCE (HF) risque de provoquer
des interférences.
SUR-
D Prévoir une période de refroidissement ;
respecter le cycle opératoire nominal.
D Réduire le courant ou le facteur de marche
avant de poursuivre le soudage.
D Ne pas obstruer les passages d’air du poste.
D
D
D
LES CHARGES ÉLECTROSTATIQUES
peuvent endommager les circuits
imprimés.
D
D
D Établir la connexion avec la barrette de terre
avant de manipuler des cartes ou des pièces.
D Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des
cartes PC.
LE SOUDAGE À L’ARC risque de
provoquer des interférences.
DES ORGANES MOBILES peuvent
provoquer des blessures.
D Ne pas s’approcher des organes mobiles.
D Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
D
D
LES FILS DE SOUDAGE peuvent
provoquer des blessures.
D
D Ne pas appuyer sur la gâchette avant d’en
avoir reçu l’instruction.
D Ne pas diriger le pistolet vers soi, d’autres
personnes ou toute pièce mécanique en engageant le fil de soudage.
2-4.
D Le rayonnement haute fréquence (HF) peut
provoquer des interférences avec les équipements de radio-navigation et de communication, les services de sécurité et les ordinateurs.
Demander seulement à des personnes qualifiées familiarisées
avec des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement
l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence, maintenir les éclateurs à une
distance correcte et utiliser une terre et un blindage pour réduire
les interférences éventuelles.
D
D L’énergie électromagnétique peut gêner le
fonctionnement d’appareils électroniques
comme des ordinateurs et des robots.
D Veiller à ce que tout l’équipement de la zone de
soudage soit compatible électromagnétiquement.
Pour réduire la possibilité d’interférence, maintenir les câbles de
soudage aussi courts que possible, les grouper, et les poser
aussi bas que possible (ex. par terre).
Veiller à souder à une distance de 100 mètres de tout équipement électronique sensible.
Veiller à ce que ce poste de soudage soit posé et mis à la terre
conformément à ce mode d’emploi.
En cas d’interférences après avoir pris les mesures précédentes, il incombe à l’utilisateur de prendre des mesures supplémentaires telles que le déplacement du poste, l’utilisation de
câbles blindés, l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone de travail.
Proposition californienne 65 Avertissements
Y Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques dont
l’État de Californie reconnaît qu’ils provoquent des malformations
congénitales et, dans certains cas, des cancers. (Code de santé et
de sécurité de Californie, chapitre 25249.5 et suivants)
Pour les moteurs à essence :
Y Les gaz d’échappement des moteurs contiennent des produits
chimiques dont l’État de Californie reconnaît qu’ils provoquent
des cancers et des malformations congénitales ou autres problèmes de procréation.
Y Les batteries, les bornes et autres accessoires contiennent du
plomb et des composés à base de plomb, produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des cancers et des malformations congénitales ou autres problèmes de
procréation. Se laver les mains après manipulation.
Pour les moteurs diesel :
Y Les gaz d’échappement des moteurs diesel et certains de leurs
composants sont reconnus par l’État de Californie comme
provoquant des cancers et des malformations congénitales ou autres problèmes de procréation.
OM-227 153 Page 7
2-5.
Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com).
Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone :
800-463-6727 ou à Toronto 416-747-4044, site Internet :
www.csa-international.org).
Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping, American Welding Society Standard AWS
F4.1 de Global Engineering Documents (téléphone : 1-877-413-5184, site
Internet : www.global.ihs.com).
Practice For Occupational And Educational Eye And Face Protection,
ANSI Standard Z87.1, de American National Standards Institute, 11 West
42nd Street, New York, NY 10036-8002 (téléphone : 212-642-4900, site
Internet : www.ansi.org).
National Electrical Code, NFPA Standard 70, de National Fire Protection
Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA
02269-9101 (téléphone : 617-770-3000, site Internet : www.nfpa.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, de National Fire Protection Association, P.O.
Box 9101, 1 Battery March Park, Quincy, MA 02269-9101 (téléphone :
617-770-3000, site Internet : www.nfpa.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
de Compressed Gas Association, 1735 Jefferson Davis Highway, Suite
1004, Arlington, VA 22202-4102 (téléphone : 703-412-0900, site Internet
: www.cganet.com).
Code for Safety in Welding and Cutting, CSA Standard W117.2, de
Canadian Standards Association, Standards Sales, 178 Rexdale
2-6.
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, de U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (il y a 10
bureaux régionaux−−le téléphone de la région 5, Chicago, est
312-353-2220, site Internet : www.osha.gov).
Information EMF
Considérations sur le soudage et les effets de basse fréquence et des
champs magnétiques et électriques.
Le courant de soudage, pendant son passage dans les câbles de soudage, causera des champs électromagnétiques. Il y a eu et il y a encore un
certain souci à propos de tels champs. Cependant, après avoir examiné
plus de 500 études qui ont été faites pendant une période de recherche
de 17 ans, un comité spécial ruban bleu du National Research Council a
conclu : « L’accumulation de preuves, suivant le jugement du comité, n’a
pas démontré que l’exposition aux champs magnétiques et champs électriques à haute fréquence représente un risque à la santé humaine ».
Toutefois, des études sont toujours en cours et les preuves continuent à
être examinées. En attendant que les conclusions finales de la recherche
soient établies, il vous serait souhaitable de réduire votre exposition aux
champs électromagnétiques pendant le soudage ou le coupage.
Pour réduire les champs magnétiques sur le poste de travail, appliquer
les procédures suivantes :
OM-227 153 Page 8
1. Maintenir les câbles ensemble en les tordant ou en les enveloppant.
2. Disposer les câbles d’un côté et à distance de l’opérateur.
3. Ne pas courber pas et ne pas entourer pas les câbles autour de
votre corps.
4. Garder le poste de soudage et les câbles le plus loin possible de
vous.
5. Connecter la pince sur la pièce aussi près que possible de la soudure.
En ce qui concerne les stimulateurs cardiaques
Les porteurs de stimulateur cardiaque doivent consulter leur médecin
avant de souder ou d’approcher des opérations de soudage. Si le médecin approuve, il est recommandé de suivre les procédures précédentes.
SECTION 3 − INSTALLATION
NOTE
Terminology in this manual will refer to the palmOnet as PDA (personal digital
assistant).
3-1. Supplied Items
1
3
1
2
3
4
4
2
Expansion Card w/Software
Program(s)
Serial Interface Cable
Charger Connection Port
Charger Cable (Supplied With
PDA)
3-2. PDA Features
1
5
8:00 am
6
Card
B
PipeProMgr
4
3
Top View
2
. This view represents a palmOnet model
1
2
Tungstent E2. Location of On/Off button
and expansion slot will vary depending
on the model.
PDA
On/Off Button
Press this button to turn PDA On or Off.
3
Expansion Slot
PDA turns on when memory card is inserted
in slot.
4
Screen w/Programs (Expansion Card
Display)
5 Miller Program
6 Stylus
To begin program, touch Miller icon with
stylus.
OM-227 153 Page 9
3-3. Activating Miller Software
1
3
8:00 am
5
B
Card
PipeProMgr
4
2
1
PDA
2
Expansion Slot
3
Expansion Card
OM-227 153 Page 10
Insert expansion card into slot, and PDA
automatically turns on.
4
Screen w/Program(s) (Card Display)
5
Miller Program
After expansion card is inserted and card
directory is read, the card display appears
with the Miller icon.
3-4. Software Licensing Agreement
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 3-1).
The first time that the software program is launched, a licensing agreement screen will appear on the display. Declining
the agreement will prevent use of the software program. The agreement must be accepted to allow use of the software
program. This screen will not appear again after accepting the licensing agreement.
Tap Accept to allow use of the software program.
File Manage
Licensing Agreement
PipeProMgr
i
I mp o r t a n t
accept
t he
L i cense
be f o r e
:
Y o u mu s t
p r oduc t .
I f
you
accept
t he
shou l d
p r om p t l y
con t ac t
Ac cep t
use
do
t e r ms ,
Mi l l er
Date
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
thi s
PP4
:
emp t y
:
no
da t e
no t
PP5
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
enc l osed
can
Name
PP1
A g r e eme n t
you
Type
B All
you
E l ec t r i c .
:
7 / 26 / 02
b
De c l i n e
Figure 3-1. Software Licensing Agreement Display
OM-227 153 Page 11
3-5. Viewing PipeProMgr Version Number And Revision Date
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 3-2).
Tap File Manage in upper left portion of display.
Tap Options.
File Manage
File
B All
Options
Un d e l e t e
Type
PipeProMgr
Name
Fi l e
n U
Type
Name
Type
Name
Cu t F i l e
Date
:
B All
7 / 26 / 02
n Date
X
PP1
Co
p y : F 4i 5l S
e T RMD
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP2
Pa
s t e:
PP3
:
emp t y
:
no
da t e
PP3
p ti yl e
M o d i: f e
y mF
: nn M
o da t e
PP4
:
emp t y
:
no
da t e
PP4
p t y
Be
a m : F ei m
l e
: nn B
o
da t e
PP5
:
emp t y
:
no
da t e
PP5t a i: l e
De
sm
−p
F ti yl e
: nn D
o
da t e
PP6
:
emp t y
:
no
da t e
PP6
m p lt d
ye r
Ba
c k u: p e We
: nn W
o da t e
PP7
:
emp t y
:
no
da t e
PP7f r e: s h
emL
p it sy t
Re
: nn R
o
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
em
F
i pl et y
: C7 / 2 6 / 0 2
n
: nn P
o
Figure 3-2. Initial Display From Main Menu
Tap About PipePro... in the popdown menu.
Tap OK to continue PDA operations.
File
Options
Type
P r e f e r en c e s
Name
Date
Date
Se t Pa s swo r d
B All
PP1
:
4 5 S T ACCU
PP2
:
PP3
:
emp t y
:
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
emp t y
PP7
:
PP8
PP9
:
File Manage
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T ACCU
t e
PP2
:
emp t y
no
da t e
PP3
:
emp t y
no
da t e
i C o :p yermi pg thyt
PP4
:
no
da t e
PP5I l : l i enmopi tsy T o o : l nWo
o r dkas t e
:
no
da t e
PP6A l : l eRmi pg thyt s
emp t y
:
no
da t e
PP7P a :t eenmt p t#y6 , 6 3 :9 , n1o8 2d a t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9S o :f t ewmapr tey# ;
PP1 0 :
emp t y
:
no
da t e
Abou
t P i peP
ro. . .
emp t y
: no da
b
:
:
7 / 26 / 02
About PipeProMgr
: no da t e
emp t y
PP1R0e :v i esmi po tny:
:
:
no
da t e
:2 0n0o1 −d2a0 t0e5
R :e sneor vdead t e
:
no
da t e
2 :2 6n6o0 5d aA t e
1 1 : / 0n1o/ 2d0a0 t5e
OK
Figure 3-3. Software Version Number And Revision Date
OM-227 153 Page 12
Date
PP1
b
da t e
b
3-6. PipeProMgr Preferences
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 3-4).
Tap File Manage in upper left portion of display.
Tap Options.
File Manage
File
B All
Options
Un d e l e t e
Type
PipeProMgr
Name
Fi l e
n U
Type
Name
Type
Type
Name
Cu t F i lName
e
Date
:
B All
7 / 26 / 02
PP1
Co p y:
Date
Date
n Date
X
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP2
m ip lt ey
Pa s t: e e F
: n
n oP d a t e
PP3
:
emp t y
:
no
da t e
PP3
M o d: i fe ym p Ft iy l e
: n
n oM d a t e
PP4
:
emp t y
:
no
da t e
PP4
Be a m: Fe m
i lp et y
: n
n oB d a t e
PP5
:
emp t y
:
no
da t e
PP5
De t a: i le sm−p Ft iy l e
: n
n oD d a t e
PP6
:
emp t y
:
no
da t e
PP6
p t ly d e r : n
n oW d a t e
Ba c k: u pe mWe
PP7
:
emp t y
:
no
da t e
PP7
Re f r: e se hm p Lt iy s t
: n
n oR d a t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
F4 i5 lSeT A C C U
:n C7 / 2 6 / 0 2
da t e
b
Figure 3-4. Initial Display From Main Menu
Tap Preferences in the popdown menu.
To change the Welder/PDA connect setting, tap the connection type next to the popdown arrow.
File
Options
Type
P r e f e r en c e s
Name
Date
Date
Se t Pa s swo r d
B All
4 5 S T ACCU
:
File Manage
Type
PP1
:
7 / 26 / 02
PP2
:
PP3
:
emp t y
:
PP4
:
emp t y
PP5
:
PP6
:
PP7
PP8
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
B All
Name
Date
PP1
:
4 5 S T RMD
t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
:
no
da t e
PP4
:
emp t y
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
emp t y
:
no
da t e
We
PP6l d :e r e/mPpD tAy c o n :n encot : d aBt eR S 2 3 2
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
Abou
t P i peP
ro. . .
emp t y
: no da
PP7
:
:
7 / 26 / 02
Preferences
: no da t e
emp t y
:
no
da t e
Pa
lm W
PP8
: i ermepf teye d U :n i nt os : d aBt eI PM
PP9
b
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
OK
b
Ca n c e l
Figure 3-5. PipeProMgr Mgmt Preferences
The Welder/PDA connect item allows selection of either RS232 (standard connection) or Bluetooth (optional connection).
Bluetooth connection capability is PDA model specific and this selection will only appear on those particular PDA models.
Tap the connection type that matches the cable connection between the welding power source and PDA. A special
adapter cable (customer supplied) is required for the Bluetooth connection.
OM-227 153 Page 13
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
PP5
:
emp t y
Type
7 / 26 / 02
no
:
emp t y
:
no
da t e
PP2
:
emp t y
:
no
da t e
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
PP5
:
emp t y
:
no
da t e
da t e
:
emp t y
:
no
da t e
emp t y
:
no
da t e
:
7 / 26 / 02
Preferences
: no da t e
We
PP6l d :e r e/mPpD tAy c o n :n encot : d aBt eR S 2 3 2
d a t eB l u e t o ot h
PP1 0 :
OK
Date
4 5 S T RMD
PP7
Pa
lm W
PP8
: i ermepf teye d U :n i nt os : d aBt eI PM
PP9
Name
:
We
PP6l d :e r e/mPpD tAy c o n :n encot : d a t eR S 2 3 2
PP7
B All
PP1
Preferences
: no da t e
:
File Manage
:
emp t y
:
no
da t e
Pa
lm W
PP8
: i ermepf teye d U :n i nt os : d aBt eI PM
PP9
b
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Ca n c e l
OK
b
Ca n c e l
Figure 3-6. Selecting Welder/PDA Connection Setting
To change the Palm Wirefeed Units, tap the unit designation next to the popdown arrow.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
PP5
:
emp t y
Type
7 / 26 / 02
no
:
emp t y
:
no
da t e
PP2
:
emp t y
:
no
da t e
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
PP5
:
emp t y
:
no
da t e
da t e
:
emp t y
:
no
da t e
emp t y
:
no
da t e
:
7 / 26 / 02
Preferences
: no da t e
We
PP6l d :e r e/mPpD tAy c o n :n encot : d aBt eR S 2 3 2
da t e
PP1 0 :
OK
Date
4 5 S T RMD
PP7
Pa
lm W
PP8
: i ermepf teye d U :n i nt os : d aBt eI PM
PP9
Name
:
We
PP6l d :e r e/mPpD tAy c o n :n encot : d aBt eR S 2 3 2
PP7
B All
PP1
Preferences
: no da t e
:
File Manage
:
emp t y
:
no
da t e
Pa
lm W
PP8
: i ermepf teye d U :n i nt os : d a t eI PM
:
emp t y
:
no
d a t eMPM
PP1 0 :
emp t y
:
no
da t e
PP9
b
Ca n c e l
OK
b
Ca n c e l
Figure 3-7. Selecting Palm Wirefeed Units Setting
The Palm Wirefeed Units item allows selection of either IPM (inches per minutes) or MPM (meters per minute).
Tap the desired wirefeed units. This selection will cause all wirefeed settings to be shown in the chosen units.
To enter the changes, tap OK; otherwise, to retain the settings when Preferences was selected, tap Cancel.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
PP5
:
emp t y
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
We
PP6l d:e re/mPpDtAy c o n:n encot :d aBt eR S 2 3 2
PP6
:
emp t y
:
no
da t e
PP7
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
:
:
File Manage
Preferences
: no da t e
emp t y
:
:
no
no
da t e
da t e
Pa
l m :W i ermepf teye d U:n i ntos :d aBt eI PM
PP8
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
OK
b
:
7 / 26 / 02
Ca n c e l
Figure 3-8. Entering Preferences Settings
OM-227 153 Page 14
b
3-7. Connecting PDA To Welding Power Source
Turn Off welding power source.
1
Serial Ports
Obtain interconnecting cord with
serial plug on one end and PDA
cconnector on other end.
2
Interconnecting Cord
3
Serial Plug
To connect plug to a serial port,
align housing, and insert plug into
receptacle labeled PDA PORT.
4
PDA Plug
5
PDA
To connect PDA to connector, align
PDA receptacle with connector
plug, and push to secure clips.
1
3
5
2
4
803 246-A
OM-227 153 Page 15
SECTION 4 − OPERATION
4-1. Operational Terms
The following is a list of terms and their definitions as they apply to this interface unit:
General Terms:
Pro-pulse
Pulse process utilizing constant current ramps with constant voltage control of peaks and backgrounds.
Adaptive response is controlled by peak and minimum current levels. Benefits are shorter arc lengths, better
puddle control, more tolerant of tip-to-work variation, less audible noise, no arc wandering, allows weld to fill in
at toes increasing travel speed and deposition, and more tolerant to poor fit up and gaps.
Adjust
Control knob used to change or set parameters and functions.
Amps
Indicates average amperage while welding and 3 seconds hold value at end of weld.
Arc Adjust
Term used to represent arc length adjustments in pulse programs. Increasing Arc Adjust increases the actual
arc length. Likewise, decreasing arc adjust shortens arc length. Arc Adjust is replaced by volts in MIG
programs.
Arc Control
Pressing this button will allow setting of inductance in MIG mode and sharp arc in pulse, Pro-pulse, and RMDPro. Also, this button allows setting dig in stich mode.
Arc Length
Distance from end of wire electrode to workpiece.
Crater
Allows setting of voltage/arc adjust, wire feed rate, and time value for arc ends (which is only available in the
Arc On and Analog input or the Arc On and No Analog input modes). These values can be changed using a
PDA with File Management/WaveWriter software.
Gas Type
Selection of shielding gas being used in application.
Inductance
In short circuit GMAW welding, an increase in inductance will decrease the number of short circuit transfers per
second (provided no other changes are made) and increase the arc-on time. The increased arc-on time makes
the welding puddle more fluid.
MIG
CV weld process with individual settings of voltage and wire speed.
Process
A selection made for MIG, Pulse, Pro-pulse, RMD-Pro, Stick, Carbon Arc, Flux Core (FCAW), and Lift-TIG.
Process Set Up
Selection procedure for entering program.
Program
Eight active slots for selection of various processes, wire types, and parameters.
Program Load
Enters selected program information (process, wire type, gas, etc.) into program slot (1-8).
Pulse
Conventional pulse program using peak, background, pulse width, frequency, and peak voltage as factory
taught data. Adaptive method is controlled by frequency adjustment.
RMD-Pro
RMD-Pro refers to Regulated Metal Deposition. A precisely controlled short-circuit transfer. Benefits of RMDPro are well suited to root pass welding on pipe, improves gap filling and spatter reduction. Provides less heat
input into workpiece, minimizes distortion and allows use of larger diameter wire on thin gauge materials.
Sharp Arc
In pulse and Pro-pulse mode this adjustment changes the arc cone by adjusting the preprogrammed factory
pulse data. In RMD-Pro this control will affect the arc in much the same way as inductance.
Start
Provides voltage/arc adjust, wire feed rate, and time value for modified arc starts (which is only adjustable with
the optional PDA with File Management software).
Synergic
Synergic refers to the unit’s ability to use preprogrammed pulse parameters to determine the actual pulse
settings of Peak Amperage, Background Amperage, Pulse Frequency and Pulse Width at any specific wire feed
speed setting.
Volts
Preset voltage in MIG mode at idle, actual voltage while welding, and 3 seconds hold value at end of weld.
Wire Type
Selection of wire type by alloys and classification.
WFS
Term used to represent wire feed speed. In MIG mode, wire feed setting is independent of voltage setting. In
pulse, Pro-pulse, and RMD-Pro adjusting wire feed speed also increases power level on wire electrode (one
knob control).
OM-227 153 Page 16
4-2. Pulse Welding Terms
1
Apk = Peak Amperage
Increasing Apk increases penetration.
3
Vpk = Peak Voltage
Arc voltage during peak current
phase of the pulse waveform. This
determines arc length during
adaptive pulse welding.
Amps
2
Abk = Background Amperage
Maintains arc between pulses.
1
2
4
Time
3
PPS = Pulses Per Second
Increasing PPS increases travel
speed.
4
PWms = Pulse Width In
Milliseconds
Increasing PWms increases bead
width.
OM-227 153 Page 17
SECTION 5 − REFRESH LIST
Refresh List provides a screen refresh to view Welder Program Files or Welder Config file if the PipeProMgr program is
started before connecting to a welding power source or the PDA is disconnected from one welding power source and
connected to a different welding power source.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 5-1).
Tap All in upper right portion of display.
Tap either Welder Prog Files or Welder Config in the popdown menu list (e.g. Welder Prog Files).
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
Fi l es
C Date
on f i g
:
4 5 S T RMD
Pa l m : B a 7c k/ 2
u6
p / 0
F 2i l e s
da t e
PP2
:
e m p t y W e :l d n
e or
d
P ar ot e
g
da t e
PP3
:
e m p t y W e :l d n
e or
da
C
o nt ef i g
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr a
o gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C d
oa
n tf ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B d
a ac kt e
up
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Figure 5-1. Initial Display From Main Menu
Connect PDA to welding power source.
Tap File Manage in upper left portion of display.
File Manage
Type
B Welder Prog Files
Name
Date
File Manage
Type
Name
W P1
:
No t Re a d y
W P1
:
No t Re a d y
W P2
:
No t Re a d y
W P2
:
No t Re a d y
W P3
:
No t Re a d y
W P3
:
No t Re a d y
W P4
:
No t Re a d y
W P4
:
No t Re a d y
W P5
:
No t Re a d y
W P5
:
No t Re a d y
W P6
:
No t Re a d y
W P6
:
No t Re a d y
W P7
:
No t Re a d y
W P7
:
No t Re a d y
W P8
:
No t Re a d y
W P8
:
No t Re a d y
B Welder Prog Files
Date
Figure 5-2. Program List For The Refresh Operation
OM-227 153 Page 18
Fi l es
PP1
Fi l es
b
Tap Refresh List.
Welder Prog Files data should now appear on the display.
File
Options
Un d e l e t e
B Welder Prog Files
Fi l e
n U
Type
Name
Type
Name
Cu t F i l e
W P1 : No t Re a d
Co p y F i l e
W P2 : No t Re a d
Pa s t e F i l e
W P3 : No t Re a d
M od i f y F i l e
W P4 : No t Re a d
Be a m F i l e
W P5 : No t Re a d
De t a i l s − F i l e
W P6 : No t Re a d
Ba c k u p We l d e r
W P7 : No t Re a d
Re f r e s h L i s t
W P8 : No t Re a d
y
y
y
y
y
y
y
y
Date
n Date
X
File Manage
Type
W P1
n C
n P
n M
n B
n D
n W
n R
B Welder Prog Files
Name
:
Date
3 5 S T PU L S
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 5-3. Refresh List Selection
Tap desired selection to continue PDA operations.
OM-227 153 Page 19
SECTION 6 − DETAILS−FILE
Details−File provides information about files such as Name, Creation Date, Process, Author, and Description. This
function also allows the ability to change Name, Author, and Description.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 6-1).
Tap All in upper right portion of display.
Tap desired item in the popdown menu list for the detail operation (e.g. Palm Backup Files).
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
Fi l es
C oDate
n f i g
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 2
i l es
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt e
f i g
no
da t e
PP4
:
e m p t y e− m a: i n
l o P rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i n
l o C od na ft e
i g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i n
l o B ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Figure 6-1. Initial Display From Main Menu
Tap a file and the selection will be highlighted.
Tap File Manage in upper left portion of display.
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Figure 6-2. Program List For The Detail Operation
OM-227 153 Page 20
Fi l es
PP1
b
Tap Details−File.
The Details information display should now appear for the Palm Backup file.
File
Options
Un d e l e t e
Type
Cu t
B Palm Backup Files
Fi l e
n U
Name
Fi l e
PB1 : AM 1 0 1 0 1 5
Co p y F i l e
PB2 : e m p t y
Pa s t e F i l e
PB3 : e m p t y
M od i f y F i l e
PB4 : e m p t y
Be a m F i l e
:
:
:
:
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
Date
n X
7 / 30 / 02
n C
no da t e
n P
no da t e
n M
no da t e
n B
File Manage
Type
B Palm Backup Files
Name
Date
Details
Nam e : AM 1 0 1 0 1 5
Da t e :
7 / 30 / 02
Pr o c e s s :
Au t h o r :
De s c r i p t :
OK
Ca n c e l
B"
Figure 6-3. Detail−List Program Information
To make changes, tap the line next to the item (Name, Author, or Descript).
Numerous methods are available to the operator to change text or a numeric value as follows:
S The 1 2 3 or a b c keyboard selection in the graffiti area of the display (PDA model dependent)
S The full keyboard (PDA model dependent)
S Use graffiti to write changes in the graffiti area of the display
S The increase or decrease (up or down) function of the 5-way navigator (for numeric input only).
Choose a preferred method to make any desired changes. Tap OK after changes are completed.
Tap Cancel to exit the display without any changes.
Tap the right arrow next to the B to view details of the 8 weld programs and the config file that are part of the backup file.
Use the same method to change information by tapping the line next to the item; otherwise, tap Cancel to exit a display
without any changes.
Tap desired selection to continue PDA operations.
OM-227 153 Page 21
SECTION 7 − SETTING WELDER CONFIGURATION
Welder Configuration menu selection allows setting the WFS units and remote program select enable.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 7-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt fe i g
no
da t e
PP4
:
e m p t y e− m a: i ln oP rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln oC od na ft ie g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln oB ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 7-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B All
Name
:
S T D C ON F
Date
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 7-2. File Manage For Welder Configuration
Tap Modify File in the popdown menu (see Figure 7-3).
Items that can be changed under Type are as follows:
Metric welder WFS values
Remote Program Select Enabled.
OM-227 153 Page 22
Fi l es
PP1
Figure 7-1. Initial Display From Main Menu
W C1
Fi l es
C oDate
n f i g
b
To change wire feed speed (WFS) values to metric, tap Metric welder WFS values and the following message will
appear on the screen.
If no changes are made to settings, use stylus to tap Done.
File Manage
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
n X
Fi l e
Pa s t e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
Su p p l y :
R FC
Me t r i c
n
R emo t e
450
we l d e r
WF S
va l ues
P r o g r am S e l e c t
En a b l e d
Do n e
Figure 7-3. Configuration Type Display
Tap OK and tap Done. Cycle power on the welding power source according to the directions in the message.
Modify Configuration
B Type
Modify Configuration
B Type
Cycle Power
Ro b o it / FCeyecd leer pToywpee r: o n
t he
B S e m i −waeu lt do i nf ge epdoewr e r( nsoo ur rocbeo t t) o
ma k e
changes
b e c om e
e f f ec t i ve .
Su p p l y : T oA xdcoe s tsh iXsX ,X t u r n
n
p owe r
l eSa sv ta l 1u0e s
M e t r oi fc f w feol rd ear t WF
seconds
p owe r
t hen
back
Su p p l y :
n
R FC
Me t r i c
450
we l d e r
WF S
va l ues
turn
on .
R emo t e
P r o g r am S e l e c t
Do n e
En a b l e d
Do n e
OK
Figure 7-4. Saving A New Setting Message Display
Tap desired selection to continue PDA operations.
OM-227 153 Page 23
SECTION 8 − SETTING SYSTEM ERRORS
The Errors menu selection allows enabling and disabling the checking for system errors by components in the welding
system.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 8-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
:
4 5 S T RMD
Pa l m : B a 7c k/ 2
u6
p / 0
F 2i l e s
da t e
PP2
:
e m p t y W e :l d n
e or
d
P ar ot e
g
da t e
PP3
:
e m p t y W e :l d n
e or
da
C
o nt ef i g
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr a
o gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C d
oa
n tf ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B d
a ac kt e
up
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 8-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B All
Name
:
S T D C ON F
Date
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 8-2. File Manage For Welder Configuration
Tap Modify File in the popdown menu (see Figure 8-3).
Use stylus to tap Type.
OM-227 153 Page 24
Fi l es
PP1
Figure 8-1. Initial Display From Main Menu
W C1
Fi l es
C Date
on f i g
Fi l es
b
File
Options
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
n X
Fi l e
Pa s t e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
Su p p l y :
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am Se l e c t
En a b l e d
Do n e
Figure 8-3. Configuration Type Display
Tap Errors in the popdown menu (see Figure 8-4).
Items can be changed under Errors by adding or removing a check mark in the box next to each item.
Modify Configuration
Type
Modify Configuration
B Errors
Errors
Locks
Feeder
Cycles
Software
Logs
Su p p l y :
R FC
Me t r i c
450
n Vo l t a g e
s t a r t
nAr c
r u n t i me
nWi r e
WF S
va l ues
n Mo t o r
En a b l e d
n Ga s
e r ro r s
e r ro r
speed
f l ow
f l ow
enab l ed
enab l ed
Sec
enab l ed
enab l ed
o r ro r
e r ro r
e r ro r
3
enab l ed
e r ro r
ove r cu r r en t
Co o l a n t
P r o g r am S e l e c t
e r ro r
e r ro r
s t uck
nWi r e f eed
we l d e r
R emo t e
sense
nAr c
e n a bl e d
enab l ed
enab l ed
Do n e
D on e
Figure 8-4. Errors Type Display
Use stylus to tap Done to complete changes (see Figure 8-5).
Modify Configuration
B Errors
File Manage
Type
W C1
n Vo l t a g e
sense
nAr c
s t a r t
nAr c
r u n t i me
nWi r e
s t uck
nWi r e f eed
n Mo t o r
e r ro r s
e r ro r
speed
f l ow
f l ow
S T D C ON F
Date
:
4 / 02 / 04
3
Sec
enab l ed
enab l ed
e r ro r
e r ro r
e r ro r
Name
:
enab l ed
enab l ed
ove r cu r r en t
Co o l a n t
n Ga s
e r ro r
e r ro r
B Welder Config
enab l ed
o r ro r
e n a bl e d
enab l ed
enab l ed
D on e
Figure 8-5. Errors Type Selection
Tap desired selection to continue PDA operations.
OM-227 153 Page 25
SECTION 9 − SETTING PROGRAM LOCKS
The Locks menu allows enabling and disabling program locks to either prevent or allow parameter changes.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 9-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt e
f i g
no
da t e
PP4
:
e m p t y e− m a: i ln o P rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln o C od na ft ie g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln o B ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 9-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B All
Name
:
S T D C ON F
Date
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 9-2. File Manage For Welder Configuration
Tap Modify File in the popdown menu (see Figure 9-3).
Use stylus to tap Type.
OM-227 153 Page 26
Fi l es
PP1
Figure 9-1. Initial Display From Main Menu
W C1
Fi l es
C oDate
n f i g
b
File
Options
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
n X
Fi l e
Pa s t e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
Su p p l y :
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am Se l e c t
En a b l e d
Do n e
Figure 9-3. Configuration Type Display
Tap Locks in the popdown menu (see Figure 9-4).
Global locks to programs can be set by adding a check mark to the box next to the Locks enabled.
Modify Configuration
Type
Modify Configuration
B Locks
Errors
Locks
Feeder
Gl o b a l
Locks
Locks
Cycles
Ena b l e
enab l ed
Software
Logs
Su p p l y :
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am S e l e c t
En a b l e d
Do n e
D on e
Figure 9-4. Locks Display
The default setting is for all programs to be enabled (this allows users to select/use these programs). To disable programs, use the stylus to tap the check box and remove the check mark (see Figure 9-5).
Modify Configuration
Gl o b a l
n
Locks
Locks
B Locks
Ena b l e
Gl o b a l
enab l ed
En a b l e d We l d e r
Modify Configuration
n
P r o g r ams :
Locks
Locks
B Locks
Ena b l e
enab l ed
En a b l e d We l d e r
P r o g r ams :
n P r o g r am1
n P r o g r am5
n P r o g r am1
n P r o g r am5
n P r o g r am2
n P r o g r am6
n P r o g r am2
n P r o g r am6
n P r o g r am3
n P r o g r am7
n P r o g r am3
n P r o g r am7
n P r o g r am4
n P r o g r am8
P r o g r am4
n P r o g r am8
D on e
D on e
Figure 9-5. Program Locks Display
OM-227 153 Page 27
Use stylus to tap Done to complete changes (see Figure 9-6).
After tapping Done, a message screen will appear on the display. Follow the instructions to set Program Limits for the
appropriate Welder Prog File.
Modify Configuration
Gl o b a l
n
Locks
Locks
B Locks
Ena b l e
Modify Configuration
Gl o b a l
enab l ed
i
En a b l e d We l d e r
P r o g r ams :
n P r o g r am1
n P r o g r am5
n P r o g r am2
n P r o g r am6
n P r o g r am3
n P r o g r am7
P r o g r am4
n P r o g r am8
Locks
Locks
n
To
B Locks
Ena b l e
Set
e n aRange
b l e d Limits
l imi t
t he
r ange
of
t h e we l d p a r ame t e r s
En a b l e d We l d e r P r o g r a m s :
t h e “ P r o g r am
Lim i t s “
n P r o g r am1
n P r o g r am5
w i l l need t o be se t in the
n P r o g r am2
n P r o g r am6
a p p r o p r i a t e We l d e r
n P r o g r am3
n P r o g r am7
Pr og F i l e .
P r o g r am4
n P r o g r am8
D on e
D on e
OK
Figure 9-6. Program Locks Selection
Tap OK.
Tap Welder Config in upper right portion of the display.
Modify Configuration
B Locks
File Manage
Type
Gl o b a l
Locks
Locks
n
i
To
Ena b l e
l imi t
t he
r ange
Name
W C1
Set
e n aRange
b l e d Limits
B Welder Config
:
Date
S T D C ON F
:
4 / 02 / 04
of
t h e we l d p a r ame t e r s
En a b l e d We l d e r P r o g r a m s :
t h e “ P r o g r am
Lim i t s “
n P r o g r am1
n P r o g r am5
w i l l need t o be se t in the
n P r o g r am2
n P r o g r am6
a p p r o p r i a t e We l d e r
n P r o g r am3
n P r o g r am7
Pr og F i l e .
P r o g r am4
n P r o g r am8
D on e
OK
Figure 9-7. Program Locks Selection
Tap Welder Prog Files to view weld programs.
File Manage
File Manage
All
Pa l m P r o g
Type
W C1
Name
:
Fi l es
Pa l m CDate
on f i g
Fi l es
S T D C QNPa
F l :m 4B/a0c2k /u0p4 F i l e s
W e l de r
Pr og
W e l de r
Co n f i g
e− m a i l
Pr og
Fi l es
Fi l e
e− m a i l
Co n f i g
Fi l e
e− m a i l
Ba c k u p
Fi l e
Type
B Welder Prog Files
Name
Date
W P1
:
3 5 S T PU L S
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
Figure 9-8. Viewing Welder Prog Files
OM-227 153 Page 28
7 / 30 / 02
Use stylus to tap the weld program that was previously locked (e.g. WP4), and the line will highlight on the display (see
Figure 9-9).
Tap File Manage in upper left portion of display.
File Manage
Type
W P1
B Welder Prog Files
Name
:
File Manage
Date
Type
7 / 30 / 02
W P1
B Welder Prog Files
Name
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
7 / 30 / 02
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
7 / 30 / 02
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
W P8
:
4 5 S T RMD
:
7 / 30 / 02
:
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
:
Date
:
3 5 S T PU L S
:
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
:
7 / 30 / 02
:
7 / 30 / 02
:
7 / 30 / 02
Figure 9-9. File Manage For Modify File Selection
Tap Modify File in the popdown menu (see Figure 9-10).
A “Welder Program Locked-Out” message appears on the display.
File
Options
Un d e l e t e
Type
Fi l e
Name
B Welder Prog Files
n U
Cu t F i l e
n
W P 1 : 3 5 S T PU L S
Co p y F i l e
n
W P 2 : 3 5 S TM I G :
Pa s t e F i l e
n
W P 3 : 3 5 S T RMD
M od i f y F i l e
n
W P 4 : 4 5 S T RMD
Be a m F i l e
n
W P 5 : 4 5 S TM I G :
De t a i l s − F i l e
n
W P 6 : 4 5 S T RMD
Ba c k u p We l d e r
n
W P 7 : 5 2 S TM I G :
Re f r e s h L i s t
n
W P 8 : 4 5 S T RMD
Date
X
7 / 30 / 02
C
7 / 30 / 02
P
: 7 / 30 / 02
M
: 7 / 30 / 02
B
7 / 30 / 02
D
: 7 / 30 / 02
W
7 / 30 / 02
R
: 7 / 30 / 02
:
File Manage
Type
B Welder Prog Files
Name
W P1
:
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
Date
:
:
7 / 30 / 02
:
W P 4Welder
: 4 5 SProgram
T RMD
:
W P5
:
W P6
:
!
W P7
W P8
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
Locked-Out
4 5 S TM I G : 7 / 3 0 / 0 2
T h e we l d e r p r o g r am
4 5 S T RMD
: 7 / 30 / 02
se l ec t ed i s l ocked−ou t .
: 5 2 S TM I G : 7 / 3 0 / 0 2
U n l o c k t h e p r o g r am i n
: 4 5 S T RMD
: 7 / 30 / 02
o r d e r t o mo d i f y i t .
OK
Figure 9-10. Modify File Selection
OM-227 153 Page 29
To continue, tap OK.
The weld program that was previously locked will now appear with the lock symbol at the end of the line.
File Manage
Type
W P1
B Welder Prog Files
Name
:
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
:
W P 4Welder
: 4 5 SProgram
T RMD
:
W P5
!
W P6
W P7
W P8
B Welder Prog Files
Date
Type
7 / 30 / 02
W P1
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
:
File Manage
7 / 30 / 02
7 / 30 / 02
Locked-Out
:
4 5 S TM I G : 7 / 3 0 / 0 2
T h e we l d e r p r o g r am
: 4 5 S T RMD
: 7 / 30 / 02
se l ec t ed i s l ocked−ou t .
: 5 2 S TM I G : 7 / 3 0 / 0 2
U n l o c k t h e p r o g r am i n
: 4 5 S T RMD
: 7 / 30 / 02
o r d e r t o mo d i f y i t .
Name
Date
3 5 S T PU L S
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
OK
Figure 9-11. Weld Program Locked Indicator
Tap desired selection to continue PDA operations.
OM-227 153 Page 30
SECTION 10 − RESETTING CYCLE COUNTS
The Cycles menu allows resetting cycle counts for Arc Time, Arc Starts, and Wire Used.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 10-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
Fi l es
C oDate
n f i g
Fi l es
PP1
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt e
f i g
no
da t e
PP4
:
e m p t y e− m a: i ln o P rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln o C od na ft ie g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln o B ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
b
Figure 10-1. Initial Display From Main Menu
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 10-2).
Tap File Manage in upper left portion of display.
File Manage
Type
W C1
B All
Name
:
Date
S T D C ON F
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 10-2. File Manage For Welder Configuration
Tap Modify File in the popdown menu (see Figure 10-3).
Use stylus to tap Type.
OM-227 153 Page 31
File
Options
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
n X
Fi l e
Pa s t e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
Su p p l y :
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am Se l e c t
En a b l e d
Do n e
Figure 10-3. Configuration Type Display
Tap Cycles in the popdown menu (see Figure 10-4).
Cycle counts for Arc Time, Arc Starts, and Wire Used can be reset to zero (0) by using the stylus to touch Reset Cycle
Counts.
Modify Configuration
Type
Errors
Locks
Feeder
Cycles
Cycle Count Info
Ar c
T i me
Ar c
St a r t s :
Wi r e
Used
B Cycles
(H:M:S) :
0000 : 03 : 19
0 , 000 , 019
( i nches ) :
0 , 001 , 282
Software
Logs
Su p p l y :
R FC
Re s e t
Cy c l e
Co u n t s
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am S e l e c t
En a b l e d
Do n e
Do n e
Figure 10-4. Cycle Counts Display
Tap OK to reset cycle count data (see Figure 10-5).
Cycle Count Info
Ar c
T i me
Ar c
St a r t s :
Wi r e
B Cycles
(H:M:S) :
Used
Ar c
T i me
0 , 000 , 019
Ar c
St a r t s :
( i nches ) :
0 , 001 , 282
Clear Values?
Clear Values?
!
Al l
OK
cyc l e
Cycle Count Info
0000 : 03 : 19
Wi r e
Re s e t
Used
B Cycles
(H:M:S) :
0 , 000 , 000
( i nches ) :
Cy c l e
0 , 000 , 000
Co u n t s
coun t
i n f o r ma t i o n w i l l
be
c l ear ed .
OK ?
I s
thi s
Ca n c e l
Figure 10-5. Cycles Reset Display
OM-227 153 Page 32
0000 : 00 : 00
Do n e
Use stylus to tap Done to complete changes.
Cycle Count Info
Ar c
T i me
Ar c
St a r t s :
B Cycles
(H:M:S) :
File Manage
0000 : 00 : 00
Type
Wi r e
Re s e t
Used
0 , 000 , 000
( i nches ) :
Cy c l e
B Welder Config
W C1
Name
:
S T D C ON F
Date
:
4 / 02 / 04
0 , 000 , 000
Co u n t s
Do n e
Figure 10-6. Completing Cycles Reset Function
Tap desired selection to continue PDA operations.
OM-227 153 Page 33
SECTION 11 − SOFTWARE VERSION
The Software menu provides the current software version part number installed on the following: Process board, Interface
board, and Automation board, if applicable.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 11-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt e
f i g
no
da t e
PP4
:
e m p t y e− m a: i ln o P rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln o C od na ft ie g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln o B ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 11-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B All
Name
:
Date
S T D C ON F
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 11-2. File Manage For Welder Configuration
OM-227 153 Page 34
Fi l es
PP1
Figure 11-1. Initial Display From Main Menu
W C1
Fi l es
C oDate
n f i g
b
Tap Modify File in the popdown menu (see Figure 11-3). Use stylus to tap Type.
File
Options
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
Pa s t e
n X
Fi l e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
Su p p l y :
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am Se l e c t
En a b l e d
Do n e
Figure 11-3. Robot/Feeder Type Display
Tap Software in the popdown menu (see Figure 11-4).
The display shows the current software version part number installed on the following: Process board, Interface board,
and Automation board if applicable.
Modify Configuration
Type
Errors
Locks
Feeder
Software Part #’s
Pr o c e s s
B Software
boa r d :
In t e r f ace
boa r d :
XXXXXX
X
XXXXXX
X
XXXXXX
X
Cycles
Software
Logs
Su p p l y :
R FC
Au t o m a t i o n
450
Me t r i c
we l d e r
WF S
R emo t e
P r o g r am S e l e c t
boa r d :
va l ues
En a b l e d
D on e
Do n e
Figure 11-4. Software Display
Use stylus to tap Done.
Software Part #’s
Pr o c e s s
B Software
boa r d :
XXXXXX
X
File Manage
Type
W C1
In t e r f ace
Au t o m a t i o n
boa r d :
boa r d :
XXXXXX
X
XXXXXX
X
B Welder Config
Name
:
S T D C ON F
Date
:
4 / 02 / 04
D on e
Figure 11-5. Completing Software Display Selection
Tap desired selection to continue PDA operations.
OM-227 153 Page 35
SECTION 12 − SYSTEM LOGS
The Logs menu provides a record of Error Logs and the time they occurred.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 12-1).
Tap All in upper right portion of display.
Tap Welder Config in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
:
4 5 S T RMD
2p
6 /F
0 2i l e s
Pa l m : B a c7 k/ u
da t e
PP2
:
e m p t y W e l: d e
n or
d ar ot g
e
P
da t e
PP3
:
e m p t y W e l: d e
n or
do
a nt ef i g
C
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr o
a gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C o
dn
a ft ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B a
d ca kt u
ep
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Use stylus to tap WC1 STD CONF and the line will highlight on the display (see Figure 12-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B All
Name
:
Date
S T D C ON F
:
4 / 02 / 04
File Manage
Type
W C1
B All
Name
:
S T D C QN F
Date
:
4 / 02 / 04
Figure 12-2. File Manage For Welder Configuration
Tap Modify File in the popdown menu (see Figure 12-3).
Use stylus to tap Type.
OM-227 153 Page 36
Fi l es
PP1
Figure 12-1. Initial Display From Main Menu
W C1
Fi l es
C Date
on f i g
Fi l es
b
File
Options
Type
B All
Name
Modify Configuration
B Type
Date
Wd
C e1 l e: t eS T F
Di C
QN Fn : U 4 / 0 2 / 0 4
Un
l e
Cu t
Fi l e
Co p y
n X
Fi l e
Pa s t e
n C
Fi l e
M od i f y
n P
Fi l e
n M
Be a m F i l e
Su p p l y :
n B
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
R FC
450
Me t r i c
we l d e r
WF S
va l ues
R emo t e
P r o g r am Se l e c t
En a b l e d
Do n e
Figure 12-3. Configuration Type Display
Tap Logs in the popdown menu (see Figure 12-4).
The display shows a record of Error Logs and the time they occurred.
Tap Clear Error Log to erase all error logs.
Modify Configuration
Type
System Logs
Errors
Locks
Feeder
Cycles
Su p p l y :
R FC
Me t r i c
R emo t e
1 .Er ro r
Logs
Ta c h
Oc c u r e d
a t
0 0 0 0 : 0 3 :1 9
2 .
3 .
4 .
Software
5 .
Logs
6 .
7 .
450
we l d e r
B Logs
Er ror
WF S
8 .
va l ues
P r o g r am S e l e c t
9 .
En a b l e d
Do n e
1 0 .
Cl ea r
Er ro r
Log
Do n e
Figure 12-4. Logs Display
Use stylus to tap Done to exit the System Logs display.
System Logs
Er ror
B Logs
Logs
Oc c u r e d
File Manage
B Welder Config
a t
Type
1 . none
2 .
W C1
3 .
Name
:
S T D C ON F
Date
:
4 / 02 / 04
4 .
5 .
6 .
7 .
8 .
9 .
1 0 .
Cl ea r
Er ro r
Log
Do n e
Figure 12-5. Completing System Logs Display Selection
Tap desired selection to continue PDA operations.
OM-227 153 Page 37
SECTION 13 − BEAM FILE
Beam File allows the ability to transmit data between PDA’s by means of the infrared transceiver built into each unit.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 13-1).
Tap All in upper right portion of display.
Tap desired item in the popdown menu list for the beam operation (e.g. Palm Backup Files).
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
Fi l es
C oDate
n f i g
:
4 5 S T RMD
Pa l m :B a c7k/ u2p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l : d en ro Pd raot ge F i l e s
da t e
PP3
:
e m p t y W e l : d en ro Cdoant fe i g
no
da t e
PP4
:
e m p t y e− m a: i ln oP rdoagt eF i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln oC odna f t ieg
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln oB adcakt uep
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Figure 13-1. Initial Display From Main Menu
Tap a file and the selection will be highlighted.
Tap File Manage in upper left portion of display.
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Figure 13-2. Program Selection For The Beaming Operation
OM-227 153 Page 38
Fi l es
PP1
b
Tap Beam File.
“Searching” appears on the display momentarily until the source PDA establishes a connection with the destination
PDA.
File
Options
Un d e l e t e
Type
Cu t
B Palm Backup Files
Fi l e
n U
Name
Fi l e
PB1 : AM 1 0 1 0 1 5
Co p y F i l e
PB2 : e m p t y
Pa s t e F i l e
PB3 : e m p t y
M od i f y F i l e
PB4 : e m p t y
Be a m F i l e
Date
n X
7 / 30 / 02
n C
no da t e
n P
no da t e
n M
no da t e
n B
:
:
:
:
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Beam
Se a r c h i ng . . .
Figure 13-3. Selecting Beam File
If the source PDA cannot establish a connection with the destination PDA, an error message appears on the display.
Tap OK and the display returns to the previous data selection display.
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Beam
!
Cou l d
no t
r ece i v i ng
f i nd
a
handhe l d
c om p u t e r .
OK
Figure 13-4. Error Message For Receiving Unit Not Found
OM-227 153 Page 39
“Beaming” appears on the display during the data transfer operation.
To stop the beaming operation before completion, tap Cancel to exit the display without beaming any data.
Once beaming is completed, the display returns to the previous data selection display.
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Beam
B e am i n g . . .
Ca n c e l
Figure 13-5. Display During Beaming Operation
Tap desired selection to continue PDA operations.
OM-227 153 Page 40
SECTION 14 − FILE COPY AND PASTE
The Copy and Paste functions allow making copies of files and pasting them within the PDA software.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 14-1).
Tap All in upper right portion of display.
Tap Welder Prog Files in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
Fi l es
C Date
on f i g
Fi l es
PP1
:
4 5 S T RMD
Pa l m : B a 7c k/ 2
u6
p / 0
F 2i l e s
da t e
PP2
:
e m p t y W e :l d n
e or
d
P ar ot e
g
da t e
PP3
:
e m p t y W e :l d n
e or
da
C
o nt ef i g
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr a
o gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C d
oa
n tf ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B d
a ac kt e
up
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Fi l es
b
Figure 14-1. Initial Display From Main Menu
Use stylus to tap the desired program to be copied (e.g. WP7), and the line will highlight on the display (see Figure
14-2).
Tap File Manage in upper left portion of display.
File Manage
Type
W P1
B Welder Prog Files
Name
:
File Manage
Date
Type
7 / 30 / 02
W P1
B Welder Prog Files
Name
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
7 / 30 / 02
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
7 / 30 / 02
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
W P8
:
4 5 S T RMD
:
7 / 30 / 02
:
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
:
Date
:
3 5 S T PU L S
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 14-2. File Manage For File Copy And Paste Selection
OM-227 153 Page 41
Use stylus to tap Copy File (see Figure 14-3).
Tap Welder Prog Files
File
Options
Un d e l e t e
Type
Cu t F i
B Welder Prog Files
Fi l e
n U
Name
Date
File Manage
Type
l e
n X
W P 1 : 3 5 S T PU L S : 7 / 3 0 / 0 2
Co p y F i l e
n C
W P 2 : 3 5 S TM I G : 7 / 3 0 / 0 2
Pa s t e F i l e
n P
W P 3 : 3 5 S T RMD
: 7 / 30 / 02
M od i f y F i l e
n M
W P 4 : 4 5 S T RMD
: 7 / 30 / 02
Be a m F i l e
n B
W P 5 : 4 5 S TM I G : 7 / 3 0 / 0 2
De t a i l s − F i l e
n D
W P 6 : 4 5 S T RMD
: 7 / 30 / 02
Ba c k u p We l d e r
n W
W P 7 : 5 2 S TM I G : 7 / 3 0 / 0 2
Re f r e s h L i s t
n R
W P 8 : 5 2 S T RMD
: 7 / 30 / 02
B Welder Prog Files
Name
W P1
:
Date
3 5 S T PU L S
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 14-3. File Copy Selection
Tap Palm Prog Files.
Tap an empty Palm Program file (e.g. PP7).
File Manage
Type
Al l
B Welder Prog Files
Pa l m P r o g
Name
Fi l es
Date
W P2
:
W P3
:
W P4
:
W P5
:
W P6
:
W P7
:
Pa l m C o n f i g F i l e s
3 5 S T PU L S : 7 / 3 0 / 0 2
Pa l m B a c k u p F i l e s
3 5 S TM I G : 7 / 3 0 / 0 2
W e l de r Pr og F i l es
3 5 S T RMD
: 7 / 30 / 02
W e l d e r Co n f i g
4 5 S T RMD
: 7 / 30 / 02
e− m a i l P r o g F i l e
4 5 S TM I G : 7 / 3 0 / 0 2
e− m a i l C o n f i g F i l e
4 5 S T RMD
: 7 / 30 / 02
e− m a i l B a c k u p F i l e
5 2 S TM I G : 7 / 3 0 / 0 2
W P8
:
4 5 S T RMD
W P1
:
:
7 / 30 / 02
File Manage
Type
B All
Name
Date
PP1
:
3 / 6 4 I Q4
:
7 / 26 / 02
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Figure 14-4. Selecting A File Paste Location
Tap File Manage in upper left portion of display.
Tap Paste File.
File Manage
Type
B All
Name
Un d e l e t e
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
File Options
Type
Cu t F i
Fi l e
Name
l e
PP1 : 4 5 S T RMD
Co p y F i l e
PP2 : e m p t y
Pa s t e F i l e
PP3 : e m p t y
M od i f y F i l e
PP4 : e m p t y
Be a m F i l e
PP5 : e m p t y
De t a i l s − F i l e
PP6 : e m p t y
Ba c k u p We l d e r
PP7 : e m p t y
Re f r e s h L i s t
PP8 : e m p t y
7 / 26 / 02
PP9
b
B All
n U
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Figure 14-5. Selecting The Paste Function
OM-227 153 Page 42
Date
n X
:
7 / 26 / 02
n C
: no da t e
n P
: no da t e
n M
: no da t e
n B
: no da t e
n D
: no da t e
n W
: no da t e
n R
: no da t e
b
A “File Copied Confirmation” message appears on the display.
Tap OK.
The file name and date appear in the selected Palm Program location (PP7).
File Manage
Type
B All
Name
Date
Name
Date
:
4 5 S T RMD
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
File
Confirmation
em
p t yCopied
: n
o da t e
PP5
:
emp t y
:
no
da t e
no
da t e
:
7 / 26 / 02
Type
B All
PP1
PP6
? T h: e e Fm ip lt ey
:
File Manage
:
7 / 26 / 02
no
da t e
PP6
:
emp t y
:
PP7WP: 7 :e m p 5t 2yS T M I: G :n o
da t e
PP7
:
5 2 S TM I G
:
/ 0p 2t y h a s : b en eo n d ca ot pe i e d
PP8 7 /: 3 0e m
PP8
:
emp t y
:
no
PP9 t o:
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
te hmep t fy o l l o: w in no g d a t e
t ip ot ny P P 7: . n o
PP1 l0 o: c ae m
OK
da t e
7 / 30 / 02
da t e
b
Figure 14-6. Final Display After The Paste Operation
Tap desired selection to continue PDA operations.
OM-227 153 Page 43
SECTION 15 − CUT FILE AND UNDELETE FILE
The Cut and Undelete functions allow removing or recovering deleted files within the PipeProMgr software.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 15-1).
Tap the desired program to be cut (e.g. PP7), and the line will highlight on the display.
File Manage
Type
PipeProMgr
File Manage
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
PP4
:
emp t y
PP5
:
PP6
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
:
no
da t e
PP4
:
emp t y
:
no
da t e
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
5 2 S TM I G
:
PP7
:
5 2 S TM I G
:
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
7 / 30 / 02
b
:
7 / 26 / 02
7 / 30 / 02
da t e
Figure 15-1. Initial Display From Main Menu
Use the stylus to tap File Manage (see Figure 15-2).
Tap Cut File.
File Manage
Type
B All
Name
Un d e l e t e
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
5 2 S TM I G
:
PP8
:
emp t y
:
no
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Options
File
Type
Fi l e
Name
Cu t F i l e
PP1 : 4 5 S T RMD
Co p y F i l e
PP2 : e m p t y
Pa s t e F i l e
PP3 : e m p t y
M od i f y F i l e
PP4 : e m p t y
Be a m F i l e
PP5 : e m p t y
De t a i l s − F i l e
PP6 : e m p t y
Ba c k u p We l d e r
PP7 : .5 2 S T M I G
Re f r e s h L i s t
PP8 : e m p t y
7 / 26 / 02
7 / 30 / 02
da t e
PP9
b
B All
n U
Date
n X
:
7 / 26 / 02
n C
: no da t e
n P
: no da t e
n M
: no da t e
n B
: no da t e
n D
: no da t e
n W
:
7 / 30 / 02
n R
: no da t e
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Figure 15-2. File Manage For Cut File Selection
OM-227 153 Page 44
b
b
A “Remove File?” message appears on the display.
Before a file is cut, the option is provided to select OK or Cancel.
If Cancel is selected, the file remains in the PDA memory.
To cut the file, tap OK.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
PP3
:
emp t y
:
PP4
:
emp t y
:
PP5
:
PP6
!
PP7
:
File Manage
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
no
da t e
PP4
:
emp t y
:
no
da t e
: n o file?
da t e
Remove
: e m p t Remove
y
: n ofile?
da t e
T h e f i l e PP7 :
5 2 S TM I G :
PP5
:
:
PP7
:
PP8
:
emp t y
!
b
7 / 26 / 02
: n o file?
da t e
Remove
: e m p t Remove
y
: n ofile?
da t e
T h e f i l e PP7 :
5 2 S TM I G :
PP6
. 0 6 2 STL : 7 / 3 0 / 0 2
7 / 30 / 02 w i l l be
PP8 : e m p t y
: no da t e
p e r ma n e n t l y r emo v e d ?
PP9 : e m p t y
: no da t e
I s t h i s okay?
PP1 0 : e m p t y
: no da t e
OK
Ca n c e l
:
emp t y
. 0 6 2 STL : 7 / 3 0 / 0 2
7 / 30 / 02 w i l l be
emp t y
: no da t e
p e r ma n e n t l y r emo v e d ?
PP9 : e m p t y
: no da t e
I s t h i s okay?
PP1 0 : e m p t y
: no da t e
OK
Ca n c e l
b
Figure 15-3. Message Display Before Cutting A File
The location where the file was removed will be highlighted and the PDA file name will change to empty.
. The undelete procedure will only work by placing the cut file back in the same location.
Tap File Manage.
File Manage
Type
File Manage
B All
Name
Type
Date
PP1
:
4 5 S T RMD
:
7 / 26 / 02
PP2
:
emp t y
:
no
PP3
:
emp t y
:
PP4
:
emp t y
PP5
:
PP6
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
:
no
da t e
PP4
:
emp t y
:
no
da t e
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
:
7 / 26 / 02
b
Figure 15-4. Empty File Location After Cutting File
OM-227 153 Page 45
Tap Undelete File.
Before a file is restored, the option is provided to select OK or Cancel.
If Cancel is selected, the cut file is not restored to a PDA file location.
To undelete the file, tap OK.
A Continue Recovery message pops up to indicate the file name must be re-entered or changed before Undelete
proceeds.
Use the stylus to tap OK.
B All
File Options
Un d e l e t e
Fi l e
Type
Name
Cu t F i l e
n U
Date
PP1 : 4 5 S T RMD
Co p y F i l e
PP2 : e m p t y
Pa s t e F i l e
PP3 : e m p t y
M od i f y F i l e
PP4 : e m p t y
Be a m F i l e
PP5 : e m p t y
De t a i l s − F i l e
PP6 : e m p t y
Ba c k u p We l d e r
PP7 : e m p t y
Re f r e s h L i s t
PP8 : e m p t y
n X
:
7 / 26 / 02
n C
: no da t e
n P
: no da t e
n M
: no da t e
n B
: no da t e
n D
: no da t e
n W
: no da t e
n R
: no da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
File Manage
Type
?
A
B All
Name
Date
Continue Recovery?
f i l e
wi th
??ST M I G
be
t he
p r ocess ,
t he
To
n ame mu s t
to
r emo v e
q u e s t i o n ma r k s .
y o u wa n t
of
to
r ecove r y
t he
changed
n ame
f ound
r ecove r ab l e .
f i n i sh
be
t he
wa s
to
Do
con t i nue?
b
OK
Ca n c e l
Figure 15-5. File Manage Display For Undelete File Selection
Numerous methods are available to the operator to change text or a numeric value as follows:
S The 1 2 3 or a b c keyboard selection in the graffiti area of the display (PDA model dependent)
S The full keyboard (PDA model dependent)
S Use graffiti to write changes in the graffiti area of the display
S The increase or decrease (up or down) function of the 5-way navigator (for numeric input only).
Choose a preferred method to either name the file the same as before (replace the question marks) or change the file
name to something entirely different (see Figure 15-6). A valid file name cannot have any question marks as part of the
name.
Tap OK after renaming the file.
File Manage
Type
B All
Name
Date
File Manage
Type
B All
Name
Details
Date
Details
Name :
??ST M I G
Name :
5 2ST M I G
Da t e :
7 / 30 / 02
Da t e :
7 / 30 / 02
Pr o c e s s :
Ada p t
Au t h o r :
Mi l l er
Pu l s e
E l ec t r i c
___
De s c r i p t :
Mi l l er
E l ec t r i c
D e f au l t
P r o g r am
for
T r ape z o i da l ,
OK
Ca n c e l
Pu l s e
0 . 062
Í
Í
Pr o c e s s :
Ada p t
Au t h o r :
Mi l l er
Pu l s e
E l ec t r i c
___
De s c r i p t :
Mi l l er
E l ec t r i c
D e f au l t
P r o g r am
for
T r ape z o i da l ,
OK
Pu l s e
0 . 062
Ca n c e l
Figure 15-6. Display Before And After The File Renaming Procedure
OM-227 153 Page 46
Í
Í
The file is restored back to its original location.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
7 / 26 / 02
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
PP6
:
emp t y
:
no
PP7
:
5 2ST M I G
PP8
:
emp t y
:
no
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
da t e
7 / 30 / 02
da t e
b
Figure 15-7. Final Display After File Renaming
Tap desired selection to continue PDA operations.
OM-227 153 Page 47
SECTION 16 − BACKUP WELDER
The Backup Welder function allows saving weld programs from the welding power source to the PDA or transferring
saved weld programs from the PDA to the welding power source.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 16-1).
Tap All.
Tap Palm Backup Files.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
:
4 5 S T RMD
2p
6 /F
0 2i l e s
Pa l m : B a c7 k/ u
da t e
PP2
:
e m p t y W e l: d e
n or
d ar ot g
e
P
da t e
PP3
:
e m p t y W e l: d e
n or
do
a nt ef i g
C
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr o
a gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C o
dn
a ft ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B a
d ca kt u
ep
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Tap an empty PB file location (e.g. PB2).
Use stylus to tap File Manage (see Figure 16-2).
File Manage
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Figure 16-2. Selecting Backup Files Location
OM-227 153 Page 48
Fi l es
PP1
Figure 16-1. Initial Display From Main Menu And Backup Files Selection
Type
Fi l es
C Date
on f i g
Fi l es
b
Tap Backup Welder.
Before starting the backup operation, the option is provided to select the welder as the Source, Destination, or Cancel
the entire operation.
Tap Source.
File
Options
Un d e l e t e
B All
Fi l e
n U
Type
Name
Cu t F i l e
File Manage
Type
n Date
X
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
da t e
PB2
:
emp t y
:
no
da t e
PP3
p ti yl e
M
o d i: f e
y mF
: nn M
o da t e
PB3
:
emp t y
:
no
da t e
:
PP1
: C7 / 2 6 / 0 2
Co
p y : F 4i 5l S
e T ACCU n
PP2
Pa
s t e:
em
F
i pl et y
: nn P
o
Welder
e m p t y Source
: nor
o Destination?
da t e
PP4
p t y
Be
a m : F ei m
l e
: nn B
o
da t e
PB4
PP5t a i: l e
De
sm
−p
F ti yl e
: nn D
o
da t e
?
PP6
m p lt d
ye r
Ba
c k u: p e We
: nn W
o da t e
for
t he
PP7f r e: s h
emL
p it sy t
Re
: nn R
o
da t e
t he
De s t i na t i on
PP8
:
emp t y
:
no
da t e
backup
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
I s
t he
we l d e r
t he
backup
Sou r c e
ac t i on
for
or
t he
ac t i on?
b
So u r c e
De s t i n a t i o n
Ca n c e l
Figure 16-3. Backup Welder Selection
A Wait message will appear indicating the transfer process is in progress beginning with Program# 1 and finishing with
the last program (e.g. Program # 8).
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Please Wait
T r ans f e r r i ng
Please Wait
P r o g r am#
1
T r ans f e r r i ng
P r o g r am#
8
Figure 16-4. File Transfer Display
OM-227 153 Page 49
The next Wait message indicates the copy operation of the Configuration file.
Before completing the backup operation, the option is provided to accept the new file name or rename the new file.
To accept the new file name, tap OK.
File Manage
Type
File Manage
B Palm Backup Files
Name
Date
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
PB4
:
eIs
m pthe
t y
?
n e w n ame
Please Wait
A
new :name
okay?
no d
a t e
PM 1 3 3 8 5 1
t he
Copy i ng Con f i gu r a t i on
I s
new l y
thi s
of
wa s
g i ven
cr ea t ed
to
f i l e .
okay?
OK
R e n ame
Figure 16-5. Option Display For Renaming File
The new file is placed in the selected empty location.
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
PM 1 3 3 8 5 1 :
8 / 15 / 02
PB3
:
emp t y
:
no
da t e
PB4
:
emp t y
:
no
da t e
Figure 16-6. New Backup File With Default Name
If a different name is desired, tap Rename and continue the procedure.
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
PM 1 3 3 8 5 1 :
8 / 15 / 02
PB3
PB4
:
:
emp t y
emp t y
:
:
no
no
da t e
da t e
File Manage
Type
B Palm Backup Files
Name
Date
PB1
:
AM 1 0 1 0 1 5 :
7 / 30 / 02
PB2
:
emp t y
:
no
da t e
PB3
:
emp t y
:
no
da t e
PB4
:
eIs
m pthe
t y
?
n e w n ame
A
new :name
okay?
no d
a t e
PM 1 3 3 8 5 1
t he
I s
OK
new l y
thi s
of
wa s
okay?
R e n ame
Figure 16-7. Rename File Selection
OM-227 153 Page 50
g i ven
cr ea t ed
to
f i l e .
Numerous methods are available to the operator to change text or a numeric value as follows:
S The 1 2 3 or a b c keyboard selection in the graffiti area of the display (PDA model dependent)
S The full keyboard (PDA model dependent)
S Use graffiti to write changes in the graffiti area of the display
S The increase or decrease (up or down) function of the 5-way navigator (for numeric input only).
Choose a preferred method to change the file name to Job 1−8 (see Figure 16-8).
Tapping the line next to Author allows entering a new author’s name.
Tapping the line next to Descript allows entering up 120 characters for a new description.
To exit the display without any changes tap Cancel.
Tap the right arrow next to the B to view details of the 8 weld programs and the config file that are part of the backup file.
Use the same method to change information by tapping the line next to the item; otherwise, tap Cancel to exit a display
without any changes.
Tap OK after renaming the file.
File Manage
Type
B Palm Backup Files
Name
Date
File Manage
Type
B Palm Backup Files
Name
Details
Date
Details
N ame :
PM 1 3 3 8 5 1
N ame :
Job
Da t e :
8 / 15 / 02
Da t e :
8 / 15 / 02
Pr ocess :
Pr ocess :
Au t ho r :
Mi l l er
E l ec t r i c
De s c r i p t :
Mi l l er
E l ec t r i c
Í
Í
D e fa u l t
Ba c k −up
OK
1−8
Ca n c e l
B "
Au t ho r :
De s c r i p t :
My
Ba c k −up
d i f f er ent
and
OK
Fi l e
New ba c k −up
con f i g
f i l e
for
we l d
f i l es .
Ca n c e l
Í
Í
B "
Figure 16-8. Details Display Before And After Renaming File
Tap desired selection to continue PDA operations.
OM-227 153 Page 51
SECTION 17 − MODIFY FILE FOR MIG
WELDING PROGRAM
Modify File allows changing parameters in a welding program by modifying values within the sequences of the
program.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 17-1).
Tap All in upper right portion of display.
Tap Welder Prog Files in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
PP7
Type
7 / 26 / 02
NamePa l m
Fi l es
C oDate
n f i g
Fi l es
PP1
:
4 5 S T RMD
Pa l m : B a c7 k/ u2 p6 / F0 i2 l e s
da t e
PP2
:
e m p t y W e l: d en ro Pd ra ot ge F i l e s
da t e
PP3
:
e m p t y W e l: d en ro Cd oa nt fe i g
no
da t e
PP4
:
e m p t y e− m a: i ln o P rd oa gt e F i l e
:
no
da t e
PP5
:
e m p t y e− m a: i ln oC od na ft ie g
Fi l e
emp t y
:
no
da t e
PP6
:
e m p t y e− m a: i ln o B ad ca kt ue p
Fi l e
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Figure 17-1. Initial Screen From Main Menu
Use stylus to tap the desired program for modification (e.g. WP2 : 35STMIG : 7/30/02) (see Figure 17-2).
Tap File Manage in upper left portion of display.
File Manage
Type
W P1
B Welder Prog Files
Name
:
Date
Type
W P1
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
7 / 30 / 02
W P4
:
4 5 S T RMD
:
7 / 30 / 02
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
:
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
B Welder Prog Files
7 / 30 / 02
:
:
File Manage
7 / 30 / 02
Name
Date
3 5 S T PU L S
:
:
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
Figure 17-2. Weld Program Selection
OM-227 153 Page 52
7 / 30 / 02
7 / 30 / 02
b
Tap Modify File in the popdown menu (see Figure 17-3).
File
Options
Type
Name
B Welder Prog Files
Modify Sequence
Date
W P
1 l e: t e
35S
Un
de
F Ti Pl U
e L Sn : U 7 / 3 0 / 0 2
W
3 5 S TM I G n
: X
7 / 30 / 02
Cu Pt 2 F i: l e
5 S T A C C Un : C 7 / 3 0 / 0 2
F: i 3l e
St a r t
Powe r
19 . 0
W P
Pa
s 4t e : F 4i 5l S
e T A C C Un : P 7 / 3 0 / 0 2
W P
5 i f: y 4 F
5 Si Tl M
: M
7 / 30 / 02
M
od
e IG n
St a r t
Powe r
100
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
W P
Co
p3
y
W P
6 F: i 4l e
5 S T A C C Un : B 7 / 3 0 / 0 2
Be
am
W Pt a
7 i l: s −
5F
2 Si Tl M
: D
7 / 30 / 02
De
e IG n
St a r t
Powe r
W P
5 2 Sl d
TA
Ba
c8
k u p: We
eC
r C Un : W 7 / 3 0 / 0 2
St a r t
R amp
Re f r e s h
L i s t
Vo l t s
I PM
On
On
n R
Do n e
Figure 17-3. Modify File Selection
Items that can be changed in the second sequence are as follows:
Start Power Volts
Start Power Speed
Start Power Time
Start Ramp Time
Start Power On/Off
Start Ramp On/Off
Tap Start Power Volts.
Numerous methods are available to the operator to change text or a numeric value as follows:
S The 1 2 3 or a b c keyboard selection in the graffiti area of the display (PDA model dependent)
S The full keyboard (PDA model dependent)
S Use graffiti to write changes in the graffiti area of the display
S The increase or decrease (up or down) function of the 5-way navigator (for numeric input only).
Choose a preferred method to make any desired changes.
Modify Sequence
Modify Sequence
St a r t
Powe r
19 . 0
St a r t
Powe r
100
Vo l t s
I PM
St a r t
Powe r
20 . 2
St a r t
Powe r
100
Vo l t s
I PM
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
Powe r
St a r t
R amp
On
On
Do n e
n St a r t
Powe r
n St a r t
R amp
Ap p l y
On
On
Do n e
Figure 17-4. Changing Second Sequence Parameter Values
OM-227 153 Page 53
Continue to tap the desired values to make changes.
Tap the Start Power On check box to the enable start power function, and tap the Start Ramp On check box to enable
the start ramp function.
Tap Apply to accept the parameter value changes.
Modify Sequence
Modify Sequence
St a r t
Powe r
20 . 2
St a r t
Powe r
100
Vo l t s
I PM
St a r t
Powe r
20 . 2
St a r t
Powe r
100
Vo l t s
I PM
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
n St a r t
Powe r
n St a r t
R amp
On
On
Ap p l y
n St a r t
Powe r
n St a r t
R amp
On
On
Do n e
Do n e
Figure 17-5. Applying Changes To A Parameter Values
If this concludes changes to parameters, tap Done to quit making changes (see Figure 17-13); otherwise, continue to
select program sequences.
Tap the third sequence of the weld program.
Modify Sequence
Modify Sequence
St a r t
Powe r
20 . 2
St a r t
Powe r
100
Vo l t s
I PM
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
n St a r t
Powe r
n St a r t
R amp
On
P r o g r am L i m i t s
I nduc t ance
30
On
Do n e
Do n e
Figure 17-6. Changing Third Sequence Parameter Values
Items that can be changed in the third sequence are as follows:
Program Limits
min to max Volts
min to max Inductance
Inductance
OM-227 153 Page 54
Tap the Program Limits check box to enable program limits and a button called “View Limits” appears on the display.
Modify Sequence
Modify Sequence
P r o g r am L i m i t s
I nduc t ance
n P r o g r am L i m i t s
30
Ap p l y
I nduc t ance
V i ew
L i m it s
27
Do n e
Do n e
Figure 17-7. Changing Third Sequence Parameter Values
Tap View Limits to see limit values.
Tap min Volts.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
Modify Sequence
Program Limits
mi n
n P r o g r am L i m i t s
I nduc t ance
V i ew
L i m it s
27
ma x
10 . 0
4 4 . 0 Vo l t s
n P r o g r am L i m i t s
V i ew
50
1 4 0 0 I PM
I nduc t ance 27
0
99 I nduc t ance
Do n e
L i m it s
Do n e
Do n e
Figure 17-8. Enabling Program Limits
OM-227 153 Page 55
Tap Apply to accept the value change.
Continue to tap the desired values to make changes.
Tap Done to quit making changes to program limits.
Modify Sequence
Modify Sequence
Program Limits
mi n
Program Limits
ma x
mi n
1 2 .5
4 4 . 0 Vo l t s
n P r o g r am L i m i t s
V i ew
50
1 4 0 0 I PM
I nduc t ance 27
0
99 I nduc t ance
L i m it s
ma x
12 . 5
3 6 . 3 Vo l t s
n P r o g r am L i m i t s
V i ew
52
1 2 5 0 I PM
I nduc t ance 27
5
75 I nduc t ance
Do n e
Do n e
Ap p l y
L i m it s
Do n e
Do n e
Figure 17-9. Changing Program Limits
After tapping Done, a message screen will appear on the display. Follow the instructions to make Program Limits active.
Tap OK.
Modify Sequence
Modify Sequence
Activate Program Limits
i
T o ma k e
L imi t s
i
P r o g r am
ac t i ve
“ G l o b a l Loc k s
t he
T o ma k e
L imi t s
Ena b l e “
needs t o be t u r ned on i n
n P r tohger aWe
m lLdi emri t Cso n fV ii ge w L i m i t s
I n d uscct raenecne . 2 7
OK
Activate Program Limits
Do n e
P r o g r am
ac t i ve
“ G l o b a l Loc k s
t he
Ena b l e “
needs t o be t u r ned on i n
n P r tohger aWe
m lLdi emri t Cso n fV ii ge w L i m i t s
I n d uscct raenecne . 2 7
OK
Do n e
Figure 17-10. Enabling Program Limits
If this concludes changes to parameters, tap Done to quit making changes (see Figure 17-13); otherwise, continue to
select program sequences.
OM-227 153 Page 56
Tap the fourth sequence of the weld program.
Items that can be changed in the fourth sequence are as follows:
Crater Volts
Crater Speed (IPM)
Crater Time (Seconds)
Crater Ramp Time (Seconds)
Crater On
Crater Ramp On
Tap Crater Volts.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
Modify Sequence
Cra t e r
19 . 0
Cra t e r
100
Cra t e r
n P r o g r am L i m i t s
I nduc t ance
V i ew
L i m it s
27
Cra t e r
R amp
Vo l t s
I PM
0 . 50
Se c o n d s
0 . 50
Se c o n d s
Cra t e r
On
Cra t e r
R amp
On
Do n e
Do n e
Figure 17-11. Changing Fourth Sequence Parameter Values
Continue to tap the desired values to make changes.
Tap the Crater On check box to enable the crater function, and tap the Crater Ramp On check box to enable the crater
ramp function.
Tap Apply to accept the parameter value changes.
Modify Sequence
Modify Sequence
Cra t e r
18 . 2
Cra t e r
100
Cra t e r
Cra t e r
R amp
Cra t e r
18 . 2
Cra t e r
100
0 . 50
Se c o n d s
Cra t e r
0 . 50
Se c o n d s
Cra t e r
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
Vo l t s
I PM
On
Do n e
R amp
0 . 50
Se c o n d s
0 . 50
Se c o n d s
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
Vo l t s
I PM
On
Do n e
Figure 17-12. Applying Changes To A Parameter Values
OM-227 153 Page 57
Tap Done to quit making changes to parameter values.
File Manage
Modify Sequence
Type
W P1
Cra t e r
18 . 2
Cra t e r
100
Cra t e r
0 . 50
0 . 50
Cra t e r
R amp
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
B Welder Prog Files
Name
:
Date
3 5 S T PU L S
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
Se c o n d s
W P5
:
4 5 S TM I G
Se c o n d s
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
Vo l t s
I PM
On
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Do n e
Figure 17-13. Ending Changes To Weld Program Parameter Values
Tap desired selection to continue PDA operations.
OM-227 153 Page 58
SECTION 18 − MODIFY FILE FOR PULSE
WELDING PROGRAM
Modify File allows changing parameters in a welding program by modifying values within the sequences of the
program.
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 18-1).
Tap All in upper right portion of display.
Tap Welder Prog Files in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
Fi l es
C Date
on f i g
Fi l es
PP1
:
4 5 S T RMD
2p
6 /F
0 2i l e s
Pa l m : B a c7 k/ u
da t e
PP2
:
e m p t y W e l: d e
n or
d ar ot g
e
P
da t e
PP3
:
e m p t y W e l: d e
n or
do
a nt ef i g
C
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr o
a gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C o
dn
a ft ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B a
d ca kt u
ep
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Fi l es
b
Figure 18-1. Initial Screen From Main Menu
Use stylus to tap the desired program for modification (e.g. WP1 : 35ST PULS : 7/30/02) (see Figure 18-2).
Tap File Manage in upper left portion of display.
File Manage
Type
B Welder Prog Files
Name
:
Date
Type
W P1
:
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
:
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
7 / 30 / 02
W P4
:
4 5 S T RMD
:
7 / 30 / 02
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
:
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
B Welder Prog Files
7 / 30 / 02
W P1
:
File Manage
7 / 30 / 02
Name
Date
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 18-2. Weld Program Selection
Tap Modify File in the popdown menu (see Figure 18-3).
If Changes are desired to Pulse Data (only available for Pulse programs), tap Seq. Data in the upper right portion of the
display.
Figure 18-4 through Figure 18-15 pertain only to Pulse programs. Other process types will not display this information.
OM-227 153 Page 59
File
Options
Type
B Welder Prog Files
Name
Modify Sequence
B Seq. Data
Date
Wd
P e1 l e: t e3 5 F
ST
U L Sn : U 7 / 3 0 / 0 2
Un
i P
l e
W P
: X
7 / 30 / 02
Cu
t 2 F i: l e3 5 S T M I G n
Wp
P y3
Co
F: i 3l e5 S T A C C Un : C 7 / 3 0 / 0 2
St a r t
Powe r
19 . 0
W sP 4t e : F 4i 5l e
S T A C C Un : P 7 / 3 0 / 0 2
Pa
St a r t
Powe r
100
Wo
P d5 i f: y 4 F
5S
: M
7 / 30 / 02
M
i T
l M
e IG n
St a r t
Powe r
0 . 50
Se c o n d s
Wa
Pm
6 F: i 4l e5 S T A C C Un : B 7 / 3 0 / 0 2
Be
St a r t
R amp
1 . 00
Se c o n d s
W P
5F
2S
: D
7 / 30 / 02
De
t a7 i l: s −
i T
l M
e IG n
St a r t
Powe r
W cP k8 u p: We
52S
AC
Ba
l dT e
r C Un : W 7 / 3 0 / 0 2
St a r t
R amp
Re f r e s h
L i s t
Vo l t s
I PM
On
On
n R
Do n e
Figure 18-3. Modify File Selection
Tap Pulse Data.
Modify Sequence
Seq. Data
Pulse Data
St a r t
Powe r
19 . 0
St a r t
Powe r
100
Vo l t s
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
Powe r
St a r t
R amp
B 50
I PM
On
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
On
Do n e
Figure 18-4. Selecting Pulse Data
OM-227 153 Page 60
B Pulse Data
I PM
St a r t
St a r t
Modify Sequence
Do n e
Tap the rise portion of the pulse wave to change the rise setting of the pulse wave. Both the rise and fall portions of the
pulse wave will highlight. Tap the rise portion again to highlight just that portion of the pulse wave.
Numerous methods are available to the operator to change text or a numeric value as follows:
S The 1 2 3 or a b c keyboard selection in the graffiti area of the display (PDA model dependent)
S The full keyboard (PDA model dependent)
S Use graffiti to write changes in the graffiti area of the display
S The increase or decrease (up or down) function of the 5-way navigator.
Choose a preferred method to make any desired changes.
Modify Sequence
1000
A / ms
B 50
I PM
B Pulse Data
750
35
A / ms
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Modify Sequence
1000
A / ms
B 50
I PM
Width
V ol t s
B Pulse Data
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
X1
Do n e
Do n e
Figure 18-5. Selecting Rise Portion Of Pulse Wave
Tap Apply to save the changed value.
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap the peak
portion of the pulse wave to change the peak setting of the pulse wave.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
B Pulse Data
Modify Sequence
350
950
B 50
Ap p l y
B Pulse Data
Am p s
A / ms
I PM
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
B 50
Width
V ol t s
I PM
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
Do n e
X1
Do n e
Figure 18-6. Selecting Peak Portion Of Pulse Wave
OM-227 153 Page 61
Tap Apply to save the changed value.
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap the fall
portion of the pulse wave to change the fall setting of the pulse wave.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
355
B Pulse Data
Modify Sequence
B Pulse Data
Am p s
750
B 50
I PM
Ap p l y
35
Hz
B 50
1 . 00
Pu l s e
30 . 0
Ad a p t
I PM
Width
V ol t s
35
A / ms
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
X1
Do n e
Do n e
Figure 18-7. Selecting Fall Portion Of Pulse Wave
Tap Apply to save the changed value.
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap the back
portion of the pulse wave to change the back setting of the pulse wave.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
B Pulse Data
748
Modify Sequence
B Pulse Data
A / ms
20
B 50
Ap p l y
I PM
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
B 50
Width
V ol t s
I PM
35
Am p s
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
Do n e
Figure 18-8. Selecting Back Portion Of Pulse Wave
OM-227 153 Page 62
X1
Do n e
Tap Apply to save the changed value.
Modify Sequence
B Pulse Data
18
B 50
I PM
Ap p l y
35
Modify Sequence
B Pulse Data
Am p s
18
B 50
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
I PM
Width
V ol t s
35
Am p s
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
X1
Do n e
Do n e
Figure 18-9. Completing Changes To Back Portion Of Pulse Wave
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap Hz to
change the pulse frequency value.
Choose a preferred method (as listed previously) to make any desired changes.
Tap Apply to save the changed value.
Modify Sequence
B 50
I PM
B Pulse Data
35
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Modify Sequence
B 50
Width
V ol t s
Ap p l y
I PM
B Pulse Data
30
Hz
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
Do n e
X1
Do n e
Figure 18-10. Selecting Hz For Pulse Wave Data Changing
OM-227 153 Page 63
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap Pulse
Width to change the pulse width value.
Choose a preferred method (as listed previously) to make any desired changes.
Tap Apply to save the changed value.
Modify Sequence
B 50
I PM
B Pulse Data
30
Hz
Modify Sequence
B 50
1 . 00
Pu l s e
30 . 0
Ad a p t
Width
I PM
Ap p l y
V ol t s
B Pulse Data
30
Hz
1 . 15
Pu l s e
30 . 0
Ad a p t
Width
V ol t s
X1
X1
Do n e
Do n e
Figure 18-11. Selecting Pulse Width For Pulse Wave Data Changing
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap Adapt
Volts to change the adaptive volts value.
Choose a preferred method (as listed previously) to make any desired changes.
Tap Apply to save the changed value.
Modify Sequence
B 50
I PM
B Pulse Data
30
Hz
1 . 15
Pu l s e
30 . 0
Ad a p t
Modify Sequence
B 50
Width
V ol t s
Ap p l y
I PM
B Pulse Data
30
Hz
1 . 15
Pu l s e
32 . 5
Ad a p t
Width
V ol t s
X1
Do n e
X1
Do n e
Figure 18-12. Selecting Adapt Volts For Pulse Wave Data Changing
OM-227 153 Page 64
All of the previously described pulsing parameters can be changed at any of the given preset wire feed speeds. To
change these parameters, tap the down arrow next to 50 IPM.
NOTE
Editing the preset wire feed speed points should only be done by the most
advanced users familiar with all aspects of the characteristics involved in setting
pulse welding parameters.
Modify Sequence
B 50
I PM
B Pulse Data
30
Hz
Modify Sequence
B 50
1 . 15
Pu l s e
32 . 5
Ad a p t
B Pulse Data
I PM
Width
V ol t s
30
Hz
1 . 15
Pu l s e
32 . 5
Ad a p t
Width
V ol t s
X1
X1
Do n e
Do n e
Figure 18-13. Selecting Wire Feed Speed
Tap the desired wire feed speed. Frequency (Hz), Pulse Width, Back, Peak, Rise, Fall, and Adapt Volts all change with
the wire feed speed change.
Modify Sequence
B 50
I PM
B Pulse Data
30
Hz
100
1 . 15
Pu l s e
200
32 . 5
Ad a p t
Modify Sequence
B 100
Width
V ol t s
400
I PM
B Pulse Data
74
Hz
1 . 30
Pu l s e
30 . 5
Ad a p t
Width
V ol t s
X1
X1
700
1000
1350 B
Do n e
Do n e
Figure 18-14. Changing Wire Feed Speed
OM-227 153 Page 65
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, tap Pulse
Data and select Seq. Data.
Pulse Data
Seq. Data
Modify Sequence
B 100
I PM
74
Hz
1 . 30
Pu l s e
30 . 5
Ad a p t
Width
V ol t s
X1
Modify Sequence
St a r t
Powe r
50
St a r t
Powe r
100
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
Powe r
St a r t
R amp
Ar c
Ad j u s t
I PM
On
On
Do n e
Do n e
Figure 18-15. Changing Selection To Sequence Data
Items that can be changed in the second sequence are as follows:
Start Power Arc Adjust
Start Power Speed (IPM)
Start Power Time (Seconds)
Start Ramp Time (Seconds)
Start Power On/Off
Start Ramp On/Off
Tap Start Power Arc Adjust.
Choose a preferred method (as listed previously) to make any desired changes.
Continue to tap the desired values to make changes.
Tap the Start Power On check box to the enable start power function, and tap the Start Ramp On check box to enable
the start ramp function.
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, continue to
select program sequences.
Modify Sequence
Modify Sequence
St a r t
Powe r
50
St a r t
Powe r
100
Ar c
Ad j u s t
I PM
St a r t
Powe r
52
St a r t
Powe r
100
Ar c
Ad j u s t
I PM
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
Powe r
St a r t
R amp
On
On
Do n e
n St a r t
Powe r
n St a r t
R amp
Ap p l y
On
On
Do n e
Figure 18-16. Changing Second Sequence Parameter Values
OM-227 153 Page 66
Tap Apply to accept the parameter value changes.
Modify Sequence
Modify Sequence
St a r t
Powe r
52
St a r t
Powe r
100
Ar c
Ad j u s t
I PM
St a r t
Powe r
52
St a r t
Powe r
100
Ar c
Ad j u s t
I PM
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
Powe r
0 . 50
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
St a r t
R amp
1 . 00
Se c o n d s
n St a r t
Powe r
n St a r t
R amp
On
On
Ap p l y
n St a r t
Powe r
n St a r t
R amp
On
On
Do n e
Do n e
Figure 18-17. Applying Change To A Parameter Values
Tap the third sequence of the weld program.
Items that can be changed in the third sequence are as follows:
Program Limits
min to max Arc Adjust
min to max IPM
min to max Arc Control
Arc Control
Adaptive On/Off
Tap Weld Arc Control.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
Modify Sequence
P r o g r am L i m i t s
Ar c
Co n t r o l
Ad a p t i v e
P r o g r am L i m i t s
30
Ar c
On
Co n t r o l
Ad a p t i v e
30
On
Do n e
Do n e
Figure 18-18. Changing Third Sequence Parameter Values
Tap Apply to accept the value change.
Continue to tap the desired values to make changes.
Tap the Program Limits check box to enable program limits and a button called “View Limits” appears on the display.
OM-227 153 Page 67
Modify Sequence
Modify Sequence
P r o g r am L i m i t s
Ar c
Co n t r o l
Ad a p t i v e
n P r o g r am L i m i t s
27
Ar c
On
Co n t r o l
Ad a p t i v e
Ap p l y
V i ew
L i m it s
27
On
Do n e
Do n e
Figure 18-19. Changing Third Sequence Parameter Values
Tap View Limits to see limit values.
Tap min Arc Adjust.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
Modify Sequence
Program Limits
mi n
n P r o g r am L i m i t s
Ar c
Co n t r o l
Ad a p t i v e
V i ew
L i m it s
27
ma x
.0
9 9 A r c Ad j u s t
n P r o g r am L i m i t s
V i ew
On
Do n e
Figure 18-20. Enabling Program Limits
OM-227 153 Page 68
L i m it s
A r c Co n t r o l 2 7
9 9 A r c Co n t r o l
0
A d a p t i v e On
Do n e
Do n e
Tap Apply to accept the value change.
Continue to tap the desired values to make changes.
Tap Done to quit making changes to program limits.
Modify Sequence
Modify Sequence
Program Limits
mi n
Program Limits
ma x
mi n
10
99
A r c Ad j u s t
n P r o g r am L i m i t s
V i ew
L i m it s
A r c Co n t r o l 2 7
0
5 0 A r c Co n t r o l
A d a p t i v e On
ma x
10
9.9 A r c A d j u s t
n P r o g r am L i m i t s
V i ew
Do n e
Do n e
Ap p l y
L i m it s
A r c Co n t r o l 2 7
0
4 5 A r c Co n t r o l
A d a p t i v e On
Do n e
Do n e
Figure 18-21. Changing Program Limits
After tapping Done, a message screen will appear on the display. Follow the instructions to make Program Limits active.
Tap OK.
Modify Sequence
Modify Sequence
Activate Program Limits
i
T o ma k e
i
P r o g r am
We l dL i m i t s a3c3 t . i5v eV o t l ht es
We l “dG l o b a l Loc
5 2k s IEPM
nab l e “
We l dn e e d s t oO FbFe tSuercnoendd so n i n
n P r tohger aWe
m lLdi emr i tCso n fVi i ge w L i m i t s
I n d uscct raenecne . 2 7
OK
Activate Program Limits
T o ma k e
P r o g r am
We l dL i m i t s a3c3 t . i5v eV o t l ht es
We l “dG l o b a l Loc
5 2k s IEPM
nab l e “
We l dn e e d s t oO FbFe tSuercnoendd so n i n
n P r tohger aWe
m lLdi emr i tCso n fVi i ge w L i m i t s
I n d uscct raenecne . 2 7
Do n e
OK
Do n e
Figure 18-22. Enabling Program Limits
If this concludes changes to parameters, tap Done to quit making changes (see Figure 18-25); otherwise, continue to
select program sequences.
OM-227 153 Page 69
Tap the fourth sequence of the weld program.
Items that can be changed in the fourth sequence are as follows:
Crater Arc Adjust
Crater Speed (IPM)
Crater Time (Seconds)
Crater Ramp Time (Seconds)
Crater On
Crater Ramp On
Tap Crater Arc Adjust.
Choose a preferred method (as listed previously) to make any desired changes.
Modify Sequence
Modify Sequence
Cra t e r
50
Ar c
Cra t e r
100
I PM
Cra t e r
n P r o g r am L i m i t s
Ar c
Co n t r o l
n Ad a p t i v e
V i ew
L i m it s
27
On
Cra t e r
R amp
Ad j u s t
0 . 50
Se c o n d s
0 . 50
Se c o n d s
Cra t e r
On
Cra t e r
R amp
On
Do n e
Do n e
Figure 18-23. Changing Fourth Sequence Parameter Values
Continue to tap the desired values to make changes.
Tap the Crater On check box to enable the crater function, and tap the Crater Ramp On check box to enable the crater
ramp function.
Tap Apply to accept the value change.
Modify Sequence
Modify Sequence
Cra t e r
52
Ar c
Cra t e r
52
Ar c
Cra t e r
100
I PM
Cra t e r
100
I PM
0 . 50
Se c o n d s
Cra t e r
0 . 50
Se c o n d s
Cra t e r
Cra t e r
Cra t e r
R amp
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
Ad j u s t
On
Do n e
R amp
0 . 50
Se c o n d s
0 . 50
Se c o n d s
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
Ad j u s t
On
Do n e
Figure 18-24. Changing Last Sequence Parameter Values
Tap Done to quit making changes to parameter values.
OM-227 153 Page 70
Modify Sequence
File Manage
Type
W P1
:
:
3 5 S TM I G
:
3 5 S T RMD
:
I PM
W P4
:
4 5 S T RMD
:
0 . 50
Se c o n d s
W P5
:
4 5 S TM I G
0 . 50
Se c o n d s
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
Ar c
Cra t e r
100
Cra t e r
n Cra t e r
On
n Cra t e r
R amp
Ap p l y
Date
3 5 S T PU L S
W P3
52
R amp
Name
:
W P2
Cra t e r
Cra t e r
B Welder Prog Files
Ad j u s t
On
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Do n e
Figure 18-25. Ending Changes To Weld Program Parameter Values
Tap desired selection to continue PDA operations.
OM-227 153 Page 71
SECTION 19 − E-MAIL FILES
19-1. Location Of E-mail Files On PDA
E-mail File (Prog, Config, and Backup) provides a location to store individual files for sending or receiving using an
e-mail website.
The 3 e-mail locations, Prog, Config, and Backup, should only be considered as temporary storage locations. This
means these files can only be “cut”, “undeleted”, copied and pasted, and viewed using Detail File. To keep or use any of
these files, they should be moved into one of the Palm Group [i.e. Palm Prog (PP file), Palm Config (PC file), or Palm
Backup (PB file)].
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 20-1).
Tap All in upper right portion of display.
Tap e-mail Prog File.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
:
4 5 S T A CPa
CU
2p
6 /F
0 2i l e s
l m : B a c7 k/ u
da t e
PP2
:
e m p t y W e l: d e
n or
d ar ot g
e
P
da t e
PP3
:
e m p t y W e l: d e
n or
do
a nt ef i g
C
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr o
a gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C o
dn
a ft ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B a
da
ep
c kt u
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
The e-mail Prog File provides 4 empty slots for files to either send or receive by e-mail.
Tap e-mail Prog File in the upper right portion of the display.
File Manage
B e-mail Prog File
Name
Date
File Manage
Type
B e-mail Prog File
Name
Date
EP1
:
emp t y
:
no
da t e
EP1
:
emp t y
:
no
da t e
EP2
:
emp t y
:
no
da t e
EP2
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
Figure 20-2. E-Mail Program File List
OM-227 153 Page 72
Fi l es
PP1
Figure 20-1. Initial Screen From Main Menu
Type
Fi l es
C Date
on f i g
Fi l es
b
Tap e-mail Config File (see Figure 20-3).
The e-mail Config File provides 1 empty slot for a file to either send or receive by e-mail.
File Manage
Type
Name
EP1
:
emp t y
EP2
:
emp t y
EP3
:
emp t y
EP4
:
emp t y
File Manage
B e-mail Prog File
Al l
Pa l m P r o g
Fi l es
Date
Pa l m C o n f i g F i
: no da t e
Pa l m B a c k u p F i
: no da t e
W e l de r Pr og F
: no da t e
W e l d e r Co n f i g
: no da t e
e− m a i l P r o g F i
l es
e− m a i l
Co n f i g
Fi l e
e− m a i l
Ba c k u p
Fi l e
Type
EC1
l es
B e-mail Config File
Name
:
emp t y
Date
:
no
da t e
i l es
l e
Figure 20-3. E-Mail Configuration File List
Tap e-mail Config File in the upper right portion of the display.
Tap e-mail Backup File.
File Manage
Type
EC1
Name
:
emp t y
File Manage
B e-mail Config File
Date
:
no
Type
da t e
EC1
Name
:
emp t y
Al l
B e-mail Prog File
Pa l m P r o g
Fi l es
DateF i
Pa l m C o n f i g
: no da t e
Pa l m B a c k u p
l es
Fi l es
W e l de r
Pr og
W e l de r
Co n f i g
Fi l es
e− m a i l
Pr og
e− m a i l
Co n f i g
Fi l e
Fi l e
e− m a i l
Ba c k u p
Fi l e
Figure 20-4. E-Mail Configuration File List
The e-mail Backup File provides 1 empty slot for a file to either send or receive by e-mail.
File Manage
Type
EB1
B e-mail Backup File
Name
:
emp t y
Date
:
no
da t e
Figure 20-5. E-Mail Backup File List
OM-227 153 Page 73
19-2. Sending A PDA Program By E−mail
NOTE
The procedure for e−mailing a file is the same for a Welder Prog file, Welder Config
file, or Palm Backup file; however, in each case the appropriate e−mail file location
must be used to transfer the file.
To send a file by e-mail (e.g. Welder Prog File), proceed as follows:
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 20-6).
Tap All in upper right portion of display.
Tap Welder Prog Files in the popdown menu.
File Manage
File Manage
B All
Al l
Pa l m P r o g
PipeProMgr
Type
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
PP5
:
emp t y
:
PP6
:
emp t y
PP7
:
PP8
PP9
Type
7 / 26 / 02
Name Pa l m
Fi l es
C Date
on f i g
Fi l es
PP1
:
4 5 S T RMD
2p
6 /F
0 2i l e s
Pa l m : B a c7 k/ u
da t e
PP2
:
e m p t y W e l: d e
n or
d ar ot g
e
P
da t e
PP3
:
e m p t y W e l: d e
n or
do
a nt ef i g
C
no
da t e
PP4
:
e m p t y e− m a: i nl o P dr o
a gt e F i l e
no
da t e
PP5
:
e m p t y e− m a: i nl o C o
dn
a ft ei g
Fi l e
:
no
da t e
PP6
:
e m p t y e− m a: i nl o B a
d ca kt u
ep
Fi l e
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
Fi l es
b
Figure 20-6. Initial Display From Main Menu
Use stylus to tap the desired program to be copied (e.g. WP7), and the line will highlight on the display (see
Figure 20-7).
Tap File Manage in upper left portion of display.
File Manage
Type
W P1
B Welder Prog Files
Name
:
File Manage
Date
Type
7 / 30 / 02
W P1
B Welder Prog Files
Name
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
7 / 30 / 02
W P3
:
3 5 S T RMD
:
W P4
:
4 5 S T RMD
:
7 / 30 / 02
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
W P8
:
4 5 S T RMD
:
7 / 30 / 02
:
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
:
Date
:
3 5 S T PU L S
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 20-7. File Manage For File Copy And Paste Selection
OM-227 153 Page 74
Use stylus to tap Copy File (see Figure 20-8).
Tap Welder Prog Files.
File
Options
Un d e l e t e
Type
Cu t F i
Fi l e
Name
B Welder Prog Files
n U
Date
l e
n X
W P 1 : 3 5 S T PU L S : 7 / 3 0 / 0 2
Co p y F i l e
n C
W P 2 : 3 5 S TM I G : 7 / 3 0 / 0 2
Pa s t e F i l e
n P
W P 3 : 3 5 S T RMD
: 7 / 30 / 02
M od i f y F i l e
n M
W P 4 : 4 5 S T RMD
: 7 / 30 / 02
Be a m F i l e
n B
W P 5 : 4 5 S TM I G : 7 / 3 0 / 0 2
De t a i l s − F i l e
n D
W P 6 : 4 5 S T RMD
: 7 / 30 / 02
Ba c k u p We l d e r
n W
W P 7 : 5 2 S TM I G : 7 / 3 0 / 0 2
Re f r e s h L i s t
n R
W P 8 : 4 5 S T RMD
: 7 / 30 / 02
File Manage
Type
B Welder Prog Files
Name
W P1
:
Date
3 5 S T PU L S
:
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
:
:
W P4
:
4 5 S T RMD
:
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
7 / 30 / 02
7 / 30 / 02
:
:
7 / 30 / 02
7 / 30 / 02
:
7 / 30 / 02
Figure 20-8. File Copy Selection
Tap e-mail Prog File.
Tap an empty Palm Program file (e.g. EP1).
If this were for a Config File the selection would be e-mail Config File and the file location would be EC1. Also, If this
were for a Backup File the selection would be e-mail Backup File and the file location would be EB1.
File Manage
Type
W P1
Name
:
3 5 S T PU L S
W P2
:
3 5 S TM I G
W P3
:
3 5 S T RMD
W P4
:
4 5 S T RMD
W P5
:
4 5 S TM I G
W P6
:
4 5 S T RMD
W P7
:
5 2 S TM I G
W P8
:
4 5 S T RMD
Al l
B Welder Prog Files
Pa l m P r o g
Fi l es
Date
Pa l m C o n f i g F i l e s
: 7 / 30 / 02
Pa l m B a c k u p F i l e s
: 7 / 30 / 02
W e l de r Pr og F i l es
: 7 / 30 / 02
W e l d e r Co n f i g
: 7 / 30 / 02
e− m a i l P r o g F i l e
: 7 / 30 / 02
e− m a i l C o n f i g F i l e
: 7 / 30 / 02
e− m a i l B a c k u p F i l e
: 7 / 30 / 02
:
File Manage
Type
B e-mail Prog File
Name
Date
EP1
:
emp t y
:
no
da t e
EP2
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
7 / 30 / 02
Figure 20-9. Selecting A File Paste Location
Tap File Manage in upper left portion of display.
Tap Paste File.
OM-227 153 Page 75
File Manage
Type
File
B e-mail Prog File
Name
Un d e l e t e
Date
EP1
:
emp t y
:
no
da t e
EP2
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
Options
Type
Cu t F i
B e-mail Prog File
Fi l e
l e Name
EP1 : e m p t y
Co p y F i l e
EP2 : e m p t y
Pa s t e F i l e
EP3 : e m p t y
M od i f y F i l e
EP4 : e m p t y
Be a m F i l e
n U
n X
no
n C
: no
n P
: no
n M
: no
n B
:
De t a i l s − F i l e
n D
Ba c k u p We l d e r
n W
Re f r e s h
n R
L i s t
Date
da t e
da t e
da t e
da t e
Figure 20-10. Selecting The Paste Function
A “File Copied Confirmation” message appears on the display. Tap OK.
The file name and date appear in the selected e−mail Prog File location (EP1).
File Manage
Type
File Manage
B e-mail Prog File
Name
Date
Type
B e-mail Prog File
Name
Date
EP1
:
emp t y
:
no
da t e
EP1
:
5 2ST M I G
:
7 / 30 / 02
EP2
:
emp t y
:
no
da t e
EP2
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
File Copied Confirmation
?
The
Fi l e
WP 7 :
5 2 S TM I G :
7 / 30 / 02
to
t he
has
been
cop i ed
f o l l ow i n g
l oca t i on
EP1 .
OK
Figure 20-11. Final Display After The Paste Operation
Disconnect the serial interface cable from the welding power source and connect to the serial port on the PC. Connect
the PDA and turn it on.
The HotSync operation can be performed by using different methods. Either press the Hotsync button on the serial
interface cable connector at the PDA or tap Card in the upper right hand portion of the display, tap All, tap the HotSync
program, and tap the HotSync symbol.
1
2
2
1
Figure 20-12. HotSync Button Location
OM-227 153 Page 76
Serial Interface Cable
HotSync Button
8:00 am
B
Card
8:00 am
8:00 am
All
B All
Communication
Games
PipeProMgr
PipeProMgr
HotSync
John Smith
Last HotSync 7/30/02, 2:45 pm
using Cradle/Cable
Main
Local
Multimedia
Modem
System
Utilities
HotSync
Unfiled
B Cradle/Cable
Edit Categories...
Card
Log
Help
Figure 20-13. Selecting The HotSync Operation
If this is the first time running HotSync, a user name must be entered. Choosing a user name will affect how the user file
will appear in the PC program. Some examples of how the user appears are as follows:
If a user name is John Smith, the PC file name will be SmithJ. The Palm file selects the first six letters of the last name
and first letter of the first name. Smith is five letters long, so the Palm file selects the entire last name and the first letter
of the the first name.
If a user name is John L Smith, the PC file name will be LJ. The letter L will be considered the last name which is only a
single letter and then the first letter of the first name.
Once the HotSync process is done, the Welder Prog file, 52ST MIG, will be transferred to the PC.
To locate the transferred file, open Windows Explorer and select the path as follows:
c:\Program Files\Palm\SmithJ\Backup\M_Email_Prog1_DB.PDB
The file named M_Email_Prog1_DB.PDB contains the Welder Prog file 52ST MIG.
If the e-mail file location had been EP2, the file containing the weld program would be M_Email_Prog2_DB.PDB and
the same applies to EP3 and EP4. Remember to select the correct file name that contains the weld program to be sent
by e-mail.
If this were for a Config File the file name would be M_Email_Config_DB.PDB that contained the Config File. Also, If
this were for a Backup File the file name would be M_Email_Backup_DB.PDB that contained the Backup File.
Open the e-mail software on the PC and select M_Email_Prog1_DB.PDB as the attachment file. Select send to e−mail
the file to the desired destination.
OM-227 153 Page 77
19-3. Receiving A PDA Program By E−mail
NOTE
Files received by e−mail will be placed in the same location at the destination as it
was sent from by the source. As an example, If a Welder Prog file was sent from
EP1 in the e−mail Prog File list from the source, it will be received at EP1 in the
e−mail Prog File list at the destination. This means if a file is currently in this
location on the PDA, it will be overwritten when another file is received during the
HotSync operation. To keep or use any of these files, they should be moved into
one of the Palm Group [Palm Prog (PP file), Palm Config (PC file), or Palm Backup
(PB file)].
To receive a file by e-mail (e.g. Welder Prog File), proceed as follows:
Open the e-mail software on the PC and find the e−mail message that contains M_Email_Prog1_DB.PDB as the
attachment file sent from the source.
If the e-mail file location had been EP2, the file containing the weld program would be M_Email_Prog2_DB.PDB and
the same applies to EP3 and EP4.
If this were for a Config File the file name would be M_Email_Config_DB.PDB that contained the Config File. Also, If
this were for a Backup File the file name would be M_Email_Backup_DB.PDB that contained the Backup File.
Either double click on the attachment file or right click and select “Open With...” and open the file with palmOne Quick
Install software. A “Confirm Add” message should appear on screen indicating the file M−Email_Prog1_DB.PDB will
be placed on your handheld during the next HotSync operation.
Select OK to remove the message.
If more than one user is assigned to the palmOne Quick Install program, be sure that the correct user name for the
receiving PDA appears in the “User” selection box in the upper right hand portion of the display.
Disconnect the serial interface cable from the welding power source and connect to the serial port on the PC.
Connect the PDA and turn it on.
The HotSync operation can be performed by using different methods. Either press the Hotsync button on the serial
interface cable connector at the PDA or tap Card in the upper right hand portion of the display, tap All and tap the
HotSync program.
9:00 am
B
Card
9:00 am
B
Card
9:00 am
9:00 am
All
Communication
Games
PipeProMgr
PipeProMgr
PipeProMgr
Main
Multimedia
System
Utilities
HotSync
Unfiled
Edit Categories...
Card
Figure 20-14. Selecting The HotSync Operation
Once the HotSync process is done, the Welder Prog file, 52ST MIG, will be transferred to the PDA.
Return to the Card display and use stylus to tap PipeProMgr program (see Figure 20-15).
Tap All in upper right portion of display.
Tap e-mail Prog File.
OM-227 153 Page 78
B All
File Manage
PipeProMgr
Type
B All
Name
Date
File Manage
Al l
Pa l m P r o g
PP1
:
4 5 S T RMD
PP1
:
PP2
:
emp t y
:
no
da t e
PP2
:
PP3
:
emp t y
:
no
da t e
PP3
:
PP4
:
emp t y
:
no
da t e
PP4
:
PP5
:
emp t y
:
no
da t e
PP5
:
PP6
:
emp t y
:
no
da t e
PP6
:
PP7
:
emp t y
:
no
da t e
PP7
:
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
7 / 26 / 02
b
NamePa l m
Fi l es
Date
Co
n f i g Fi l es
4 5 S T RMD
:
7 / 26 / 02
Pa l m B a c k u p F i l e s
emp t y
: no da t e
W e l de r Pr og F i l es
emp t y
: no da t e
W e l d e r Co n f i g
emp t y
: no da t e
e− m a i l P r o g F i l e
emp t y
: no da t e
e− m a i l C o n f i g F i l e
emp t y
: no da t e
e− m a i l B a c k u p F i l e
emp t y
: no da t e
:
Type
b
Figure 20-15. Initial Screen From Main Menu
The e-mail Prog File EP1 will now contain Welder Prog file 52ST MIG.
File Manage
Type
B e-mail Prog File
Name
Date
EP1
:
5 2ST M I G
:
7 / 30 / 02
EP2
:
emp t y
:
no
da t e
EP3
:
emp t y
:
no
da t e
EP4
:
emp t y
:
no
da t e
Figure 20-16. E-Mail Program File List
Tap desired selection to continue PDA operations.
OM-227 153 Page 79
SECTION 20 − PASSWORD
Turn on PDA. Use stylus to tap PipeProMgr program (see Figure 21-1).
Tap File Manage in upper left portion of display.
Tap Options.
File Manage
Options
File
B All
Un d e l e t e
Type
PipeProMgr
Name
Fi l e
n U
Type
Name
Type
Name
Cu t F i l e
Date
:
B All
7 / 26 / 02
n Date
X
PP1
Co
p y : F 4i 5l S
e T RMD
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP2
Pa s t e:
PP3
:
emp t y
:
no
da t e
PP3
p ti yl e
M o d i: f e
y mF
: nn M
o da t e
PP4
:
emp t y
:
no
da t e
PP4
p t y
Be
a m : F ei m
l e
: nn B
o
da t e
PP5
:
emp t y
:
no
da t e
PP5t a i: l e
De
sm
−p
F ti yl e
: nn D
o
da t e
PP6
:
emp t y
:
no
da t e
PP6
m p lt d
ye r
Ba
c k u: p e We
: nn W
o da t e
PP7
:
emp t y
:
no
da t e
PP7f r e: s h
emL
p it sy t
Re
: nn R
o
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
b
em
F
i pl et y
: C7 / 2 6 / 0 2
n
: nn P
o
Figure 21-1. Initial Display From Main Menu
Tap Set Password in the popdown menu.
The password screen will appear on the display.
File
Options
Type
P r e f e r en c e s
Name
Date
Date
Se t Pa s swo r d
B All
PP1
:
4 5 S T ACCU
PP2
:
PP3
:
emp t y
:
PP4
:
emp t y
PP5
:
PP6
:
PP7
:
File Manage
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
:
no
da t e
PP4
:
emp t y
emp t y
:
no
da t e
PP5
:
emp t y
:
no
da t e
emp t y
:
no
da t e
N
ew :
PP6
e m| p t y
:
no
da t e
:
emp t y
:
no
da t e
PP7
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
Con
PP8f i :r me m p t y
:
no
da t e
PP9
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Abou
t P i peP
ro. . .
emp t y
: no da
PP9
b
:
:
7 / 26 / 02
Set Password
: no da t e
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Ca n c e l
OK
Figure 21-2. PipeProMgr Password Display
OM-227 153 Page 80
Date
b
da t e
b
Enter the desired password in the New field (password will display as asterisks). Enter the same password again in the
Confirm field (password will display as asterisks).
NOTE
To clear your password, leave both the New and Confirm fields blank.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
PP5
:
emp t y
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
emp t y
Set Password
: no da t e
:
7 / 26 / 02
Set Password
: no da t e
no
da t e
PP5
:
no
da t e
N
ew :
PP6
e m p* t* y* * * * : | n o
da t e
N
ew :
PP6
e m p* t* y* * * * :
no
da t e
PP7
emp t y
:
no
da t e
PP7
emp t y
no
da t e
Con
PP8f i :r me m p t y
:
no
da t e
Con
PP8f i :r me m p* t* y* * * * : | n o
da t e
PP9
:
:
File Manage
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Ca n c e l
:
PP9
b
OK
:
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Ca n c e l
b
OK
Figure 21-3. PipeProMgr Password Display
Tap OK with the stylus.
A confirmation dialog will display asking whether or not you are sure you wish to change/clear your password.
Tap OK with the stylus.
File Manage
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
PP5
:
emp t y
File Manage
Type
7 / 26 / 02
B All
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
:
emp t y
Set Password
: no da t e
:
7 / 26 / 02
Confirm Password
Change
: no da t e
:
no
da t e
PP5
N
ew :
PP6
e m p* t* y* * * * :
no
da t e
PP7
emp t y
no
da t e
Con
PP8f i :r me m p* t* y* * * * : | n o
da t e
PP6 : e m p t y
: no
? Ar e you su r e you
PP7 : e m p t y
: no
t o c ha.n g e y o u r
PP8 : e m p t y
: no
p a s s wo r d ?
PP9 : e m p t y
: no
PP9
:
:
:
emp t y
:
no
da t e
PP1 0 :
emp t y
:
no
da t e
Ca n c e l
OK
b
PP1 0 : e m p t y
OK
da t e
wa n t
da t e
da t e
da t e
: no da t e
Ca n c e l
b
Figure 21-4. Setting Password Display
OM-227 153 Page 81
A status dialog will display reporting that the password has been saved/cleared.
Tap OK with the stylus.
File Manage
Type
Name
Date
:
4 5 S T RMD
PP2
:
emp t y
:
no
PP3
:
emp t y
:
PP4
:
emp t y
:
PP5
:
emp t y
PP6
:
emp t y
PP7
:
emp t y
: no da t e
N e w p a s s wo r d h a s b e e n
emp t y
: no da t e
saved .
emp t y
: no da t e
i
:
PP9
:
Name
Date
:
4 5 S T RMD
da t e
PP2
:
emp t y
:
no
da t e
no
da t e
PP3
:
emp t y
:
no
da t e
no
da t e
PP4
:
emp t y
:
no
da t e
: no da t e
Password
Saved
PP5
:
emp t y
PP6
:
emp t y
PP7
:
emp t y
: no da t e
N e w p a s s wo r d h a s b e e n
emp t y
: no da t e
saved .
emp t y
: no da t e
:
:
7 / 26 / 02
B All
PP1
PP1 0 : e m p t y
OK
:
Type
PP1
PP8
File Manage
B All
no
no
da t e
da t e
i
PP8
:
PP9
:
7 / 26 / 02
: no da t e
Password
Saved
PP1 0 : e m p t y
OK
b
:
:
:
no
no
da t e
da t e
b
Figure 21-5. Saving Password Display
If a password has been programmed for the welding power source, you will automatically be prompted to enter your
password when necessary.
Enter the password and tap OK with the stylus.
File Manage
PipeProMgr
Type
B All
Name
Date
PP1
:
4 5 S T RMD
:
PP2
:
emp t y
:
no
PP3
:
emp t y
:
PP4
:
emp t y
PP5
:
emp t y
PP6
:
PP7
File
Options
Type
7 / 26 / 02
Name
Date
PP1
:
4 5 S T RMD
da t e
PP2
:
emp t y
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
no
da t e
:
no
da t e
PP5
:
da t e
emp t y
:
no
da t e
PP6
:
emp t y
: no
* * * * * * |
emp t y
: no
:
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
emp t y
:
no
da t e
PP8
:
:
no
PP9
:
emp t y
:
no
da t e
PP9
:
emp t y
Ca n c e l
emp t y
:
no
da t e
OK
da t e
PP1 0 :
emp t y
:
no
da t e
b
PP1 0 :
:
:
7 / 26 / 02
no
da t e
: no da t e
Enter Password
emp t y
Fo r go t
Figure 21-1. Initial Display From Main Menu
OM-227 153 Page 82
B All
:
My
:
da t e
no da t e
Pa s swo r d
b
If you have forgotten your password, tap Forgot My Password with the stylus when prompted for the password. You
will be prompted for a retrieval code which must be obtained from Miller Electric. You must provide the Serial Number
and Time Code provided on the Forgot Password display. The password retrieval code is valid for approximately three
hours of cumulative time that the welding power source is turned on after the time code was obtained.
File
Options
Type
B All
Name
Date
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
PP3
:
emp t y
:
no
PP4
:
emp t y
:
no
da t e
PP5
:
:
no
da t e
PP6
:
emp t y
|
emp t y
:
no
da t e
PP7
:
emp t y
:
no
da t e
PP8
:
:
no
PP9
:
emp t y
Ca n c e l
emp t y
:
no
da t e
OK
da t e
PP1 0 :
:
My
:
Name
Date
Con t a c t M i l l e r E l e c t r i c w i t h
PP1 : 4 5 S T RMD
:
7 / 26 / 02
t h e f o l l o w i n g i n f o r ma t i o n t o
PP2 : e m p t y
: no da t e
o b t a i n a p a s s wo r d r e t r i e v a l
PP3 : e m p t y
: no da t e
code and en t e r t ha t code
PP4 : e m p t y
: no da t e
i n t h e s p a c e b e l ow .
PP5 : e m p t y
: no da t e
Se r i a l # :
LE 403658
PP6 : e m p t y
: no da t e
T i me C o d e : 3 0 0 7 9
PP7 : e m p t y
: no da t e
Re t r i e v a l
PP8 : e m p t y
: no da t e
Code
|
PP9 : e m p t y
: no da t e
7 / 26 / 02
da t e
no da t e
Pa s swo r d
B All
Forgot Password
Type
da t e
Enter Password
emp t y
Fo r go t
File Manage
b
PP1 0 :
emp t y
Ca n c e l
:
no
da t e
OK
b
Figure 21-2. Entering Preferences Settings
Enter the retrieval code and tap OK with the stylus. A dialog will display the current password. Tap OK with the stylus.
File Manage
Type
B All
Forgot Password
Name
Date
emp t y
Ca n c e l
:
no
da t e
OK
Options
Type
Con t a c t M i l l e r E l e c t r i c w i t h
PP1 : 4 5 S T RMD
:
7 / 26 / 02
t h e f o l l o w i n g i n f o r ma t i o n t o
PP2 : e m p t y
: no da t e
o b t a i n a p a s s wo r d r e t r i e v a l
PP3 : e m p t y
: no da t e
code and en t e r t ha t code
PP4 : e m p t y
: no da t e
i n t h e s p a c e b e l ow .
PP5 : e m p t y
: no da t e
Se r i a l # :
LE 403658
PP6 : e m p t y
: no da t e
T i me C o d e : 3 0 0 7 9
PP7 : e m p t y
: no da t e
Re t r i e v a l
PP8 : e m p t y
: no da t e
Code
XXXXXX |
PP9 : e m p t y
: no da t e
PP1 0 :
File
b
B All
Name
Date
PP1
:
4 5 S T RMD
PP2
:
emp t y
:
no
da t e
PP3
:
emp t y
:
no
da t e
PP4
:
emp t y
:
no
da t e
PP5
:
emp t y
:
no
PP6
:
emp t y
:
no
PP7
:
emp t y
: no da t e
T h e p a s s wo r d i s
emp t y
: no da t e
“ P A S SWOR D “ .
emp t y
: no da t e
i
PP8
:
PP9
:
:
7 / 26 / 02
da t e
Password Retrieved
PP1 0 : e m p t y
OK
:
no
da t e
da t e
b
Figure 21-3. Entering Preferences Settings
OM-227 153 Page 83
Notes
Effective January 1, 2005
(Equipment with a serial number preface of “LF” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
its original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
*
Induction Heating Coils and Blankets
*
APT & SAF Model Plasma Cutting Torches
*
Remote Controls
*
Accessory Kits
*
Replacement Parts (No labor)
*
Spoolmate Spoolguns
*
Canvas Covers
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.
Miller’s True Blue® Limited Warranty shall not apply to:
1.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that the
equipment was delivered to the original retail purchaser, or one
year after the equipment is sent to a North American distributor
or eighteen months after the equipment is sent to an
International distributor.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear. (Exception:
brushes, slip rings, and relays are covered on Bobcat,
Trailblazer, and Legend models.)
2.
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for the
equipment.
1.
5 Years Parts — 3 Years Labor
*
*
2.
3 Years — Parts and Labor
*
*
*
*
3.
Original main power rectifiers
Inverters (input and output rectifiers only)
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Semi-Automatic and Automatic Wire Feeders
Inverter Power Sources (Unless Otherwise Stated)
*
Water Coolant Systems (Integrated)
*
*
*
Intellitig
Maxstar 150
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
1 Year — Parts and Labor Unless Specified
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
DS-2 Wire Feeder
Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
Process Controllers
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources and Coolers
Water Coolant Systems (Non-Integrated)
Flowgauge and Flowmeter Regulators (No Labor)
HF Units
Grids
Maxstar 85, 140
Spot Welders
Load Banks
Arc Stud Power Sources & Arc Stud Guns
Racks
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Field Options
(NOTE: Field options are covered under True
Blue® for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4.
6 Months — Batteries
5.
90 Days — Parts
*
MIG Guns/TIG Torches
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary
from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may be
available, but may vary from province to province.
miller_warr 1/05
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA
© 2005 Miller Electric Mfg. Co. 10/05
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
www.MillerWelds.com
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