Miller | ME140205T | Owner Manual | Miller SPOOLMATIC-PRO 15A AND 30A User manual

Miller SPOOLMATIC-PRO 15A AND 30A User manual
OM-264 713A
2014−02
Processes
MIG (GMAW) Welding
Description
Semi-Automatic, Air-Cooled,
MIG (GMAW) Welding Gun
R
Spoolmatic - Pro
15A And 30A
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001 Quality System Warranty and service information for your
Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 2009−09
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 −SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING . . . . . . . .
1
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1-3. Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1-4. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1-5. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
SECTION 2 − MESURES DE SÉCURITÉ VISANT LES PISTOLETS DE SOUDAGE GMAW − À LIRE AVANT
UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2-3. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2-4. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2-5. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
3-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
4-1. Gun Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
4-2. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5-1. Connecting To 24 Volt Weld Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5-2. Connecting To 115 Volt Weld Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5-3. Removing Top Cover Of Pistol Grip Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5-4. Installing Wire Spool And Threading Welding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5-5. Adjusting Drive Roll And Spool Brake Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-6. Rotating Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5-7. Installing Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION 6 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-1. Gun Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-2. Gun Pressure Roll Tension Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6-3. Shielding Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 7 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7-1. Replacing Canister Inlet Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7-2. Replacing Spool Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7-3. Replacing Head Tube Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7-4. Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7-5. Changing Gun Contact Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7-6. Gun Drive Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7-7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 8 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SECTION 9 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SECTION 10 − PARTS LIST INCLUDING CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
WARRANTY
SECTION 1 −SAFETY PRECAUTIONS FOR GMAW
WELDING GUNS − READ BEFORE USING
SR7 (MIG) 2013-09
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Arc Welding Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the welding power source Owner’s Manual. Read
and follow all Safety Standards.
BUILDUP OF GAS can injure or kill.
D Shut off compressed gas supply when not in
use.
D Always ventilate confined spaces or use approved air-supplied respirator.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
D Always wear dry insulating gloves.
D Insulate yourself from work and ground.
D Do not touch live electrode or electrical parts.
D Replace worn, damaged, or cracked guns or cables.
D Turn off welding power source before changing contact tip or gun
parts.
D Keep all covers and handle securely in place.
FUMES AND GASES can be hazardous.
D Keep your head out of the fumes.
D Ventilate area, or use breathing device. The
recommended way to determine adequate
ventilation is to sample for the composition and quantity of fumes
and gases to which personnel are exposed.
D Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
WELDING can cause fire or explosion.
D Do not weld near flammable material.
D Do not weld on containers that have held combustibles, or on closed containers such as
tanks, drums, or pipes unless they are properly prepared according to AWS F4.1 and AWS A6.0 (see Safety Standards).
D Watch for fire; keep extinguisher nearby.
D Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
MOVING PARTS can injure.
D Keep away from moving parts.
D Keep away from pinch points such as drive
rolls.
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
D Wear an approved welding helmet fitted with a proper shade of filter
lenses to protect your face and eyes from arc rays and sparks
when welding or watching (see ANSI Z49.1 and Z87.1 listed in
Safety Standards).
D Wear approved safety glasses with side shields under your
helmet.
D Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
D Wear body protection made from durable, flame-resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
HOT PARTS can burn.
D Allow gun to cool before touching.
D Do not touch hot metal.
D Protect hot metal from contact by others.
OM-264 713 Page 1
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
D Check for noise level limits exceeding those
specified by OSHA.
D Use approved ear plugs or ear muffs if noise level is high.
D Warn others nearby about noise hazard.
WELDING WIRE can injure.
READ INSTRUCTIONS.
D Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
D Use only genuine replacement parts from the manufacturer.
D Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
D Keep hands and body away from gun tip when
trigger is pressed.
1-3. Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-4. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:
www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
1-5. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and induction heating operations) creates an EMF field around the welding circuit.
EMF fields may interfere with some medical implants, e.g. pacemakers.
Protective measures for persons wearing medical implants have to be
taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding
circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
OM-264 713 Page 2
3. Do not coil or drape cables around your body.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
SECTION 2 − MESURES DE SÉCURITÉ VISANT LES
PISTOLETS DE SOUDAGE GMAW − À LIRE AVANT
UTILISATION
SR7(MIG)_2013−09 fre
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
2-1. Signification des symboles
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.
. Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez vigilant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne
font que résumer l’information contenue dans les normes de
sécurité énumérées dans le manuel d’utilisation du poste de
soudage. Veuillez lire et respecter toutes ces normes de sécurité.
L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.
Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.
UN CHOC ÉLECTRIQUE peut tuer.
D Porter toujours des gants secs et isolants.
D S’isoler de la pièce et de la terre.
D Ne jamais toucher une électrode ou des pièces
électriques sous tension.
D Remplacer les pistolets ou câbles de soudage qui sont endommagés, usés ou craquelés.
D Mettre la soudeuse hors tension avant de remplacer un bec contact ou des pièces de pistolet.
D S’assurer que tous les couvercles et poignées sont fermement
assujettis.
LES VAPEURS ET LES FUMÉES
peuvent être nocives.
D Éloigner sa tête des endroits renfermant des
vapeurs.
D Aérer la zone de travail ou porter un appareil respiratoire. Pour déterminer la bonne ventilation, il est recommandé de procéder à un
prélèvement pour la composition et la quantité
de fumées et de gaz auxquels est exposé le
personnel.
D Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
LE SOUDAGE peut causer un incendie ou une explosion.
D Ne pas souder à proximité de matériaux inflammables.
D Ne pas effectuer le soudage sur des conteneurs fermés tels que
des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
préparés correctement conformément à AWS F4.1 et AWS A6.0
(voir les Normes de Sécurité).
D Prendre garde aux incendies et toujours avoir un extincteur à
proximité.
D Lire et comprendre les fiches de données de sécurité et les
instructions du fabricant concernant les adhésifs, les revêtements,
les nettoyants, les consommables, les produits de refroidissement,
les dégraisseurs, les flux et les métaux.
L’ACCUMULATION DE VAPEURS
peut causer des lésions ou la mort.
D Quand on n’utilise pas le gaz comprimé de
protection, fermer le robinet de la bouteille.
D Assurer toujours la ventilation des zones fermées ou utiliser un appareil respiratoire avec
alimentation en air.
Les PIÈCES MOBILES peuvent
causer des blessures.
D Ne pas s’approcher des organes mobiles.
D Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
LE RAYONNEMENT DE L’ARC peut
brûler les yeux et la peau.
Le rayonnement de l’arc du procédé de soudage
génère des rayons visibles et invisibles intenses
(ultraviolets et infrarouges) susceptibles de provoquer des brûlures
dans les yeux et sur la peau. Des étincelles sont projetées pendant le
soudage.
D Porter un casque de soudage approuvé muni de verres filtrants
approprié pour protéger visage et yeux pendant le soudage
(voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité).
D Porter des lunettes de sécurité avec écrans latéraux même sous
votre casque.
OM-264 713 Page 3
D Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.
D Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
D Utiliser des bouche-oreilles ou des serre-tête antibruit approuvés si
le niveau de bruit est élevé.
D Avertir les personnes à proximité au sujet du danger inhérent au
bruit.
LES FILS DE SOUDAGE peuvent
provoquer des blessures.
LES PIÈCES CHAUDES peuvent
provoquer des brûlures.
D Éloigner les mains et le corps de la buse du pistolet après avoir appuyé sur la gâchette.
D Laisser refroidir le pistolet avant de le toucher.
D Ne pas toucher d’objets métalliques chauds.
D Abriter les objets métalliques contre tout contact par les personnes à proximité.
LIRE LES INSTRUCTIONS.
D Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
Le BRUIT peut endommager l’ouie.
Le bruit des processus et des équipements peut
affecter l’ouïe.
D N’utiliser que les pièces de rechange recommandées par le constructeur.
D Vérifier si les niveaux de bruit excèdent les limites spécifiées par l’OSHA.
D Effectuer l’entretien en respectant les manuels d’utilisation,
les normes industrielles et les codes nationaux, d’état et locaux.
2-3. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des
malformations congénitales et, dans certains cas, des
cancers. (Code de santé et de sécurité de Californie, chapitre
25249.5 et suivants)
Ce produit contient des éléments chimiques, dont le plomb,
reconnus par l’État de Californie pour leur caractère
cancérogène ainsi que provoquant des malformations
congénitales ou autres problèmes de procréation. Se laver
les mains après toute manipulation.
2-4. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:
www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
2-5. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant de soudage
crée un CEM autour du circuit et du matériel de soudage. Le courant
issu d’un soudage à l’arc (et de procédés connexes, y compris le
soudage par points, le gougeage, le découpage plasma et les
opérations de chauffage par induction) crée un champ
électromagnétique (CEM) autour du circuit de soudage. Des mesures
de protection pour les porteurs d’implants médicaux doivent être prises:
Limiter par exemple tout accès aux passants ou procéder à une
évaluation des risques individuels pour les soudeurs. Tous les
OM-264 713 Page 4
soudeurs doivent appliquer les procédures suivantes pour minimiser
l’exposition aux CEM provenant du circuit de soudage:
1
Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
2
Ne pas se tenir au milieu des câbles de soudage. Disposer les
câbles d’un côté et à distance de l’opérateur.
3
Ne pas courber et ne pas entourer les câbles autour de votre
corps.
4
Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
5
Connecter la pince sur la pièce aussi près que possible de la
soudure.
6
Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
7
Ne pas souder tout en portant la source de soudage ou le
dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les procédures précédentes.
OM-264 713 Page 5
OM-264 713 Page 6
SECTION 3 − DEFINITIONS
3-1. Additional Safety Symbols And Definitions
. Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
3-2. Miscellaneous Symbols And Definitions
U1
IP
Primary Voltage
Degree Of
Protection
V
U2
Volts
Conventional Load
Voltage
I1
I2
Primary Current
Rated Welding
Current
A
X
Amperes
Duty Cycle
Percent
Notes
OM-264 713 Page 7
SECTION 4 − SPECIFICATIONS
4-1. Gun Specifications
Wire Diameter
Range
.030 Thru 1/16 in.
(0.8 Thru 1.6 mm)
Aluminum Wire
Approximate
Wire Feed
Range
70 To 900 ipm
(1.7 To 23
mpm)
Cooling
Method
Maximum
Spool Size
4 in. (102 mm)
Diameter
Air Cooled
Weld Circuit Rating
100 Volts, 200 Amperes,
100% Duty Cycle
Using Argon Shielding Gas
Overall
Dimensions
Length: 15-3/8 in.
(390 mm)
Width: 2-1/2 in.
(64 mm)
Height: 10-3/4 in.
(273 mm)
Weight
2.9 lb
(1.3 kg)
Gun Only
15A Model:
9 lb (4.1 kg)
Gun With Cable
30A Model:
14 lb (6.4 kg)
Gun With Cable
4-2. Duty Cycle And Overheating
Duty Cycle is percentage of 10 minutes that unit can weld at rated load
without overheating.
NOTICE − Exceeding duty cycle
can damage unit and void warranty.
Air-Cooled Models
100% Duty Cycle At 200 Amperes Using Argon
Continuous Welding
60% Duty Cycle At 250 Amperes Using Argon
6 Minutes Welding
4 Minutes Resting
Ref. sduty1 5/95
SECTION 5 − INSTALLATION
5-1. Connecting To 24 Volt Weld Control
1
1
4
3
Gas Hose
Connect fitting to regulator/flowmeter (see Section 5-7).
2
2
3
24 Volt Weld Control
Trigger Control Cord
Insert plug into receptacle, and
tighten threaded collar.
4
Weld Cable
Connect to positive (+) weld output
terminal on welding power source
according to its Owner’s Manual.
Tools Needed:
1-1/8, 5/8 in.
OM-264 713 Page 8
Ref. T0050 / 150 917-G
5-2. Connecting To 115 Volt Weld Control
1
2
115 Volt Weld Control
Gas Hose
Connect to regulator/flowmeter.
3
Trigger Control Cord
Insert plug into receptacle, and
tighten threaded collar.
6
5
1
4
5
Weld Cable
Positive (+) Weld Output
Terminal In Control
Connect weld cable to positive (+)
weld output terminal in weld control.
Reinstall weld control wrapper.
3
Left Side
Wrapper Off
2
4
3
Tools Needed:
1-1/8, 5/8 in.
Ref. T0050 / 149 549-A / 149 966-J
5-3. Removing Top Cover Of Pistol Grip Gun
1
1
Top Cover Triangular Boss
Push up on triangular boss to open
door. Door hinges on handle.
To open door fully, push up on door
until it clicks into position.
. If door is pushed too far it will
separate from handle. If this
happens the door can be reinstalled.
Push door back into original position to close.
T0054-B
OM-264 713 Page 9
5-4. Installing Wire Spool And Threading Welding Wire
1
Pressure Arm Lever
. To release drive roll pressure,
pull back on pressure arm
lever. While pulled back, shift to
left onto shoulder to lock into
place.
2
3
4
5
1
2
Canister Inlet Guide
Drive Roll Grove
Top Cover
Thumbscrew (Canister
Rotation)
Loosen thumbscrew to rotate canister (see Section 5-6).
6
7
3
If necessary, turn thumbnut counterclockwise slightly to install spool.
6
4
Canister
Spool Brake Thumbnut
7
8
9
5
8
Canister Cover
Thumbscrew (Canister Cover)
Loosen thumbscrew and remove
cover.
10 Wire Spool
Loosen wire from spool, cut off bent
wire, and pull 6 in. (150 mm) of wire
off spool.
11 Contact Tip
Thread wire through canister inlet
guide, along drive roll groove, and
out contact tip.
10
11
9
Install spool so wire feeds off
bottom.
Close and secure pressure arm
lever.
Reinstall top cover and canister
cover.
Tools Needed:
Ref. T0052-B / T0061
OM-264 713 Page 10
5-5. Adjusting Drive Roll And Spool Brake Pressure
1
2
3
Top Cover
Canister Cover
Thumbscrew
Loosen thumbscrew and remove
cover.
4
5
1
Spool
Cut welding wire off at contact tip.
Retract wire onto spool and secure.
4
5
2
Spool Brake Thumbnut
Grasp spool in one hand and turn
while adjusting spool brake thumbnut. When a slight force is needed
to turn spool, tension is set. Do not
overtighten.
Reinstall canister cover. Thread
welding wire (see Section 5-4).
Turn Off unit. Reinstall top cover.
3
Tools Needed:
Ref. T0051 / T0052-B
5-6. Rotating Canister
1
1
Canister
Loosen canister rotation thumbscrew (see Section 5-4). Move canister to desired position. Tighten
thumbscrew.
Rear View
150 433-A
OM-264 713 Page 11
5-7. Installing Gas Supply
Obtain gas cylinder and chain to
running gear, wall, or other stationary support so cylinder cannot fall
and break off valve.
1
2
Cap
Cylinder Valve
Remove cap, stand to side of valve,
and open valve slightly. Gas flow
blows dust and dirt from valve.
Close valve.
3
4
Cylinder
Regulator/Flowmeter
Install so face is vertical.
1
. Delivery pressure range must
not exceed 60 psi.
5
Gas Hose Connection
Fitting has
threads.
2
6
5/8-18
right-hand
Flow Adjust
Typical flow rate is 20 cfh (cubic feet
per hour). Check wire manufacturer’s recommended flow rate.
Make sure flow adjust is closed
when opening cylinder to avoid
damage to the flowmeter.
3
7
8
CO2 Adapter
O-Ring
Install adapter with O-ring between
regulator/flowmeter and
CO2
cylinder.
Argon Gas
6
OR
5
1
4
2
3
7
8
CO2 Gas
Tools Needed:
1-1/8, 5/8 in.
ssb3.1* 5/94 − 158 697-A
OM-264 713 Page 12
SECTION 6 − OPERATION
6-1. Gun Controls
1
Trigger
Press trigger to energize welding
power source contactor
(if applicable), start shielding gas
flow, and begin wire feed.
2
Wire Speed Control
Use control to fine adjust wire feed
speed set on wire feeder Weld
Speed control. The numbers
around the control are for reference
only.
1
2
Ref. T0050
6-2. Gun Pressure Roll Tension Setting
. Aluminum
series specific Pressure roll tension setting
ensures smooth wire feeding
action.
. Gun Pressure Roll Tension is
factory set to 4XXX.
1
1
Pressure Roll Adjustment
Screw
Wire tension should be set to 4XXX
for 4000 series aluminum wire.
Rotate Pressure Roll Adjustment
Screw fully counterclockwise until
indicator line on adjustment knob
lines up with indicator line on handle
in the 4XXX position.
Wire tension should be set to 5XXX
for 5000 series aluminum and stainless wire.
Rotate Pressure Roll Adjustment
Screw fully clockwise until indicator
line on adjustment knob lines up
with indicator line on handle in the
5XXX position.
. Small
Tools Needed:
diameter (.035) 5000
series wire may run better on
the 4XXX setting.
Ref. T0050
OM-264 713 Page 13
6-3. Shielding Gas
1
2
3
Shielding Gas Cylinder
Valve
Gun Trigger
Open valve on cylinder just before
welding.
Gun trigger turns weld output and
gas flow on and off (see Section
6-1).
2
1
Close valve on cylinder when
finished welding.
3
sb5.1 6/92 − S-0621-C / Ref. T0050
SECTION 7 − MAINTENANCE & TROUBLESHOOTING
!
n = Check
Z = Change
~ = Clean
* To be done by Factory Authorized Service Agent
Every
3
Months
l Damaged Or Unreadable
Labels
l Repair Or Replace
Cracked Weld Cable
l Damaged Gas Hose
l Fiche a été endommagé
ou craquelée
~ Clean Drive Rolls
~ Blow Out Or Vacuum
Inside
Every
6
Months
After
Each
Spool
Of Wire
~ Gun Liner
OM-264 713 Page 14
Disconnect power
before maintaining.
. Maintain more often
during severe conditions.
l = Replace
~ Clean And Tighten Weld
Terminals
Reference
n Check Gun Cable
7-1. Replacing Canister Inlet Guide
1
2
Top Cover
Pressure Arm Lever
Cut off welding wire where it enters
pressure roll assembly area.
3
Nozzle
Pull wire out nozzle.
7
1
4
5
6
5
2
4
Thumbscrew
Canister Cover
Loosen thumbscrew and remove
cover.
6
7
Wire Spool
Spool Brake Thumbnut
Loosen thumbnut, retract wire onto
spool, secure, and remove spool.
3
8
Canister Inlet Guide
Turn counterclockwise to remove.
Install new guide.
Reinstall spool and thread welding
wire (see Section 5-4).
8
Close pressure arm lever. Adjust
spool brake pressure and drive roll
pressure if necessary.
Reinstall covers.
Tools Needed:
Ref. T0051-B / T0052-B
7-2. Replacing Spool Canister
1
2
Top Cover
Pressure Arm Lever
Cut off welding wire where it enters
pressure roll assembly area.
3
Nozzle
Pull wire out nozzle.
5
4
1
Thumbscrew (Canister
Rotation)
Turn thumbscrew counterclockwise three full turns.
5
4
3
Spool Canister
Remove as shown. Push new canister into wire drive housing until fully seated. Tighten thumbscrew.
2
Install spool and thread welding
wire (see Section 5-4).
Close pressure arm lever. Adjust
spool brake pressure and drive roll
pressure as necessary.
Reinstall covers.
Tools Needed:
Ref. T0051-B
OM-264 713 Page 15
7-3. Replacing Head Tube Liner
. Turn Off coolant supply before
removing head
water-cooled gun.
tube
on
The standard head tube liner
(yellow) will accommodate wire
diameters from 3/64 in. - 1/16 in.
wire size.
When changing wire size, change
gun drive roll.
3
1
1
2
Cover
Head Tube
Remove head tube from gun.
3
Liner
Pull liner out of head tube.
2
Insert new liner into head tube and
reinstall head tube onto gun.
. A twisting motion may be need-
ed to feed liner thru head tube.
2
Ref. T0055-B
7-4. Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns
1
2
3
Ref. T0027
Air Cooled Head Tube Assembly
Tools Needed:
3/8 in.
!
Turn Off welding power source and
water supply.
!
Water in gun parts can cause electric shock and can lower weld quality.
OM-264 713 Page 16
Always point gun downward when
removing water-cooled barrel to
keep water out of gun parts.
Wipe gun dry before putting it back
together.
1 Nozzle
2 FasTip
To remove, see Section 7-5.
3 Diffuser
Remove diffuser and replace.
7-5. Changing Gun Contact Tip
Remove nozzle
1
Nozzle
2
FasTip
Unscrew FasTip.
Install new FasTip.
2
Ref. 150 437-A
1
7-6. Gun Drive Assembly Maintenance
1
Lever Arm
Remove pressure on wire by
pulling lever arm forward. Pull to left
to lock into place.
Retract wire onto spool.
2
2
Drive Roll
Use wire brush to clean drive roll.
Install drive roll with hex opening
down toward shaft hex, and secure
with screw.
3
Pressure Roll
Thread welding wire through gun.
Engage feeder drive rolls. Press jog
switch until wire is sticking out end
of contact tip.
Close top cover.
1
3
Tools Needed:
7/64, 1/16 in.
3/8 in.
Ref. T0008 / T0051-B
OM-264 713 Page 17
7-7. Troubleshooting
!
Trouble
Disconnect power before troubleshooting.
Remedy
No weld output; gun/feeder does not Secure weld control plug in 115 volts AC receptacle (see weld control Owner’s Manual).
work.
Place Power switch on welding power source in the On position (see welding power source Owner’s
Manual).
Erratic weld output.
Tighten and clean all connections.
Pressing gun/feeder trigger does not en- Secure plug from gun/feeder trigger cord into 10-socket receptacle on weld control (see Sections 5-1 and
ergize weld control; welding wire is not 5-2).
energized; shielding gas does not flow.
Wire feeds, shielding gas flows, but Secure control cable leads in weld control (see weld control Owner’s Manual).
welding wire is not energized.
See Troubleshooting section in welding power source Owner’s Manual.
Wire feeds erratically.
Check and correct drive roll pressure.
Clean drive roll or replace drive roll.
Decrease spool brake pressure.
Notes
OM-264 713 Page 18
Notes
OM-264 713 Page 19
SECTION 8 − ELECTRICAL DIAGRAMS
Ref. M1499
Figure 8-1. Circuit Diagram For Spoolmatic Pro Gun
Notes
OM-264 713 Page 20
Notes
OM-264 713 Page 21
SECTION 9 − PARTS LIST
. Hardware is common and
not available unless listed.
45
46
6
47
44
48
5
49
50
1
52
51
4
3
53
7
54
55
8
9
12
10
11
2
60
22
17
18
19
23
20
21
24
25
16
29
15
14
58
26
27
28
13
30
40
31
43
42
39
41
38
37
32
33
1
36
35
34
Figure 9-1. Exploded View Of Spoolmatic Pro Gun
OM-264 713 Page 22
57
56
59
Item
No.
Part
No.
Description
Quantity
Figure 9-1. Exploded View Of Spoolmatic Pro Gun
. . 1 . . . . . . . . . . . . . 257 353
. . 2 . . . . . . . . . . . . . 000 369
. . 3 . . . . . . . . . . . . . 183 884
. . 4 . . . . . . . . . . . . . 184 101
. . 5 . . . . . . . . . . . . . 217 934
. . 6 . . . . . . . . . . . . . 248 333
. . 7 . . . . . . . . . . . . . 200 096
. . 8 . . . . . . . . . . . . . 175 731
. . 9 . . . . . . . . . . . . . 135 127
. . 10 . . . . . . . . . . . . 134 856
. . 11 . . . . . . . . . . . . 602 169
. . 12 . . . . . . . . . . . . . M1460
. . 13 . . . . . . . . . . . . . M1504
. . 14 . . . . . . . . . . . . . M1487
. . 15 . . . . . . . . . . . . . M1154
. . 16 . . . . . . . . . . . . 227 434
. . 17 . . . . . . . . . . . . 226 588
. . 18 . . . . . . . . . . . . 248 466
. . 19 . . . . . . . . . . . . 155 565
. . . . . . . . . . . . . . . . . . 134 799
. . 20 . . . . . . . . . . . . 134 624
. . 21 . . . . . . . . . . . . 227 435
. . 22 . . . . . . . . . . . . 231 443
. . 23 . . . . . . . . . . . . 227 439
. . 24 . . . . . . . . . . . . 227 421
. . 25 . . . . . . . . . . . . 229 850
. . 26 . . . . . . . . . . . . . M1376
. . 27 . . . . . . . . . . . . 229 851
. . 28 . . . . . . . . . . . . 005 464
. . 29 . . . . . . . . . . . . 135 580
. . 30 . . . . . . . . . . . . 235 753
. . 31 . . . . . . . . . . . . 234 971
. . 32 . . . . . . . . . . . . 136 679
. . 33 . . . . . . . . . . . . 129 351
. . 34 . . . . . . . . . . . . 191 121
. . 35 . . . . . . . . . . . . 164 592
. . 36 . . . . . . . . . . . . . M1223
. . 37 . . . . . . . . . . . . . M1358
. . 38 . . . . . . . . . . . . . M1124
. . 39 . . . . . . . . . . . . 248 328
. . 40 . . . . . . . . . . . . . M1106
. . 41 . . . . . . . . . . . . 227 429
. . 42 . . . . . . . . . . . . 058 262
. . 43 . . . . . . . . . . . . 255 716
. . 44 . . . . . . . . . . . . 133 362
. . 45 . . . . . . . . . . . . 210 417
. . 45 . . . . . . . . . . . . 182 824
. . 46 . . . . . . . . . . . . 210 418
. . 46 . . . . . . . . . . . . 204 605
. . 47 . . . . . . . . . . . . 235 689
. . 47 . . . . . . . . . . . . 235 690
. . 48 . . . . . . . . . . . . 235 225
. . 49 . . . . . . . . . . . . 235 751
. . 50 . . . . . . . . . . . . 602 154
. . 51 . . . . . . . . . . . . 602 209
. . 52 . . . . . . . . . . . . 132 527
. . 53 . . . . . . . . . . . . 148 488
. . 54 . . . . . . . . . . . . 132 529
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Kit, Handle XR Pistol Pro/Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limit Switch 10A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Cprsn .300 Od X .026 Wire X 1.250 . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Shldr.140Id 0.250Odx.047T .340Odx.078T Nyl . . . . . . . . . . . . . . . .
Screw, K40x 20 Pan Hd-Trx Stl Pld Pt Thread Forming . . . . . . . . . . . . . . . .
Pistol Plus/Pro Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Potentiometer, C Sltd Sft 1/T .5W 10K Ohm . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Anti-turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock, Shaft Pot .250-32 X .125Dia Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knob, Speed Control 1-10 .140 Shaft X 1.125 Od . . . . . . . . . . . . . . . . . . . . .
Screw, Set Stl Sch 8-32 X .187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O−Ring, .143 Id X .349 Od X .103 Cs, Buna−N . . . . . . . . . . . . . . . . . . . . . . .
Kit, Manifold Block Spoolmatic Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spoolmatic Pro Block Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 008−32 X .625 Soc Hd−Hex Stl Pld Lkg Patch . . . . . . . . . . . . . . . . .
Drive Roll Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 010−32 X .37 Btn Hd−Soc Sst Lkg Patch . . . . . . . . . . . . . . . . . . . . . .
Screw, 18−8 Hex Socket Shld 6−32 Thread . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Thumb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O−ring, .176 Id X .070 Cs (Used W/Thumbscrew) . . . . . . . . . . . . . . . . . . . . .
Washer Shldr .141 Id 0.187 Od X .094T .375 Od X .031T Nyl . . . . . . . . . . .
Arm, Pressure (Machined) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 006−32 X .44 Soc Hd−Hex Grd 8 Pld Lkg Patch . . . . . . . . . . . . . . . .
Drive Roll Assy, Idler .645 Od . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring, Crspn .360 Od X .059 Wire X .440 Free . . . . . . . . . . . . . . . . . . . . . . .
Washer, Pressure Arm Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knob, Tension Pistol Pro/Plus 8−32 Thd . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Pressure Arm Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Set 250 20x .37 Ovl Pt Sch Stl Pln Nylok . . . . . . . . . . . . . . . . . . . . . .
Fitting, Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ftg, Connection Power Weld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, Set 250 20x .31 Conept Sch Stl W/Nyl Patch (Air) . . . . . . . . . . . . . .
Clamp, Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 008−32 X .50 Hexwhd .34D W/Spl Gndrng Stl Pld . . . . . . . . . . . . . .
Screw, 006−32 X .37 Btn Hd−Soc Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Assembly − Pistol Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lever, Arm Assy Pistol Plus/Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Screw 6−32 X .625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pistol Plus Manifold Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, 004−40 X .25 Rnd Hd−Phl Stl Pld Lkkg Patch . . . . . . . . . . . . . . . . . .
Cap, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Head Tube Assy (Air) AP/PP 180Deg 4In. . . . . . . . . . . . . . . . . . . . . . . . .
Strain Relief, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose, Gas In, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose, Gas In, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, Control 15 Ft (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, Control 30 Ft (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, Power 15 Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, Power 30 Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strip, Cop .010 X 1.500 X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tubing, Silicone Rbr .500 Id X Spool Black . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, .250−20 X .500Hexhd Stl Slffmg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Tooth .256 Id Stl Intl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Canister, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Post, Support Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pad, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
3
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
OM-264 713 Page 23
Item
No.
Diagram
marking
Part
No.
Description
Quantity
Figure 9-1. Exploded View Of Spoolmatic Pro Gun (Continued)
. . 55 . . . . . . . . . . . . 148 489 . . Washer, Anti−turn .380 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 56 . . . . . . . . . . . . 132 524 . . Nut, .375−24 .56 Knrl Alum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 57 . . . . . . . . . . . . 000 364 . . Ring, Retainer Ext .145 Shaft Grv X .025Thk . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 58 . . . . . . . . . . . . 132 526 . . Cover, Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 59 . . . . . . . . . . . . 132 528 . . Screw, Thumb Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 60 . . . . . . . . . . . . 132 521 . . Guide, Inlet Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
. Hardware is common and
5
not available unless listed.
4
3
7
2
1
6
8
T0029
Figure 9-2. (Air) Head Tube Assembly
Item
No.
Part
No.
Description
Quantity
Figure 9-2. (Air) Head Tube Assembly (Figure 9-1 Item 42)
. . . . . . . . . . . . . . . . 255 716
. . . 1 . . . . . . . . . . 198 855
. . . 2 . . . . . . . . . . 206 189
. . . 3 . . . . . . . . . . 229 670
. . . 4 . . . . . . . . . . 232 284
. . . 5 . . . . . . . . . . . M1366
. . . 6 . . . . . . . . . . 227 168
. . . 7 . . . . . . . . . . 191 191
. . . 8 . . . . . . . . . . . M1273
. . . . . . . . . . . . . . . . 230 969
..
..
..
..
..
..
..
..
..
..
Kit, Head Tube Assy (Air) AP/PP 180deg 4in. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Copper 5/8in. Orifice Tapered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tip, Fastip .312 Od .052 And 3/64Al Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diffuser, .281/.312 Od Collar Fastip 1/8 Rec Aluma . . . . . . . . . . . . . . . . . . . . . .
Insulator, Nozzle Collared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jacket Outer Insulating A/C Pistol Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nut, Head Tube Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O−Ring, .312 Id X .070 Cs 70 Duro Buna−n . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liner, Teflon .047−.062 Wire Pistol Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Replacement O-Rings Head Tube Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
2
1
1
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-264 713 Page 24
Notes
OM-264 713 Page 25
SECTION 10 − PARTS LIST INCLUDING CONSUMABLES
Item
Number
1
2
3
4
5
A/C OUTER
1805
.030−1/16” WIRE
(230 679)
(229 670)
(M1366)
COLLARED
INSULATOR
4.0” STRAIGHT A/C
(255 716)
(232 284)
(230 678)
Ref. T0031
Figure 10-1. Consumables Flowchart
Item
No.
Part
No.
Description
Quantity
Consumables Flowchart
Table 10-1. Nozzles
...
...
...
...
...
...
...
...
...
...
...
...
1
1
1
1
1
1
1
1
1
1
1
1
. . . . . . . . ♦199 610
. . . . . . . . ♦199 611
. . . . . . . . ♦199 612
. . . . . . . . ♦199 613
. . . . . . . . ♦199 614
. . . . . . . . ♦199 615
. . . . . . . . ♦199 616
. . . . . . . . ♦199 617
. . . . . . . . . . 198 855
. . . . . . . . . . 199 618
. . . . . . . . ♦207 313
. . . . . . . . ♦209 035
Nozzle, Screw On Brass 1/2 In. Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Brass 3/4 In. Orifice Straight . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Brass 3/4 In. Orifice Straight Heavy Duty . . . . . . . . . . . . . . 1
Nozzle, Screw On Brass 5/8 In. Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Brass 5/8 In. Orifice Heavy Duty . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 1/2 In. Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 3/4 In. Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 3/4 In. Orifice Heavy Duty . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 5/8 In. Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 5/8 In. Orifice Heavy Duty . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 5/8 In. Orifice 15/16 OD . . . . . . . . . . . . . . . . . . . . . . 1
Nozzle, Screw On Copper 3/8 In. Orifice Tapered (Requires Diffuser 229 670,
230 678 Or 230 679, Used With Any Tapered FasTipt Contact Tip) . . . . . . . 1
. . . 1 . . . . . . . . ♦209 036 . . Nozzle, Screw On Copper 1/2 In. Orifice Tapered (Requires Diffuser 229 670,
230 678 Or 230 679, Used With Any Tapered FasTipt Contact Tip) . . . . . . . 1
OM-264 713 Page 26
..
..
..
..
..
..
..
..
..
..
..
..
Item
No.
Part
No.
Description
Quantity
Consumables Flowchart (Continued)
Table 10-2. Heavy Duty FasTipt Contact Tips*
...
...
...
...
...
...
...
2
2
2
2
2
2
2
. . . . . . . . ♦206 185
. . . . . . . . ♦206 186
. . . . . . . . ♦206 187
. . . . . . . . . . 206 188
. . . . . . . . ♦206 189
. . . . . . . . . . 206 190
. . . . . . . . ♦206 191
..
..
..
..
..
..
..
.030 in. (0.8 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.035 in. (0.9 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.040 in. (1.0 mm) or .035 in (0.9 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . .
.045 in. (1.2 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.052 in. (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . .
1/16 in. (1.6 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.068 in. (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
Table 10-2. Tapered FasTipt Contact Tips*
...
...
...
...
...
...
2
2
2
2
2
2
.........
.........
.........
.........
.........
.........
♦209025
♦209026
♦209027
♦209028
♦209029
♦209030
..
..
..
..
..
..
.030 in. (0.8 mm)
.035 in. (0.9 mm)
.045 in. (1.2 mm)
3/64 in. (1.2 mm)
.052 in. (1.3 mm)
1/16 in. (1.6 mm)
...................................................
...................................................
...................................................
...................................................
...................................................
...................................................
1
1
1
1
1
1
Table 10-3. Gas Diffusers
. . . 3 . . . . . . . . . . 229 670 . . 1/8 in. Tip Recess − For Heavy Duty FasTip Contact Tips
(Standard On All Guns) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . ♦230 678 . . 1/4 in. Tip Recess − For Heavy Duty FasTip Contact Tips . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . ♦230 679 . . Flush Tip − For Heavy Duty FasTip Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 10-4. Insulators
. . . 4 . . . . . . . . . . . M1366 . . Insulator, Head Tubes Aluma/Pistol Pro A/C 4 In. . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 232 284 . . Insulator, Nozzle Collared Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 10-5. Head Tube Assemblies
. . . 5 . . . . . . . . . . 255 716 . . Kit, Head Tube Assy (A) AP/PP 180Deg 4In. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 10-6. Head Tube Liners (Not Shown)
. . . . . . . . . . . . . . . . . M1272 . . Liner, Teflon .030−.035 Wire Pistol Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . M1273 . . Liner, Teflon .047−.062 Wire Pistol Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wire Kit (Not Shown)
. . . . . . . . . . . . . . ♦230 708 . . Kit, Idler Roll 1/16 (.062) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . ♦198 377 . . Hardwire Liner Kit, 30W For Steel&Stainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
♦OPTIONAL
*All contact tips are packaged in bags of 25.
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model is required when ordering parts from your local distributor.
OM-264 713 Page 27
Notes
Notes
Notes
Effective January 1, 2014
(Equipment with a serial number preface of ME or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
* Batteries
retail purchaser that new Miller equipment sold after the effective
* Bernard Guns (No Labor)
date of this limited warranty is free of defects in material and
* Tregaskiss Guns (No Labor)
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts
* Accessory (Kits)
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
* Canvas Covers
* Induction Heating Coils and Blankets, Cables, and
Within the warranty periods listed below, Miller will repair or replace
Non-Electronic Controls
any warranted parts or components that fail due to such defects in
* M-Guns
material or workmanship. Miller must be notified in writing within
* MIG Guns and Subarc (SAW) Guns
thirty (30) days of such defect or failure, at which time Miller will
* Remote Controls and RFCS-RJ45
provide instructions on the warranty claim procedures to be
* Replacement Parts (No labor)
followed.
* Roughneck Guns
* Spoolmate Spoolguns
Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed twelve months
after the equipment is shipped to a North American distributor or
eighteen months after the equipment is shipped to an International
distributor.
Miller’s True Blue® Limited Warranty shall not apply to:
1.
2.
2.
3.
4.
5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welding Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)
RFCS Foot Controls (Except RFCS-RJ45)
Fume Extractors − Filtair 130, MWX and SWX Series
HF Units
ICE/XT Plasma Cutting Torches (No Labor)
Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)
Load Banks
Motor Driven Guns (except Spoolmate Spoolguns)
PAPR Blower Unit (No Labor)
Positioners and Controllers
Racks
Running Gear/Trailers
Spot Welders
Subarc Wire Drive Assemblies
Water Coolant Systems
TIG Torches (No Labor)
Wireless Remote Foot/Hand Controls and Receivers
Work Stations/Weld Tables (No Labor)
1.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.
miller_warr 2014−01−14
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
© 2014 Miller Electric Mfg. Co.
2014−01
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