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OWNER’S MANUAL December 1994 FORM: OM-685B Use above FORM number when ordering extra manuals. Universal Large Cylinder Cart (042 934) WARNING ELECTRIC SHOCK can kill. • • • Do not touch live electrical parts. Turn Off welding power source, and disconnect input power. Disconnect input power conductors from deenergized supply BEFORE moving welding power source. FALLING EQUIPMENT can cause injury and damage. • • • Use proper equipment to lift unit. If using lift forks, be sure lift forks extend out opposite side of base. Do not put any body part under unit while lifting. CYLINDERS can explode if damaged. • • • Keep cylinders away from welding and other electrical circuits. Never touch cylinder with welding electrode. Always secure cylinder to running gear, wall, or other stationary support. miscwarn1.1* 10/91 ST-161 978-A Figure 1. Assembled Universal Large Cylinder Cart © 1994 MILLER Electric Mfg. Co. 5 3 6 7 8 4 2 1 9 1 2 3 10 11 28 12 27 15 13 26 1 2 14 3 15 16 25 24 Optional Crimp Items 21 and 23. 20 17 21 22 23 18 19 Remove paint from axle grooves (25) before installing retaining rings (19). Tools Needed: Optional 7/16, 1/2, 9/16 in ST-161 976-C Figure 2. Universal Large Cylinder Cart Assembly OM-685 Page 2 Item No. Part No. 1 2 3 4 5 6 601 865 602 207 602 241 162 567 099 273 108 940 080 389 159 503 159 500 159 504 601 872 049 966 602 213 010 954 008 999 601 944 159 502 090 693 602 250 121 614 022 617 602 389 602 387 602 384 059 650 159 501 134 711 159 505 159 498 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Description (Qty) Nut, 1/4-20 (12) Washer, 1/4 lock (12) Washer, 1/4 flat (12) Mounting Angle, (Snap Start, MM90/MM130 & Maxstar models) (4) Screw, 8-18 x 5/8 (Snap Start & MM90/MM130 models) (4) Screw, 1/4-20 x 3/4 (4) Screw, 5/16-18 x 1 (XMT models) (4) Top Tray (1) Handle (1) Rear Leg (2) Nut, 3/8-16 (2) Screw, 1/4-20 x 1-1/2 (4) Washer, 3/8 lock (2) Washer, 3/8 flat (2) Caster, 4 in (2) Screw, 5/16-18 x 3/4 (18) Bottom Tray (1) Wheel, 8 in (2) Washer, 3/4 flat (2) Retaining Ring (2) Cylinder Chain (1) · S-Hook (1) · Chain (1) · Snap (1) U-Bolt (2) Axle (1) Nut, 5/16-18 (18) Front Leg (2) Support Bracket (1) Be sure to provide Model when ordering replacement parts. OM-685 Page 3 3 4 1 Top Tray 2 Base Mounting Hole 3 Econotig Welding Power Source Use installation location labeled A. Install using supplied 1/4 in screws, flat washers, lock washers, and nuts. 2 1 Mounting Foot Use installation location labeled B. Install using supplied 5/16 in screws. A B XMT Welding Power Source 5 Remove and discard mounting feet from base. 5 A 4 B Tools Needed: B 1/2 in B A 1/2 in A Ref. ST-800 000 / Ref. SB-159 503-A / Ref. 135 737-B / Ref. ST-152 114-C Figure 3. Installing Econotig And XMT Welding Power Sources 6 5 1 Wrapper Mounting Hole 2 Bracket 3 Top Tray 4 Snap Start Control Remove and discard screws from four wrapper mounting holes. Install brackets using supplied 5/8 in long sheet metal screws. Locate four mounting holes labeled C on tray. Install brackets on tray using supplied 1/4 in screws, flat washers, lock washers, and nuts. 4 5 1 2 Maxstar Welding Power Source Locate four wrapper mounting holes and install supplied brackets using screws in wrapper. Locate four mounting holes labeled C on tray. Install brackets on tray using supplied 1/4 in screws, flat washers, lock washers, and nuts. 3 6 C C D C 3 Millermatic 90 or 130 Welding Power Source Remove and discard screws from center holes on sides of wrapper. Install two brackets using supplied 5/8 in long sheet metal screws. Locate two mounting holes labeled D on tray. Install brackets on tray using supplied 1/4 in screws, flat washers, lock washers, and nuts. D Tools Needed: 1/2 in 1/2 in ST-145 666-B / ST-800 024 / Ref. SB-159 503-A / Ref. ST-149 330 / ST-132 498-B Figure 4. Installing Snap Start Control, Or Maxstar And Millermatic 90 Or Millermatic 130 Welding Power Sources OM-685 Page 4
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