ESAB Warrior™ 350i User manual

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ESAB Warrior™ 350i User manual | Manualzz

Warrior™ 350i MV CC/CV,

Warrior™ 400i MV CC/CV

Spare parts list

0463 400 001 GB 20190814

Valid for: Warrior™ 350i MV CC/CV serial no. 635-xxx-xxxx

Warrior™ 400i MV CC/CV serial no. 505-xxx-xxxx

Ordering no.

Product

0465 885 880 Warrior 400i MV CC/CV, 220-460 V

0465 885 881 Welding power source Warrior™ 350i MV CC/CV, 208-460 V

Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.

TABLE OF CONTENTS

SPARE PARTS

.........................................................................................

4

Housing module

.....................................................................................

4

Power module

.........................................................................................

6

User interface

.........................................................................................

10

Mains module

..........................................................................................

10

IPS module

..............................................................................................

10

Control module

.......................................................................................

12

Secondary connection

...........................................................................

12

Primary inverter

......................................................................................

14

Secondary rectifier

.................................................................................

14

Rights reserved to alter specifications without notice.

0463 400 001 © ESAB AB 2019

SPARE PARTS

SPARE PARTS

Housing module

Item Qty Ordering no.

Denomination

A1 1

A2 1

A3 2

A4 2

A5 1

A6 4

A7 1

A9 4

A10 4

A11 1

A12 18

A14 3

A15 4

A16 2

A17 2

0465 375 880 Side panel, left

0465 375 881 Side panel, right

0465 293 002 Handle corner part

0465 293 001 Handle corner part

0465 196 002 Top panel, MV

0465 415 001 Feet

0465 331 001 Rubber mat

Washer BRB

Screw IN6

0194 069 003 Rubber inlet

Screw MRT

Screw RX-PT

Screw RTS

Screw REMFORM

TORX

Screw MRT

Right

Left

Notes

12×6.4×1.5

M6×30

D 37 mm

M16×16 black

8 -16×20

ST3.5, 5×9,5

5×16

M3×8

Component designation

0463 400 001

- 4 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 5 -

© ESAB AB 2019

SPARE PARTS

Power module

Item Qty Ordering no.

Denomination Notes

B1 1

B2 1

B3 1

B4 1

B5

B6

B7

B8

1

8

1

1

B18 7

B20 4

B21 1

B22 2

B23 8

B24 4

B25 3

B26 4

B27 1

B29 6

B30 6

B33 1

B9 1

B11 1

B12 22

B13 7

B14 5

B15 4

B16 9

B17 2

0465 302 881 Transformer, complete Transformer 9:1

0465 311 881 Inductor, complete

0440 003 884 PCBA Power board MV

0465 287 880 Secondary rectifier harness

0465 344 001 Fan

0455 569 006 Ferrite ring core Core torodial amorphous

0465 487 004 Air duct MV

0465 367 880 Louver front IP,

Assembly

0458 063 001 Current sensor

0465 332 001 Fan louver bracket

500 A

Screw MRT

Screw MRT

Screw MRT

Screw M6S

Screw MRT COMBI

Screw M6S

Washer BRB

Cup spring

Locking washer AZ

Spacer

Spacer screw

0465 450 002 Auxiliary board insulation

M5×8, DIN7985

M4×8, DIN7985

M5×12, DiN7985

M6×12

M6×16

M8×20

Screw Remform TORX M5×16

Screw RTS ST4, 8×16

Nut

Nut

M8-8-A2K

M5-8-A2K

Washer BRB Steel

Washer BRB

D10/5, 3×1

12×6, 4×1.5

16/8, 4×1.5

12, 5×6, 2T=0.7

D10/5.3

28.6 mm

M4×15

15CS1

Component designation

15T1

15L1

15AP1

15EV1

15L2 to 15L9

0463 400 001

- 6 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 7 -

© ESAB AB 2019

B34 1

B35 3

B36 1

B37 1

B38 1

B39 1

SPARE PARTS

Item Qty Ordering no.

Denomination Notes

0465 496 001 Thermal protection insulation

0194 069 003 Rubber inlet

0194 399 120 Fuse

0465 588 001 Current sensor distance

0440 141 880 PCBA auxiliary supply

0440 131 880 PCBA boost converter power

D 28 mm

600 V, 5 A S3

Component designation

2AP2

17AP1

0463 400 001

- 8 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 9 -

© ESAB AB 2019

SPARE PARTS

User interface

Item Qty Ordering no.

Denomination Notes

C1 1

C2 1

C3 1

C4 1

C5 3

C6 3

C7 1

C8 3

C9 2

C11 3

0440 008 880 PCBA display board

0465 326 880 Cable with three potientiometers

0465 327 880 Encoder

0321 475 893 Knob

Spacer screw

0321 475 881 Knob

0465 413 003 Front decal MV

0465 413 002 Front decal MV

Nut M6M

Locking washer

Washer

Mains module

Item Qty Ordering no.

Denomination

D36-1/4”

M4×12

D15, 5-4

350i

400i

M4

10.5×18

M4

Notes

D1 1

D2 1

D3 1

D4 1

D5 1

D6 1

D8 5

D9 5

D10 2

D12 1

D13 1

D14 1

0440 018 880 PCBA mains filter

0465 878 001 Main switch MV

0465 878 002 Main switch knob MV

0469 950 880 Cable inlet

Nut M6M

Washer lock

Spacer screw

Screw MRT

Washer

M6

6.4×11 S

M4×15

M4×8 DIN7985

Cable MSG KB6.5

0440 136 880 PCBA boost converter control

0440 192 880 PCBA capacitor board

0468 516 898 Main cable assembly 3 m

IPS module

Item Qty Ordering no.

Denomination Notes

E1 1

E2 1

0465 323 003 Auxiliary transformer

Screw M6S M8×65

Component designation

1AP1

1G1

Component designation

2AP1

2QF1

17AP2

15AP2

Component designation

2T1

Kontroll

0463 400 001

- 10 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 11 -

© ESAB AB 2019

G1 1

G2 1

G3 1

G4 2

G5 1

G6 1

G7 1

G8 1

G9 2

G10 4

G11 2

G12 2

G13 1

G14 2

G15 2

2 G15.

1

G15.

2

1

G18 1

G19 1

SPARE PARTS

Control module

Item Qty Ordering no.

Denomination Notes

F1 1

F2 1

F3 1

F4 1

F5 1

F6 1

F7 1

0487 969 880 PC board control 400 V 400i

0487 969 885 PC board control 350 V 350i

0465 329 880 Flat cable w connector

20-pol

0465 349 880 Flat cable w connector

12-pol

0467 911 888 Capacitor

Screw MRT

Washer lock AZ

Nut M6M

M4×8 DIN7985

4.3×8 ST

M4

Secondary connection

Item Qty Ordering no.

Denomination Notes

0193 586 102 Automatic fuse

0455 376 001 Protection cap

10 A

0465 501 001 Protection cap

0160 362 881 OKC machine contact

50 mm

²

0465 309 001 Rail, inductor to OKC

0465 307 001 Rail, sec diodes to

OKC

0463 082 880 Capacitor, complete

0538 500 204 Sleeve contact

Washer BRB

Cup spring

Flat pin connector

Screw M6S

Screw M6S

Cup spring

Washer BRB

Washer lock AZ

10.5×22

20/10.2 T=1.1

M10 6.3×0.8

M10×20

M8×16

16×8.2 T=0.9

16/8, 4×1.5

D15/8.4

M8 Nut M6MF-8

0465 606 880 VRD kit

0465 882 880 Boost inductor assembly

XS3

17L1

Component designation

20AP1

7001

7002

20C1

Component designation

15FU1

XS1, XS2

0463 400 001

- 12 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 13 -

© ESAB AB 2019

SPARE PARTS

Primary inverter

Item Qty Ordering no.

H1 1

Denomination

0464 503 880 IGBT module set

H2 1

H3 1

0467 864 006 Thermostat

0464 504 880 Rectifier set

H4 8

H5 2

Secondary rectifier

Item Qty Ordering no.

Screw MRT COMBI

Screw MRT COMBI

Denomination

J1 1 0464 505 880 Diode set

J2 1

J3 1

J4 2

J5 1

J6 1

J7 8

J8 8

0467 864 006 Thermostat

0465 308 001 Rail, sec diodes

Washer lock

Nut M6MF-8

Screw MRT

Item Qty Ordering no.

Screw MRT

Cup spring

Denomination

K1 1 0465 913 880 Boost inverter kit

K2 1

K3 4

0467 864 008 Thermostat

Screw MRT combi

Notes

Includes 2 IGBT modules, 1 thermal protection insulation, 1 thermal compound and

8 screws M6×20

Component designation

15PM1,

15PM2

Kontroll

15ST2

15BR1

Kontroll

Includes 1 rectifier bridge, 1 thermal compound and 2 screws M5×12

M6×20

M5×12

Kontroll

Kontroll

Notes Component designation

Includes 4 diodes, 1 thermal compound, 8 screws M4×8 and 8 cup springs D8/4×0.4

15PM3 to

15PM6

Kontroll

15ST3

D10/5.3

M5

DIN7985 M5×8

DIN7985 M4×8

D8/4×0.4

Notes

Includes 1 IGBT module, 1 thermal compound and 4 screws (M6×16)

M6×16

Kontroll

Kontroll

Kontroll

Kontroll

Kontroll

Component designation

17PM1

15ST4

0463 400 001

- 14 -

© ESAB AB 2019

SPARE PARTS

0463 400 001

- 15 -

© ESAB AB 2019

For contact information visit esab.com

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com

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