Central Machinery | 1 HP 7 In. x 12 In. Hydraulic Feed Metal Cutting Band Saw | Owner Manual | Central Machinery 1 HP 7 In. x 12 In. Hydraulic Feed Metal Cutting Band Saw Owner Manual

Central Machinery 1 HP 7 In. x 12 In. Hydraulic Feed Metal Cutting Band Saw Owner Manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
18a
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2016 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Table of contents
SAFETy
Safety ......................................................... 3
Specifications ............................................. 6
Setup .......................................................... 7
Operation .................................................... 9
Maintenance .............................................. 18
Parts List and Diagram .............................. 22
Warranty .................................................... 32
WARNING SyMBOLS AND DEFINITIONS
SETUp
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
OpERATION
MAINTENANcE
Page 2
For technical questions, please call 1-888-866-5797.
Item 63469
IMpORTANT SAFETy INFORMATION
SAFETy
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
Table A: REcOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION cORDS
(120 240 VOLT)
NAMEpLATE
AMpERES
(at full load)
EXTENSION cORD
LENGTH
25′
50′ 100′ 150′
0–6
18
16
16
14
6.1 – 10
18
16
14
12
10.1 – 12
16
16
14
12
12.1 – 16
14
12
Do not use.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.
Item 63469
SETUp
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
OpERATION
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
For technical questions, please call 1-888-866-5797.
Page 3
MAINTENANcE
1. KEEP GUARDS IN PLACE and in working order.
Grounding Instructions
SAFETy
TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT
GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS:
110-120 VAc Grounded Tools: Tools with Three prong plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
SETUp
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
OpERATION
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
6. Repair or replace damaged or
worn cord immediately.
Grounding
pin
125 VAc 3-prong plug and Outlet
(for up to 125 VAc and up to 15 A)
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 VAc 3-prong plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 VAc 3-prong plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
220-240 VAc Tools
having the same configuration as the plug.
No adapter is available or should be used with
this tool. If the tool must be reconnected for
use on a different type of electric circuit, the
reconnection should be made by qualified service
personnel; and after reconnection, the tool should
comply with all local codes and ordinances.
Grounding
pin
MAINTENANcE
2. The 250 VAC plug does not come pre-installed and
will need to be installed by a certified electrician.
250 VAc 3-prong plug and Outlet
(for up to 250 VAc and up to 15 A)
1. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
250 VAc 3-prong plug and Outlet.
The tool has a grounding plug
that looks like the plug illustrated above in
250 VAc 3-prong plug and Outlet.
Make sure the tool is connected to an outlet
Page 4
3. The plug above is for use on a 15 A circuit.
A different 250 VAC plug and outlet combination
may be used, provided it is rated to handle
the electrical requirements of the tool and
is installed by a certified electrician.
For technical questions, please call 1-888-866-5797.
Item 63469
Band Saw Safety Warnings
4. Adjust upper guide to just clear workpiece.
5. Hold workpiece firmly against table.
6. Properly adjust the upper blade guide, blade
tension and blade guide bearings before each
use to reduce the risk of injury. See Operating
Instructions for explanation of needed adjustments.
7. Use special care when unpacking or
replacing bandsaw blade. Blade can be
under tension and may suddenly uncoil.
Wear ANSI-approved safety glasses under a
full face shield and heavy-duty work gloves.
8. Place the Band Saw on a flat, level, sturdy
surface capable of supporting the weight of the
Saw and workpieces. “Chock” the Wheels to
prevent the Band Saw from accidentally moving.
9. Before using the Band Saw, confirm the Saw Blade
is properly mounted and is not cracked or bent.
10. Do not cut more than one workpiece at a time.
11. When cutting a large workpiece, support
its entire length properly. If necessary,
use a roller stand (not included).
12. Do not lean on the Band Saw when
the tool is in its upright position.
13. When moving the Band Saw, pivot its
head to the horizontal position.
14. Bring the Saw Blade to full rotational speed
before feeding a workpiece into the Blade.
When turning off the Band Saw, allow the
Saw Blade to spin down and stop on its own.
Do not press against the Saw Blade to stop it.
15. Wear heavy-duty work gloves when
changing the Saw Blade.
Item 63469
18. If the teeth of the Saw Blade are so far apart that
they straddle the workpiece, severe damage to
the workpiece and/or Saw Blade will result.
SAFETy
3. Maintain proper adjustment of blade tension,
blade guides, and thrust bearings.
17. Use indoors only.
19. DO NOT OpERATE WITH ANy GUARD
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.
20. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
21. When servicing use only identical replacement parts.
22. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
SETUp
2. Do not remove jammed cutoff pieces
until blade has stopped.
23. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
24. Industrial applications must follow OSHA guidelines.
25. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
26. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
OpERATION
1. Wear eye protection.
16. Turn off the Band Saw and allow the Saw
Blade to completely stop if the Saw Blade is
to be backed out of an uncompleted cut.
27. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
28. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
For technical questions, please call 1-888-866-5797.
Page 5
MAINTENANcE
For your Own Safety Read Instruction
Manual Before Operating Saw
Vibration Safety
SAFETy
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SETUp
SAVE THESE INSTRUcTIONS.
OpERATION
Specifications
Electrical Rating
120VAC / 60 Hz / 16 A
As wired from the manufacturer.
See pages - 31 for additional wiring options
that only a licensed electrician should attempt.
Motor No Load Speed
1720 RPM
Blade Speeds
90 / 135 / 195 / 255 FPM
Cutting Capacity
7″ Round Stock
7″ x 12″ Rectangular Stock
V-Belt Type
3V-270
Blade Size
93″ L x .75″ W x 0.031″ Thick / 6 TPI
MAINTENANcE
Page 6
For technical questions, please call 1-888-866-5797.
Item 63469
Setup - Before Use:
SAFETy
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
Assembly/Mounting
6. Attach the Hand Rod (98-1) to the Stand
Assembly using Screw (98-2), Washer (98-3)
and Hex Nut (98-4). Refer to the
Diagrams shown later this manual.
STAND
WHEEL ROD
WHEEL
WASHER
cOTTER pIN
LEVELER
Figure A
3. Once the Bandsaw is lifted, insert the
Wheel Rod (92-4) through the two holes located
at the bottom/right side of the Stand (77S).
Slide one Wheel (92-2) on each end of the
Wheel Rod. Place one Washer (92-1) on each
end of the Wheel Rod. Insert one Cotter Pin
(92-3) through the hole in each end of the
Wheel Rod. Make sure to bend the Cotter Pins
to secure the Wheels in place. (See Figure B.)
Item 63469
SETUp
2. With a proper lifting device, raise the
Bandsaw approximately six inches off
the floor surface. (See Figure A.)
5. Carefully lower the Bandsaw to the floor
surface. Then turn the two Levelers clockwise or
counterclockwise to properly level the Stand.
OpERATION
1. After the Bandsaw and its accessories
are unpacked, make sure its Head is
lowered to its horizontal position.
4. Screw in the two Levelers (93) into the two
threaded mounting holes located underneath
the bottom/left side of the Stand.
Figure B
NOTE: The Bandsaw is factory pre-wired to operate
on a grounded, 120 volt, 60 Hz, 1-Phase system.
See pages - 31 for additional wiring options
that only a licensed electrician should attempt.
WARNING! Only a licensed electrician
should attempt to rewire the Bandsaw.
For technical questions, please call 1-888-866-5797.
Page 7
MAINTENANcE
WARNING! To assemble and locate the Bandsaw will
require additional assistance and a proper lifting device.
Functions
ADJUSTABLE
BLADE GUIDE
KNOB
cOOLANT
VALVE
SAFETy
BLADE
TENSIONER
SAW
BLADE
MOVEABLE
VISE pLATE
VISE
HAND
WHEEL
FEED
cyLINDER
cONTROLS
SETUp
pOWER
SWITcH
cOOLANT
pUMp
SWITcH
OpERATION
MAINTENANcE
Page 8
For technical questions, please call 1-888-866-5797.
Item 63469
Operating Instructions
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SAFETy
Tool Set Up
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
TO pREVENT SERIOUS INJURy:
DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.
Moving guards must move freely and close instantly.
1. Turn the Cylinder′s Feed Lock on and raise
the Saw Head to its full vertical position. Then
turn the Cylinder′s Feed Lock off to lock the
Saw Head in place. (See Figure C.)
BLADE TENSION
KNOB
IDLER
WHEEL
UppER
GUIDE
ASSy.
2. Open the Blade Back Cover (286S).
3. Release Saw Blade tension by turning
the Blade Tension Knob (245).
4. Slip the old Saw Blade off the Idler Wheel (250S),
Drive Wheel (231S), and Guide assemblies.
LOWER
GUIDE
ASSy.
SAW
BLADE
BLADE
BAcK
cOVER
DRIVE
WHEEL
OpERATION
cAUTION! To prevent injury from the
Saw Blade (251), wear heavy duty work gloves
during blade installation and replacement.
SETUp
To Install the Saw Blade
5. Place the new Saw Blade between each of the
Guide assemblies and around the Idler Wheel
and Drive Wheel. IMpORTANT: The teeth must
be pointing downward toward the Motor.
Figure c
cAUTION! If the teeth of the Saw Blade are so far
apart that they straddle the workpiece, severe damage
to the workpiece and/or Saw Blade will result.
6. Tighten the new Saw Blade by turning the
Blade Tension Knob in a clockwise direction.
7. Close the Blade Back Cover.
Item 63469
For technical questions, please call 1-888-866-5797.
Page 9
MAINTENANcE
NOTE: The Band Saw is equipped with a 93″ long,
0.031″ thick, 3/4″ wide, 6 teeth per inch (TPI) Saw
Blade. Depending on material to be cut, thickness of
material, preference and wear, replace the blade. Please
refer to blade supplier literature, plus woodworker and
metal worker magazines and websites for selection.
To Adjust The Blade Tension
SAFETy
Turn the Blade Tension Knob (245) clockwise to
increase tension on the Saw Blade (251). Turn the
Knob counterclockwise to decrease tension on the
Saw Blade. Correct tension is acquired when the
Saw Blade does not slip on the Drive and Idler wheels
(231S and 250S). (See Figure D and Figure C.)
BLADE TENSION
KNOB
HEX HEAD
ScREW
NOTE: When the Bandsaw is not in use over long
periods of time, release the tension on the Saw Blade.
ADJUSTING
HEX HEAD ScREW
Figure D
To Adjust The Blade Guide Bearings
SETUp
IMpORTANT: Blade Guide Bearings (266-10)
adjustment is a critical factor in the performance
of the Bandsaw. Replace the Saw Blade (251)
to see if it will correct poor cutting quality before
adjusting the Blade Guide Bearings. For example,
if a Saw Blade becomes dull on one side sooner
than the other, it will begin cutting crooked.
Replacing the Saw Blade will correct this problem,
but adjusting the Blade Guide Bearings will not.
OpERATION
1. If a new Saw Blade does not correct the problem,
check the clearance between the Saw Blade and
Blade Guide Bearings to obtain proper clearance.
There should only be a maximum of 0.001 clearance
between the Saw Blade and Blade Guide Bearing.
To obtain this clearance, adjust as follows:
2. The Blade Guide Bearings (266-10) are
mounted to the Guide Pivot Assemblies (270S)
and can be adjusted. (See Figure E.)
SAW BLADE
GUIDE pIVOT
ASSy.
HEX SOcKET HEAD
ScREW
BLADE GUIDE
BEARING
BLADE GUIDE
BEARING
Figure E
3. Loosen the Hex Socket Head Screw (269-9)
while holding the Guide Pivot Assembly
with a hex key (not included).
4. Position the Guide Pivot Assembly by turning
it to the desired position of clearance. Then
re-tighten the Hex Head Socket Screw.
MAINTENANcE
5. Adjust the second Blade Guide
Bearing in the same manner.
Page 10
For technical questions, please call 1-888-866-5797.
Item 63469
To Adjust The Blade Tracking
4. Loosen the upper Hex Head Screw (243) to a point
where it is just barely snug. (See Figure D.)
5. With the Bandsaw running, turn the Adjusting Hex
Head Screw (240) until the Saw Blade is tracking
properly, making sure Blade tension is maintained
by turning the Blade Tension Knob (245) clockwise.
2. Turn on the Bandsaw. The Saw Blade (251) is
tracking properly when the back of the Blade is
just touching the edge of the Idler Wheel (250S)
flange. The back of the Blade should not be
rubbing against the flange. (See Figure D.)
6. Retighten the upper Hex Head Screw
when adjustment is complete.
SAFETy
1. Raise the Bandsaw to its full vertical position,
making sure it locks in position by turning the
Cylinder′s Feed Lock off. (See Figure I.)
3. If adjustment is necessary, the Blade
Guide Bearings (266-10) should be clear
of the Saw Blade. (See Figure E.)
To Adjust The Blade Speed
Before use, change the Saw Blade (251) speed to suit the material being cut.
The chart below shows settings for several materials.
Motor pulley
Saw pulley
Speed
Stainless Alloy Steel
Bearing Bronze
90 FpM
Medium to High Carbon Steel
Hard Brass or Bronze
135 FpM
Low to Medium Carbon Steel
Soft Brass
195 FpM
Aluminum
Plastic
255 FpM
SETUp
Material
1. To adjust the Saw Blade speed, loosen the
two Nuts (304) and Screws (307-2). Slide the
Motor (300) forward to release tension
on the V-Belt (208). (See Figure G.)
2. Remove the V-Belt from its two Pulleys (206, 296).
Place the V-Belt onto the two Pulleys according to
the Saw Blade speed desired. (See Figure F.)
3. Then move the Motor back to its original position
and secure in place by tightening the previously
loosened two Nuts and Screws. (See Figure G.)
4. Verify V-Belt tension by pressing the V-Belt
between the pulleys. Deflection should be
about 3/8″. In time, the V-Belt will stretch
and loosen. Loosen the Nut (302) and back
off the V-Belt Tension Limiter Bolt (301).
V-BELT
HEX NUT
(REMAINING 3
HEX NUTS NOT
SHOWN)
MAINTENANcE
5. Turn the V-Belt Tension Limiter Bolt
against the Motor Mount Bracket (307)
and tighten the Nut (302).
MOTOR
MOUNT pLATE
Figure G
Item 63469
OpERATION
Figure F
For technical questions, please call 1-888-866-5797.
Page 11
To Fill The coolant Tank
SAFETy
NOTE: When cutting magnesium, use soluble
oils or emulsions (oil/water mix) as water only will
greatly intensify any accidental magnesium chip fire.
Contact industrial coolant supplier for specific coolant
recommendations before cutting magnesium.
IMpORTANT: Replace the water-soluble coolant
as often as is necessary to keep metal debris
in the coolant from clogging the hoses.
1. Remove the Hose (78) at the top of the
Coolant Tank (82). Then slide the Coolant
Tank out from under the Stand (77S)
of the Bandsaw. (See Figure H.)
HOSE
2. Fill the Coolant Tank to about 80% capacity with
a clean, water-soluble coolant (not included).
cOOLANT TANK
3. Slide the Coolant Tank back under the Stand
of the Bandsaw. Then re-insert the Hose
through the top of the Coolant Tank.
SETUp
Figure H
To convert The Bandsaw For Vertical Use
NOTE: Notching, slitting, and contour work is best
done with the Bandsaw in its vertical position.
2. Remove the two Screws (266-7), and remove
the Deflector Plate (266-3). (See Figure J.)
DEFLEcTOR pLATE
1. Raise the Saw Head to its full vertical
position and lock it into position by turning
the Cylinder’s Feed Lock off (position the
lever across the Cylinder). (See Figure I.)
SAW BLADE
ScREWS
OpERATION
FEED
LOcK
Figure J
Figure I
3. Guide the Saw Blade (251) through the slot
in the Vertical Table (55-2), and secure it in
position with the two Screws. (See Figure K.)
VERTIcAL TABLE
ScREWS
MAINTENANcE
Figure K
Page 12
For technical questions, please call 1-888-866-5797.
Item 63469
To Adjust The Feed Rate
cyLINDER
1. Turn the Feed Knob on the Cylinder
clockwise to decrease the feed rate.
FEED
KNOB
2. Turn the Feed Knob on the Cylinder
counterclockwise to increase the feed rate.
FEED
LOcK
NOTIcE: Do not turn the Feed Knob more than
one turn at a time. Excessive feed pressure
can break the Saw Blade. Insufficient feed
pressure dulls the Saw Blade rapidly.
Figure L
MAINTENANcE
OpERATION
SETUp
3. The Feed Lock locks or unlocks
Cylinder movement entirely.
SAFETy
Feed rate is adjusted by the Feed Knob above
Feed Lock of the Cylinder (see Figure L).
Item 63469
For technical questions, please call 1-888-866-5797.
Page 13
Workpiece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
SAFETy
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
To Use The Quick Vise
BASE (1)
1. Place the workpiece between the Vise Jaws (9, 22)
with the amount to be cut off extending out
past the Saw Blade (251). (See Figure M.)
22
c
2. The Bandsaw is equipped with a quick action Vise
Jaw mechanism which allows you to instantly
position the moveable Front Vise Jaw (9).
SETUp
3. To operate, turn the Hand Wheel (5S)
counterclockwise 1/2 turn and move the Front
Vise Jaw to the desired position. Then tighten
the Front Vise Jaw against the workpiece
by turning the Hand Wheel clockwise.
A
D
G
9
H
B
ORIGINAL pOSITION (FOR 0° cUTTING)
Figure N
HAND WHEEL
5. Setting up the Quick Vise an angle:
• Remove Screws (A and B) from
base of the Rear Vise Jaw.
FRONT VISE JAW
OpERATION
REAR VISE JAW
• Position (D) over (B) and attach the Screw and
Washer (19 and 22) and attach Screw (B).
• Attach Carriage Screw (17) onto Slot (C)
through the curved slot in the Base (1).
HAND WHEEL
• Align edge of the Rear Vise Jaw with
the indexing rule and tighten Screws
at (B and C). (See Figure O.)
J
Figure M
4. Setting up the Quick Vise for a straight (0°) cut:
• Loosen the Screws (H) and (G)
of Front Vise Jaw (F).
A
• Turn the Hand Wheel counterclockwise by half
a turn and slide back the Front Vise Jaw.
MAINTENANcE
D
• Loosen Screw (A and B) and note that
Screw (A) should be in the slot which
is parallel with the Rear Vise Jaw.
• Rear Vise Jaw at the scale side should be
aligned with the zero (0) on the rule. Tighten
Screws (A and B). (See Figure N.)
• Free “C” slot of casting flush so the vise
can be positioned in all angles.
B
THE pOSITION FOR AN ANGLE (45°) cUT.
Figure O
6. Setting up the Quick Vise for
cutting a 12″ workpiece:
• Remove both fasteners from the Rear Vise Jaw.
• Position (B) over the outer
threaded hole on the Base.
Page 14
For technical questions, please call 1-888-866-5797.
Item 63469
• Attach Screws (A and B). Align the lower
edge of the Rear Vise Jaw with the “0” index
mark adjacent to the 16° degree setting.
Tighten the screws. (See Figure P)
A
D
B
SAFETy
• Position Slot (A) over the small
rectangular opening across the Base.
Figure p
To Adjust The Stop Block
For repeated cuts of pre-set lengths:
WORKpIEcE
(NOT
INcLUDED)
SETUp
1. Loosen the Thumb Screw (38) that
holds the Stop Block (41) to the Stock
Stop Rod (40). (See Figure Q)
2. Adjust the Stop Block to the desired length
position. Then re-tighten the Thumb Screw.
THUMB
ScREW
OpERATION
STOp
BLOcK
STOcK
STOp ROD
Figure Q
To Adjust The Blade Guide Brackets
1. The Blade Guide Knob (261) is adjusted by
loosening the Knob and sliding the Blade Guide
Bracket (269S) up or down to accommodate
the width of the workpiece. (See Figure R.)
BLADE GUIDE BRAcKET
2. The Blade Guide Bracket should be set
as close as possible to the workpiece,
without interfering with the workpiece.
BLADE GUIDE
KNOB
MAINTENANcE
3. Retighten the Blade Guide Knob.
Figure R
Item 63469
For technical questions, please call 1-888-866-5797.
Page 15
General Operating Instructions
Vertical Operation
SAFETy
Always wear ANSI-approved safety impact eye goggles when operating
the Bandsaw. Never wear loose fitting clothing.
When operating the machine, keep the Bandsaw Blade enclosure closed.
Do not plug the power cord into an electrical outlet until all necessary
adjustments (as previously discussed in this manual) have been made.
cut only flat workpieces when the Bandsaw is in its vertical position. Never attempt
to cut pipes or other round objects with the Bandsaw in its vertical position.
Before cutting, turn on the Bandsaw and check for loose Saw Blade or machine vibration.
If this is found, turn off the Bandsaw and correct the problem before using.
Always keep hands and fingers safely away from the cutting area.
SETUp
1. Raise the Saw Head to its full vertical
position, making sure it locks in place by
turning the Cylinder′s Feed Lock off.
SAW
HEAD
cOOLANT
VALVE
2. Check to make sure the Motor Switch and Coolant
Pump Switch are both in their “OFF” positions.
3. Plug the Power Cord into the nearest 120 volt,
grounded, electrical outlet (or 240 volt outlet,
depending on how the Bandsaw is wired).
4. Open the Coolant Valve, then turn
the Coolant Pump Switch on.
SAW BLADE
VERTIcAL TABLE
MOTOR SWITcH
5. Turn the Motor Switch on.
OpERATION
6. Set the workpiece on the Vertical Table making
sure to keep downward pressure on the
workpiece throughout the cutting process.
7. When cutting a large workpiece properly support
its entire length. If necessary, use a roller
stand (not included) with a large workpiece.
8. Allow the Saw Blade to turn up to full speed
before feeding the workpiece into the Blade.
9. Feed the workpiece into the Saw Blade
gradually. Do not force the Bandsaw to remove
material faster than it is designed to cut.
10. Use two hands and hold workpiece
securely against table at all times.
cOOLANT
pUMp
SWITcH
CYLINDER
Figure S
WARNING! Do not remove material stuck near the
moving parts of the Bandsaw while it is plugged in
and running. Turn off the Bandsaw if the workpiece
is to be backed out of an uncompleted cut.
MAINTENANcE
11. Once the cut is made, turn Motor and Coolant Pump
Switches off and close the Coolant Valve. Then
unplug the Power Cord from its electrical outlet.
12. Wait until the Saw Blade comes to a complete
stop. Then remove the workpiece and
scrap material from the Vertical Table.
13. Turn the Cylinder′s Feed Lock on.
Slowly lower the Saw Head to its horizontal
position. Then turn the Cylinder′s Feed
Lock off to lock the Saw Head in place.
Page 16
For technical questions, please call 1-888-866-5797.
Item 63469
Horizontal Operation
Always wear ANSI-approved safety impact eye goggles when operating
the Bandsaw. Never wear loose fitting clothing.
SAFETy
When operating the machine, keep the Bandsaw Blade enclosure closed.
Do not plug the power cord into an electrical outlet until all necessary
adjustments (as previously discussed in this manual) have been made.
Before cutting, turn on the Bandsaw and check for loose Saw Blade or machine vibration.
If this is found, turn off the Bandsaw and correct the problem before using.
Always keep hands and fingers safely away from the cutting area.
SAW HEAD
cOOLANT
VALVE
4. Check to make sure the Motor Switch and Coolant
Pump Switch are both in their “OFF” positions.
5. Plug the Power Cord into the nearest 120 volt,
grounded, electrical outlet (or 240 volt outlet,
depending on how the Bandsaw is wired).
6. Open the Coolant Valve, then turn
the Coolant Pump Switch on.
7. Turn the Motor Switch on.
8. Turn the Cylinder′s Feed Lock on and slowly
lower the Saw Head until the Saw Blade
is just above the workpiece cut line.
9. Allow the Saw Blade to turn up to full speed
before feeding the Blade into the workpiece.
10. Use the clamp to hold the workpiece securely.
11. Through the Hydraulic Feed System, allow the Saw
Arm to lower, while it gradually feeds the Saw Blade
into the workpiece. Do not force the Bandsaw to
remove material faster than it was designed to cut.
NOTE: The speed at which the Saw Arm moves
downward may be increased or decreased by
adjusting the Feed Knob on the Cylinder.
MOTOR
SWITcH
cOOLANT
pUMp
SWITcH
cyLINDER
Figure T
12. IMPORTANT: When in the horizontal cutting mode
only, the Motor Switch will automatically turn to
its “OFF” position and shut off the Bandsaw’s
Motor when the cut has been completed.
13. Once the cut is made, and the motor is
switched off, turn the Coolant Pump Switch
off and close the Coolant Valve. Then unplug
the Power Cord from its electrical outlet.
14. Wait until the Saw Blade comes to a complete
stop. Then raise the Saw Head to its full vertical
position. Turn the Cylinder′s Feed Lock off
to lock the Saw Head in place. Remove the
workpiece from the Vise assembly and scrap
material from the Base of the Bandsaw.
15. Turn the Cylinder′s Feed Lock on. Slowly
lower the Saw Head to its horizontal position.
Then turn the Cylinder′s Feed Lock off
to lock the Saw Head in place.
WARNING! Do not remove material stuck near the
moving parts of the Bandsaw while it is plugged in
and running. Turn off the Bandsaw if the workpiece
is to be backed out of an uncompleted cut.
Item 63469
OpERATION
3. If cutting several workpieces at the
same length, you may wish to adjust the
Stop Block to the desired position.
SETUp
2. Secure the workpiece in the Vise assembly. When
cutting a large workpiece, make sure its entire
length is properly supported. If necessary, use a
roller stand (not included) with a large workpiece.
For technical questions, please call 1-888-866-5797.
Page 17
MAINTENANcE
1. Turn the Cylinder′s Feed Lock on, and raise
the Saw Head to its full vertical position.
Then turn the Cylinder′s Feed Lock off
to lock the Saw Head in place.
Maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
SAFETy
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
cleaning, Maintenance, and Lubrication
1. BEFORE EAcH USE, inspect the general
condition of the tool. Check for:
SETUp
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. Periodically, wear ANSI-approved
safety goggles and NIOSH-approved
breathing protection and blow dust out of
the motor vents using dry compressed air.
3. BEFORE EAcH USE, inspect the Saw Blade (251).
Using a dull Saw Blade will cause excessive
wear on the Motor of the Bandsaw and will
not produce a satisfactory cut. Replace
with a new Saw Blade when needed.
4. AFTER USE, wipe external surfaces of the tool
with clean cloth. To clean the exterior parts
of the Band Saw, use only a clean cloth and
mild detergent or mild solvent to clean the body
of the Saw. Do not immerse any electrical
part of the machine in any liquids.
cAUTION! All maintenance, service, or
repairs not mentioned in this manual must only
be performed by a qualified service technician.
OpERATION
WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
MAINTENANcE
Page 18
For technical questions, please call 1-888-866-5797.
Item 63469
To lubricate the Worm Gear Shaft Assembly
1. Position the Saw Arm in the horizontal position.
HEX SOcKET HEAD ScREW
SAFETy
The Worm Gear Shaft Assembly (202S) runs in
an oil bath Gearbox Assembly (201S) and should
not require an oil change more than once a year,
unless the oil becomes contaminated or a leak
occurs due to improper replacement of the Gearbox
Cover. To change oil in the Gearbox Assembly:
GEARBOX cOVER
&
GEARBOX GASKET
2. Remove the four Hex Socket Head Screws, Gearbox
Cover, and Gearbox Gasket. (See Figure U.)
3. Remove the old oil from inside the Gearbox
Assembly and replace the oil using 140 weight gear
oil (not included). The new oil should just come to
the edge of the Gearbox (202-1). Do not overfill.
GEARBOX ASSy.
SETUp
4. Remove the Gearbox Gasket, Gearbox
Cover, and four Hex Socket Head Screws.
(See Figure U and Figure V.)
Figure U
Figure V
OpERATION
To Replace The coolant
1. Remove the Hose (78) at the top of the
Coolant Tank (82). Then slide the Coolant
Tank out from under the Stand (77S)
of the Bandsaw. (See Figure W.)
HOSE
2. Fill the Coolant Tank to about 80% capacity with
a clean, water-soluble coolant (not included).
3. Slide the Coolant Tank back under the Stand
of the Bandsaw. Then re-insert the Hose
through the top of the Coolant Tank.
cOOLANT TANK
MAINTENANcE
4. IMPORTANT: Replace the water-soluble coolant
as often as is necessary to keep metal debris
in the coolant from clogging the hoses.
Figure W
Item 63469
For technical questions, please call 1-888-866-5797.
Page 19
Troubleshooting
problem
possible causes
Tool will not start. 1. Cord not connected.
2. No power at outlet.
SAFETy
Tool operates
slowly.
SETUp
Performance
decreases
over time.
Excessive noise
or rattling.
Overheating.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Internal damage or wear. (Carbon
brushes or switch, for example.)
Extension cord too long or
wire size too small.
1. Saw Blade dull or damaged.
2. Carbon brushes worn or damaged.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
1. Forcing machine to work too fast.
2. Saw Blade dull or damaged.
3. Blocked motor housing vents.
4.
5.
6.
OpERATION
7.
8.
9.
Excessive Blade 1.
breakage.
2.
3.
4.
5.
MAINTENANcE
6.
7.
Likely Solutions
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Eliminate use of extension cord. If an extension cord
is needed, use one with the proper diameter for
its length and load. Table A on page 3.
1. Replace Saw Blade. See page 9.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow machine to work at its own rate.
2. Replace Saw Blade. See page 9.
3. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
Motor being strained by long or
4. Eliminate use of extension cord.
small diameter extension cord.
If an extension cord is needed, use one with
the proper diameter for its length and load.
See Table A on page 3.
Saw Blade tension is too high.
5. Gradually adjust Saw Blade tension until optimal
tension has been achieved. See page 13.
V-Belt tension too high.
6. Gradually adjust V-Belt tension until optimal
tension has been achieved. See page 11.
Blade is too coarse or too fine for
7. See To Install the Saw Blade on page 9
workpiece.
for recommended Blade type. Replace
with more appropriate Saw Blade.
Gear not aligned properly.
8. Adjust Gears so that Worm is in center of Gear.
Gears need lubrication.
9. Check oil bath. See page 19.
Saw Blade is loose.
1. Tighten Blade tension.
Saw Blade turns too
2. Check manual for correct Blade
quickly or too slowly.
speed. See page 11.
Vise is not gripping the workpiece.
3. Clamp workpiece securely.
Wheel Flange is eroding Saw Blade. 4. Adjust Saw Blade tracking. See page 10.
Saw Blade teeth are spaced too
5. See To Install the Saw Blade on page 9
widely for the workpiece material.
for recommended Blade type. Replace
with more appropriate Saw Blade.
Saw Blade is not permitted
6. Allow Blade to reach full speed before feeding
to reach full speed before
material into it.
workpiece is fed into it.
Blade Guides are poorly aligned.
7. Adjust Blade Guides.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 20
For technical questions, please call 1-888-866-5797.
Item 63469
4. Saw Blade installed backwards.
5. Insufficient Saw Blade tension.
Blade cuts
crooked.
1. Vise is not square with Saw Blade.
2. Feed pressure is too great.
3. Guide Bearing is not adjusted
properly.
4. Insufficient Saw Blade tension.
Blade cuts
rough.
5. Blade Guides are too far
from workpiece.
6. Saw Blade is dull.
7. Saw Blade turns too quickly
or too slowly for workpiece.
8. Saw Blade tracks too far away
from Wheel Flanges.
1. Saw Blade turns too quickly.
2. Feed pressure is too heavy.
3. Saw Blade teeth are spaced too
widely for the workpiece material.
Blade twists.
1. Saw Blade is caught in
the workpiece cut.
2. Saw Blade tension is too high.
Unusual wear
on side/back
of Blade.
1. Blade Guides are worn down.
2. Blade Guide Bearings
are out of place.
3. Blade Guide Bearing
Bracket is loose.
1. See page 11 for recommended speeds.
2. Reduce tension according to To Adjust
The Feed Rate on page 13.
3. Check manual for recommended Blade
type. See page 9 and replace with
more appropriate Saw Blade.
1. Reduce tension according to To Adjust
The Feed Rate on page 13.
2. Gradually adjust Saw Blade tension until optimal
tension has been achieved. See page 13.
1. Replace Blade Guides. See page 14.
2. Adjust Blade Guide Bearings. See
SAFETy
2. Saw Blade turns too quickly.
3. Body Frame descends too lightly.
Likely Solutions
1. For recommended Blade type, see To Adjust
The Blade Speed on page 11 and
replace with appropriate Saw Blade.
2. Try next lower speed. See page 11.
3. Increase tension according to To Adjust
The Feed Rate on page 13.
4. Re-install Saw Blade properly.
5. Gradually increase Saw Blade tension until optimal
tension has been achieved. See page 13.
1. Adjust Vise so it is square with Blade.
Always clamp work tightly in Vise.
2. Reduce tension according to To Adjust
The Feed Rate on page 13.
3. Adjust Guide Bearing to 0.001" greater
than maximum thickness, including the
weld of the Saw. See page 10.
4. Gradually increase Saw Blade tension until optimal
tension has been achieved. See page 13.
5. Move Blade Guide as close to
workpiece as possible.
6. Replace Saw Blade. See page 9.
7. Check Manual for recommended
speeds. See page 11.
8. Adjust Saw Blade tracking. See page 10.
SETUp
possible causes
1. Saw Blade teeth are spaced too
widely for the workpiece material.
OpERATION
problem
Premature
Blade dulling
3. Tighten Blade Guide Bearing Bracket
pLEASE READ THE FOLLOWING cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Item 63469
For technical questions, please call 1-888-866-5797.
Page 21
MAINTENANcE
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
parts List and Diagram
parts List
SAFETy
SETUp
OpERATION
MAINTENANcE
part
1
2
3
4
5S
7
8
9
10
11
12S
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35-1
36
37
38
39
40
41
42
42-1
45
46
47
48
49
50
51
52
53
55-1
55-2
55-4
56
65
66
68
69
72
73
Page 22
Description
Cover
Acme Screw
1/2"x28xt2 Washer
5x5x15L Key
Wheel
Fixed Bolt
3/8"x25xt2 Washer
Vise Jaw Bracket (Front)
Ø5x35L Pin
Bracket
Acme Nut Assembly
Scale
3/16"x12xt0.8 Washer
3/16"x3/8"L Cross Round Head Screw
5/8" Wire Connector
1/2"x2"L Carriage Screw
1/2" Nut
1/2"x28xt2 Washer
3/8"x1-1/2"L Hex. Head Screw
1/2"x2"L Hex. Head Screw
Vise Jaw Bracket (Rear)
Bushing
Support Rod
5/16"x3/4"L Screw
Pivot Bracket
Washer
3/8"x1-1/2"L Hex. Head Screw
Support Plate
Fixed Plate
Spring
Spring Adjusting Rod
Spring Handle Bracket
5/16"x3/4"L Hex. Head Screw
5/16"x23xt2 Washer
5/16" Nut
3/8" Nut
3/8"x23xt2 Washer
Thumb Screw
5/16"x3/4"L Hex. Head Screw
Stock Stop Rod
Stop Block
5/16"x1-1/2"L Hex. Head Screw
1/4"x19xt1.5 Washer
Support Plate
3/8"x1-3/4"L Hex. Head Screw
3/8" Nut
5/16"x3/4"L Hex. Head Screw
5/16"x18xt1.5 Washer
3/8"x1-3/4"L Hex. Head Screw
3/8" Nut
5/16"x3/4"L Hex. Head Screw
5/16"x18xt1.5 Washer
1/4"x3/8"L Flat Cross Head Screw
Vertical Table
1/4" Nut
Warning Label
Filter
Switch Cut Off Tip
3/8"x18xt1.5 Washer
5/16" Nut
5/16"x1"L Hex. Head Screw
5/16"x1-1/4"L Hex. Head Screw
Qty
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
8
9
7
1
part
75
77S
78
82
84S
85
86
88
89
90
91S
92-1
92-2
92-3
92-4
93
98-1
98-2
98-3
98-4
130
130
131
132
132
133
134
135
136
139
140
141
142
201S
202S
203
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
230
231S
232
233
234
235
236
237
238
239
240
Description
3/16"x3/8"L Cross Round Head Screw
Stand Assembly
1/2" Hose
Coolant Tank
Pump
1/4"x5/8"L Cross Round Head Screw
1/4"x19xt1.5 Washer
3/8"PTx5/16" Coupler
5/8" Hose Clip
5/16"x2000 Hose
Fitting
3/8" Washer
Wheel
Ø3x25L Cotter Pin
Wheel Rod
Coaster of Stand
Hand Rod
5/16"x1-1/2"L Hex. Head Screw
5/16"x18xt1.5 Washer
5/16" Nut
Bracket
Bracket
M4x5L Cross Round Head Screw
Switch Base
Switch base
M5 Washer
M4x10L Cross Round Head Screw
5/16"x23xt3 Washer
5/16"x3/4"L Hex. Head Screw
Washer
Cylinder Lower Support
5/16"x19xt1.5 Washer
5/16"x1/2"L Hex. Head Screw
Gearbox Assembly
Worm Gear Shaft Assembly
5x5x30L Key
Spindle Pulley
1/4"x3/8"L Hex. Socket Headless Screw
3Vx270 V-Belt
Cover
3/8" Nut
3/8"x20xt2 Washer
Cylinder Upper Support
5/16"x18xt1.5 Washer
5/16"x1"L Hex. Head Screw
3/8"x23xt2 Washer
RF-712N Cylinder Complete Set
3/8"x2-1/4"L Hex. Socket Head Screw
Body Frame
3/8"Spring Washer
3/8"x1-1/4"L Hex. Head Screw
S25C - Retaining Ring
Drive Wheel
6x6x20L Key
5/16"x3/4"L Hex. Head Screw
1/4"x5/8"L Cross Socket Hex. Head Screw
1/4"x16xt1.5 Washer
Support Plate
Sliding Plate
Blade Tension Sliding Block
5/16"x3/4"L Hex. Socket Headless Screw
5/16"x1-1/2"L Hex. Head Screw
For technical questions, please call 1-888-866-5797.
Qty
2
1
1
1
1
2
2
1
2
1
1
2
2
2
1
2
1
4
8
4
1
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
3
2
1
1
1
4
4
1
1
1
1
2
2
1
2
1
1
2
Item 63469
Description
5/16"x23xt2 Washer
Motor Mount Bracket
5/16"X23Xt2 Washer
5/16"X7/8"L Hex. Head Screw
1/4"x16xt1.5 Washer
Emergency Switch Bracket
M6x12L Cross Round Head Screw
3/16"x3/8"L Hex. Socket Head Screw
Knob
Knob
1/4"x1/2"L Hex. Socket Headless Screw
Pressure Lump
Ø12xt2 Washer
3/8"x1-1/4"L Hex. Head Screw
3/8"x20xt2 Washer
Pressure Shaft
Knob w/Shaft
RF31\Round Knob
Bearing
Ø12xt2 Washer
Spring
Acme Screw
Acme Nut
1/2"x28xt2 Washer
Switch Assembly
Switch Cover
Switch Cover
1 Switch Assembly
3 Switch
3/16"x3/8"L Screw
Cover
Rubber Plate
Electrical Box
5/32"x1/8"L Screw
5/8" Wire Connector
1/2" Wire Connector
Switch Assembly
Switch Cover
Switch Cover
3/16"x3/8"L Screw
Cover
Switch Assembly
Electrical Box
5/32"x1/8"L Screw
1/2" Wire Connector
Qty
12
1
2
2
1
1
4
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
2
1
1
1
2
1
Record product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Item 63469
For technical questions, please call 1-888-866-5797.
SAFETy
part
306
307
307-1
307-2
343
345
348
351
600
601
602
603
604
605
606
608
609
610
611
612
613
614
615
616
750
750-1
750-2
750-3
750-3
750-4
750-5
750-6
750-7
750-8
750-9
750-10
751
751-1
751-2
751-3
751-4
751-5
751-6
751-7
751-8
SETUp
Qty
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
1
4
4
1
1
1
2
2
1
1
1
4
1
2
2
1
4
4
OpERATION
Description
5/16"x12xt2 Washer
5/16" Spring Washer
5/16"×3/4"L Hex. Head Screw
Spring
Blade Tension Knob
3/8"x25xt2 Washer
Shaft Assembly
Idler Wheel Assembly
0.032"x3/4"x93"x6-10T Blade
Switch Cut Off Tip
1/4"x16xt1.5 Washer
1/4"x5/8"L Cross Socket Hex. Head Screw
3/8"x1-1/4"L Hex. Head Screw
3/8"x25xt2 Washer
Brush Assembly
3/16"x3/8"L Cross Round Head Screw
Blade Guide Knob
3/8"x25xt2 Washer
Blade Guide Bracket (Rear)
Guide Pivot Assembly
Bearing Shaft Assembly
Blade Guide Bracket (Front)
Guide Pivot Assembly
Bearing Shaft Assembly
Blade Cover (Front)
5/32"x1/4"L Cross Round Head Screw
Plum handle
1/4"x16xt1.5 Washer
Blade Back Cover
1/4"x16xt1.5 Washer
1/4"x1/2"L Cross Round Head Screw
1/4"x1/2"L Cross Socket Hex. Head Screw
Plum handle
Motor Pulley Cover
1/4"x5/8"L Cross Socket Hex. Head Screw
1/4"x19xt1.5 Washer
5x5x30L Key
Motor Pulley
1/4"x3/8"L Hex. Socket Headless Screw
5/16"x3/4"L Carriage Screw
Motor
5/16"x1"L Hex Head Screw
5/16" Nut
Motor Mount Plate
5/16" Nut
5/16"x3/4"L Hex. Head Screw
MAINTENANcE
part
241
242
243
244
245
246
249S
250S
251
252
253
254
255
256
258S
259
261
262
266S
267S
268S
269S
270S
271S
279
280
284
285
286S
288
289
290
290
291
293
294
295
296
297
298
300
301
302
303
304
305
Page 23
Assembly Diagrams
15(2)
46
14(2)
SAFETy
42-1
42
30
13
E
1
49(2)
47
48(2)
45
2
4
5S
10
E
3
11
91S
SETUp
12S
89(2)
75(2)
90
86(2)
55-4
84S
88
55-1
85(2)
55-2
OpERATION
78
69(7)
68(7)
82
72(7)
69
69
68
65
77S
MAINTENANcE
73
98-1
92-4
98-4(4)
98-3(8)
92-3(2)
92-2(2)
56
93(2)
92-1(2)
98-2(4)
Page 24
For technical questions, please call 1-888-866-5797.
Item 63469
Assembly Diagrams - continued
28(2)
27
18
26
19
208
19
297
295
9
304(4)
16
300
296
290
139
140
303
293(2)
294(2)
40
306(4)
298(4)
291
302(2)
306(4)
243(4)
242(4)
237(2)
206
301(2)
305(4)
307
39
41
136
203
209 135
38
207(2)
142
202S
F
255
201S
307-1(2)
256
307-2(2)
266S
240(2)
A
241(2)
239
238
234(2)
235(2)
B
AF
258S
259(2)
236
244
141
C
268S
267S
218
233
210
B
211
212
219(4)
220(4)
246
253
254
249S
269S
270S
279
262
271S
215(2)
252
245
261
232
213(3)
214(3)
217
231S
216
250S
251
280(2)
230
C
284(2)
285(2)
289(4)
286S
288(4)
Item 63469
SETUp
35-1
F
52(2)
53(2)
29
306(4)
33
37
8
8
F
17
MAINTENANcE
36
32
35
51
20
OpERATION
34
23
50
22
7
24
31
SAFETy
21
25
For technical questions, please call 1-888-866-5797.
Page 25
Assembly Diagrams - continued
269-7
269S
269-5(2)
269-8
269-9
SAFETy
269-6(2)
269-2
269-4
269-1
269-3
250-2
271-1
250-3
270-1
SETUp
271-2(2)
270-2(2)
250-5
250-4(2)
271-3
271S
266S
270-3
270S
250-1
266-8(2)
OpERATION
266-9(2)
266-4
266-5
266-1
266-2
250-6
266-6
266-3
250-8
266-10
266-7(2)
250-9
266-11
MAINTENANcE
268-1
268-2(2)
268S
Page 26
268-3
250-7(3)
250S
267-1
267-2(2)
267-3
267S
For technical questions, please call 1-888-866-5797.
Item 63469
Assembly Diagrams - continued
201-10(4)
201-9
SAFETy
201-11
201-8
202-4
201-7
202-3(2)
201-6
201-14
202-1
SETUp
202-2
201-3
202S
201-5(2)
OpERATION
201-4
201-2
201-15
MAINTENANcE
201-1
201-12
201-13(3)
201S
Item 63469
For technical questions, please call 1-888-866-5797.
Page 27
Assembly Diagrams - continued
SAFETy
750-9
750-8(2)
750-11
750-5
SETUp
750-7
750-6
750-3
750-2
750-4(2)
750-1
750-10(3)
750
OpERATION
MAINTENANcE
751-9
751-9
751-7(2)
751-6
751-8(2)
751-5
751-4
751-2
751-1
751-3(2)
Page 28
For technical questions, please call 1-888-866-5797.
751
Item 63469
Item 63469
For technical questions, please call 1-888-866-5797.
Page 29
MAINTENANcE
Green
White
Red
Red
Black
Green
Green
White
Black
OpERATION
SETUp
Red
Black
Green
SAFETy
Black
White
(Overload)
7A
WARNING! To prevent serious injury and death from electrocution or fire,
only a licensed electrician should attempt to rewire this machine.
Black
White
(Overload)
13A
Grey
Red
MOTOR
MOTOR
Black
240VAc Electrical Schematic
120VAc Electrical Schematic
Hz
50
60
Blue
White
A
SETUp
OpERATION
MAINTENANcE
Frequency Electrical Schematic
Black
Red
B
For technical questions, please call 1-888-866-5797.
Brown
Black
Wire color
c
D
Yellow Green
Green
SAFETy
Page 30
Item 63469
SETUp
SAFETy
1 phase Electrical Schematic
MAINTENANcE
OpERATION
3 phase Electrical Schematic
Item 63469
For technical questions, please call 1-888-866-5797.
Page 31
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, cA 93011 • 1-888-866-5797
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