Miller | MD150646J | Owner Manual | Miller RCC-14 User manual

Miller RCC-14 User manual
OWNER’S MANUAL
OM-154 299J
2013−04
Use above FORM number when ordering extra manuals.
RCC-5, RCC-14 And RCC-6M
NOTICE
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or
explained in the text.
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in
the text.
Wear safety glasses with side shields.
Indicates statements not related to personal injury.
Indicates special instructions.
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and,
in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
SECTION 1 − INSTALLATION AND OPERATION
. The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin or a 5-pin plug for connection to the welding power source. Contact
your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
4
!
Be sure remote control is
turned all the way off before
turning on or off the welding
power source.
1
RCC (Rotary Current And
Contactor Control)
2
Velcro Straps
3
Torch
Secure control to torch with velcro
straps.
4
1
14-Pin, 5-Pin Or 6-Pin Plug
PLG2
Connect PLG2 to matching receptacle on welding power source as
follows: align keyway, insert plug,
and tighten threaded collar.
5
5
Current And Contactor
Control Actuator
Begin turning actuator in the Increase direction as shown to close
contactor, and energize the welding power source. Continue turning
actuator to increase current level
up to that set on the welding power
source Current Control.
Decrease
Increase
3
2
Figure 1-1. Installing And Operating An RCC Control
Turn actuator in the Decrease direction as shown to reduce the current output to zero, and turn off the
contactor.
Ref. 157 463-B
SECTION 2 − ELECTRICAL DIAGRAMS
SA-157 613
Figure 2-1. Circuit Diagram For RCC-5 Control
SA-151 313-A
Figure 2-2. Circuit Diagram For RCC-14 Control
208 592-A
Figure 2-3. Circuit Diagram For RCC-6M Control
OM-154 299 Page 2
SECTION 3 − PARTS LIST
1
2
4
3
5
7
6
12
11
8
9
6
151 312-K / 157 995-F
Figure 3-1. Complete Assembly (RCC-14 Shown)
Quantity
Item
No.
Dia.
Mkgs.
Part
No.
Description
Model RCC-14
151 086
1 . . . . . . PLG2 . . . . .
2 ..................
3 ..................
4 ..................
5 ..................
6 ..................
7 ..................
8 ..................
9 ..................
11 . . . . . . . . . . . . . . . . .
12 . . . . . . . . . . . . . . . . .
144 310 . . . .
151 146 . . . .
215 030 . . . .
209 313 . . . .
209 314 . . . .
155 144 . . . .
216 384 . . . .
239 648 . . . .
154 009 . . . .
163 503 . . . .
155 146 . . . .
Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cable, shld no 22ga 5/c crm xlpe jkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.5’
Tubing, htshnk clr .245/ .255 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Conn, rect cst-100 ii skt 26−22ga .050od tin . . . . . . . . . . . . . . . . . . . . . . . 5
Conn, rect cst-100 ii 5skt plug cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handle (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw, 006-32 x .50 oval hd stl pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Circuit Card Assy, RCC (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Strip, mylar .005 x .875 x .875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Sponge, .060 x 1.000 wide x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154 299 Page 3
2
1
7
3
5
4
8
6
10
9
15
14
11
12
9
157 614-K / Ref. 157 995-E
Figure 3-2. Complete Assembly (RCC-5 Shown)
Quantity
Item
No.
Dia.
Mkgs.
Part
No.
Description
Model
RCC-5
157 365
1 . . . . . . PLG2 . . . . .
2 ..................
3 ..................
4 ..................
5 ..................
6 ..................
7 ..................
8 ..................
9 ..................
10 . . . . . . . . . . . . . . . . .
11 . . . . . . . . . . . . . . . . .
12 . . . . . . . . . . . . . . . . .
14 . . . . . . . . . . . . . . . . .
15 . . . . . . . . . . . . . . . . .
039 273 . . . .
070 584 . . . .
039 685 . . . .
176 088 . . . .
151 146 . . . .
215 030 . . . .
209 313 . . . .
209 314 . . . .
155 144 . . . .
216 384 . . . .
239 648 . . . .
154 009 . . . .
163 503 . . . .
155 146 . . . .
Conn, circ ms/met 5pin size 16s plug cable solder . . . . . . . . . . . . . . . . . 1
Tubing, gl acryl .129 - .141 id #9xspool yel fa1 . . . . . . . . . . . . . . . . . . . . . 1
Conn, circ ms/met clamp str rlf size 16−16s .562od . . . . . . . . . . . . . . . . 1
Tubing, plstc pvc blk .250 id x .375 od x .500 . . . . . . . . . . . . . . . . . . . . . . 1
Cable, shld no 22ga 5/c crm xlpe jkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.5’
Tubing, htshnk clr .245/ .255 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Conn, rect cst-100 ii skt 26−22ga .050od tin . . . . . . . . . . . . . . . . . . . . . . . 5
Conn, rect cst-100 ii 5skt plug cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Handle (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw, 006-32 x .50 oval hd stl pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Circuit Card Assy, RCC (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Strip, mylar .005 x .875 x .875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Sponge, .060 x 1.000 wide x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154 299 Page 4
1
3
2
5
4
9
8
6
7
4
263 541-A
Figure 3-3. Complete Assembly (RCC-6M Shown)
Quantity
Item
No.
1
1
2
3
4
5
6
7
8
9
Dia.
Mkgs.
..................
..................
..................
..................
..................
..................
..................
..................
..................
..................
Part
No.
208 594 . . . .
219 989 . . . .
208 679 . . . .
215 030 . . . .
155 144 . . . .
216 384 . . . .
239 648 . . . .
154 009 . . . .
163 503 . . . .
155 146 . . . .
Description
Model RCC-6M
Cord Set, 13 ft 3 in. (includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cord Set, 26 ft 6 in. (includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conn, housing with plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, htshnk clr .245/ .255 dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handle (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 006-32 x .50 oval hd stl pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Card Assy, RCC (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strip, mylar .005 x .875 x .875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponge, .060 x 1.000 wide x 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
3
1
1
1
1
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154 299 Page 5
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