Miller | ME150235G | Owner Manual | Miller PROHEAT ROLLING INDUCTOR User manual

Miller PROHEAT ROLLING INDUCTOR User manual
OM-261 823B
2014−07
Processes
Induction Heating
Description
Induction Heating Accessory
)
ProHeat Rolling Inductor
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001 Quality System Warranty and service information for your
Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 2009−09
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Induction Heating Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. WEEE Label (For Products Sold Within The EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Dimensions without Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Dimensions with Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − POWER SOURCE/SYSTEM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Coolant Hose Connections To Single Output Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Coolant Hose Connections To Dual Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Connecting Thermocouple Cable To Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Mounting Arm To Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5. Mounting Travel Sensor Assembly To The Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6. Inserting Travel Sensor Cable Into Cable Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7. Connecting Travel Sensor To Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Power Source/System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1-1
Manual Mode Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1-2
1
1
1
2
3
3
3
4
4
4
5
6
6
7
9
9
9
10
10
10
10
11
11
11
12
12
13
13
14
15
15
15
Temp Control Mode Using IR Device (Customer Supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
6-2. Temperature Feedback Using An IR Device (Customer Supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Max KW Allowed Using Travel Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4. Single Heating Device Arrangement (Shown Without Accessories) And Duty Cycle . . . . . . . . . . . . .
6-5. Two Heating Devices Arrangement (Shown Without Accessories) And Duty Cycle . . . . . . . . . . . . . .
SECTION 7 − MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2. Limit Condition Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3. Fault Condition Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4. Replacing The Rolling Inductor Wearplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5. Performing A Continuity Test Using A DMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
17
17
18
19
20
20
20
20
21
21
22
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ihom _2013-09
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Induction Heating Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The power circuit and output bus
bars or connections are electrically live whenever
the output is on. The input power circuit and machine
internal circuits are also live when power is on. Incorrectly installed or
improperly grounded equipment is a hazard.
Do not touch live electrical parts.
Enclose any connecting bus bars and coolant fittings to prevent
unintentional contact.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.
Additional safety precautions are required when any of the following
electrically hazardous conditions are present: in damp locations or
while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting,
kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these conditions,
see ANSI Z49.1 listed in Safety Standards. And, do not work alone!
Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
Use only nonconductive coolant hoses with a minimum length of 18
inches (457 mm) to provide isolation.
Properly install, ground, and operate this equipment according to its
Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly grounded
receptacle outlet.
When making input connections, attach proper grounding
conductor first − double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Frequently inspect input power cord and ground conductor for damage or bare wiring – replace immediately if damaged – bare wiring
can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or repaired cables.
Do not drape cables over your body.
Do not touch power circuit if you are in contact with the work, ground,
or another power circuit from a different machine.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Use GFCI protection when operating auxiliary equipment in damp or
wet locations.
SIGNIFICANT DC VOLTAGE exists in inverter power
sources AFTER removal of input power.
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section before
touching any internal parts.
FUMES AND GASES can be hazardous.
Induction Heating of certain materials, adhesives,
and fluxes can produce fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation to remove fumes and gases. The recommended way to determine
adequate ventilation is to sample for the composition and quantity of
fumes and gases to which personnel are exposed.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
Work in a confined space only if it is well ventilated, or while wearing
an air-supplied respirator. Always have a trained watchperson nearby. Fumes and gases from heating can displace air and lower the
oxygen level causing injury or death. Be sure the breathing air is
safe.
Do not heat in locations near degreasing, cleaning, or spraying operations. The heat can react with vapors to form highly toxic and
irritating gases.
Do not overheat coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
heated area, the area is well ventilated, and while wearing an airsupplied respirator. The coatings and any metals containing these
elements can give off toxic fumes if overheated. See coating SDS
for temperature information.
OM-261 823 Page 1
FIRE OR EXPLOSION hazard.
Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
Do not overheat parts.
Watch for fire; keep extinguisher nearby.
Keep flammables away from work area.
Do not locate unit on, over, or near combustible surfaces.
INDUCTION HEATING can burn.
Do not touch hot parts bare-handed.
Allow cooling period before handling parts or
equipment.
Do not touch or handle induction head/coil during operation unless the equipment is designed
and intended to be used in this manner as specified in the owner’s manual.
Keep metal jewelry and other metal personal
items away from head/coil during operation.
Do not install unit near flammables.
Do not operate where the atmosphere may contain flammable
dust, gas, or liquid vapors (such as gasoline).
After completion of work, inspect area to ensure it is free of
sparks, glowing embers, and flames.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
1-3. Additional Symbols for Installation, Operation, and Maintenance
FALLING EQUIPMENT can injure.
OVERUSE can cause OVERHEATING
Use handle and have person of adequate
physical strength lift unit.
Move unit with hand cart or similar device.
For units without a handle, use equipment of adequate capacity to
lift and support unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
Allow cooling period.
Reduce output or reduce duty cycle before
starting to heat again.
Follow rated duty cycle.
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually
lifting heavy parts or equipment.
H.F. RADIATION can cause interference.
FLYING METAL OR DIRT can injure eyes.
Wear approved safety glasses with side
shields or wear face shield.
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified person familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
Use only genuine replacement parts from the manufacturer.
Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
BATTERY EXPLOSION can injure.
Do not use induction equipment to charge batteries or jump start vehicles unless it has a battery charging feature designed for this purpose.
OM-261 823 Page 2
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the
state of California to cause cancer, birth defects, or other reproductive harm. Wash hands after use.
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
100, Mississauga, Ontario, Canada L4W 5NS (phone: 800-463-6727,
website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton
Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website: www.cdc.gov/
NIOSH).
1-6. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields may interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
4. Keep head and trunk as far away from the equipment in the welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations. If
cleared by your doctor, then following the above procedures is recommended.
3. Do not coil or drape cables around your body.
OM-261 823 Page 3
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT
UTILISATION
ihom 2013−09fre
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
2-1. Signification des symboles
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.
Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez
vigilant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne font
que résumer l’information contenue dans les normes de sécurité énumérées à la section 2-5. Veuillez lire et respecter toutes
ces normes de sécurité.
Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.
Ne pas toucher aux pièces électriques sous tension.
Protéger toutes les barres collectrices et les raccords de refroidissement pour éviter de les toucher par inadvertance.
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
Le contact de composants électriques peut provoquer des accidents mortels ou des brûlures graves.
Le circuit électrique et les barres collectrices ou les
connexions de sortie sont sous tension lorsque
l’appareil fonctionne. Le circuit d’alimentation et les circuits internes
de la machine sont également sous tension lorsque l’alimentation est
sur marche. Des équipements installés ou reliés à la borne de terre de
manière incorrecte sont dangereux.
L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, voir ANSI Z49.1 énuméré dans les normes de sécurité. En outre, ne pas travailler seul !
Couper l’alimentation d’entrée avant d’installer l’appareil ou d’effectuer l’entretien. Verrouiller ou étiqueter la sortie d’alimentation selon
la norme OSHA 29 CFR 1910.147(se reporter aux Principales normes de sécurité).
N’utiliser que des tuyaux de refroidissement non conducteurs ayant
une longueur minimale de 457 mm pour garantir l’isolation.
OM-261 823 Page 4
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la
borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et revérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques chaudes.
Vérifier fréquemment le cordon d’alimentation et le conducteur de
mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé −, le
remplacer immédiatement s’il l’est −. Un fil dénudé peut entraîner la
mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Ne pas toucher le circuit électrique si l’on est en contact avec la pièce, la terre ou le circuit électrique d’une autre machine.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
Utiliser une protection différentielle lors de l’utilisation d’un équipement auxiliaire dans des endroits humides ou mouillés.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur UNE FOIS le
moteur coupé.
Avant de toucher des organes internes, couper l’onduleur,
débrancher l’alimentation et décharger les condensateurs
d’alimentation conformément aux instructions indiquées dans la
partie maintenance.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le chauffage à induction de certains matériaux,
adhésifs et flux génère des fumées et des gaz. Leur
inhalation peut être dangereuse pour votre santé.
Ne pas mettre sa tête au-dessus des vapeurs. Ne pas respirer ces
vapeurs.
Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces
inflammables.
À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au
niveau de l’arc pour l’évacuation des fumées et des gaz. Pour déterminer la bonne ventilation, il est recommandé de procéder à un
prélèvement pour la composition et la quantité de fumées et de gaz
auxquels est exposé le personnel.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
Lire et comprendre les fiches de données de sécurité et les instructions
du fabricant concernant les adhésifs, les revêtements, les nettoyants,
les consommables, les produits de refroidissement, les dégraisseurs,
les flux et les métaux.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas faire fonctionner l’appareil si l’air ambiant est chargé de particules, gaz, ou vapeurs inflammables (vapeur d’essence, par
exemple).
Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace
d’étincelles incandescentes ni de flammes.
Travailler dans un espace fermé seulement s’il est bien ventilé ou en
portant un respirateur. Demander toujours à un surveillant dûment
formé de se tenir à proximité. Des fumées et des gaz provenant du
chauffage peuvent déplacer l’air, abaisser le niveau d’oxygène et
provoquer des lésions ou des accidents mortels. S’assurer que l’air
ambiant ne présente aucun danger.
Ne pas chauffer dans des endroits se trouvant à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur
peut réagir en présence de vapeurs et former des gaz hautement
toxiques et irritants.
Ne pas surchauffer les composants .
Attention aux risques d’incendie: tenir un extincteur à proximité.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des gants
de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
LE CHAUFFAGE PAR INDUCTION peut
provoquer des brûlures.
Ne pas surchauffer des métaux munis d’un revêtement tels que
l’acier galvanisé, plaqué au plomb ou au cadmium, à moins que le
revêtement ne soit enlevé de la zone chauffée, que la zone soit bien
ventilée et, si nécessaire, en portant un respirateur. Les revêtements et tous les métaux contenant ces éléments peuvent dégager
des fumées toxiques s’ils sont surchauffés. Voir les informations
concernant la température dans les spécifications de revêtement
SDS.
Risque D’INCENDIE OU
D’EXPLOSION.
Ne pas toucher des parties chaudes à mains
nues.
Laisser refroidir les composants ou équipements avant de les manipuler.
Ne pas toucher ou manipuler les cables/enroulements d’induction durant l’opération à moins
que l’équipement soit conçu à cet effet comme
indiqué dans le manuel d’utilisateur.
Tenir les bijoux et autres objets personnels en métal éloignés de la
tête/de l’enroulement pendant le fonctionnement.
Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais
pour éviter les brûlures.
Stocker des produits inflammables hors de la zone de travail.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la
maintenance
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
Utiliser la poignée et demander à une personne
ayant la force physique nécessaire pour soulever l’appareil.
Déplacer l’appareil à l’aide d’un chariot ou d’un engin similaire.
Pour les unités sans poignée, utiliser un équipement de levage de
capacité suffisante pour lever l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du
côté opposé de l’appareil.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94−110) lors du levage
manuelle de pièces ou équipements lourds.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des
blessures dans les yeux.
DES ORGANES MOBILES peuvent
provoquer des blessures.
S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
Les CHAMPS ÉLECTROMAGNÉTIQUES
(CEM) peuvent affecter les implants
médicaux.
Les porteurs de stimulateurs cardiaques et
autres implants médicaux doivent rester à
distance.
Les porteurs d’implants médicaux doivent consulter leur
médecin et le fabricant du dispositif avant de s’approcher de la
zone où se déroule du soudage à l’arc, du soudage par points, du
gougeage, de la découpe plasma ou une opération de chauffage
par induction.
Porter des lunettes de sécurité à coques latérales ou un écran facial.
OM-261 823 Page 5
L’EMPLOI EXCESSIF peut
CHAUFFER L’ÉQUIPEMENT.
SUR-
Prévoir une période de refroidissement
Réduire le courant de sortie ou le facteur de marche avant de recommencer le chauffage.
Respecter le cycle opératoire nominal.
L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence.
LIRE LES INSTRUCTIONS.
LES CHARGES ÉLECTROSTATIQUES
peuvent endommager les circuits imprimés.
Établir la connexion avec la barrette de terre
AVANT de manipuler des cartes ou des pièces.
Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des cartes PC.
LE RAYONNEMENT HAUTE FRÉQUENCE (HF) risque de provoquer
des interférences.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
N’utiliser que les pièces de rechange recommandées par le
constructeur.
Effectuer l’entretien en respectant les manuels d’utilisation,
les normes industrielles et les codes nationaux, d’état et locaux.
L’EXPLOSION DE LA BATTERIE
peut provoquer des blessures.
Le rayonnement haute fréquence (HF) peut
provoquer des interférences avec les équipements de radio-navigation et de communication,
les services de sécurité et les ordinateurs.
Ne pas utiliser l’appareil de soudage pour
charger des batteries ou faire démarrer
des véhicules à l’aide de câbles de démarrage,
sauf si l’appareil dispose d’une fonctionnalité
de charge de batterie destinée à cet usage.
Demander seulement à des personnes qualifiées familiarisées
avec des équipements électroniques de faire fonctionner l’installation.
2-4. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants).
Ce produit contient des éléments chimiques, dont le plomb,
reconnus par l’État de Californie pour leur caractère
cancérogène ainsi que provoquant des malformations
congénitales ou autres problèmes de procréation. Se laver les
mains après toute manipulation.
2-5. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
OM-261 823 Page 6
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
100, Mississauga, Ontario, Canada L4W 5NS (phone: 800-463-6727,
website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton
Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website: www.cdc.gov/
NIOSH).
2-6. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un
soudage à l’arc (et de procédés connexes, y compris le soudage par
points, le gougeage, le découpage plasma et les opérations de
chauffage par induction) crée un champ électromagnétique (CEM)
autour du circuit de soudage. Les CEM peuvent créer des interférences
avec certains implants médicaux comme des stimulateurs cardiaques.
Des mesures de protection pour les porteurs d’implants médicaux
doivent être prises: Limiter par exemple tout accès aux passants ou
procéder à une évaluation des risques individuels pour les soudeurs.
Tous les soudeurs doivent appliquer les procédures suivantes pour
minimiser l’exposition aux CEM provenant du circuit de soudage:
1. Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
2. Ne pas se tenir au milieu des câbles de soudage. Disposer les
câbles d’un côté et à distance de l’opérateur.
3. Ne pas courber et ne pas entourer les câbles autour de votre
corps.
4. Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
5. Connecter la pince sur la pièce aussi près que possible de la
soudure.
6. Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
7. Ne pas souder tout en portant la source de soudage ou le
dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de
s’approcher des opérations de soudage à l’arc, de soudage par points,
de gougeage, du coupage plasma ou de chauffage par induction. Si le
médecin approuve, il est recommandé de suivre les procédures précédentes.
OM-261 823 Page 7
OM-261 823 Page 8
SECTION 3 − DEFINITIONS
3-1. Miscellaneous Symbols And Definitions
Cursor
Increase
Decrease
3-2. WEEE Label (For Products Sold Within The EU)
Do not discard product (where applicable) with general waste.
Reuse or recycle Waste Electrical
and Electronic Equipment (WEEE)
by disposing at a designated collection facility.
Contact your local recycling office
or your local distributor for further
information.
Notes
OM-261 823 Page 9
SECTION 4 − SPECIFICATIONS
4-1. Unit Specifications
Rated Output @ 70° F (21° C)
300 Amps At 100% Duty Cycle
Ambient Temperature Range:
Storage: w/Coolant In Device
40° F to 180° F (4° C to 82° C)
Storage: w/Coolant Purged From Device
-40° F to 180° F (-40° C to 82° C)
Usage:
32° F to 140° F (0° C to 60° C)
Maximum Workpiece Preheat Temperature:
600 ° F (315 ° C)*
Cooler
Miller Heavy Duty Induction Cooler (195406 with coolant 300355)**
*NOTICE - Part temperatures above 600 F (315 C) may damage the Rolling Inductor and/or shorten its life.
**A two device setup may require additional cooling capacity. Consult factory for application specific details.
4-2. Dimensions without Accessories
Weight: 40.0 lb (18.1 kg)
5-1/2 in.
(138 mm)
30 ft
(9.1 m)
262 413-C
7-1/4 in.
(184 mm)
4-3. Dimensions with Optional Accessories
Weight: 43.4 lb (19.7 kg)
5-1/2 in.
(138 mm)
30 ft
(9.1 m)
10-1/4 in.
(260 mm)
262 413-C
OM-261 823 Page 10
SECTION 5 − POWER SOURCE/SYSTEM SETUP
5-1. Coolant Hose Connections To Single Output Cable
1
Single Liquid−Cooled
Output Connection
2
1
2
3
To
Cooler
2
4
3
4
5
804 435-A
1 Power Source/Cooler Assembly
2 Rolling Inductor Output Cable
3 Protective Cap
4 Coolant Hose
5 Heavy Duty Induction Cooler
Connect output cable to output #1 on power
source. Connect protective plug to power
source output #2.
Connect quick-connect fitting on both
coolant hoses from cooler to output cable
fittings by pushing coolant hose fitting onto
output cable fitting.
To remove coolant hoses, grasp black ring
on coolant hose fitting and pull away from
output cable fitting . Coolant hose fitting will
separate from output cable fitting.
Stop coolant flow before connecting/
Fittings
disconnecting coolant hoses.
have spring loaded valves
inside that close when fitting is disconnected from an output cable fitting to
minimize coolant leaks.
5-2. Coolant Hose Connections To Dual Output Cables
1
Dual Liquid−Cooled
Output Connection
1
2
2
2
3
2
To
Cooler
2
3
3
4
4
Workpieces should be the same size
and material when connecting two
Rolling Inductors to one power source.
1 Power Source/Cooler Assembly
2 Rolling Inductor Output Cable
3 Coolant Hose
4 Dual Output Cable Coolant Hose
5 Heavy Duty Induction Cooler
Connect output cables to output #1 and
output #2 on power source.
5
3
Coolant hoses between output cables and
cooler must be connected in series for dual
output operation. Connect dual output
coolant hose between output cable #1 and
output cable #2 fittings by pushing coolant
hose fitting onto output cable fitting.
Connect quick-connect fitting on both
coolant hoses from cooler to remaining
output cable fittings.
804 436-A
Stop coolant flow before connecting/
disconnecting coolant hoses.
To remove coolant hoses, grasp black ring
on coolant hose fitting and pull away from
output cable fitting . Coolant hose fitting will
separate from output cable fitting.
Fittings
have spring loaded valves
inside that close when fitting is disconnected from an output cable fitting to
minimize coolant leaks.
OM-261 823 Page 11
5-3. Connecting Thermocouple Cable To Rolling Inductor
To ensure proper grounding, use a grounded, three-prong thermocouple extension cable from the rolling inductor to the ProHeat
power source
Plug one end of the thermocouple extension cable into TC5 on the power source and the other end into the back of the Rolling Inductor
If running two Rolling Inductors on the same power source, connect a second thermocouple extension cable from the second Rolling Inductor to TC6
on the power source.
NOTICE − TC5 and TC6 are the Rolling Inductor protection measurement, not the workpiece temperature. The Proheat will limit the output power if
the internal temperature reaches 320 F (160 C) and will turn off output power if the internal temperature reaches 340 F (171 C ).
Workpieces should be the same size and material when using two Rolling Inductors on one power source.
5-4. Mounting Arm To Stand
Customer supplied pipe stand must be capable of maintaining an upright position without tipping with mounting arm, Rolling Inductor, and accessories installed.
Do not step or stand on mounting arm or pipe
stand.
6
5
8
9
3
4
11
7
Rolling Inductor shown
2
without accessories.
1
2
Pipe Stand (Customer Supplied)
Pipe (Customer Supplied)
1.50 to 2.00 in. (38.1 to 50.8 mm) outer diameter.
3
4
5
6
7
Rolling Inductor
Handle Tube
Swivel Shaft
Mounting Arm
Quick-Release Pin
Attach Rolling Inductor to mounting arm by sliding
handle tube over the swivel shaft and secure with
quick-release pin.
8
Knob
Tighten knob to secure arm in place.
1
9
Eye Bolt
Cable tie output cable to eye bolt.
10 Locking Wheels
If customer supplied stand has wheels, lock wheels
once Rolling Inductor is positioned on workpiece.
11 Adjustable Thumb Screws
Tighten or loosen screws to control motion of the
swivel shaft. If on an elbow, tighten the screw on the
elbow side of the arm to keep inductor from rotating
down as the elbow rotates.
NOTICE − When removing the Rolling Inductor from
the workpiece, do not release the handle until the
Rolling Inductor is in a rest position (straight out or
folded back). Dropping the Rolling Inductor may
damage it.
10
Verify the stand setup is stable before running equipment.
264 043-D
OM-261 823 Page 12
5-5. Mounting Travel Sensor Assembly To The Rolling Inductor
1
2
3
4
5
Travel Sensor Assembly
Securing Knob
4-Pin Connector
Tension Adjustment Knob
Mounting Bracket
Slide travel sensor assembly onto the
mounting bracket on either side of the
Rolling Inductor. Tighten knob to secure
assembly in place.
Connect 4-pin end of supplied cable to
the travel sensor assembly 4-pin connector. Connect 14-pin end of the cable
to the 14-pin connector on back of power
source.
5
3
4
Once installed on pipe, use the tension
adjustment knob to ensure wheel is tight
to pipe. Wheel contact with pipe may
loosen during heating causing wheel to
slip. Adjust tension again at that point to
ensure wheel is rotating. Holes in side of
wheel allow user to visually monitor
wheel rotation.
NOTICE − If power source does not
have the travel sensor lead installed internally on the 14-pin connector (Pin G),
kit #268031 must be installed by a qualified person in order to use the travel sensor.
2
Power
source software revision
1.21 or lower must be updated in order to operate using this accessory.
1
NOTICE − Older Rolling Inductor units
may not have mounting bracket installed. Have kit 262527 installed by a
qualified person.
262417-A
5-6. Inserting Travel Sensor Cable Into Cable Sleeve
1
TC Extension Cable
2
Cable Sleeve
3
Travel Sensor Cable
4
4-Pin Connector End
5
Female TC Connector
Lay the TC extension cable and
sleeve assembly out flat.
Unzip the cable sleeve. Insert travel sensor cable into sleeve with
4-pin end on the same side as the
female 3-prong TC connector. Ensure approximately 14 inches (356
mm) of the 4-pin end are exposed.
6 in.
14 in.
(356 mm)
(152 mm)
1
2
4
3
5
265 156-B
OM-261 823 Page 13
5-7. Connecting Travel Sensor To Power Source
1
Travel Sensor Cable
Connect 14-pin end of supplied travel sensor to the
back of the power source.
Connect 4-pin end of the cable to the travel sensor
cable.
2
14-Pin Pigtail
For use with optional on/off remote.
3
Cable Clamp
Remove screw from bottom left side of power
source. Attach cable clamp to the front of the power source using longer screw provided.
4
1
Hook And Loop Strap
Once cable clamp is installed and cables are connected to the power source, secure cable assembly to the cable clamp using the hook and loop
strap.
2
Front
Back
4
3
Ref. 262 416-B / Ref. 262 416-A
OM-261 823 Page 14
SECTION 6 − OPERATION
6-1. Power Source/System Setup
See power source Owner’s Manual for complete instructions on operating the power source.
Connect Rolling Inductor to power source before turning it on.
To view the System Setup screen, simultaneously press the Parameters
kW
A
V
Hz
and Program
buttons and the following screen will appear
on the display:
SYSTEM SETUP SCREEN
Deg Units.:>
F
SYSTEM SETUP
Tolerance.:
±25
Travel Detect :
Input Type:
K TC
Control Mode .. : Manual
Max Output:
35 KW
System Lock ... : No
Off
6-1-1 Manual Mode Setup
Press Cursor
button to move cursor to the parameter Control Mode. Press Increase
or Decrease
button to set parameter
button to select Max Output. Press Increase
button to set a maximum value.
to manual.
Press cursor
Press Program
or Decrease
button once to enter the Rolling Inductor Program screen.
The screen should look as shown below (actual values may vary).
Rolling Inductor Program Screen
Mode....: Manual
Power…: 0.0 KW
Command.: >0.0 KW
Current: 0 A
Run Time: 00:03:00
Voltage: 0 V
Frequency: 4.5 kHz
Use cursor
and Increase/Decrease
/
buttons to set the Command and Run Time to desired values.
OM-261 823 Page 15
6-1-2 Temp Control Mode Using IR Device (Customer Supplied)
From the system setup screen, press cursor
button to move to the Parameter Control mode. Press Increase
or Decrease
button to set parameter to temperature.
Press cursor
button to select Max. Output. Press Increase
Press Program
or Decrease
button to set a maximum value.
button once to enter the Temperature Control Program screen.
The screen should look as shown below (actual values may vary).
Mode ................. : Rolling Inductor
Control TC: ......... : 1
Temperature. ........ : 400
Max Time ............ : 01:00:00
Press cursor
button and Increase
or Decrease
button to set the Control TC (1 or 1,2), temperature (400−600), and Max
Time.
If using Roll Detection:
On the System Setup Screen, press cursor
button until Roll Detection is selected. Press Increase
or Decrease
button to
turn the feature on or off.
Temperature Measurement Location
NOTICE − Damage to workpiece can
occur if temp control is used improperly. Do not use welded-on or probe
style thermocouples in temp control
mode with this device. Always measure temperature directly after the device passes over the heating
zone.(within 2 inches of the Rolling
Inductor) Keep workpiece or device
in motion while output is on.
In this mode, the thermocouple channels are defined as follows:
TC1 . . . Control TC
TC2 . . . Control TC
TC3 . . . Reference TC
TC4 . . . Reference TC
TC5 . . . Internal Device TC
TC6 . . . Internal Device TC
< 2 in.
(< 51 mm)
Direction Of Workpiece Travel Relative To Rolling Inductor
OM-261 823 Page 16
If using both TC1 and TC2 for control,
the power source will control based
on the hotter of the two temperature
measuring devices.
6-2. Temperature Feedback Using An IR Device (Customer Supplied)
Definitions:
Infrared Radiation (IR) - Radiation that has a wavelength between the red end of the visible light spectrum and microwaves (approx. 800nm to 1mm). It
is emitted in particular by heated objects and can be used to determine temperature.
Emissivity - A dimensionless quantity describing the efficiency with which a material radiates infrared energy. For metals, it varies greatly depending on
the type of metal and its surface condition. Emissivity has a range from 0 to 1.
Reflectivity - The ability of an object to reflect energy emitted by other objects.
True Temperature - The actual temperature of an object.
Apparent Temperature - The temperature read by a sensor. It is a function of the true temperature, emissivity, and reflectivity.
Accuracy Range - The range of temperature in which the device is accurate.
Accuracy and Emissivity:
The accuracy of the IR will be highly dependent on the surface conditions of the workpiece and the type of sensor purchased.
Typical low end sensors are accurate in a small range of temperatures at a given emissivity. This requires the work piece to have a consistent surface
finish. A flat black finish will have an emissivity approaching 1 while a shiny surface will have an emissivity approaching 0. Since typical devices are set
to higher emissivity values (0.8 to 1.00), a workpiece with mill-scale/rust will typically provide more accurate feedback than a shiny, prepped joint.
Some higher end devices can accommodate emissivity changes. This is done through filtering the IR signal from the part in different spectrum ranges
and results in better accuracy over the low end devices.
The IR device you choose will depend on the material, surface preparation and the accuracy that you require when monitoring the workpiece
temperature.
6-3. Max KW Allowed Using Travel Detection
The ProHeat 35 can restrict the
maximum KW output to the
Rolling Inductor when a Travel
Detect is utilized.
This Chart Depicts The Maximum KW/IPM When Travel Detect Is Set To On
35
Max KW Allowed
30
It is recommended to test part temperature at various travel speeds to ensure the desired heat input rate. For
slower rates, output power level can
be reduced in the following screens:
1. Max Output setting of the ProHeat 35 in the System Setup Screen
25
2. Command in the Program
screen for Manual Control mode
20
Travel Speed:
15
It is recommended to start testing at
lower KW output and increase as
needed.
For thin material, slow travel speed
may provide thorough heating in one
or two passes.
10
5
0
0
10
20
30
Travel Speed IPM
40
50
Thicker materials may require multiple
passes to bring a part up to the desired
temperature. Faster travel speeds
provide more frequent heat input and
reduce heat loss between passes. It is
recommended to test heat times at
various travel speeds to achieve the
optimum heating rate.
NOTICE − Excessive heating may
damage workpiece.
OM-261 823 Page 17
6-4. Single Heating Device Arrangement (Shown Without Accessories) And Duty Cycle
Input
Power
Supply
Secondary Insulation
Protection
Rolling Inductor
(Pipe Or Flat Plate)
Optional
On/Off
Remote
Induction
Power
Source
Grounded K-Type
Three-Prong
Thermocouple
Extension
Cable
See ProHeat 35 Owner’s Manual
For Full Description Of ProHeat Setup.
262 458-D
All thermocouple extension cables
connecting to the Rolling Inductor
must be grounded 3-Prong cables.
The liquid-cooled Rolling Inductor is designed for 100% duty cycle at 300 Amps
which provides approximately 20 KW depending on coupling to the workpiece.
Do not touch live electrical parts.
NOTICE − A single Rolling Inductor arrangement requires a thermocouple extension cable, and a Rolling Inductor connected to a power source.
Do not touch or handle induction
coils/cords/or cables during operation.
Keep metal jewelry, watches, rings,
steel toed shoes, and other metal
items away from induction coils/
heating device during operation.
OM-261 823 Page 18
NOTICE − Start part travel before energizing the Rolling Inductor. Failing to do so
may damage equipment and/or the work
piece. Pipe should be rotating away from
the Rolling Inductor as shown.
NOTICE − Only use the Rolling Inductor
with a Miller ProHeat power source.
Ensure all four wheels are touching the
workpiece when setting up device to
achieve optimum results. During operation, all four wheels might not touch
workpiece at the same time due to imperfections and/or shape of the
workpiece.
6-5. Two Heating Devices Arrangement (Shown Without Accessories) And Duty Cycle
Input
Power
Supply
Secondary Insulation
Protection
Rolling Inductor
(Pipe Or Flat Plate)
Optional
On/Off
Remote
Induction
Power
Source
Grounded K-Type
Three-Prong
Thermocouple
Extension
Cable
See ProHeat 35 Owner’s Manual
For Full Description Of ProHeat Setup.
All thermocouple extension cables
connecting to the Rolling Inductor
must be grounded 3-Prong cables.
Do not touch live electrical parts.
Do not touch or handle induction
coils/cords/or cables during operation.
Keep metal jewelry, watches, rings,
steel toed shoes, and other metal
items away from induction coils/
heating device during operation.
262 458-D
The Proheat 35 is designed to deliver full
output power of 35 KW at 100% duty cycle.
When running two Rolling Inductors off a
single power source, each inductor can
achieve approximately 17.5 KW at 280A.
NOTICE − A two Rolling Inductor arrangement requires two thermocouple extension
cables, and two Rolling Inductors connected to a power source.
NOTICE − Start part travel before energizing the Rolling Inductor. Failing to do so
may damage equipment and/or the work
piece. Pipe should be rotating away from
the Rolling Inductor as shown.
NOTICE − Only use the Rolling Inductor
with a Miller ProHeat power source.
Ensure all four wheels are touching the
workpiece when setting up device to
achieve optimum results. During operation, all four wheels might not touch
workpiece at the same time due to imperfections and/or shape of the
workpiece.
A two device setup may require addi-
tional cooling capacity. Consult factory
for application specific details.
OM-261 823 Page 19
SECTION 7 − MAINTENANCE AND TROUBLESHOOTING
7-1. Routine Maintenance
Disconnect power before maintaining.
Maintain more often during severe conditions.
= Check
= Change
= Clean
* To be done by Factory Authorized Service Agent
Before
Each
Use
Check Rolling Inductor and all
cables for exposed conductors.
Δ = Repair
= Replace
Check wearplate for cracks,
wear, holes, debris, etc.
Visually inspect unit and cables for damage.
See Parts List (Item 20)
Δ
Before
Each
Use
Δ
or Visually inspect cooler heat exchanger to
ensure it is free of dust and debris.
Verify ground continuity in
TC cable (see Section 7-5)
Labels
Δ
7-2. Limit Condition Codes
Limit Condition
Additional Information
L05: TC5 Open
Check Accessory TC connection at power source and Rolling Inductor.
L06: TC6 Open
Check Accessory TC connection at power source and Rolling Inductor.
L14: Accessory Temperature Limit
Check Accessory TC connection.
Wait for accessory to cool.
7-3. Fault Condition Codes
Fault Condition
Additional Information
F68: Cable Connection Fault
Two non-like accessories are plugged into the same power source. Check that both outputs
have the same type of accessory connected, or one accessory and one plug.
F79: Accessory 1 Overtemp Fault
Check Accessory TC connection.
Wait for accessory to cool.
F80: Accessory 2 Overtemp Fault
Check Accessory TC connection.
Wait for accessory to cool.
OM-261 823 Page 20
7-4. Replacing The Rolling Inductor Wearplate
Disconnect power before
maintaining.
1
2
3
1
2
3
4
5
6
T25 Torx Head Screw
Travel Sensor Bracket
Side Panel Assembly
Wearplate
Rolling Inductor
Insulation
With Rolling Inductor set on its side,
remove and retain screws from side
panel assembly. Set Travel Sensor
bracket and side panel assembly
aside.
4
Carefully slide worn/damaged
wearplate up and out of the Rolling
Inductor. Ensure insulation remains
inside the device.
Insert new wearplate into the
Rolling Inductor. Insulation may
need to be pushed in as the
wearplate is slid down to ensure it
does not bunch up.
5
Place side panel assembly and
travel sensor bracket back in place
and torque screws to 30 in-lb (3.4
N⋅m). Do not over tighten.
Perform ground continuity test (see
Section 7-5).
6
Tools Needed:
268 218-A
Torx T25
7-5. Performing A Continuity Test Using A DMM
1
2
3
Ground Pin
Wheels
Case Screws
Perform
continuity test each
time case
screws
are
retorqued.
Use a digital multi-meter (DMM) set
to diode mode. Perform continuity
test as follows:
Place black probe on ground pin of
TC connector.
Touch red probe to each case
screw and each wheel.
DMM should beep each time the
red probe touches a screw or
wheel.
1
3
2
3
Tools Needed:
DMM
Ref. 262 413-C
OM-261 823 Page 21
SECTION 8 − PARTS LIST
Hardware is common and
not available unless listed.
8
9
7
6
22
12
14
5
13
10
4
3
2
28
24
25 23
1
15
26
16
5
27
26
23
25
1
17
2
4
3
6
18
20
11
21
19
Ref. 263 983-C
Figure 8-1. Complete Assembly
OM-261 823 Page 22
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 8-1. Complete Assembly
. . . 1 . . . . . . . . . . 262163 . . Plate, Side W/Pems Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 2 . . . . . . . . . . 263693 . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 3 . . . . . . . . . . 263696 . . Washer, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 4 . . . . . . . . . . 263530 . . Wheel, Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 5 . . . . . . . . . . 265978 . . Bracket,Travel Sensor Mtg Rails (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 6 . . . . . . . . . . 263213 . . Bracket, Mtg Temperature Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 7 . . . . . . . . . . 262268 . . Plate,Top W/Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . 262166 . . Handle, Plastic Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 9 . . . . . . . . . . 263854 . . Bracket, Rolling Inductor Strain Relief Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 263690 . . Spacer, Glass Polyester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 263271 . . Coil Assy, 8 Turn 2 Layer W/Leads Molded 30ft Leads (Includes) . . . . . . . . . . 1
. . . 12 . . . . . . . . . . 204954 . . . . Ftg, Plstc Nipple Qdisc X 1/4 Npt Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 13 . . . . . . . . . . 210912 . . . . Cap, Protective Rbr Quick Connect Nipple Black . . . . . . . . . . . . . . . . . . . . . . 2
. . . 14 . . . . . . . . . . . 264119 . . . . Shell Assy, Connector - Rolling Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . 254886 . . . . Collar, Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 136343 . . . . Screw, K5 0x 20 Pan Hd-phl Stl Pld Pt Thread Forming . . . . . . . . . . . . . . . . 2
. . . 17 . . . . . . . . . . 221099 . . . . Clamp, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 18 . . . . . . . . . . 263904 . . . . Label,Warning Flexible Induction Cords 9672 PSA . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . 194962 . . . . Connector, TC Type K 3-pin Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . 262174 . . Insulation, Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . 262194 . . Wearplate, Mica . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . 262172 . . Handle Assy, Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . . . . . . . . 259455 . . Spacer, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 24 . . . . . . . . . . 263732 . . Hinge, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . 263697 . . Extrusion, W/Rivnuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 26 . . . . . . . . . . 262173 . . Insert, Extrusion Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 27 . . . . . . . . . . 262183 . . Insulation, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . 263986 . . Spacer, Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . 265943 . . Assembly, TC Cable With Cover (Includes) (Not Shown) . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . 266211 . . . . Cable, Extension 31 FT TC Type K w/Ground . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . 266110 . . . . Label, Warning General Precautionary (EN/SP) . . . . . . . . . . . . . . . . . . . . . . . 1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-261 823 Page 23
Hardware is common and not
available unless listed.
7
6
1
8
4
2
5
9
3
2
1
264 092-B
Figure 8-2. Mounting Arm Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 8-2. Mounting Arm Assembly
. . . 1 . . . . . . . . . . 263529 . . Plate, Swivel Induction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 2 . . . . . . . . . . 263665 . . Bushing, Swivel Induction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 3 . . . . . . . . . . 263533 . . Assy, Swivel Shaft Induction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 264044 . . Screw, Thumb Sst 10-32 X 1.00 Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 5 . . . . . . . . . . 263528 . . Housing, Swivel Induction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . 261778 . . Hinge, Spring Induction Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 263534 . . Assy, Induction Arm Attachment Welded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . 124778 . . Knob, T 2.000 Bar W/.312-18 Stud 1.000 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 259968 . . Bolt, Eye Shld Thd Stem .375-16 X 1.500 Fbrgls . . . . . . . . . . . . . . . . . . . . . . . . 1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-261 823 Page 24
Hardware is common and not
available unless listed.
6
5
7
4
8
3
9
10
2
1
11
266 226-B
Figure 8-3. Travel Sensor Assembly w/Mounting Bracket
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 8-3. Travel Sensor Assembly w/Mounting Bracket
. . . 1 . . . . . . . . . . 266229 . . O-Ring, 3.350 ID X 3.770 OD Silicone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 266228 . . Wheel, Travel Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . 266074 . . Bracket, Travel Sensor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 267352 . . Knob Assy, Bracket Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . 266224 . . Pin, Clevis .250 OD X 2.750 LG W/.094 Hole Stls . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . 262553 . . Knob, Threaded Three Arm Phenolic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 266751 . . Spacer, AL .250 ID X .500 OD X 1.00 LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . 266223 . . Clamp, Travel Sensor Pivot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 264069 . . Sensor, Travel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 265988 . . Shaft, Force Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 266225 . . Spring, Cprsn .360 OD X .041 Wire X .750 Free Stn . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . 266215 . . Cable, Extension Travel Sensor (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . 141162 . . Housing Plug+ Pins, (Service Kit) 14 - 18 GA . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . 152568 . . Housing Plug+ Skts, (Service Kit) 20 - 24 GA . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . 267601 . . Conn, Circ MS/MET 4Pin Size 14S Plug Solder . . . . . . . . . . . . . . . . . . . . . . . . . 1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-261 823 Page 25
Notes
TM-216 869 Page 26
Dynasty 350/700, Maxstar 350/700
Effective January 1, 2014
(Equipment with a serial number preface of ME or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
* Batteries
retail purchaser that new Miller equipment sold after the effective
* Bernard Guns (No Labor)
date of this limited warranty is free of defects in material and
* Tregaskiss Guns (No Labor)
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts
* Accessory (Kits)
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
* Canvas Covers
* Induction Heating Coils and Blankets, Cables, and
Within the warranty periods listed below, Miller will repair or replace
Non-Electronic Controls
any warranted parts or components that fail due to such defects in
* M-Guns
material or workmanship. Miller must be notified in writing within
* MIG Guns and Subarc (SAW) Guns
thirty (30) days of such defect or failure, at which time Miller will
* Remote Controls and RFCS-RJ45
provide instructions on the warranty claim procedures to be
* Replacement Parts (No labor)
followed.
* Roughneck Guns
Miller shall honor warranty claims on warranted equipment listed
* Spoolmate Spoolguns
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed twelve months
after the equipment is shipped to a North American distributor or
eighteen months after the equipment is shipped to an International
distributor.
1.
2.
3.
4.
5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welding Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)
RFCS Foot Controls (Except RFCS-RJ45)
Fume Extractors − Filtair 130, MWX and SWX Series
HF Units
ICE/XT Plasma Cutting Torches (No Labor)
Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)
LiveArc Welding Performance Management System
Load Banks
Motor Driven Guns (except Spoolmate Spoolguns)
PAPR Blower Unit (No Labor)
Positioners and Controllers
Racks
Running Gear/Trailers
Spot Welders
Subarc Wire Drive Assemblies
Water Coolant Systems
TIG Torches (No Labor)
Wireless Remote Foot/Hand Controls and Receivers
Work Stations/Weld Tables (No Labor)
Miller’s True Blue® Limited Warranty shall not apply to:
1.
2.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.
miller_warr 2014-04-14
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
© 2014 Miller Electric Mfg. Co.
2014−01
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising