ESAB | Mig 4004i Pulse WeldCloud™ | Instruction manual | ESAB Mig 4004i Pulse WeldCloud™ User manual

ESAB Mig 4004i Pulse WeldCloud™ User manual
Aristo®
Mig 4004i Pulse,
Mig 4004i Pulse WeldCloud™
380-460 V
Instruction manual
0463 431 201 GB 20181030
Valid for: serial no. 834-xxx-xxxx
TABLE OF CONTENTS
1
SAFETY .......................................................................................................
5
1.1
Meaning of symbols ...............................................................................
5
1.2
Safety precautions .................................................................................
5
INTRODUCTION ..........................................................................................
8
2.1
Equipment ...............................................................................................
8
3
TECHNICAL DATA ......................................................................................
9
4
INSTALLATION............................................................................................
11
4.1
Location...................................................................................................
11
4.2
Lifting instruction ...................................................................................
11
4.3
Mains supply...........................................................................................
11
OPERATION ................................................................................................
15
5.1
Connections and control devices .........................................................
16
5.2
Symbols ..................................................................................................
17
5.3
Connection of welding and return cable ..............................................
17
5.4
Turning the power source on/off...........................................................
17
5.5
Fan control ..............................................................................................
17
5.6
Thermal protection .................................................................................
17
5.7
VRD (Voltage Reducing Device)............................................................
18
5.8
Remote control unit................................................................................
18
5.9
Arc voltage feedback .............................................................................
18
MAINTENANCE ...........................................................................................
19
6.1
Inspection and cleaning.........................................................................
19
TROUBLESHOOTING .................................................................................
20
7.1
Error codes for Mig 4004i WeldCloud™ ...............................................
21
ORDERING SPARE PARTS ........................................................................
DIAGRAM ............................................................................................................
ORDERING NUMBERS .......................................................................................
SPARE PARTS LIST............................................................................................
ACCESSORIES ...................................................................................................
22
23
25
26
27
2
5
6
7
8
Rights reserved to alter specifications without notice.
0463 431 201
© ESAB AB 2018
1 SAFETY
1
SAFETY
1.1
Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and Safety
Data Sheets (SDSs).
1.2
Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.
1.
2.
3.
Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment
The operator must ensure that:
○ no unauthorised person is stationed within the working area of the equipment
when it is started up
○ no-one is unprotected when the arc is struck or work is started with the
equipment
The workplace must:
○ be suitable for the purpose
○ be free from drafts
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© ESAB AB 2018
1 SAFETY
4.
5.
Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves
○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which
could become trapped or cause burns
General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified
electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at
hand
○ Lubrication and maintenance must not be carried out on the equipment during
operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.
ELECTRIC SHOCK - Can kill
•
•
•
•
Install and ground the unit in accordance with instruction manual.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.
Insulate yourself from work and ground.
Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
•
•
•
Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
Exposure to EMF may have other health effects which are unknown.
Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side of
your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the
area being welded.
FUMES AND GASES - Can be dangerous to health
•
•
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
•
•
Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
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© ESAB AB 2018
1 SAFETY
MOVING PARTS - Can cause injuries
•
•
•
Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
Stop engine before installing or connecting unit.
Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
•
•
Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be potential
difficulties in ensuring electromagnetic compatibility of class
A equipment in those locations, due to conducted as well
as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation
in accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be
disposed of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information contact your local ESAB dealer or visit us on
our website.
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© ESAB AB 2018
2 INTRODUCTION
2
INTRODUCTION
The power sources Mig 4004i Pulse combined with U6, U82 or MA25 Pulse and Mig 4004i
Pulse WeldCloud™ combined with U82 offer a complete multi-process package supporting
MMA, TIG, MIG/MAG and pulse MIG.
The Mig 4004i Pulse WeldCloud™ is provided with a top mounted control box which
enables wireless monitoring.
The power sources are intended for use with the wire feed unit Feed 3004/4804 or YardFeed
2000 and the cooling unit COOL 1. For more information about the feed units and the cooling
unit, refer to the Instruction manuals.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.
2.1
Equipment
The power source is supplied with:
•
•
5 m return cable with earth clamp
instruction manual for the welding power source
For Mig 4004i Pulse WeldCloud™, see the instruction manual WeldCloud™ for WeldCloud™
installation instructions.
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© ESAB AB 2018
3 TECHNICAL DATA
3
TECHNICAL DATA
Mig 4004i Pulse / Mig 4004i Pulse WeldCloud™
Mains voltage
380-460 V, ±10%, 3~ 50/60 Hz
Mains supply Sscmin
5.8 MVA
Primary current Imax
28 A
No-load power
57 W
Setting range (DC)
MIG/MAG
16 A / 14.8 V - 400 A / 34 V
MMA
16 A / 20.6 V - 400 A / 36 V
TIG
4 A / 10.2 V - 400 A / 26 V
Permissible load at MIG/MAG
60 % duty cycle
400 A / 34.0 V
100% duty cycle
300 A / 29.0 V
Permissible load at MMA
60 % duty cycle
400 A / 36.0 V
100% duty cycle
300 A / 32.0 V
Permissible load at TIG
60 % duty cycle
400 A / 26.0 V
100% duty cycle
300 A / 22.0 V
Power factor at maximum current
0.95
Efficiency at maximum current
89.5 %
Open circuit voltage
55 V
Operating temperature
-10 to 40 °C (14 to 104 °F)
Transport temperature
-20 to 55 °C (-4 to 131 °F)
Constant sound pressure when
idling
<70 dB (A)
Dimensions l×w×h
Mig 4004i Pulse:
613 × 257 × 445 mm (24.0 × 10.1 × 17.5 in.)
Mig 4004i Pulse WeldCloud™:
613 × 257 × 517 mm (24.0 × 10.1 × 20.3 in.)
Weight
Mig 4004i Pulse: 48 kg (106 lb)
Mig 4004i Pulse WeldCloud™: 54 kg (119 lb)
Insulation class
H
Enclosure class
IP23
Application classification
Mains supply, Ssc min
Minimum short circuit power on the network in accordance with IEC 61000-3-12.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.
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3 TECHNICAL DATA
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
Equipment marked IP23 is intended for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
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© ESAB AB 2018
4 INSTALLATION
4
INSTALLATION
The installation must be carried out by a professional.
CAUTION!
This product is intended for industrial use. In a domestic environment this product
may cause radio interference. It is the user's responsibility to take adequate
precautions.
4.1
Location
Position the welding power source such way that its cooling air inlets and outlets are not
obstructed.
For Mig 4004i Pulse WeldCloud™, make sure the antenna on the top box is not covered or
blocked.
4.2
Lifting instruction
4.3
Mains supply
NOTE!
Mains supply requirements
This equipment complies with IEC 61000-3-12 provided that the short-circuit
power is greater than or equal to Sscmin at the interface point between the user's
supply and the public system. It is the responsibility of the installer or user of the
equipment to ensure, by consultation with the distribution network operator if
necessary, that the equipment is connected only to a supply with a short-circuit
power greater than or equal to Sscmin. Refer to the technical data in the
TECHNICAL DATA chapter.
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© ESAB AB 2018
4 INSTALLATION
NOTE!
The power source can be powered from a generator. For more information,
contact authorised ESAB service personnel.
Check that the unit is connected to the correct mains power supply voltage, and that it is
protected by the correct fuse size. A protective earth connection must be made, in
accordance with regulations.
A. Rating plate with supply connection data
Recommended fuse sizes and minimum cable areas
Mig 4004i Pulse/Mig 4004i Pulse WeldCloud™
Mains voltage
380-460 V, +/- 10%, 3~50/60 Hz
Mains cable area
4G4 mm2
Phase current Ieff Uin 380 V
20 A
Fuse anti-surge
20 A
Fuse MCB-surge type C
25 A
Phase current Ieff Uin 400 V
19.2 A
Fuse anti-surge
20 A
Fuse MCB-surge type C
25 A
Phase current Ieff Uin 415 V
18 A
Fuse anti-surge
20 A
Fuse MCB-surge type C
20 A
Phase current Ieff Uin 440 V
17.6 A
Fuse anti-surge
20 A
Fuse MCB-surge type C
20 A
Phase current Ieff Uin 460 V
17 A
Fuse anti-surge
20 A
Fuse MCB-surge type C
20 A
NOTE!
The mains cable areas and fuse sizes as shown above are in accordance with
Swedish regulations. For other regions, supply cables must be suitable for the
application and meet local and national regulations.
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© ESAB AB 2018
4 INSTALLATION
Installation of mains cable
If the mains cable needs to be changed, the earth connection to the bottom plate must be
made in a correct way. See from the pictures above how to remove the side panel and
install the mains cable. No other cable must be attached to this connection point.
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© ESAB AB 2018
4 INSTALLATION
Connection instruction 0465 152 883 and 0445 301 880
Connection instruction 0465 152 884
Power source ordering no.
Default input voltage setting
0465 152 883
400 V
Delivered with mains cable and plug
connected.
0465 152 884
415 V
Delivered with mains cable.
0445 301 880
400 V
Delivered with mains cable and plug
connected.
If another mains voltage is required, the cable on the printed circuit board has to be moved to
the correct pin (see illustration above), and the mains cable and plug must be changed
according to relevant national regulations. This operation has to be made by persons who
have appropriate electrical knowledge. The power source must be disconnected from mains
while performing this action.
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© ESAB AB 2018
5 OPERATION
5
OPERATION
General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!
WARNING!
Secure the equipment - particularly if
the ground is uneven or sloping.
NOTE!
To achieve the best possible result at Mig short pulsing, the welding and return
cables must not exceed 10 m (33 ft).
0463 431 201
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© ESAB AB 2018
5 OPERATION
5.1
Connections and control devices
1. Negative welding terminal: Return cable
2. Mains power supply switch, 0 / 1
3. Connection for wire feed unit or remote
control unit
4. Indicating LED, power supply ON
5. Indicating LED, thermal protection
6. Positive welding terminal: Welding cable
7. Fuse (10 A) for supply voltage (42 V) for
feeder unit
8. Mains cable
9. USB memory connection
0463 431 201
10. Antenna
11. Indicating LED, white, power supply ON
(WeldCloud™)
12. Indicating LED, red, connection status (lit
LED = connection error)
13. CAN connection
14. Arc voltage monitoring (+), red banana
socket
15. Arc voltage monitoring (-), black banana
socket
16. Ethernet connection
17. Robot interface
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© ESAB AB 2018
5 OPERATION
5.2
Symbols
Remote control unit (2)
Overheating (3)
Power supply ON (4)
5.3
Connection of welding and return cable
The power source has two outputs, a positive terminal (+) and a negative terminal (-), for
connecting welding and return cables.
Connect the return cable to the negative terminal on the power source. Secure the return
cable's contact clamp to the work piece and ensure that there is good contact between the
work piece and the output for the return cable on the power source.
Recommended maximum current values for connection set cables
Imax
Cable area
Cable length
70 mm2
2 - 35 m
(6.6 ft - 114.8 ft)
95 mm2
2 - 35 m
(6.6 ft - 114.8 ft)
450 A (60% duty cycle)
350 A (100% duty cycle)
550 A (60% duty cycle)
430 A (100% duty cycle)
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 40°C (104°F).
5.4
Turning the power source on/off
Turn the power source on by turning switch (2) to the ”1” position. Turn the power source off
by turning the switch (2) to the ”0” position. Regardless the mains supply is interrupted
abnormally or the power source is switched off in the normal manner, the welding data will be
stored, so it will be available next time the unit is turned on.
5.5
Fan control
The power source has a time circuit, which keeps the fans running for 6.5 minutes after
welding has stopped, after that the unit switches to energy-saving mode. The fans start again
when welding begins. The fans run at reduced speed for welding currents up to 150 A, and at
full speed for higher currents.
CAUTION!
The fans may start at any time to protect the power source from overheating.
5.6
Thermal protection
The welding power source has thermal protection circuit that operates if the internal
temperature becomes too high. When this occurs the welding current is blocked and a fault
code is displayed on the control panel. The thermal protection resets automatically when the
temperature has fallen within normal operation temperature.
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© ESAB AB 2018
5 OPERATION
5.7
VRD (Voltage Reducing Device)
The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding
is not being carried out. VRD LED is lit when the VRD function is activated. The VRD
function must be activated by a qualified service technician, by means of ESAT (ESAB
Software Administration Tool, a kit for technical service including a software to manage
settings, update of software etc.).
The VRD function is blocked when the system senses that welding has started.
5.8
Remote control unit
For more information about the operation of the remote control unit, see the instruction
manual for the control panel.
5.9
Arc voltage feedback
To achieve a good welding result, the arc voltage feedback is a crucial factor. In MIG/MAG
welding, the power source is prepared to sense the arc voltage in the wire feeder.
Prerequisite for this functionality is that an ESAB wire feeder and an ESAB interconnection
cable is used! This method of measuring the arc voltage, compensates for the voltage drop
in the welding cable to the wire feeder. With an ESAB torch supporting "TrueArcVoltage", the
voltage drop all the way to the contact tip is compensated.
WARNING!
The external arc voltage inputs (the red and black banana sockets) at the back
end of the WeldCloud™ top box should not be used, unless the equipment has
been configured for this setup by authorised ESAB service personnel.
NOTE!
To compensate the voltage drop in the return cable, the power source can be
configured (by authorised ESAB service personnel) to use an external arc voltage
sense wire from the workpiece.
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© ESAB AB 2018
6 MAINTENANCE
6
MAINTENANCE
CAUTION!
Only persons with the appropriate electrical knowledge (authorised personnel)
may remove the cover of the product or carry out service, maintenance or repair
work on the welding equipment.
CAUTION!
The product is covered by manufacturer's warranty. Any attempt to carry out
repair work by non-authorized service centers will invalidate the warranty.
NOTE!
Regular maintenance is important for safe and reliable operation.
For information about the cooling unit see the instruction manual for the cooling unit.
6.1
Inspection and cleaning
Check regularly that the power source is free from dirt.
The power source should be regularly blown clean using dry compressed air at reduced
pressure. More frequently in dirty environments.
Otherwise the air inlet/outlet may become blocked and cause overheating. To avoid this, the
air filter should be regularly cleaned. The filter is built of a large and a small mesh. Make sure
that the large mesh is mounted to the upmost part of the power source and the small mesh to
the innermost part of the power source.
Replacing and cleaning the dust filter:
1.
2.
3.
4.
Release the dust filter according to the figure.
Blow the filter clean with compressed air (reduced pressure).
Ensure that the filter with the finest mesh is placed towards the grill.
Reinstall the filter.
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© ESAB AB 2018
7 TROUBLESHOOTING
7
TROUBLESHOOTING
Try these recommended checks and inspections before sending for an authorised service
technician.
Type of fault
Actions
No arc.
•
•
•
•
Welding current is interrupted during welding
•
•
•
The thermal protection trips frequently
•
•
•
Poor welding performance.
•
•
•
•
Nothing happens when the trigger on the
welding torch is pushed.
•
•
•
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Check that the mains power supply
switch is turned on.
Check that the mains, welding current
and return cables are correctly
connected.
Check that the correct current value is
set.
Check the mains power supply fuses.
Check whether the thermal protection
trip has operated (indicated by the
orange LED on the front (5))
Check the main power supply fuses if
the LED indicating power supply (4) is
not lit.
Check that the return cable is correctly
fastened.
Check to see whether the air filters are
clogged.
Make sure that you are not exceeding
the rated data for the power source (i.e.
that the unit is not being overloaded).
Check that the ambient temperature is
not above the one for the rated duty
cycle 40°C/104°F.
Check that the welding current and
return cables are correctly connected.
Check that the correct current value is
set.
Check that the correct welding wires
are being used.
Check the mains power supply fuses.
Check the fuse on the rear part of the
power source.
Check if the welding and return cables
are damaged.
Check that the wire feeder works
correctly. See the wire feeder instruction
manual.
© ESAB AB 2018
7 TROUBLESHOOTING
7.1
Error codes for Mig 4004i WeldCloud™
The following two status LEDs are located on
the front of the Mig 4004i WeldCloud™:
1.
2.
White LED to indicate power supply
ON
Red LED to indicate errors
Errors are indicated by the red LED, using morse code. Present error codes are listed below.
Error code
Morse code 1) Meaning
•——
W
••
I
LED is steady ON.
1)
Description
There is no wire connection between the W82 weld data unit
(24AP1) and the Quark 2188/2189 board (25AP1).
The Quark 2188/2189 board (25AP1) has got no network
connectivity.
Configuration file error (i.e. the configuration file is corrupted)
• symbolises a short LED signal and — symbolises a long LED signal.
For further information about WeldCloud™, see the WeldCloud™ instruction manual
(0463 450).
0463 431 201
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© ESAB AB 2018
8 ORDERING SPARE PARTS
8
ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.
Mig 4004i Pulse and Mig 4004i Pulse WeldCloud™ are designed and tested in accordance
with the international and European standards IEC-/EN 60974-1 and IEC-/EN 60974-10. It is
the obligation of the service unit which has carried out the service or repair work to make
sure that the product still conforms to the mentioned standards.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see
esab.com. When ordering, please state product type, serial number, designation and spare
part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.
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© ESAB AB 2018
DIAGRAM
DIAGRAM
Mig 4004i Pulse and Mig 4004i Pulse WeldCloud™
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© ESAB AB 2018
DIAGRAM
Additional diagram for Mig 4004i Pulse WeldCloud™
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© ESAB AB 2018
ORDERING NUMBERS
ORDERING NUMBERS
Ordering
number
Denomination
Type
Note
0465 152 883 Welding power source Aristo® Mig 4004i Pulse
380-460 V. CE
0465 152 884 Welding power source Aristo® Mig 4004i Pulse
380-460 V. CE, AU
0445 301 880 Welding power source Aristo® Mig 4004i Pulse
WeldCloud™
380-460 V. CE
0463 396 001 Spare parts list
Mig 4004i Pulse, Mig 4004i
Pulse WeldCloud™
Technical documentation is available on the Internet at: www.esab.com
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© ESAB AB 2018
SPARE PARTS LIST
SPARE PARTS LIST
0463 431 201
Item
Ordering no.
Denomination
1
0462 197 001
Dust filter
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© ESAB AB 2018
ACCESSORIES
ACCESSORIES
Trolleys
0462 151 880
Trolley 11, 4-wheel
Not to use with Aristo® Mig 4004i Pulse
WeldCloud™.
0463 125 880
Trolley bracket for Trolley 11
Use together with trolley 0462 151 880.
Not to use with Aristo® Mig 4004i Pulse
WeldCloud™.
Option when no cooling unit is assembled.
0460 564 880
0460 815 880
0460 565 880
Trolley 8, 2-wheel
Shelf for YardFeed and MobileFeed.
Trolley
For use together with counter balance device.
Not to use with Mig 4004i Pulse WeldCloud™.
0461 310 880
Trolley adapter kit
For fitting of power source Mig 4004i Pulse to
trolley 0460 565 880.
0460 946 880
Stabilizer kit for counter balance (1)
Use together with trolley 0460 565 880
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© ESAB AB 2018
ACCESSORIES
Counter balance device
(includes mast and counter balance)
0458 705 880
for 300 mm (11 in.) bobbin
0458 705 882
for 440 mm (17 in.) bobbin
0463 125 880
Trolley bracket
Use together with trolley 0462 151 880.
Not to use with Mig 4004i Pulse WeldCloud™.
Option when no cooling unit is assembled
Wire feeders
0460 526 670
Feed 3004 MA25 Pulse Al
0460 526 671
Feed 3004w MA25 Pulse Al
0460 526 672
Feed 3004 MA25 Pulse Steel
0460 526 673
Feed 3004w MA25 Pulse Steel
0460 526 881
Feed 3004 U82
0460 526 886
Feed 3004 U6
0460 526 891
Feed 3004 U82, water-cooled
0460 526 896
Feed 3004 U6, water-cooled
0460 526 991
Feed 4804 U82, water-cooled
0460 526 996
Feed 4804 U6, water-cooled
0459 906 896
Yardfeed 2000, water-cooled
Feeder accessories
0458 674 880
0463 431 201
1 Bobbin cover, plastic
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© ESAB AB 2018
ACCESSORIES
0459 431 880
1 Bobbin cover, metal
0455 410 001
1 Adapter for 5 kg (11 lb) bobbin
0459 233 880
1 Adapter for 440 mm (17 in.) bobbin
0458 706 880
1 Lifting eye
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© ESAB AB 2018
ACCESSORIES
F102 440 880
2 Quick connector Marathon Pac™
899F50
2 Quick connector Marathon Pac™ NA
0558 002 354
Connector Adapter Marathon Pac™ NA
0458 707 880
1 Wheel kit for feeder, front wheels
turnable
0457 341 881
1 Strain relief for welding torch
0459 234 880
Strain relief for interconnection cables
Cooler
0462 300 880
0463 431 201
Water cooling unit, COOL1
- 30 -
© ESAB AB 2018
ACCESSORIES
0456 855 881
Flow guard, COOL1
Connection set, 70 mm2 10 pole cable plug - 10 pole cable socket
0459 528 780
1.7 m (5.6 ft)
0459 528 781
5 m (16.0 ft)
0459 528 782
10 m (32.8 ft)
0459 528 783
15 m (49.2 ft)
0459 528 784
25 m (82.0 ft)
0459 528 785
35 m (114.8 ft)
Control panels
0460 820 880
Aristo®U82, complete including holder
0460 820 881
Aristo®U82, plus complete including
holder
0460 877 891
Control cable extension U82, 7.5 m (24.6 ft)
Connection set, 70 mm2 10 pole cable plug - 10 pole cable socket
0463 431 201
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© ESAB AB 2018
ACCESSORIES
0349 312 450
1.7 m (5.6 ft)
0349 312 451
5 m (16.0 ft)
0349 312 452
10 m (32.8 ft)
0349 312 453
15 m (49.2 ft)
0349 312 454
25 m (82.0 ft)
0349 312 455
35 m (114.8 ft)
Connection set water, 70 mm2 10 pole cable plug - 10 pole cable socket
0459 528 790
1.7 m (5.6 ft)
0459 528 791
5 m (16.0 ft)
0459 528 792
10 m (32.8 ft)
0459 528 793
15 m (49.2 ft)
0459 528 794
25 m (82.0 ft)
0459 528 795
35 m (114.8 ft)
Remote controls
0459 491 880
Remote control unit MTA1 CAN
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
0459 491 883
Remote control unit AT1 CAN
MMA and TIG: current
0459 491 884
Remote control unit AT1 CF CAN
MMA and TIG: rough and fine setting of
current
Remote control cable 10 pole - 4 pole
0459 960 880
5 m (16.0 ft)
0459 960 881
10 m (32.8 ft)
0459 960 882
25 m (82.0 ft)
0459 960 883
0.25 m (114.8 ft)
Remote adapter kit
0463 431 201
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© ESAB AB 2018
ACCESSORIES
Remote controls
0459 681 880
For Miggy-/Railtrac
0459 681 881
For MXH PP and PSF RS3
Connection kit
0459 020 883
For MXH™ 300/400w PP connection kit
For Mig 4004i Pulse WeldCloud™:
0445 499 880
Trolley, 4-wheel
For use with Aristo® Mig 4004i Pulse
WeldCloud™.
0445 499 881
Trolley, 4-wheel
Aristo® Mig 4004i Pulse WeldCloud™ with
Cool1.
0462 062 001
USB memory 2 Gb
0445 501 880
Robot Interface Kit Devicenet WeldCloud™
0445 501 881
Robot Interface Kit Profibus WeldCloud™
0445 501 882
Robot Interface Kit CANopen WeldCloud™
0445 501 883
Robot Interface Kit EtherNet IP WeldCloud™
0463 431 201
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© ESAB AB 2018
ACCESSORIES
For Mig 4004i Pulse:
0445 302 881
Retrofit Mig 4004i WeldCloud™
Information on PSF welding torches can be found in separate brochures.
For more information about the accessories contact the nearest ESAB agency.
0463 431 201
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© ESAB AB 2018
ACCESSORIES
0463 431 201
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© ESAB AB 2018
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00
http://manuals.esab.com
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