Miller | LJ050251G | Owner Manual | Miller PROHEAT DIGITAL RECORDER User manual

Miller PROHEAT DIGITAL RECORDER User manual
OM-222 096E
2008−11
Processes
Induction Heating
Description
Single Induction Heating Power Source
Temperature Recorder
6 Channel Digital
Recorder CE
For Warranty Claims And Technical Support, Contact:
Sure Controls
N981 Tower View Drive
Greenville, WI 54942 USA
Tel 920-757-0500
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Induction Heating Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . . .
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Information EMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Warning Label Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. WEEE Label (For Products Sold Within The EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Manufacturer’s Rating Label For CE Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Recorder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Connecting To Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Output 14 Pin Information For Receptacle RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − SETUP AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Digital Recorder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Time Date Setup − Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Changing Recorder From Degrees F to Degrees C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Calibration Verification Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Calibration Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4. Replacing Recorder Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6. Diagnostic Procedures For Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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DECLARATION OF CONFORMITY
for European Community (CE marked) products.
MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that
the product(s) identified in this declaration conform to the essential requirements and
provisions of the stated Council Directive(s) and Standard(s).
Product/Apparatus Identification:
Product
Stock Number
RECORDER,DIGITAL 6 CHANNEL
195374
Council Directives:
S
2006/95/EC Low Voltage
S
2004/108/EC Electromagnetic Compatibility
S
2006/42/EEC Machinery Directive
Standards:
S
IEC 60974-1 Arc Welding Equipment - Welding Power Sources: edition 3, 2005-07.
S
IEC 60974-10 Arc Welding Equipment Electromagnetic Compatibility Requirements: edition 1.1,
2004-10.
US Signatory:
November 25, 2008
__________________________________________________________________________
David A. Werba
Date of Declaration
MANAGER, PRODUCT DESIGN COMPLIANCE
203827­A
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ihom _2007−04
Protect yourself and others from injury — read and follow these precautions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Induction Heating Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
D
When making input connections, attach proper grounding
conductor first − double-check connections.
D
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Frequently inspect input power cord for damage or bare wiring − replace cord immediately if damaged − bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
D
D
D
D
D
During operation, keep everybody, especially children, away.
D
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The power circuit and output bus
bars or connections are electrically live whenever
the output is on. The input power circuit and machine
internal circuits are also live when power is on. Incorrectly installed or
improperly grounded equipment is a hazard.
D
Do not touch live electrical parts.
D
Enclose any connecting bus bars and coolant fittings to prevent
unintentional contact.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.
D
D
D Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp locations
or while wearing wet clothing; on metal structures such as floors,
gratings, or scaffolds; when in cramped positions such as sitting,
kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these
conditions, see ANSI Z49.1 listed in Safety Standards. And, do not
work alone!
D Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
D Use only nonconductive coolant hoses with a minimum length of 18
inches (457 mm) to provide isolation.
D Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.
D Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly grounded
receptacle outlet.
D
D
Do not drape cables over your body.
Do not touch power circuit if you are in contact with the work, ground,
or another power circuit from a different machine.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
SIGNIFICANT DC VOLTAGE exists in inverter-type
power sources after removal of input power.
D
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section before
touching any internal parts.
FUMES AND GASES can be hazardous.
Induction Heating of certain materials, adhesives,
and fluxes can produce fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
D
D
D
D
D
D
D
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation to remove fumes and gases.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Material Safety Data Sheets (MSDSs)
and the manufacturer’s instruction for adhesives, fluxes, metals,
consumables, coatings, cleaners, and degreasers.
Work in a confined space only if it is well ventilated, or while wearing
an air-supplied respirator. Always have a trained watchperson nearby. Fumes and gases from heating can displace air and lower the
oxygen level causing injury or death. Be sure the breathing air is
safe.
Do not heat in locations near degreasing, cleaning, or spraying operations. The heat can react with vapors to form highly toxic and
irritating gases.
Do not overheat coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
heated area, the area is well ventilated, and while wearing an airsupplied respirator. The coatings and any metals containing these
elements can give off toxic fumes if overheated. See coating MSDS
for temperature information.
OM-222 096 Page 1
FIRE OR EXPLOSION hazard.
D
D
D
D
D
D Do not overheat parts.
D Watch for fire; keep extinguisher nearby.
D Keep flammables away from work area.
Do not locate unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not operate where the atmosphere may contain flammable
dust, gas, or liquid vapors (such as gasoline).
After completion of work, inspect area to ensure it is free of
sparks, glowing embers, and flames.
INDUCTION HEATING can cause burns.
D Hot parts and equipment can injure.
D Do not touch or handle induction head/coil
during operation.
D Do not touch hot parts bare-handed.
D
D
Allow cooling period before handling parts or equipment.
Keep metal jewelry and other metal personal items away from
head/coil during operation.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
1-3. Additional Symbols for Installation, Operation, and Maintenance
FALLING UNIT can cause injury.
D
STATIC (ESD) can damage PC boards.
D Use handle and have person of adequate
physical strength lift unit.
D Move unit with hand cart or similar device.
D For units without a handle, use equipment of
adequate capacity to lift unit.
When using lift forks to move unit, be sure forks are long enough
to extend beyond opposite side of unit.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
FLYING METAL OR DIRT can injure eyes.
D Wear approved safety glasses with side
shields or wear face shield.
D
D
MOVING PARTS can cause injury.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards
closed and securely in place.
MAGNETIC FIELDS can affect Implanted
Medical Devices.
D Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
D Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
D
D
D
Have only qualified person familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut.
READ INSTRUCTIONS.
D Read Owner’s Manual before using or servicing unit.
D Use only genuine replacement parts from the
manufacturer.
OVERUSE can cause OVERHEATING
D Allow cooling period.
D Reduce output or reduce duty cycle before
starting to heat again.
D Follow rated duty cycle.
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
OM-222 096 Page 2
For Gasoline Engines:
Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
For Diesel Engines:
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 Regional Offices—phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone:
617-770-3000, website: www.nfpa.org and www. sparky.org).
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Mississauga, Ontario,
Canada L4W 5NS (phone: 800-463-6727 or in Toronto 416-747-4044,
website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036–8002 (phone: 212-642-4900,
website: www.ansi.org).
1-6. EMF Information
Considerations About Induction Heating And The Effects Of Low Frequency Electric And Magnetic Fields
The following is a quotation from the General Conclusions Section of the
U.S. Congress, Office of Technology Assessment, Biological Effects of
Power Frequency Electric & Magnetic Fields − Background Paper, OTABP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . there is now a very large volume of scientific findings based
on experiments at the cellular level and from studies with animals and
people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems. While most of
this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet allow
us to draw definite conclusions about questions of possible risk or to of-
fer clear science-based advice on strategies to minimize or avoid
potential risks.”
To reduce magnetic fields in the workplace, use the following procedures:
1. Arrange output cable to one side and away from the operator.
2. Do not coil or drape output cable around the body.
3. Keep power source and cable as far away from the operator as
practical.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations. If
cleared by your doctor, then following the above procedures is recommended.
OM-222 096 Page 3
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT
UTILISATION
ihom _2007−04fre
Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud.
2-1. Signification des symboles
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.
. Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez
vigilant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne font
que résumer l’information contenue dans les normes de sécurité énumérées à la section 2-5. Veuillez lire et respecter toutes
ces normes de sécurité.
D
D
D
L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.
D
Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.
D
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
D
D
Le contact de composants électriques peut provoquer des accidents mortels ou des brûlures graves.
Le circuit électrique et les barres collectrices ou les
connexions de sortie sont sous tension lorsque
l’appareil fonctionne. Le circuit d’alimentation et les circuits internes
de la machine sont également sous tension lorsque l’alimentation est
sur marche. Des équipements installés ou reliés à la borne de terre de
manière incorrecte sont dangereux.
D
D
D
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la
borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et revérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques chaudes.
Vérifier fréquemment le cordon d’alimentation afin de s’assurer qu’il
n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est. Un fil à
nu peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Ne pas toucher le circuit électrique si l’on est en contact avec la pièce, la terre ou le circuit électrique d’une autre machine.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
D
D
Ne pas toucher aux pièces électriques sous tension.
Protéger toutes les barres collectrices et les raccords de refroidissement pour éviter de les toucher par inadvertance.
D
D
D
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur quand on a coupé
l’alimentation.
D
D
D
D
D’autres consignes de sécurité sont nécessaires dans les conditions
suivantes : risques électriques dans un environnement humide ou si
l’on porte des vêtements mouillés ; sur des structures métalliques telles
que sols, grilles ou échafaudages ; en position coincée comme assise, à genoux ou couchée ; ou s’il y a un risque élevé de contact
inévitable ou accidentel avec la pièce à souder ou le sol. Dans ces
conditions, voir ANSI Z49.1 énuméré dans les normes de sécurité.
En outre, ne pas travailler seul !
Couper l’alimentation d’entrée avant d’installer l’appareil ou d’effectuer l’entretien. Verrouiller ou étiqueter la sortie d’alimentation selon
la norme OSHA 29 CFR 1910.147(se reporter aux Principales normes de sécurité).
N’utiliser que des tuyaux de refroidissement non conducteurs ayant
une longueur minimale de 457 mm pour garantir l’isolation.
OM-222 096 Page 4
D
Avant de toucher des organes internes, couper l’onduleur,
débrancher l’alimentation et décharger les condensateurs
d’alimentation conformément aux instructions indiquées dans la
partie maintenance.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le chauffage à induction de certains matériaux,
adhésifs et flux génère des fumées et des gaz. Leur
inhalation peut être dangereuse pour votre santé.
D
Ne pas mettre sa tête au-dessus des vapeurs. Ne pas respirer ces
vapeurs.
D
À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au
niveau de l’arc pour l’évacuation des fumées et des gaz.
D
Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
Lire et comprendre les spécifications de sécurité des matériaux
(MSDS) et les instructions du fabricant concernant les adhésifs, les
flux, les métaux, les consommables, les revêtements, les nettoyants
et les dégraisseurs.
D
D
D
D
Travailler dans un espace fermé seulement s’il est bien ventilé ou en
portant un respirateur. Demander toujours à un surveillant dûment
formé de se tenir à proximité. Des fumées et des gaz provenant du
chauffage peuvent déplacer l’air, abaisser le niveau d’oxygène et
provoquer des lésions ou des accidents mortels. S’assurer que l’air
ambiant ne présente aucun danger.
Ne pas chauffer dans des endroits se trouvant à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur
peut réagir en présence de vapeurs et former des gaz hautement
toxiques et irritants.
Ne pas surchauffer des métaux munis d’un revêtement tels que
l’acier galvanisé, plaqué au plomb ou au cadmium, à moins que le
revêtement ne soit enlevé de la zone chauffée, que la zone soit bien
ventilée et, si nécessaire, en portant un respirateur. Les revêtements et
tous les métaux contenant ces éléments peuvent dégager des fumées
toxiques s’ils sont surchauffés. Voir les informations concernant la
température dans les spécifications de revêtement MSDS.
Stocker des produits inflammables hors de la zone de travail.
Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces
inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas faire fonctionner l’appareil si l’air ambiant est chargé de particules, gaz, ou vapeurs inflammables (vapeur d’essence, par
exemple).
Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace
d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
D
D
D
D
D
D
LE CHAUFFAGE PAR INDUCTION peut
provoquer des brûlures.
D Des pièces ou de l’équipement chaud peuvent
provoquer des blessures.
D
Ne pas toucher ou manipuler la tête/l’enroulement à induction pendant le fonctionnement.
D
D
Ne pas toucher des parties chaudes à mains nues.
Laisser refroidir les composants ou équipements avant de les manipuler.
Tenir les bijoux et autres objets personnels en métal éloignés de la
tête/de l’enroulement pendant le fonctionnement.
D
Risque D’INCENDIE OU D’EXPLOSION.
D Ne pas surchauffer les composants .
D Attention aux risques d’incendie: tenir un extincteur à proximité.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la
maintenance
LA CHUTE
blesser.
D
D
DE
L’APPAREIL
LES CHAMPS MAGNETIQUES peuvent
affecter des implants médicaux.
peut
D Utiliser la poignée et demander à une personne
ayant la force physique nécessaire pour soulever l’appareil.
D Déplacer l’appareil à l’aide d’un chariot ou d’un
engin similaire.
Pour les appareils sans poignée utiliser un équipement d’une capacité appropriée pour soulever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du
côté opposé de l’appareil.
DES PIECES DE METAL ou DES SALETES peuvent provoquer des blessures dans les yeux.
D Porter des lunettes de sécurité à coques latérales ou un écran facial.
DES ORGANES MOBILES peuvent
provoquer des blessures.
D S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
D Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
D Porteur de simulateur cardiaque ou autre implants médicaux, rester à distance.
D Les porteurs d’implants doivent d’abord consulter leur médecin
avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induction.
L’EMPLOI EXCESSIF peut
CHAUFFER L’ÉQUIPEMENT.
D
SUR-
D Prévoir une période de refroidissement
D Réduire le courant de sortie ou le facteur de marche avant de recommencer le chauffage.
Respecter le cycle opératoire nominal.
LES CHARGES ÉLECTROSTATIQUES
peuvent endommager les circuits imprimés.
D Établir la connexion avec la barrette de terre
AVANT de manipuler des cartes ou des pièces.
D Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des
cartes PC.
OM-222 096 Page 5
LE RAYONNEMENT HAUTE FRÉQUENCE (HF) risque de provoquer
des interférences.
D
D
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
D
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence.
D Le rayonnement haute fréquence (HF) peut
provoquer des interférences avec les équipements de radio-navigation et de communication,
les services de sécurité et les ordinateurs.
D
Demander seulement à des personnes qualifiées familiarisées
avec des équipements électroniques de faire fonctionner l’installation.
D
L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.
LIRE LES INSTRUCTIONS.
D Lisez le manuel d’instructions avant l’utilisation
ou la maintenance de l’appareil.
D N’utiliser que les pièces de rechange recommandées par le constructeur.
2-4. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants).
Les batteries, les bornes et autres accessoires contiennent du
plomb et des composés à base de plomb, produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des cancers et des malformations congénitales ou autres problèmes de
procréation. Se laver les mains après manipulation.
Pour les moteurs à essence :
Les gaz d’échappement des moteurs contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils
provoquent des cancers et des malformations congénitales
ou autres problèmes de procréation.
Pour les moteurs diesel :
Les gaz d’échappement des moteurs diesel et certains de
leurs composants sont reconnus par l’État de Californie comme provoquant des cancers et des malformations
congénitales ou autres problèmes de procréation.
2-5. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
de Global Engineering Documents (téléphone : 1-877-413-5184, site Internet : www.global.ihs.com).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(téléphone: 1-866-512-1800) (il y a 10 bureaux régionaux−−le téléphone de la région 5, Chicago, est 312-353-2220, site Internet :
www.osha.gov).
National Electrical Code, NFPA Standard 70, de National Fire Protection
Association, P.O. Box 9101, Quincy, MA 02269-9101 (téléphone :
617-770-3000, site Internet : www.nfpa.org et www.sparky.org).
Code électrique du Canada, partie 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Mississauga, Ontario, Canada L4W 5NS (téléphone : 800-463-6727 ou en Toronto416-747-4044,
site internet : www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, de American National Standards Institute, 25
West 43rd Street, New York, NY 10036-8002 (téléphone :
212-642-4900, site Internet : www.ansi.org).
2-6. Information EMF
Considérations relatives au chauffage à induction et aux effets des champs
électriques et magnétiques basse fréquence.
Le texte suivant est extrait des conclusions générales Département du
Congrès U.S., Office of Technology Assessment, Effets biologiques des
champs magnétiques et électriques basse fréquence − Background Paper,
OTA-BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . on dispose maintenant d’importantes découvertes scientifiques
reposant sur des expériences effectuées dans le domaine cellulaire et
des études réalisées sur des animaux et des personnes qui démontrent
clairement que des champs magnétiques basse fréquence peuvent
avoir une interaction et produire des changements dans les systèmes
biologiques. Alors que la plus grande partie de cet ouvrage est d’une très
grande qualité, les résultats sont complexes. La compréhension scientifique courante ne nous permet pas encore d’interpréter la preuve fournie
dans un seul ouvrage cohérent. Il est encore plus frustrant de ne pas
pouvoir tirer des conclusions définitives en ce qui concerne les problèmes
de risque possible ou de proposer des recommandations scientifiques
OM-222 096 Page 6
claires pour des stratégies à suivre en vue de minimiser ou de prévenir
des risques potentiels.”
Pour réduire les champs magnétiques sur le poste de travail, appliquer
les procédures suivantes :
4. Disposer le câble de sortie d’un côté à distance de l’opérateur
5. Ne pas enrouler ou draper le câble électrique autour du corps.
6. Placer la source de courant et le câble le plus loin possible de
l’opérateur.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de
s’approcher des opérations de soudage à l’arc, de soudage par points,
de gougeage, du coupage plasma ou de chauffage par induction. Si le
médecin approuve, il est recommandé de suivre les procédures précédentes.
SECTION 3 − DEFINITIONS
3-1. Warning Label Definitions
Warning! Watch Out! There are
possible hazards as shown by the
symbols.
1
1.1
1.2
2
2.1
2.2
3
3.1
3.2
4
4.1
4.2
4.3
5
5.1
6
7
Electric shock from wiring can
kill.
Wear dry insulating gloves.
Do not wear wet or damaged
gloves.
Disconnect input plug or
power before working on
machine.
Induction heating can cause
injury or burns from hot items
such as rings, watches, or
parts.
Do not wear metal jewelry and
other metal personal items
such as rings and watches
during operation.
Do not touch hot parts or hot
head/coil.
Induction heating sparks can
cause fire. Do not overheat
parts and adhesives.
Keep flammables away from
heating operation. Do not heat
near flammables.
Heating sparks can cause
fires. Have a fire extinguisher
nearby and have a
watchperson ready to use it.
Breathing heating fumes can
be hazardous to your health.
Read Material Safety Data
Sheets (MSDSs) and
manufacturer’s instructions for
material used.
Keep your head out of the
fumes.
Use forced ventilation or local
exhaust to remove the fumes.
Use ventilating fan to remove
fumes.
Always wear safety glasses
or goggles during and around
heating operations to prevent
possible injury.
Wear either safety glasses or
full goggles depending on
type of operation and nearby
processes.
Do not remove or paint over
(cover) the label.
Become trained and read the
instructions before working on
the machine or heating.
9/01 − 190 025
OM-222 096 Page 7
3-2. WEEE Label (For Products Sold Within The EU)
Do not discard product (where applicable) with general waste.
Reuse or recycle Waste Electrical
and Electronic Equipment (WEEE)
by disposing at a designated collection facility.
Contact your local recycling office
or your local distributor for further
information.
3-3. Manufacturer’s Rating Label For CE Products
227 054-A
3-4. Symbols And Definitions
Line Connection
IP
Degree Of
Protection
OM-222 096 Page 8
U1
Primary Voltage
Single Phase
I1max
Hz
Rated Maximum
Supply Current
Hertz
P1max
Maximum Power
Consumption
SECTION 4 − INSTALLATION
4-1. Specifications
Specification
Description
Overall Dimensions
Height: 10 in (254 mm); Width: 10-1/2 in (268 mm); Depth: 13 in (330 mm)
Weight
Net: 22.5 lb (10.2 kg)
Type Of Input Power
85-265 Volts AC, 47-63 Hz
Operating Temperature Range
41° To 104° F (5° To 40° C)
Storage Temperature Range
−4° To 122° F (−20° To 50° C)
Reference the controller and recorder manuals for additional information.
4-2. Recorder Installation
1
!
Turn Off and disconnect
input power.
!
Do not use recorder handle
to lift the entire system. Use
recorder handle to lift only
the recorder.
1
2
3
Recorder
Power Source
Mounting Bracket
Install mounting bracket on power
source and secure using existing
hardware from top cover.
3
Install recorder on mounting
bracket and secure using screws in
rear of bracket.
2
804 408-A
OM-222 096 Page 9
4-3. Connecting To Power Source
4
3
1
2
!
Turn Off and disconnect
input power.
1
Recorder
2
Interconnecting Cord
3
14-Pin Plug
4
Keyway
5
Remote 14 Receptacle RC9
(See Section 4-4)
To connect remaining end of cord to
power source, align keyway, insert
plug, and tighten threaded collar.
6
Power Cord
7
115 VAC Receptacle
Connect power cord to receptacle.
8
Rating Label
8
5
7
6
803 999-B
OM-222 096 Page 10
4-4. Output 14 Pin Information For Receptacle RC9
Pin Number
Pin Information
1
Thermocouple No. 1 (TC1), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
2
Thermocouple No. 2 (TC2), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
3
Thermocouple No. 3 (TC3), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
4
Thermocouple No. 4 (TC4), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
5
Signal Common
6
Thermocouple No. 5 (TC5), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
7
Thermocouple No. 6 (TC6), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) *
8
Unused
9
Unused
10
Chassis Ground
11
Unused
12
Unused
13
Unused
14
Unused
* The voltage to temperature caculation is:
(DC Volts In x 155) − 50 = °F
(DC Volts In x 86.1) − 45.4 = °C
The Recorder display should read ±5 °F or ±3 °C.
Notes
OM-222 096 Page 11
SECTION 5 − SETUP AND OPERATION
5-1. Digital Recorder Controls
8
9
3
4
5
2
10
11
1
6
7
!
Keep all panels, doors, and
covers closed and secure
during programming.
1
Page Up
2
Page Down
3
Left
4
Right
5
Option
6
Menu
7
Access Door For External
Memory Connection
Additional keys that appear as
needed for specific applications are
as follows:
8
Close Folder
9
Open Folder
10 Left Cursor
11 Right Cursor
803 997-C
5-2. Time Date Setup − Digital
5-2-1. Login As Engineer
1
Touch top left corner (Logged Out) or (User).
2
Touch text (pull down menu) next to User.
3
Touch Engineer.
4
Touch Password field.
5
Touch Numeric.
6
Touch 1, then 0, and finally Ok. “Engineer” will appear in top left corner of display.
5-2-2. Go To Operator Screen
1
Touch the Menu
2
Touch Operator.
key in bottom right corner to open Root Menu.
5-2-3. Locale Setup
1
Touch System.
2
Touch Locale.
3
Touch pull down next to Country.
4
Touch appropriate country.
5
Touch pull down next to Time Zone.
6
Touch appropriate time zone (i.e. CST Central). See “http://www.timeanddate.com” for additional information.
7
Set DST (Daylight Savings Time) if applicable. Place an “X” in the box next to “Use Summertime (DST)” to enable this option.
. In the United States:
DST begins at 2:00 am on the second Sunday in March.
DST ends at 2:00 am on the first Sunday in November.
See http://www.timeanddate.com/time/aboutdst.html for exceptions.
8
Touch Apply.
5-2-4. Time And Date Setup
1
Touch System.
2
Touch Clock.
3
Adjust time and date, if necessary.
OM-222 096 Page 12
4
Touch Apply.
5-2-5. Login As User
1
Touch top left corner (Engineer).
2
Touch pull down next to User.
3
Touch User from pull down list.
5-2-6. Go To Home Screen
1
Touch the Menu
2
Touch Home.
key in bottom right corner to open Root Menu.
5-2-7. Channel Cycling On/Off And Notes
When Trend graphs are displayed, the operator has the option to sequentially display the TC readings for each channel by activating the “Channel
Cycling On”option. When channel cycling is off, recorder displays only the selected TC value.
To activate/deactivate “Channel Cycling”:
1
Press the Option
key to open options menu.
2
Press channel cycling On to activate cycling or press channel cycling Off to deactivate cycling.
To manually change which TC is
displayed, press the TC field to
advance to the next TC reading.
Notes can be added to a chart on
the recorder while viewing a trend
screen.
Press the “Option Menu” button.
Press “Note”.
Press the field next to
“Operator Note” and enter notes
using keypad.
Press “OK”.
Press “OK”.
The note is added to the chart.
The note can be viewed on the
bottom of the screen or in the
history screen.
Press the Option key, press “Enter
History”.
To exit, press the Option key, then
press “Exit History”.
scrn34
OM-222 096 Page 13
5-3. Operation
5-3-1. Batch Recording Using Recorder
The batch file generated by the recorder will consist of:
GroupDescriptor~BatchName~TimeDateStamp.uhh
The default Group Descriptor is set to “Group”. This setting may be changed to something that relates to the application (i.e. Company, Contract, or
Project name).
To change the Group Descriptor, proceed as follows:
1
Log in as an Engineer (see Section 5-2-1).
2
Touch Menu (bottom right).
3
Touch Operator.
4
Touch Config.
5
Touch Groups.
6
Touch the field next to Descriptor, a keypad will appear on the display.
7
Enter the desired name and touch Ok.
8
Touch Apply.
9
Touch Menu (bottom right).
10
Touch Home.
The Batch Name is entered by the operator. This should be a unique name that identifies the part being heated. Since the same part may have Pre-heat
(P), Bakeout (B), and Stress (S) procedures done to it, the batch name should include an indicator as to which process was done (i.e. W41-1307-2-S)
where the S indicates a stress procedure.
The Time Date Stamp and .uhh file extension are both generated automatically by the recorder.
Begin Batch recording.
5-3-1-1. Login As User
1
Touch top left corner.
2
Touch pull down next to User.
3
Touch User from pull down list.
5-3-1-2. Start Recording
1
Touch “No Batch In Progress”.
2
Touch “New”.
3
Touch field next to Job # (Batch Name). This will be the batch name.
4
Enter unique Batch Name (see Section 5-3-1).
5
Touch “Ok”.
6
Touch field next to User ID.
7
Enter User ID.
8
Touch “Ok”.
9
Touch field next to Comments.
10
Enter Comments or, at least, touch the blank key.
11
Touch “Ok”.
12
Scroll down to bottom of screen.
13
Touch field next to the MAC address i.e., 00:0A:8D:00:XX:XX.
14
Touch the blank key (bottom right keyboard).
15
Touch “Ok”.
16
Touch “Start”.
17
Touch “Close”.
5-3-1-3. Stop Recording
1
Touch the block with the batch name.
2
Touch “Stop”.
3
Touch “Close” − screen returns to the home screen and displays “No Batch In Progress”.
OM-222 096 Page 14
. If a batch file was not started, the temperature data is still recorded. The Job# (Batch Name), User, Comments, and Recorder ID are not recorded.
5-3-1-4. Saving Data To Media (Recommended After Each Batch)
1
Insert media into recorder.
2
Login as User (see Section 5-3-1-1).
3
Touch
4
Touch “Operator”.
5
Touch “Archive”.
6
Touch “Local”.
7
Select Media Type in pulldown menu next to Media.
8
Select how much data to save to media (typically, Last Day is sufficient).
key in bottom right corner to open Root Menu.
Last day saves from 12:00am until current time. Last week saves from 12:00am Monday until current time.
Scroll down and wait until archive transfer changes from active to inactive.
. DO NOT remove media before completion of data transfer.
9
Touch
key in bottom right corner to open Root Menu.
10
Touch “Home”.
11
Remove media.
12
To view data, go to Section 5-3-4.
5-3-1-5. Saving Data To A PC (Alternative To Media)
5-3-1-5-1.
Review Software − First Time Setup
1
Start “Review” software.
2
Click on “Instrument”, “Setup”, “TCP/IP”.
3
Click on “Add Instrument”.
4
In the “TCP/IP Address or Host Name:” field, type “192.168.111.222”.
5
In the “Identifier:” field, type “Generic”.
6
Click on “OK”.
5-3-1-5-2.
Creating A Shortcut − First Time Setup
Local Area Network Connection (Windows) 2000 And XP)
1
Click on “Start”, “Settings”, “Control Panel”.
2
Open “Network and Dial-up Connections”.
3
Right click on “Local Area Connection”.
4
Select “Create Shortcut”.
5
Click on “Yes” to create a shortcut on the desktop.
6
Close the “Network and Dial-up Connection” window.
7
Close the “Control Panel”.
Local Area Network Connection (Windows) VISTA)
1
Click on “Start”, “Settings”, “Control Panel”.
2
Open “Network and Sharing Center”.
3
Click “Manage network connection”.
4
Right click on “Local Area Connection”.
5
Select “Create Shortcut”.
6
Click on “Yes” to create a shortcut on the desktop.
7
Close the “Network Connections” window.
OM-222 096 Page 15
8
Close “Network and Sharing Center” window.
9
Close the “Control Panel”.
5-3-1-5-3.
Changing IP Address To Connect The Recorder
For Windows) 2000, XP, And VISTA
1
Close any open network applications.
2
Double click “Local Area Connection” desktop shortcut.
3
Click on “Properties”.
4
Scroll down to “Internet Protocol (TCP/IP)”.
5
Click on “Internet Protocol (TCP/IP)” to highlight it.
6
Click on “Properties”.
7
Click on “Use the following IP address:”.
8
In the “IP address” field, type “192.168.111.221”.
9
Click on “OK”.
10
Click on “OK” to add the subnet mask.
11
The “Subnet mask:” field should display “255.255.255.0”.
12
Click on “OK”.
13
Click on “OK”.
14
Click on “Close” to close the “Local Area Connection” window.
5-3-1-5-4.
Downloading Files From Recorder
1
Connect a crossover cable between the recorder and the PC (a crossover cable is a special network cable with pins 2 and 3 reversed on one
end).
2
Start “Review” software.
3
Click on “Instrument”, “File Services”.
4
Click on “Generic”.
5
Enter user name: “user” (leave password field blank).
6
Click on “OK”.
7
Right click on desired files and transfer them.
5-3-1-5-5.
Troubleshooting Connection Problems
1
Click on “Start”, “Programs”, “Accessories”, “Command Prompt”.
2
Type in “ping 192.168.111.222”.
3
Press “Enter”.
If the message “Timed Out” appears 4 times, the recorder is not responding. Check unit setup outlined previously and verify crossover cable is
connected properly.
5-3-1-5-6.
Resetting IP Address (Necessary To Connect User’s PC To Company’s Network)
For Windows) 2000, XP, And VISTA
1
Close any open network applications.
2
Double click “Local Area Connection” desktop shortcut.
3
Click on “Properties”.
4
Scroll down to “Internet Protocol (TCP/IP)”.
5
Click on “Internet Protocol (TCP/IP)” to highlight it.
6
Click on “Properties”.
7
Click on “Obtain an IP address automatically”.
8
Click on “OK”.
9
Click on “OK”.
OM-222 096 Page 16
10
Click on “Close” to close the “Local Area Connection” window.
5-3-2. Recovering From An Interruption
If a batch was running, the recorder will automatically start a new file with the same batch name and continue recording.
5-3-3. Viewing Data In QuickChart Software
5-3-3-1. Installing Software And First Time Setup
Insert the “Review Full and Review QuickChart Full” CD into the computer.
If the installation program does not automatically start, browse to the CD using “My Computer” and run “Setup.exe”.
Choose a language for the software program. Click the arrow to expand the menu and select the desired language for the software program.
Select desired language for the
software program, and click “OK”.
Click “OK” after making a language
selection.
QCS01
To continue the installation, click on
“Next>”.
QCS02
OM-222 096 Page 17
. You
must accept the license
agreement to install the
software.
Choose if you agree to the license
agreement and click “Next>”.
QCS03
Select “Complete”.
Click “Next>”.
. After
software installation is
complete, restart the PC.
QCS04
This Owner’s Manual will guide you through the steps to create and save a chart for a batch file. Additional information about the software can be
found by clicking “Help/Help Topics” after the software is installed.
Additional information about the
software can be found by clicking
“Help” and “Help Topics”.
QCS05
OM-222 096 Page 18
5-3-3-2. Backing Up Data
QuickChart software reads data from the file(s) selected. After a chart is created, it should be saved in a location that is backed up by your company’s data archive procedures.
5-3-4. Running QuickChart Software
Select “Start\Programs\Eurotherm\QuickChart”.
QCS06
Default option settings can be
made prior to opening or creating a
chart. Select “Options” and “Settings”.
QCS07
Interpolation can be turned “On” or
“Off” to affect trace smoothness.
“Keep traces clear of timestamps” ensures the time stamp is
viewable.
“Grid Major divisions:” can be
changed. A setting of 30 would
result in 50° increments on a span
from 0-1500° F.
Select “OK” after making the
desired settings.
QCS08
OM-222 096 Page 19
Insert media that contains the
desired file into the PC.
Select “File”, “New QuickChart”,
and “From Removable Media”.
QCS09
Select “Batch”.
Select “Find Batches”.
Select “Batch Name” from the
pulldown menu.
If there was a power interruption
during a batch or if it was an
extremely long batch, the recorder
may have created multiple files with
the same name. All files will open
when the batch name is selected.
Select “OK”.
QCS10
The chart will open in a “window”.
Maximize both windows
for better viewing.
QCS11
OM-222 096 Page 20
The chart will appear in full screen
view.
Data tags will show
“No data” due to the
cursor being located
right of the data trace.
Click on a data trace to display
values at that point.
QCS12
To delete a trace from the chart,
select “Chart” and “Setup”..
QCS13
OM-222 096 Page 21
Select a TC # (Point ID) to delete.
Select “Delete Point”.
Select “OK”.
QCS14
Notes can be added to the chart.
Select “Chart” and “Annotate”.
QCS15
OM-222 096 Page 22
Select the time and date where the
note should be placed.
Enter notes in the “Annotation:”
field.
Select “OK”.
QCS16
Once a note is applied to the chart,
it cannot be removed.
Select “OK” to apply the note.
QCS17
OM-222 096 Page 23
The note is displayed on the chart.
To edit trace properties, right click
on the channel to edit.
Notice when Interpolation is On, an
“I” is added to the “Descriptor:”:
Interpolation On will show a
smoothed line between points
instead of steps.
Span dictates the range of temperature to plot for the trace.
Select “OK” when done.
QCS18 / QCS19
OM-222 096 Page 24
To save a chart, select “File” and
“Save QuickChart”.
QCS20
Browse to a location that is backed
up by your company network
system.
The Batch name is already entered
as the “File name:” for consistency.
The file extension becomes .urq
and includes the data from the
recorder .uhh file, the chart option
settings, and any annotations that
were added.
Select “Save” to save the file.
QCS21
OM-222 096 Page 25
To print a chart, select “File” and
“Print”.
Select “Print” to print the chart.
QCS22 / QCS23
OM-222 096 Page 26
Alternate Methods Of Creating A Chart
If files are already on the PC, select “File”,
“New QuickChart”, and “From Folders”.
QCS24
Browse to the folder containing the .uhh
files.
Select “Find Batches”.
Select the “Batch Name” from the pulldown menu.
Select “OK”.
The chart will open similar to the “From
Removable Media” method.
QCS25
OM-222 096 Page 27
If a batch file was not started, the recorder
still records data while powered up.
To create a chart from these files, select
“File”, “New QuickChart”, and “From
Files”.
QCS26
Activate the “Details” view to show time
and date file was created (in GMT).
QCS27
Adjust window size by placing the cursor
on the bottom right-hand corner of the
window. Press and hold the left mouse
button while dragging the mouse to change
the window size.
Select the files from which the chart will be
created.
Select “Open”.
QCS28
OM-222 096 Page 28
The chart will display temperature
data without Batch information.
Annotations can be added using
the same procedure as stated
previously.
QCS29
When saving a chart from files, the
Batch Name should be entered as
the “File name:”.
QCS30
OM-222 096 Page 29
5-4. Changing Recorder From Degrees F to Degrees C
Log in as “Engineer” (see Section
5-2-1).
Press “Menu” (bottom right of
display).
Press “Operator”.
Press “Save/Restore“.
Press “Restore” .
Press the field next to File Name
(config).
Press the desired config file (Deg C
or Deg F).
Press “Open“. The config file will
load.
Press “Menu”.
Press “Home”.
OM-222 096 Page 30
To review channel configuration
settings:
Log in as “Engineer” (see Section
5-2-1).
Press “Menu” (bottom right of
display).
Press “Operator”.
Press “Config“.
Press “Channels” on pull down
menu.
OM-222 096 Page 31
Degree C Configuration
OM-222 096 Page 32
Degree F Configuration
OM-222 096 Page 33
SECTION 6 − MAINTENANCE & TROUBLESHOOTING
6-1. Routine Maintenance
. Maintain more often
Y Disconnect input plug or
power before maintaining.
during severe conditions.
3 Months
Repair Or Replace
Cracked Cables
And Cords
6 Months
Blow Out Or
Vacuum Inside
Of Wind Tunnel
Replace
Unreadable
Labels
12 Months
3 Years
Replace Battery Every 3
Years OR When Battery
Indicator Is Displayed
Verify Unit
Calibration
6-2. Calibration Verification Equipment
1
3
2
1. Precision Digital Voltmeter (DVM)
Suggested meters are Agilent Multimeter
or Hewlett Packard Multimeter Model
34401A or equivalent. DVM must be able
to read to three decimal places (0.000).
2. Adjustable DC Power Supply
Power supply must be able to produce
2.787 volts DC, 6.012 volts DC, and 9.239
volts DC ±1 volt.
3. Calibration Label
Suggested label from Q−CEES item
QCC306BU or equivalent.
4
4. Interconnecting Cable
MILLER Part No. 300168 can be used to
connect the Recorder to the DC power
supply.
6-3. Calibration Verification Procedure
Calibration verification should be done every year. Use appropriate Certificate of Calibration to record calibration information. A spreadsheet could also
be used to record the information.
OM-222 096 Page 34
6-3-1.
Initial Set Up
Connect power to recorder and DC power supply.
Connect DVM in paralle with DC output.
6-3-2.
1.
Getting Information From Recorder
Touch top left key in corner (Logged Out or Operator).
2.
Touch Logged Out next to User or User I.D
3.
Select Engineer from the drop down menu.
4.
Touch box next to Password
5.
Touch Numeric tab
6.
Touch 1 then 0.
7.
Touch Ok.
8.
Touch key in bottom right corner (to access Root Menu).
9.
Touch Operator.
10.
Touch Network.
11.
Touch Address from the drop down menu.
12.
Enter the Instrument number in the Certificate.
13.
Enter the MAC address in the Certificate.
6-3-3.
1.
Set Up Recorder For Verification
Touch key in bottom right corner (to access Root Menu).
2.
Touch home (to display trend graph).
3.
Touch bottom left key in corner (to display channels TC1−TC6).
6-3-4.
Calibration Verification
1.
Connect voltage source to the RC9 14−pin connector on the rear of the Recorder. Red lead to pin 1 and black to pin 5.
2.
Set voltage source as close as possible to 2.787 Volts DC (must be set to read to 3 decimal positions) using your Precision DVM in parallel to
measure output.
The voltage to temperature caculation is:
(DC Volts In x 155) − 50 = °F
(DC Volts In x 86.1) − 45.4 = °C
3.
Enter the achieved voltage below “Voltage In DC” in the Certificate.
4.
Verify a TC1 display value of 382.0 (±5) °F or 194.5 (±3) °C.
5.
Repeat steps 1.−4. for TC2 – TC6 input jacks. The associated temperature will appear.
1.
For TC2 move red voltage source lead to RC9 pin 2.
2.
For TC3 move red voltage source lead to RC9 pin 3.
3.
For TC4 move red voltage source lead to RC9 pin 4.
4.
For TC5 move red voltage source lead to RC9 pin 6.
5.
For TC6 move red voltage source lead to RC9 pin 7.
6.
Enter Recorder values into Certificate.
7.
Repeat steps 1.−6. with voltage source set as close as possible to 6.013 Volts DC. Verify a display value of 882.0 (±5) °F or 472.2 (±3) °C.
8.
Repeat steps 1.−6. with voltage source set as close as possible to 9.239 Volts DC. Verify a display value of 1382.0 (±5) °F or 750.0 (±3) °C
6-3-5.
Finishing Procedure
1.
Disconnect power for recorder.
2.
Remove calibrated voltage source.
3.
Complete calibration label & place it on unit directly above TC1 display.
I.D. No. (recorder serial number)
By (your initials) Date (today’s date)
Due (date 1 year from today)
4.
Print a copy of the certificate to send with the Recorder.
5.
If entering data in a spreadsheet, save data.
OM-222 096 Page 35
OM-222 096 Page 36
Certified By:
Instrument Number:
MAC Address: 08:00:80:72:
1
2
3
4
5
6
A−232171−B 09/09/08
Serial Number:
Calibrated Multimeter: Model Nam e and Num ber
In strum en tation Used:
CHANNEL
CHANNEL
CHANNEL
CHANNEL
CHANNEL
CHANNEL
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
T emp (°F)
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
Temp (°F)
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
Temp (°F)
Com pany nam e :
does hereby certify the above instrum ent was calibrated against standards
m aintained by Com pany nam e :
and m eets or exceeds all published specifications.
T he accuracy of these standards is directly traceable to the National Institute of Standards and T echnology.
Unit Model Number: 195374
Unit Serial Number:
Calibration Date:
Re−Calibration Date:
CERTIFICATE OF CALIBRATION
Com pany Nam e
Street
PO Box
City, State, Zip Code
OM-222 096 Page 37
Certified By:
Instrument Number:
MAC Address: 08:00:80:72:
1
2
3
4
5
6
A−232171−B 09/09/08
Serial Number:
Calibrated Multimeter: Model Nam e and Num ber
In strum en tation Used:
CHANNEL
CHANNEL
CHANNEL
CHANNEL
CHANNEL
CHANNEL
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
Temp (°C)
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
Temp (°C)
PRIMARY ST ANDARD
Voltage
Equivalent
In (DC)
Temp (°C)
Com pany nam e :
does hereby certify the above instrum ent was calibrated against standards
m aintained by Com pany nam e :
and m eets or exceeds all published specifications.
T he accuracy of these standards is directly traceable to the National Institute of Standards and T echnology.
Unit Model Number: 195374
Unit Serial Number:
Calibration Date:
Re−Calibration Date:
CERTIFICATE OF CALIBRATION
Com pany Nam e
Street
PO Box
City, State, Zip Code
6-4. Replacing Recorder Battery
!
1
Disconnect input plug or
power.
1. Wrapper
2. Snap−In Blank
3. Recorder Securing Screws
4. Recorder
5. Recorder Top Cover
Hardware
6. Recorder Top Cover
2
7. Recorder Battery
Remove wrapper. Remove snap−in
blanks from rear panel and use long
screwdriver to remove recorder
securing screws.
3
Disconnect all connections to recorder. Push recorder out of the
front of the unit.
6
Remove recorder top cover hardware. Push cover towards rear of
recorder and lift off.
Locate battery on circuit board.
4
. All battery backed
RAM data
(such as date and time) is lost
during battery change.
Remove battery and replace.
5
Miller Part No. 237113
Model BR2330
7
805 203-A
OM-222 096 Page 38
6-5. Troubleshooting
Trouble
Recorder does not power up.
Remedy
Check 115 volts ac at receptacle where recorder is plugged in.
Be sure that recorder is not plugged into a switched receptacle.
Check power source primary power for 3-phase, 400 or 460-575 volts ac (depending on model).
Replace building line fuse or reset circuit breaker.
Recorder is plugged into 115 volts See Section 6-6-1.
ac, but does not power up.
Recorder displays Channel Error.
See Section 6-6-2.
Temperature readings go down Check for reversed red (−) and yellow (+) leads in 2-pin thermocouple, and correct if necessary.
instead of up.
Temperature readings do not rise.
Check for a short between thermocouple wires.
Recorder screen blinks when Screen calibration needs adjusting. Turn off recorder power switch. Turn on recorder power switch while
touched, but does not advance to touching screen, and continue to touch screen (about 45 seconds) until configuration display appears on the
next screen.
screen. Press “Touch Cal” or wait a few minutes for the Touch Cal display to appear on the screen. Use a
pointed object (be careful not to damage screen), and touch each set of cross hairs to calibrate screen. When
calibration is complete, turn recorder power off and back on again.
Recorder does not recognize stor- USB flash drives use software drivers to communicate between memory devices and the recorder. The drivage media
ers of some newer memory devices are not supported by Eurotherm. Try a different series memory device
or contact www.Eurotherm. com for a flash drive to work with your recorder.
6-6. Diagnostic Procedures For Recorder
6-6-1.
Recorder Does Not Turn On
Place power source power switch in the Off position. Open memory device access door. Place power source power switch in the On position.
Check for memory device light illumination: If light does illuminate, replace the recorder. If drive light does not illuminate, proceed as follows:
Remove recorder wrapper.
Check for 115 volts ac at plug on rear of recorder and reseat plug.
If 115 volts ac is not present, replace power cord.
If 115 volts ac is present at plug on rear of recorder, check that green LED is illuminated by viewing through louvers
on side of recorder.
A green LED should be visible through the louvers on the side of the recorder.
If green LED is not illuminated, replace recorder.
6-6-2.
Recorder Displays Channel Error
Recorder will not operate below 32° F, allow 15-30 minutes for warm up or move recorder to a warmer location.
Remove recorder wrapper. Remove red cover on rear of recorder.
Check that terminal strip is secure on rear of recorder.
Ribbon cable may be disconnected inside of recorder after prior maintenance, reconnect ribbon cable.
If above procedures do not clear the error message, replace recorder.
OM-222 096 Page 39
SECTION 7 − ELECTRICAL DIAGRAMS
232 243-A
Figure 7-1. Circuit Diagram For 6 Channel Digital Recorder
OM-222 096 Page 40
Notes
MATERIAL THICKNESS REFERENCE CHART
24 Gauge (.025 in)
22 Gauge (.031 in)
20 Gauge (.037 in)
18 Gauge (.050 in)
16 Gauge (.063 in)
14 Gauge (.078 in)
1/8 in (.125 in)
3/16 in (.188 in)
1/4 in (.25 in)
5/16 in (.313 in)
3/8 in (.375 in)
1/2 in (.5 in)
OM-222 096 Page 41
SECTION 8 − PARTS LIST
. Hardware is common and
not available unless listed.
5
6
4
1
2
3
9
8
7
26
24
23
20
21
20
25
10
22
27
11
12
19
13
18
17
15
16
14
Ref. 804 409-C
Figure 8-1. Complete Assembly
OM-222 096 Page 42
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 8-1. Complete Assembly
. . . 1 . . . . . . . . . +220790
. . . 2 . . . . . . . . . . 190025
. . . 3 . . . . . . . . . . 147876
. . . 4 . . . . . . . . . +220786
. . . 5 . . . . . . . . . . 208015
. . . 6 . . . . . . . . . . 227665
. . . 7 . . . . . . . . . . 209948
. . . 8 . . . . . . . . . . 220794
. . . 9 . . . . . . . . . . 220795
. . . 10 . . . . . . . . . . 220972
. . . 11 . . . . . . . . . . 224042
. . . 12 . . . PC1 . . 232099
. . . 13 . . . . . . . . . . 019663
. . . 14 . . . . . . . . . . 226610
. . . 15 . . . . . . . . . . 225068
. . . 16 . . . . . . . . . . 173997
. . . 17 . . . . . . . . . . 220789
. . . 18 . . . . . . . . . . 230274
. . . . . . . . . . . . . . . . . 237113
. . . 19 . . . . . . . . . . 220787
. . . 20 . . . . . . . . . . 220788
. . . 21 . . . . . . . . . . 143797
. . . 22 . . . . . . . . . . 227591
. . . 23 . . . . . . . . . . 220785
. . . 24 . . . . . . . . . . 220791
. . . 25 . . . . . . . . . . 214532
. . . 26 . . . . . . . . . . . 227112
. . . 27 . . . . . . . . . . 057359
. . . . . . . . . . . . . . . . 047636
. . Cover, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Label, General Precautionary, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Label, Warning General Precautionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Wrapper, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Label, Warning Falling Equipment Can Cause Serious . . . . . . . . . . . . . . . . . . . 1
. . Brkt, Mtg Receptacle Rj45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Cover, Receptacle Weatherproof Single Rcpt . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Cable, Power 2.0m 18ga 3c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Cable, Interconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Conn, Circ Cpc Protective Cap Size 17 Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Circuit Card Assy, Filter Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Mount, Nprn 15/16odx3/8 Rec 3/16x3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . Bracket, Mtg Recorder W Hardware (Including) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . Screw, 250−20x .23 Thumb Knurled Stl Pld Captive . . . . . . . . . . . . . . . . . . . . 2
. . . . Retainer, Screw No 12 Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Panel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Recorder, Temperature/Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . Battery, 3vdc Lithium−polycarbon−monofluoride Br2330 . . . . . . . . . . . . . . . . .
. . Plate, Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Mount, Nprn 100mm Recorder 45 Durometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Spacer, Nylon .312 Od X .194 Id X .437 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . Plate, Mtg Recorder Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Case Section Layout, Front/Bottom/Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Knob, Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Cable Assy, Interconnecting Rj45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Receptacle, 115v,Iec 320−c14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . Blank, Snap−in Nyl .375 Mtg Hole Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . Housing Plug + Pins, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-222 096 Page 43
Notes
SOCKET/WRENCH SELECTION TABLE
(U.S. STANDARD)
Specifications
Socket or Wrench Size
SOCKET/WRENCH SELECTION TABLE
(METRIC)
Specifications
Socket or Wrench Size
Bolt
Diameter
Decimal
Equivalent
Bolt
Nut
Bolt
Diameter
U.S.
Decimal
Equivalent
Bolt
Nut
1/4 in
.250 in
3/8 in
7/16 in
6 mm
.2362 in
10 mm
10 mm
5/16 in
.3125 in
1/2 in
9/16 in
8 mm
.3150 in
14 mm
14 mm
3/8 in
.375 in
9/16 in
5/8 in
10 mm
.3937 in
17 mm
17 mm
7/16 in
.4375 in
5/8 in
3/4 in
12 mm
.4724 in
19 mm
19 mm
1/2 in
.500 in
3/4 in
13/16 in
14 mm
.5512 in
22 mm
22 mm
9/16 in
.5625 in
7/8 in
7/8 in
16 mm
.6299 in
24 mm
24 mm
5/8 in
.625 in
15/16 in
1 in
18 mm
.7087 in
27 mm
27 mm
3/4 in
.750 in
1-1/8 in
1-1/8 in
22 mm
.8661 in
32 mm
32 mm
7/8 in
.875 in
1-5/16 in
1-5/16 in
24 mm
.9449 in
36 mm
36 mm
1 in
1.000 in
1-1/2 in
1-1/2 in
OM-222 096 Page 44
Warranty
Effective January 1, 2008
(Equipment with a serial number preface of LJ or newer)
This limited warranty supersedes all previous manufacturers
warranties and is exclusive with no other guarantees or
warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions
below, warrants to its original retail purchaser that new
equipment sold after the effective date of this limited warranty is
free of defects in material and workmanship at the time it is
shipped from factory. THIS WARRANTY IS EXPRESSLY IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED,
INCLUDING
THE
WARRANTIES
OF
MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, manufacturer will
repair or replace any warranted parts or components that fail
due to such defects in material or workmanship. Manufacturer
must be notified in writing within thirty (30) days of such defect or
failure, at which time manufacturer will provide instructions on
the warranty claim procedures to be followed.
Manufacturer shall honor warranty claims on warranted
equipment listed below in the event of such a failure within the
warranty time periods. All warranty time periods start on the
delivery date of the equipment to the original end-user
purchaser, and not to exceed one year after the equipment is
shipped to the distributor.
1.
5 Years Parts — 3 Years Labor
*
2.
3 Years — Parts and Labor
*
*
*
*
*
*
*
3.
Original main power rectifiers only to include SCRs,
diodes, and discrete rectifier modules
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Process Controllers
Semi-Automatic and Automatic Wire Feeders
Inverter Power Sources (Unless Otherwise Stated)
Water Coolant Systems (Integrated)
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)
1 Year — Parts and Labor Unless Specified
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources, Coolers, and
Electronic Controls/Recorders
Water Coolant Systems (Non-Integrated)
Flowgauge and Flowmeter Regulators (No Labor)
HF Units
Grids
Spot Welders
Load Banks
Arc Stud Power Sources & Arc Stud Guns
Racks
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
models)
Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in,
or for a minimum of one year — whichever is
greater.)
Bernard-Branded Mig Guns (No Labor)
Weldcraft-Branded TIG Torches (No Labor)
Subarc Wire Drive Assemblies
4.
6 Months — Batteries
5.
90 Days — Parts and Labor
*
MIG Guns and Subarc (SAW) Guns
*
Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls
*
*
*
*
*
*
APT & SAF Plasma Cutting Torches
Remote Controls
Accessory Kits
Replacement Parts (No Labor)
Spoolmate Spoolguns
Canvas Covers
Limited Warranty shall not apply to:
1.
Consumable components; such as contact tips,
cutting nozzles, contactors, relays, brushes, slip
rings, or parts that fail due to normal wear.
2.
Items furnished by manufacturer, but manufactured by
others, such as engines or trade accessories. These items
are covered by the manufacturer’s warranty, if any.
3.
Equipment that has been modified by any party other than
manufacturer, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MANUFACTURER’S PRODUCTS ARE INTENDED FOR
PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL
USERS AND PERSONS TRAINED AND EXPERIENCED IN
THE USE AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at manufacturer’s option: (1)
repair; or (2) replacement; or, where authorized in writing by
manufacturer in appropriate cases, (3) the reasonable cost of
repair or replacement at an authorized service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Manufacturer’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at an authorized service facility as determined by
manufacturer. Therefore no compensation or reimbursement
for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MANUFACTURER BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MANUFACTURER IS EXCLUDED AND
DISCLAIMED BY MANUFACTURER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary
from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.
brand_warr 2008-01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
Resources Available
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Owner’s Manuals
Circuit Diagrams
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA
2008−01
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