Miller | MG414026U | Owner Manual | Miller XMT 350 MPA AUTO-LINE WITH ARCREACH User manual

Miller XMT 350 MPA AUTO-LINE WITH ARCREACH User manual
OM-273739C
2016−09
Processes
Multiprocess Welding
Description
Arc Welding Power Source
XMT 350 MPa
Auto-Line
™
With ArcReach
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
File: MULTIPROCESS
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001 Quality System Warranty and service information for your
Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 2009−09
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1-1.
1-2.
Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1-3.
1-4.
Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
1-5. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers relatifs au soudage à l’arc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
2-3.
2-4.
Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
2-5.
2-6.
Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Informations relatives aux CEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Manufacturer Safety Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
3-2. Miscellaneous Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
10
4-1.
4-2.
Features And Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
4-3.
4-4.
4-5.
Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions And Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
11
4-6.
4-7.
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
4-8. Static Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
5-1.
5-2.
Selecting A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Cable Sizes* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
5-3.
5-4.
Weld Output Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote 14 Receptacle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
5-5.
5-6.
5-7.
Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors . . . . . . . . . . . . . . . . . . . . .
Optional Gas Valve Operation And Shielding Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
16
17
5-8.
5-9.
Connecting 1-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting 3-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
20
SECTION 6 − GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
22
6-2.
6-3.
Mode Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Associating ArcReach Device To ArcReach Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
6-4. Configuration Option Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − GTAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
27
7-1.
7-2.
7-3.
Typical Connection For GTAW Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Connection For GTAW Process With ArcReach Remote Control . . . . . . . . . . . . . . . . . . . . . . .
Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
28
29
7-4.
TIG Welding Mode - GTAW Process - Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
TABLE OF CONTENTS
SECTION 8 − GMAW/GMAW-P/FCAW OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process . . . . . . . . . . . . . .
8-2. MIG Welding Mode - GMAW/FCAW Process - Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3. MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4. Pulsed MIG Welding Mode - GMAW-P Process - Remote ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5. Pulsed MIG - Wire and Gas Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-6. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process . . . . . . . . . . . . . .
8-7. V-Sense Feeder Welding Mode - GMAW/FCAW Process, Gas Output ON . . . . . . . . . . . . . . . . . . . . .
8-8. V-Sense Feeder Pulsed Welding Mode - GMAW-P Process, Gas Output ON . . . . . . . . . . . . . . . . . . .
8-9. V-Sense Feeder Flux-Cored Self-Shielded Welding Mode - FCAW-S Process,
No Gas Output ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − SMAW/CAC-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1. Typical Connection For SMAW And CAC-A Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2. Typical Connection For SMAW And CAC-A Process With ArcReach Remote Control . . . . . . . . . . . .
9-3. Stick Welding Modes - SMAW EXX18/SMAW EXX10/CAC-A Gouge - Output ON . . . . . . . . . . . . . . .
9-4. Table For Suggested Mode Setting For Alternate Electrode Types . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-5. Optional Low Open Circuit Voltage (OCV) Welding Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-2. Blowing Out Inside Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-3. Help Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-5. Updating Software And Libraries In The XMT Welding Power Source . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 11 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 12 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
31
31
32
33
34
35
36
37
38
40
41
41
42
43
44
44
45
45
45
46
47
48
50
52
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
som 2015−09
7
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Arc Welding Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll housing,
and all metal parts touching the welding wire are
electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.
Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
Use AC output ONLY if required for the welding process.
If AC output is required, use remote output control if present on
unit.
Additional safety precautions are required when any of the following electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoidable or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit voltage. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.
Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
When making input connections, attach proper grounding conductor first − double-check connections.
Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.
Frequently inspect input power cord and ground conductor for
damage or bare wiring – replace immediately if damaged – bare
wiring can kill.
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or repaired cables.
Do not drape cables over your body.
If earth grounding of the workpiece is required, ground it directly
with a separate cable.
Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
Do not touch electrode holders connected to two welding machines at the same time since double open-circuit voltage will be
present.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
Do not connect more than one electrode or work cable to any
single weld output terminal. Disconnect cable for process not in
use.
Use GFCI protection when operating auxiliary equipment in damp
or wet locations.
SIGNIFICANT DC VOLTAGE exists in inverter welding power sources AFTER removal of input power.
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
HOT PARTS can burn.
Do not touch hot parts bare handed.
Allow cooling period before working on
equipment.
To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
OM-273739 Page 1
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding fumes and gases. The recommended way
to determine adequate ventilation is to sample for the composition
and quantity of fumes and gases to which personnel are exposed.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breathing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.
Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding or watching (see ANSI Z49.1 and Z87.1
listed in Safety Standards).
Wear approved safety glasses with side shields under your
helmet.
Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
Wear body protection made from durable, flame−resistant material (leather, heavy cotton, wool). Body protection includes
oil-free clothing such as leather gloves, heavy shirt, cuffless
trousers, high shoes, and a cap.
WELDING can cause fire or explosion.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.
Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.
Do not weld where flying sparks can strike flammable material.
Protect yourself and others from flying sparks and hot metal.
Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
Watch for fire, and keep a fire extinguisher nearby.
Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.
Do not weld on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).
Do not weld where the atmosphere can contain flammable dust,
gas, or liquid vapors (such as gasoline).
Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.
Do not use welder to thaw frozen pipes.
OM-273739 Page 2
Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.
Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.
Use only correct fuses or circuit breakers. Do not oversize or bypass them.
Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.
Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.
FLYING METAL or DIRT can injure eyes.
Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.
Wear approved safety glasses with side
shields even under your welding helmet.
BUILDUP OF GAS can injure or kill.
Shut off compressed gas supply when not in use.
Always ventilate confined spaces or use
approved air-supplied respirator.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
Wearers of Pacemakers and other Implanted
Medical Devices should keep away.
Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
Wear approved ear protection if noise level is high.
CYLINDERS can explode if damaged.
Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.
Protect compressed gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
Keep cylinders away from any welding or other electrical circuits.
Never drape a welding torch over a gas cylinder.
Never allow a welding electrode to touch any cylinder.
Never weld on a pressurized cylinder − explosion will result.
Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.
Turn face away from valve outlet when opening cylinder valve. Do
not stand in front of or behind the regulator when opening the valve.
Keep protective cap in place over valve except when cylinder is in
use or connected for use.
Use the right equipment, correct procedures, and sufficient number of persons to lift and move cylinders.
Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
Do not install or place unit on, over, or near
combustible surfaces.
Do not install unit near flammables.
Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
FALLING EQUIPMENT can injure.
Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
Use equipment of adequate capacity to lift and
support unit.
If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
OVERUSE can cause OVERHEATING
MOVING PARTS can injure.
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
Use only genuine replacement parts from the manufacturer.
Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
local codes.
Allow cooling period; follow rated duty cycle.
Reduce current or reduce duty cycle before
starting to weld again.
Do not block or filter airflow to unit.
H.F. RADIATION can cause interference.
FLYING SPARKS can injure.
Wear a face shield to protect eyes and face.
Shape tungsten electrode only on grinder with
proper guards in a safe location wearing proper
face, hand, and body protection.
Sparks can cause fires — keep flammables away.
STATIC (ESD) can damage PC boards.
Put on grounded wrist strap BEFORE handling
boards or parts.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
Have only qualified persons familiar with
electronic equipment perform this installation.
The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.
If notified by the FCC about interference, stop using the
equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
MOVING PARTS can injure.
ARC WELDING can cause interference.
Keep away from moving parts.
Keep away from pinch points such as drive
rolls.
WELDING WIRE can injure.
Do not press gun trigger until instructed to do
so.
Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
BATTERY EXPLOSION can injure.
Do not use welder to charge batteries or jump
start vehicles unless it has a battery charging
feature designed for this purpose.
Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
Be sure all equipment in the welding area is
electromagnetically compatible.
To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment.
Be sure this welding machine is installed and grounded
according to this manual.
If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.
OM-273739 Page 3
1-4. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-5. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
1-6. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied processes including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit. EMF fields can interfere with some medical implants, e.g. pacemakers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or conduct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
3. Do not coil or drape cables around your body.
OM-273739 Page 4
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recommended.
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
fre_som_2015−09
7
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
2-1. Symboles utilisés
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
AVIS − Indique des déclarations pas en relation avec des blessures
personnelles.
Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers relatifs au soudage à l’arc
Les symboles représentés ci-dessous sont utilisés dans ce manuel pour attirer l’attention et identifier les dangers possibles. En
présence de l’un de ces symboles, prendre garde et suivre les
instructions afférentes pour éviter tout risque. Les instructions
en matière de sécurité indiquées ci-dessous ne constituent
qu’un sommaire des instructions de sécurité plus complètes
fournies dans les normes de sécurité énumérées dans la Section 2-5. Lire et observer toutes les normes de sécurité.
Seul un personnel qualifié est autorisé à installer, faire fonctionner, entretenir et réparer cet appareil.
Pendant le fonctionnement, maintenir à distance toutes les
personnes, notamment les enfants de l’appareil.
UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.
Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit de l’électrode et de la pièce est sous
tension lorsque le courant est délivré à la sortie. Le
circuit d’alimentation et les circuits internes de la
machine sont également sous tension lorsque l’alimentation est sur Marche. Dans le mode de soudage avec
du fil, le fil, le dérouleur, le bloc de commande du
rouleau et toutes les parties métalliques en contact
avec le fil sont sous tension électrique. Un équipement
installé ou mis à la terre de manière incorrecte ou
impropre constitue un danger.
Ne pas toucher aux pièces électriques sous tension.
Porter des gants isolants et des vêtements de protection secs et
sans trous.
S’isoler de la pièce à couper et du sol en utilisant des housses ou
des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.
Ne pas se servir de source électrique à courant électrique dans les
zones humides, dans les endroits confinés ou là où on risque de
tomber.
Se servir d’une source électrique à courant électrique UNIQUEMENT si le procédé de soudage le demande.
Si l’utilisation d’une source électrique à courant électrique s’avère
nécessaire, se servir de la fonction de télécommande si l’appareil
en est équipé.
D’autres consignes de sécurité sont nécessaires dans les conditions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, utiliser les équipements suivants,
dans l’ordre indiqué : 1) un poste à souder DC à tension constante
(à fil), 2) un poste à souder DC manuel (électrode) ou 3) un poste à
souder AC à tension à vide réduite. Dans la plupart des situations,
l’utilisation d’un poste à souder DC à fil à tension constante est recommandée. En outre, ne pas travailler seul !
Couper l’alimentation ou arrêter le moteur avant de procéder à l’installation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir normes de sécurité).
Installez, mettez à la terre et utilisez correctement cet équipement
conformément à son Manuel d’Utilisation et aux réglementations
nationales, gouvernementales et locales.
Toujours vérifier la terre du cordon d’alimentation. Vérifier et
s’assurer que le fil de terre du cordon d’alimentation est bien
raccordé à la borne de terre du sectionneur ou que la fiche du
cordon est raccordée à une prise correctement mise à la terre.
En effectuant les raccordements d’entrée, fixer d’abord le conducteur de mise à la terre approprié et contre-vérifier les connexions.
Les câbles doivent être exempts d’humidité, d’huile et de graisse;
protégez−les contre les étincelles et les pièces métalliques
chaudes.
Vérifier fréquemment le cordon d’alimentation et le conducteur de
mise à la terre afin de s’assurer qu’il n’est pas altéré ou dénudé −,
le remplacer immédiatement s’il l’est −. Un fil dénudé peut entraîner la mort.
L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
Ne pas utiliser des câbles usés, endommagés, de grosseur insuffisante ou mal épissés.
Ne pas enrouler les câbles autour du corps.
Si la pièce soudée doit être mise à la terre, le faire directement
avec un câble distinct.
Ne pas toucher l’électrode quand on est en contact avec la pièce,
la terre ou une électrode provenant d’une autre machine.
Ne pas toucher des porte électrodes connectés à deux machines
en même temps à cause de la présence d’une tension à vide doublée.
N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-lechamp les pièces endommagées. Entretenir l’appareil conformément à ce manuel.
Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
S’assurer que tous les panneaux et couvercles sont correctement
en place.
Fixer le câble de retour de façon à obtenir un bon contact métalmétal avec la pièce à souder ou la table de travail, le plus près possible de la soudure.
Isoler la pince de masse quand pas mis à la pièce pour éviter le
contact avec tout objet métallique.
Ne pas raccorder plus d’une électrode ou plus d’un câble de
masse à une même borne de sortie de soudage. Débrancher le
câble pour le procédé non utilisé.
Utiliser une protection différentielle lors de l’utilisation d’un équipement auxiliaire dans des endroits humides ou mouillés.
Il reste une TENSION DC NON NÉGLIGEABLE dans
les sources de soudage onduleur UNE FOIS
l’alimentation coupée.
Arrêter les convertisseurs, débrancher le courant électrique et
décharger les condensateurs d’alimentation selon les instructions
indiquées dans la partie Entretien avant de toucher les pièces.
OM-273739 Page 5
LES PIÈCES CHAUDES peuvent
provoquer des brûlures.
Ne pas toucher à mains nues les parties chaudes.
Prévoir une période de refroidissement avant
de travailler à l’équipement.
Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais pour
éviter les brûlures.
LES FUMÉES ET LES GAZ peuvent
être dangereux.
Le soudage génère des fumées et des gaz. Leur
inhalation peut être dangereux pour votre santé.
Eloigner votre tête des fumées. Ne pas respirer les fumées.
À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au
niveau de l’arc pour l’évacuation des fumées et des gaz de
soudage. Pour déterminer la bonne ventilation, il est recommandé
de procéder à un prélèvement pour la composition et la quantité
de fumées et de gaz auxquels est exposé le personnel.
Si la ventilation est médiocre, porter un respirateur anti-vapeurs
approuvé.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.
Travailler dans un espace fermé seulement s’il est bien ventilé ou
en portant un respirateur à alimentation d’air. Demander toujours à
un surveillant dûment formé de se tenir à proximité. Des fumées et
des gaz de soudage peuvent déplacer l’air et abaisser le niveau
d’oxygène provoquant des blessures ou des accidents mortels.
S’assurer que l’air de respiration ne présente aucun danger.
Ne pas souder dans des endroits situés à proximité d’opérations
de dégraissage, de nettoyage ou de pulvérisation. La chaleur et
les rayons de l’arc peuvent réagir en présence de vapeurs et former des gaz hautement toxiques et irritants.
Ne pas souder des métaux munis d’un revêtement, tels que l’acier
galvanisé, plaqué en plomb ou au cadmium à moins que le revêtement n’ait été enlevé dans la zone de soudure, que l’endroit soit
bien ventilé, et en portant un respirateur à alimentation d’air. Les
revêtements et tous les métaux renfermant ces éléments peuvent
dégager des fumées toxiques en cas de soudage.
LES RAYONS DE L’ARC peuvent
provoquer des brûlures dans les
yeux et sur la peau.
Le rayonnement de l’arc du procédé de soudage génère
des rayons visibles et invisibles intenses (ultraviolets e
infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la
peau. Des étincelles sont projetées pendant le soudage.
Porter un casque de soudage approuvé muni de verres filtrants
approprié pour protéger visage et yeux pour protéger votre visage
et vos yeux pendant le soudage ou pour regarder (voir ANSI Z49.1
et Z87.1 énuméré dans les normes de sécurité).
Porter des lunettes de sécurité avec écrans latéraux même sous
votre casque.
Avoir recours à des écrans protecteurs ou à des rideaux pour
protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
LE SOUDAGE peut provoquer un
incendie ou une explosion.
Le soudage effectué sur des conteneurs fermés tels
que des réservoirs, tambours ou des conduites peut
provoquer leur éclatement. Des étincelles peuvent
être projetées de l’arc de soudure. La projection d’étincelles, des
pièces chaudes et des équipements chauds peut provoquer des incendies et des brûlures. Le contact accidentel de l’électrode avec des
objets métalliques peut provoquer des étincelles, une explosion, un surOM-273739 Page 6
chauffement ou un incendie. Avant de commencer le soudage, vérifier
et s’assurer que l’endroit ne présente pas de danger.
Déplacer toutes les substances inflammables à une distance de
10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir
soigneusement avec des protections homologués.
Ne pas souder dans un endroit là où des étincelles peuvent tomber
sur des substances inflammables.
Se protéger et d’autres personnes de la projection d’étincelles et
de métal chaud.
Des étincelles et des matériaux chauds du soudage peuvent
facilement passer dans d’autres zones en traversant de petites
fissures et des ouvertures.
Surveiller tout déclenchement d’incendie et tenir un extincteur à
proximité.
Le soudage effectué sur un plafond, plancher, paroi ou séparation
peut déclencher un incendie de l’autre côté.
Ne pas effectuer le soudage sur des conteneurs fermés tels que
des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
préparés correctement conformément à AWS F4.1 et AWS A6.0
(voir les Normes de Sécurité).
Ne pas souder là où l’air ambiant pourrait contenir des poussières,
gaz ou émanations inflammables (vapeur d’essence, par
exemple).
Brancher le câble de masse sur la pièce le plus près possible de la
zone de soudage pour éviter le transport du courant sur une
longue distance par des chemins inconnus éventuels en provoquant des risques d’électrocution, d’étincelles et d’incendie.
Ne pas utiliser le poste de soudage pour dégeler des conduites gelées.
En cas de non utilisation, enlever la baguette d’électrode du porteélectrode ou couper le fil à la pointe de contact.
Porter un équipement de protection pour le corps fait d’un matériau
résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.
Avant de souder, retirer toute substance combustible de vos poches telles qu’un allumeur au butane ou des allumettes.
Une fois le travail achevé, assurez−vous qu’il ne reste aucune
trace d’étincelles incandescentes ni de flammes.
Utiliser exclusivement des fusibles ou coupe−circuits appropriés.
Ne pas augmenter leur puissance; ne pas les ponter.
Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et
NFPA 51B pour les travaux à chaud et avoir de la surveillance et un
extincteur à proximité.
Lire et comprendre les fiches de données de sécurité et les instructions du fabricant concernant les adhésifs, les revêtements, les
nettoyants, les consommables, les produits de refroidissement,
les dégraisseurs, les flux et les métaux.
DES PIECES DE METAL ou DES
SALETES peuvent provoquer des
blessures dans les yeux.
Le soudage, l’écaillement, le passage de la pièce à
la brosse en fil de fer, et le meulage génèrent des étincelles et des
particules métalliques volantes. Pendant la période de refroidissement des soudures, elles risquent de projeter du laitier.
Porter des lunettes de sécurité avec écrans latéraux ou un écran
facial.
LES ACCUMULATIONS DE GAZ
risquent de provoquer des blessures
ou même la mort.
Fermer l’alimentation du gaz comprimé en cas
de non utilisation.
Veiller toujours à bien aérer les espaces confinés ou se servir d’un
respirateur d’adduction d’air homologué.
Les CHAMPS ÉLECTROMAGNÉTIQUES
(CEM) peuvent affecter les implants médicaux.
Les porteurs de stimulateurs cardiaques et
autres implants médicaux doivent rester à
distance.
Les porteurs d’implants médicaux doivent consulter leur médecin
et le fabricant du dispositif avant de s’approcher de la zone où se
déroule du soudage à l’arc, du soudage par points, du gougeage,
de la découpe plasma ou une opération de chauffage par
induction.
LE BRUIT peut endommager l’ouïe.
Le bruit des processus et des équipements peut
affecter l’ouïe.
Porter des protections approuvées pour les
oreilles si le niveau sonore est trop élevé.
LES BOUTEILLES peuvent exploser
si elles sont endommagées.
Les bouteilles de gaz comprimé contiennent du
gaz sous haute pression. Si une bouteille est
endommagée, elle peut exploser. Du fait que
les bouteilles de gaz font normalement partie du procédé de
soudage, les manipuler avec précaution.
Protéger les bouteilles de gaz comprimé d’une chaleur excessive,
des chocs mécaniques, des dommages physiques, du laitier, des
flammes ouvertes, des étincelles et des arcs.
Placer les bouteilles debout en les fixant dans un support stationnaire ou dans un porte-bouteilles pour les empêcher de tomber ou
de se renverser.
Tenir les bouteilles éloignées des circuits de soudage ou autres
circuits électriques.
Ne jamais placer une torche de soudage sur une bouteille à gaz.
Une électrode de soudage ne doit jamais entrer en contact avec
une bouteille.
Ne jamais souder une bouteille pressurisée − risque d’explosion.
Utiliser seulement des bouteilles de gaz comprimé, régulateurs,
tuyaux et raccords convenables pour cette application spécifique;
les maintenir ainsi que les éléments associés en bon état.
Tourner le dos à la sortie de vanne lors de l’ouverture de la vanne
de la bouteille. Ne pas se tenir devant ou derrière le régulateur lors
de l’ouverture de la vanne.
Le couvercle du détendeur doit toujours être en place, sauf lorsque
la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.
Utiliser les équipements corrects, les bonnes procédures et suffisamment de personnes pour soulever et déplacer les bouteilles.
Lire et suivre les instructions sur les bouteilles de gaz comprimé,
l’équipement connexe et le dépliant P-1 de la CGA (Compressed Gas
Association) mentionné dans les principales normes de sécurité.
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
Risque D’INCENDIE OU D’EXPLOSION.
Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
Ne pas installer l’appareil à proximité de produits inflammables.
Ne pas surcharger l’installation électrique − s’assurer que
l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.
LES CHARGES ÉLECTROSTATIQUES peuvent endommager les circuits imprimés.
Établir la connexion avec la barrette de terre
avant de manipuler des cartes ou des pièces.
Utiliser des pochettes et des boîtes antistatiques pour stocker,
déplacer ou expédier des cartes de circuits imprimes.
Les PIÈCES MOBILES peuvent
causer des blessures.
LA CHUTE DE L’ÉQUIPEMENT peut
provoquer des blessures.
Utiliser l’anneau de levage uniquement pour
soulever l’appareil, NON PAS les chariots, les
bouteilles de gaz ou tout autre accessoire.
Utiliser un équipement de levage de capacité suffisante pour lever
l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer
que les fourches sont suffisamment longues pour dépasser du
côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94–110) lors du levage
manuelle de pièces ou équipements lourds.
L’EMPLOI EXCESSIF peut
SURCHAUFFER L’ÉQUIPEMENT.
Prévoir une période de refroidissement ; respecter le cycle opératoire nominal.
Réduire le courant ou le facteur de marche
avant de poursuivre le soudage.
Ne pas obstruer les passages d’air du poste.
LES ÉTINCELLES PROJETÉES
peuvent provoquer des blessures.
Porter un écran facial pour protéger le visage et
les yeux.
Affûter l’électrode au tungstène uniquement à
la meuleuse dotée de protecteurs. Cette manœuvre est à exécuter dans un endroit sûr lorsque l’on porte l’équipement homologué de protection du visage, des mains et du corps.
Les étincelles risquent de causer un incendie − éloigner toute
substance inflammable.
Ne pas s’approcher des organes mobiles.
Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
LES FILS DE SOUDAGE peuvent
provoquer des blessures.
Ne pas appuyer sur la gâchette avant d’en
avoir reçu l’instruction.
Ne pas diriger le pistolet vers soi, d’autres
personnes ou toute pièce mécanique en engageant le fil de
soudage.
L’EXPLOSION DE LA BATTERIE
peut provoquer des blessures.
Ne pas utiliser l’appareil de soudage pour
charger des batteries ou faire démarrer des
véhicules à l’aide de câbles de démarrage,
sauf si l’appareil dispose d’une fonctionnalité
de charge de batterie destinée à cet usage.
Les PIÈCES MOBILES peuvent
causer des blessures.
S’abstenir de toucher des organes mobiles tels
que des ventilateurs.
Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs de protection.
Lorsque cela est nécessaire pour des travaux d’entretien et de dépannage, faire retirer les portes, panneaux, recouvrements ou
dispositifs de protection uniquement par du personnel qualifié.
Remettre les portes, panneaux, recouvrements ou dispositifs de
protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.
LIRE LES INSTRUCTIONS.
Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant l’installation, l’utilisation ou l’entretien de l’appareil.
Lire les informations de sécurité au début du
manuel et dans chaque section.
OM-273739 Page 7
N’utiliser que les pièces de rechange recommandées par le
constructeur.
Effectuer l’installation, l’entretien et toute intervention selon les
manuels d’utilisateurs, les normes nationales, provinciales et de
l’industrie, ainsi que les codes municipaux.
LE SOUDAGE À L’ARC risque de
provoquer des interférences.
L’énergie électromagnétique risque de
provoquer des interférences pour l’équipement
électronique sensible tel que les ordinateurs et
l’équipement commandé par ordinateur tel que
les robots.
LE
RAYONNEMENT
HAUTE
FRÉQUENCE
(H.F.)
risque
de
provoquer des interférences.
Le rayonnement haute fréquence (H.F.) peut
provoquer des interférences avec les équipements de radio−navigation et de communication, les services
de sécurité et les ordinateurs.
Demander seulement à des personnes qualifiées familiarisées avec
des équipements électroniques de faire fonctionner l’installation.
L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.
Si le FCC signale des interférences, arrêter immédiatement l’appareil.
Effectuer régulièrement le contrôle et l’entretien de l’installation.
Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence, maintenir les éclateurs à une distance correcte et utiliser une terre et un blindage pour réduire les
interférences éventuelles.
Veiller à ce que tout l’équipement de la zone de soudage soit compatible électromagnétiquement.
Pour réduire la possibilité d’interférence, maintenir les câbles de
soudage aussi courts que possible, les grouper, et les poser aussi
bas que possible (ex. par terre).
Veiller à souder à une distance de 100 mètres de tout équipement
électronique sensible.
Veiller à ce que ce poste de soudage soit posé et mis à la terre
conformément à ce mode d’emploi.
En cas d’interférences après avoir pris les mesures précédentes,
il incombe à l’utilisateur de prendre des mesures supplémentaires
telles que le déplacement du poste, l’utilisation de câbles blindés,
l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone
de travail.
2-4. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants)
Ce produit contient des produits chimiques, notamment du
plomb, dont l’État de Californie reconnaît qu’ils provoquent
des cancers, des malformations congénitales ou d’autres
problèmes de procréation. Se laver les mains après
utilisation.
2-5. Principales normes de sécurité
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting, American Welding Society Standard AWS F4.1, from Global Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Combustibles, American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
2-6. Informations relatives aux CEM
Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un
soudage à l’arc (et de procédés connexes, y compris le soudage par
points, le gougeage, le découpage plasma et les opérations de
chauffage par induction) crée un champ électromagnétique (CEM)
autour du circuit de soudage. Les champs électromagnétiques produits
peuvent causer interférence à certains implants médicaux, p. ex. les
stimulateurs cardiaques. Des mesures de protection pour les porteurs
d’implants médicaux doivent être prises: Limiter par exemple tout accès
aux passants ou procéder à une évaluation des risques individuels pour
les soudeurs. Tous les soudeurs doivent appliquer les procédures
suivantes pour minimiser l’exposition aux CEM provenant du circuit de
soudage:
1. Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.
2. Ne pas se tenir au milieu des câbles de soudage. Disposer les
OM-273739 Page 8
câbles d’un côté et à distance de l’opérateur.
3. Ne pas courber et ne pas entourer les câbles autour de votre
corps.
4. Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.
5. Connecter la pince sur la pièce aussi près que possible de la
soudure.
6. Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.
7. Ne pas souder tout en portant la source de soudage ou le
dévidoir.
En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par induction. Si le médecin approuve, il est recommandé de suivre les
procédures précédentes.
SECTION 3 − DEFINITIONS
3-1. Manufacturer Safety Symbols And Definitions
Some symbols are found only on CE products.
Warning! Watch Out! There are possible hazards as shown by the symbols.
Safe1 2012−05
When power is applied failed parts can explode or cause other parts to explode.
Safe26 2012−05
3-2. Miscellaneous Symbols And Definitions
Gas Metal Arc
Welding (GMAW)
Gun
Increase
Shielded Metal
Arc (SMAW) Electrode Holder
Scratch Start TIG
Off
Touch Start
(GTAW)
Single Phase
Gas Metal Arc
Welding (GMAW)
Input
Read Instructions
Pulse
Press
Gas Tungsten Arc
Welding (GTAW)
Torch
On
Foot Control
Three Phase
V
A
Amperes
Output
Negative
Gas Input
Volts
Remote
Gas Output
Percent
Positive
OM-273739 Page 9
SECTION 4 − SPECIFICATIONS
4-1. Features And Benefits
LVC Line Voltage Compensation is circuitry that keeps the power source output constant regardless of input power fluctuation.
Wind Tunnel Technology circulates air over components that require cooling, not over electronic circuitry, which
reduces contaminants and improves reliability in harsh welding environments.
Fan-On-Demand cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine.
Thermal Overload Protection automatically shuts down the unit, only when necessary to prevent damage to internal
components if the duty cycle is exceeded or air flow and cooling are restricted (see Section 4-7).
Auto Remote Sense enables the unit to automatically sense the connection of a remote control. Operation of the
remote control is dependent on the Mode Switch Setting (see Section 6-2).
Lift-Arc TIG starts provide a contamination free weld without the use of high frequency in the Lift-Arc TIG Welding
Mode (see Section 7-3).
ArcReach) Remote Control allows remote control of various functions of the power source by an ArcReach
compatible wire feeder or remote control device, without the use of a control cable (see Section 6-3). Operation of
the ArcReach feature is dependent on the Mode Switch Setting (See section pertaining to process being used).
Auto−Line Circuitry automatically adapts to primary voltage (208 to 575 VAC) without having to relink the power
source.
Low OCV Operation This unit can be configured to provide low Open Circuit Voltage (OCV) (see Section 9-5).
Synergic Pulsed MIG Operation With A Synergic Feeder allows single knob control of the arc. As wirefeed speed
is increased or decreased, the pulse parameters increase or decrease matching the power output to the wire speed.
4-2. Arc Controls
Arc Control in Stick Mode allows the arc characteristics, soft versus stiff, to be changed for specific applications
and electrodes in Stick Welding Mode (see Section 9-3).
Arc Control in Wire Mode influences the arc stiffness, bead width and appearance, and puddle fluidity in MIG and
V-Sense Feeder Welding Modes (see Sections 8-2 and 8-8).
Programmable Hot Start Time allows the start amperage time to be changed for Stick Welding Modes. This helps
eliminate electrode sticking during arc initiation. (see Section 9-3).
SharpArc optimizes the size and shape of the arc cone, bead width and appearance, and puddle fluidity in Pulsed
Welding Mode (see Section 8-4).
Arc Length Pulsed MIG Control Arc Length allows adjustment of the level of energy needed to burn off the welding
wire (see Section 8-8).
4-3. Serial Number And Rating Label Location
The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or
rated output. For future reference, write serial number in space provided on back cover of this manual.
4-4. Unit Specifications
Do not use information in unit specifications table to determine electrical service requirements. See Sections 5-7 thru 5-9 for information on connecting input power.
This equipment will deliver rated output at an ambient air temperature up to 1045F ( 405C).
Input
Power
Rated Output
3-Phase
350 A at 34
VDC, 60%
Duty Cycle
1-Phase
300 A at 32
VDC, 60%
Duty Cycle*
Voltage
Range in CV Mode
Amperage
Range in
CC Mode
Max.
OpenCircuit
Voltage
10−38 V
5−425 A
75 VDC
*See Section 4-7 for Duty Cycle Rating.
OM-273739 Page 10
RMS Amps Input at Rated Load Output,
60 Hz 3-Phase at NEMA Load Voltages
and Class I Rating
208 V
230 V
400 V
460 V
575 V
KVA
KW
40.4
36.1
20.6
17.8
14.1
14.2
13.6
60.8
54.6
29.7
25.4
19.9
11.7
11.2
4-5. Dimensions And Weight
A
Hole Layout Dimensions
E
F
A
11-3/4 in. (298 mm)
B
1-11/16 in. (42 mm)
C
15-3/4 in. (400 mm)
G
24 in.
(610 mm)
17 in.
(432 mm)
D
C
D
19-3/32 in. (485 mm)
12-1/2 in.
(318 mm)
E
8-11/16 in. (221 mm)
F
1-17/32 in. (39 mm)
G
1/4-20 UNC -2B thread
B
804 801-A
Weight
71 lb (32.2 kg)
4-6. Environmental Specifications
A. IP Rating
IP Rating
IP23
This equipment is designed for outdoor use. It may be stored,
but is not intended to be used for welding outside during precipitation unless sheltered.
IP23 2014−06
B. Temperature Specifications
Operating Temperature Range
Storage Temperature Range
14 to 104 °F (−10 to 40°C)
−4 to 131 °F (−20 to 55°C)
Temp_2016- 07
OM-273739 Page 11
4-7. Duty Cycle And Overheating
Duty Cycle is percentage of 10 minutes that unit can weld at rated load
without overheating.
If unit overheats, output stops, a Help
message is displayed and cooling fan
runs. Wait fifteen minutes for unit to
cool. Reduce amperage or voltage, or
duty cycle before welding.
Single Phase Operation: The
unit is supplied with a 8 AWG
power cord. The rated output
with 8 AWG is 300 amps, 32
volts at 40% duty cycle. To
achieve 60% duty cycle change
cord to 6 AWG.
NOTICE − Exceeding duty cycle can
damage unit and void warranty.
WELDING AMPERES
500
425
400
350
300
THREE PHASE
OPERATION
250
6 AWG POWER CORD
200
8 AWG POWER CORD
SINGLE PHASE
OPERATION
150
100
10
15
20
25 30
40
% DUTY CYCLE
50
60 70 80 90 100
60% Duty Cycle
6 Minutes Welding
Overheating
4 Minutes Resting
A or V
0
15
Minutes
OR
Reduce Duty Cycle
Ref. 216 568-A
4-8. Static Output Characteristics
The static (output) characteristics of the welding power source can be described as flat during the GMAW process and drooping during the SMAW
and GTAW processes. Static characteristics are also affected by control settings (including software), electrode, shielding gas, weldment material,
and other factors. Contact the factory for specific information on the static characteristics of the welding power source.
OM-273739 Page 12
SECTION 5 − INSTALLATION
5-1. Selecting A Location
Movement
!
2
Do not move or operate unit
where it could tip.
2
OR
3
1
Location And Airflow
4
18 in.
(460 mm)
!
Special installation may be
required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.
1
Lifting Forks
Extend forks beyond opposite side
of unit.
2
Lifting Handles
Use handles to lift unit.
3
Hand Cart
Use cart or similar device to move
unit.
4
18 in.
(460 mm)
Line Disconnect Device
Locate unit near correct input
power supply.
loc_med 2015-04
Notes
OM-273739 Page 13
5-2. Selecting Cable Sizes*
NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source
is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine
cable size.
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
Not Exceeding***
100 ft (30 m) or Less
Welding
Amperes
10 − 60%
Duty
Cycle
AWG (mm2)
150 ft
(45 m)
200 ft
(60 m)
60 − 100%
Duty Cycle
250 ft
(70 m)
300 ft
(90 m)
350 ft
(105 m)
400 ft
(120 m)
1/0 (60)
1/0 (60)
10 − 100% Duty Cycle
AWG (mm2)
AWG (mm2)
100
4 (20)
4 (20)
4 (20)
3 (30)
2 (35)
1 (50)
150
3 (30)
3 (30)
200
3 (30)
2 (35)
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
3/0 (95)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
4/0 (120)
250
2 (35)
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x2/0 (2x70)
300
1 (50)
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x3/0 (2x95)
2x3/0 (2x95)
350
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x3/0 (2x95)
2x3/0 (2x95)
2x4/0 (2x120)
400
1/0 (60)
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x3/0 (2x95)
2x4/0 (2x120)
2x4/0 (2x120)
500
2/0 (70)
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x3/0 (2x95)
2x4/0 (2x120)
3x3/0 (3x95)
3x3/0 (3x95)
600
3/0 (95)
4/0 (120)
2x2/0 (2x70)
2x3/0 (2x95)
2x4/0 (2x120)
3x3/0 (3x95)
3x4/0 (3x120)
3x4/0 (3x120)
* This
chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use
***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart).
Ref. S-0007-L 2015−02
5-3. Weld Output Terminals
!
Turn off power before connecting
to weld output terminals.
!
Do not use worn, damaged, undersized, or repaired cables.
1
Positive (+) Weld Output Terminal
2
Negative (−) Weld Output Terminal
See Sections 7-1 thru 9-2 for standard connection diagrams.
1
2
Ref. 273 534−B / output term1 2015−02
OM-273739 Page 14
5-4. Remote 14 Receptacle Information
Socket*
Socket Information
A
24 volts AC. Protected by supplementary protector CB2.
B
Contact closure to A completes 24 volts AC
contactor control circuit.
C
Output to remote control; 0 to +10 volts DC, +10
volts DC in MIG mode.
D
Remote control circuit common.
E
0 to +10 volts DC input command signal from
remote control.
L
Wirefeed speed command, 0 to +10 volts DC output signal from wire feeder.
M
CC/CV Select; 0 to +10 volts DC.
N
Wirefeed speed common.
A/V
F
Current feedback; +1 volt DC per 100 amperes.
AMPERAGE
VOLTAGE
H
Voltage feedback; +1 volt DC per 10 output receptacle volts.
G
Circuit common for 24 volts AC circuits.
K
Chassis common.
24 VOLTS AC
A
B
K
J
I
H
C L N
M
D
G
E F
REMOTE
OUTPUT
CONTROL
GND
*The remaining sockets are not used.
5-5. Optional 115 Volts AC Duplex Receptacle And Supplementary Protectors
1
2
3
115 V 10 Amp AC Receptacle
Supplementary Protector CB1
Supplementary Protector CB2
CB1 protects duplex receptacle
from overload.
1
CB2 protects 24 volts AC portion of
Remote 14 receptacle from
overload.
Press button to reset supplementary protector.
2
3
803 691-D
OM-273739 Page 15
5-6. Optional Gas Valve Operation And Shielding Gas Connection
Obtain gas cylinder and chain to
running gear, wall, or other stationary support so cylinder cannot fall
and break off valve.
1
Cylinder
2
Regulator/Flowmeter
Install so face is vertical.
3
4
Gas Hose Connection
Fitting has 5/8-18 right-hand
threads. Obtain and install gas
hose.
GAS IN
2
4
Gas In Fitting
5
Gas Out Fitting
The Gas In and Gas Out fittings
have 5/8-18 right-hand threads.
Obtain proper size, type, and length
hose and make connections as follows:
Connect hose from shielding gas
supply regulator/flowmeter to Gas
In fitting.
Connect hose coupler to torch.
Connect one end of gas hose to
hose coupler. Connect remaining
end of gas hose to Gas Out fitting.
Operation
The gas solenoid controls gas flow
during the TIG process as follows:
Remote TIG
3
1
Gas flow starts with remote contactor on.
Gas flow stops at end of post−flow
if current was detected, or with remote contactor off if no current was
detected.
Lift−Arc TIG
Gas flow starts when tungsten
touches work (touch sensed).
Gas flow stops at end of post−flow.
5
Post−flow time is factory set to 5
seconds per 100 amps of weld current. The minimum post−flow time
is 5 seconds. The maximum post−
flow is 20 seconds (post flow settings are not adjustable by the end
user).
GAS OUT
Ref. 803 705-A / Ref. 803 691-D
OM-273739 Page 16
5-7. Electrical Service Guide
Elec Serv 2015−05
NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input
voltage.
NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input
voltage is outside this range, output may not be be available.
Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.
In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating
of the circuit protection device. All components of the circuit must be physically compatible. See NEC articles 210.21, 630.11, and
630.12.
60 Hz Single-Phase
Input Voltage (V)
208
230
400
460
575
Rated Maximum Supply Current I1max (A)
60.1
53.5
29.3
25.2
19.7
38.0
33.8
18.6
15.9
12.5
Time-Delay Fuses2
70
60
35
30
25
Normal Operating Fuses 3
80
80
45
40
30
AWG 4
8
8
10
12
12
72
(22)
89
(27)
176
(54)
140
(43)
219
(67)
8
8
10
12
12
575
Maximum Effective Supply Current I1eff (A)
Max Recommended Standard Fuse Rating In
Min Input Conductor Size In
Amperes1
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG 4
60 Hz Three-Phase
Input Voltage (V)
208
230
400
460
Rated Maximum Supply Current I1max (A)
51.5
46.5
26.3
22.6
18
Maximum Effective Supply Current I1eff (A)
31.3
28.2
16
13.7
10.9
Time-Delay Fuses2
45
40
25
20
15
3
60
50
30
25
20
8
10
12
14
14
119
(36)
96
(29)
175
(53)
150
(46)
234
(71)
10
10
12
14
14
Max Recommended Standard Fuse Rating In Amperes1
Normal Operating Fuses
Min Input Conductor Size In AWG 4
Max Recommended Input Conductor Length In Feet (Meters)
Min Grounding Conductor Size In AWG 4
Reference: 2014 National Electrical Code (NEC) (including article 630)
1 If a circuit breaker is used in place of a fuse, choose a circuit breaker with time-current curves comparable to the recommended fuse.
2 “Time-Delay” fuses are UL class “RK5”. See UL 248.
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amps), and UL class “H” ( 65 amps and
above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table
310.15(B)(16). If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable
requirements.
OM-273739 Page 17
5-8. Connecting 1-Phase Input Power
1
8
=GND/PE Earth Ground
10
7
9
L1
L2
1
3
1
6
2
3
6
5
4
Tools Needed:
input1 2012−05 − Ref. 803 766-C
OM-273739 Page 18
5-8. Connecting 1-Phase Input Power (Continued)
!
Installation must meet all National and
Local Codes − have only qualified persons make this installation.
!
Disconnect and lockout/tagout input
power before connecting input conductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout devices.
nected to any input power between 208 and
575 VAC without removing cover to relink the
power source.
See rating label on unit and check input voltage available at site.
1
Black And White Input Conductor (L1
And L2)
2
Red Input Conductor
Always connect green or green/yellow
conductor to supply grounding terminal first, and never to a line terminal.
3
Green Or Green/Yellow Grounding
Conductor
4
Insulation Sleeving
NOTICE − The Auto-Line circuitry in this unit
automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be con-
5
Electrical Tape
!
Insulate and isolate red conductor as shown.
6
Input Power Cord.
7
Disconnect Device (switch shown in the
OFF position)
8 Disconnect Device Grounding Terminal
9 Disconnect Device Line Terminals
Connect green or green/yellow grounding
conductor to disconnect device grounding terminal first.
Connect input conductors L1 and L2 to disconnect device line terminals.
10 Over-Current Protection
Select type and size of over-current protection
using Section 5-7 (fused disconnect switch
shown).
Close and secure door on disconnect device.
Follow established lockout/tagout procedures
to put unit in service.
input1 2012−05
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-273739 Page 19
5-9. Connecting 3-Phase Input Power
3
= GND/PE Earth Ground
4
7
2
L1
3
L2
5
L3
6
1
Tools Needed:
input2 2012−05 − Ref. 803 766-C
OM-273739 Page 20
5-9. Connecting 3-Phase Input Power (Continued)
!
!
!
Installation must meet all National and
Local Codes − have only qualified persons make this installation.
Disconnect and lockout/tagout input
power before connecting input conductors from unit. Follow established
procedures regarding the installation
and removal of lockout/tagout
devices.
Always connect green or green/yellow
conductor to supply grounding terminal first, and never to a line terminal.
NOTICE − The Auto-Line circuitry in this unit
automatically adapts the power source to the
primary voltage being applied. Check input
voltage available at site. This unit can be connected to any input power between 208 and
575 VAC without removing cover to relink the
power source.
See rating label on unit and check input voltage available at site.
5
Input Conductors (L1, L2 And L3)
6
Disconnect Device Line Terminals
Connect green or green/yellow grounding
conductor to disconnect device grounding terminal first.
For Three-Phase Operation
Connect input conductors L1, L2, and L3 to
disconnect device line terminals.
1
Input Power Cord.
7
2
Disconnect Device (switch shown in the
OFF position)
Select type and size of over-current protection using Section 5-7 (fused disconnect
switch shown).
3
Green Or Green/Yellow Grounding
Conductor
4
Disconnect Device Grounding Terminal
Over-Current Protection
Close and secure door on disconnect device.
Follow established lockout/tagout procedures
to put unit in service.
input2 2012−05
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
OM-273739 Page 21
SECTION 6 − GENERAL OPERATION
6-1. Front Panel Controls
3
4
5
2
6
7
8
9
10
11
12
1
13
14
15
17
16
Ref. 273 534-B / 272 396-C
Weld
values after arc initiation and remains displayed for approximately three seconds
after the arc is broken.
process operation sections describe functionality of the identified items
(See Sections 7-3 thru 9-3).
Remote 14 Receptacle
Remote In Use Indicator
Left Display
Right Display
5
Adjust Control
6
Volts Indicator
7
Arc Length Indicator
The meters display the actual weld output
8
Amps Indicator
9
Setup Indicator
1
2
3
4
OM-273739 Page 22
10
11
12
13
14
15
16
17
Arc Control Stiff Indicator
Arc Control Soft Indicator
Setup Button
Mode Switch
Weld Output Terminal (+)
Optional Gas Valve Knockout
Weld Output Terminal (−)
Power Switch
6-2. Mode Switch Settings
Switch Position
WIRE − Gas (1, 2)
WIRE − Gas (1, 2, 3)
Process
GMAW/FCAW
GMAW-P
GMAW/FCAW
GMAW-P
Output Control
Remote 14
Electrode Hot
Panel Adjust
Remote 14
Adjust
Volts
Volts
Arc Length
Arc Length
ArcReach Adjust
−−
Volts
Volts
Volts
Arc Length
Arc Length
Arc Length
WIRE - No Gas (3)
FCAW-S
Electrode Hot
Volts
Volts
Volts
STICK EXX18 (3)
SMAW
Electrode Hot
Amps
% Panel Amps*
Amps
STICK EXX10 (3)
SMAW
Electrode Hot
Amps
% Panel Amps*
Amps
GOUGE (3)
CAC-A
Electrode Hot
Amps
% Panel Amps*
Amps
Lift-Arc TIG (3)
GTAW
Electrode Hot
Amps
% Panel Amps
Amps
TIG
GTAW
Remote 14
Amps
% Panel Amps
−−
(1) Use Setup button to configure unit for: MIG (Default), or Pulse MIG.
(2) Use Setup button to define the weld wire and gas to ensure proper operation.
(3) An ArcReach device will override any control connected to remote 14-pin receptacle.
6-3. Associating ArcReach Device To ArcReach Power Source
Quick Setup Guide:
1
2
3
4
5
Make connections between power source and ArcReach device. (See section pertaining to mode being used for typical connection
diagrams).
This power source has the ability to associate with an ArcReach device at power up, or when an ArcReach wire feeder is triggered. The
Mode Switch on this power source must be set to an “OUTPUT ON” mode to associate with another ArcReach device.
See instructions in the owner’s manual for the specific ArcReach device to associate the device to this power source.
During the association process the Remote in Use indicator will blink.
When the association process is complete, the Remote In Use indicator will be lit. Dependent on the capabilities of the ArcReach device; the
mode switch, voltage/amperage adjustment, and Arc Control adjustment may be overridden by the ArcReach device.
OM-273739 Page 23
6-4. Configuration Option Menu
1
SET
2
3
-UP
5
4
Ref. 272 396-C
1
Left Display
2
Right Display
3
Adjustment Control
4
Setup Button
5
Setup Indicator
OM-273739 Page 24
Setup
The Configuration Option Menu provides a
means to customize some machine features
for desired operation.
To enter the Configuration Option Menu, hold
the Setup Button down during power up. The
unit will momentary display 8888 on the Left
and Right Displays, then SET−UP will be momentarily displayed. Release Setup Button.
Configuration options are displayed in the Left
Display. Settings are displayed in the Right
Display. Settings can be changed by turning
the Adjust Control. If a setting does not
change when the Adjust Control is turned, the
option is not configurable. Pressing the Setup
Button moves to the next configuration option.
6-4
Configuration Option Menu (Continued)
PULS
AUTO
PULSED MIG Manual/Auto (Synergic) Control
This option sets the PULSED MIG control as
manual (PULS MAN) or Auto (PULS AUTO)
operation. When set to manual operation, the
arc length setting on power source and wire
speed setting on wire feeder need to be adjusted independently to achieve the desired arc
length. When set to Auto operation, once arc
length is determined it is not necessary to
change the arc length value with changes in
wirefeed speed.
The XMT 350 MPa and synergic feeders allowing single knob control of the arc. As wirefeed
speed is increased or decreased, the pulse parameters increase or decrease matching the
power output to the wire speed.
Auto Operation will only work with the syn-
ergic wire feeders. All non-synergic wire
feeders will operate as manual control.
Even when Auto is displayed, operation
will be manual when any non-synergic
feeder is connected. See product literature
for a list of compatible synergic feeders.
PULS
ARCL
PULSED MIG Adjustment
This option allows adjusting the Pulsed MIG
process in units of Arc Length (PULS ARCL) or
preset voltage (PULS VOLT).
In PULS AUTO operation adjustments can
only be made in units of arc length.
WFS
IPM
Wire Feed Speed And Wire Diameter Units
WFS IPM:
WFS is displayed in inches per minute
Diameter is displayed in inches
WFS MPM:
WFS is displayed in meters per minute
Diameter is displayed in millimeters
VRD
PANL
ON
RMT
Low Open Circuit Voltage
Indicates that low open circuit voltage (OCV) is
enabled during OUTPUT ON: Wire, Stick, Lift−
Arc TIG modes.
Stick or Gouge Remote Control Modes
PANL RMT:
Stick or Gouge modes recognize a remote control plugged into the remote 14 receptacle.
PANL ONLY:
Stick or Gouge modes operate in Panel Only
control.
USB
NO
Updating Libraries
USB LOAD is used to update the libraries. See
Section 10-5.
OM-273739 Page 25
6-4
Configuration Option Menu (Continued)
INFO
NO
Revision Information
This option identifies the unit’s weld library
(INFO LIB) and firmware revision (INFO REV).
Press the Setup Button while the unit is displaying INFO LIB to identify the unit’s weld library.
Press the Setup Button while the unit is displaying INFO REV to identify the unit’s firmware revision.
Pressing the Setup Button while the unit is displaying INFO NO will move to the next configuration option.
EXIT
NO
Exit Configuration Option Menu
Press the Setup Button while the unit is displaying EXIT NO to return to the first configuration
option. Press the Setup Button while the unit is
displaying EXIT YES to exit the Configuration
Option Menu.
The Configuration Option Menu can be ex-
ited at any time by turning the unit off. Only
if the unit is turned off after EXIT NO is displayed will configuration option changes
be saved.
Notes
OM-273739 Page 26
SECTION 7 − GTAW OPERATION
7-1. Typical Connection For GTAW Process
5
4
3
2
6
1
7
8
9
264 339-A
!
Turn off power before making connections.
1
Foot Control
2
Positive (+) Weld Output Terminal
3
Remote 14 Receptacle
6
Gas Out Connection (Optional)
Connect desired remote control to Remote
14 receptacle if required.
7
Negative (−) Weld Output Terminal
4
5
8
TIG Torch
9
Workpiece
Gas In Connection (Optional)
Gas Cylinder
OM-273739 Page 27
7-2. Typical Connection For GTAW Process With ArcReach Remote Control
4
5
3
2
1
6
7
14
10
9
13
11
8
12
Ref. 274 460-A
!
1
Turn off power before making connections.
Negative (−) Weld Output Terminal
Connection for weld cable going to remote.
2
3
Gas Out Connection (Optional)
Positive (+) Weld Output Terminal
Connection for work cable going to
OM-273739 Page 28
workpiece.
4
5
6
7
8
9
Gas In Connection (Optional)
Gas Cylinder
Welding Power Source
Female Connector
Input Weld Cable
Voltage Sensing Lead
Attach voltage sensing lead clamp to
workpiece.
10 Workpiece
11 TIG Torch
12 Male Connector
13 Output Weld Cable
14 ArcReach Remote Control
7-3. Lift-Arc TIG Welding Mode - GTAW Lift-Arc - Output ON
3
4
6
10
5
2
9
1
8
“Touch”
Ref. 272 396-C
1−2
Seconds
7
Do NOT Strike Like A Match!
!
Weld terminals are energized at all
times in Lift Arc TIG welding mode.
1 Mode Switch
2 Volts Indicator
3 Left Display
4 Right Display
5 Amps Indicator
6 Adjust Control
7 Workpiece
8 Tungsten Electrode
9 Remote 14 Receptacle
10 Remote In Use Indicator
Setup
For typical system connections refer to
Sections 7-1 and 7-2.
Adjust Mode Switch to activate GTAW
LIFT-ARC mode.
Some ArcReach style remote controls
may automatically set the correct
mode, determined by polarity of weld
cable connections to the remote. See
Section 6-3 for details to associate an
ArcReach device to this ArcReach
power source.
ON is shown in the Left Display. Preset amperage is shown in the Right Display with
the Amps Indicator lit.
Normal open-circuit voltage is not present
before the electrode touches the workpiece, instead a low sensing voltage is
present. The sensing voltage allows the
electrode to touch the workpiece without
overheating, sticking, or getting contaminated.
Operation
The Adjust Control is used to set desired
preset amperage.
If a remote control is connected to the
Remote14 Receptacle and used for
amperage adjustment, the adjustment
will function as a percentage of the preset amperage. The Remote In Use indicator will be lit.
If an ArcReach device is used for am-
perage adjustment, it will have full
range of the preset amperage. Dependent on the capabilities of the device, it
may have the ability to override parameter adjustments and mode switch setting. The Remote In Use indicator will
be lit. An ArcReach device will override
a remote control connected to the Remote 14 Receptacle.
For best results, firmly touch the tung-
sten electrode to the workpiece at the
weld start point. Hold electrode to
workpiece for 1-2 seconds, and lift
electrode. An arc will form when the
electrode is lifted. To minimize arc flare
at the end of the weld, pull back the
electrode quickly to extinguish the arc.
OM-273739 Page 29
7-4. TIG Welding Mode - GTAW Process - Remote ON/OFF
2
3
5
7
4
6
Ref. 272 396-C
1
!
1
2
3
4
5
6
7
Weld terminals are energized
through the remote control in TIG
welding mode.
Setup
Mode Switch
Left Display
Right Display
Amps Indicator
Adjust Control
Remote 14 Receptacle
Remote In Use Indicator
Adjust Mode Switch to activate GTAW TIG
mode.
For typical system connections refer to
Section 7-1.
The preset amperage is shown in the Right
Display with the Amps Indicator lit.
Operation
The Adjust Control is used to set desired
preset amperage.
A remote control is required to turn on the
weld output.
If a remote control is connected to the
Remote14 Receptacle and used for
amperage adjustment, the adjustment
will function as a percentage of the preset amperage. The Remote In Use indicator will be lit.
An
ArcReach remote control is not
compatible in this mode.
For
best results, gently scratch the
tungsten electrode to the work to initiate an arc. To minimize arc flare at the
end of the weld, pull back the electrode
quickly to extinguish the arc.
OM-273739 Page 30
SECTION 8 − GMAW/GMAW-P/FCAW OPERATION
8-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process
1
9
2
3
4
8
7
6
5
264 343-A
5
Workpiece
6
Gun
7
Wire Feeder
!
Turn off power before making
connections.
1
Remote 14-Receptacle
2
Positive (+) Weld Output Terminal
3
Negative (−) Weld Output Terminal
8
Gas Hose
4
Ground Cable to Workpiece
9
Gas Cylinder
Use of shielding gas is dependant on Wire
Type.
The
connection diagram illustrates
DCEP (reverse polarity) suitable for all
wires except self-shielded FCAW-S.
The majority of self-shielded FCAW-S
wires require DCEN (straight polarity).
OM-273739 Page 31
8-2. MIG Welding Mode - GMAW/FCAW Process - Remote ON/OFF
3
4
5
11
1
6
2
7
8
9
Ref. 272 396-C
10
If the display shows GMAW-P power
source is set to Pulse mode, go to step 2.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Voltage. Or
press Setup Button again to set wire and
gas preferences.
3) Press the Setup Button (total of 3 times).
The Setup Indicator remains lit. The active
wire type will appear in the Left and Right
Display. Rotate Adjust Control to select desired wire and size.
4) Press the Setup Button (total of 4 times).
The Setup Indicator remains lit. The active
gas type will appear in the Left and Right
Display. Rotate Adjust Control to select desired gas.
5) Press the Setup Button (total of 5 times)
to exit the setup menu. The unit will acknowledge a change to wire or gas settings
by momentarily displaying PRoG LOAD.
Operation
Preset Voltage is shown in the Left Display,
and MIG is shown in the Right Display.
While the Volts Indicator is lit under the Left
Display, the Adjust Control is used to adjust
preset voltage.
Pressing the Setup Button allows adjustment of Arc Control settings.
Select the appropriate Wire and Gas
If the wire feeder has a voltage control
2) Press the Setup Button twice. The Setup
Indicator will be lit. Rotate Adjust Control to
select MIG.
An
!
Weld terminals are energized
through the remote control in this
mode.
1 Volts Indicator
2 Arc Length Indicator
3 Left Display
4 Right Display
5 Adjust Control
6 Setup Indicator
7 Arc Control Stiff Indicator
8 Arc Control Soft Indicator
9 Setup Button
10 Mode Switch
11 Remote In Use Indicator
Setup
For typical system connections refer to
Section 8-1.
1) Adjust Mode Switch to activate GMAW/
FCAW GAS, REMOTE ON/OFF mode.
If the display shows GMAW power source
is set to MIG mode, go to step 3.
type to match the actual wire and gas
being used. Refer to the MIG Wire and
Gas selection table for available wires
and gases (see Section 8-3).
OM-273739 Page 32
it can be used to set the preset voltage.
The wire feeder voltage control will
override the Adjust Control on the
welding power source. The Remote In
Use indicator will be lit.
ArcReach remote control is not
compatible in this mode.
Arc Control
Soft or Stiff Arc Control settings can be
used to soften or stiffen the arc. Use higher
Stiff Arc Control settings to stiffen the arc
and reduce puddle fluidity. Use higher Soft
Arc Control settings to soften the arc and increase puddle fluidity.
Press the setup button, STIF or SOFT appears on the Left Display. Dependent on
the setting the Stiff or Soft indicator will also
light. 0 to 25 will appear on the Right Display. If set to 0 neither STIF or SOFT will appear.
Rotate Adjust Control to select desired Arc
Control setting from 0 to 25 Soft and 0 to 25
Stiff. Softest Arc Control setting is Soft 25.
Stiffest Arc Control setting is Stiff 25. Midrange setting of 0 is good for most applications.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Voltage.
Each Wire and Gas Type combination
has independent preset voltage and
Arc Control settings. These settings
are preserved when the unit is turned
off.
8-3. MIG - Wire and Gas Selection Table
WIRE TYPES**
GAS TYPES
.035 (0.9) STL
.045 (1.2) STL
.052 (1.4) STL
ARGN CO2 (ARGON / CARBON DIOXIDE)
ARGN OXY (ARGON / OXYGEN)
.035 (0.9) STL
.045 (1.2) STL
CO2 (CARBON DIOXIDE)
Flux Core
.045 (1.2) FCAW
.052 (1.4) FCAW
1/16 (1.6) FCAW
ARGN CO2 (ARGON / CARBON DIOXIDE) *
CO2 (CARBON DIOXIDE)
Metal Core
.045 (1.2) MCOR
.052 (1.4) MCOR
1/16 (1.6) MCOR
ARGN CO2 (ARGON / CARBON DIOXIDE)
Steel
*For self-shielded FCAW wires use the ARGN CO2 gas selection.
**Wire diameter in inches (mm). Refer to section 6-4 to change displayed units.
Notes
OM-273739 Page 33
8-4. Pulsed MIG Welding Mode - GMAW-P Process - Remote ON/OFF
3
5
4
11
1
6
2
7
8
9
10
!
Weld terminals are energized
through the remote control in this
mode.
1
2
3
4
5
6
7
8
9
10
11
Volts Indicator
Arc Length Indicator
Left Display
Right Display
Adjust Control
Setup Indicator
Arc Control Stiff Indicator
Arc Control Soft Indicator
Setup Button
Mode Switch
Remote In Use Indicator
Setup
For typical system connections refer to
Section 8-1.
1) Adjust Mode Switch to activate GMAW/
FCAW GAS, REMOTE ON/OFF mode.
If the display shows GMAW-P power
source is set to Pulse mode, go to step 3.
Wire and Gas selection table for available wires and gases (see Section
8-5).
3) Press the Setup Button (total of 3 times).
The Setup Indicator remains lit. The active
wire type will appear in the Left and Right
Display. Rotate Adjust Control to select desired wire and size.
4) Press the Setup Button (total of 4 times).
The Setup Indicator remains lit. The active
gas type will appear in the Left and Right
Display. Rotate Adjust Control to select desired gas.
5) Press the Setup Button (total of 5 times)
to exit the setup menu. The unit will acknowledge a change to wire or gas settings
by momentarily displaying PRoG LOAD.
Operation
Preset Arc Length or Voltage is shown in
the Left Display, and PULS is shown in the
Right Display. The corresponding indicator
will be lit.
If the display shows GMAW power source
is set to MIG mode, go to step 2.
While the Arc Length Indicator is lit under
the Left Display, the Adjust Control is used
to adjust Arc Length.
2) Press Setup Button twice. The Setup Indicator will be lit. Rotate Adjust Control to
select PULS.
While the Volts Indicator is lit under the Left
Display, the Adjust Control is used to adjust
preset voltage.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Arc Length
or Voltage. Or press Setup Button again to
set wire and gas preferences.
Pressing the Setup Button allows adjustment of SharpArc settings.
Select the appropriate Wire and Gas
type to match the actual wire and gas
being used. Refer to the Pulsed MIG
OM-273739 Page 34
If the wire feeder has a voltage control
it can be used to adjust Arc Length. The
wire feeder voltage control will override
the Adjust Control on the welding power source. The Remote In Use indicator
will be lit.
Ref. 272 396-C
An
ArcReach remote control is not
compatible in this mode.
Arc Length - Pulse MIG Manual Control
(see Section 6-4)
Arc length corresponds to the level of energy needed to burn off the welding electrode.
As wire feed speed increases, a higher arc
length setting is required to burn off the additional wire. The arc length setting appears
in the Left Display when the Arc Length Indicator is lit. Arc length can be adjusted
from 0 to 100.
After the welding output terminals are energized, but prior to arc initiation, the unit displays the letter “R” and a reference wire
speed on the Right Display. The reference
wire speed can be used as a starting point
for the wire speed setting at the feeder. The
wire speed and arc length setting can then
be further adjusted to achieve the desired
arc length.
The Configuration Option Menu (see Section 6-4) can be used to change the arc
length setting (0 to 100) to average arc voltage. Average arc voltage can be used as an
alternative method to set the Pulsed MIG
welding arc with the same parameters
(voltage and wire speed) as a conventional
MIG arc. Lower voltage settings correspond to tighter arc lengths while higher
voltage settings correspond to longer arc
lengths. If the voltage mode is selected, the
average voltage preset will be displayed on
the Left Display with the Volts Indicator lit.
The Configuration Option Menu (see Section 6-4) can be used to change the wire
feed speed to inches per minute or meters
per minute. Wire diameter will also be
shown in millimeters.
8-4. Pulsed MIG Welding Mode - GMAW-P Process - Remote ON/OFF (Continued)
Arc Length - Pulse MIG Auto (Synergic)
Control (see Section 6-4)
In Auto operation the arc length setting is
0-100. The programs have been developed
at 50 arc length setting. Increasing or decreasing the arc length setting from 50 will
change the arc length. It is not necessary to
change the arc length value when changing
wire feed speed settings.
Auto
Auto Operation will only work with syn-
ergic wire feeders. All other wire feeders will only operate as manual control.
Even when Auto is displayed, operation will be manual when any non-syn-
ergic wire feeder is connected. See
product literature for a list of compatible
synergic wire feeders.
Arc Control (SharpArc)
Soft or Stiff Arc Control settings can be
used to soften or stiffen the arc. Use higher
Stiff SharpArc settings to stiffen the arc and
reduce puddle fluidity. Use higher Soft
SharpArc settings to soften the arc and increase puddle fluidity.
Press the setup button, STIF or SOFT appears on the Left Display. Dependent on
the setting the STIFF or SOFT indicator will
also light. 0 to 25 will appear on the Right
Display. If set to 0 neither STIF or SOFT will
appear.
Rotate Adjust Control to select desired
SharpArc setting from 0 to 25 Soft and 0 to
25 Stiff. Softest SharpArc setting is Soft 25.
Stiffest SharpArc setting is Stiff 25. Midrange setting of 0 is good for most applications.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Arc Length
or Voltage.
Each Wire and Gas Type combination
has independent Arc Length and
SharpArc settings. These settings are
preserved when the unit is turned off.
8-5. Pulsed MIG - Wire and Gas Selection Table
WIRE TYPES**
GAS TYPES
Steel
.035 (0.9) STL
.045 (1.2) STL
90 ARGN CO2 (ARGON / CARBON DIOXIDE)
Steel 100S
.035 (0.9) STL
.045 (1.2) STL
100S C5 (95 ARGON / 5 CARBON DIOXIDE)
Metal Core
.045 (1.2) MCOR
.052 (1.4) MCOR
90 ARGN CO2 (ARGON / CARBON DIOXIDE)
Inconel
.035 (0.9) INCO
.045 (1.2) INCO
ARGN (ARGON)
*Wire diameter in inches (mm). Refer to section 6-4 to change displayed units.
Other normal gas mixtures can be used by adjusting arc length and sharp arc. Use the program closest to your gas mixture and wire type
and size.
OM-273739 Page 35
8-6. Typical Connection For Voltage-Sensing Feeder GMAW/FCAW, FCAW-S Process
10
1
9
2
8
3
4
7
5
6
274 339-A
!
Turn off power before making connections.
1
2
3
4
5
Positive (+) Weld Output Terminal
Negative (−) Weld Output Terminal
Ground Cable to Workpiece
Workpiece
Voltage Sensing Clamp
OM-273739 Page 36
6
Gun
7
Gun Trigger Receptacle
8
Wire Feeder
9
Gas Hose
10 Gas Cylinder
Use of shielding gas is dependant on Wire
Type.
The
connection diagram illustrates
DCEP (reverse polarity) suitable for all
wires except self-shielded FCAW-S.
The majority of self-shielded FCAW-S
wires require DCEN (straight polarity).
8-7. V-Sense Feeder Welding Mode - GMAW/FCAW Process, Gas Output ON
3
4
5
12
1
6
2
7
8
9
11
10
automatically set the correct mode, determined by the polarity of weld cable
connections to the feeder. See Section
6-3 for details to associate an
ArcReach device to this ArcReach
power source.
being used. Refer to the MIG − Wire
and Gas Selection Table for available
wires and gases (see Section 8-3).
2) Press Setup Button twice. The Setup Indicator will be lit. Rotate Adjust Control to
select MIG. Note: this step is not applicable
in FCAW-S mode.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Voltage. Or
press Setup Button again to set wire and
gas preferences.
3) Press the Setup Button (total of 3 times).
The Setup Indicator remains lit. The active
wire type will appear in the Left and Right
display. Rotate Adjust Control to select desired wire and size.
4) Press the Setup Button (total of 4 times).
The Setup Indicator remains lit. The active
gas type will appear in the Left and Right
Display. Rotate Adjust Control to select desired gas.
5) Press the Setup Button t (total of 5 times)
to exit the setup menu. The unit will acknowledge a change to wire or gas settings
by momentarily displaying PRoG LOAD.
Operation
The Left Display will toggle between ON
and preset Voltage. MIG is shown in the
Right Display. The Volts indicator will be lit.
While the Volts Indicator is lit under the Left
Display, the Adjust Control is used to adjust
preset voltage.
Pressing the setup button allows adjustment of Arc Control settings.
Select the appropriate Wire and Gas
If a remote control is connected to the
!
Weld terminals are energized at all
times in V-Sense Feeder welding
mode.
1 Volts Indicator
2 Arc Length Indicator
3 Left Display
4 Right Display
5 Adjust Control
6 Setup Indicator
7 Arc Control Stiff Indicator
8 Arc Control Soft Indicator
9 Setup Button
10 Mode Switch
11 Remote 14 Receptacle
12 REMOTE IN USE Indicator
Setup
For typical system setup connections refer
to Section 8-6.
1) Adjust Mode Switch to activate FCAW−S
NO GAS, or GMAW/FCAW GAS, OUTPUT ON mode.
If the display shows GMAW power source
is set to MIG mode, go to step 3.
If the display shows GMAW-P power
source is set to Pulse mode, go to step 2.
Some ArcReach style wire feeders will
Type to match the actual wire and gas
Remote 14 Receptacle, it will have full
Ref. 272 396-C
range adjustment. The Remote In Use
indicator will be lit.
If an ArcReach device is used it will
have full range adjustment. Dependent
on the capabilities of the device, it may
have the ability to override parameter
adjustments and mode switch setting.
The Remote In Use indicator will be lit.
An ArcReach device will override a remote control connected to the Remote
14 Receptacle.
Arc Control
Soft or Stiff Arc Control settings can be
used to soften or stiffen the arc. Use higher
Stiff Arc control settings to stiffen the arc
and reduce puddle fluidity. Use higher Soft
Arc control settings to soften the arc and increase puddle fluidity.
Press the setup button, STIF or SOFT appears on the Left Display. Dependent on
the setting the STIFF or SOFT indicator will
also light. 0 to 25 will appear on the Right
Display. If set to 0 neither STIF or SOFT will
appear.
Rotate Adjust Control to select desired Arc
control setting from 0 to 25 Soft and 0 to 25
Stiff. Softest Arc control setting is Soft 25.
Stiffest Arc control setting is Stiff 25. Midrange setting of 0 is good for most applications.
After three seconds of inactivity the setting
will be saved and the Adjust Control will revert back to adjusting Voltage.
Each Wire and Gas Type combination
has independent preset voltage and
Arc Control settings. These settings
are preserved when the unit is turned
off.
OM-273739 Page 37
8-8. V-Sense Feeder Pulsed Welding Mode - GMAW-P Process, Gas Output ON
3
4
5
12
1
6
2
7
8
9
11
Ref. 272 396-C
10
!
1
2
3
4
5
6
7
8
9
10
11
12
Weld terminals are energized at all
times in V-Sense Feeder Pulsed
welding mode.
Volts Indicator
Arc Length Indicator
Left Display
Right Display
Adjust Control
Setup Indicator
Arc Control Stiff Indicator
Arc Control Soft Indicator
Setup Button
Mode Switch
Remote 14 Receptacle
Remote In Use Indicator
Setup
For typical system setup connections refer
to Section 8-6.
1) Adjust Mode Switch to activate GMAW/
FCAW GAS, OUTPUT ON mode.
Some ArcReach style wire feeders will
automatically set the correct mode, determined by the polarity of weld cable
connections to the feeder. See Section
6-3 for details to associate an
ArcReach device to this ArcReach
power source.
If the display shows GMAW-P power
OM-273739 Page 38
source is set to Pulse mode, go to step 3.
If the display shows GMAW power source
is set to MIG mode, go to step 2.
knowledge a change to wire or gas settings
by momentarily displaying PRoG LOAD.
Operation
2) Press Setup Button twice. The Setup Indicator will be lit. Rotate Adjust Control to
select PULS.
Preset Arc Length or Voltage is shown in
the Left Display, and PULS is shown in the
Right Display. The corresponding indicator
will be lit.
After three seconds of inactivity any
changes will be saved and the Adjust Control will revert back to adjusting Arc Length
or Voltage. Or press Setup Button again to
set wire and gas preferences.
While the Arc Length Indicator is lit under
the Left Display, the Adjust Control is used
to adjust Arc Length.
Select the appropriate Wire and Gas
Type to match the actual wire and gas
being used. Refer to the Pulsed MIG −
Wire and Gas Selection Table for available wires and gases (see Section
8-5).
3) Press the Setup Button (total of 3 times).
The Setup Indicator remains lit. The active
wire type will appear in the Left and Right
Display. Rotate Adjust Control to select desired wire and size.
4) Press the Setup Button (total of 4 times).
The Setup Indicator remains lit. The active
gas type will appear in the Left and Right
Display. Rotate Adjust Control to select desired gas.
5) Press the Setup Button (total of 5 times)
to exit the setup menu. The unit will ac-
While the Volts Indicator is lit under the Left
Display, the Adjust Control is used to adjust
preset voltage.
Pressing the Setup Button allows adjustment of SharpArc settings.
If a remote control is connected to the
Remote 14 Receptacle and used to adjust arc length, the adjustment will have
full range of preset arc length. The Remote In Use indicator will be lit.
If an ArcReach device is used to adjust
arc length, the adjustment will have full
range of preset arc length. Dependent
on the capabilities of the device, it may
have the ability to override parameter
adjustments and mode switch setting.
The Remote In Use indicator will be lit.
An ArcReach device will override a remote control connected to the Remote
14 Receptacle.
8-8. V-Sense Feeder Pulsed Welding Mode - GMAW-P Process, Gas - Output ON
(Continued)
Arc Length - Pulse MIG Manual Control
(see Section 6-4)
Arc length corresponds to the level of energy needed to burn off the welding electrode.
As wire feed speed increases, a higher arc
length setting is required to burn off the additional wire. The arc length setting appears
in the Left Display when the Arc Length Indicator is lit. Arc length can be adjusted from
0 to 100.
After the welding output terminals are energized, but prior to arc initiation, the unit displays the letter “R” and a reference wire
speed on the Right Display. The reference
wire speed can be used as a starting point
for the wire speed setting at the feeder. The
wire speed and arc length setting can then
be further adjusted to achieve the desired
arc length.
The Configuration Option Menu (see Section 6-4) can be used to change the arc
length setting (0 to 100) to average arc voltage. Average arc voltage can be used as an
alternative method to set the Pulsed MIG
welding arc with the same parameters (voltage and wire speed) as a conventional MIG
arc. Lower voltage settings correspond to
tighter arc lengths while higher voltage settings correspond to longer arc lengths. If the
voltage mode is selected, the average voltage preset will be displayed on the Left Display with the Volts Indicator lit.
SharpArc settings to soften the arc and increase puddle fluidity.
The Configuration Option Menu (see Section 6-4) can be used to change the wire
feed speed to inches per minute or meters
per minute. Wire diameter will also be
shown in millimeters.
Rotate Adjust Control to select desired
SharpArc setting from 0 to 25 Soft and 0 to
25 Stiff. Softest SharpArc setting is Soft 25.
Stiffest Arc control setting is Stiff 25. Midrange setting of 0 is good for most applications.
Arc Length - Pulsed MIG Auto Control
(see Section 6-4)
Pulsed MIG Auto Control is not compatible
with V-Sense feeders.
Arc Control (SharpArc)
Soft or Stiff SharpArc settings can be used
to soften or stiffen the arc. Use higher Stiff
SharpArc settings to stiffen the arc and reduce puddle fluidity. Use higher Soft
Press the setup button, STIF or SOFT appears on the Left Display. Dependent on the
setting the STIFF or SOFT indicator will also light. 0 to 25 will appear on the Right Display. If set to 0 neither STIF or SOFT will appear.
After three seconds of inactivity the setting
will be saved and the Adjust Control will revert back to adjusting Arc Length or Voltage.
Each Wire and Gas Type combination
has independent Arc Length and
SharpArc settings. These settings are
preserved when the unit is turned off.
Notes
OM-273739 Page 39
8-9. V-Sense Feeder Flux-Cored Self-Shielded Welding Mode - FCAW-S Process,
No Gas Output ON
2
3
4
1
Ref. 272 396-C
5
!
1
2
3
4
5
Weld terminals are energized at all
times in V-Sense Feeder Pulsed
welding mode.
Volts Indicator
Left Display
Right Display
Adjust Control
Mode Switch
Setup
For typical system setup connections refer
to Section 8-6.
1) Adjust Mode Switch to activate FCAW-S
NO GAS mode.
The display shows FCAW-S.
Some ArcReach style wire feeders will
automatically set the correct mode, determined by the polarity of weld cable
connections to the feeder. See Section
6-3 for details to associate an
ArcReach device to this ArcReach
OM-273739 Page 40
power source.
Operation
The Left Display will toggle between ON
and preset Voltage.
The Volts indicator will be lit.
While the Volts indicator is lit under the Left
Display, the Adjust Control is used to adjust
preset voltage.
If a remote control is connected to the
Remote 14 Receptacle, it will have full
range adjustment. The Remote In Use
indicator will be lit.
If an ArcReach device is used it will
have full range adjustment. Dependent
on the capabilities of the device, it may
have the ability to override parameter
adjustments and mode switch setting.
The Remote In Use indicator will be lit.
An ArcReach device will override a remote control connected to the Remote
14 Receptacle.
Arc Control
Soft or Stiff Arc Control settings can be
used to soften or stiffen the arc. Use higher
Stiff Arc Control settings to stiffen the arc
and reduce puddle fluidity. Use higher Soft
Arc Control settings to soften the arc and increase puddle fluidity.
Press the setup button, STIF or SOFT appears on the Left Display. Dependent on
the setting the Stiff or Soft indicator will also
light. 0 to 25 will appear on the Right Display. If set to 0 neither STIF or SOFT will appear.
Rotate Adjust Control to select desired Arc
Control setting from 0 to 25 Soft and 0 to 25
Stiff. Softest Arc Control setting is Soft 25.
Stiffest Arc Control setting is Stiff 25. Midrange setting of 0 is good for most applications.
After three seconds of inactivity the setting
will be saved and the Adjust Control will revert back to adjusting Voltage.
SECTION 9 − SMAW/CAC-A OPERATION
9-1. Typical Connection For SMAW And CAC-A Process
5
3
4
6
1
2
7
264 349-A
!
Turn off power before making connections.
cutting torch to to positive weld output terminal.
Connect desired remote control to remote
14 receptacle as required.
1
Electrode Holder
(Carbon Arc)
2
3
4
5
6
7
For CAC-A process connect carbon arc
Electrode Holder
Positive (+) Weld Output Terminal
Remote 14 Receptacle
Compressed Air LIne
Negative (−) Weld Output Terminal
Workpiece
OM-273739 Page 41
9-2. Typical Connection For SMAW And CAC-A Process With ArcReach Remote Control
11
10
9
12
8
7
6
5
4
1
3
2
13
Ref. 274 855-A
!
Turn Off welding power source before making any input or output
weld cable connections.
!
Turn Off welding power source before handling or moving voltage
sensing clamp. Weld voltage is
present at voltage sensing clamp
when welding power source is on.
This condition exists even if Polarity Indicators and Amps/Arc Control
Display on this remote are not lit.
When
the ArcReach Stick/TIG Remote is connected to the power source
as electrode positive, the remote will
OM-273739 Page 42
set the welding power source to a stick/
gouge mode. The electrode positive
(Stick) indicator on the remote will be
lit. See welding power source Owner’s
Manual for additional safety, installation, operation and troubleshooting.
Attach voltage sensing lead clamp to
workpiece.
Electrode Holder CAC−A
(Carbon Arc)
Connection for work cable going to
workpiece.
2
Electrode Holder SMAW (Stick)
10 Positive (+) Weld Output Terminal
3
Male Connector
Connection for weld cable going to remote.
4
Output Weld Cable
11 Compressed Air Line
5
ArcReach Remote Control
12 Welding Power Source
6
Voltage Sensing Lead
13 Workpiece
1
7
Input Weld Cable
8
Female Connector
9
Negative (−) Weld Output Terminal
9-3. Stick Welding Modes - SMAW EXX18/SMAW EXX10/CAC-A Gouge - Output ON
3
4
6
11
5
2
8
9
7
10
Ref. 272 396-C
1
!
Weld terminals are energized at all
times in Stick welding mode.
1 Mode Switch
2 Volts Indicator
3 Left Display
4 Right Display
5 Amps Indicator
6 Adjust Control
7 Setup Button
8 Arc Control Stiff Indicator
9 Arc Control Soft Indicator
10 Remote 14 Receptacle
11 Remote In Use Indicator
Setup
For typical system connections refer to
Sections 9-1 and 9-2.
Adjust Mode Switch to SMAW EXX18,
SMAW EXX10, or CAC-A Gouge - Output
ON mode.
When selecting a SMAW mode for an
electrode type not shown, see Table
9-4 for suggested mode settings for alternate electrode types.
Some ArcReach style remote controls
will automatically set the correct mode,
determined by the polarity of weld cable connections and the settings on the
remote. See Section 6-3 for details to
associate an ArcReach device to this
ArcReach power source.
ON is shown in the Left Display. Preset amperage is shown in the Right Display. The
Amps Indicator will be lit.
Operation
While the Amps Indicator is lit under the
Right Display, the Adjust Control is used to
set desired preset amperage.
Pressing the Setup button allows adjustment of Arc Control and Hot Start settings.
If a remote control is connected to the
Rotate Adjust Control to select desired Arc
Control setting from 0 to 25 Soft and 0 to 25
Stiff. Softest Arc Control setting is Soft 25.
Stiffest Arc Control setting is Stiff 25. Midrange setting of 0 is good for most applications. Use higher Stiff Arc Control settings
to stiffen the arc and reduce puddle fluidity.
Use higher Soft Arc Control settings to soften the arc and increase puddle fluidity.
Remote 14 Receptacle and used for
amperage adjustment, the adjustment
will function as a percentage of the preset amperage. The Remote In Use indicator will be lit.
Dependant on the setting the STIFF or
SOFT indicator will also light. 0 to 25 will appear on the Right Display. If set to 0 neither
STIF or SOFT will appear.
If an ArcReach device is used for am-
After three seconds of inactivity the setting
will be saved and the Adjust Control will revert back to adjusting preset amperage.
perage adjustment, it will have full
range of the preset amperage. Dependent on the capabilities of the device, it
may have the ability to override parameter adjustments and mode switch setting. The Remote In Use indicator will
be lit. An ArcReach device will override
a remote control connected to the Remote 14 Receptacle.
For best results at the end of the weld,
pull back the electrode quickly to extinguish the arc.
Arc Control (Not available in Gouge
mode)
Arc Control allows the arc characteristics,
soft versus stiff, to be changed for specific
applications and electrodes.
Press the Setup button until STIF or SOFT
appears on the Left Display and the corresponding Arc Control setting appears on
the Right Display.
While
in Air Carbon Arc (CAC−A)
mode, Arc Control is not adjustable.
Hot Start Time (Not available in Gouge
mode)
Hot start helps to eliminate electrode sticking during arc initiation.
Pres the Setup button twice, HOT.S appears on the left display. Rotate Adjust
Control to enable Automatic Hot Start Time
(AUTO) or to set Hot Start Time from Min
(0.1 seconds) to Max (5.0 seconds). Set to
OFF to disable Hot Start Time. A separate
Hot Start Time may be set for EXX18 and
EXX10 modes.
After three seconds of inactivity the setting
will be saved and the Adjust Control will revert back to adjusting preset amperage.
While
in Air Carbon Arc (CAC−A)
mode, Hot Start Time is not adjustable.
OM-273739 Page 43
9-4. Table For Suggested Mode Setting For Alternate Electrode Types
9-5.
Alternate Electrode Types
Suggested Mode Setting
EXXX1
EXX10
EXXX2
EXX10
EXXX3
EXX18
EXXX4
EXX18
EXXX5
EXX18
EXXX6
EXX18
EXXX7
EXX18
EXXX8
EXX18
Stainless
EXX18
Optional Low Open Circuit Voltage (OCV) Welding Modes
Low OCV Operation
The unit can be optionally configured for low open circuit voltage (OCV) operation in OUTPUT ON: Wire, Stick, Lift-Arc TIG modes. When the
unit is configured for low OCV operation a lower sensing voltage is present between the electrode and the workpiece prior to the electrode touching the workpiece. Consult a Factory Authorized Service Agent for information regarding how to configure the unit for low OCV welding operation.
Notes
OM-273739 Page 44
SECTION 10 − MAINTENANCE & TROUBLESHOOTING
10-1. Routine Maintenance
!
= Check
Every
3
Months
= Change
Maintain more
Disconnect power
before maintaining.
= Clean
often during
severe conditions.
= Replace
Replace
Damaged
Or
Unreadable
Labels
Replace Cracked
Torch Body
Repair Or Replace
Cracked Cables And
Cords
Clean
And
Tighten Weld
Connections
Every
6
Months
Blow Out Inside
10-2. Blowing Out Inside Of Unit
!
Do not remove case when
blowing out inside of unit.
To blow out unit, direct airflow
through front and back louvers as
shown.
Ref. 803 691-D
OM-273739 Page 45
10-3. Help Displays
HELP
1
HELP
6
All directions are in reference to the front
of the unit. All circuitry referred to is located inside the unit.
Help 1, 6, 7 Display
HELP
7
Indicates a malfunction in the primary power
circuit. If this display is shown, contact a Factory Authorized Service Agent.
HELP
2
Help 2 Display
3
Help 3 Display
HELP
HELP
5
Indicates a malfunction in the thermal protection circuitry. If this display is shown, contact
a Factory Authorized Service Agent.
Indicates the left side of the unit has overheated. The unit has shut down to allow the
fan to cool it (see Section 4-7). Operation will
continue when the unit has cooled.
Help 5 Display
Indicates the right side of the unit has overheated. The unit has shut down to allow the
fan to cool it (see Section 4-7). Operation will
continue when the unit has cooled.
Help 8 Display
HELP
8
Indicates a malfunction in the secondary
power circuit of the unit. If this display is
shown, contact a Factory Authorized Service
Agent.
Help 24, 25 Display
OM-273739 Page 46
HELP
24
HELP
25
Indicates machine has reached Duty Cycle
limit (see Section 4-7). Unit must be left on to
power the fan for cooling. Duty Cycle limit will
automatically reset when unit has cooled.
10-4. Troubleshooting
Trouble
No weld output; unit completely inoperative.
Remedy
Place line disconnect switch in On position (see Sections 5-8 and 5-9).
Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 5-8 and 5-9).
Check for proper input power connections (see Sections 5-8 and 5-9).
No weld output; meter display On.
Input voltage outside acceptable range of variation (see Section 5-7).
Check, repair, or replace remote control.
Unit overheated. Allow unit to cool with fan On (see Section 4-7).
Erratic or improper weld output.
Use proper size and type of weld cable (see Section 5-2).
Clean and tighten all weld connections.
Check for correct polarity.
No 24 volts AC output at Remote 14
receptacle.
Reset supplementary protector CB2 (see Section 5-5).
Does not associate to another
ArcReach device.
Check that Mode Switch is set to an “OUTPUT ON” mode.
Check owner’s manual of the other device for correct method to associate the power source to the other
ArcReach device.
Notes
OM-273739 Page 47
10-5. Updating Software And Libraries In The XMT Welding Power Source
1
2
3
4
Ref. 272 396-C / 275 960-A
1
Adjust Knob/Push Button
2
Embossed Button
3
USB Port
4
USB Port Protective Cover
For best results start with a 32GB or
smaller, blank, USB flash drive formatted with FAT file system. Place the files
into the flash drive root directory.
A XXX.DEX file is required to update
the software. A XXX.DXA file is required to update the libraries.
Software controls the general opera-
tion of the XMT. Libraries contain the
XMT default settings and data related
to the wire and gas settings. The software or libraries may be updated independently of each other. Updates are
available through a Factory Authorized
Service Agent.
OM-273739 Page 48
Updating Software:
Turn OFF the XMT before beginning the update. On the back panel of the XMT, remove
the protective cover from the USB port and
insert the flash drive.
While pushing in the Adjust Knob/Push Button turn ON the XMT. After a few seconds
FW LOAD will appear on the display, release the push button.
Press the Embossed Button once. Rotate
the Adjust Knob/Push Button, if there is
more than one DEX file on the flash drive
they will be listed as the knob is rotated. Rotate the knob to display the correct file.
Press the Embossed Button once. The display will flash for about 30 seconds, then
display DONE. Turn OFF the XMT. Remove the USB flash drive and secure the
protective cover onto the USB port. Software update is complete.
Updating Libraries:
Turn OFF the XMT before beginning the update. On the back panel of the XMT, remove
the protective cover from the USB port and
insert the flash drive.
While pushing in the Adjust Knob/Push Button turn ON the XMT. After a few seconds
FW LOAD will appear on the display, release the push button.
Rotate the Adjust Knob/Push Button until
SETUP is displayed. Press the Embossed
Button repeatedly until USB NO is displayed. Rotate the Adjust Knob/Push Button until USB LOAD is displayed. Press the
Embossed Button once. Rotate the Adjust
Knob/Push Button, if there is more than one
DXA file on the USB flash drive they will be
listed as the knob is rotated. Rotate the
knob to display the correct file. Press the
Embossed Button once. After a few seconds DONE will be momentarily displayed,
then USB LOAD will be shown on the display. Turn OFF the XMT. Remove the USB
flash drive and secure the protective cover
onto the USB port. Library update is complete.
Notes
OM-273739 Page 49
SECTION 11 − ELECTRICAL DIAGRAM
Figure 11-1. Circuit Diagram
OM-273739 Page 50
273 129-B
OM-273739 Page 51
OM-273739 Page 52
69
68
67
65 64
1
4
66
62
3
5
2
57
61
63
56
60
59
10
58
8
9
6
70
57
7
56
12
55
11
52
71
76
Figure 12-1. Parts Assembly
48
47
51
86
54
13
14
15
53
50
21
46
45
20
17 16
84
72
19
85 75
18
49
44
77
25
22
23
40
42
43
73
80
43
35
36
37
38
33
34
74
74
25 83
25
24
27
16
41
39
32
79
26
28
31
30
29
81
82 83
78
SECTION 12 − PARTS LIST
Ref. 274 240-B
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-1. Parts Assembly
. . . 1 . . . . . . . . . . . . . . . 216034
. . . . . . . . . . . . . . . . . . . . . 175256
. . . . . . . . . . . . . . . . . . . . . . 119503
. . . 2 . . . . . . . . . . . . . . . 134327
. . . 3 . . . . . . . . . . . . . . . 138442
. . . 4 . . . . . . . . . . . . . . . 208015
. . . 5 . . . . . . . . . . . . . . . 135483
. . . 6 . . . . R3/C4 . . . . 233052
. . . 7 . . . . . SR1 . . . . . 199952
. . . 8 . . . . . . . . . . . . . . . 199840
. . . 9 . . . . . . . . . . . . . . . 196355
. . . 10 . . . . D1,D2 . . . . 201531
. . . 11 . . . . . RT1 . . . . . 199798
. . . 12 . . . . . CR1 . . . . . 255744
. . . 13 . . . . . . . . . . . . . . . 227127
. . . 14 . . . . . . . . . . . . . . . 010546
. . . 15 . . . . . . L4 . . . . . . 218020
. . . 16 . . . . . . . . . . . . . . . 179276
. . . 17 . . . . . . . . . . . . . . . 170647
. . . 18 . . . . . . L3 . . . . . . 251396
. . . 19 . . . . . . T1 . . . . . . 251394
. . . 20 . . . . . . . . . . . . . . . 225097
. . . 21 . . . . . . L1 . . . . . . 212091
. . . 22 . . . . . . . . . . . . . . . 083147
. . . 23 . . . . . PC1 . . . . . 273301
. . . 23 . . . . . PC1 . . . . ♦274574
. . . . . . . . . . . . . . . . . . . . . . 216113
. . . . . . . . . . PLG1 . . . . . 115091
. . . . . . . . . . PLG2 . . . . 201665
. . . . . . . . . . PLG3 . . . . 131056
. . . . . . . . . PLG5, 13 . . 131024
. . . . . . . . . PLG7, 8 . . . 131054
. . . . . . . . . . PLG9 . . . . . 115093
. . . . . . . . PLG10, 11 . . . 115094
. . . . . . . . . . PLG12 . . . . . 115092
. . . 24 . . . . . . . . . . . . . . . 263023
. . . 25 . . . . . . . . . . . . . . . 219930
. . . . . . . . . . C12,13 . . . . 245614
. . . . . . . . . . . . . . . . . . . . . 251701
. . . . . . . . . . . . . . . . . . . . . 217040
. . . . . . . . . . . . . . . . . . . . . 229327
. . . . . . . . . . . . . . . . . . . . . 263052
. . . 26 . . . . . . . . . . . . . . +273356
. . . 26 . . . . . . . . . . . . . ♦+273355
. . . 27 . . . . . . . . . . . . . . . 126026
. . . 28 . . . . . . . . . . . . . . . 273374
. . . 29 . . . . . . . . . . . . . . . 217480
. . . 30 . . . . . . . . . . . . . . . 215980
. . . 31 . . . . . . . . . . . . . . . 219487
. . . 32 . . . . . . . . . . . . . . . 234126
. . . 33 . . . . . . L2 . . . . . . 218018
. . . 34 . . . . . . . . . . . . . . . 218566
. . . 35 . . . . . CT1 . . . . . 196231
. . . 36 . . . . . C15 . . . . . 196143
. . . 37 . . . . . . . . . . . . . . . . 216117
. . . 38 . . . . . RT2 . . . . . 199798
. . . 39 . . . . . PC2 . . . . . 263676
. . . 40 . . . . . . . . . . . . . . . 126026
. . . . . . . . . . . . . . . . . . . . . 223343
. . . . . . . . . . PLG13 . . . . 130203
. . . . . . . . . . PLG14 . . . . 201665
. . . . . . . . . . PLG15 . . . . . 115092
. . . . . . . . . . PLG20 . . . . . 115093
. . Wrapper (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Insulator, Side Rh (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Label, Miller 9.925X4.125 Horizontal (Not Shown) . . . . . . . . . . . . . . . .
. . . . Label, Warning General Precautionary Static & Wire Feed . . . . . . . . .
. . . . Label, Caution Falling Equipment Can Cause Injury . . . . . . . . . . . . . . .
. . Handle, Rubberized Carrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Important Remove These Two Handle Screws . . . . . . . . . . . . . . .
. . Resistor/Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Diode Power Module 55 Amp 600V 1PH Fast Recovery . . . . . . . . . . . . .
. . Bus Bar, Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Insulator, Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Kit, Diode Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . .
. . Relay, Encl 24VDC Spst 30A/300VAC 4Pin Flange Mtg . . . . . . . . . . . . .
. . Label, Warning Electric Shock/Exploding Parts . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole . . . . . . . . . . . . . . . . . . . . .
. . Inductor, Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent . . . . . . . . . . . . . .
. . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole . . . . . . . . . . . . . . . . . . .
. . Inductor, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XFMR, HF Litz/Litz W/Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Heat Sink, Lh Rect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Inductor, Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High . . . . . . . . . . . . . . .
. . Circuit Card Assy, Control W/Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Circuit Card Assy, Control W/Program Aux Pwr . . . . . . . . . . . . . . . . . . . .
. . Stand-Off Support, PC Card .187 Dia W/P&l .375 . . . . . . . . . . . . . . . . . .
. . Housing Rcpt+Skts (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Rcpt+Skts (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC5, 13 . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC7, 8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC10, 11 . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Skts (Service Kit) RC12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Capacitor/PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Kit, Capacitor Elctlt Replacement (Includes) . . . . . . . . . . . . . . . . . . . . . . .
. . . . Capacitor, Elctlt 1800 UF 500 VDC Can 2.52 Dia . . . . . . . . . . . . . . . . .
. . . . Adapter, Nut Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Nut, Nylon M12 Thread Capacitor Mounting . . . . . . . . . . . . . . . . . . . . . .
. . . . Screw, M 5− .8X 12 Hex Hd−Phl 8.8 Pld Sems Clr . . . . . . . . . . . . . . . .
. . . . Insulator, Capacitor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Panel, Rear Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Panel, Rear Aux Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . . . .
. . Label, Panel Rear XMT CC/CV MPA W/USB . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Incorrect Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole . . . . . . . . . . . . . . . .
. . Cable, Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Nut, Conduit 1.000 Npt Knurled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Inductor, Pre-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XMFR, Current Sensing 200/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Capacitor, Polyp Met Film 16. Uf 400 VAC 10% . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Capacitor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Thermistor, NTC 30K Ohm @ 25 Deg C 18in Lead . . . . . . . . . . . . . . . . .
. . Circuit Card Assy, Interconnect W/Label & Clips (Includes) . . . . . . . . . .
. . . . Label, Warning Electric Shock Can Kill Significant . . . . . . . . . . . . . . . .
. . . . Clip, Wire Stdf .40−.50 Bndl .156Hole .031−.078Thk . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Housing Plug+Pins (Service Kit) RC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
2
2
2
2
2
1
1
2
4
2
1
1
1
1
1
3
1
1
1
1
1
8
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
OM-273739 Page 53
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-1. Parts Assembly (Continued)
. . . 41 . . . . . . . . . . . . . . . 153403 . . Bushing, Snap-In Nyl .750 Id X 1.000 Mtg Hole Cent . . . . . . . . . . . . . . . .
. . . 42 . . . . . RM1 . . . . . 205751 . . Module, Power Resistor W/Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 43 . . . . . . . . . . . . . . . 261556 . . Kit, Input/Pre-Regulator And Inverter Module . . . . . . . . . . . . . . . . . . . . . .
. . . 44 . . . . . . . . . . . . . . . 212206 . . Windtunnel, Rh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 45 . . . . . . . . . . . . . . . 196330 . . Heat Sink, Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 46 . . . . . . . . . . . . . . +175132 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 47 . . . . . . . . . . . . . . . 229325 . . Foot, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 48 . . . . . . . . . . . . . . . 176736 . . Screw, Mtg Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 49 . . . . . . . . . . . . . . . 153178 . . Label, Warning Exploding Parts Can Serious Injury . . . . . . . . . . . . . . . . .
. . . 50 . . . . . . . . . . . . . . . 212074 . . Bus Bar, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 51 . . . . . HD1 . . . . . 182918 . . Transducer, Current 400A Module Supply V +/− 15V . . . . . . . . . . . . . . . .
. . . 52 . . . . . PC3 . . . . . 272727 . . Circuit Card Assy, Display W/ArcReach . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG18 . . . . 131204 . . Housing Plug+Pins (Service Kit) RC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . PLG23 . . . . 131054 . . Housing Rcpt+Skts, (Service Kit) RC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 53 . . . . . . S1 . . . . . 244920 . . Switch, Tgl 3Pst 40A 600VAC Scr Term Wide Tgl . . . . . . . . . . . . . . . . . .
. . . 54 . . . . . . . . . . . . . . . 176226 . . Insulator, Switch Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 55 . . . . . FM1 . . . . . 196313 . . Fan, Muffin 115V 50/60Hz 3000 RPM 6.378 Mtg Holes . . . . . . . . . . . . . .
. . . . . . . . . . PLG16 . . . . 131054 . . Housing Plug+Skts (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . RC16 . . . . 135635 . . Housing Plug+Pins (Service Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 56 . . . . . . . . . . . . . . . 258713 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 267367 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 56 . . . . . . . . . . . . . . . . 258711 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) Bolted (Includes) . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal,Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 257994 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 57 . . . . . . . . . . . . . . . 258712 . . Rcpt Assy, Tw Lk Insul Fem (Tweco) (Includes) . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22mmid X 31.5mmod 1.310-1mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00hex .19h Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal, Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 267366 . . . . Receptacle, Twist Lock Tweco .890 Od W/O−Ring (Includes) . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 57 . . . . . . . . . . . . . . . 258710 . . Rcpt Assy, Tw Lk Insul Fem (Dinse) (Includes) . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250037 . . . . Insulator, Bulkhead Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 250039 . . . . Insulator, Bulkhead Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185714 . . . . Washer, Tooth 22Mmid X 31.5Mmod 1.310-1Mmt Intern . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185717 . . . . Nut, M20-1.5 1.00Hex .19H Brs Locking . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 185718 . . . . O-Ring, 0.989 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 178548 . . . . Terminal,Connector Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 257995 . . . . Rcpt, Tw Lk Insul W/O-Ring (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 186228 . . . . . O-Ring, 0.739 Id X 0.070 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 58 . . . . . . . . . . . . . . . 226590 . . Panel, Front W/Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 59 . . . . . C6 . . . . . 273061 . . Capacitor Assy, W/Plug & Leads (Voltage Feedback ArcReach) . . . . . .
. . . 60 . . . . . . . . . . . . . . . . 216112 . . Fastener, Panel Receptacle Quick Access . . . . . . . . . . . . . . . . . . . . . . . .
. . . 61 . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate (Order by Model and Serial Number) . . . . . . . . . . . . . . . . . . .
. . . 62 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Connection (Order by Model and Serial Number) . . . . . . . . . . . . .
. . . 63 . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Power (Order by Model and Serial Number) . . . . . . . . . . . . . . . . .
. . . 64 . . . . . . . . . . . . . . . 266591 . . Knob, Encoder 1.250 Dia X 6mm Id Push On W/Spring . . . . . . . . . . . . .
. . . 65 . . . . . . . . . . . . . . . 245663 . . Knob, Encoder 1.250 Dia X .250 Id Push On W/Spring . . . . . . . . . . . . . .
OM-273739 Page 54
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Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 12-1. Parts Assembly (Continued)
. . . 66 . . . . . . . . . . . . . . . 272656 . .
. . . 67 . . . . . . . . . . . . . . . 218041 . .
. . . 68 . . . . . . . . . . . . . . . 175138 . .
. . . 69 . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 69 . . . . . . . . . . . . . . . 273854 . .
. . . 70 . . . . . . . . . . . . . . +212207 . .
. . . 71 . . . . . . . . . . . . . . . . 211503 . .
. . . 72 . . . . . . . . . . . . . . . 227746 . .
. . . 73 . . . . . . T2 . . . . . . 268830 . .
. . . 73 . . . . . . T2 . . . . . ♦270095 . .
. . . . . . . . . . . . . . . . . . . . ♦212947 . .
. . . 74 . . . . . CB2 . . . . . 083432 . .
. . . 74 . . . . . CB1 . . . . ♦083432 . .
. . . 75 . . . . . . L8 . . . . . . 241027 . .
. . . 76 . . . . . . . . . . . . . . . 273126 . .
. . . 77 . L9, 10, 11, 12 . 268537 . .
. . . 78 . . . . . . . . . . . . . . ♦217297 . .
. . . 79 . . . . . . . . . . . . . . ♦604176 . .
. . . 80 . . . . . . . . . . . . . . ♦265204 . .
. . . 81 . . . . . . . . . . . . . . ♦274092 . .
. . . 82 . . . . . . . . . . . . . . . 274166 . .
. . . 83 . . . . . . . . . . . . . . . . 273211 . .
. . . 84 . . . . . . . . . . . . . . . 271539 . .
. . . 85 . . . . . . . . . . . . . . . 271535 . .
. . . 86 . . . . . . . . . . . . . . . 273124 . .
Label, Process XMT 350/450 CC/CV ArcReach . . . . . . . . . . . . . . . . . . . .
Door, W/Quick Access Ball Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Box, Louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Nameplate (Order By Model And Serial Number) . . . . . . . . . . . . .
Label, Process XMT 350/450 MPa ArcReach . . . . . . . . . . . . . . . . . . . . . .
Windtunnel, Lh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulator, Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasket, Inductor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
XFMR, Control 665V 336VA Syn Aux Pwr . . . . . . . . . . . . . . . . . . . . . . . . .
XFMR, Control Toroidal 665VAC Pri 1536 Va 60 Hz . . . . . . . . . . . . . . . . .
Plate, Mtg Toroid XFMR (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplementary Pro,Man Reset 1P 10A 250VAC Frict . . . . . . . . . . . . . . .
Supplementary Pro,Man Reset 1P 10A 250VAC Frict . . . . . . . . . . . . . . .
Core, Toroidal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Resistor Assembly, XMT350 ArcReach 0.5 OHM . . . . . . . . . . . . . .
Core, Toroidal 23.98mm Id X 39.98mm Od X 15.98mm Th . . . . . . . . . .
Cover, Receptacle Weatherproof Duplex Rcpt . . . . . . . . . . . . . . . . . . . . .
Rcpt, Str Dx Grd 2P3W 15A 125V *5−15R . . . . . . . . . . . . . . . . . . . . . . . .
Ring, Aux Power Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Label, Panel Rear XMT 350 W/AUX/USB . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable, USB 2.0 A−A Male 1Meter Panel−Mount IP−67 . . . . . . . . . . . . . .
Clamp, Bus Bar W/O Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clamp, Bus Bar W/Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter Cap Assembly, ArcReach 16uF . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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+When ordering a component originally displaying a precautionary label, the label should also be ordered.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
♦Part of 115V Aux Power Option.
OM-273739 Page 55
Notes
Notes
Start Your Professional
Welding Career Now!
400 Trade Square East, Troy, Ohio 45373
1-800-332-9448 www.welding.org
Over 80,000 trained
since 1930!
Notes
Effective January 1, 2016
(Equipment with a serial number preface of MG or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions below, 5. 6 Months — Parts
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
* Batteries
retail purchaser that new Miller equipment sold after the effective
* Bernard Guns (No Labor)
date of this limited warranty is free of defects in material and
* Tregaskiss Guns (No Labor)
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS 6. 90 Days — Parts
* Accessory (Kits)
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
* Canvas Covers
* Induction Heating Coils and Blankets, Cables, and
Within the warranty periods listed below, Miller will repair or replace
Non-Electronic Controls
any warranted parts or components that fail due to such defects in
* M-Guns
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
* MIG Guns and Subarc (SAW) Torches
provide instructions on the warranty claim procedures to be
* Remote Controls and RFCS-RJ45
followed. If notification is submitted as an online warranty claim, the
* Replacement Parts (No labor)
claim must include a detailed description of the fault and the
* Roughneck Guns
troubleshooting steps taken to identify failed components and the
* Spoolmate Spoolguns
cause of their failure.
Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed twelve months
after the equipment is shipped to a North American distributor or
eighteen months after the equipment is shipped to an International
distributor.
1.
2.
3.
4.
5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules
3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic
Series) (No Labor)
* Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)
* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources
2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)
* Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series
1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* Desiccant Air Dryer System
* External Monitoring Equipment and Sensors
* Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in,
or for a minimum of one year — whichever is
greater.)
* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors − Filtair 130, MWX and SWX Series
* HF Units
* ICE/XT Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)
* LiveArc Welding Performance Management System
* Load Banks
* Motor-Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems
* TIG Torches (No Labor)
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor)
Miller’s True Blue® Limited Warranty shall not apply to:
1.
2.
3.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)
Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.
miller_warr 2016-01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
For International Locations Visit
www.MillerWelds.com
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
© 2016 Miller Electric Mfg. Co.
2016−01
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