Miller | MH160139G | Owner Manual | Miller TOCCOTRON AC (24 VOLT COOLER) 907690001 User manual

Miller TOCCOTRON AC (24 VOLT COOLER) 907690001 User manual
OM-271150C
2016−12
Processes
Induction Heating
Description
Induction Heating Power Source
Toccotron AC
CE
Visit our website at
www.AjaxTocco.com
File: Induction Heating
DECLARATION OF CONFORMITY
for European Community (CE marked) products.
MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the
product(s) identified in this declaration conform to the essential requirements and provisions of
the stated Council Directive(s) and Standard(s).
Product/Apparatus Identification:
Stock Number
907690001
Product
TOCCOTRON AC 35
Council Directives:
 2014/35/EU Low Voltage
 2014/30/EU Electromagnetic Compatibility
 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment
Standards:
 IEC 60974-1:2012 Arc welding equipment – Part 1: Welding power sources
 IEC 60974-10:2007 Arc Welding Equipment – Part 10: Electromagnetic compatibility (EMC) requirements
Signatory:
June 3, 2016
_____________________________________
___________________________________________
David A. Werba
Date of Declaration
MANAGER, PRODUCT DESIGN COMPLIANCE
275485A
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Induction Heating Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-4. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6. Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Additional Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Serial Number and Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Dimensions And Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Connecting 3-Phase Input Power For 400/460 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5. Power Source Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6. Remote 14 Receptacle RC14 Information and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-7. Remote 14 Socket Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-8. I/O Receptacle RC13 Information And Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-9. I/O Receptacle RC13 Socket Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − COMPONENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − SETUP AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2. System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3. Power Source/System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4-1. Time-Based Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4-2. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4-3. Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4-4. Auxiliary Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5. Run Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5-1. Time Based Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5-2. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-5-3. Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6. Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-7. Real-Time Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4
4
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6
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TABLE OF CONTENTS
SECTION 8 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − SAFETY PRECAUTIONS FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2. Servicing Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − DIAGNOSTICS & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-1. Operator Interface Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-2. Limit Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-3. Limit Condition Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-4. Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-5. Fault Condition Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-6. System Diagnostic Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-7. Removing Wrapper and Measuring Input Capacitor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-8. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 11 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 12 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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27
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29
29
29
30
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31
31
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34
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SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
ihom _2015-09
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Induction Heating Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The power circuit and output bus
bars or connections are electrically live whenever
the output is on. The input power circuit and machine
internal circuits are also live when power is on. Incorrectly installed or
improperly grounded equipment is a hazard.
D
Do not touch live electrical parts.
D
Enclose any connecting bus bars and coolant fittings to prevent
unintentional contact.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.
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Additional safety precautions are required when any of the following
electrically hazardous conditions are present: in damp locations or
while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting,
kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these conditions,
see ANSI Z49.1 listed in Safety Standards. And, do not work alone!
Disconnect input power before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).
Use only nonconductive coolant hoses with a minimum length of 18
inches (457 mm) to provide isolation.
Properly install, ground, and operate this equipment according to its
Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly grounded
receptacle outlet.
When making input connections, attach proper grounding
conductor first − double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
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Frequently inspect input power cord and ground conductor for damage or bare wiring – replace immediately if damaged – bare wiring
can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or repaired cables.
Do not drape cables over your body.
Do not touch power circuit if you are in contact with the work, ground,
or another power circuit from a different machine.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Use GFCI protection when operating auxiliary equipment in damp or
wet locations.
SIGNIFICANT DC VOLTAGE exists in inverter power
sources AFTER removal of input power.
D
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section before
touching any internal parts.
FUMES AND GASES can be hazardous.
Induction Heating of certain materials, adhesives,
and fluxes can produce fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
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Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation to remove fumes and gases. The recommended way to determine
adequate ventilation is to sample for the composition and quantity of
fumes and gases to which personnel are exposed.
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If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
Work in a confined space only if it is well ventilated, or while wearing
an air-supplied respirator. Always have a trained watchperson nearby. Fumes and gases from heating can displace air and lower the
oxygen level causing injury or death. Be sure the breathing air is
safe.
Do not heat in locations near degreasing, cleaning, or spraying operations. The heat can react with vapors to form highly toxic and
irritating gases.
Do not overheat coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
heated area, the area is well ventilated, and while wearing an airsupplied respirator. The coatings and any metals containing these
elements can give off toxic fumes if overheated. See coating SDS
for temperature information.
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OM-271150 Page 1
FIRE OR EXPLOSION hazard.
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D Do not overheat parts.
D Watch for fire; keep extinguisher nearby.
D Keep flammables away from work area.
Do not locate unit on, over, or near combustible surfaces.
Do not install unit near flammables.
Do not operate where the atmosphere can contain flammable
dust, gas, or liquid vapors (such as gasoline).
After completion of work, inspect area to ensure it is free of
sparks, glowing embers, and flames.
INDUCTION HEATING can burn.
D Do not touch hot parts bare-handed.
D Allow cooling period before handling parts or
equipment.
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Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
Do not touch or handle induction head/coil during operation unless the equipment is designed and intended to be used in this
manner as specified in the owner’s manual.
Keep metal jewelry and other metal personal items away from
head/coil during operation.
To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
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1-3. Additional Symbols for Installation, Operation, and Maintenance
FALLING EQUIPMENT can injure.
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D Use handle and have person of adequate
physical strength lift unit.
D Move unit with hand cart or similar device.
For units without a handle, use equipment of adequate capacity to
lift and support unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
STEAM AND HOT COOLANT can burn.
Hose may rupture if coolant overheats.
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Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually
lifting heavy parts or equipment.
D Never disconnect both ends of hose when installed on hot workpiece.
If coolant flow stops, leave one end of hose connected to allow
coolant to return to cooler and relieve pressure.
Remove hose from hot workpiece to prevent damage.
Visually inspect condition of hoses, cords, and cables before
each use. Do not use damaged hoses, cords, or cables.
OVERUSE can cause OVERHEATING
D Allow cooling period.
D Reduce output or reduce duty cycle before
starting to heat again.
D Follow rated duty cycle.
FLYING METAL OR DIRT can injure eyes.
D Wear approved safety glasses with side
shields or wear face shield.
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
MOVING PARTS can injure.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards
closed and securely in place.
H.F. RADIATION can cause interference.
D Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
D Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
D
D Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
D
D Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
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OM-271150 Page 2
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
D Have only qualified person familiar with electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut.
READ INSTRUCTIONS.
D Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
D Use only genuine replacement parts from the manufacturer.
D Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
local codes.
BATTERY EXPLOSION can injure.
D Do not use induction equipment to charge batteries or jump start vehicles unless it has a battery charging feature designed for this purpose.
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the
state of California to cause cancer, birth defects, or other reproductive harm. Wash hands after use.
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csa-international.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
100, Mississauga, Ontario, Canada L4W 5NS (phone: 800-463-6727,
website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton
Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
1-6. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
4. Keep head and trunk as far away from the equipment in the welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations. If
cleared by your doctor, then following the above procedures is recommended.
3. Do not coil or drape cables around your body.
OM-271150 Page 3
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT
UTILISATION
ihom 2015−09fre
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
2-1. Signification des symboles
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les
dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
AVIS − Indique des déclarations pas en relation avec des blessures personnelles.
. Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez
vigilant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne font
que résumer l’information contenue dans les normes de sécurité énumérées à la section 2-5. Veuillez lire et respecter toutes
ces normes de sécurité.
D
D
D
L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.
Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.
D
D
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
D
D
Le contact de composants électriques peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit électrique et les barres collectrices
ou les connexions de sortie sont sous tension
lorsque l’appareil fonctionne. Le circuit d’alimentation et les circuits
internes de la machine sont également sous tension lorsque
l’alimentation est sur marche. Des équipements installés ou reliés à la
borne de terre de manière incorrecte sont dangereux.
D
D
D
D
D
D
D
D
D
D
Ne pas toucher aux pièces électriques sous tension.
Protéger toutes les barres collectrices et les raccords de refroidissement pour éviter de les toucher par inadvertance.
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, voir ANSI Z49.1 énuméré dans les normes de sécurité. En outre, ne pas travailler seul !
Couper l’alimentation d’entrée avant d’installer l’appareil ou d’effectuer l’entretien. Verrouiller ou étiqueter la sortie d’alimentation selon
la norme OSHA 29 CFR 1910.147(se reporter aux Principales normes de sécurité).
N’utiliser que des tuyaux de refroidissement non conducteurs ayant
une longueur minimale de 457 mm pour garantir l’isolation.
Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et s’assurer que le fil de terre du cordon d’alimentation est bien raccordé à la
OM-2714150 Page 4
D
D
D
borne de terre du sectionneur ou que la fiche du cordon est raccordée à une prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et revérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques chaudes.
Vérifier fréquemment le cordon d’alimentation et le conducteur de
mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé. Le
remplacer immédiatement s’il l’est. Un fil dénudé peut entraîner la
mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Ne pas toucher le circuit électrique si l’on est en contact avec la pièce, la terre ou le circuit électrique d’une autre machine.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
Utiliser une protection différentielle lors de l’utilisation d’un équipement auxiliaire dans des endroits humides ou mouillés.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur UNE FOIS le
moteur coupé.
D
Avant de toucher des organes internes, couper l’onduleur,
débrancher l’alimentation et décharger les condensateurs
d’alimentation conformément aux instructions indiquées dans la
partie maintenance.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le chauffage à induction de certains matériaux,
adhésifs et flux génère des fumées et des gaz. Leur
inhalation peut être dangereuse pour votre santé.
D
D
D
D
Ne pas mettre sa tête au-dessus des vapeurs. Ne pas respirer ces
vapeurs.
À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au
niveau de l’arc pour l’évacuation des fumées et des gaz. Pour déterminer la bonne ventilation, il est recommandé de procéder à un
prélèvement pour la composition et la quantité de fumées et de gaz
auxquels est exposé le personnel.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs approuvé.
Lire et comprendre les fiches de données de sécurité et les instructions
du fabricant concernant les adhésifs, les revêtements, les nettoyants,
D
D
D
les consommables, les produits de refroidissement, les dégraisseurs,
les flux et les métaux.
Travailler dans un espace fermé seulement s’il est bien ventilé ou en
portant un respirateur. Demander toujours à un surveillant dûment
formé de se tenir à proximité. Des fumées et des gaz provenant du
chauffage peuvent déplacer l’air, abaisser le niveau d’oxygène et
provoquer des lésions ou des accidents mortels. S’assurer que l’air
ambiant ne présente aucun danger.
Ne pas chauffer dans des endroits se trouvant à proximité d’opérations de dégraissage, de nettoyage ou de pulvérisation. La chaleur
peut réagir en présence de vapeurs et former des gaz hautement
toxiques et irritants.
Ne pas surchauffer des métaux munis d’un revêtement tels que l’acier
galvanisé, plaqué au plomb ou au cadmium, à moins que le revêtement
ne soit enlevé de la zone chauffée, que la zone soit bien ventilée et, si
nécessaire, en portant un respirateur. Les revêtements et tous les métaux contenant ces éléments peuvent dégager des fumées toxiques
s’ils sont surchauffés. Voir les informations concernant la température
dans les spécifications de revêtement SDS.
Risque D’INCENDIE OU
D’EXPLOSION.
D Ne pas surchauffer les composants .
D Attention aux risques d’incendie: tenir un extincteur à proximité.
D
D
D
D
Stocker des produits inflammables hors de la zone de travail.
Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces
inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas souder là où l’air ambiant pourrait contenir des poussières,
gaz ou émanations inflammables (vapeur d’essence, par exemple).
D
D
D
D
Une fois le travail achevé, assurez−vous qu’il ne reste aucune trace
d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des gants
de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
LE CHAUFFAGE PAR INDUCTION peut
provoquer des brûlures.
D
D
D
D Ne pas toucher des parties chaudes à mains
nues.
D Laisser refroidir les composants ou équipements avant de les manipuler.
Ne pas toucher ou manipuler les câbles/enroulements d’induction durant l’opération à moins que l’équipement soit conçu à cet
effet comme indiqué dans le manuel d’utilisateur.
Tenir les bijoux et autres objets personnels en métal éloignés de la
tête/de l’enroulement pendant le fonctionnement.
Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais
pour éviter les brûlures.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la
maintenance
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
D
D
D
D
D
D Utiliser la poignée et demander à une personne
ayant la force physique nécessaire pour soulever l’appareil.
Déplacer l’appareil à l’aide d’un chariot ou d’un engin similaire.
Pour les unités sans poignée, utiliser un équipement de levage de
capacité suffisante pour lever l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser du
côté opposé de l’appareil.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94−110) lors du levage
manuelle de pièces ou équipements lourds.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des
blessures dans les yeux.
D Les porteurs d’implants médicaux doivent consulter leur médecin
et le fabricant du dispositif avant de s’approcher de la zone où se
déroule du soudage à l’arc, du soudage par points, du gougeage,
de la découpe plasma ou une opération de chauffage par induction.
LE LIQUIDE DE REFROIDISSEMENT CHAUD ET
LA VAPEUR peuvent causer des brûlures.
D
D
D
D Porter des lunettes de sécurité à coques latérales ou un écran facial.
L’EMPLOI EXCESSIF peut
CHAUFFER L’ÉQUIPEMENT.
DES ORGANES MOBILES peuvent
provoquer des blessures.
D S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
D
Si le liquide de refroidissement est en surchauffe, un
boyau pourrait se sectionner.
D Ne jamais débrancher les deux extrémités du
tuyau lorsque l’appareil est installé sur une
pièce de travail chaude.
Si le liquide de refroidissement cesse de s’écouler, laisser une
extrémité du tuyau branchée pour permettre au liquide de
refroidissement chaud de revenir au refroidisseur et
dépressuriser.
Pour éviter tout risque de dommage, retirer le tuyau de la pièce de
travail chaude.
Effectuer une inspection visuelle des boyaux, cordons et câbles
avant chaque utilisation. Ne pas utiliser des boyaux, cordons ou
câbles endommagés.
SUR-
D Prévoir une période de refroidissement
D Réduire le courant de sortie ou le facteur de marche avant de recommencer le chauffage.
D
Respecter le cycle opératoire nominal.
Maintenir fermés et verrouillés les portes, panneaux, recouvrements et dispositifs de protection.
Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM)
peuvent affecter les implants médicaux.
D Les porteurs de stimulateurs cardiaques et autres
implants médicaux doivent rester à distance.
OM-271150 Page 5
LES CHARGES ÉLECTROSTATIQUES
peuvent endommager les circuits imprimés.
D
D Établir la connexion avec la barrette de terre
AVANT de manipuler des cartes ou des pièces.
Utiliser des pochettes et des boîtes antistatiques pour stocker, déplacer ou expédier des cartes PC.
LE RAYONNEMENT HAUTE FRÉQUENCE (HF) risque de provoquer
des interférences.
D Le rayonnement haute fréquence (HF) peut
provoquer des interférences avec les équipements de radio-navigation et de communication,
les services de sécurité et les ordinateurs.
D
D
D
D
D
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence.
LIRE LES INSTRUCTIONS.
D Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
D N’utiliser que les pièces de rechange recommandées par le
constructeur.
D Effectuer l’installation, l’entretien et toute intervention selon les
manuels d’utilisateurs, les normes nationales, provinciales et de
l’industrie, ainsi que les codes municipaux.
L’EXPLOSION DE LA BATTERIE peut
provoquer des blessures.
Demander seulement à des personnes qualifiées familiarisées avec
des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
D Ne pas utiliser l’appareil de soudage pour
charger des batteries ou faire démarrer des
véhicules à l’aide de câbles de démarrage, sauf
si l’appareil dispose d’une fonctionnalité de
charge de batterie destinée à cet usage.
2-4. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des
malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants).
Ce produit contient des éléments chimiques, dont le plomb,
reconnus par l’État de Californie pour leur caractère
cancérogène ainsi que provoquant des malformations
congénitales ou autres problèmes de procréation. Se laver les
mains après toute manipulation.
2-5. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
OSHA, Occupational Safety and Health Standards for General Industry,
Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and
Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—phone
for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
100, Mississauga, Ontario, Canada L4W 5NS (phone: 800-463-6727,
website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600 Clifton
Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
2-6. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un
soudage à l’arc (et de procédés connexes, y compris le soudage par
points, le gougeage, le découpage plasma et les opérations de
chauffage par induction) crée un champ électromagnétique (CEM)
autour du circuit de soudage. Les champs électromagnétiques produits
peuvent causer interférence à certains implants médicaux, p. ex. les
stimulateurs cardiaques. Des mesures de protection pour les porteurs
d’implants médicaux doivent être prises: Limiter par exemple tout accès
aux passants ou procéder à une évaluation des risques individuels pour
les soudeurs. Tous les soudeurs doivent appliquer les procédures
suivantes pour minimiser l’exposition aux CEM provenant du circuit de
soudage:
1. Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
2. Ne pas se tenir au milieu des câbles de soudage. Disposer les
câbles d’un côté et à distance de l’opérateur.
OM-2714150 Page 6
3. Ne pas courber et ne pas entourer les câbles autour de votre
corps.
4. Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
5. Connecter la pince sur la pièce aussi près que possible de la
soudure.
6. Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
7. Ne pas souder tout en portant la source de soudage ou le
dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant de
s’approcher des opérations de soudage à l’arc, de soudage par points,
de gougeage, du coupage plasma ou de chauffage par induction. Si le
médecin approuve, il est recommandé de suivre les procédures précédentes.
SECTION 3 − DEFINITIONS
3-1. Additional Safety Symbols And Definitions
. Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
Wear dry insulating gloves. Do not wear wet or damaged gloves.
Safe56 2012−05
Disconnect input plug or power before working on machine.
Safe5 2012−05
Induction heating can cause injury or burns from hot items such as rings, watches, or parts.
Safe74 2012−07
Do not wear metal jewelry and other metal personal items such as rings and watches during operation.
Safe75 2012−07
Induction heating sparks can cause fire. Do not overheat parts and adhesives.
Safe76 2012−07
Keep flammables away from heating operation. Do not heat near flammables.
Safe77 2012−07
Heating sparks can cause fires. Have a fire extinguisher nearby and have a watchperson ready to use it.
Safe78 2012−07
Breathing heating fumes can be hazardous to your health. Read Material Safety Data Sheets (MSDSs) and
manufacturer’s instructions for material used.
Safe79 2012−07
Keep your head out of the fumes.
Safe80 2012−07
OM-271150 Page 7
Use forced ventilation or local exhaust to remove the fumes.
Safe81 2012−07
Use ventilating fan to remove fumes.
Safe82 2012−07
Always wear safety glasses or goggles during and around heating operations to prevent possible injury.
Safe83 2012−07
Wear either safety glasses or full goggles depending on type of operation and nearby processes.
Safe84 2012−07
Do not remove or paint over (cover) the label.
Safe20 2012−05
Do not discard product (where applicable) with general waste.
Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection
facility.
Contact your local recycling office or your local distributor for further information.
?
?
V
A
Safe37 2012−05
Consult rating label for input power requirements.
Safe34 2012−05
Become trained and read the instructions and labels before working on machine.
Safe35 2012−05
Disconnect input plug or power before working on machine.
Safe30 2012−05
V
V
V
OM-271150 Page 8
Hazardous voltage remains on input capacitors after power is turned
off. Do not touch fully charged capacitors. Always wait after power is
turned off before working on unit, OR check input capacitor voltage,
and be sure it is near 0 before touching any parts.
Safe42 2012−05
Connect green or green/yellow grounding conductor to ground
terminal.
Connect input conductors (L1, L2 And L3) to line terminals.
Safe86 2012−06
Become trained and read the instructions before working on the
machine or heating.
Safe85 2012−06
3-2. Miscellaneous Symbols And Definitions
. Some symbols are found only on CE products.
A
V
Amperage
Volts
U1
U2
Alternating
Current
X
IP
Hz
Hertz
Circuit Protection
Off
Load Voltage
On
Read Instructions
Induction Heating
Three Phase
Static Frequency
Converter-Transfo
rmer-Frequency
Converter
Duty Cycle
Degree Of
Protection
Primary Voltage
I1max
P1max
Stop Button
Run Status Button
Rated Maximum
Supply Current
Run Button
Maximum Power
Consumption
Program Button
Three Phase
Output
Cursor Button
Percent
Increase
Increase Button
Remote
Line Connection
I1
I2
Decrease Button
Panel/Local
Primary Current
High Temperature
kW
A
V
Hz
Parameters
Button
Rated Current
Voltage Input
OM-271150 Page 9
SECTION 4 − SPECIFICATIONS
4-1. Serial Number and Rating Label Location
The serial number and rating information for the power source is located on the front of the machine. Use the rating labels to determine input power
requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual.
4-2. Specifications
. Do not use information in unit specifications table to determine electrical service requirements. See Sections 5-4 for information on connecting
input power.
. This equipment will deliver rated output at an ambient air temperature up to 1045F ( 405C).
Output
Frequency
Rated Output
Required
Reflective
Inductance
Amperes Input at
Rated Load Output
50 or 60 Hz,
Three-Phase
400 V
5 To 30 kHz
35 kW At 100% Duty Cycle
700 A (RMS),
700 V (RMS)
2.5 To 50
h
60 A
460 V
50 A
kVA
39
Overall
Dimensions
Weight
Length: 36-3/4 in.
(993 mm)
Width: 21-3/4 in.
(552 mm)
Height: 27-1/2 in.
(699 mm)
251 lb
(114 kg)
kW
37
*While idling
4-3. Environmental Specifications
A. IP Rating
IP Rating
IP23C
This equipment is designed for outdoor use. It may be stored, but is not intended to be used for welding outside during precipitation unless
sheltered.
IP23 2014−06
B. Information On Electromagnetic Compatibility (EMC)
!
This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low−
voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radiated disturbances.
This equipment complies with IEC61000-3-11 and IEC 61000−3−12 and can be connected to public low-voltage systems provided that the public
low-voltage system impedance Zmax at the point of common coupling is less than 33.37mW (or the short−circuit power Ssc is greater than
112,138,497.99VA). It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator
if necessary, that the system impedance complies with the impedance restrictions.
ce-emc 1 2014-07
C. Temperature Specifications
Operating Temperature Range*
Storage/Transportation Temperature Range
14 to 104F (-10 to 40C)
-40 to 131F (-40 to 55C)
*Output is derated at temperatures above 104F (40C).
OM-271150 Page 10
Temp_2016- 07
SECTION 5 − INSTALLATION
5-1. Selecting A Location
!
Movement
Do not move or operate unit
where it could tip.
1
OR
2
Location And Airflow
3
18 in.
(460 mm)
18 in.
(460 mm)
!
Special installation may be
required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.
1
2
Lifting Eye
Lifting Forks
Use lifting eye or lifting forks to
move unit.
If using lifting forks, extend forks
beyond opposite side of unit.
3
Line Disconnect Device
Locate unit near correct input
power supply.
18 in.
(460 mm)
18 in.
(460 mm)
276825-A loc_large 2015-04
5-2. Dimensions And Weights
Dimensions
A
A
27-1/2 in. (699 mm)
*
B
21-3/4 in. (552 mm)
C
34-3/4 in. (883 mm)
Weight
B
C
251 lb (114 Kg)
* Lifting Eye Weight Rating
Ref. 276825-A
600 lb (272 kg) Maximum
OM-271150 Page 11
5-3. Electrical Service Guide
Elec Serv 2015−05
This equipment shall only be used on a supply network that is a three-phase, four-wire system with an earthed neutral.
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These
recommendations are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.
In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.
50 Hz
3 Phase
60 Hz 3
Phase
Input Voltage (V)
400
460
Rated Maximum Supply Current I1max (A)
60
50
60
50
Time-Delay Fuses2
70
60
Normal Operating Fuses 3
90
80
AWG 4
6
8
242 (74)
207 (63)
8
8
Maximum Effective Supply Current I1eff (A)
Max Recommended Standard Fuse Rating In
Min Input Conductor Size In
Amperes1
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG
4
Reference: 2014 National Electrical Code (NEC) (including article 630)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5” . See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.
OM-271150 Page 12
Notes
OM-271150 Page 13
5-4. Connecting 3-Phase Input Power For 400/460 Volt Models
3
GND/PE Earth Ground
8
10
7
9
4
6
1
2
5
6
2
4
Tools Needed:
3
3/8 in.
5/32 in.
Input3 2015-01 / 276824-A
OM-271150 Page 14
5-4. Connecting 3-Phase Input Power For 400/460 Volt IEC And CE Models (continued)
!
Installation must meet all National
and Local Codes − have only qualified
persons make this installation.
age available at site.
!
Disconnect and lockout/tagout input
power before connecting input conductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout devices.
Select size and length of conductors using
Section 5-3. Conductors must comply with
national, state, and local electrical codes. If
applicable, use lugs of proper amperage
capacity and correct hole size.
!
Make input power connections to the
welding power source first.
2
!
Always connect green or green/yellow conductor to supply grounding
terminal first, and never to a line terminal.
. The circuitry
in this unit automatically
adapts the power source to the primary
voltage being applied. Check input voltage available at site. This unit can be
connected to either 400 or 460 VAC input
power.
See rating label on unit and check input volt-
1
Input Power Conductors (Customer
Supplied Cord)
Power Source Input Power Connections
Strain Relief (Customer Supplied)
Install strain relief of proper size for unit and
conductors. Route conductors (cord)
through strain relief. Tighten strain relief.
3
Power Source Grounding Terminal
4
Green Or Green/Yellow Grounding
Conductor
Connect green or green/yellow grounding
conductor to welding power source grounding terminal first.
5
6
Power Source Line Terminals
Input Conductors L1, L2 And L3
Connect input conductors L1, L2 and L3 to
welding power source line terminals.
Close and secure access door on welding
power source.
Disconnect Device Input Power Connections
7 Disconnect Device (switch shown in
OFF position)
8 Disconnect Device (Supply) Grounding
Terminal
9 Disconnect Device Line Terminals
Connect green or green/yellow grounding
conductor to disconnect device grounding
terminal first.
Connect input conductors L1, L2, And L3 to
disconnect device line terminals.
10 Over-Current Protection
Select type and size of over-current protection using Section 5-3 (fused disconnect
switch shown).
Close and secure door on line disconnect device. Follow established lockout/tagout procedures to put unit in service.
input3 2015−01
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-271150 Page 15
5-5. Power Source Output Connections
1
Output Bus Bars
Use supplied 1/4-20 nuts to make
electrical connections to the output
bus bars as required by the specific
application.
1
276825-A
OM-271150 Page 16
5-6. Remote 14 Receptacle RC14 Information and Connections
3
A
B
K
C L N
D M
E
J
4
I
H
F
1
2
3
4
Plug
Threaded Collar
Keyway
Remote 14 Receptacle RC14
(See Section 5-7)
To connect to receptacle, align keyway, insert plug and tighten
threaded collar.
NOTICE − Use only Miller ProHeat
accessories with a Miller ProHeat
power source.
G
2
1
Ref. 276825-A
5-7. Remote 14 Socket Information
Socket
A
B
Socket Information
Remote Contactor
E
Remote Output Control
Control circuit common.
Input command signal (potentiometer wiper or 0 to +10 volts DC).
Travel sense detect.
G
F, J
Contact closure to A completes 24 volts DC contactor control circuit.
Command reference; +10 volts DC.
C
D
+24 volts DC.
Power Source Fault
Absence of internal contact closure between F and J signals power source fault to remote control device (an external power source must be used).
H
Tank 2 IRMS (1 volt/10 amperes).
I
Actual frequency output signal (1 volt/10 kHz).
L
M
Remote Metering
Average power output signal (1 volt/10 kW).
Voltage output signal RMS (1 volt/100 volts).
N
Total current output signal RMS (1 volt/100 amperes).
K
Chassis common.
OM-271150 Page 17
5-8. I/O Receptacle RC13 Information And Connections
3
1
2
3
Plug
Threaded Collar
I/O Receptacle RC13 (See
Section 5-9)
To connect to receptacle, insert
plug and tighten threaded collar.
2
1
Ref. 276825-A
5-9. I/O Receptacle RC13 Socket Information
Socket No.
OM-271150 Page 18
Socket Information
1
Incycle Common
2
Incycle Normally Closed
3
Incycle Normally Open
4
Auxiliary Common
5
Auxiliary Normally Closed
6
Auxiliary Normally Open
7
Limit Common
8
Limit Normally Closed
9
Limit Normally Open
10
Not Used
11
External Interrupt − This works like an interlock (if enabled via the setup screens). This could
be used as a coolant flow switch or for other purposes. Contact closure to socket 12 by flow
switch indicates coolant is flowing in the induction heating system if enabled on the set up
screen (see Section 7-3). Absence of contact closure will prevent starting heating cycle, or
stop heating cycle and provide an error message on the pendant display.
12
+24 volts DC
13
+24 volts DC
14
Remote Enable − This is the external contact closure to enable output when in Remote mode.
Maintained contact closure to socket 13 starts the heating cycle if enabled on the set up
screen (see Section 7-3). Opening the contact closure or pressing the STOP button on the
pendant stops the heating cycle.
SECTION 6 − COMPONENTS AND CONTROLS
6-1. Controls
7
8
6
9
10
11
12
13
5
14
15
4
16
3
2
17
18
19
1
. When a control panel button is pushed
6
the yellow lamp lights to indicate activation.
Power source temperature display in degrees C when lit.
1
Power Switch
7 KW Seconds Scaled LEDs
Multiply displayed value by value of lit LED.
Use switch to turn power source On and
Off.
2
Power Source Temperature Display
Provides temperature display of the dominant heat sink.
3
KW Output
Provides display of actual power output
value.
4
KW Seconds
8
Degrees C LED
Fault LED
LED lights to indicate a system fault
condition.
9 Limit LED
LED lights to indicate a system limit
condition.
10 Heat On LED
LED lights to indicate the power source output is energized.
Provides display of energy output value.
11 Run Button
5
Use button to run a heating process.
Command Setting
Displays power level programmed by
operator.
12 Stop Button
Use button to stop a heating process.
Ref. 276825-A
13 Cursor Button
Use button to move selection cursor in the
4 x 40 LCD display (item 14).
14 4 x 40 LCD Display
Displays programming, runs status, parameter, fault and limit conditions, and troubleshooting guide.
15 Increase Button
Use button to increase value as required.
16 Decrease Button
Use button to decrease value as required.
17 Parameter Button
Use button to display “real time” power
source operating parameters.
18 Run Status Button
Use button to display “real time” operating
status.
19 Program Button
Use button to program the process control.
OM-271150 Page 19
SECTION 7 − SETUP AND OPERATION
7-1. Safety Equipment
1
2
Wear
the
operation:
following
during
1
Dry, Insulating Gloves
2
Safety Glasses With Side
Shields
DO NOT wear rings, watches, or
other metallic items during operation.
sb3.1* 1/94
7-2. System Description
The Toccotron AC is intelligent to the point that it will automatically adjust output power levels if internal system operating parameters or internal temperatures reach or exceed specific set limits (see Section 10).
7-3. Power Source/System Setup
kW
A
V
Hz
To view the System Setup screen, simultaneously press the Parameters
and Program
buttons and the following screen appears on
the display:
Time Resolution: Seconds
KW Second Alarm: No
SETUP1
Min:
KW Second Scale: x1
0 Max: 9999
ExtInterrupt: YES
Remote Enable..: No
System Lock.: No
SETUP2
Control Mode: Timed
Command: Power
Max KW......: 35
Degree Units: _F
Backlight...: Yes
Isolation Detect: Yes
To change a setting:
S
Press the Cursor
S
Press Increase
button to move the cursor to the parameter to be changed.
or Decrease
button to select desired setup feature.
Possible selections Setup 1:
Time Resolution in seconds − 0.1 second increments
KW Second Alarm − Yes/No
Minimum: 0−9999, Maximum: 0−9999
KW Second Scale − x1, x10, x100
External Interrupt − Yes/No
Remote Enable − Yes/No
OM-271150 Page 20
Possible selections Setup 2:
System Lock − Yes/No
Control Mode − Timed / Remote / Manual
Command − Power / Voltage / Current
Max KW: 1−35
Degree Units − F / C
Backlight − Yes/No
Isolation Detect − Yes/No
Time Resolution − press the Increase
S
or Decrease
button to select the desired time resolution.
The factory default is seconds.
or Decrease
KW Second Alarm − press the Increase
button to select the desired KW Second Alarm.
S
The factory default is No.
S
If KW Second Alarm is enabled, set Minimum and Maximum values.
KW Second Scale − press the Increase
S
or Decrease
button to enable or disable this feature.
The factory default is Yes.
Remote Enable − press the Increase
S
button to select the desired KW Second Scale.
The factory default is x1.
External Interrupt − press the Increase
S
or Decrease
or Decrease
button to select a remote command source.
The factory default is No.
System Lock − press the Increase
or Decrease
button to lock or unlock the operator interface to
prevent tampering with any programs. Yes indicates the system is locked, and No indicates the system is
unlocked.
S
The factory default is No (unlocked).
Control Mode − press the Increase
or Decrease
button to select the desired method of system
control. For more de-
tails about methods of control, see Section 7-4.
S
The factory default is time based control.
Command − press the Increase
S
button to select the desired command mode.
The factory default is Power.
Max KW − press the Increase
S
or Decrease
or Decrease
button to adjust the maximum power source output.
The factory default is 35 kW.
Degree Units − press the Increase
or Decrease
buttons to select temperature units. Selection will
drive the C indicator
LED.
S
The factory default is C.
OM-271150 Page 21
Backlight − press the Increase
or Decrease
button to turn LCD display backlight On or Off.
The factory default is On.
S
Isolation Detect− press the Increase
or Decrease
button to enable or disable this feature.
The factory default is Yes.
S
button to darken, or press the Decrease
Display Contrast − press and hold the cursor and press the Increase
button to lighten the
contrast.
. All parameters in System Setup are considered global, and any changes to the system set-up parameters will apply to all programs.
To reset the system back to factory default settings, turn off the power source, and wait until the display goes blank. Turn on the power source. When
the display lights, press and hold the Increase
defaults. Release the Increase
and Decrease
and Decrease
buttons. A message will display Press Program to reset factory
buttons, and press the Program
button.
7-4. Programming
Programming allows the operator to setup a program for a particular heating process. The selections available are Timed, Remote, or Manual.
7-4-1.
Time-Based Control
Time-based control operates the system and controls the heating process based on programmed time and power, voltage, current, or energy values.
An auxiliary relay can also be programmed to interface with a PLC or similar controller.
Press the Program button to access the programming mode. Use the cursor button to move the cursor between Program, Segement, Type, Power,
and Time.
Mode...: Timed
Program: 1 Segment:
1
Type...:>Power Level
Power..:
0.0 KW
The default position of the cursor is next to Program. Press the Increase
Use the Cursor
Time: 00:00:00
or Decrease
button.
button to move the cursor to the desired selection, and press the Increase
change the value to the desired setting.
Possible selections Timed:
Program: 1 − 8
Segement: 1 − 10
Type: Power Level, Slope, KW Seconds, End
Power: 0.0 − 35 or Voltage: 0.0 − 700, or Current: 0.0 − 700 Time: 00:00:00 − 99:59:59 or infinity
OM-271150 Page 22
or Decrease
button to
7-4-2.
Remote Control
If Remote was selected as the control mode in the setup window, the following screen appears for programming:
Mode....: Remote
Power..:
0.0 KW
Run Time:>00:03:00
Current:
0 A
Voltage:
0 V
Frequency:
4.5 KHz
Time is the only parameter that can be set. The values are 0 − 99:59:59 or infinity.
7-4-3.
Manual Control
Manual control allows programming of a specific power level for a specific period of time. When this process is selected, the following screen appears
on the display:
Mode....: Manual
Power..:
0.0 KW
Command.:
Current:
0 A
Voltage:
0 V
0.0 KW
Run Time: 00:03:00
Frequency:
4.5 KHz
The only programmable selections are Command power and Run Time. Command can be adjusted to deliver up to 35 KW (based on maximum
power selected in the set-up screen) for a period of up to 99 hours, 59 minutes, 59 seconds or infinity.
7-4-4.
Auxiliary Relay
The Auxiliary Relay is fully programmable for use in controlling auxiliary equipment such as lamps and solenoids and can operate after the heating cycle
ends. The delay time and on time are set during programming.
Possible selections:
Enable − Yes/No
Delay Time − 00:00:00 − 99:59:59 Or Infinity
On Time − 00:00:00 − 99:59:59 Or Infinity
Auxiliary Relay
Enable.....: No
Delay Time.: 00:00:00
On Time....: 00:00:00
7-5. Run Status
Run status allows the operator to check status of a program during in-process heating. Depending on the control mode (Timed, Remote, or Manual),
different style screens appear on the display. Run status is for monitoring purposes only and has no selectable or changeable parameters.
OM-271150 Page 23
7-5-1.
Time Based Control
Mode...: Timed
Segment KWS:
Program: 1 Segment:
1
0 x1
Type...: End
Power..:
0.0 KW
SegmentTime: 00:00:00
Mode displays the control mode. Also displayed are the present program number, program segment, KW seconds, Segment type, current power
level and elapsed time of the current segment.
7-5-2.
Remote Control
Mode.....: Remote
Power....:
0.0 KW
CycleTime: 00:00:00
Status...: Stopped
During active operation, Power shows the actual power delivered from the power source, Cycle Time shows the elapsed time of the heating cycle,
and Status indicates if the system is running or stopped. This screen is for monitoring purposes only.
. No changes can be made to the run status screen, and the Cursor, Increase and Decrease buttons are not functional.
7-5-3.
Manual Control
Mode.....: Manual
Power....:
0.0 KW
CycleTime: 00:00:00
Status...: Stopped
During active operation, Power shows the actual power delivered from the power source, Cycle Time shows the elapsed time in the heating cycle,
and Status indicates if the system is running or stopped. This screen is for monitoring purposes only.
. No changes can be made to the run status screen, and the Cursor, Increase and Decrease buttons are not functional.
7-6. Parameters
During active operation, the Parameters screen allows the operator to monitor the power source output operating parameters. These parameters include output power, output amperage, output voltage, and output frequency. The Parameters screen is for monitoring purposes only and has no
selectable or changeable parameters. Once the cycle has ended or the Stop button has been pressed, the Power, Voltage, and Current values return to
zero (0). To review the latest run parameter, press and hold the Parameters button.
OM-271150 Page 24
Power....:
0.0 KW
Current..:
0 A
Voltage..:
0 V
Frequency:
4.5 KHz
CycleTime: 00:00:00
7-7. Real-Time Operation
Each time the unit is first turned On it initiates a system check routine that includes verification of communication between circuit boards and checking
for output isolation faults. During this check routine, all displays and LEDs illuminate and the following screen appears on the display:
TOCCOtron AC
Firmware Revision OEM 1.54
Copyright (c) 2006
MEM
X.XX indicates the firmware revision number installed in the unit.
If an error is detected during the check routine, the system fault LED illuminates and an error message screen appears on the display (see Section
10-5).
When the check routine is completed successfully, the operator interface defaults to the following:
S
The Stop
S
The display defaults to the Run Status screen from the last program used and the Run Status
button indicator LED illuminates to indicate no heating cycle is in process.
button indicator LED illuminates.
S
If no fault or limit conditions are present, system status lights are not illuminated.
Once set up is complete for the desired program procedure (see Section 7-3), pressing the Run
program run is initiated, the Run
button yellow indicator LED illuminates and the Heat On blue indicator LED illuminates to indicate output is
present to the coil. The cycle will continue until the end of the program is reached or the Stop
S
Press the Program
button will initiate a heating cycle. When a
button is pressed.
button and the yellow indicator LED will illuminate. The display will change to
show the current mode of operation or the current segment of a Timed Program.
S
Use the Cursor
S
Press the Increase
button to move the cursor to the parameter that will be changed.
or Decrease
button to make desired changes.
OM-271150 Page 25
S
Press the Run
button to resume program operation and the yellow indicator LED will illuminate.
S
Press the Stop
button to end the program.
SECTION 8 − MAINTENANCE
8-1. Routine Maintenance
!
n = Check
Z = Change
~ = Clean
* To be done by Factory Authorized Service Agent
Disconnect power
before maintaining.
. Maintain more often
during severe conditions.
l = Replace
Reference
Every
3
Months
Section 5-5
l Damaged or Unreadable Labels
~ Output Bus Bar
Contacts
~ Operator Interface Overlays
nlCracked Cables
Every
6
Months
Section
10-8
~ Inside Unit
OM-271150 Page 26
SECTION 9 − SAFETY PRECAUTIONS FOR SERVICING
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
9-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
safety_ihtm 2015-09
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
9-2. Servicing Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard.
Only qualified persons should service, test, maintain, and repair this unit.
During servicing, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
D Do not touch live electrical parts.
D Turn Off induction heating power source and
disconnect and lockout input power using line
disconnect switch, circuit breakers, or by removing plug from receptacle, or stop engine before servicing unless the procedure specifically requires an energized unit.
D
Insulate yourself from ground by standing or working on dry insulating mats big enough to prevent contact with the ground.
D
Do not leave live unit unattended.
D
If this procedure requires an energized unit, have only personnel
familiar with and following standard safety practices do the job.
D
When testing a live unit, use the one-hand method. Do not put both
hands inside unit. Keep one hand free.
D
Disconnect input power conductors from deenergized supply line
BEFORE moving an induction heating power source.
SIGNIFICANT DC VOLTAGE exists in inverter
power sources AFTER removal of input power.
D
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Troubleshooting Section before touching any parts.
ARC FLASH can kill.
Arc flash is the rapid and violent release of energy that
occurs when electric current leaves its intended path
and arcs to other conductors or to ground. Arc flash
can be caused by equipment failure (faulty insulation,
corrosion, dust) improper installation, human error (improper tool
placement), and other factors. Conductive vapors can sustain the
arc until over-current devices open the circuit. Individuals within
the arc flash boundary are at risk.
D Do not work on energized equipment unless an assessment of
arc flash risk from the electrical supply circuit has been conducted
by a qualified person and you have been trained in safe work practices by your employer.
D Follow requirements in NFPA 70E for safe work practices and
Personal Protective Equipment (PPE).
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
FIRE OR EXPLOSION hazard.
D Do not place unit on, over, or near combustible
surfaces.
D Do not service unit near flammables.
FLYING METAL or DIRT can injure eyes.
D Wear safety glasses with side shields or face
shield during servicing.
D Be careful not to short metal tools, parts, or
wires together during testing and servicing.
INDUCTION HEATING can burn.
D Do not touch hot parts bare handed.
D Allow cooling period before handling parts on
equipment.
D Do not touch or handle induction head/coil during operation.
D Keep metal jewelry and other metal personal items away from
head/coil during operation.
D To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
EXPLODING PARTS can injure.
D Failed parts can explode or cause other parts to
explode when power is applied to inverters.
D Always wear a face shield and long sleeves
when servicing inverters.
SHOCK HAZARD from testing.
D Turn Off induction heating power source before making or changing meter lead connections.
D Use at least one meter lead that has a selfretaining spring clip such as an alligator clip.
D Read instructions for test equipment.
OM-271150 Page 27
FALLING EQUIPMENT can injure.
D Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
D Use equipment of adequate capacity to lift and
support unit.
D If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
D Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
MOVING PARTS can injure.
D Keep away from moving parts such as fans.
D Have only qualified persons remove doors,
panels, covers, or guards for maintenance and
troubleshooting as necessary.
D Keep hands, hair, loose clothing, and tools away from moving
parts.
D Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
D Wearers of Pacemakers and other Implanted
Medical Devices should keep away from servicing areas until consulting their doctor and the
device manufacturer.
OVERUSE can cause OVERHEATING.
D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before using induction heating equipment again.
D Do not block or filter airflow to unit.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
D Have only qualified persons familiar with
electronic equipment install, test, and service
H.F. producing units.
D The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
D If notified by the FCC about interference, stop using the
equipment at once.
D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
READ INSTRUCTIONS.
D Use Testing Booklet (Part No. 150 853) when
servicing this unit.
D Consult the Owner’s Manual for welding safety
precautions.
D Use only genuine replacement parts from the manufacturer.
D Read and follow all labels and the Technical Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
D Perform installation, maintenance, and service according to the
Technical Manual, industry standards, and national, state, and
local codes.
9-3. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
9-4. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF).The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
OM-271150 Page 28
3. Do not coil or drape cables around your body.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
SECTION 10 − DIAGNOSTICS & TROUBLESHOOTING
The Toccotron AC power source has on-board capabilities to aid in troubleshooting problems should any conditions occur during operation. This
troubleshooting capability consists of the Fault LED, Limit LED, and message screens that appear on the front panel LCD display.
10-1. Operator Interface Indicators
1
2
3
Ref. 276825-A
1
Fault LED
LED lights to indicate a system fault
condition.
2
Limit LED
LED lights to indicate a system limit
condition.
3
4 x 40 LCD Display
Displays programming, run status, parameters, fault and limit conditions, and
troubleshooting guide.
10-2. Limit Conditions
A limit condition indicates that the system is outside the range of its optimum operating conditions or parameters. Should a limit condition occur during
operation, the yellow Limit LED will flash to indicate a problem. If the active screen on the LCD display is Run Status or Parameters, a message describing the particular limit condition will appear on the display. If the active screen is Program, press the Run Status
button to display the limit
condition.
In a limit condition, the power source will continue to deliver output power and protect itself from damage by reducing the output power. This situation
allows the operator time to determine the best action to correct the problem as described by the limit message on the LCD display.
If a limit condition occurs, there are two selectable options:
S
Acknowledge the limit and continue operation.
S
Terminate operation to correct the problem causing the limit.
OM-271150 Page 29
Pressing the Decrease
button will acknowledge the limit and continue operation with the existing setup. In the acknowledge state, the yellow
Limit LED will stop flashing and remain on continuously. The LCD display will revert to an active screen once the Program
button, or Parameters
kW
A
V
Hz
button, Run Status
button is pressed.
If a new limit condition should occur after the first is acknowledged, the yellow Limit LED will start flashing to indicate a new problem. To display the limit
condition, press the Run Status
button and the LCD display will show a message describing the new and previous limit messages.
To obtain additional information regarding the limit condition and suggested solutions to resolve the limit, press the Increase
button, and the
LCD display will indicate possible solutions based on the type of limit condition.
If the operator determines that the best course of action is to terminate operation and make suggested changes to the setup to eliminate the limit condition, press the Stop
button. After changes are made to the setup, press the Run
button to restart the process.
10-3. Limit Condition Codes
Limit Condition
Additional Information
L07: Output Voltage Limit
Tighten blanket against pipe surface
L08: Output Voltage Limit
Increase number of turns
Increase coil space
Shorten extension cable
Increase insulation width
L09: Output Current Limit
Tighten blanket against pipe surface
L10: Output Current Limit
Increase number of turns
Decrease coil space
Tighten cable on insulation
L11: Coolant Overtemp Limit
Check coolant flow and level
Clean coolant filters and heat exchanger
Increase number of turns
Verify appropriate insulation thickness
L12: Power Source Overtemp Limit
Check for blocked vents
Clean wind tunnel heat sinks
L15: Low Travel Speed
Increase travel speed.
Check travel detector.
10-4. Fault Conditions
A fault condition occurs if the system encounters an isolation fault, encounters operating conditions outside operational limits, or if there is a serious
problem with the system. Should a fault condition occur, the output is immediately turned off, the red Fault LED flashes and the Stop
button
LED flashes. If the active screen on the LCD display is Run Status or Parameters, a message describing the particular fault condition will appear on the
display. If the active screen is Program, press the Run Status
Pressing the Decrease
Stop
button to display the fault condition.
button will acknowledge the fault and the red Fault LED will stop flashing and remain on continuously. However, the
button LED will continue to flash indicating that the process has stopped.
To obtain additional information regarding the fault condition and suggested solutions to resolve the fault, press the Increase
button, and the
LCD display will indicate possible solutions based on the type of fault condition. In most cases, a fault condition will indicate that service is required.
OM-271150 Page 30
10-5. Fault Condition Codes
Fault Condition
Additional Information
F58: Output Voltage Fault
Service required
F59: Output Current Fault
Service required
F62: Isolation Fault
Check for exposed conductor
Clean for moisture on cables
F63:Line Voltage Fault
Check line voltage
F64: Power Source Overtemp Fault
Verify power source vents and
wind tunnel are unobstructed
F65: Current Source Fault
Service required
F66: Under Frequency Fault
Check for loose or open connections
in output cable
Decrease number of turns
Decrease coil space
F67: Over Frequency Fault
Verify heating cable properly wrapped
Verify material being heated is magnetic
F70: Internal Communication Fault
Service required
F71: Internal Thermistor Fault
Service required
F73: Decoupled/Open Coil
Service required
F74: Isolation Fault Self-Test Error
Service required
F75: Internal Power Supply Fault
Service required
F76: Current Source Control Fault
Service required
F77: Power Source Internal Comm Fault
Service required
F78: Output Current Sense Fault
Check for loose/open output connection
10-6. System Diagnostic Screens
Additional system diagnostics are available and accessible through the operator interface. Detail operational parameters can be accessed by pressing
and holding the Run Status
button and pressing the Parameters
kW
A
V
Hz
button.
When this feature is initially activated, the following screen appears on the LCD display:
RemCmd: 1023 Off
OutI1:
0 A
OutI2:
0 A
IsrcFb:
0 A
DIAG1
RemCmd − This is the value of the remote command and the status of the remote contactor.
Out I1 − This is the value of the tank current.
Out I2 − Not Used.
Isrc FB − This is the value of the amperage in the current source inverter.
The second diagnostic screen is available by again pressing and holding the Run Status
button and pressing the Parameters
kW
A
V
Hz
button.
OM-271150 Page 31
VLnA−B: 460V
Therm1:
77
DIAG2
VLnB−C: 460V
Therm2:
77
Therm5: OPEN
VLnC−A: 460V
Therm3:
77
VBus: 650V
Therm4: OPEN
ExtInt: Off
VLnA-B − This is the approximate phase to phase line voltage between phases A and B.
VLnB-C − This is the approximate phase to phase line voltage between phases B and C.
VLnC-A − This is the approximate phase to phase line voltage between phases C and A.
VBus − This is the DC bus voltage.
Therm1 − This is the temperature of the current source primary heatsink.
Therm2 − This is the temperature of the bridge heatsink.
Therm3 − This the the temperature of the current source secondary heatsink.
Therm4 − Open (not used).
Therm5 − Open (not used).
ExtInt − This is the status of the relay contacts for a remote protection device..
S
OFF
S
ON
The third diagnostic screen is available by again pressing and holding the Run Status
button and pressing the Parameters
kW
A
V
Hz
button.
This screen displays the values of cycles and running time. Cycle Counts and Run−Time can be reset to zero (0). Lifetime Cycles and Lifetime Run−
Time values cannot be reset.
Press the Increase
Cycle Counts.....:
0
Lifetime Cycles..:
0
CYCLES
Run−Time.........:
0d
0h
0m
0.0s
Lifetime Run−Time:
0d
0h
0m
0.0s
or Decrease
button simultaneously to reset Cycle Counts and Run−Time.
Press Program
to reset cycle counts
Press the Program
OM-271150 Page 32
button and the cycle counts and run time will be reset to zero (o).
10-7. Removing Wrapper and Measuring Input Capacitor Voltage
!
900 Volts DC can be present
on the capacitor bus and
significant DC voltage can
remain on capacitors after
unit is Off. Always check the
voltage on inverter assembly
as shown to be sure the input
capacitors have discharged
before working on unit.
!
Turn Off welding power
source, and disconnect
input power.
!
Significant DC voltage can
remain on capacitors after
unit is Off. Always check the
voltage as shown to be sure
the input capacitors have
discharged before working
on unit.
Tools Needed:
5/16, 3/8 in
Remove right side panel and disconnect fan motor FM3.
1
Current Source Interconnect
Board PC4
2
Voltmeter
Measure the DC voltage across the
+ bus terminal and − bus terminal on
PC4 as shown until voltage drops to
near 0 (zero) volts.
. If the capacitor voltage does
not drop to near zero after
several minutes, use a bleeder
resistor of between 200 and
500 ohms, at least 10 watts,
and #16 AWG 600 volts AC insulation rated wire to discharge
the capacitor(s).
1
3
Typical Bleeder Resistor
An example of a typical bleeder
resistor is shown on this page.
Proceed with job inside unit. Reconnect FM3 and reinstall right side
panel when finished.
+ lead to right bus terminal,
− lead to left bus terminal
3
Typical Bleeder Resistor
200 to 500 ohm, 10 watt
wire wound resistor
2
#16 AWG 600 Volts AC
Insulation Rating
Ref. 276825-A
OM-271150 Page 33
10-8. Blowing Out Inside Of Unit
!
Turn Off welding power
source and disconnect input
power.
!
Remove wrapper and be
sure input capacitors are
discharged.
Blow out inside of unit. Blow out fan
motors in right side panel and front
panel.
804 601-E
OM-271150 Page 34
Notes
OM-271150 Page 35
SECTION 11 − ELECTRICAL DIAGRAM
Figure 11-1. Circuit Diagram
OM-271150 Page 36
271 171-B
OM-271150 Page 37
SECTION 12 − PARTS LIST
. Hardware is common and
3
not available unless listed.
4
5
See Figure 12-3
9
8
1
7
10
6
7
See
Figure 12-2
10
Figure 12-1. Wrappers
Item
No.
Dia.
Mkgs.
Part
No.
Description
11
2
804601-E
Quantity
Figure 12-1. Wrappers
. . . 1 . . . . . . . . . . . . . +217470
. . . 2 . . . . . . . . . . . . . . 274968
. . . 3 . . . . . . . . . . . . . +217325
. . . 4 . . . . . . . . . . . . . . 147876
. . . 5 . . . . . . . . . . . . . . 217334
. . . 6 . . . . . . . . . . . . . . 217468
. . . 7 . . . . . . . . . . . . . . 168343
. . . 8 . . . . . . . . . . . . . . 222106
. . . 9 . . . FM3 . . . . . . 236263
. . . 10 . . . . . . . . . . . . . . 206270
. . . 11 . . . . . . . . . . . . . . 194466
. . . . . . . . . RC2 . . . . . . 135635
. . . . . . . . PLG2 . . . . . 131054
. . . . . . . . PLG61 . . . . 131204
. . . . . . . . PLG63 . . . . 115094
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Panel, Side Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Electric Shock And Incorr (EN/Fr/SP) . . . . . . . . . . . . . . . .
Cover, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning General Precautionary Induction Heat . . . . . . . . . . . . . . . .
Panel, Side Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door, Primary Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hinge, Cont Polyolefin Copolymer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Mtg Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan, Muffin 24vdc 3000 Rpm 130 Cfm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulator, Side Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label,Warning Electric Shock And Input Power (CE) . . . . . . . . . . . . . . . . .
Housing Plug+Pins,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Rcpt+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 38
13
. Hardware is common and
not available unless listed.
1
10
4
3
5
2
6
7
9
8
Figure 12-2. Front Panel
Item
No.
Dia.
Mkgs.
Part
No.
Description
804602-C
Quantity
Figure 12-2. Front Panel
. . . 1 . . . . . . . . . . . . . . 217323 . .
... 2 ........................
. . . 3 . . . . . . . . . . . . . . 216224 . .
. . . 4 . . PC10 . . . . . 239271 . .
. . . 5 . . . PC2 . . . . . . 229148 . .
. . . 7 . . . . S1 . . . . . . 244920 . .
. . . 8 . . . . . . . . . . . . . . 252731 . .
. . . 9 . . . . . . . . . . . . . . 115440 . .
. . . 10 . . . . . . . . . . . . . . 224143 . .
. . . 11 . . . . . . . . . . . . . . 228168 . .
. . . 12 . . . . . . . . . . . . . . 203310 . .
. . . . . . . . PLG24 . . . . 115091 . .
. . . . . . . . . CT1 . . . . . . 220821 . .
. . . . . . . . . CT4 . . . . . . 220823 . .
. . . 13 . . . . . . . . . . . . . . 246430 . .
Panel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . . . . . . . . .
Panel, Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Card Assy, Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Card Assy, Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch, Tgl 3pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . . . .
Label, Warning Read Labels On/Off Storage Temp . . . . . . . . . . . . . . . . . . .
Standoff, No 6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Meter Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Tc Receptacle Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Xfmr, Current Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Xfmr, Current Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
14
1
1
1
1
1
1
1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 39
14
. Hardware is common and
6
not available unless listed.
7
13
12
15
2
1
3
4
5
8
9
10
11
Figure 12-3. Rear Panel
Item
No.
Dia.
Mkgs.
8
Part
No.
Description
275171-A
Quantity
Figure 12-3. Rear Panel
... 1 ..............
... 2 ..............
... 3 ..............
. . . 4 . . RC13 . . . . .
....................
....................
. . . 5 . . RC14 . . . . .
....................
... 6 ..............
... 7 ..............
... 8 ..............
... 9 ..............
. . . 10 . . . . . . . . . . . . . .
. . . 11 . . . . . . . . . . . . . .
. . . 12 . . . . . . . . . . . . . .
. . . 13 . . . . . . . . . . . . . .
. . . 14 . . . . . . . . . . . . . .
. . . 15 . . . . . . . . . . . . . .
275170
224042
170391
047637
079739
047636
143976
141162
602498
275149
275151
275175
275755
186523
218693
229153
275150
213654
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Panel, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Circ Cpc Protective Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector, Circ Ms Protective Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Pins, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conn, Circ Cpc Clamp Str Rlf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Kit (RC13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rcpt W/Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Kit (RC14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Danger High Voltage 2 1/4 X 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Endplate, Output Enclosure Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Mtg Output Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Rear Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strip, Mtg Output Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assy, Output Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulator, Output Toccotron AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Endplate, Output Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weatherstripping, Adh .125 X .375 X 16.000 . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
1
3
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 40
. Hardware is common and
14
not available unless listed.
1
4
14
12
3
6
2
5
17
10
13
3
7
18
6
9
16
15
8
Figure 12-4. Base w/Components
Item
No.
Dia.
Mkgs.
Part
No.
Description
272741-A
Quantity
Figure 12-4. Base w/Components
... 1 ..............
... 2 ..............
... 3 ..............
. . . 4 . . L1,L2 . . . . .
... 5 ..............
. . . 6 . . . C1,2 . . . . .
. . . 7 . . . . T1 . . . . . .
. . . 7 . . . . T1 . . . . . .
... 8 ..............
. . . 9 . FM1,FM2 . . .
. . . 10 . . . RC4 . . . . . .
. . . 11 . . . . . . . . . . . . . .
. . . 12 . . . . . . . . . . . . . .
. . . 13 . . . . . . . . . . . . . .
. . . 14 . . . . . . . . . . . . . .
. . . . . . . . PLG4 . . . . .
. . . 15 . . . . . . . . . . . . . .
. . . 16 . . . . . . . . . . . . . .
. . . 17 . . . . . . . . . . . . . .
. . . 18 . . . . . . . . . . . . . .
217328
213865
213939
218692
216815
213870
213583
227065
216629
224694
115090
217992
224973
603115
026627
115094
226837
226838
221874
272440
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Frame, Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . . .
Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Cap Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacitor, Elctlt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer, HF (400−460V Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan, Muffin 24VDC 4000 Rpm 302 Cfm 6.378 Mtg Holes . . . . . . . . . . . . .
Housing Plug+Pins, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Baffle, Air Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulator, Lift Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weatherstripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Lifting Eye Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer, Rubber .343 Id X .875 Od X .093 Thk . . . . . . . . . . . . . . . . . . . . .
Insulator, Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, Interconnecting Litz Tank Feeder Grn . . . . . . . . . . . . . . . . . . . . . . . .
Lead Assy, Pe With Ferrite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
2
1
2
1
1
1
2
1
1
2
2
1
1
2
1
1
1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 41
. Hardware is common and
13
not available unless listed.
14
12
7
13
8
10
1
9
4
11
3
5
4
2
Figure 12-5. Top Windtunnel
Item
No.
Dia.
Mkgs.
Part
No.
Description
804604-D
Quantity
Figure 12-5. Top Windtunnel
... 1 ..............
... 2 ..............
... 3 ..............
. . . 4 . . . RT2 . . . . . .
... 5 ..............
... 6 ..............
... 7 ..............
. . . 8 . . . PC5 . . . . . .
... 9 ..............
. . . 10 . . . . . . . . . . . . . .
. . . 11 . . . . . . . . . . . . . .
. . . 12 . . . CT? . . . . . .
. . . 13 . . . . . . . . . . . . . .
. . . . . . . . PLG32 . . . .
. . . . . . PLG51,57 . . .
. . . . . . . . PLG58 . . . .
....................
. . . 14 . . . . . . . . . . . . . .
. . . . . PLG33-38, 54 .
218424
218684
025248
222327
083147
605339
250975
271177
208591
212038
229382
220822
229509
115091
115093
115091
227082
251158
131204
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Windtunnel, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Sink, AC Commutator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standoff, Insul .250−20 X 1.250 Lg X .437 Thd . . . . . . . . . . . . . . . . . . . . . .
Thermistor, Ntc 30 K Ohm At 25 Deg C 24 In Lead . . . . . . . . . . . . . . . . . .
Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . .
Washer, Tooth .377 Id X 0.507 Od X .022t Stl Pld . . . . . . . . . . . . . . . . . . . .
Insulator, Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Circuit Card Assy Intrcnct Bridge Proheat 35 . . . . . . . . . . . . . . . . . . . .
Screw, M 5− .8x 12 Soc Hd−Torx Stl Pld Sems . . . . . . . . . . . . . . . . . . . . . .
Screw, M4 − .7 X 8.5 Pan Hd−Phl Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . .
Support, Leads Bridge Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XFMR, Current Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extension, Adapter Tank Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Choke, Common Mode (400−460V Model Only) . . . . . . . . . . . . . . . . . . . . .
Cap Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
4
1
2
2
1
1
12
8
1
1
2
1
2
1
1
1
7
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 42
. Hardware is common and
not available unless listed.
1
21
6
20
7
4
3
5
2
8
9
10
11
19
18
16
17
12
15
14
13
272731-A
Figure 12-6. Right Windtunnel (400−460V Model Only)
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-6. Right Windtunnel (400−460V Model Only)
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
..............
. . . RT1 . . . . . .
..............
..............
..............
..............
. . . PC6 . . . . . .
. . . PC9 . . . . . .
..............
..............
..............
..............
..............
. . . PC8 . . . . . .
. . . PC4 . . . . . .
..............
..............
..............
253366
222326
170647
030170
226041
115443
269981
239284
229337
226579
229728
176879
212038
239275
271181
213871
224391
083147
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Windtunnel, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermistor, NTC 30 K Ohm At 25 Deg C 34 In Lead . . . . . . . . . . . . . . . . .
Bushing, Snap-In Nyl 1.312 ID X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . .
Bushing, Snap−In Nyl .750 ID X 1.000 Mtg Hole . . . . . . . . . . . . . . . . . . . .
Bracket, Mtg CE Filter Ground Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stand-Off, No 6−32 X .750 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Card Assy, Cooler Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Card Assy, Input Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, M 5− .8x 12 Soc Hd−Torx Stl Pld Sems (Used W/Q1− Q6, D1) . .
Spacer, Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strap, Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, M5 − .8 X 12 Hex Hd−Phl 8.8 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, M4 − .7 X 8.5 Pan Hd−Phl Stl Pld (Used W/SR1) . . . . . . . . . . . . . .
Circuit Card Assy, Bus Intrcnct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kit, Circuit Card Assy Intrcnct I Srce Inpt . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Rbr Sil 3.000 ID X 3.250 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . .
Panel, Insulating Mtg Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . .
1
1
1
1
1
5
1
1
14
1
4
12
2
1
1
2
1
6
OM-271150 Page 43
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-6. Right Windtunnel (400−460V Model Only) (Continued)
. . . 19 . . . . . . . . . . . . . . 605339 . . Washer, Tooth .377 ID X 0.507 OD X .022t Stl Pld . . . . . . . . . . . . . . . . . . . 2
. . . 20 . . . . . . . . . . . . . . 213873 . . Heat Sink, Current Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . . . . . 245842 . . Assy, Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . PLG64,410,
411 . . . . . . 115093 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . PLG47 . . . . 115091 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . PLG45,61 . . . 131204 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . PLG62 . . . . 115092 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG63 . . . . 271094 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . PLG65 . . . . 271089 . . Housing Rcpt+Skts,(Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . PLG111, 112
121, 132,
141, 142 . . . . 131054 . . Housing Rcpt+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 44
. Hardware is common and
not available unless listed.
2
8
6
13
7
14
10
3
15
5
4
11
9
804225-B
Figure 12-7. Left Windtunnel
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-7. Left Windtunnel
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
..............
..............
..............
..............
..............
..............
. . . RT3 . . . . . .
..............
..............
..............
. C7-C10 . . . .
..............
. . . PC7 . . . . . .
. . . PC1 . . . . . .
..............
216631
218683
170647
025248
115443
083147
222327
030170
218430
220825
225775
272438
239266
271166
212038
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Heat Sink, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . . . . 2
Stand-Off, Insul .250−20 X 1.250 Lg X .437 Thd . . . . . . . . . . . . . . . . . . . . . 8
Stand-Off, No 6−32 X .750 Lg .250 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . . . 2
Thermistor, Ntc 30 K Ohm At 25 Deg C 24 In Lead . . . . . . . . . . . . . . . . . . 1
Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . 1
Cover, Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Bus Bar, Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Capacitor, Polyp Film 1.10 Uf 700 VAC +5% −0% (400−460V Model Only)4
Capacitor/Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Kit, Circuit Card Assy Intrcnct I Srce Out . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Circuit Card Assy, PS Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Screw, M4 − .7 X 8.5 Pan Hd−Phl Stl Pld Slffmg . . . . . . . . . . . . . . . . . . . . . 8
OM-271150 Page 45
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-7. Left Windtunnel (Continued)
. . . . . . . PLG16,
121,122 . . . .
. . . . . . . PLG19,
120 . . . . . .
. . . . . . . PLG15,
118 . . . . . .
. . . . . . . PLG77,
119 . . . . . .
. . . . . . . . PLG17 . . . .
. . . . . . . PLG18,
116 . . . . . .
. . . . . . . PLG13,
113 . . . . . .
. . . . . . . . PLG14 . . . .
. . . . PLG15,RC115 .
131054 . . Housing Rcpt+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
115094 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
115093 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
115092 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
115091 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
131056 . . Housing Rcpt+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
162382 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
130203 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
271504 . . Housing Plug+Skts, (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-271150 Page 46
Warranty
Effective January 1, 2016
(Equipment with a serial number preface of MG or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions 5. 6 Months — Parts
below, warrants to its original retail purchaser that new equipment
* Batteries
sold after the effective date of this limited warranty is free of defects
* Bernard Guns (No Labor)
in material and workmanship at the time it is shipped from factory.
* Tregaskiss Guns (No Labor)
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE 6. 90 Days — Parts
* Accessory (Kits)
WARRANTIES OF MERCHANTABILITY AND FITNESS.
* Canvas Covers
Within the warranty periods listed below, manufacturer will repair or
* Induction Heating Coils and Blankets, Cables, and
replace any warranted parts or components that fail due to such
Non-Electronic Controls
defects in material or workmanship. Manufacturer must be notified
* M-Guns
in writing within thirty (30) days of such defect or failure, at which
* MIG Guns and Subarc (SAW) Torches
time manufacturer will provide instructions on the warranty claim
* Remote Controls and RFCS-RJ45
procedures to be followed. If notification is submitted as an online
* Replacement Parts (No labor)
warranty claim, the claim must include a detailed description of the
* Roughneck Guns
fault and the troubleshooting steps taken to identify failed
components and the cause of their failure.
* Spoolmate Spoolguns
Manufacturer shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty time
periods. All warranty time periods start on the delivery date of the
equipment to the original end-user purchaser, and not to exceed
twelve months after the equipment is shipped to the distributor.
1.
2.
3.
4.
5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* Desiccant Air Dryer System
* External Monitoring Equipment and Sensors
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Field Options
(NOTE: Field options are covered for the
remaining warranty period of the product they are
installed in, or for a minimum of one year —
whichever is greater.)
RFCS Foot Controls (Except RFCS-RJ45)
Fume Extractors − Filtair 130, MWX and SWX Series
HF Units
ICE/XT Plasma Cutting Torches (No Labor)
Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted
Separately by the Manufacturer.)
LiveArc Welding Performance Management System
Load Banks
Motor-Driven Guns (except Spoolmate Spoolguns)
PAPR Blower Unit (No Labor)
Positioners and Controllers
Racks
Running Gear/Trailers
Spot Welders
Subarc Wire Drive Assemblies
Water Coolant Systems
TIG Torches (No Labor)
Wireless Remote Foot/Hand Controls and Receivers
Work Stations/Weld Tables (No Labor)
Limited Warranty shall not apply to:
1.
2.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by manufacturer, but manufactured by
others, such as engines or trade accessories. These
items are covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
manufacturer, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MANUFACTURER’S PRODUCTS ARE INTENDED FOR
PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS
AND PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at manufacturer’s option: (1) repair; or
(2) replacement; or, where authorized in writing by manufacturer in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized service station; or (4) payment of or
credit for the purchase price (less reasonable depreciation based
upon actual use) upon return of the goods at customer’s risk and
expense. Manufacturer’s option of repair or replacement will be
F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at an authorized
service facility as determined by manufacturer. Therefore no
compensation or reimbursement for transportation costs of any
kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MANUFACTURER BE
LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MANUFACTURER
IS EXCLUDED AND DISCLAIMED BY MANUFACTURER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and
to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.
brand_warr 2016-01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
Resources Available
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Owner’s Manuals
Circuit Diagrams
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
2016−01
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