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MXL 201 MXL 411W MXL 271 MXL 511W MXL 341
Instruction manual
0463 633 001 GB 20181105
TABLE OF CONTENTS
2 3 4 5 1
SAFETY
.......................................................................................................
1.1
...............................................................................
1.2
.................................................................................
INTRODUCTION
..........................................................................................
SHIPMENT AND PACKAGING
...................................................................
TECHNICAL DATA
......................................................................................
5.3
5.4
5.5
5.6
5.7
5.8
OPERATION
................................................................................................
5.1
......................................................................................
5.2
................................................................................
Fitting the central adaptor to the equipment
.......................................
Connecting the cooling circuit
..............................................................
Setting the level of shielding gas
..........................................................
.................................................................................................
.........................................................................................
Starting and stopping the welding process
.........................................
6
MAINTENANCE
...........................................................................................
6.1
.................................................................................................
6.2
......................................................................................
6.3
6.4
6.5
6.6
...........................................................................
.........................................................................
.........................................................................
................................................................
7
TROUBLESHOOTING
.................................................................................
8
ORDERING SPARE PARTS
........................................................................
ORDERING NUMBERS
.......................................................................................
SPARE PARTS LIST
............................................................................................
WEAR PARTS
......................................................................................................
13
16
17
18
19
21
7
11
8
9
4
Rights reserved to alter specifications without notice.
0463 633 001 © ESAB AB 2018
1 SAFETY
1 SAFETY 1.1
Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate, serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual and follow all labels, employer´s safety practices and Safety Data Sheets (SDSs).
1.2
Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.
1.
2.
3.
Anyone who uses the equipment must be familiar with: ○ its operation ○ location of emergency stops ○ its function ○ relevant safety precautions ○ welding and cutting or other applicable operation of the equipment The operator must ensure that: ○ no unauthorised person is stationed within the working area of the equipment when it is started up ○ no-one is unprotected when the arc is struck or work is started with the equipment The workplace must: ○ be suitable for the purpose ○ be free from drafts 0463 633 001
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© ESAB AB 2018
1 SAFETY 4.
5.
Personal safety equipment: ○ Always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves ○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns General precautions: ○ Make sure the return cable is connected securely ○ Work on high voltage equipment
may only be carried out by a qualified electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at hand ○ Lubrication and maintenance must
not
be carried out on the equipment during operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and cutting.
ELECTRIC SHOCK - Can kill
• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to EMF: ○ Route the electrode and work cables together on the same side of your body. Secure them with tape when possible. Do not place your body between the torch and work cables. Never coil the torch or work cable around your body. Keep welding power source and cables as far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the area being welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.
• Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
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© ESAB AB 2018
1 SAFETY
MOVING PARTS - Can cause injuries
• Keep all doors, panels and covers closed and securely in place. Have only qualified people remove covers for maintenance and troubleshooting as necessary. Reinstall panels or covers and close doors when service is finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable materials nearby.
• Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical and/or electronic equipment that has reached the end of its life must be disposed of at a recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations.
For further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website.
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© ESAB AB 2018
2 INTRODUCTION
2 INTRODUCTION
The MIG / MAG welding torches of this series are exclusively intended for shielded- arc welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably trained employees. The torches are only available in manual versions.
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© ESAB AB 2018
3 SHIPMENT AND PACKAGING
3 SHIPMENT AND PACKAGING
The components are carefully checked and packaged, however damage may occur during shipping.
Checking procedure on receipt of goods
Check that the shipment is correct by referring to the shipping note.
In case of damage
Check the package and components for damage (visual inspection).
In case of complaints
Check the package and components for damage (visual inspection).
• Contact with the last carrier immediately.
• Keep the packaging (for possible inspection by the carrier or supplier, or for returning the goods).
Storage in an enclosed space
Ambient temperature for shipment and storage: -20 °C to +55 °C Relative air humidity: up to 90% at a temperature of 20 °C 0463 633 001
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© ESAB AB 2018
4 TECHNICAL DATA
4 TECHNICAL DATA
Welding torch Type of cooling MXL 201
Air
Permitted load at 60% duty cycle*
Carbon dioxide CO2 160 A Mixed gas, Ar/CO2 M21
Recommended gas flow
150 A 8-12 l/min
Wire diameter Operating temperature**
0.6-1.0 mm -10 °C to 40 °C
MXL 271
Air 230 A 210 A 8-15 l/min 0.8-1.2 mm -10 °C to 40 °C
MXL 341
Air 330 A 300 A 10-18 l/min 1.0-1.6 mm -10 °C to 40 °C * The capacity may be reduced up to 30% when pulse welding.
Welding torch Type of cooling
Water
Permitted load at 100% duty cycle*
Carbon dioxide CO2 Mixed gas, Ar/CO2 M21
Recommended gas flow Wire diameter Operating temperature** MXL 411W
400 A 350 A 10-20 l/min 1.0-1.6 mm -10 °C to 40 °C
MXL 511W
Water 500 A 450 A 10-20 l/min 1.0-1.6 mm -10 °C to 40 °C * The capacity may be reduced up to 30% when pulse welding.
** When using liquid cooled torches in freezing conditions, use an adequate cooling liquid.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.
General torch data with reference to IEC/EN 60 974−7
Type of guidance: Manual Wire type: Voltage rating: Specifications of the torch cooling circuit (for liquid cooled torches only): Standard round wire The control circuit and trigger switch are rated for a voltage of 42 V, max. 1 A • minimum flow 1.2 l/min • min. water pressure: 2.5 bar • max. water pressure: 3.5 bar • input temperature: max. 40 °C • return temperature: max. 60 °C • cooling capacity: min. 1000 W, up to 2000 W depending on the application
Liquid cooled torches
Return temperatures of more than 60 °C can shorten the lifetime of the torch or cause damage or destruction of the torch. The cooler must always be filled with sufficient cooling liquid, refer to the instruction manual for the cooling unit. In case of a high thermal load on the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB dealer.
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© ESAB AB 2018
4 TECHNICAL DATA The ratings are valid for cable lengths from 3.0 to 5.0 m.
The rated loads refer to a standardized case of use. Under special conditions, e.g. in case of high heat reflection on the torch, the torch could overheat even when operated below the rated load. In this case choose a more powerful model or lower the duty cycle.
Conditions of intended use
1.
2.
3.
The welding torch should only be used within the above mentioned technical specifications and for its intended purpose.
The type of torch has to be chosen according to the welding application. The required duty-cycle and load, the type of cooling, guiding method and the wire diameter have to be considered. If increased requirements exist, for example caused by pre-heated work pieces, high heat reflection in corners, etc. these must be taken into account by choosing a welding torch with adequate reserve in rated load.
The product must be protected from humidity and moisture during transport, storage and operation.
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5 OPERATION
5 OPERATION
General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment!
CAUTION!
This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user's responsibility to take adequate precautions.
DANGER!
In the event of an emergency, the power source must be switched off immediately. For further action in such circumstances, refer to the instruction manual of the power source for more information.
The welding torch can be used in any welding position.
Contact with hot items might cause damage to the torch and the cable assembly.
Do not drag the power source using the torch.
Do not pull the cable assembly over sharp edges. Do not bend the cable assembly sharply.
5.1
Fitting the linear
Fit the correct wire guide liner for the application, as needed to suit the wire type and diameter. See chapter "MAINTENANCE" section "Steel liner / Plastic liner".
NOTE!
For information on how to install new liners and about correct assembly procedure, see the chapter entitled “Maintenance”
Steel liner = for steel wires Plastic liner = for aluminium, copper, nickel and stainless steel wires
5.2
Equipping the torch
The torch must be equipped according to the wire diameter and wire material. Choose the right liner, contact tip, tip adaptor, gas nozzle and gas diffuser (as applicable). A detailed overview of the suitable parts is found in the spare parts list for the torch.
Tighten the tip adaptor and the contact tip with an adequate tool.
Make sure that all required parts shown in the spare parts list, e.g. insulators, are installed.
Welding without these items might cause immediate destruction of the torch.
5.3
1.
2.
Fitting the central adaptor to the equipment
Check that the wire guide liner is fitted correctly.
Insert the central plug into the socket on the wire feed unit and secure it by tightening the adaptor nut firmly by hand.
5.4
Connecting the cooling circuit
Connect the water hoses to the cooling unit: blue for water flow forward from the cooler to the torch; red for heated water flow backwards from the torch to the cooler. Before using a water cooled torch, the air has to be removed from the cooling circulation by running the cooler for a few minutes.
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5 OPERATION
CAUTION!
Wrongly connected water hoses can cause overheating and damage of the torch neck and water-power cable. Regularly check the coolant level and throughput on the cooling unit. Insufficient cooling might cause overheating and damage of the torch neck and water-power cable.
NOTE!
To achieve an optimal gas- and water flow, place the cable assemblies and the gas and water hoses as straight as possible. Kinked hoses will cause overheating and can damage the torch. Protect cables and supply hoses from damage.
5.5
Setting the level of shielding gas
Set the quantity of gas required on the gas regulator. The type and quantity of gas to be used depend on the welding task to be performed.
5.6
Checklist
Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner is suitable for the wire diameter and type.
Check the front end consumable parts on the swan neck, whether the correct contact tip etc.
is being used for the wire diameter and type.
5.7
Changing wire
When changing the wire, ensure that the end of the wire is deburred.
Insert the wire into the wire feeding unit in accordance with the operating instructions.
When inserting the wire, press the wire jog button on the wire feed unit.
5.8
Starting and stopping the welding process
The wire feeder and the welding process will be started by pulling the torch trigger.
Depending on the configuration of the welding machine, the welding process will be stopped by either letting go of the trigger or by pulling the trigger a second time. Refer to the instruction manual for the power source for more information.
DANGER!
The torch head might reach very high temperatures during operation, there is a risk of severe burns. Let it cool down under observation, there is risk of fire. Do not place the hot torch on or near heat-sensitive objects. For water cooled torches, the cooling system should remain switched on for some minutes after the welding process has been stopped.
When leaving the workplace the system must be secured against unintended operation, preferably by switching off the power source.
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© ESAB AB 2018
6 MAINTENANCE
6 6.1
MAINTENANCE Overview
NOTE!
Regular maintenance is important for safe and reliable operation.
Cleaning and replacement of the welding torch’s wear parts should take place at regular intervals in order to achieve trouble−free wire feed. Blow the wire guide clean regularly and clean the contact tip.
WARNING!
Before carrying out cleaning, servicing and repair work, the following shutdown procedure must be followed.
1.
2.
Switch off the power supply.
Close off the gas supply.
Make sure that the power supply and gas remain turned off all the time while servicing the equipment.
6.2
Cable assembly
Check the torch and cable assembly for damages prior to use. Damages must be repaired by qualified personnel before further use of the product.
6.3
Cleaning the wire feed
Disconnect the torch cable assembly from the equipment and lay it out straight.
Unscrew the nut and pull out the wire guide liner. Remove other parts from the swan neck.
Blow compressed air through the wire conduit from both ends in order to remove wire shavings.
Insert the liner into the wire conduit and screw the nut back on.
NOTE!
New liners must be cut to the correct length.
6.4
Steel liner / Plastic liner
If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the wire guide channel, the liner should be replaced.
Liner and welding wire should be inserted while the cable assembly is laid out straight.
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6 MAINTENANCE
Installing a steel liner
Remove the sleeve nut from the central connector, remove the gas nozzle and contact tip from the torch.
Insert the liner through the central connector and lock it with the sleeve nut.
Cut the liner flush with the tip holder and chamfer the edges (e.g. with a pencil sharpener).
For MXL 271 only:
and cut the liner flush with the front end of the neck.
Remove the tip holder Remove the liner from the torch and carefully smoothen its front end. If needed, grind down burred edges. Make sure the inner hole is completely open.
For insulated liners, remove the insulation at the front end so that the remaining insulation ends approximately at the front end of the torch handle.
Reinstall the liner and lock it with the sleeve nut. Install all equipment parts on the torch neck.
Installing a plastic liner
Remove the sleeve nut from the central connector, remove the gas nozzle and contact tip from the torch.
Insert the liner through the central connector and lock it with the sleeve nut.
Cut the liner flush with the tip holder and chamfer the edges (e.g. with a pencil sharpener).
For MXL 271 only:
and cut the liner flush with the front end of the neck.
Remove the tip holder 0463 633 001
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© ESAB AB 2018
6 MAINTENANCE If it is difficult to insert the liner into the torch, make a clean cut at the front end of the liner and chamfer the edges (e.g. with a pencil sharpener).
Install the gas nozzle and contact tip on the torch.
NOTE!
If the liner has a bronze front end, first cut the plastic liner to a suitable length and let the bronze liner stick out approximately 40–50 mm from the torch neck.
Attach the bronze liner to the front of the plastic liner and only then cut this liner assembly to the precise length.
6.5
Cleaning the swan neck
• Clean the inside of the gas nozzle regularly to remove welding spatter and spray with ESAB® anti-spatter agent.
• Check the consumables for visible damage and replace if necessary.
6.6
Checking the cooling system
Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid can obstruct the water channels of the torch. Always use suitable cooling fluid for torches with corrosion inhibitors.
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© ESAB AB 2018
7 TROUBLESHOOTING
7 TROUBLESHOOTING
If the measures described below are not successful, consult your dealer or the manufacturer.
Read the operating instructions for the welding components, e.g. power source and wire feed unit.
Problem
Torch becomes too hot Wire feeding problems Porous welds Variable arc Welding process does not start
Possible cause
• Contact tip / tip holder not tight enough • Cooling system is not working well • Torch overstrained • Cable assembly defective • Contact tip is worn • Liner is worn / dirty • Consumables used are not suitable for the wire diameter or material • Wire feeder not set-up properly • Cable assembly is bent or laid out in small radii • Wire is contaminated • Gas swirl caused by spatter adherence • Too small or extremely high gas flow in the torch • Gas supply defective • Air draft at the work place • Moisture or contamination on the wire or on the work piece • Contact tip is worn • Wrong welding parameters • Control cable is broken or the trigger is defective
Action
• Check and tighten hand-tight • Check water flow, filling level and cleanliness • Observe technical data, if needed, choose a different type • Check cables, tubes and connections • Exchange contact tip • Check the liner, blow through in both directions. Exchange if needed.
• Check with spare part list • Check the wire feeding rolls, the contact pressure and the spool brake • Check the cable assembly and lay it out straight • Use a cleaning felt • Clean the torch head, use gas diffuser / spatter protection • Check flow rate with measurement tool • Check flow rate and possible leakage • Install shielding • Check the wire and the work piece, use less or different anti-spatter liquid • Exchange contact tip • Correct the welding parameters • Check and repair the trigger connections, clean the trigger switch or exchange it 0463 633 001
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© ESAB AB 2018
8 ORDERING SPARE PARTS
8 ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts.
The MXL 201, MXL 271, MXL 341, MXL 411W and MXL 511W are designed and tested in accordance with international and European standards
IEC/EN 60974-7
. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standard.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. This facilitates dispatch and ensures correct delivery.
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© ESAB AB 2018
ORDERING NUMBERS
ORDERING NUMBERS
Ordering number Denomination
Gas cooled torches 0700 025 220 0700 025 221 0700 025 230 MXL 201 MXL 201 MXL 271 0700 025 231 0700 025 240 0700 025 241 0700 025 242 MXL 271 MXL 341 MXL 341 MXL 341 Water cooled torches 0700 025 250 MXL 411W 0700 025 251 0700 025 252 0700 025 260 0700 025 261 0700 025 262 MXL 411W MXL 411W MXL 511W MXL 511W MXL 511W
Type Notes
Welding torch 3 m Welding torch 4 m Welding torch 3 m Welding torch 4 m Welding torch 3 m Welding torch 4 m Welding torch 5 m Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Welding torch 3 m Welding torch 4 m Welding torch 5 m Welding torch 3 m Welding torch 4 m Welding torch 5 m Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector Euro-Central connector 0463 633 001
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© ESAB AB 2018
SPARE PARTS LIST
SPARE PARTS LIST
109 110 111 112 113 114 115
Item Denomination
101 Head insulator 102 Torch neck MXL 201 103 104 105 106 107 108 Torch neck MXL 271 Torch neck MXL 341 Handle complete Expert Mini Handle complete Expert Plus Trigger, yellow, 2-poles Cable support cpl.
Adaptor nut Central connector G Liner locking nut Cylinder head screw M4 x 6 O-ring 4.0 x 1.0 mm (gas nipple) Screw for Expert Mini handle Screw for Expert Plus handle
Item Denomination
116 Coaxial cable for MXL 201 Coaxial cable for MXL 271 Coaxial cable for MXL 341
Ordering no.
0700 200 096 0700 025 200 0700 025 201 0700 025 202 0700 025 900 0700 025 901 0700 025 903 0700 025 950 0700 025 951 0700 200 101 0700 200 098 0700 025 952 0700 025 953 0700 025 904 0700 025 904
MXL 201 MXL 271 MXL 341
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Ordering no. / 3 m
0700 025 960 0700 025 962 0700 025 964
Ordering no. / 4 m
0700 025 961 0700 025 963 0700 025 965
Ordering no. / 5 m
0700 025 966 0463 633 001
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© ESAB AB 2018
SPARE PARTS LIST
Item Denomination
201 202 203 204 Torch neck MXL 411W Torch neck MXL 511W Handle complete Expert Plus Cable support cpl.
205 206 207 208 209 210 211 212 213 Central connector W Quick connector Hose clamp with ring Ø 8.7
Hose clamp with ring Ø 9.0
Hose clamp with ring Ø 9.5
Clamping ring for outer cover PVC-Gas hose, black, 4.5 x 1.5
mm PVC hose, braided, black, 5 x 1.5
mm Fabric outer cover
Item Denomination
214 215 216 217 Water-power cable, blue Wire conduit, yellow Control cable cpl.
Cable assembly
Ordering no.
0700 025 203 0700 025 204 0700 025 902 0700 025 971 0700 025 970 0700 025 973 0700 025 974 0700 025 975 0700 025 976 0700 025 972 0700 025 993 0700 025 994 0700 025 992
MXL 411
X X X X X X X X X X X X
MXL 511
X X X X X X X X X X X X
Ordering no. / 3 m
0700 025 983 0700 025 986 0700 025 989 0700 025 980
Ordering no. / 4 m
0700 025 984 0700 025 987 0700 025 990 0700 025 981
Ordering no. / 5 m
0700 025 985 0700 025 988 0700 025 991 0700 025 982 0463 633 001
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© ESAB AB 2018
WEAR PARTS
WEAR PARTS
MXL 201
1.
2.
Gas nozzle Contact tip M6 x 25
Ordering no. Denomination 0700 200 054 Gas nozzle
0700 200 060 Gas nozzle 0700 200 057 Gas nozzle
Notes Conical
Conical 3.
Cylindrical Nozzle spring
Ø 12 mm
9.5 mm 16 mm 0700 200 105 Gas nozzle
Ordering no. Denomination
0700 200 063 Contact tip, M6 x 25
0700 200 064 Contact tip, M6 x 25
0700 200 065 Contact tip, M6 x 25 0700 200 066 Contact tip, M6 x 25
Ordering no. Denomination
0700 200 078 Nozzle spring For self shielding wire 6.5 mm
Notes
Cu
Cu
Cu Cu
Notes Length 53 mm
53 mm 53 mm 43.5 mm
Ø
0.6 mm
0.8 mm
0.9 mm 1.0 mm
Bold = Standard delivery
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WEAR PARTS
MXL 271
1.
2.
3.
Gas nozzle Contact tip M6 x 28 Contact tip M8 x 30
Ordering no. Denomination 0700 200 055 Gas nozzle
0700 200 061 Gas nozzle 0700 200 058 Gas nozzle
Ordering no. Denomination
0700 200 068 Contact tip, M6 x 28 0700 200 069 Contact tip, M6 x 28
0700 200 070 Contact tip, M6 x 28
0700 200 071 Contact tip, M6 x 28 0700 200 081 Contact tip, M6 x 28 0700 200 083 Contact tip, M6 x 28 0700 200 084 Contact tip, M6 x 28 0700 025 273 Contact tip, M6 x 28 0700 025 274 Contact tip, M6 x 28
Bold = Standard delivery
4.
5.
Tip adaptor Nozzle spring
Notes Conical
Conical Cylindrical
Ø 15 mm
11 mm 20 mm
Length 56 mm
56 mm 56 mm
Notes
Cu Cu
Cu
Cu CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu
Ø
0.8 mm 0.9 mm
1.0 mm
1.2 mm 0.8 mm 1.0 mm 1.2 mm 1.0 mm 1.2 mm 0463 633 001
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WEAR PARTS
Ordering no. Denomination
0700 025 275 Contact tip, M8 x 30 0700 025 276 Contact tip, M8 x 30 0700 025 277 Contact tip, M8 x 30 0700 025 280 Contact tip, M8 x 30 0700 025 281 Contact tip, M8 x 30 0700 200 103 Contact tip, M8 x 30 0700 200 104 Contact tip, M8 x 30 0700 025 286 Contact tip, M8 x 30 0700 025 287 Contact tip, M8 x 30
Ordering no. Denomination 0700 200 073 Tip adaptor
0700 025 289 Tip adaptor
Ordering no. Denomination
0700 200 079 Nozzle spring
Bold = Standard delivery
MXL 341 Notes
Cu Cu Cu CuCrZr CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu
Notes M6 / L=35 mm
M8 / L=35 mm
Notes Ø
0.8 mm 1.0 mm 1.2 mm 0.8 mm 0.9 mm 1.0 mm 1.2 mm 1.0 mm 1.2 mm 1.
2.
3.
Gas nozzle Contact tip M6 x 28 Contact tip M8 x 30
Ordering no. Denomination 0700 200 056 Gas nozzle
0700 200 062 Gas nozzle 0700 200 059 Gas nozzle
Bold = Standard delivery
4.
5.
Tip adaptor Gas diffusor
Notes Conical Ø 16 mm
Conical Only for M6 Cylindrical 12 mm 20 mm
Length 83.5 mm
83.5 mm 83.5 mm 0463 633 001
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WEAR PARTS
Ordering no. Denomination
0700 200 068 Contact tip, M6 x 28 0700 200 069 Contact tip, M6 x 28 0700 200 070 Contact tip, M6 x 28
0700 200 071 Contact tip, M6 x 28
0700 200 081 Contact tip, M6 x 28 0700 200 083 Contact tip, M6 x 28 0700 200 084 Contact tip, M6 x 28 0700 025 273 Contact tip, M6 x 28 0700 025 274 Contact tip, M6 x 28
Ordering no. Denomination
0700 025 275 Contact tip, M8 x 30 0700 025 276 Contact tip, M8 x 30 0700 025 277 Contact tip, M8 x 30 0700 025 278 Contact tip, M8 x 30 0700 025 279 Contact tip, M8 x 30 0700 025 280 Contact tip, M8 x 30 0700 025 281 Contact tip, M8 x 30 0700 200 103 Contact tip, M8 x 30 0700 200 104 Contact tip, M8 x 30 0700 025 284 Contact tip, M8 x 30 0700 025 285 Contact tip, M8 x 30 0700 025 286 Contact tip, M8 x 30 0700 025 287 Contact tip, M8 x 30 0700 025 288 Contact tip, M8 x 30
Ordering no. Denomination 0700 200 074 Tip adaptor
0700 025 290 Tip adaptor
Ordering no. Denomination 0700 200 080 Gas diffusor
Bold = Standard delivery
Notes
Cu Cu Cu
Cu
CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu
Ø
0.8 mm 0.9 mm 1.0 mm
1.2 mm
0.8 mm 1.0 mm 1.2 mm 1.0 mm 1.2 mm
Notes
Cu Cu Cu Cu Cu CuCrZr CuCrZr CuCrZr CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu Alu Cu
Notes M6 / L=28 mm
M8 / L=28 mm
Ø
0.8 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 0.8 mm 0.9 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 1.0 mm 1.2 mm 1.6 mm
Notes Black
0463 633 001
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© ESAB AB 2018
WEAR PARTS
MXL 411W / 511W
1.
2.
3.
Gas nozzle Contact tip M6 x 28 Contact tip M8 x 30
Ordering no. Denomination 0700 025 295 Gas nozzle Notes Conical
4.
5.
Gas diffusor Tip adaptor
Ø 16 mm
0700 025 296 Gas nozzle 0700 025 297 Gas nozzle Conical Cylindrical 14 mm 20 mm 0700 025 298 Gas nozzle
Ordering no. Denomination
0700 200 068 Contact tip, M6 x 28 0700 200 069 Contact tip, M6 x 28 0700 200 070 Contact tip, M6 x 28 0700 200 071 Contact tip, M6 x 28 0700 200 081 Contact tip, M6 x 28 0700 200 083 Contact tip, M6 x 28 0700 200 084 Contact tip, M6 x 28 0700 025 273 Contact tip, M6 x 28 0700 025 274 Contact tip, M6 x 28
Bold = Standard delivery
Conical Only for M6 12 mm
Notes
Cu Cu Cu Cu CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu
Length 75.5 mm
75.5 mm 75.5 mm 75.5 mm
Ø
0.8 mm 0.9 mm 1.0 mm 1.2 mm 0.8 mm 1.0 mm 1.2 mm 1.0 mm 1.2 mm 0463 633 001
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© ESAB AB 2018
WEAR PARTS
Ordering no. Denomination
0700 025 275 Contact tip, M8 x 30 0700 025 276 Contact tip, M8 x 30
0700 025 277 Contact tip, M8 x 30
0700 025 278 Contact tip, M8 x 30 0700 025 279 Contact tip, M8 x 30 0700 025 280 Contact tip, M8 x 30 0700 025 281 Contact tip, M8 x 30 0700 200 103 Contact tip, M8 x 30 0700 200 104 Contact tip, M8 x 30 0700 025 284 Contact tip, M8 x 30 0700 025 285 Contact tip, M8 x 30 0700 025 286 Contact tip, M8 x 30 0700 025 287 Contact tip, M8 x 30 0700 025 288 Contact tip, M8 x 30
Ordering no. Denomination 0700 025 293 Gas diffusor
0700 025 294 Gas diffusor
Ordering no. Denomination 0700 025 291 Tip adaptor
0700 025 292 Tip adaptor
Bold = Standard delivery
Steel liner Notes
Cu Cu
Cu
Cu Cu CuCrZr CuCrZr CuCrZr CuCrZr CuCrZr CuCrZr Alu Cu Alu Cu Alu Cu
Notes Black
Ceramic
Notes Ø
0.8 mm 1.0 mm
1.2 mm
1.4 mm 1.6 mm 0.8 mm 0.9 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 1.0 mm 1.2 mm 1.6 mm
M8 / L=25 mm
M6 / L=25 mm
Ordering no.
Ø Length Notes
0700 200 085 0700 200 086 0700 025 800 0700 200 087 0700 200 088 0700 025 801 0700 025 802 0700 025 803 0700 025 804 0.8 - 1.0
0.8 - 1.0
0.8 - 1.0
1.0 - 1.2
1.0 - 1.2
1.0 - 1.2
1.2 - 1.6
1.2 - 1.6
1.2 - 1.6
Bold = Standard delivery
3.0 m 4.0 m 5.0 m 3.0 m 4.0 m 5.0 m 3.0 m 4.0 m 5.0 m Blue Blue Blue Red Red Red Yellow Yellow Yellow
MXL 201 X X MXL 271
X X
X X MXL 341
X X X X X X
X X X
X X X X X X
X X X MXL 411 / 511W
0463 633 001
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© ESAB AB 2018
WEAR PARTS
PTFE liner Ordering no.
Ø Length Notes
0700 200 091 0700 200 092 0700 025 812 0700 025 813 0700 025 814 0700 025 815 1.0 - 1.2
1.0 - 1.2
1.0 - 1.2
1.2 - 1.6
1.2 - 1.6
1.2 - 1.6
PA Liner with bronze front end
3.0
4.0
5.0
3.0
4.0
5.0
Red Red Red Yellow Yellow Yellow
MXL 201
X X
MXL 271
X X
MXL 341
X X X X X X X X X X X X
MXL 411 / 511W Ordering no.
Ø
0700 025 816 0700 025 817 0700 025 818 0700 025 819 0700 025 820 0700 025 821 0.8 - 1.0
0.8 - 1.0
0.8 - 1.0
1.2 - 1.6
1.2 - 1.6
1.2 - 1.6
3.0
4.0
5.0
3.0
4.0
5.0
Length Notes
Anthracite Anthracite Anthracite Anthracite Anthracite Anthracite
MXL 201
X X
MXL 271
X X
MXL 341
X X X X X X X X X
MXL 411 / 511W
X X X 0463 633 001
- 27 -
© ESAB AB 2018
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com
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