Broilmaster Stainless Grills Side Burners (BSABW16, BSABF12, BSAF12D) Owner Manual

Installation, Care and Use of Your
BROILMASTER Professional Cooking Product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
This manual covers the following BROILMASTER products:
POWER BURNER / DOUBLE SIDE BURNER SINGLE SIDE BURNER MODELS
BSABW16
BSABF12
BSAF12D
F O R O U T D O O R U S E O N LY
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY
BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT
N O T E T O I N S TA L L E R
This manual must remain with Gas Appliance. Check your local building codes for proper
method of installation. In the absence of local codes, this unit should be installed in accordance
with National Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural
Gas/Propane Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70
or the Canadian Electrical Code CGA 1.6b2005 or latest edition.
PR EM IU M GR ILL S
Page 2
TABLE OF CONTENTS
BROILMASTER BBQ Models.......................................................................................................... 2/4
Overall Dimensions .......................................................................................................................... 5
Combustible Enclosure.....................................................................................................................6
Warning Before Use.........................................................................................................................7
Safety Information.............................................................................................................................8
NOTICE: Commonwealth Of Massachusetts / CA Prop 65..............................................................9
Gas Accessory Conversion..............................................................................................................10
LP Gas Cylinder Safety Information.................................................................................................11
Gas Requirements and Connections................................................................................................12-15
Power Burner Use.............................................................................................................................16
Gas Connections...............................................................................................................................17
Lighting Instructions..........................................................................................................................18
Equipment Location..........................................................................................................................19
Insulated Sleeve Information............................................................................................................ 20
Cleaning Methods.............................................................................................................................21-23
Warranty............................................................................................................................................24
Master Parts Distributor List............................................................................................................. 25
Contacting Your BroilMaster Dealer ................................................................................................ 26
Single Side Burner Parts List............................................................................................................27
Double Side Burner Parts List..........................................................................................................28-29
Power Burner Parts List....................................................................................................................30-31
PR EM IU M GR ILL S
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accessory
SINGLE SIDE BURNER
BSAF12D
DOUBLE SIDE BURNER
BSABF12
PR EM IU M GR ILL S
Page 4
POWER BURNER
BSABW16
Overall Gas Appliance Dimensions
SPECIFICATIONS
PR EM IU M GR ILL S
Page 5
Built-In Sleeve Dimensions
FOR COMBUSTIBLE INSTALLATIONS
DOUBLE SIDE BURNER
STEP 1: Place the Stainless Sleeve into the combustible construction
STEP 2: Place equipment into sleeve and connect gas
STEP 1: Place the Stainless Sleeve into the combustible construction
STEP 2: Place equipment into sleeve and connect gas
PR EM IU M GR ILL S
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COMBUSTABLE ENCLOSURE
POWER BURNER
!
WARNING
!
WARNING BEFORE USE
•
Read this manual carefully and completely before using your grill, to reduce the risk of
fire, burn hazard or other injury, and to ensure proper installation and servicing.
•
Never use rusted, dented or damaged propane cylinders. Never store additional or
empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or
electrical appliance. Do not store propane cylinders indoors or on their sides for gas
may escape. Gas cylinders are highly flammable.
•
Any Children should never be left alone or unattended in an area where a grill is
located. Place your grill well away from areas where children play. Do not store items
that may interest children in or around the grill, in the cart, or in the enclosure or Island.
•
Never move the grill when hot. When in use, portions of the grill are hot enough to
cause severe burns.
•
Always maintain the required clearances from combustibles as detailed. The Appliance
is designed for outdoor use only. Never use in a garage, building, shed, breezeway, or
other enclosed area. Do not use this grill under any unprotected overhead combustible
construction. Combustible material exposed to heat will catch on fire.
•
Gas grills are not designed or certified for and are not to be installed in or on
recreational vehicles, portable trailers, boats or any other moving installation including
commercial use.
•
Always have a Fire Extinguisher accessible — never attempt to extinguish a grease fire
with water or other liquids.
•
Store your grill in a well-ventilated area. If stored indoors, detach and leave L.P. cylinder
outdoors in a well-ventilated area away from heat and away from where children may
tamper with it. Always leave tank outdoors.
•
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Electrical cords should be placed away from walkways to avoid tripping hazard.
•
Do not repair or replace any part of the grill unless specifically recommended in this manual.
Other service should be performed by a certified and qualified Gas and BBQ technician.
•
If the grill is installed by a professional installer or technician, be sure that he/she shows
you where your gas supply shut-off is located. All gas lines must have a shut-off that is
readily and easily accessible. If you smell gas, check for gas leaks immediately. Check
only with a soap and water solution. Never check for gas leaks with an open flame.
•
Inspect the L.P. gas supply hose prior to each use of the grill. If there is evidence of
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
•
The outdoor cooking gas appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 0.5 psi (3.5 kPa).
•
The outdoor cooking gas appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
PRPR
EMEM
IU IU
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GRGR
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Page 7
Important Grilling Safety Information
1. ALWAYS ENSURE THAT SOMEONE IS
AT THE GAS APPLIANCE AT ALL
TIMES.
2. Prior to using Gas Appliance ensure that
all tie down wires have been removed
from burners. Never operate the Gas
Appliance in a windy area.
4. Use an insulated glove or mitt when
opening and operating the Gas
Appliance. Open Gas Appliance lid
slowly to allow heat and smoke to
escape before fully opening.
5. Never lean over hot Gas Appliance
surface or look directly into the Gas
Appliance when attempting to light. The
grill hood must be fully opened when
lighting.
6. Do not heat unopened food containers
as pressure build-up may cause
container to burst.
7. Do not use aluminum foil to line Gas
Appliance racks or drip pans. This will
alter combustion airflow or trap
excessive heat in the control area. This
can result in melted knobs and ignition
modules. Never cover or block grilling
area with any type of pots and/or pans.
These damages are specifically
excluded from your warranty.
PR EM IU M GR ILL S
Page 8
9. Be aware that cooking excessively fatty
meats and other such products will
cause flare ups. Internal fires or damage
caused by flare-ups or the Gas
Appliance being left unattended while
cooking, are not the responsibility of
BROILMASTER and any resulting
damage is not covered under the terms
and conditions of our warranty.
10. Never Gas Appliance without the drip
pan in place. The drip pan must be
pushed all the way to the back of the
Gas Appliance. Without the drip pan in
place, hot grease could leak downward
and produce a fire or explosion hazard.
11. Grease is extremely flammable. Let hot
grease cool down before attempting to
handle or dispose of it. The drip tray
should be cleaned of grease on a
regular basis.
12. Do not use the Gas Appliance until a
leak check has been performed
13. Do not operate Gas Appliance under
the influence of alcohol or drugs
GRILLING SAFETY INFORMATION
3. Avoid wearing loose-fitting garments or
long sleeves while using the Gas
Appliance. Never touch the Gas
Appliance racks, hood or immediate
surrounding metal surfaces with your
bare hands as these areas become
extremely hot during use and could
cause burns.
8. Never use charcoal in this gas Gas
Appliance.
NOTICE: Commonwealth Of Massachusetts
1. Massachusetts requires all gas be installed using a plumber or gas fitter carrying the
appropriate Massachusetts license.
2. All permanently-installed natural gas or propane installations require a “T” handle type
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
!
WARNING! CALIFORNIA PROPOSITION 65
1. The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
WARNING BEFORE USE
2. California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
3. Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
4. For more information go to this website: www.p65warning.ca.gov
PR EM IU M GR ILL S
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Converting Your Gas Accessory
Your BROILMASTER appliance comes equipped to be converted to the opposite gas.
Each appliance comes "GAS SPECIFIC", natural gas and packed with an LP gas
conversion kit. On the side of the GAS BBQ there will be a rating plate that specifies the
"GAS TYPE" and orifice size as well as contains your SERIAL NUMBER for your
warranty.
HOW DO I CONVERT MY APPLIANCE GAS TYPE?
A professional plumber or gas accessory professional should be used to convert your
gas accessory. An LP conversion Orifice kit is included in your grill.
GAS PROFESSIONAL INSTALLERS
SINGLE BURNER
Remove Grill
Remove Brass Burner cover
Unplug Ignition Wire
Unscrew Orifice located in the venturi tube
Replace orifice with gas conversion orifice
Replace Parts
DOUBLE BURNER
1.
2.
3.
4.
5.
6.
Remove Grill
Remove Brass Burner covers
Unplug Ignition Wires
Unscrew Orifice located in the venturi tubes
Replace orifice with gas conversion orifice
Replace parts
POWER BURNER
1.
2.
3.
4.
5.
6.
Remove Grill
Remove Burner
Locate Orifices on Gas Valves (2 orifices for the 2 Burner rings)
Unscrew Orifices
Replace orifices with gas conversion orifices
Replace Parts
PR EM IU M GR ILL S
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GAS ACCESSORY CONVERSION
1.
2.
3.
4.
5.
6.
LP Gas Cylinder Safety
LP gas accessory models are designed for
use with a standard 20lb. Liquid Propane
Gas (LP Gas) tank (sold separately. Never
connect your gas accessory to an LP Gas
tank that exceeds this capacity. A tank of
approximately 12 inches in diameter by
1818-1/2 inches high is the maximum s
LP Gas tank to use. You must use an
"OPD" gas tank which has a listed Overfill
Prevention Device. This safety feature
prevents tank from being overfilled which
can cause a malfunction of the LP Gas tank.
LP GAS SAFETY
The LP Gas tank must be constructed
and marked in accordance with the
Specifications for LP-Gas Cylinders of the
U.S. Department of Transportation (D.O.T.
or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes
for Transportation of Dangerous Goods,
and Commission; as applicable.
The LP Gas tank must have a shutoff valve,
terminating in an LP Gas supply tank valve
outlet, that is compatible with a Type 1 tank
connection device. The LP Gas tank must
also have a safety relief device that has a
direct connection with the vapor space of
the tank. The tank supply system must be
arranged for vapor withdrawal.
The LP Gas tank must have a collar to
protect the tank valve. Never connect an
unregulated LP gas tank to your gas
accessory. The gas regulator assembly
supplied with
!
WARNING
your gas accessory is adjusted to have an
outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank. Only use
the regulator and hose assembly supplied
with your gas accessory.
Replacement hose and regulator assembly
must be identical to those listed in the parts
list of this Operator's Manual as specified
by BROILMASTER.
Have your LP Gas dealer check the release
valve after every filling to ensure it remains
free of defects. Always keep LP Gas tank in
upright position. Do not subject the LP Gas
tank to excessive heat.
Never store an LP Gas tank indoors. If you
store your gas accessory in the garage
always disconnect the LP Gas tank first and
store it safely outside.
LP Gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP Gas tanks must
not be stored in a building, garage or any
other enclosed area.
The regulator and hose assembly can be
seen by opening the cart or island doors.
They must be inspected before each use of
the grill. If the hose is damaged in any way, it
must be replaced prior to using the grill again.
The gas accessory is setup to operate with
a LP Gas Cylinder equipped with an OPD
(Overfilling Prevention Device).
!
Do not store a spare LP-Gas tank under or near
this appliance. Never fill the tank beyond 80
percent full; and if the information is not followed
exactly, a fire causing death or serious injury
may occur.
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Gas Requirements And Hook-up
LP GAS MODEL ONLY - TYPE 1
CONNECTION WITH REGULATOR
AND HOSE TO YOUR LP GAS TANK.
Connect and tighten the swivel nut of the gas
hose to the Gas Appliance manifold shown
below.
Turn all Control Knobs to the OFF position.
Inspect the valve connection port and
regulator assembly for damage or debris.
Remove any debris. Never use damaged
equipment.
Open the tank valve a full turn
(counterclockwise) and use a soapy water
solution to check all connections for leaks
before attempting to light your Gas Appliance.
See
"Check All Connections for LP Gas Leaks." If a
leak is found, turn the tank valve off and do not
use your Gas Appliance until the leak is
repaired.
Never test for leaks with an open flame.
Prior to first use, at the beginning of each
season, or every time your LP Gas tank is
changed, you must check for gas leaks.
FOLLOW THESE THREE STEPS:
1. Make a soap solution by mixing one part
liquid detergent and one part water.
2. Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
3. Apply the soap solution to all gas
connections. If bubbles appear in the
soap solution the connections are not
properly sealed. Check each fitting and
tighten or repair as necessary.
NOTE: No Appliance
Regulator Is Used When
An LP Tank And Type 1
Connector And Regulator
Are Used.
Regulator
with Hose
(LPG)
Type 1 connection
per ANSI Z21.58b-2012/CSA
1.6b-2012
Quick
Coupling
Nut
Gas Valve/
Manifold
Assembly
LP Gas Tank
PR EM IU M GR ILL S
Page 12
GAS REQUIREMENTS
Connect the regulator assembly to the tank
valve and HAND TIGHTEN nut clockwise to a
full stop. DO NOT use a wrench to tighten
because it could damage the Quick Coupling
Nut and result in a gas leak/fire hazard.
CHECK ALL CONNECTIONS
FOR LP GAS LEAKS.
Gas Requirements And Hook-up (Cont'd.)
CAUTION: When the appliance is not in use
the gas must be turned off at the tank. Place
dust cap on cylinder valve outlet whenever
the cylinder is not in use. Only install the type
of dust cap on the cylinder valve outlet that
is provided with the cylinder valve. Other
types of caps or plugs may result in leakage
of propane.
!
WARNING
!
GAS REQUIREMENTS
1. Do not store spare LP cylinder within 10 feet
(3m) of this appliance.
2. Do not store or use gasoline or other
flammable liquids and vapors within 25 feet
(8m) of this appliance.
3. When cooking with oil/grease, do not allow
the oil/grease to get hotter 350°F (177°C).
4. Do not leave oil/grease unattended.
!
WARNING
DISCONNECTING A LIQUID
PROPANE GAS (LPG) TANK FROM
YOUR Gas Appliance
1. Make sure the Burner Valves and LP
Gas tank valve are off. (Turn clockwise
to close.)
2. Detach the hose and regulator
assembly from the LP Gas tank valve
by turning the Quick Coupling Nut
counterclockwise.
3. Do not use a wrench or any tools when
turning the Quick Coupling Nut.
!
WARNING
!
Failure to read and follow the Use and Care
Instructions could result in a fire or explosion
that could cause serious bodily injury, death, or
property damage.
!
If you have a gas leak that cannot be repaired,
turn off the gas at the source and disconnect
the fuel line from your Gas Appliance. Call your
gas supplier or fire department for repair
assistance.
PR EM IU M GR ILL S
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Gas Requirements And Hook-up (Cont'd.)
CONNECTING TO A PERMANENTLY
PLUMBED GAS LINE
Follow the diagrams below when
connecting gas to your Gas Appliance
from a natural gas line or a permanently
plumbed hard piped LP connection.
NOTE: When using a portable cart
mounted Gas Appliance, the use of a 12ft.
Q.C. Hose is recommended from Gas
Appliance to gas supply.
Whether the Gas Appliance is built-in to a
permanent structure, the use of a S/S
Flex-Line is recommended from Gas
Appliance to gas supply.
Connect the Swivel nut of the flex-line or
12' Natural Gas Hose to the horizontal
fitting of the regulator as shown and
connect the other end to the gas supply
line from your home. Read and follow the
"Gas Safety Instructions" on page 22.
Gas
Supply
Inside
Wall
Shut-Off
To Gas Appliance
Regulator
Locking
Shut-Off
Flex-Line Or
12" Hose
Quick Disconnect
When Using 12ft. Hose
Male
Fitting
Gas Appliance
Regulator
Swivel
Nut
12ft. Hose
Or Flex Line
PR EM IU M GR ILL S
Page 14
GAS REQUIREMENTS
Outside
Wall
Gas Requirements And Hook-up (Cont'd.)
GAS SAFETY INSTRUCTIONS
Your gas Appliance is designed for use with
natural gas (NG) or LP gas. The gas
pressure regulator supplied with this
appliance must be installed and used on your
Gas Appliance. The
unit and Regulator are set to operate with an
outlet pressure of 4" W.C. for NAT gas. When
using LP gas, the regulator and Gas
Appliance orifices must be connected to LP
gas. (See converting your gas grills section).
GAS REQUIREMENTS
Install a Shut-Off Valve at the gas supply
source outdoors at a point after the gas
pipe exits the outside wall and before the
flex-line or quick-disconnect hose. Or install
it at the point before the gas line piping
enters the ground.
Pipe sealing compound or pipe thread tape
resistant to the action of natural gas must be
used on all male pipe thread connections.
CHECK ALL CONNECTIONS
FOR GAS LEAKS
Never test for leaks with an open flame.
Prior to first use and at the beginning
of each season, you must check for gas
leaks. Follow these three steps:
1. Make a soap solution by mixing one part
liquid detergent and one part water.
2. Turn the Gas Appliance Control Knobs to
their full OFF positions. Next, turn the gas
ON at the source.
3. Apply the soap solution to all gas
connections. If bubbles appear in the
soap solution the connections are not
properly sealed. Check each fitting and
tighten or repair as necessary.
Disconnect your gas Gas Appliance from
fuel source when the gas supply is being
tested at high pressures.
This gas Gas Appliance and its individual
shutoff valve must be disconnected from the
gas supply pipe system during any pressure
testing of that system at pres-sure in excess
of 1/2 psi (3.5kpa). Turn off your gas Gas
Appliance when the gas supply is being
tested at low pressures. The Gas Appliance
must be isolated from the gas supply pipe
system by closing its individual manual
shutoff valve during any pres-sure testing of
the gas supply pipe system at pressures
equal to or less than 1/2 psi (3.5kpa).
PR EM IU M GR ILL S
Page 15
USING THE BROILMASTER POWER BURNER
The BROILMASTER Power Burner incorporates
a cast Stainless, dual-ring, burner.
Each ring can be independently operated for
maximum heat control. Used together they can generate
up to 60,000 BTU’s.
The knob on the left controls the outer burner ring
and the knob on the right controls the inner burner
ring.
The BROILMASTER Power Burner also features
a fully extendable stainless steel drip pan.
PR EM IU M GR ILL S
Page 16
GAS REQUIREMENTS
The main grate can easily handle oversized stock
pots and removing the center grate
accommodates a commercial style round-bottom
wok base (12 inch minimum).
GAS REQUIREMENTS
Maximum Runs for all
appliances on supply line
Run Length
3/4” Pipe (in feet)
Max BTU for all
Appliances on line
10
360,000
20
245,000
30
198,000
40
169,000
50
150,000
60
135.000
70
123,000
80
115,000
WARNING
COLD WEATHER WARNING: PROPANE
Extremely cold temperatures may cause your burner to
light inside the burner instead of outside. Once lit, if
you hear a ‘whooshing’ sound, immediately turn the
burner knob off to extinguish the flame and then
immediately re-light the burner.
PR EM IU M GR ILL S
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LIGHTING INSTRUCTIONS FOR ALL GAS ACCESSORIES
SIDE BURNER / DOUBLE SIDE BURNER
• Press and 1/4 turn - Hold knob in and wait a few seconds
• Once you hear "Gas" turn to the left and you will hear a "CLICK" sound and the burner should ignite
• If the burner does not ignite Switch off wait 5 minutes and try again
POWER BURNER
• Push 1/4 turn and Hold knob in and wait a few seconds
• You will hear "GAS" flowing
• Turn to the LEFT and the Valve will "throw a flame" the the INNER or OUTER fire-ring depending
on the one you have chosen to ignite. If you are intending to use both fire-rings the procedure must
be done to each ring individual.
LONG REACH LIGHTER - MANUALLY LIGHTING
Using a long reach utility lighter, hold a flame over the burner ports while you push and turn the control knob of the
corresponding burner to the “lite” position. Keep your face as far away from the burner as possible.
If the burner does not light in 5 seconds, turn the knob off and wait 5 minutes before attempting again.
Read the ‘User Manual/Installation Instructions’ carefully and completely before using your accessory to reduce the risk of
fire, burn hazard or other injury.
SINGLE SIDE BURNER / DOUBLE SIDE BURNER
POWER BURNER FRONT / REAR FIRE RING
The burners on your Broilmaster accessories features an adjustable low setting.
Changes in gas pressure, gas conversion and even in the quality of the gas itself may affect burner performance at the
“LOW” setting. It could be either too high or too low.
To adjust the burner for low setting:
1. Make sure the gas appliance accessory is cool.
2. Remove the grates so that you can see the flame while
adjusting the burner.
3. Light the burner and set it to “LOW”
4. Pull off the control knob.
5. While holding the valve shaft with pliers, insert a thin
flat-blade screwdriver into the shaft and, while watching
the flame, adjust it to a minimum stable setting.
Use a small screwdriver for low setting burner
adjustment as shown above.
PR EM IU M GR ILL S
Page 18
LIGHTING INSTRUCTION & FLAME SETTING
LOW HEAT FLAME ADJUSTMENT
Location of your Gas Accessory
The BROILMASTER Built in model is designed for easy installation into a non-combustible masonry
enclosure.
The BBQ must be surrounded by non-combustible material like Brick or Hardibacker but should
never be installed into a wood island without a non-combustible enclosure (accessory) surrounding the
Gas gas appliance Accessory.
The gas appliance drops into the cutout opening and sits on the sides and back of the gas appliance.
There is no need to fasten the gas appliance to the island. The Gas gas appliance Accessory must be
able to be removed for general maintenance so do not grout sides or fasten in.
For the hood to open there is a minimum of 6" clearance behind the hood. There is are required 14"
TOPclearance on each side of the Gas gas appliance Accessory
6"
CLEARANCE TO COMBUSTIBLE CONSTRUCTION:
BUILT IN LOCATION AND INFORMATION
Minimum clearance from sides and back of unit to adjacent combustible
construction below top of unit are 36” from sides
and 36” from back.
6"
TOP
Use your gas appliance at least 16" away from any wall or surface.
Use your gas appliance 16" from any combustible objects that can melt
or catch fire such as vinyl or
wood siding, fences, overhangs , or any other sources of ignition;
including pilot lights and live electrical appliances.
Do not use your gas appliance under any overhead combustible
construction. Never use your Gas gas appliance Accessory in a
garage, porch, shed, breezeway, or any other enclosed area.
Never use your Gas gas appliance Accessory on a balcony, deck, or
patio above the ground floor of your home.
In windy conditions, always position the front of the
gas appliance to face oncoming wind to reduce heat and smoke
blowing in your face, and to prevent potential hazards to yourself and
the gas appliance.
Installing this product into a
combustible enclosure without an
insulated jacket could result in fire,
property damage and personal injury.
PR EM IU M GR ILL S
Page 19
Vent Registers
LP Gas
REQUIRED WHEN AN LP
GAS TANK IS USED
10 Square Inch Minimum
Each Register. 2 Per
Side. 1 High And 1 Low
INSULATED SLEEVE INSTALLATION INSTRUCTIONS
IMPORTANT: Before you build the frame, you must take into consideration the total
weight of the sleeve, Gas Appliance and any finishing materials.
Review the table on the next page for the
proper framing dimensions for the insulation
sleeve. Determine the entry point for both
the gas inlet and electric connections. Make
the 4” square holes for gas and electrical
connections (rear or bottom access) based
on your requirements. Note that the gas and
electrical connections are located on the
right side.
A “Level” should be used to assure that
the framing is level, both front to back and
side to side.
NOTE: Never under any circumstance
should you install the transformer or run a
gas hose in between the Gas Appliance
and the inside of the insulating sleeve.
PR EM IU M GR ILL S
Page 20
SLEEVE INSTALLATION
Position the sleeve into the frame. No part
of the combustible enclosure can protrude
above the top surface or in front of the face
surface of the liner.
Gas Appliance INSTALLATION
Use the proper equipment to support the
Gas Appliance. Place the Gas Appliance
into the sleeve and place it over the sleeve
lip across the back and sides. The liner is
designed to support the Gas Appliance
without additional fasteners.
FINISHING
If desired any gap remaining between the
sleeve and the combustible enclosure may
be filled with a non-combustible sealant.
INSULATED SLEEVE
2 1/4"
Minimum
Ground To
Vent Bottom
!
WARNING
!
Spiders and small insects can spin webs and nest in the grill burner ventures which can
lead to a gas flow obstruction resulting in a fire in and around the burner tubes. This type
of "FLASHBACK FIRE" can cause serious Gas Appliance damage and create an unsafe
operating condition for the user.
To reduce the chance of FLASHBACK FIRE you must inspect and clean the ventures at
least twice a year in summer and fall or whenever spiders are active in your area, and if
your Gas Appliance has not been used for an extended period of time.
Remove the pin from the rear of each Main Burner using needle-nose pliers. Carefully lift
each Burner up and away from the Gas Valve Orifice. Check and clean Burner/Venturi
Tubes for insects and insect nests. A clogged tube can lead to a fire beneath the Gas
Appliance.
CLEANING AND ADJUSTMENT
FOR CLEANING, REFER TO
METHODS 1-3 BELOW:
METHOD 1: Bend a stiff wire or wire
coat hanger into a small hook as shown
and run the hook through the Burner
Tube and inside the Burner several times
to remove debris.
METHOD 2: Use a bottle brush with a
flexible handle and run the brush through
the Burner Tube and inside the Burner
several times to remove any debris.
METHOD 3: Use an air hose to force air
through each Burner Tube. The forced
air should pass debris or obstructions
through the Burner and out the Ports.
!
WARNING
!
For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using
your Gas Appliance. (See figure above). If the
Orifice is not inside the Burner Tube, lighting the
Burner may cause explosion and/or fire
resulting in serious bodily injury and/or property
damage.
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Cleaning The Gas
Appliance
Proper care and maintenance will keep your Gas Appliance in top operating condition and
prolong its life. Follow these cleaning procedures on a timely basis and your Gas Appliance
will stay clean and operate with minimum effort. CAUTION: Be sure your Gas Appliance is
OFF and cool before cleaning.
CLEANING THE COOKING GRIDS - Before initial use, and periodically thereafter, wash your
Cooking Grids in a mild soap and warm water solution. You can use a wash cloth or vegetable
brush to clean your Cooking Grids.
CLEANING THE GREASE TRAY - To reduce the chance of fire, the Grease Tray should be
visually inspected before each Gas Appliance use. Remove any grease and wash Grease
Tray with a mild soap and warm water solution.
CLEANING AND ADJUSTMENT
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Page 22
Cleaning The Gas
Appliance (Cont'd.)
CLEANING EXTERIOR STAINLESS
STEEL SURFACES:
TO HELP MAINTAIN THE FINISH OF
STAINLESS STEEL FOLLOW THESE
CLEANING PROCEDURES FOR THE
BEST RESULTS:
CLEANING AND ADJUSTMENT
Routine care and maintenance is required
1. After every use (after your Gas
to preserve the appearance and corrosion
Appliance has cooled down), wipe
resistance of stainless steel. The fact is
stainless surfaces with a soft, soapy
stainless steel can corrode, rust and discolor
cloth or sponge then rinse with water.
under certain conditions. Rust is caused when
regular steel particles in the atmosphere
2. Be sure to remove all food particles,
become attached to the stainless steel surface.
sauces or marinades from stainless steel
Steel particles can also become attached to
because these can be highly acidic and
your Gas Appliance if you use steel wool
damaging to stainless surfaces. Never
or stiff wire brushes to clean the Gas Appliance
use abrasive cleaners, scrubbers or stiff
instead of non-abrasive cloth, sponge or nylon
wire brushes of any type on your Gas
cleaning tools. In coastal areas rust pits can
Appliance.
develop on stainless surfaces that cannot
3. Use a heat resistant Stainless Steel
be fully removed. Bleach and other chlorine
Cleaner and rub or wipe in the direction
based solutions used for household and
of the stainless steel grain or polish
pool cleaning can also cause corrosion to
lines. Do not polish against the grain.
stainless steel. Weathering, extreme heat,
smoke from cooking and machine oils used in
the manufacturing process of stainless steel
can cause stainless steel to turn tan in color.
Although there are many factors which can
affect the surface appearance of stainless steel,
they do not affect the integrity of the steel or the
performance of the Gas Appliance.
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BROILMASTER Limited Warranty
WARRANTY TERMS FOR EMPIRE COMFORT SYSTEMS INC.
BROILMASTER Stainless Steel Gas Grills
Models: BSG262N, BSG343N, BSG424N
Empire Comfort Systems Inc. warranties this BROILMASTER stainless steel gas accessory to be free from defects at the
time of purchase and for the periods specified below. The grill must be installed by a qualified technician and must be
maintained and operated safely, in accordance with the instructions in the owner's manual. This warranty applies to the
original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance
technician.
Limited Lifetime Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire's
option. The limited lifetime warranty provides one-time replacement of a covered component.
•
•
•
BROILMASTER LIMITED WARRANTY
•
Stainless Steel Grill Housing
Stainless Steel Cooking Grids and Stainless Steel Griddles
Select Stainless Steel Components – Carts, Cast Stainless Steel Bowtie Burners, Stainless Steel Drip Pans, Side
Burners, Side Burner Housings, and Warming Rack
Stainless Steel Built-In Components – Built-In Sleeves, Access Door and Drawer Kits, Coolers, Sinks, and Vent Register Kits
Limited Five-Year Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire's option.
Stainless Steel V-Grates, Flame Tamers, and Heat Zone Partitions
Infrared Burners (main and rear rotisserie)
Limited One-Year Parts Warranty
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire's option.
•
Valves, knobs, ignitors, labels, hoses, fittings, and all other parts and accessories – including those made from
stainless steel – unless specified above
Duties Of The Owner
The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with
the appliance.
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.
Ready access to the appliance for service
What Is Not Covered
Damages that might result from the use, misuse, or improper installation or storage of this appliance.
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.
Claims that do not involve defective workmanship or materials.
Unauthorized service or parts replacements.
Removal and reinstallation cost.
Inoperable due to improper or lack of maintenance.
The costs of a service call to diagnose a problem and labor for replacement or repairs.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the
dealer with the model number, serial number, type of gas, and purchase verification. The installing dealer is responsible for
providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement
parts available at the factory. Shipping expenses are not covered.
If after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department,
Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an email to [email protected] with
"Consumer Relations" in the subject line.
Your Rights Under The Law
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
PR EM IU M GR ILL S
Page 24
MASTER PARTS DISTRIBUTOR LIST
Dey Distributing
1401 Willow Lake Boulevard
Vadnais Heights, MN 55101
F. W. Webb Company
200 Locust Street
Hartford, CT 06114
Phone: 651-490-9191
Toll Free: 800-397-1339
Website: www.deydistributing.com
Parts: Heater, Hearth and Grills
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites: www.fwwebb.com & www.victormfg.com
Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36
West Long Branch, NJ 07764
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts
Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be
shipped directly to the service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is
required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial Number
from the name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each
part from the following illustration and part list. Be sure to give all this information . . .
Appliance Model Number ______________________________Part Description ________________________________
Appliance Serial Number _______________________________ Part Number __________________________________
Type of Gas (Propane or Natural) _____________________________________________________________________
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
________________________________________________________________________________________________
Your BROILMASTER Premium gas accessory is identified by model number, serial number, and gas type. This
information is provided on a product identification label located on the left side of the grill and under the grill's drip tray. For
your convenience, complete this section for future reference when contacting your dealer.
PR EM IU M GR ILL S
Page 25
MASTER PARTS DISTRIBUTOR LIST | HOW TO ORDER REPAIR PARTS
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.
empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase
date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period,
please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time
to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note:
Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment
repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Contacting Your BROILMASTER Dealer
Before calling your BROILMASTER Dealer, please make sure you have the
following information:
•
•
•
•
Model number
Date of purchase
Proof of purchase by the original owner
Serial number
The serial number can be located on the rating plate which is located on the left side of the
Gas Appliance or on the pull-out drip tray lighting instructions and also on the underside of
the drip tray.
CONTACTING YOUR BROILMASTER DEALER
PR EM IU M GR ILL S
Page 26
SIDE BURNER EXpLODED pARTS VIEW
SINGLE SIDE BURNER PARTS LIST
PR EM IU M GR ILL S
Page 27
DOUBLE SIDE BURNER EXPLODED PARTS VIEW
DOUBLE SIDE BURNER PARTS LIST
PR EM IU M GR ILL S
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DOUBLE SIDE BURNER EXPLODED PARTS VIEW
DOUBLE SIDE BURNER PARTS LIST
PR EM IU M GR ILL S
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POWER SIDE BURNER EXPLODED PARTS VIEW
POWER SIDE BURNER PARTS LIST
PR EM IU M GR ILL S
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POWER SIDE BURNER EXPLODED PARTS VIEW
POWER SIDE BURNER PARTS LIST
PR EM IU M GR ILL S
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PR EM IU M GR ILL S
BROILMASTER
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Visit our web site at www.broilmaster.com
If you have a general question about
our products, please e-mail us
at [email protected].
If you have a service or repair question,
please contact your dealer.