Miller | KG193179 | Owner Manual | Miller SGS 30A CE POWCON User manual

Miller SGS 30A  CE POWCON User manual
November 1996
201 426-001
Effective With Serial No. KG193179
i~i Pow Con
OPERATION MANUAL
SGS 30A
Wire Feed Gun For GMAW
Wire
Diameter
Approximate
Range
Range
Wire Feed
Cooling
Maximum
Weld Circuit
iP
Method
Spool Size
Rating
Rating
.025 Thru 1/16
in (0.6 Thru 1.6
.025 Thru 045 in
(0.6 Thru 1.1
mm) Hard Or
70 To 875 ipm
(1.7 To 22.2
mpm)
Air Cooled
4in
(102 mm)
Diameter
100% Duty
Cycle Using
Argon
Shielding Gas
Cored Wire
OM-183 304
PowCon Incorporated
8123 Miralani Drive, San Diego, CA 92126
(619) 621-6300 FAX (619) 621-6301
,.
Overall
Dimensions
Length:
Volts, 200
Amperes,
100
mm) Aluminum
Wire
CE
WeldIng
15.3/8
in
(390 mm)
1P23
Weight
2.9 lb
(1.3kg) Gun
Only
Width: 2-1/2in
(64 mm)
Height: 10-3/4
(273 mm)
141b
in
(6.4 kg)
Gun With
Cable
Conformity for
European Community (CE) Products
Declaration of
N OTE
Manufacturers
This information is
~
PowCon
Name:
San
con forms
to the
(see rating
Incorporated
Diego, CA
92126 USA
S G S 3O~0~
product:
following
units with CE certification
8123 Miralani Drive
Manufacturer~s Address:
Declares that the
provided for
Directives and Standards:
Directives
Low
Voltage
Directive: 73/23/EEC
Electromagnetic Compatibility (EMC)
Machinery
Directives: 89/392/EEC,
Directive: 89/336/EEC
91/368/EEC, 93/C 133/04, 93/68/EEC
Standards
Arc
Welding Equipment Part I: Welding Power Sources: IEC
(April 1995 Draft Revision)
Arc
Degrees
Welding Equipment: Wirefeed Systems:
(May 1995 Draft Revision)
of Protection Provided
IEC 974-4
By Enclosures (lP Code): IEC
Insulation Coordination For
Part I:
Mr. Stewart Brown,
European
Sales
PowCon (Europe)
Springfield House, Water Lane
Wilmslow, Cheshire
8K9 5AL United
Telephone:
Fax:
dec_coni 1/96
Kingdom
(0)1625525556
44(0)1625537553
44
529:1989
Equipment With Low-Voltage Systems:
Principles, Requirements and Tests: IEC 664-1: 1992
Electromagnetic Compatibility, (EMC):
European Contact:
974-1
EN 50199
Manager
label
on
unit).
I-
SECTION 1
-
SAFETY PRECAUTIONS FOR ARC WELDING
safety_soml 4/95
OM-163 30411/96
1-1.
~
Symbol Usage
4A
Marks
A
Wamingl Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
Means
a
~ Means
special safety
NOTE;
not
I
message.
safety
I
related.
This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING
PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary
Arc
Welding
I
I
actions to avoid the hazards.
1-2.
~
Hazards
WARNING
a
The symbols shown below are used throughout this manual to call attention to and identify possible
hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The
safety information given below is only a summary of the more complete safety information found in the
Safety Standards listed in Section 1-4. Read and follow all Safety Standards.
Only qualified persons should install, operate, maintain, and repair this
During operation, keep everybody, especially children,
ELECTRIC SHOCK
~
~
1.
2.
3.
4.
5.
6.
can
live
electrical
parts
can
7.
double-check connections.
conductor first
8.
9.
10.
Frequently inspect input power cord for damage or bare wiring
replace cord immediately if damaged bare wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced
cables.
11. Do not
drape cables
over
your body.
body protection.
Insulate yourself from work and ground using dry insulating
mats or covers big enough to prevent any physical contact with
the work or ground.
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according
to OSHA 29 CFR 191 0.147 (see Safety Standards).
Properly install and ground this equipment according to its
12. If earth
15.
only well-maintained equipment. Repair or replace
damaged parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Owners
16.
Keep all panels
17.
Clamp
Manual and national, state, and local codes.
Always verify the supply ground check and be sure that input
r~ord
nroiinrl
wir~
i~
nronArhf
t~onn~rthrI
to
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can bum eyes and skin. Noise from some
processes
grinding,
metal
or
can
damage hearing. Chipping,
cooling throw off pieces of
and welds
ear
plugs
or ear
muffs if noise level Is
FUMES
GASES
AND
hazardous to your health.
Welding produces fumes
these fumes and gases
2.
Keep your head
If inside, ventilate the area and/or
remove welding fumes and gases.
3.
4.
3.
If ventilation is poor,
required, ground it directly
clamp or work cable.
work
covers
with
wnrkthhlA
In place.
good metal-to-metal
securely
~q nA~r
thct wnlrf
~q
contact
to
nr~ittk~iI
a
welding
helmet fitted with
a
proper shade of filter to
or watching (see ANSI
Wear
Use
Safety Standards).
approved safety glasses with side shields.
protective screens or barriers to protect
glare; warn others not to watch the arc.
Wear
others from flash
protective clothing made from durable, flame-resistant
(wool and leather) and foot protection.
material
be
arc
5.
Work in
6.
Do not weld in locations near degreasing, cleaning, or spraying
operations. The heat and rays of the arc can react with vapors to
form highly toxic and irritating gases.
to
approved air-supplied respirator.
Read the Material Safety Data Sheets (MSDS5) and the
manufacturers instruction for metals, consumables, coatings,
cleaners, and degreasers.
use an
Wear
and
and gases. Breathing
be hazardous to your
exhaust at the
or
and
cable
Z49.1 and Z87.1 listed in
can
use
is
use
protect your face and eyes when welding
out of the fumes. Do not breathe the fumes.
1.
do not
ARC RAYS
health.
2.
work
workoiAr~A
high
can
separate cable
a
workpiece
14. Use
5.
approved
grounding
of the
13. Do not touch electrode if you are in contact with the work,
ground, or another electrode from a different machine.
slag.
NOISE
Use
with
nroiinrl
ARC RAYS can burn eyes and skin;
NOISE can damage hearing; FLYING
SLAG OR SPARKS can injure eyes.
4.
or that cord plug is connected to a
properly grounded receptacle outlet.
When making input connections, attach proper grounding
terminal in disconnect box
cause
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and
now~r
1.
away.
kill.
fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is on.
The input power circuit and machine internal
circuits are also live when power is on. In
semiautomatic or automatic wire welding, the wire,
wire reel, drive roll housing, and all metal parts
touching the welding wire are electrically live.
Incorrectly installed or improperly grounded
equipment is a hazard.
Touching
unit.
7.
a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained
watchperson nearby. Welding fumes and gases can displace air
and lower the oxygen level causing injury or death. Be sure the
breathing air is safe.
Do not weld
cadmium
on
coated metals, such as galvanized, lead, or
unless the coating is removed from the
plated steel,
weld area, the
area
is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if welded.
OM-183 304
Page
1
CYLINDERS
1.
2.
3.
damaged.
4.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the welding
process, be sure to treat them carefully.
5.
Protect
compressed gas cylinders from excessive heat,
shocks, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding or other electrical
8.
mechanical
9.
explode
can
if
6.
7.
in
connected for
associated
can
fire
cause
or
explosion.
equipment,
objects
or
5.
Watch for fire, and
6.
Be
on
7.
8.
sparks, explosion, overheating,
can cause
fire. Check and be
sure
the
area
is safe before
doing any welding.
9.
1.
Protect
2.
Do not weld where
yourself
and others from
flying sparks
flying sparks
can
and hot metal.
10.
strike flammable material.
Remove all flammables within 35 ft
(10.7 m) of the welding arc. If
possible, tightly cover them with approved covers.
Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
11.
this is not
Additional
12.
use.
compressed gas cylinders,
publication P-i listed in Safety
on
and CGA
that
fire
Do not weld
keep a fire extinguisher nearby.
welding on a ceiling, floor, bulkhead,
on
on
or
partition
the hidden side.
closed containers such
as
tanks, drums,
or
pipes, unless they are properly prepared according to AWS F4. 1
(see Safety Standards).
Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.
Do not use welder to thaw frozen pipes.
Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.
Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
Installation, Operation, And Maintenance Hazards
FIRE OR EXPLOSION can result from
placing unit on, over, or near
combustible surfaces.
1.
Do not locate unit on, over,
surfaces.
2.
Do not install unit
near
or near
MOVING PARTS
1.
2.
can cause
injury.
Keep away from moving parts.
Keep away from pinch points such
as
drive rolls.
combustible
FLYING PIECES OF METAL
injure
flammables.
FALLING
EQUIPMENT
can
cause
serious personal injury and equipment
damage.
1.
Use
lifting eye to lift unit only, NOT running gear,
gas cylinders, or any other accessories.
2.
equipment of adequate capacity to lift unit.
If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
Use
or
DIRT
can
eyes.
Wear
with side shields
safety glasses
or
face
shield.
WELDING WIRE
1.
3.
aware
can cause
closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
off
from
the welding arc. The flying sparks,
can fly
hot workpiece, and hot equipment can cause fires
and burns. Accidental contact of electrode to metal
Welding
1-3.
use or
a
a
Standards.
WELDING
4.
welding torch over a gas cylinder.
welding electrode to touch any cylinder.
Never weld on a pressurized cylinder
explosIon will result.
Use only correct shielding gas cylinders, regulators, hoses, and
fittings designed for the specific application; maintain them and
associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve.
Keep protective cap in place over valve except when cylinder is
drape
Never allow
10. Read and follow instructions
circuits.
3.
Never
can
cause
puncture
wounds.
1.
Do not press gun
2.
Do not
trigger until instructed
to do
so.
point gun toward any part of the body, other
people, or any metal when threading welding wire.
unit.
HOT PARTS
can cause severe
1.
Do not touch hot parts bare handed.
2.
Allow
cooling period
before
working
HIGH-FREQUENCY
interfere with radio
burns.
on
gun
or
services,
computers,
communications
torch.
1.
RADIATION
can
navigation, safety
and
equipment.
only qualified persons familiar with
equipment perform this installation.
Have
electronic
MOVING PARTS
can cause
injury.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards closed
and securely in place.
1.
2.
2.
FIELDS
FROM
HIGH
affect
can
pacemaker
4.
near
arc
operations.
OM-183 304
Page
2
Have
the
by the FCC about interference, stop
equipment at once.
the
installation
regularly checked
and
maintained.
Pacemaker wearers keep away.
Wearers should consult their doctor before
i.
If notified
using
operation.
2.
is
user
electrician
3.
MAGNETIC
CURRENTS
responsible foi having a qualified
promptly correct any interference
problem resulting from the installation.
The
welding, gouging,
or
going
spot welding
5.
Keep high-frequency source doors and panels
tightly shut, keep spark gaps at correct setting,
and use grounding and shielding to minimize the
possibility of interference.
OVERUSE can
EQUIPMENT.
1.
Allow
2.
Reduce current
cause
cooling period.
starting
or
1.
reduce
duty cycle before
again.
duty cycle.
STATIC ELECTRICITY can
on circuit boards.
1-4.
Put
Safety
in
American
touchinq
parts.
Section
and
to
before
BUILDUP OF SHIELDING GAS
1.
or
Shut off
harm
can
kill.
shielding gas supply
when not in
use.
Standards
Welding and Cutting, ANSI Standard Z49.1, from
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Recommended Safe Practices for the
Preparation
for
of Containers That Have Held Hazardous
Welding and
Substances,
American
Welding Society Standard AWS F4.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
1-5.
in
any
input power,
according
Maintenance
instructions
health
grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to store,
move, or ship PC boards.
Safety and Health Standards, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.
Cutting
capacitors
input
damage parts
on
Principal Safety
Turn Oft inverter, disconnect
discharge
to weld
Follow rated
1.
SIGNIFICANT DC VOLTAGE exists after
removal of input power on inverters.
OVERHEATED
Safe
Handling of Compressed Gases
in
Cylinders,
CGA
Pamphlet
P-i, from Compressed Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard Wi 17.2,
Canadian Standards Association, Standards Sales, 178
from
Rexdale Boulevard, Rexdale, Ontario, Canada M9W I R3.
Safe Practices For
Protection,
ANSI
Occupation
Standard
And Educational
Standards Institute, 1430
Cutting
And
Broadway,
Welding Processes,
National Fire Protection
And Face
Eye
from American National
New York, NY 10018.
Z87.1,
NFPA Standard 51B, from
Association, Batterymarch Park, Quincy,
MA 02269.
EMF Information
Considerations About
Welding And The Effects Of Low Frequency
Magnetic Fields
The following is a quotation from the General Conclusions Section
of the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields
Backg round Paper, OTA-BP-E-53 (Washington, DC: U.S.
there is now a very
Government Printing Office, May 1989): .
large volume of scientific findings based on experiments at the
cellular level and from studies with animals and people which clearly
establish that low frequency magnetic fields can interact with, and
produce changes in, biological systems. While mostof this work is of
very high quality, the results are complex. Current scientific
understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet
allow us to draw definite conclusions about questions of possible
risk or to offer clear science-based advice on strategies to minimize
or avoid potential risks.
Electric And
.
.
To reduce
magnetic
procedures:
fields in the
cables close
together by twisting
1.
Keep
2.
Arrange
3.
Do not coil
4.
Keep welding
practical.
power
source
5.
Connect work
clamp
to
cables to
or
workplace,
one
drape
or
use
taping
side and away from the
cables around the
as
following
them.
operator.
body.
and cables
workpiece
the
as
far away
as
close to the weld
as
possible.
About Pacemakers:
The above
wearers.
procedures
are
also recommended for
Consult your doctor for
pacemaker
complete information.
OM-183 304
Page
3
SECTION 1
-
CONSIGNES DE SECURITE POUR LE
SOUDAGE A LARC
satety_som_ctr
1-1.
~
Signification
symboles
Signifie Mise en garde! Attention! Ce mode operatoiro peut
A Indique un message de sØcuritØ special.
presenter des dangers! Les dangers possibles sont indiques par
t~ Signifie NOTA; pas 116 a Ia sOcuritO
los divers symboles.
Ce groupe de symboles signifie Mise en garde! Attention!, risque de CHOCS ELECTRIQUES, danI
I gers prØsentØs par les PIECES MOBILES et los PI¨CES CHAUDES. Voir les symboles et les
I consignes associØes ci-aprŁs pour prendre les mesures nØcessaires afin de se prØmunir contre
I los dangers.
AA
1-2.
des
4/95
du
Dangers
soudage a
Iarc
MISE EN GARDE
a
symboles donnØs ci-aprŁs sont utilisØs dans tout le manuel pour attirer lattention sur les dangers
possibles et pour indiquer le type de danger dont ii sagit. Quand on voit le symbole, prendre garde et
suivre les directives correspondantes pour Øviter le danger. Les consignes de sØcuritØ donnØes ci-aprŁs
Les
ne
font que rØsumer linformation contenue dans les
toutes ces normes de sØcuritØ.
normes
de sØcuritØ ØnumØrØes a Ia section 1-4. Lire et
respecter
Linstallation,
Iutilisation,
Ientretien
et les
reparations
doivent Œtre confiØs
ne
qu
des personnes
qualitiØes.
Aucune personne, et
UN CHOC
particuliŁrement
les
ELECTRIQUE peut
enfants,
un
1.
Ne
2.
Porter des
jamais
danger.
toucher les
gants
4.
6.
secs ne corn
lalimentation ou arrOter le moteur avant do procØder a
linsta!lation, ala reparation ou a lentretien de lappareil. DOver
rouiller Ia!imentation selon Ia norme OSHA 29 CFR 191 0.147
de
mont sil est endommage
electrocution.
9.
13.
No pas toucher lOlectrode
Ia terre ou une electrode
14.
Nutiliser
16.
17.
verifier Ia terre du cordon dalimontation
Verifier et
sassurer que le fil do terre du cordon dalimentation est bien rac
Toujours
Larc do soudage produit des rayons visiblos et invi
sibles intonsos (ultraviolets ot infrarougos) qui peuv
ent brUler les yeux et Ia peau. Le bruit produit par car
tains procedOs pout endommagor louIo. Des projec
tions do metal ou do laitior sont produites par le
piquage, 10 meulage ou le refroidissement des sou
duros.
Page
4
on no
lutiliso pas.
in
quand on ost on contact avoc Ia piŁce,
provenant duno autro machine.
quun materiel en bon Øtat. RØparor ou romplacer sur
le-champ los piŁces ondommagees. Entrotonir lapparoil confor
ce
manuel.
quand on travaille on hautour.
place tous los panneaux et capots.
Fixer le cblo do rotour do faon a obtenirun bon contact metal
metal avec Ia piŁce a souder ou Ia tab!o do travail, le plus prŁs
possib!o do Ia souduro.
Porter
un
harnais de sOcuritO
Maintonir solidement
en
RAYONNEMENT DE LARC
2.
masque a serro-tŒto muni dun vorro filtrant do nuance
pour protOger 10 visage et los yeux quand on soude
ou observe Ia travail do soudago (voir los normos ANSI Z49. 1 ot
Z87.1 donnOos sous Ia rubrique Principales normes do sØcuri
Porter
un
appropriOe
to).
3.
Porter des lunettos do sOcuritO
approuvees
avec
Ocrans late
raux.
4.
BRUIT
Utiliser des bouche-oreilles ou des serre-tºte antibruit approu
yes silo niveau do bruit est ØlovØ.
quand
uses, ondommages, do grossour
Ne pas enroulor los cables autour du corps.
Si Ia piŁce soudØo doit Łtre mise ala terre, le faire directemont
no pas utilisor !o connoctour do piŁce ou
avoc un cb!e distinct
10 cable do retour.
mOment a
au
hors tension
pout provoquer uno
11.
mont a son manuel dutilisation
ciaux et municipaux.
OM-183 304
lapparoil
cable dOnudØ
Ne pas utiliser des cables
suffisanto ou mal OpissOs.
15.
LE RAYONNEMENT DE LARC
peut
brQler les yeux et Ia peau. Le BRUIT peut
endommager IouIe; les PROJECTIONS
DE LAITIER OU LES ETINCELLES
peuvent blesser Ies yeux.
1.
Mettro
un
10.
sOcuritØ).
et
soudage.
Verifier frequemment le cordon dalimentation pour voir sil nest
remplacer le cordon immediatepas endommagO ou dOnudO
Installer et mottre ala terre correctement cet
appareil conformO
codes nationaux, provin
du poste de
8.
Couper
normos
proximitØ
fixer dabord
le
En effectuant los raccordoments dontrOe
conducteur do mise a Ia terre appropriO et contro-vOrifier les
connexions.
12.
trous.
Sisoler de Ia piŁce et do Ia terre au moyen de tapis ou dautres
moyens isolants suffisamment grands pour empŒcher le contact
physique Oventuel avec Ia piŁce ou Ia terre.
(voir
5.
et des vŁtemonts de
trouver a
7.
tension.
piŁces electriques
protection
sous
se
cordØ a Ia borne de terre du sectionneur ou que Ia fiche du cor
don est raccordOe a une prise correctement mise a Ia terre.
simple
portant pas de
3.
doit
tuer.
contact avec des piŁces electriques peut
provoquerune electrocution ou des blessures graves.
LOlectrode et le circuit de soudage sont sous tension
des que lappareil est sur ON. Le circuit dentrØe et les
circuits internes de lappareil sont ogalemont sous
tension a ce moment-l. En souda9e semi-automati
que ou automatique, le fil, le dØvidoir, le logement des
galets dentrainement et los piŁces metalliques en
contact avec le fil de soudage sont sous tension. Des
matOriels ma! installOs ou mal mis ala terre prØsentent
Un
ne
5.
Utiliserdes paravents ou des barriŁres do protection pour protO
ger les personnes a proximitO contro los coups darc et IØblouis
soment; avertir los autres personnes de no pas regarder larc.
Porter des vØtemonts do
ne
et
cuir)
protection en tissu ignifuge durable (lai
et des chaussures do sOcuritO.
I
I
I
I
I
I
I
LES
I
VAPEURS
ET
LES
ºtre dangereuses
peuvent
FUMEES
pour
5.
sante.
Lo soudage produit des vapeurs et des fumØes
est dangereux do respirer.
quil
____________
Garder Ia tŒte a IextØrieur des vapeurs et des fumØes et
les respiror.
2.
3.
4.
ne
pas
A IintØrieur, ventilor lo poste do travail ou utiliser un dispositif
place au niveau de larc pour Øvacuer les vapeurs et fumØes do
soudage.
Si Ia ventilation est mauvaise, utiliser un appareil respiratoire a
adduction dair pur approuve.
Consulter les fiches signaletiquos et los consignes du fabricant
relatives au mØtaux, produits dapport, revŒtomonts, nottoyants
et degraissants.
LES BOUTEILLES peuvent
elles sont endommagØes.
exploser Si
un espace confine quo siI ost bien vontilØ, ou
apparoil respiratoiro a adduction dair pur.
Demander a un obsorvateur ayant recu Ia bonne formation do
toujours so tenir a proximite. Los vapeurs et fumØes de soudage
peuvent deplacer lair ot abaisser 10 niveau doxygŁno et causer
Ne travailler dans
en
Ia
6.
7.
portant
un
des blossures gravos voire mortelles. Sassurer quo lair est
propre a Ia respiration.
No pas souder a proximite doperations do degraissage, do
nettoyage ou do pulverisation. La chalour ot les rayons do Iarc
peuvent reagir avec los vapeurs pour former des gaz hautement
toxiquos et irritants.
Ne pas souder sur des mOtaux revØtus comme lacier galvanise,
p10mb ou cadmiØ a moms que Ia piŁce nait ~tØ entiŁrement
au
posto do travail soit bion vontilØ. Sil y a lieu,
apparoil respiratoire a adduction dair pur. Les
rovŁtements et los mØtaux qui contiennent do tols ØlØmonts
pouvont degager des vapeurs toxiques lors du soudage.
dØcapOe,
porter
4.
5.
quo le
un
Ne jamais poser un chalumoau soudoursur uno boutoillo do gaz.
Ne jamais laisser uno electrode de soudage toucher uno
bouteille.
Los boutoilles contenant des gaz de protection sont a
haute pro~sion. Une bouteille endommagee pout
exploser. Etant donnO quo los bouteilles do gaz font
normalement partie du materiel de soudage, les
traiter avec le plus grand soin.
1.
bouteilles do gaz comprimØ contre Ia chaleur
los chocs, le laitior, los flammes nues, los Øtincelles et
ProtØger
intense,
6.
7.
Placer les bouteilles a Ia verticale
a un chariot pour Øviter quelles
en
Tenir les bouteillos a lØcart
circuits Ølectriques.
les fixant a un support fixe
tombent ou ne basculent.
ne
du poste de
soudage
ou
8.
Eloignor le visage
do
gaz
des
protection,
et des raccords
appropriØs
matØriels et
conserverces
do Ia sortie du robinet de Ia bouteille
quand
on
dautres
Replacer
10
chapeau
Ia bouteille
sur
aprŁs utilisation.
Lire ot suivro los consignos relatives aux bouteilles do gaz
comprimØ, au materiel connexe ainsi quo Ia publication P-i do Ia
CGA donnØe sous Ia rubrique Principales normes do sØcuritØ.
toujours avoir
6.
Se rappolor quo si lon soude sur un plafond, un plancher,
cloison ou autro, 10 fou pout prendre de lautre ctØ.
7.
Ne pas souder sur des recipients fermØs comme des reservoirs,
des fts ou des tuyaux a moms quils ne soient prØparØs de facon
appropnee conformOment a Ia norme F4.1 do lAWS (voir Ia
rubrique Principales normes de sØcuritØ).
8.
Raccordor 10 cable de retour a Ia piŁce, le plus prŁs possible de
Ia zone do soudage, pour empØcher quo 10 courant de soudage
explosion.
proximite dos Øtincelles
No pas soudor dans un endroit oU los Otincelles
attoindre dos matØriaux inflammables.
9.
peuvent
Enlover toutes los matiŁres inflammables dans un rayon do
moms de 10 m do larc. Si cola nest pas possible, bien los
rocouvrir on utilisant des bches approuvOos.
garde
quo los Øtincelles et los projections no pØnØtrent
adjacentes en sinfiltrant dans des petites
zones
ne
Enlever lØlectrodo onrobØo du
au ras
a ctØ
surface combustible.
Ne pas installer Iappareil a cte dun
produit inflammable.
en
cuir,
Ne pas
TI
puissance suffisanto.
ØlØvateur a fourche pour deplacer
lappareil, sassurer que Ia fourcho est suffisamment
lonque et depasso do Iautre ctØ do lapparoil.
un
un
des allumettes
pas.
commo
des
sans revors,
casque.
quand
on
sur soi
soude.
comme un
PIECES
Laisser
me
pØriode do refroidissement
pistolot ou Ia torche.
uno
avant do
los vontilatours.
Sassuror
et
lannoau
do
Iutilise
LES PIECES MOBILES peuvent causer
des blessures.
1.
So tenir a IØcart dos piŁces en mouvomont com
quo tous los capots, panneaux, portes
sont bion formØs et formement
protecteurs
maintenus.
Iapparoil;
Si Ion utilise
on ne
nues.
2.
graves.
apparoils
dos tuyaux.
CHAUDES peuvent provo
brlures
des
graves.
quer
1.
Ne pas toucher los piŁces chaudos les mains
2.
3.
ou
toucher lo
EN TOMBANT, LE MATERIEL peut sen
ou causer des blessures
2.
quand
protection non huiloux
chemise Opaisso, dos pantaloris
des matiŁres combustibles
LES
objet ou dun
do levage quo pour soulever
NE PAS lutiliser pour soutever los cha
riots, los bouteilles do gaz ou autres accessoires.
Pour soulovor Ia source do courant, utiliser des
degoler
et Ientretien
dune
Nutiliser
uno
porter
dommager
1.
du bec contact
des chaussures montantes et
12.
et
porte-electrode ou coupor 10 fil do
Porter des vØtements do
gants
une
trajectoire longue et Øvontuelloment inconnue
risques dOlectrocution ot dincendie.
Ne pas utiliser le chalumoau soudour pour
soudage
ii.
une
un
provoque des
dangers relatifs a Iinstallation, Iutilisation
UN INCENDIE OU UNE EXPLOSION peut
Œtre cause par un appareil place au
contact, au-dessus ou a ctØ de surfa
ces combustibles.
1.
Ne pas placer Iapparoil au contact, au-dessus, ou
2.
suive
quil
briquet a gaz
fissures et ouvertures.
Autres
10.
no
aux
incondios ot
extincteur a
Ne pas souder sur des recipients fermØs comme des
reservoirs, des fts ou des tuyaux : Is peuvent
oxploser. Larc de soudage pout produire des
Øtincelles. Des Øtincelles, une piŁce chaude et un
materiel chaud pouvent provoquer dos incendies et
des blessures. Le contact accidontel do IØlectrode
des objots mØtalliques pout produire dos
sur
Øtincelles, lexplosion, Ia surchauffe ou un incendie.
Sassurer quo lo lieu no presonto pas do danger avant
deffectuer le soudage.
2.
dans des
9.
10.
Prendre garde
proximitØ.
So proteger ot protegor los personnes a
ot du metal chaud.
1-3.
do
elle
:
5.
causer un
1.
Prendre
bouteilles
pression
sous
incendie
LE SOUDAGE peut
4.
bouteille
louvre.
ou une
3.
des
quo
une
concus pour Iapplication particuliere;
ours piŁces en bon Øtat.
es
ou
3.
Nutiliser
sur
dØtendeurs, des tuyaux souples
larc.
2.
Ne jamais souder
exploserait.
ECLATS DE METAL ou
TES peuvent provoquer des
LES
~I1~
LES SALE
lesions aux
yeux.
1.
Porter des lunettes do sØcuritØ
raux ou
avec
ecrans late
Øcran facial.
OM-i83 304
Page
5
=9.
LES CHAMPS MAGNETIQUES PRO
DUITS PAR LES COURANTS ELEVES
peuvent nuire au fonctionnement du sti
mulateur cardiaque
LELECTRICITE STATIQUE peut endom
mager les piŁces des circuits imprimØs.
1.
Les personnes qui portent un slimulateur cardiaque
doivent se tenir eloigneos du poste do soudage.
2.
2.
Los personnes qui portent un stimulateur cardia
que devraient consulter leur mØdecin avant do
sapprocherdun paste de soudago ou do gougea
ge a arc ou do soudage par points.
1.
FREQUENCE peut crØer des
interferences dans les systŁmes de ra
dionavigation, les services de sØcuritØ,
les ordinateurs et le materiel de tØlØ
communications.
MOBILES peuvent provo
quer des blessures.
Se tenir a lØcart des piŁces mobiles.
1.
Se tenir a lØcart des points do pincomont, ox. : ga
2.
lets dontrainoment.
LE FIL DE SOUDAGE
1.
Ne confer cello installation qua un personnel qua
lifiØ et connaissant bien lØquipomont Olectronique.
2.
Lutilisateur ala
pidement par
peut percer Ia peau.
1.
Attendre les instructions avant
2.
gachette.
Ne pas pointer to pistolet
dappuyer
3.
sur une partie du corps,
personnes, ou sur une piŁce mØtalli
que lorsquon onfile 10 fil de soudage.
4.
sur
5.
RØduire le courant
I
do
3.
une
pØriodo
recommencer
de ref roidissement.
ou
le facteur do marcho avant
LACCUMULATION
DE GAZ DE PRO
TECTION peut Œtre nuisible a Ia sante
voire mortel.
Quand
1-4.
on nutilise pas to gaz de
10 robinet do Ia bouteille.
Principales
normes
Recommended Safe Practice for the Preparation for
Cutting of Containers That Have Held Hazardous
Welding
and
Substances,
normoAWSF4.i,dolAmericanWeldingSociety,550N.W.Lejeune
Rd, Miami FL 33126
National Electrical Code, NFPA Standard 70, do Ia National Fire
Protection Association, Battorymarch Park, Quincy, MA 02269.
NOTA DonnØes
les
sur
sur
le
magnetiques
patios
et panneaux do Ia source do haute
piŁces,
Avant do toucher los
mottre londuleur
hors tension, couper lalimontation 01 dØcharger
los condensateurs dentrØe conformØment aux di
rectives de Ia section Entretien.
Safe
Handling of Compressed Gases
in
Cylinders, CGA Pamphlet
P-i, do Ia Compressed Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202.
de sØcuritØ en soudage, coupage et procedes connexes,
CSA Wi 17.2, do lAssociation canadienne do normalisation,
vente de normes, 178 Rexdale Boulevard, Rexdale (Ontario)
Canada M9W 1 R3.
Regles
norme
Safe Practices For Occupation And Educational Eye And Face
Protection, norme ANSI Z87.1 de IAmerican National Standards
Institute, i430 Broadway, NewYork, NY i0018.
Cutting and Welding Processes, norme NFPA 51 B, de Ia National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
champs electromagnetiques
soudage et sur los effets des champs ØlectrifrØquonco.
Voici une citation tirØe dos conclusions generabes du document Bobgical Effects of Power Frequency Electric & Magnetic Fields Background Paper (Effets biobogiques des champs Øloctnquos et magnetiDocument de base), OTA-BP
ques aux frequences dutibisation
-E-53 (Washington, DC: U.S Government Printing Office, mai 1989)
publie par lOffice of Technology Assessment (Congres des EtatsUnis): ... dos experiences au nivoau cellulaire et des etudes sur
lhommo ot lanimal nous ant apportØ une foubo do rensoignements : 1
est maintenant clair quo les champs magnØtiquos basso frequonce
peuvent influer sur los systemes biologiques et los modifier. Ces tra
vaux sont generalement dexcellente qualite, mais los rØsultats obtenus sont complexes. Dans IØtat actuel do nos connaissances dans be
domaine sciontifique, nous no sommes pas en mesure dinterprOter
nos observations a Ia lumiŁre dune thØorie generals. Et, ce qui est
encore plus regrettable, nous ne pouvons non affirmor do dØfinitit au
sujet des risques Øventuels, ni proposer des mØthodos scientifiques
prØcises pour rØduire ces nsques ou pour los Øviter.~
ques et
Tenir les
de sØcuritØ
Safety and Health Sandards, OSHA 29 CFR 1910, du
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.
Informations
1.
protection, former
Safety in Welding and Cutting, norme ANSI Z49.i, de IAmerican
Welding Society, 550 N.W. Lejeune Rd, Miami FL 33126
1-5.
linstalla
UNE TENSION C.C. IMPORTANTE est
prØsente sur les onduleurs aprŁs que
Ion ait coupØ Ialimentation.
a souder.
Utilisor 10 facteur do marche nominal.
1.
reguliŁrement
frØquence bien fermØs, maintenir les Øclateurs au
bon reglage 01 utiliser une mise a Ia terre et un
Øcran do protection afin do rOduire au minimum Ia
possibilitØ dinterfØrences.
TERIEL.
Laisser
Faire verifier et entretenir
tion.
UNE UTILISATION EXCESSIVE peut se
traduire par une SURCHAUFFE DU MA
1.
resultant do linstallation.
Dans le cas dun avertissemont dinterfØrence
donnØ par le Consoil fØdØral des communications,
arrOter dutiliser immØdiatement lOquipement.
dautres
2.
responsabilite do faire corriger ra
Olectricien qualifiŁ les problŁmes
un
dintrfØrences
Ia
sur
manipu
piŁces.
Utilisor des sacs et boites antistatiques adequats
pour ranger, deplacer ou expØdior los caries do
circuits imprimØs.
LA HAUTE
PI¨CES
LES
Mettre un bracelet antistatique AVANT do
br los cartes do circuits imprimØs ou los
Pour rØduire IintensitØ des
champs magnetiques au paste do travail:
basso
i.
Grouper
solidomont les cables
serrant avec
un
en
los
entrelaant
ou en
los
ruban adhØsif.
-
2.
los cables
Disposer
sur un
soul ctØ
eta lØcart do
opØra
-
OM-183 304
Page
6
tour.
3.
Eviter
4.
Eloigner
do
5.
denrouler
los cables
10
pIus possible
soudage.
Ia
ou
do los poser
source
Raccordor 10 connectour do
piŁce
sur
lØpaulo.
do courant et los cables
a Ia
piŁce
a soudor, le
plus
pres possible do Ia soudure.
Stimulateurs
cardiaques:
Los recommandations ci-avant sadressent
aussi, normalement,
qui utilisent un stimulateur cardiaque. Pour do plus
ampbes renseignements, consultez votre mOdecin.
aux
personnes
SECTION 2- DEFINITIONS
Manufacturers
2-1.
Rating
Label For CE Products
For label location
Section 4-1.
see
E 1
U1=30V
~
11=1A
1P23
U2100V
Powcon
12=200A
X100%
Incorporated, San Diego, CA USA
S-182 589
S-182 589
2-2.
Symbols
NOTE
U1
IP
O,/,
And Definitions
~
Some
Primary Voltage
\(
Of
Protection
(J 2
Degree
symbols
are
found
only
on
Volts
Conventional Load
Voltage
CE
products.
Primary
12
Current
Rated Welding
Current
Amperes
X
Du~, Cycle
Percent
OM-183 304
Page
7
SECTION 3-INSTALLATION
N OT E
iri~
Use weld control or welding power source Owner~s Manual during gun installation.
If contact
tip, line,; and drive roll groove are not correct for wire size and type, see
change parts as needed. See Parts List for other available contact
Section 5 to
tips.
3-1.
Removing Top Cover
1
Top Cover
Push back and lift off
as
To reinstall cover, set
in gun/feeder, and
rear
shown.
of
push
cover
cover
back, down, and forward until it
clicks into position.
Rot. ST.150 882-A
3-2.
Adjusting
Contact
Tip
Position
1
Contact
2
Nozzle
Tip
Adjusting barrel changes contact
tip location from 1/16 in (1.6 mm)
out end of nozzle to 1/4 in (6.3 mm)
inside nozzle.
For aluminum
welding,
tip
(3.2 mm)
contact
should be at least 1/8 in
inside nozzle. For steel welding,
tip should be flush with end
of nozzle.
3,
contact
3
Jam Nut
4
Barrel
To
change contact tip location,
jam nut, and turn barrel.
Tighten jam nut.
loosen
4
ST.150 434
OM-183 304
Page
8
3-3.
Installing
Wire
Spool
And
Threading Welding
Wire
*4
1
Top Cover
2
Canister
3
Canister Cover
4
Thumbscrew
(Canister
Cover)
Loosen thumbscrew and
remove
cover.
5
Wire
Spool
Loosen wire from spool, cut off
bent wire, and pull Gin (150mm) of
wire off spool.
6
Pressure Roll
Lift
arm
Assembly
and open pressure roll
assembly.
7
Canister Inlet Guide
8
Drive Roll Groove
9
Contact
Tip
Thread wire
canister inlet
roll groove, and
through
guide, along drive
out contact tip.
Install spool
bottom.
10
wire
so
feeds
off
Spool Brake Thumbnut
If necessary, turn thumbnut coun
terclockwise
slightly to install
10
spool.
11
Thumbscrew
(Canister
Rotation)
Loosen thumbscrew to rotate
ister (see Section 3-4).
Close
and
secure
pressure
can
roll
assembly.
Reinstall
top
cover
and canister
cover.
Tools Needed:
4
5
9
5T~15O 436
3-4.
Rotating
Canister
1
Canister
Loosen canister rotation thumb
Move
screw (see Section 3-3).
canister to desired
en thumbscrew.
position. Tight
Rear View
ST-150 433-A
OM-1 83304
Page
9
3-5.
Connecting
To 24 Volt Weld Control
1
Gas Hose
2
lOft (3m) Gas Hose With
5/8 in Adapter Fitting
Connect fitting to gun/feeder gas
hose and remaining end to regula
tor/flowmeter (see Section 3-6).
2
1
3
24 Volt Weld Control
4
Trigger Control Cord
Insert
plug
tighten
threaded collar.
5
3
into
receptacle, and
Weld Cable
Connect to positive (+) weld output
terminal on welding power source
according to its Owners Manual.
Tools Needed:
1-1/8,5/8in
Ref. ST-150 917-A
OM-183 304
Page
10
3-6.
Installing
Gas
Supply
Obtain gas
cylinder and chain to
running gear, wall, or other station
ary support so cylinder cannot tall
and break off valve.
1
Cap
2
Cylinder
Valve
Remove
cap, stand to side of
valve, and open valve slightly. Gas
flow blows dust and dirt from valve.
Close valve.
3
Cylinder
4
Regulator/Flowmeter
Install
5
so
face is vertical.
Gas Hose Connection
has
Fitting
5/8-18
right-hand
threads.
6
Argon
Flow
Adjust
Typical flow rate is 20 cfh (cubic
feet per hour). Check wire man
Gas
ufacturers
2
recommended
flow
rate.
Make
when
flow adjust is closed
opening cylinder to avoid
damage to the flowmeter.
4
7
.3
8
sure
CO2 Adapter
0-Ring
Install adapter with 0-ring between
and
regulator/flowmeter
CO2
cylinder.
CO2 Gas
Tools Needed:
1-1/8,5/Bin
ssb3.V 5/94
ST-158 697-A
OM-1 83304
Page
11
3-7.
Adjusting
Drive Roll And
Spool
Brake Pressure
1
Top Cover
2
Canister Cover
3
Thumbscrew
Loosen thumbscrew and
remove
cover.
4
Spool
Cut welding wire off at contact tip.
Retract wire onto spool and
5
secure.
5
Spool
Brake Thumbnut
Grasp spool in one hand and turn
while adjusting spool brake thumbnut. When a slight force is needed
to turn spool, tension is set. Do not
overtighten.
Reinstall
welding
6
canister cover. Thread
wire (see Section 3-3).
Drive Roll Tension Thumbnut
Turn On unit and check drive roll
pressure by feeding wire against a
wood board or concrete surface;
wire should feed
steadily
without
slipping.
drive roll tension thumbnut
if necessary. Do not overtighten.
Adjust
Turn Off unit. Reinstall
top
cover.
Tools Needed:
Ret. ST-151 1121S-0651
OM-1 83304
Page
12
SECTION 4- OPERATION
4-1.
Controls
~% ~
Trigger
1
Press
trigger
energize welding
to
power source contactor (if applica
ble), start shielding gas flow, and
begin
wire feed.
For shielding gas preflow and postflow, lightly press trigger before
and after
2
welding.
Trigger
Hold Button
Use button to continually feed wire
without holding down the trigger.
Press button while
pressing the
release trigger, and wire
continues to feed until trigger is
trigger,
pressed again.
3
Wire
Control
Speed
Use control to adjust wire feed
speed. The numbers in the open
ing are not a wire feed speed and
are
for reference
4
Rating
4
only.
Label Location
2
1
3
Rot SB-147 741-A
4-2.
Shielding
Gas
1
Shielding
2
Valve
3
Gun
Gas
Cylinder
Trigger
on
2
Open valve
welding.
1
Gun
turns weld
trigger
cylinder just
before
output and
gas flow on and off. For shielding
gas preflow and postf low, lightly
press trigger before and after
welding.
Close valve on
ished welding.
sb5.1
6/92
cylinder
when fin
5-0621-C / Ref. SB-147 741-A
OM-183 304
Page
13
SECTION 5- MAINTENANCE & TROUBLESHOO11NG
5-1.
5-2.
Routine Maintenance
Changing
Contact
Tip And Liner
Remove
top
cover
and open pres
as shown in
roll assembly
Section 5-3.
sure
1
Contact
Tip
Wrench
Insert wrench into nozzle
tact
tip.
2
Compression
over con
Nut
Loosen nut. Pull out contact
2
3
Contact
4
Nozzle
tip.
lip
Pull
wire out nozzle and liner
should slide out. If necessary, tilt
nozzle down to remove liner.
Close pressure roll
install top cover.
3
assembly. Re
Install new liner and contact tip
wire. Cut off wire at end of
over
contact
tip.
lighten
nut
secure.
just until contact tip is
Overtightening nut will
damage adapter.
Tools Needed:
ST-150 437
OM-183 304
Page
14
5-3.
Gun Drive
Assembly
Maintenance
Retract wire onto
1
Setscrew
2
Drive Roll
spool.
Use wire brush to clean drive roll.
Install drive roll with desired groove
down, and turn drive roll so one
setscrew faces flat side of shaft.
3
Bearing
Use wire brush to clean bearing.
Line up drive roll groove with bear
ing groove and liner opening.
Tighten
setscrews.
Thread welding wire through gun
(see Section 3-3 in the Owners
Manual). Close and secure pres
sure roll assembly. Adjust drive roll
pressure, it necessary (see Sec
tion 3-8 in the Owners Manual).
Reinstall top cover.
Tools Needed:
5/16 in
Ref. ST.149 967-B / Ref. ST-800 945-A
OM-183 304
Page
15
5-4.
Replacing
Canister Inlet Guide
1
Top Cover
2
Pressure Roll
Assembly
Cutoff
welding wire where it enters
pressure roll assembly area.
3
Nozzle
Pull wire out nozzle.
7
6
4
Thumbscrew
5
Canister Cover
Loosen thumbscrew and
remove
cover.
Spool
6
Wire
7
Spool
Loosen
retract wire onto
secure, and remove
spool,
8
Brake Thumbnut
thumbnut,
Turn counterclockwise to
Install new guide.
Reinstall
wire
spool.
Canister Inlet Guide
remove.
spool and thread welding
(see Section 3-3).
Close pressure roll assembly. Ad
brake pressure and drive
roll pressure if necessary (see
Section 3-7).
just spool
Reinstall
covers.
Tools Needed:
Ref. ST-150 436 / Rot. ST.149 967-B
5-5.
Replacing Spool
Canister
P1 ~
1
Top Cover
2
Pressure Roll
Cutoff
pressure roll
3
Assembly
welding wire where
assembly
it enters
area.
Nozzle
Pull wire out nozzle.
4
Thumbscrew
(Canister
Rotation)
Turn thumbscrew counterclock
wise three full turns.
5
Spool Canister
Remove
as shown. Push new can
ister into wire drive housing until
fully seated. Tighten thumbscrew.
Install spool and thread
wire (see Section 3-3).
welding
Close pressure roll assembly. Ad
brake pressure and drive
roll pressure as necessary (see
Section 3-7).
just spool
2
Reinstall
covers.
Tools Needed:
Ref. ST-149 967-B
OM-183 304
Page
16
Replacing Contact Tip Adapter
5-6.
Barrel Extension
1
Remove
as
Tip
Compression Nut
3
To remove,
7
5
shown.
Contact
2
see
Section 5-2.
4
Liner
5
Contact
6
0-Ring
7
Head Tube
8
Head Tube Setscrew
Loosen
Tip Adapter
setscrews
and
remove
adapter.
Install new 0-ring and adapter, and
tighten setscrews. Reinstall con
tact tip, compression nut, and
2
1
nozzle.
Tools Needed:
F
~
3/32 in
5T-150 430-B
5-7.
Troubleshooting
Trouble
No weld
output; gun/feeder
Remedy
does not
work.
Secure weld control
plug
in
receptacle (see
weld control Owners
Manual).
.
Place Power switch
on
welding
power
source
in the On
position (see welding power
source
Owners
Manual).
Erratic weld
output.
Pressing gun/feeder trigger does not
energize weld control; welding wire is
not energized; shielding gas does not
Tighten
and clean all connections.
Secure
plug
from
gun/feeder trigger
cord into 10-socket
receptacle
on
weld control
(see Section 3-5).
flow.
~
Wire does not feed; burnback in contact
Reinstall current
pick-up
tab if
applicable (see
Section
5-3).
tip.
Wire
feeds, shielding gas flows, but
welding
wire is not
Secure control cable leads in weld control
energized.
See
Wire feeds
erratically.
.
Troubleshooting
section
in
welding power
Check and correct drive roll pressure
Clean drive roll
Decrease
or
(see weld control Owners Manual).
.
replace
drive roll
(see
source
Section
Owners
Manual.
3-7).
(see Section 5-3).
spool brake pressure (see Section 3-7).
OM-1 83304
Page
17
SECTION 6- ELECTRICAL DIAGRAMS
~1
I-
I
PULL
MOTOR
I
GUN
ASSEMBLY
I
TRIGGER
CORD #1
CORD
#2
SA-138 956-B
Figure
OM-183 304
Page
18
6-1. Circuit
Diagram
For Gun/Feeder
NOTES
OM-183 304
Page 19
SECTION 7-PARTS LIST
U)
U)
cJ
U,
Lt)
0
Lfl~
0)
-0)
(0
0
cJ
N
cJ
N-
0)
~
It)
(0
N
U,
N
co~Z
(I,
EE
0)
N
V
Figure
OM-183 304
Page
20
7-1.
Complete Assembly
ST-143 116-H
Item
No.
Dia.
Mkgs.
Part
No.
Figure
133479
R4
..
135196
..
133 362
..
182824
..
138 459
..
137 854
PB1.... 000 369
..
..
073 476
..
137 479
..
152 577
..
137 495
..
141 694
..
13
144 861
..
14
135 127
..
11
134 856
..
602 169
..
144 862
..
156 821
..
19
.136 171
19
.135427
19
.135428
19
.147314
19
135430
19
.135429
19
135424
19
.135426
19
.135425
136821
..
166 575
..
136 748
..
136 683
..
136 682
..
164 421
..
164 485
..
604 612
..
164422
..
058 685
..
602 172
..
164 423
134800
133 365
000 417
..
..
..
..
Complete Assembly
COVER
1
SPRING,closurecover
STRAIN RELIEF, cable
HOSE, gas in
CABLE, control
1
POTENTIOMETER,
1
1
1
1
C sltd sft l/T .5W 10K ohm
SWITCH, lim 1OA 125/25OVAC DPST plgr
CLAMF~ strap rbr 5 holes .375 wide x 4.625 Ig
CABLE, power
STRIP, cop .010 x 2.000 x .750
FITTING, connection power weld
SCREW, set .312-18 x .375sch stl
WASHER, anti-turn
LOCK, shaft pot .250-32 x .l2Sdia shaft
KNOB, speed control 1-10.140 shaft x 1.125 OD
SCREW, set stl sch 8-32 x .187 cup pt
EXTENSION, nozzle
EXTENSION, barrel 2.875 Ig
TIP~ contact .025/31 wire
TIP, contact .030/36 wire
TlP~ contact .030/41 wire
TIP, contact .035/41 wire
TIP, contact .035/52 wire
TlP~ contact .047/52 wire
TIP, contact .047/61 wire
TIP, contact .062/73 wire
TIP, contact .062/81 wire
WRENCH, nut tip contact
WRENCH, hex .078 across the flat
1
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NUT .375-24 .4ldia sti
LINER, teflon .045-1/16 wire
LINER, teflon .023-.035 wire
ADAPTER, contact tip
0-RING .176 ID
x
1
x
6.875
x
6.875
1
Ig
Ig
1
1
.O7OCS
2
SCREW, set 8-32 x .125 cup pt sch stl
TUBE, head
NUT, 1.000-8 1 .5knrl nyl
SCREW, set 10-32 x .187 cup point sch stl
ADAPTER, tip head
0-RING, .614 lDx.O7OCS
CLAMP~ head tube
SCREW, 10-24 xl .000sochd hex
1
1
1
1
1
2
1
2
1
SCREW, 6-32 x .375sochd hex
SCREW, 6-32 x .625sochd hex sti
ROLL, drive VK groove .023-1/16 wire (consisting of)
SCREW, set sti sch 8-32 x .125 cup point
SCREW, 6-32 x .S00hexwhd sit stl slffmg
WASHER, lock .141 ID sti split
SHAFT, hot idler
3
....
2
2
DRIVE ROLL ASSEMBLY
1
..
604 638
..
143 480
..
136 135
..
114 045
..
602 198
..
182 279
..
182 948
..
132 852
7-1.
BEARING BLOCK ASSEMBLY
162 041
604 612
Quantity
Description
..
605 798
..
133083
..
144 860
..
058968
..
135 474
..
1
1
1
1
ARM, pressure
WASHER, shldr nyl .375 OD
1
x
.168 ID
x
.080
2
SPRING,tensionadjdriveroll
1
SCREW, 8-32 x .437flathd sit stl
RING, retainerE
PIN, hinge
2
1
1
OM-183 304
Page
21
Item
No.
Dia.
Mkcis.
Part
No.
Figure
...46
...52
155 565
..
134799
..
135 126
..
602 209
..
602 154
..
132 527
..
148 488
..
132529
..
148 489
..
132 524
..
000 364
..
132 526
132 528
132 521
..
..
..
112 896
..
135 773
..
143 360
..
136679
..
...62
129 351
..
...63
164 591
..
...64
173 527
..
...65
135896
..
173 528
..
161 813
..
...58
B2
...67
...68
164592
..
...69
164 582
..
...76
...78
...82
..
..
050
115
..
050 622
..
.000 442
..
466
..
.000 443
..
164590
..
183 884
..
184 101
..
135 647
..
22
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
HOUSING, wire drive (consisting of)
1
CAF~ valve
FITTING, gas
SCREW, set 8-32 x .125 cup sch
NOZZLE, spot outside corner .937 ID
1
1
1
2
x
2.375
1
NOZZLE,13/l6ortxl-5/81g
NOZZLE, 1/2 ort x 1-5/8 Ig
NOZZLE, 5/8 art x 1-5/8 Ig
1
NOZZLE, spot
NOZZLE, spot
NOZZLE, spot inside corner
CASE, gun RH
SPRING, cprsn .240 OD x .026 wire
WASHER, shldr .140 ID x .250 OD
NUT, 8-32 .33knrI brs
1
1
1
1
1
1
x
1.000
OPTIONAL
Page
1
TRIGGER
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-183 304
1
1
....
116
1
1
....
050
1
PLUNGER,triggerhold
135 580
004
Complete Assembly (Continued)
SCREW, 8-32 x .875
MOTOR, gear PM 24VDC 420RPM 10.2:1 ratio
....
.009 925
...72
7-1.
SCREW, thumb
0-RING, .176 IDx.O7OCS(usedw/thumbscrew)
SCREW, set 6-32 x .125 cup point sch stl
WASHER, tooth .256 ID stl intl
SCREW, .250-20 x .500hexhd stl slffmg
CANISTER, spool
POST, support spool
PAD, brake
WASHER, anti-turn .380 ID
NUT, .375-24 .S6knrI alum
RING, retainer ext .145 shaft grv x .O25thk
COVER, spool
SCREW, thumb canister
GUIDE, inlet canister
SPRING, cprsn .240 OD x .020 wire x .437
NUT, 8-32 .56knrI stl
SCREW, 8-32 x .500panhd phi sti
CLAMP, strain relief
SCREW, 8-32 x .500hexwhd sIt stl slffmg
CASE, gun LH
SCREW, 8-32 x 1.500
058 262
146 555
Quantity
Description
1
1
3
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