ESAB | Aristo YardFeed 200 | Service manual | ESAB Aristo YardFeed 200 User manual

ESAB Aristo YardFeed 200 User manual
Aristo®, Origo™
Feed L3004
YardFeed 2000
Service manual
0740 800 173 GB 20180921
Valid for: serial no. 535-, 548-, 613-, 616-, 425-, 810-xxx-xxxx
TABLE OF CONTENTS
READ THIS FIRST....................................................................................
3
INTRODUCTION .......................................................................................
4
TECHNICAL DATA ...................................................................................
5
WIRING DIAGRAM ...................................................................................
6
Valid for Feed L3004...............................................................................
6
Valid for Aristo YardFeed 200 with serial number 548-xxx-xxxx and
YardFeed 2000 with serial number 613-xxx-xxxx ................................
Valid for YardFeed 2000 with serial number 616-xxx-xxxx,
425-xxx-xxxx and 810-xxx-xxxx ............................................................
Component description .........................................................................
8
10
DESCRIPTION OF OPERATION..............................................................
13
1 MMC panel............................................................................................
13
13AP1 Control board..............................................................................
14
13AP1:1 Power supply ........................................................................
14
13AP1:2 Start / Stop ............................................................................
16
13AP1:3 Gas valve ..............................................................................
16
13AP1:4 Motor driving / braking ..........................................................
17
13AP1:5 Pulse generator input ...........................................................
18
13AP1:6 The CAN bus ........................................................................
18
13AP1:7 Arc voltage sensing ..............................................................
19
13AP1:8 Monitoring the cooling water connection, ELP .....................
20
13AP1 Component positions ................................................................
21
Pull motor option, Feed L3004 ..............................................................
22
Circuit board layout, CAN adapter and filter board...............................
23
Connection instructions ........................................................................
23
Spare parts for connection sets Feed L3004 .......................................
25
Spare parts for connection sets YardFeed 2000 .................................
26
REMOTE CONTROLS ..............................................................................
27
FAULT CODES .........................................................................................
28
Fault log...................................................................................................
28
Summary of fault codes.........................................................................
28
Fault code description ...........................................................................
29
SERVICE INSTRUCTIONS.......................................................................
31
What is ESD? ..........................................................................................
31
Service aid ..............................................................................................
31
Dismantling of YardFeed 2000 ..............................................................
32
SPARE PARTS .........................................................................................
33
12
Rights reserved to alter specifications without notice.
0740 800 173
© ESAB AB 2018
READ THIS FIRST
READ THIS FIRST
Maintenance and repair work must be performed by an experienced person, and electrical
work only by a trained electrician. Use only recommended replacement parts.
This service manual is intended for use by technicians with electrical/electronic training for
help in connection with fault-tracing and repair.
Use the wiring diagram as a form of index for the description of operation. The circuit boards
are divided into numbered blocks, which are described individually in more detail in the
description of operation. Component names in the wiring diagram are listed in the
component description.
Use the spare parts list as a guide to where the components are located in the equipment.
The spare parts list is published as a separate document, see the "SPARE PARTS" chapter
in this manual.
This manual contains details of all design changes that have been made up to and including
August 2015.
The manual is valid for:
AristoFeed 30L-4 and ESABFeed 30L-4i with serial no. 535-xxx-xxxx.
Feed L3004 with serial no. 613-xxx-xxxx.
Aristo YardFeed 200 with serial no. 548-xxx-xxxx, 425-xxx-xxxx.
YardFeed 2000 with serial no. 613-xxx-xxxx, 616-xxx-xxxx, 425-xxx-xxxx and 810-xxx-xxxx.
The AristoFeed 30L-4, ESABFeed 30L-4i, Feed L3004, Aristo YardFeed 200 and YardFeed
2000 are designed and tested in accordance with the standards stated in the instruction
manual. On completion of service or repair work, it is the responsibility of the person(s)
performing the work to ensure that the product still complies with the requirements of the
involved standards.
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INTRODUCTION
INTRODUCTION
The AristoFeed, ESABFeed and Aristo YardFeed wire feeders are renamed:
New name
Old name
Feed L3004
AristoFeed 30L-4 / ESABFeed 30L-4i
YardFeed 2000
Aristo YardFeed 200
There are two different product families, Aristo® and Origo™, to which the wire feeders
belong. The product family is depending on the type of control panel that is used. The control
panels are not described in this manual, this manual describes the wire feeders: Feed L3004
and YardFeed 2000.
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© ESAB AB 2018
TECHNICAL DATA
TECHNICAL DATA
Feed L3004
YardFeed 2000
Power supply
42 V 50-60 Hz
42 V 50-60 Hz
Power requirement
180 VA
180 VA
Motor current Imax
3.5 A
3.5 A
Wire feed speed
0.8 - 25.0 m/min
0.8 - 25.0 m/min
Torch connection
EURO
EURO
Max. diameter wire bobbin
300 mm (440 mm*)
200 mm
Fe & Ss
0.6 - 1.2 mm
0.6 - 1.2 mm
Al
1.0 - 1.2 mm
1.0 - 1.2 mm
Cored wire
0.8 - 1.2 mm
0.8 - 1.2 mm
Weight
15 kg
11.3 kg
Dimensions (l x w x h)
690 x 275 x 420 mm
593 x 210 x 312 mm
Shielding gas
All types intended for
MIG/MAG welding
All types intended for
MIG/MAG welding
5 bar
5 bar
Use only ESAB ready
mixed coolant
Use only ESAB ready
mixed coolant
5 bar
5 bar
365 A
365 A
Wire dimension
max pressure
Type of cooling
max pressure
Maximum permissible load at
60% duty cycle
Enclosure class
IP23
with sealed bobbin holder
IP23
without sealed bobbin holder
IP23X
* Accessory
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
Equipment marked IP23 is intended for indoor and outdoor use.
Equipment marked IP2X is intended for indoor use.
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WIRING DIAGRAM
WIRING DIAGRAM
Valid for Feed L3004
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© ESAB AB 2018
WIRING DIAGRAM
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© ESAB AB 2018
WIRING DIAGRAM
Valid for Aristo YardFeed 200 with serial number 548-xxx-xxxx and
YardFeed 2000 with serial number 613-xxx-xxxx
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© ESAB AB 2018
WIRING DIAGRAM
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© ESAB AB 2018
WIRING DIAGRAM
Valid for YardFeed 2000 with serial number 616-xxx-xxxx,
425-xxx-xxxx and 810-xxx-xxxx
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© ESAB AB 2018
WIRING DIAGRAM
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© ESAB AB 2018
WIRING DIAGRAM
Component description
CAUTION!
STATIC ELECTRICITY can damage circuit boards and
electronic components.
•
•
Observe precautions for handling electrostatic
sensitive devices.
Use proper static-proof bags and boxes.
This component description should be read in conjunction with the wiring diagram. The
description of operation contains a more detailed description of the functions of the
components.
1 MMC panel
Control panel. See the description in chapter "DESCRIPTION OF
OPERATION".
13AP1
Main circuit board, with the control electronics.
See the description in chapter "DESCRIPTION OF OPERATION".
13C2 - 13C5
Interference suppression capacitor.
13G1
Pulse generator. Incorporated in motor 13M1.
See the description in chapter "DESCRIPTION OF OPERATION".
13L1, 13L2
Ferrite ring core.
13M1
Motor with pulse generator.
13R1
Resistor, used as heating element (option). Only YardFeed 2000.
13S1
Micro-switch, cooling water supply connection monitoring.
See the description in chapter "DESCRIPTION OF OPERATION".
13S2
"Safety contact switch", 3 position switch. Only YardFeed 2000.
See the description in the instruction manual.
13XP . .
Plug connectors.
13XS . .
Socket connectors.
13YV1
Solenoid valve.
See the description in chapter "DESCRIPTION OF OPERATION".
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DESCRIPTION OF OPERATION
DESCRIPTION OF OPERATION
1 MMC panel
The MMC module consists of an operator's control panel and a welding data board.
The power source, the wire feed unit and the control panel each have their own
microprocessor for control, with the control panel being the central unit in the system. In
addition to storing and issuing welding data, it also exercises overall control of the system as
a whole.
The control panels are described in separate manuals.
YardFeed 2000: Control panels Aristo™ MA6, U6 or Origo™ MA23
MA6
U6
Knobs for setting the voltage and wire feed speed /
welding current. Other parameters are controlled by
push-buttons, with text in the display panel.
Panel U6 will replace panel MA6.
MA23
Knobs for setting the voltage and wire feed speed /
welding current. Other settings by pushbuttons.
Feed L3004: Control panels Aristo™ MA6, U6 or Origo™ MA23, MA23A or empty panel.
MA6
U6
Knobs for setting the voltage and wire feed speed /
welding current. Other parameters are controlled by
push-buttons, with text in the display panel.
Panel U6 will replace panel MA6.
MA23
Knobs for setting the voltage and wire feed speed /
welding current. Other settings by pushbuttons.
The design of the panel may be as to the left or as
above.
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DESCRIPTION OF OPERATION
MA23A
Knobs for setting the voltage / QSet™ and wire feed
speed / welding current. Other settings by push-buttons.
Empty panel for use with double wire feed units or with
use of control box U8.
13AP1 Control board
Sections 13AP1:1 to 13AP1:8 below refer to the diagram in chapter "WIRING DIAGRAM",
section "Feed L3004".
Circuit board identity
The control board has a machine ID, a hardware ID and a unit type number. To read this you
need the ESAT service kit, see section "ESAT service kit" in chapter "SERVICE
INSTRUCTIONS".
•
•
•
The machine ID determines which motor type and wire feed mechanism the board is
intended for. If the board is to be used for another type of motor or mechanism, the
machine ID can be changed by ESAT.
The hardware ID shows design and type of circuit board.
The unit type is used for identification on the can bus.
The ID numbers of the Feed L3004 and YardFeed 2000 are:
Machine ID = 29; Hardware ID = 5; Unit type = 3 (wire feed unit)
Spare part boards must be configured if the unit has an ELP switch, see section "13AP1:8" in
this chapter.
13AP1:1 Power supply
Feed L3004
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DESCRIPTION OF OPERATION
The feeder obtains a 42 V AC supply from the power source.
42 V AC is used for the welding torch trigger switch and as the power supply to the gas
solenoid valve.
Rectifier BR1 rectifies the 42 V supply to 60 V. This voltage supplies the wire feeder motor.
Transistor Q8 is a pre-regulator which reduces the voltage from 60 V to 20 V.
Q8 is current-limited to about 200 mA. If the 20 V supply drops below 13 V, the wire feed
unit stops.
YardFeed 2000 from serial no. 616-xxx-xxxx
Voltage monitoring
If the +60 V supply drops below 42 V or exceeds 78 V, the MMC panel displays fault code 9.
This fault does not disable any functions.
The +20 V is monitored by a reset circuit. If the voltage drops to 13 V or less, this circuit
generates a reset signal to the processor, which responds by stopping the wire feed and
then all communication on the bus. This fault does not generate a fault code.
The +15 V is monitored by the processor. If the 15 V supply drops below 13 V or exceeds 17
V, the MMC panel displays fault code 8. This fault does not disable any functions.
YardFeed 2000 with serial no. 548-xxx-xxxx and 613-xxx-xxxx
The power supply works as described above, with one exception: switch 13S2 on the front
panel. When the switch is in position 'Welding OFF' or 'Heat ON', there is no voltage supply
to the control board.
See: "Safety contact switch YardFeed 2000" in instruction manual.
YardFeed 2000 with serial no. 548-xxx-xxxx and 613-xxx-xxxx
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DESCRIPTION OF OPERATION
13AP1:2 Start / Stop
YardFeed 2000 with serial no. 548-xxx-xxxx and 613-xxx-xxxx and Feed L3004
The welding torch switch is supplied with 42 V AC. Closing the switch activates optocoupler
IC1, causing the voltage across C35 to go low.
When wire feed starts, the power source generates welding voltage. If this is not followed by
a flow of welding current within three seconds, the power source shuts down the welding
power supply, although wire feed continues until the welding torch switch is released.
YardFeed 2000 from serial no. 616-xxx-xxxx
YardFeed 2000 from serial no. 616-xxx-xxxx
When switch 13S2 on the front panel is in position 'Welding OFF' or 'Heat ON', there is no
voltage supply to the start switch of the welding torch. See: "Safety contact switch YardFeed
2000" in instruction manual.
13AP1:3 Gas valve
The gas valve is controlled by the microprocessor. In normal operation the gas valve opens
when the start signal is activated by the welding torch switch.
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DESCRIPTION OF OPERATION
13AP1:4 Motor driving / braking
Schematic diagram of the motor drive stage
Driving
The motor is powered from the smoothed +60 V supply. Motor speed is controlled by pulse
width modulation of transistor Q1. The pulse frequency is 39 kHz. The maximum conducting
time of the pulses is 99% of the pulse cycle time. During the pulse spaces, the motor current
freewheels through diode D8.
A wire feed speed of 25 m/min. requires a roller speed of 271 r/min, the motor voltage is
then about 40 V.
Current limit
Resistor R19 produces a voltage drop proportional to the motor current. If the current
exceeds the current limit, IC5 turns off the gate pulses to Q1. When the current falls, Q1
conducts again at the next gate pulse.
The wire feeder has a dynamic current limit controlled by the processor. The current limit is
11 A on starting. When the set speed is achieved, this is reduced to 7 A.
Braking
When the motor starts, capacitor C43 charges up via diode D28: the voltage is limited to 15
V by Zener diodes D10 and D21. When the motor is to brake, the LED in optocoupler IC8
lights, causing the transistor in IC8 to conduct and discharge capacitor C43 (15 V) to the
gate of transistor Q3. The transistor conducts and short-circuits the motor voltage through
resistors R51 and R64, which limit the current to about 20 A.
Speed monitoring
Wire feed speed is monitored by the microprocessor on the circuit board. Wire feed is
stopped if the feed speed deviates from the set speed by more than 1.5 m/min for more than
5.1 seconds. The MMC panel displays fault code 11.
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DESCRIPTION OF OPERATION
13AP1:5 Pulse generator input
The pulse generator, 13G1, is fitted to drive motor 13M1.
It generates 60 pulses per revolution, which means that, at a wire feed speed of 25 m/min,
the pulse frequency is 10180 Hz.
Valid for Yardfeed 2000 with serial number 810-xxx-xxxx
At a wire feed speed of 25 m/min, the pulse generator produces a pulse frequency of
6430 Hz.
13AP1:6 The CAN bus
Feed L3004
The circuit board includes a driver for the CAN bus, IC12, which looks after communication
with the other units in the system.
Although the CAN bus supplies a +12 V power supply, this is not used on circuit board
13AP1. 0 V on the circuit board is connected to 0 V CAN.
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DESCRIPTION OF OPERATION
YardFeed 2000
Starting sequence
On power-up, the board's CAN controller reads in the bus
speed from the micro processor: 400 kbit/s.
The circuit board displays the starting sequence from
power-up.
LED1 lights red. Then LED1, LED2 and LED3 lights
green.
When the board has been initiated, and the wire feed unit
is in the application program, LED1 flashes continuously
with a green light.
LEDs on circuit board 13AP1
There is more information about the operation of the CAN bus in the service manual for the
power source.
13AP1:7 Arc voltage sensing
In order to avoid spurious volt drops when measuring the welding arc voltage, the power
source senses the arc voltage via the filler wire and the feeder unit motor.
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DESCRIPTION OF OPERATION
13AP1:8 Monitoring the cooling water connection, ELP
The wire feed unit with water connection is equipped with a detection system ELP (ESAB
Logic Pump) which checks that the water hoses are connected.
When connecting a water-cooled welding torch, the water pump starts.
Micro-switch 13S1 senses whether a water-cooled welding torch is connected to the wire
feed unit: a closed switch indicates that the cooling water hoses are connected, and so
provides a Start Enable signal to the system for the water pump.
The resistors connected to the input form a potential divider of the 15 V supply, to produce
about +6 V for an open input.
NOTE!
When a spare part board is installed in a wire feed unit with water connection,
the board must be configured for ELP.
Use the service function selection of Esat and select:
Service function / Assign ELP exist / Argument 2: Set ELP exist.
For more information on ESAT, see chapter "SERVICE INSTRUCTIONS".
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DESCRIPTION OF OPERATION
13AP1 Component positions
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DESCRIPTION OF OPERATION
Pull motor option, Feed L3004
Pull motor option with wire feed speed adjustment 0459 681 881
The pull motor option with CAN adapter is used when a welding torch with pull motor and
wire feed speed adjustment is connected to the wire feeder.
The adapter board has a software identity, equipment ID. The ID defines how the welding
equipment reacts on the commands from the connected equipment. The CAN adapter
options are delivered with correct machine ID. Spare part boards are delivered without
equipment ID. To read or change the equipment ID you need the ESAT service kit, see
chapter "SERVICE INSTRUCTIONS".
The adapter board is delivered with equipment ID 7.
The CAN adapter board has a built-in terminating resistor. The resistor is disconnected on
delivery of this option. In most operating cases it should be disconnected. It can however be
connected by a jumper over terminal J1 on the CAN adapter board. See the component
position diagram below.
Can adapter board, filter board and cable set connected to the control board of the wire
feeder
Switch 13S2 is used for activating / deactivating the wire feed speed potentiometer on the
welding torch. When the switch is in position B, the potentiometer on the torch is active and
the control panel of the feeder is inactive. In position A the control panel is active and the
potentiometer on the torch is inactive.
Pull motor option without wire feed speed adjustment 0459 020 883
This option includes connectors 13XS25, 13XS20 and wires 1389, 1390.
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DESCRIPTION OF OPERATION
Circuit board layout, CAN adapter and filter board
Connection instructions
Pull motor option with wire feed speed adjustment 0459 681 881
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DESCRIPTION OF OPERATION
Pull motor option without wire feed speed adjustment 0459 020 883
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DESCRIPTION OF OPERATION
Spare parts for connection sets Feed L3004
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DESCRIPTION OF OPERATION
Spare parts for connection sets YardFeed 2000
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© ESAB AB 2018
REMOTE CONTROLS
REMOTE CONTROLS
A number of remote control units can be connected to the wire feeders, these are described
in a separate service manual.
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FAULT CODES
FAULT CODES
Fault codes are used in order to indicate and identify a fault in the equipment.
Fault log
All faults that occur when using the welding equipment are documented as error messages in
the fault log: up to 99 error messages can be saved. When 99 messages have been saved,
the oldest message will automatically erase when the next fault occurs.
Only the most recent fault message is displayed on the control panel. To read the entire fault
log, the equipment must be connected to the Esat: see service tools in chapter "SERVICE
INSTRUCTIONS".
Faults are monitored/detected in two ways: by test routines that are run on initiation and by
functions that can detect a fault when it occurs.
The control panel displays a unit number to indicate which unit has generated the fault. The
following unit numbers are used:
U0 = welding data unit
(control panel)
U1 = cooling unit
U2 = power source
U3 = wire feed unit
U4 = remote control unit
Summary of fault codes
Fault
code
Description
Control Cooling Power Wire Remote
panel
unit source feed control
unit
unit
1
Memory error, EPROM
x
x
x
x
2
Memory error, RAM
x
x
x
x
3
Memory error, external RAM
x
x
4
+5 V power supply
x
5
Intermediate DC voltage outside limits
6
High temperature
8
Power supply 1*
9
x
x
x
x
x
x
x
x
x
x
Power supply 2*
x
x
x
10
Power supply 3*
x
11
Wire feed speed servo
12
Communication error (warning)
x
14
Communication error (bus off)
x
15
Lost messages
x
17
Lost contact with the wire feed unit
x
18
Lost contact with the power source
x
19
Memory error in battery-backed data
memory
x
20
Memory allocation error
x
22
Transmitter buffer overflow
x
x
x
x
23
Receiver buffer overflow
x
x
x
x
26
Program operating fault
x
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x
x
x
x
x
x
x
© ESAB AB 2018
FAULT CODES
Fault
code
Description
Control Cooling Power Wire Remote
panel
unit source feed control
unit
unit
27
Out of wire
x
28
Stack overflow
29
No cooling water flow
32
No gas flow
40
Incompatible units
x
41
Lost contact with the cooling unit
x
x
x
x
x
x
x
Unit
Power supply 1*
Power supply 2*
Wire feed unit
+15 V
+60 V
Power supply 3*
Fault code description
The fault codes for the control panel, cooling unit, power source and the remote control unit
are described in the manuals for these units. This manual describes the fault codes for the
wire feed units.
Code Description
1
EPROM check sum error – program memory error
Check sum test of the program memory, which is run only when initiating the unit
after power-up. This fault does not disable any functions.
The program memory is damaged. This is a serious fault, that can have unforeseen
effects.
Action: Restart the equipment. If the fault persists, load new software via Esat. If the
fault still persists, replace circuit board 13AP1, which carries the memory chip.
2
Microprocessor RAM error
The microprocessor is unable to read/write from/to a particular memory address in its
internal memory. This test is performed only as part of initiation after power-up. This
fault does not disable any functions.
Action: Restart the equipment. If the fault persists, replace circuit board 13AP1,
which carries the microprocessor chip.
3
Error in external RAM
Read/write test of the processor's internal external RAM. This test is performed only
as part of initiation after power-up. The microprocessor is unable to read/write from/to
a particular memory address in its external memory. This fault does not disable any
functions.
Action: Restart the equipment. If the fault persists, replace circuit board 13AP1,
which carries the microprocessor chip.
8
+15 V power supply on circuit board 13AP1
The voltage is too high or too low: it must be within the range 12.8 - 16.8 V. This fault
does not disable any functions.
9
+60V unregulated power supply on circuit board 13AP1
The voltage is too high or too low: it must be within the range 42.3 - 78.6 V. This fault
does not disable any functions.
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FAULT CODES
Code Description
11
Wire feed speed
The wire feed speed differs from the set value by more than 1.5 m/min (5 feet/min)
for more than 3 seconds. This fault stops the wire feed. After a period of 5 seconds,
restart is permitted.
12
Communication error (warning)
The load on the system CAN bus is temporarily too high.
Action: Check the equipment to ensure that only one wire feed unit and/or remote
control unit are connected. See also section "13AP1:6 The CAN bus" in chapter
"DESCRIPTION OF OPERATION".
15
Lost messages
The bus CAN circuit indicates that a message has been lost. No functions are
disabled by this fault.
Action: Check that all units are correct connected to the CAN bus. See also section
"13AP1:6 The CAN bus" in chapter "DESCRIPTION OF OPERATION".
22
Transmitter buffer overflow
The control board is unable to transmit information to the other units at a sufficiently
high speed.
Action: A break in the bus line can cause this fault. Check the CAN cabling. Turn off
the mains power supply to reset the unit.
23
Receiver buffer overflow
The control board is unable to process information from the other units at a
sufficiently high speed. This fault is caused by abnormal loading of the
microprocessor.
Action: Turn off the mains power supply to reset the unit.
27
Out of wire
The wire feed unit is not feeding any wire. The current welding process will be
stopped, and cannot be restarted.
Action: Load new wire.
At present, wire monitoring is fitted only to special versions of wire feed units.
28
Stack overflow
The program execution does not work.
This fault should never occur in reality: the fault code is intended as an aid during
development work. Contact ESAB if the fault does occur.
32
No gas flow
Gas flow is too low.
Action: Check the gas valve, hoses and connectors.
Gas monitoring is fitted only to special versions of wire feed units.
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SERVICE INSTRUCTIONS
SERVICE INSTRUCTIONS
CAUTION!
STATIC ELECTRICITY can damage circuit boards and
electronic components.
•
•
Observe precautions for handling electrostatic
sensitive devices.
Use proper static-proof bags and boxes.
What is ESD?
A sudden transfer or discharge of static electricity from one object to another. ESD stands
for Electrostatic Discharge.
How does ESD damage occur?
ESD can cause damage to sensitive electrical components, but is not dangerous to people.
ESD damage occurs when an ungrounded person or object with a static charge comes into
contact with a component or assembly that is grounded. A rapid discharge can occur,
causing damage. This damage can take the form of immediate failure, but it is more likely
that system performance will be affected and the component will fail prematurely.
How do we prevent ESD damage?
ESD damage can be prevented by awareness. If static electricity is prevented from building
up on you or on anything at your work station, then there cannot be any static discharges.
Nonconductive materials (e.g. fabrics), or insulators (e.g. plastics) generate and hold static
charge, so you should not bring unnecessary nonconductive items into the work area. It is
obviously difficult to avoid all such items, so various means are used to drain off any static
discharge from persons to prevent the risk of ESD damage. This is done by simple devices:
wrist straps, connected to ground, and conductive shoes.
Work surfaces, carts and containers must be conductive and grounded. Use only antistatic
packaging materials. Overall, handling of ESD-sensitive devices should be minimized to
prevent damage.
Service aid
We can offer a number of service tools that will simplify the service.
CAN splitter adapter box
Ordering no. 0460 772 880
To be used when external equipment and ESAT has to be connected to the remote
connection. The box is equipped with:
•
•
•
•
One 10 pole cable plug
One 12 pole cable plug
Two 12 pole panel sockets
One 10 pole panel socket
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SERVICE INSTRUCTIONS
Antistatic service kit
Ordering no. 0740 511 001
The kit makes it easier to protect sensitive
components from electrostatic discharge.
Contents:
•
•
•
A conductive mat (size 610 x 610 mm)
A 1.5 metre long ground cable with a
crocodile clip
A 1.5 metre long ground cable with a
crocodile clip
Antistatic service kit
ESAT service kit
The software update is made from a PC and has to be managed by a trained serviceman.
For this a PC program called ESAT, ESAB Software Administration Tool, is needed. The PC
is connected to the welding equipment by a cable connector and a CAN reader. From the
ESAT it is possible to update the software. ESAT also contains service functions by which it
is possible to control, change or read the different functions of the equipment.
For the installation and use of the ESAT you need a PC with operating system Windows.
The ESAT service kit contents:
•
•
•
CAN adapter with connection cables
CD with software
Instruction manual for ESAT
Ordering no:
0458 847 881
USB2CAN for connection to the USB port of the PC
Dismantling of YardFeed 2000
0740 800 173
- 32 -
© ESAB AB 2018
SPARE PARTS
SPARE PARTS
The spare parts list is published in a separate document that can be downloaded from the
Internet: www.esab.com
File name
Product
0459 839 001
Feed L3004
0459 839 005
YardFeed 2000
0740 800 173
- 33 -
© ESAB AB 2018
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00
http://manuals.esab.com
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