GUARDIAN GSI200 Installation Use and Care Manual Thank you for selecting a Manitowoc Guardian Slime Inhibitor. With proper installation, care and maintenance, your new Manitowoc Guardian GSI200 will provide you with many years of reliable and economical performance. 8006683 Rev A 06/02 Guardian GSI200 Installation Instructions Model Numbers The GSI200 is compatible with the following ice machine models: Q MODELS Self-Contained AirCooled Self-Contained Water-Cooled QR0200A QD0202A QY0204A QR0280A QD0282A QY0284A QR0320A QD0322A QY0324A QD0372A QY0374A QR0420A QD0422A QY0424A QR0450A QD0452A QY0454A QR0600A QD0602A QY0604A QR0801M QD0802A QY0804A QR1000A QD1002A QY1004A QR1300A QD1302A QY1304A QR0201W QD0203W QY0205W QR0281W QD0283W QY0285W QR0321W QD0323W QY0325W QD0373W QY0375W QR0421W QD0423W QY0425W QR0451W QD0453W QY0455W QR0601W QD0603W QY0605W QR0801W QD0803W QY0805W QR1001W QD1003W QY1005W QR1301W QD1303W QY1305W QD1603W QY1605W QR1801W QD1803W QY1805W NA QR1800A QD1802A QY1804A Remote Air Cooled N = Traditional QR0490N QD0492N QY0494N QR0690N QD0692N QY0694N QR0890N QD0892N QY0894N QR1090N QD1092N QY1094N QR1390N QD1392N QY1394N QD1692 QY1694N QR1890N QD1892N QY1894N 2 C = QuietQube QR0690C QD0692C QY0694C QR0890C QD0892C QY0894C QR1090C QD1092C QY1094C IB0624YC IB0622DC IB0824YC IB0822DC IB1024YC IB1022DC Installation Instructions Guardian GSI200 B MODELS J MODELS Self-Contained Air-Cooled JR0200A JD0202A JY0204A JR0320A JD0322A JY0324A JR0420A JD0422A JY0424A JR0450A JD0452A JY0454A JR0600A JD0602A JY0604A JR0800A JD0802A JY0804A JR1000A JD1002A JY1004A JR1300A JD1302A JY1304A JR1800A JD1802A JY1804A Self-Contained Water-Cooled JR0201W JD0203W JY0205W JR0321W JD0323W JY0325W JR0421W JD0423W JY0425W JR0451W JD0453W JY0455W JR0601W JD0603W JY0605W JR0801W JD0803W JY0805W JR1001W JD1003W JY1005W JR1301W JD1303W JY1305W JR1801W JD1803W JY1805W Remote N = Traditional Self-Contained Air-Cooled BR0200A BD0202A BY0204A BR0320A BD0322A BY0324A BR0420A BD0422A BY0424A BR0450A BD0452A BY0454A BR0600A BD0602A BY0604A BR0800A BD0802A BY0804A BR1000A BD1002A BY1004A BR1300A BD1302A BY1304A BR1800A BD1802A BY1804A JR0490N JD0492N JY0494N JR0690N JD0692N JY0694N JR0890N JD0892N JY0894N JR1090N JD1092N JY1094N JR1390N JD1392N JY1394N JR1890N JD1892N JY1894N 3 Self-Contained Water-Cooled BR0201W BD0203W BY0205W BR0321W BD0323W BY0325W BR0421W BD0423W BY0425W BR0451W BD0453W BY0455W BR0601W BD0603W BY0605W BR0801W BD0803W BY0805W BR1001W BD1003W BY1005W BR1301W BD1303W BY1305W BR1801W BD1803W BY1805W Remote N = Traditional BR0490N BD0492N BY0494N BR0690N BD0692N BY0694N BR0890N BD0892N BY0894N BR1090N BD1092N BY1094N BR1390N BD1392N BY1394N BR1890N BD1892N BY1894N Guardian GSI200 Installation Instructions Warranty List of kit items LABOR COVERAGE Labor to replace any defective part is not included. PARTS COVERAGE: Sachet packets and batteries are excluded from the warranty. SV2098 1. Timer Housing Assembly(1) Parts that contain defects in material or workmanship are covered for a period of one (1) year under normal use and service. PT1385 EXCLUSIONS The following items are not included in part warranty coverage: Damage from improper installation, misuse or abuse, unauthorized modifications, acts of God, or lack of normal maintenance. 2. Timer Housing Back Cover (1) SV2094 This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes. 3. Sachet Holder Mounting Plate (1) General Information Slime is a leading cause of ice machine breakdowns and biological growth is a health concern. Manitowoc’s Guardian System releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food zone of ice machines. SV2089 4. Sachet Bag Holder (1) 5. Small Parts Bag a. Batteries (2-AA) b. Screws Pan Head (6) c. Screw Flat Head (2) 6. Installation, Use and Care Manual (1) 7. Ice Sentry Sachet (1) The ice machine and bin/dispenser must be cleaned and sanitized before initial installation of the Guardian system. The GSI200 will not control mineral or other water borne buildup. Your water quality will determine the length of time before mineral buildup affects ice machine performance. Mineral buildup must be removed as often as necessary to ensure trouble-free operation of the ice machine. 4 Installation Instructions Guardian GSI200 ICE SENTRY SACHET REPLACEMENT FREQUENCY Ice Sentry Sachet packet(s) require replacement every thirty (30) days or whenever they come in direct contact with water. Refer to chart below for requirements. Ice Machine Model Q - IB - J - B ICE SENTRY SACHET REPLACEMENT PROCEDURE The size of the refill Ice Sentry sachet required is based on the amount of ice produced and depends upon the actual conditions of use. Most applications require one 200-gram Ice Sentry sachet; extreme conditions may necessitate two Ice Sentry sachets. 200 Gram Ice Sentry Sachet 1. Remove front panel from ice machine. 2. Remove and discard spent Ice Sentry sachet packets. 3. Remove Ice Sentry sachet from foil package and install into holder. Removing the foil packet allows the moisture in the air to activate the packet contents. 4. A reset button is located on the rear of the timer housing. After replacing the sachet packet(s), press and hold the button for 3 seconds to reset the 30-day timer, then release the button. The green light will blink every 7 seconds for another 30 day period. 5. Reinstall ice machine front panel. 6. Discard used Ice Sentry sachet in trash. (K00206) 200 280 320 370 420 450 Use 1 600 800 1000 1300 1600 1800 Use 1 or 2* *Although one Ice Sentry sachet is recommended, extreme conditions may necessitate using two sachet packets. A green light will blink once every 7 seconds for 30 days. After thirty (30) days the green light deenergizes and a red light energizes and blinks every 4 seconds. The red light indicates that the Ice Sentry sachet packet(s) are due for replacement. The timer receives power from two (2) AA batteries. Battery life is approximately three (3) years. CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET A reset button is located on the rear of the timer housing. After replacing the Ice Sentry sachet packet(s), press and hold the button for 3 seconds to reset the 30-day timer, then release the button. 1. Remove all ice from bin/dispenser and discard. 2. Initiate a cleaning and sanitizing sequence on the ice machine (refer to Ice Machine Installation, Use and Care Manual). 3. Clean the bin/dispenser. Flush the drain thoroughly to prevent future drain blockage. 4. Sanitize the bin/dispenser. 5. Install a replacement sachet packet and reinstall all covers. Ice Sentry Sachet replacement packets are available through your local Manitowoc ice machine dealer. 5 Guardian GSI200 Installation Instructions Assembly Instructions 4. Attach sachet holder to mounting plate. Final assembly will be with sachet holder opening facing up. ALL MODELS 1. Install two (2) AA batteries in timer housing noting proper polarity (+/-). a. Rotate sachet holder 90° clockwise. b. Refer to table to determine if upper or lower keyhole slots are used. Place left side pin in the sachet mounting plate keyhole. c. Rotate sachet holder 90° counterclockwise and place right side pin in keyhole slot. d. Push sachet holder down into keyhole slots to secure. Reset Button PT1368 Positive Battery Terminals Verify timer circuit board is in the correct position. The circuit board is incorrectly positioned if both lights (red and green) flash at the same time when the rear cover is installed. Snapping the control board under all four legs will correctly position the control board. Place timer board on Final Position Is With Opening Facing Up the four supports SV2089 Rotate 90° To Attach Left Side, Then Rotate To Final Position To Attach Right Side SV2096 SV3001 Snap the control board under all four legs to secure 2. Verify the small key slots are on the right side when viewed from the front of the timer housing. Align sachet holder mounting plate holes with pins in the timer cover housing and snap into place. Model Correct Keyhole Slot Q, J or B 200/280/320/370/420 Use lower keyhole slots Q, J or B 450/600/800/ 1000/1300/1600/1800 Use upper keyhole slots QuietQube Models Q600C/Q800C/Q1000C IB600C/IB800C/IB1000C Use upper keyhole slots 5. Remove front cover from ice machine. 6. Clean and sanitize ice machine and bin/dispenser. Attach Sachet Mounting Plate to Back Cover Pins Upper Keyhole Slot Lower Keyhole Slot Small Keyhole Slots on right side when viewed from front SV2094 3. Use four pan head screws to secure the back cover/sachet mounting plate to the timer housing. 6 Installation Instructions Guardian GSI200 7. Remove 13” (33 cm) foam tape from interior of front panel. Refer to chart below for location. 8. Remove backing from double-sided tape on the bottom of the timer housing. 9. Locate the timer housing on the front panel where the foam tape was removed in step 7, then press to seal tape. 10. Mark and drill four 3/32” pilot holes (two on top, two at rear). Secure timer to front cover with screws. Top - Use two pan head screws Remove Foam Tape From Interior Of Ice Machine Front Cover Rear – Use two flat head screws SV2091 Pan Head Screws On Top Model Q320/370/420 or Q, J or B 450/600/800/1000/1300/1600/1800 QuietQube Models Q600C/Q800C/Q1000C GSI200 will be centered on the front panel. Measure 6.5” (16.5 cm) left and right of center Model Q200/280 or J - B 200/320/420 Flat Head Screws On Rear GSI200 will be offset ½” (1.27 cm) on the front panel. Measure 6.0” (15 cm) left and 7.0 (17.8 cm) right of center. Verify the ice machine control box cover screw aligns with a slot in the sachet holder. This prevents bulging of the front panel. QuietQube Models IB600C/IB800C/IB1000C GSI200 will be offset 3.5” (8.9 cm) to the left on the front panel. Measure 10.0” (25.4 cm) left and 3.0 (7.6 cm) right of center. Verify the GSI200 does not interfere with the water curtain (at the ice thickness probe). SV2098 11. Remove Ice Sentry sachet packet(s) from foil package and install into holder. Removing the foil packet allows the moisture in the air to activate the packet contents. Q200/280 or J – B 200/320/420 Verify sachet holder does not rest on control box cover screw before permanently attaching to front panel. SV2097 12. Replace ice machine front cover SV2095 7 MANITOWOC ICE, INC. We reserve the right to make product improvements at any time. Specifications and design are subject to change without notice. 2110 South 26th Street P.O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Fax: (920) 683-7585 Web Site - www.manitowocice.com 2002 Manitowoc Ice, Inc. Litho in U.S.A.
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