Webasto Thermo 230 / 300 / 350 Operating instructions

Operating and
servicing instructions
Thermo 230/300/350
Thermo 231/301
The heater must not be operated :
at filling stations or other refuelling points.
!
Risk of fire, explosion
and asphyxiation
in locations where inflammable vapours or dust may
form, for example near fuel, coal, wood dust or
cereal storage facilities.
near inflammable materials such as dry grass and
leaves, cartons, paper, etc.
in enclosed areas (for example garages), not even if
the timer or Telestart unit is used.
The heater must not :
General information
Dear Webasto Customer,
We assume that the operation and function of your new heater will have been explained
to you properly and to your complete satisfaction by the installing workshop / service
outlet. This owner's handbook is designed to give you a brief summary of how to use the
Thermo 230 / Thermo 231 / Thermo 300 / Thermo 301 / Thermo 350 heaters.
Ident-Nr. 634 20D
2/0503
Rev: 08/2018
Servicing and safety instructions
The heaters must be installed as described in the attached installation instructions.
The installation must be checked pursuant to the statutory regulations governing
installation work. Further details are given in the installation instructions.
The year in which the heater is used for the first time must be permanently marked on
the heater's model plate by removing the inapplicable year numbers.
Ensure that the existing shut-off devices in the fuel line return are open before the heater
is used for the first time.
When the coolant used in the vehicle's engine is renewed, after bleeding the vehicle's
cooling system, give careful attention to bleeding the heater.
Top up the coolant as described in the instructions supplied by the vehicle manufacturer.
Check the openings for the combustion air intake and exhaust outlet and clean them if
necessary.
When the heater is operated in rail vehicles, maintenance chart / test certificate item no.
90 087 22 is to be used.
Switch off the auxiliary heating system before refueling.
DANGER: Heater must be switched "off" when refueling at filling stations and/or while loading
or unloading flammable materials for transport, to prevent the risk of explosion. Please review
owner's manual for safety and use instructions.
be exposed to temperatures exceeding 110°C (storage
temperature). If this temperature is exceeded the
electronics system may suffer permanent damage.
be operated without at least 20% of a brand name antifreeze in the heating system water.
The heater must :
be operated using the fuel type shown on the model plate
and the rated voltage shown on the model plate.
be shut down by removing the fuse in the event of
extensive smoke development, unusual combustion noises
or fuel odours.
The heater must not be used again until personnel trained
by Webasto have examined it.
be run for 20 minutes at least once per months when the
engine is cold and with the blower at its lowest setting. At
the latest at the start of the cold weather the heater must
be inspected by an expert.
Liability claims:
Failure to follow the installation instructions and the notes
contained therein will lead to all liability being refused by
Webasto The same applies if repairs are carried out
incorrectly or with the use of parts other than genuine
spare parts. This will result in the revocation of the type
licence for the heater and therefore the general operating
licence / EC type licence.
Liability claims can only be made if the claimant can verify
compliance with all the servicing and safety instructions.
Heater operation
The water heater can be switched on using either a switch or timer.
Before you switch on the heater set the vehicle's heating system to “Warm”.
Standard Timer
day of the week
time display
memory location
alarm indicator
heater "on" indicator
General
Operation
Manually: by pressing the button
(continuous heating mode)
Automatically: by programming the heater starting time
Setting time/
day of the
week
Press the
button for more than 2 seconds - time of the day is
flashing - and set the clock using the
and
buttons. Day of the
week is flashing - adjust the day of the week.
Viewing
the time
Programming
heater starting
time
With the ignition switched off: press the
MO
2
Standard Timer
time
program
selection
Switching the
heater on
Switching the
heater off
instant reverse
heating
forward
The standard digital timer enables you to preset the start of the
heater operation up to 7 days in advance.
It is possible to program 3 different starting times, only one of which
can be activated.
The standard digital timer features a wakeup alarm function.
When the ignition switched on, the timer displays the current time
and the day of the week. When the heater is switched on, the display
and the buttons are illuminated.
After the power supply has been connected, all symbols on the
display will flash. The current time and weekday must be set.
The timer can be operated in that all flashing symbols can be
adjusted by means of the
and
buttons. If the buttons are not
pressed within 5 seconds, the time displayed will be stored. If the
and
buttons are pressed for more than 2 seconds, the fast timesetting mode is activated.
If the ignition is switched off while the heater is operating in the
continuous mode, the remaining operating time of 15 minutes is
displayed and the heater continues to operate for this period of time.
Manually: by pressing the button
Automatically: after the programmed operating time has elapsed
With the heater running: by programming the remaining operating time
button
Press the
button - the memory location is flashing - using the
and
buttons set start of the heater operating time. Day of the week
is flashing - set the day of the week. By repeatedly pressing the
button, memory locations 2 and 3 can be programmed or the time
display mode can be reached.
Recalling/
Repeatedly press the
button until the desired memory location is
erasing preset displayed. To erase the preset time, press the button several
times until the time of the day is displayed instead of the memory
times
Programming
duration of
operating time
Setting the
remaining
operating time
The heater must be switched off. Press the
button for 3 seconds operating time is flashing - and set the desired operating time (10 to
120 minutes) using the
and
buttons.
Setting the
wakeup time
A wakeup time can only be programmed on the standard digital timer.
The wakeup time is not bound to a specific day of the week.
Repeatedly press the
button until the bell symbol
appears on
the display. Set the desired wakeup time using the
and
buttons.The alarm clock turns off after 5 minutes or when one of the
buttons is pressed.
Recalling/
erasing the
wakeup time
Repeatedly press the
button until the bell symbol
appears on
the display - read off wakeup time. To erase the wakeup time: press
the
button until the bell symbol
is no longer visible on the
display.
Set the desired remaining operating time (1 to 120 minutes) using the
and
buttons. The remaining operating time refers to the time
the heater still continues to remain in operation. It can only be
changed while the heater is in operation and the ignition switched off.
Remote control Possible by means of an optional external "instant heating" button
Troubleshooting
Fault Code Display
In the event of a malfunction, fuses and electrical connections should be checked for
condition and security.
If this action fails to correct the malfunction, please consult your authorised Webasto
dealer.
Following a fault lock-out situation, coded flashing signals will be emitted - via the
operation indicator light - during the after-run period of the heater, on all heaters
equipped with control unit 1572D. These coded flashing signals allow your authorised
Webasto dealer to identify the malfunction that has occurred.
On heaters equipped with control unit 1572D and standard digital timer, a fault code
appears on the display of the digital timer whenever a malfunction has occurred.
Heater turns itself off automatically (=fault lock-out)
Cause
Remedy
Combustion was not established
during start-up
Switch heater briefly off and on again one time
Flame extinguishes during operation
Switch heater briefly off and on again one time
Heater is shut down due to overheating, Top up coolant and press the push-button on the
temperature limiter
e.g. owing to lack/loss of coolant
In the case of Thermo 231/301 heaters, resetting
is performed automatically.
Vehicle voltage insufficient
Charge battery
Switch heater briefly off and on again one time
Combustion air and/or
exhaust gas ducts obstructed
Check combustion air and exhaust gas ducts for
unobstructed passage
Warranty
Webasto Thermo & Comfort North America, Inc. (hereinafter referred to as Webasto)
warrants their heaters and heater kits against defects in material and workmanship for
two (2) years effective at the time of installation or vehicle registration date for original
equipment installation (OEM). This warranty period may not exceed three (3) years from
the original date of sale by Webasto. This warranty period may be superseded by written
contractual agreements.
All models are limited to 2,000 maximum operating hours.
Replacement parts are covered for six (6) months or the remainder of the original
warranty period, whichever is longer.
The intent of the Webasto warranty is to protect the original end-user of the heater from
defects and provide free repair and replacement of defective parts in the manner
provided herein. During the warranty period, the exclusive remedy will be for Webasto,
at their discretion, to repair or replace those parts which are demonstrated to be
defective in material or workmanship.
While warranty is provided to the “original end-user”, it is to be administered and
serviced through an authorized Webasto dealer in accordance with the Webasto
warranty policy or contractual agreement between Webasto and a second party.
To locate the nearest Webasto authorized dealer for warranty service:
visit http://www.techwebasto.com or call (800) 860-7866 in USA, (800) 667-8900 in
Canada.
!
Fault Codes on the Display of the Combination or Standard Digital Timer
NOTE:
In the case of heaters operated by a switch, the particular type of malfunction that
has occurred is indicated by coded flashing signals via the operation indicator light
during the after-run period of the heater. After every fast pulse sequence comprising
5 signals, the long flashing signal pulses can then be counted: The coded flashing
signals correspond to the numbers in the table below
F 01
No start
F 02
Flame failure *
F 03
Undervoltage or overvoltage
F 04
Stray light detection during the prestart
or after-run period
F 05
Defective flame detector
F 06
Defective temperature sensor
F 07
Defective solenoid valve
F 08
Defective fan motor
F 09
unused
F 10
Defective temperature limiter/overheating
F 11
Defective ignition spark transmitter
F 12
Fault lock-out condition due to recurring malfunctions or repeated flame
failure (8x no start-up or 5x flame failure)
* On the Thermo 231 and 301, if the overheating thermostat trips
this is saved as a flame failure (F 02) in the control module
Heater Lock Out Reset Procedure:
1. Using switch or standard timer control, turn heater on
2. Remove the main power connection to heater from battery or pull fuse for
a minimum of 20 seconds.
3. Using switch or standard timer control, turn the heater off.
4. Reinstall main heater power connection where previously disconnected.
Rectify the cause of the fault.
IMPORTANT: Heater fault codes can be read using PC diagnostics,
however, the heater lockout reset must be manually performed using the
procedure stated above.
Subject to change