Miller | KG000000 | Owner Manual | Miller RPS-8 (MINI) REMOTE PROGRAM SELECTOR User manual

Miller RPS-8 (MINI) REMOTE PROGRAM SELECTOR User manual
OWNERS
For RPS-8
1.
MANUAL
(Mini)
Remote
Safety Symbol
January
Program Selector
Definitions
Watch Out! There are possible hazards
shown in the adjoining symbols.
Warning!
2.
Securing
FORM: OM-176 729A
1997
Control To Gun And
as
Selecting Programs
Install
supplied RPS-8 board
Pci 00 and make internal electrical
connections to wire feeder as
shown in Section 3 and Section 4.
Velcro
1
Use
Strips
gun
to attach control to gun
cable. Use wire ties to
secure
control cord to gun cable, if
or
strips
needed.
Operation:
2
Selector Dial
Use
dial
select
to
programs 1 thru 8.
welding
1
ST-801 387
'
1997 MILLER Electric
MIg.
Co.
3.
Installation And Connections For 64M Model Wire Feeders
Turn Off wire feeder and welding
power source. Remove wrapper.
Except for locations of the rear
panel cord opening, and motor
control board PCi, installation
S-64M
is the
same
for D-64M models.
RC6O
1
Receptacle
2
Data Card
Assembly Screw
3
Data Card
Assembly
PLG6O from
RC6O. Remove the two screws,
and slide data card assembly out.
plug
Disconnect
20
4
Data Card Board PC6O
5
RPS-8 Board PCi 00
6
Stand Off
Install PC100 to PC6O
as
shown.
Reconnect PLG6O, and
data card assembly.
7
Opening
Remove
reinstall
For Control Cord
snap-in blank from open-
ing.
8
Control Cord
9
Strain Relief
Route cord
secure
through opening,
with strain relief
as
and
shown.
Electrical Connections:
15
10
10
Motor Control Board PCi
11
Microprocessor Board
12
Receptacle
13
Receptacle RC100
14
Receptacle RC18
15
Receptacle RC13
16
Plug
17
Wiring
PC1O
RC1O1
PLG100
Harness
Consisting
Of:
18
Plug PLG1O1
19
Plug PLG5
20
Plug
21
Plug PLG13
D-64M Parts Locations:
PLG18
Locate unused
receptacle RC5 on
PCi, and connect PLG5 to RC5.
Connect PLG1O1 to RC1O1.
Connect
plug PLG100
Connect
plug PLG18
to RC18.
Connect
plug PLG13
to RC13.
to RC100.
existing wiring har
using supplied cable ties.
Secure leads to
ness
Tools Needed:
c::::::z:I:=:=~n
Reinstall wrapper.
1/4 in
15/16 in
15/16 in
ST-8O1 388
OM-176 729
Page
2
4.
Installation And Connections For XR-M Model Wire Feeders
I~ł~I
Turn Off wire feeder and welding
power source. Remove wrapper.
1
Receptacle RC6O
2
Data Card
Assembly
PLG6O from
Disconnect plug
RC6O. Remove the two data card
assembly screws. Slide data card
assembly
out.
It may be necessary to discon
fleet ribbon cable from micro
PC 10.
processor board
to
sure
Be
ribbon
reconnect
cable.
3
Data Card Board PC6O
4
RPS-8 Board PCi 00
5
Stand Oft
Install PCi 00 to PC6O
card
6
shown.
back into unit.
assembly
Opening
For Control Cord
blank from open
snap-in
Remove
as
PLG6O, and install data
Reconnect
ing.
7
Control Cord
8
Strain Relief
Route cord
secure
through opening,
with strain relief
as
and
shown.
Electrical Connections:
Discard supplied wiring harness; it
is not needed for this installation.
9
Receptacle RC1O1
10
Receptacle
11
Plug PLG100
Connect
plug
RC100
PLG100 to RC100.
Locate unused
shown)
in the
harness.
plug PLG1O1 (not
nearby wire feeder
Connect
PLG1O1
to
RC1 01.
existing wiring har
using supplied cable ties.
Secure leads to
ness
Reinstall side
panel.
Tools Needed:
c=j=n
1/4 in
15/16 in
15/16 in
ST-aol 068-B
OM-176 729
Page
3
5.
Electrical
Diagrams
PCi
RC1-5>>
SWITCH
RC1/PLG1
Rd-i>)
PLG100
\
1
/
PLG100
>
>
>
>
3
PLG100
RC1-3>)
2
PLG100
RC1-4>>
6
PLG100
RC1-2>)
5
SA-176 727A
Figure
6.
5-1. Circuit
Diagram
For RPS-8 Mini
Parts
Dia.
Part
No.
Mkgs.
Description
Quantity
Kit, RPS-8 (Mini) Program Selector, Remote
158387
151 310
173105
172992
PLG1,100
.
173099
155146
173720
151 314
.PC100... 170856
098691
PLG1O1
115092
PLG5
130203
.PLG13..
163466
..
...
.PLG18... 162382
OM-176 729
Page
4
HANDLE, LH
HANDLE, RH
CIRCUIT CARD ASSY, RPS-8
ACTUATOR
CABLE, interconnecting 32 ft
1
1
(mini)
1
1
1
SPONG, NPRN .060 x 1.000
BRACKET, blank mtg switch
STRAP, velcro .625 wide
CIRCUIT CARD ASSEMBLY, filter
STAND-OFF, No. 6-32 x .500 Ig
4
CONNECTOR & SOCKETS
CONNECTOR & SOCKETS
CONNECTOR & SOCKETS
1
CONNECTOR & SOCKETS
1
1
1
1
2
1
1
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