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Warrior™ 350i MV CC/CV,
Warrior™ 400i MV CC/CV
Spare parts list
0463 400 001 GB 20190814
Valid for: Warrior™ 350i MV CC/CV serial no. 635-xxx-xxxx
Warrior™ 400i MV CC/CV serial no. 505-xxx-xxxx
Ordering no.
Product
0465 885 880 Warrior 400i MV CC/CV, 220-460 V
0465 885 881 Welding power source Warrior™ 350i MV CC/CV, 208-460 V
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.
TABLE OF CONTENTS
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Rights reserved to alter specifications without notice.
0463 400 001 © ESAB AB 2019
SPARE PARTS
SPARE PARTS
Housing module
Item Qty Ordering no.
Denomination
A1 1
A2 1
A3 2
A4 2
A5 1
A6 4
A7 1
A9 4
A10 4
A11 1
A12 18
A14 3
A15 4
A16 2
A17 2
0465 375 880 Side panel, left
0465 375 881 Side panel, right
0465 293 002 Handle corner part
0465 293 001 Handle corner part
0465 196 002 Top panel, MV
0465 415 001 Feet
0465 331 001 Rubber mat
Washer BRB
Screw IN6
0194 069 003 Rubber inlet
Screw MRT
Screw RX-PT
Screw RTS
Screw REMFORM
TORX
Screw MRT
Right
Left
Notes
12×6.4×1.5
M6×30
D 37 mm
M16×16 black
8 -16×20
ST3.5, 5×9,5
5×16
M3×8
Component designation
0463 400 001
- 4 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 5 -
© ESAB AB 2019
SPARE PARTS
Power module
Item Qty Ordering no.
Denomination Notes
B1 1
B2 1
B3 1
B4 1
B5
B6
B7
B8
1
8
1
1
B18 7
B20 4
B21 1
B22 2
B23 8
B24 4
B25 3
B26 4
B27 1
B29 6
B30 6
B33 1
B9 1
B11 1
B12 22
B13 7
B14 5
B15 4
B16 9
B17 2
0465 302 881 Transformer, complete Transformer 9:1
0465 311 881 Inductor, complete
0440 003 884 PCBA Power board MV
0465 287 880 Secondary rectifier harness
0465 344 001 Fan
0455 569 006 Ferrite ring core Core torodial amorphous
0465 487 004 Air duct MV
0465 367 880 Louver front IP,
Assembly
0458 063 001 Current sensor
0465 332 001 Fan louver bracket
500 A
Screw MRT
Screw MRT
Screw MRT
Screw M6S
Screw MRT COMBI
Screw M6S
Washer BRB
Cup spring
Locking washer AZ
Spacer
Spacer screw
0465 450 002 Auxiliary board insulation
M5×8, DIN7985
M4×8, DIN7985
M5×12, DiN7985
M6×12
M6×16
M8×20
Screw Remform TORX M5×16
Screw RTS ST4, 8×16
Nut
Nut
M8-8-A2K
M5-8-A2K
Washer BRB Steel
Washer BRB
D10/5, 3×1
12×6, 4×1.5
16/8, 4×1.5
12, 5×6, 2T=0.7
D10/5.3
28.6 mm
M4×15
15CS1
Component designation
15T1
15L1
15AP1
15EV1
15L2 to 15L9
0463 400 001
- 6 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 7 -
© ESAB AB 2019
B34 1
B35 3
B36 1
B37 1
B38 1
B39 1
SPARE PARTS
Item Qty Ordering no.
Denomination Notes
0465 496 001 Thermal protection insulation
0194 069 003 Rubber inlet
0194 399 120 Fuse
0465 588 001 Current sensor distance
0440 141 880 PCBA auxiliary supply
0440 131 880 PCBA boost converter power
D 28 mm
600 V, 5 A S3
Component designation
2AP2
17AP1
0463 400 001
- 8 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 9 -
© ESAB AB 2019
SPARE PARTS
User interface
Item Qty Ordering no.
Denomination Notes
C1 1
C2 1
C3 1
C4 1
C5 3
C6 3
C7 1
C8 3
C9 2
C11 3
0440 008 880 PCBA display board
0465 326 880 Cable with three potientiometers
0465 327 880 Encoder
0321 475 893 Knob
Spacer screw
0321 475 881 Knob
0465 413 003 Front decal MV
0465 413 002 Front decal MV
Nut M6M
Locking washer
Washer
Mains module
Item Qty Ordering no.
Denomination
D36-1/4”
M4×12
D15, 5-4
350i
400i
M4
10.5×18
M4
Notes
D1 1
D2 1
D3 1
D4 1
D5 1
D6 1
D8 5
D9 5
D10 2
D12 1
D13 1
D14 1
0440 018 880 PCBA mains filter
0465 878 001 Main switch MV
0465 878 002 Main switch knob MV
0469 950 880 Cable inlet
Nut M6M
Washer lock
Spacer screw
Screw MRT
Washer
M6
6.4×11 S
M4×15
M4×8 DIN7985
Cable MSG KB6.5
0440 136 880 PCBA boost converter control
0440 192 880 PCBA capacitor board
0468 516 898 Main cable assembly 3 m
IPS module
Item Qty Ordering no.
Denomination Notes
E1 1
E2 1
0465 323 003 Auxiliary transformer
Screw M6S M8×65
Component designation
1AP1
1G1
Component designation
2AP1
2QF1
17AP2
15AP2
Component designation
2T1
Kontroll
0463 400 001
- 10 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 11 -
© ESAB AB 2019
G1 1
G2 1
G3 1
G4 2
G5 1
G6 1
G7 1
G8 1
G9 2
G10 4
G11 2
G12 2
G13 1
G14 2
G15 2
2 G15.
1
G15.
2
1
G18 1
G19 1
SPARE PARTS
Control module
Item Qty Ordering no.
Denomination Notes
F1 1
F2 1
F3 1
F4 1
F5 1
F6 1
F7 1
0487 969 880 PC board control 400 V 400i
0487 969 885 PC board control 350 V 350i
0465 329 880 Flat cable w connector
20-pol
0465 349 880 Flat cable w connector
12-pol
0467 911 888 Capacitor
Screw MRT
Washer lock AZ
Nut M6M
M4×8 DIN7985
4.3×8 ST
M4
Secondary connection
Item Qty Ordering no.
Denomination Notes
0193 586 102 Automatic fuse
0455 376 001 Protection cap
10 A
0465 501 001 Protection cap
0160 362 881 OKC machine contact
50 mm
²
0465 309 001 Rail, inductor to OKC
0465 307 001 Rail, sec diodes to
OKC
0463 082 880 Capacitor, complete
0538 500 204 Sleeve contact
Washer BRB
Cup spring
Flat pin connector
Screw M6S
Screw M6S
Cup spring
Washer BRB
Washer lock AZ
10.5×22
20/10.2 T=1.1
M10 6.3×0.8
M10×20
M8×16
16×8.2 T=0.9
16/8, 4×1.5
D15/8.4
M8 Nut M6MF-8
0465 606 880 VRD kit
0465 882 880 Boost inductor assembly
XS3
17L1
Component designation
20AP1
7001
7002
20C1
Component designation
15FU1
XS1, XS2
0463 400 001
- 12 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 13 -
© ESAB AB 2019
SPARE PARTS
Primary inverter
Item Qty Ordering no.
H1 1
Denomination
0464 503 880 IGBT module set
H2 1
H3 1
0467 864 006 Thermostat
0464 504 880 Rectifier set
H4 8
H5 2
Secondary rectifier
Item Qty Ordering no.
Screw MRT COMBI
Screw MRT COMBI
Denomination
J1 1 0464 505 880 Diode set
J2 1
J3 1
J4 2
J5 1
J6 1
J7 8
J8 8
0467 864 006 Thermostat
0465 308 001 Rail, sec diodes
Washer lock
Nut M6MF-8
Screw MRT
Item Qty Ordering no.
Screw MRT
Cup spring
Denomination
K1 1 0465 913 880 Boost inverter kit
K2 1
K3 4
0467 864 008 Thermostat
Screw MRT combi
Notes
Includes 2 IGBT modules, 1 thermal protection insulation, 1 thermal compound and
8 screws M6×20
Component designation
15PM1,
15PM2
Kontroll
15ST2
15BR1
Kontroll
Includes 1 rectifier bridge, 1 thermal compound and 2 screws M5×12
M6×20
M5×12
Kontroll
Kontroll
Notes Component designation
Includes 4 diodes, 1 thermal compound, 8 screws M4×8 and 8 cup springs D8/4×0.4
15PM3 to
15PM6
Kontroll
15ST3
D10/5.3
M5
DIN7985 M5×8
DIN7985 M4×8
D8/4×0.4
Notes
Includes 1 IGBT module, 1 thermal compound and 4 screws (M6×16)
M6×16
Kontroll
Kontroll
Kontroll
Kontroll
Kontroll
Component designation
17PM1
15ST4
0463 400 001
- 14 -
© ESAB AB 2019
SPARE PARTS
0463 400 001
- 15 -
© ESAB AB 2019
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com
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