Miller UNIVERSAL LARGE CYLINDER CART 042934 Owner's Manual

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Miller UNIVERSAL LARGE CYLINDER CART 042934 Owner's Manual | Manualzz
OWNER’S MANUAL
December 1994
FORM: OM-685B
Use above FORM number when ordering extra manuals.
Universal Large Cylinder Cart (042 934)
WARNING
ELECTRIC SHOCK can kill.
•
•
•
Do not touch live electrical parts.
Turn Off welding power source, and disconnect
input power.
Disconnect input power conductors from
deenergized supply BEFORE moving welding
power source.
FALLING EQUIPMENT can cause injury
and damage.
•
•
•
Use proper equipment to lift unit.
If using lift forks, be sure lift forks extend out opposite
side of base.
Do not put any body part under unit while lifting.
CYLINDERS can explode if damaged.
•
•
•
Keep cylinders away from welding and other
electrical circuits.
Never touch cylinder with welding electrode.
Always secure cylinder to running gear, wall, or
other stationary support.
miscwarn1.1* 10/91
ST-161 978-A
Figure 1. Assembled Universal Large Cylinder Cart
© 1994 MILLER Electric Mfg. Co.
5
3
6
7
8
4
2
1
9
1
2
3
10
11
28
12
27
15
13
26
1
2
14
3
15
16
25
24
Optional
Crimp Items
21 and 23.
20
17
21 22 23
18
19
Remove paint from
axle grooves (25)
before installing retaining rings (19).
Tools Needed:
Optional
7/16, 1/2, 9/16 in
ST-161 976-C
Figure 2. Universal Large Cylinder Cart Assembly
OM-685 Page 2
Item
No.
Part
No.
1
2
3
4
5
6
601 865
602 207
602 241
162 567
099 273
108 940
080 389
159 503
159 500
159 504
601 872
049 966
602 213
010 954
008 999
601 944
159 502
090 693
602 250
121 614
022 617
602 389
602 387
602 384
059 650
159 501
134 711
159 505
159 498
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Description (Qty)
Nut, 1/4-20 (12)
Washer, 1/4 lock (12)
Washer, 1/4 flat (12)
Mounting Angle, (Snap Start, MM90/MM130 & Maxstar models) (4)
Screw, 8-18 x 5/8 (Snap Start & MM90/MM130 models) (4)
Screw, 1/4-20 x 3/4 (4)
Screw, 5/16-18 x 1 (XMT models) (4)
Top Tray (1)
Handle (1)
Rear Leg (2)
Nut, 3/8-16 (2)
Screw, 1/4-20 x 1-1/2 (4)
Washer, 3/8 lock (2)
Washer, 3/8 flat (2)
Caster, 4 in (2)
Screw, 5/16-18 x 3/4 (18)
Bottom Tray (1)
Wheel, 8 in (2)
Washer, 3/4 flat (2)
Retaining Ring (2)
Cylinder Chain (1)
· S-Hook (1)
· Chain (1)
· Snap (1)
U-Bolt (2)
Axle (1)
Nut, 5/16-18 (18)
Front Leg (2)
Support Bracket (1)
Be sure to provide Model when ordering replacement parts.
OM-685 Page 3
3
4
1
Top Tray
2
Base Mounting Hole
3
Econotig Welding Power
Source
Use installation location labeled A.
Install using supplied 1/4 in screws,
flat washers, lock washers, and
nuts.
2
1
Mounting Foot
Use installation location labeled B.
Install using supplied 5/16 in
screws.
A
B
XMT Welding Power Source
5
Remove and discard mounting feet
from base.
5
A
4
B
Tools Needed:
B
1/2 in
B
A
1/2 in
A
Ref. ST-800 000 / Ref. SB-159 503-A / Ref. 135 737-B / Ref. ST-152 114-C
Figure 3. Installing Econotig And XMT Welding Power Sources
6
5
1
Wrapper Mounting Hole
2
Bracket
3
Top Tray
4
Snap Start Control
Remove and discard screws from
four wrapper mounting holes. Install brackets using supplied 5/8 in
long sheet metal screws.
Locate four mounting holes labeled
C on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
4
5
1
2
Maxstar Welding Power
Source
Locate four wrapper mounting
holes and install supplied brackets
using screws in wrapper.
Locate four mounting holes labeled
C on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
3
6
C
C
D
C
3
Millermatic 90 or 130
Welding Power Source
Remove and discard screws from
center holes on sides of wrapper.
Install two brackets using supplied
5/8 in long sheet metal screws.
Locate two mounting holes labeled
D on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
D
Tools Needed:
1/2 in
1/2 in
ST-145 666-B / ST-800 024 / Ref. SB-159 503-A / Ref. ST-149 330 / ST-132 498-B
Figure 4. Installing Snap Start Control, Or Maxstar And Millermatic 90 Or
Millermatic 130 Welding Power Sources
OM-685 Page 4

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