ESAB Warrior™ YardFeed 200 User manual

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ESAB Warrior™ YardFeed 200 User manual | Manualzz
Warrior™ YardFeed 200,
Warrior™ YardFeed 200w
Instruction manual
0463 387 231 US 20180115
Valid for: serial no. 802-xxx-xxxx
TABLE OF CONTENTS
SAFETY .......................................................................................................
3
1.1
Meaning of symbols ...............................................................................
3
1.2
Safety precautions .................................................................................
3
1.3
User responsibility .................................................................................
7
2
INTRODUCTION ..........................................................................................
11
3
TECHNICAL DATA ......................................................................................
12
4
INSTALLATION............................................................................................
13
4.1
Lifting instructions .................................................................................
13
OPERATION ................................................................................................
14
5.1
Connections and control devices .........................................................
15
5.2
Function ..................................................................................................
16
5.3
Wire feed pressure .................................................................................
17
5.4
Replacing and inserting wire.................................................................
18
5.5
Changing feed rollers.............................................................................
18
MAINTENANCE ...........................................................................................
19
6.1
Inspection and cleaning.........................................................................
19
ORDERING SPARE PARTS ........................................................................
20
DIAGRAM ............................................................................................................
21
ORDERING NUMBERS .......................................................................................
23
WEAR PARTS......................................................................................................
24
ACCESSORIES ...................................................................................................
29
1
5
6
7
Rights reserved to alter specifications without notice.
0463 387 231
© ESAB AB 2018
1 SAFETY
1
SAFETY
1.1
Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer's safety practices and Safety
Data Sheets (SDSs).
1.2
Safety precautions
WARNING!
These Safety Precautions are for your protection. They summarise precautionary
information from the references listed in the Additional Safety Information section.
Before performing any installation or operating procedures, be sure to read and
follow the safety precautions listed below as well as all other manuals, material
safety data sheets, labels, etc. Failure to observe the Safety Precautions could
result in injury or death.
PROTECT YOURSELF AND OTHERS
Some welding, cutting and gouging processes are noisy and require
hearing protection. The arc, like the sun, emits ultraviolet (UV) and
other radiation and can injure the skin and eyes. Hot metal can cause
burns. Training in the proper use of the processes and equipment is
essential to prevent accidents. Therefore:
1.
2.
3.
Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes
when welding or watching.
Always wear safety glasses with side shields in any work area, even if welding
helmets, face shields and goggles are also required.
Use a face shield fitted with the correct filter and cover plates to protect your eyes,
face, neck and ears from sparks and rays of the arc when operating or observing
operations. Warn bystanders not to look at the arc and not to expose themselves to
the rays of the electric-arc or hot metal.
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1 SAFETY
4.
5.
6.
7.
Wear flameproof gauntlet-type gloves, heavy long-sleeve shirt, cuffless pants,
high-topped shoes, and a welding helmet or cap for protection, to protect against arc
rays and hot sparks or hot metal. A flameproof apron may also be desirable as
protection against radiated heat and sparks.
Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves
and collars should be kept buttoned and open pockets eliminated from the front of the
clothing.
Protect other personnel from arc rays and hot sparks with a suitable non-flammable
partition or curtains.
Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be
hot and can fly for long distances. Bystanders should also wear goggles over safety
glasses.
FIRES AND EXPLOSIONS
The heat from flames and arcs can start fires. Hot slag or sparks can
also cause fires and explosions. Therefore:
1.
2.
3.
4.
5.
6.
7.
Protect yourself and others from flying sparks and hot metal.
Move all combustible materials well away from the work area or cover the materials
with a protective non-flammable covering. Combustible materials include wood, cloth,
sawdust, liquid and gas fuels, solvents, paints, and coating paper, etc.
Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings
and cause a hidden smoldering fire or fires on the floor below. Make certain that such
openings are protected from hot sparks and metal.
Do not weld, cut, or perform other hot work until the work piece has been completely
cleaned so that there are no substances on the work piece which might produce
flammable or toxic vapors. Do not perform hot work on closed containers, they may
explode.
Have fire extinguishing equipment handy for instant use, such as a garden hose,
water pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its
use.
Do not use equipment beyond its ratings. For example, an overloaded welding cable
can overheat and create a fire hazard.
After completing work, inspect the work area to make sure there are no hot sparks or
hot metal that could cause a fire later. Use fire watchers when necessary.
ELECTRICAL SHOCK
Contact between live electrical parts and earth can cause severe injury
or death. DO NOT use AC welding current in damp areas, if movement
is confined, or if there is danger of falling. Therefore:
1.
2.
3.
4.
5.
6.
7.
Be sure the power source frame (chassis) is connected to the earth system of the
input power.
Connect the workpiece to a good electrical earth.
Connect the work cable to the workpiece. A poor or missing connection can expose
you or others to a fatal shock.
Use well-maintained equipment. Replace worn or damaged cables.
Keep everything dry, including clothing, work area, cables, torch/electrode holder and
power source.
Make sure that all parts of your body are insulated from both the work piece and from
the ground.
Do not stand directly on metal or the ground while working in tight quarters or a damp
area; stand on dry boards or an insulating platform and wear rubber-soled shoes.
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1 SAFETY
8. Put on dry, hole-free gloves before turning on the power.
9. Turn off the power, before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not
mistake the work lead for a earth cable.
ELECTRIC AND MAGNETIC FIELDS
May be dangerous. Electric current flowing through any conductor
causes localised Electric and Magnetic Fields (EMF). Welding and
cutting current creates EMF around welding cables and welding
machines. Therefore:
1.
2.
3.
Welders with pacemakers fitted should consult their doctor before welding. EMF may
interfere with some pacemakers.
Exposure to EMF may have other health effects which are unknown.
Welders should use the following procedures to minimise exposure to EMF:
a) Route the electrode and work cables together. Secure them with tape when
possible.
b) Never coil the torch or work cable around your body.
c) Do not place your body between the torch and work cables. Route cables on
the same side of your body.
d) Connect the work cable to the workpiece as close as possible to the area being
welded.
e) Keep the welding power source and cables as far away from your body as
possible.
FUMES AND GASES
Fumes and gases, can cause discomfort or harm, particularly in
confined spaces. Shielding gases can cause asphyxiation. Therefore:
1.
2.
3.
4.
5.
6.
Keep your head out of the fumes. Do not breathe the fumes and gases.
Always provide adequate ventilation in the work area by natural or mechanical means.
Do not weld, cut or gouge on materials such as galvanized steel, stainless steel,
copper, zinc, lead beryllium or cadmium unless positive mechanical ventilation is
provided. Do not breathe in the fumes from these materials.
Do not operate near degreasing and spraying operations. The heat or arc can react
with chlorinated hydrocarbon vapors to form phosgene, a highly toxic gas, and other
irritant gases.
If you develop momentary eye, nose or throat irritation while operating, this is an
indication that the ventilation is not adequate. Stop work and take the necessary steps
to improve ventilation in the work area. Do not continue to operate if physical
discomfort persists.
Refer to ANSI/ASC Standard Z49.1 for specific ventilation recommendations.
WARNING: This product when used for welding or cutting, produces fumes or gases
that contain chemicals known to the State of California to cause birth defects and in
some cases cancer (California Health & Safety Code §25249.5 et seq.)
CYLINDER HANDLING
Cylinders, if mishandled, can rupture and violently release gas. A
sudden rupture of cylinder valve or relief device can injure or kill.
Therefore:
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1 SAFETY
1.
2.
3.
4.
Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder.
Use the proper gas for the process and use the proper pressure reducing regulator
designed to operate from the compressed gas cylinder. Do not use adapters. Maintain
hoses and fittings in good condition. Follow the manufacturer's operating instructions
for mounting a regulator to a compressed gas cylinder.
Always secure cylinders in an upright position, by chain or strap, to suitable hand
trucks, undercarriages, benches, wall, post or racks. Never secure cylinders to work
tables or fixtures where they may become part of an electrical circuit.
When not in use, keep cylinder valves closed. Have valve protection cap in place if
regulator is not connected. Secure and move cylinders by using suitable hand trucks.
MOVING PARTS
Moving parts, such as fans, rotors and belts can cause
injury. Therefore:
1.
2.
3.
4.
5.
6.
Keep all doors, panels, guards, and covers closed and securely in place.
Stop the engine or drive systems before installing or connecting a unit.
Have only qualified people remove covers for maintenance and troubleshooting as
necessary
To prevent accidental starting of equipment during service, disconnect negative (-)
battery cable from battery.
Keep hands, hair, loose clothing and tools away from moving parts.
Reinstall panels or covers and close doors when service is finished and before starting
engine.
WARNING!
FALLING EQUIPMENT CAN INJURE
• Only use lifting eye to lift unit. Do NOT use running gear, gas cylinders or
any other accessories.
• Use equipment of adequate capacity to lift and support unit.
• If using lift forks to move unit, be sure forks are long enough to extend
beyond opposite side of unit.
• Keep cables and cords away from moving vehicles when working from
an aerial location.
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1 SAFETY
WARNING!
EQUIPMENT MAINTENANCE
Faulty or improperly maintained equipment can cause injury or death.
Therefore:
1.
2.
3.
4.
5.
6.
Always have qualified personnel perform the installation, troubleshooting
and maintenance work. Do not perform any electrical work unless you
are qualified to perform such work.
Before performing any maintenance work inside a power source,
disconnect the power source from the incoming electrical power.
Maintain cables, earthing wire, connections, power cord and power
supply in safe working order. Do not operate any equipment in faulty
condition.
Do not abuse any equipment or accessories. Keep equipment away from
heat sources such as furnaces, wet conditions such as water puddles, oil
or grease, corrosive atmospheres and inclement weather.
Keep all safety devices and cabinet covers in position and in good repair.
Use equipment only for its intended purpose. Do not modify it in any
manner.
CAUTION!
ADDITIONAL SAFETY INFORMATION
For more information on safe practices for electric arc welding and cutting
equipment, ask your supplier for a copy of “Precautions and Safe Practices
for Arc Welding, Cutting and Gouging.” Form 52-529.
The following publications are recommended to you:
1.
2.
3.
4.
5.
6.
7.
8.
9.
1
0.
1.3
ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
AWS C5.5 - "Recommended Practices for Gas Tungsten Arc Welding"
AWS C5.6 - "Recommended Practices for Gas Metal Arc Welding"
AWS SP - "Safe Practices" - Reprint, Welding Handbook
ANSI/AWS F4.1 - "Recommended Safe Practices for Welding and
Cutting of Containers That Have Held Hazardous Substances"
OSHA 29 CFR 1910 - "Safety and Health Standards"
CSA W117.2 - "Code for Safety in Welding and Cutting"
NFPA Standard 51B, “Fire Prevention During Welding, Cutting, and
Other Hot Work"
CGA Standard P-1, “Precautions for Safe Handling of Compressed
Gases in Cylinders”
ANSI Z87.1, "Occupational and Educational Personal Eye and Face
Protection Devices"
User responsibility
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed, in addition to the standard regulations that apply to
the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations, which
could result in injury to the operator and damage to the equipment.
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1 SAFETY
1.
2.
3.
4.
5.
Anyone who uses the equipment must be familiar with:
○ its operation
○ the location of emergency stops
○ its function
○ the relevant safety precautions
○ welding and cutting or other applicable operation of the equipment
The operator must ensure that:
○ no unauthorized person is within the working area of the equipment when it is
started up
○ no-one is unprotected when the arc is struck or work is started with the
equipment
The workplace must:
○ be suitable for the purpose
○ be free from drafts
Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves
○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which
could become trapped or cause burns
General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified
electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at
hand
○ Lubrication and maintenance must not be carried out on the equipment during
operation
WARNING!
Wire feeders are intended to be used in GMAW (MIG/MAG) mode only.
If used in any other welding mode, such as SMAW (MMA), the welding cable
between wire feeder and power source must be disconnected, or else the wire
feeder becomes live or energized.
WARNING!
Arc welding and cutting may cause injury to yourself and others. Take
precautions when welding and cutting.
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1 SAFETY
ELECTRIC SHOCK - Can kill
• Do not touch live electrical parts or electrodes with bare skin, wet gloves,
or wet clothing
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Pose health risks
• Welders with pacemakers fitted should consult their doctor before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side of
your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or
work cable around your body. Keep the welding power source and
cables as far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the
area being welded.
FUMES AND GASES - Can be dangerous to your health
• Keep your head out of the fumes
• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing
• Protect bystanders with suitable screens or curtains
NOISE - Excessive noise can damage hearing
Protect your ears. Use ear defenders or other hearing protection.
MOVING PARTS - Can cause injuries
• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
• Sparks (spatter) can cause a fire. Therefore, make sure that there are no
inflammable materials nearby
• Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
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1 SAFETY
ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information, contact your local ESAB dealer or visit us on
our website.
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© ESAB AB 2018
2 INTRODUCTION
2
INTRODUCTION
The Warrior™ YardFeed 200 and Warrior™ YardFeed 200w wire feed units are intended for
MIG/MAG (GMAW) welding together with welding power sources:
•
•
Warrior 400i CC/CV
Warrior 500i CC/CV
They are available in different versions, see chapter "ORDERING NUMBERS".
The wire feed units are sealed and contain a four-wheel drive wire feed mechanism as well
as control electronics.
They can be used together with wire from ESAB, standard S200 Ø 8 in / Ø 200 mm.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.
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© ESAB AB 2018
3 TECHNICAL DATA
3
TECHNICAL DATA
Warrior™ YardFeed 200
Mains voltage
42 V, 50–60 Hz
Power requirement
252 VA
Rated supply current I1
6A
Settings data
Wire feed speed
75 - 985 in/min (1.9 - 25.0 m/min)
2/4 stroke
2 stroke or 4 stroke
Wire selection / Burnback
Solid or Cored
Creep start
Always on
Gas purging
Yes
Wire inching
Yes
Torch connection
EURO
Wire bobbin: Type, Max. diameter
S200, 8 in (200 mm).
Wire dimension
Fe
0.023 - 0.045 in (0.6 - 1.2 mm).
Ss
0.023 - 0.045 in (0.6 - 1.2 mm).
Al
0.040 - 0.045 in (1.0 - 1.2 mm).
Cored wire
0.030 - 1/16 in (0.8 - 1.6 mm)
Weight
WYF 200
26.5 lb (12 kg)
WYF 200w
26.9 lb (12.2 kg)
Dimensions (l × w × h)
23.3 × 8.3 × 12.28 in (593 × 210 × 312 mm)
Operating temperature
-10 to +40 °C (+14 to +104 °F)
Transport and storage temperature
-20 to +55 °C (-4 to +131 °F)
Shielding gas
All types intended for MIG/MAG welding
max pressure
0.5 MPA (5 bar / 72.5 psi)
Maximum permissible load at
60% duty cycle
365 A
100% duty cycle
280 A
Enclosure class
IP23
Standard factory settings
Standard factory settings for Warrior™ YardFeed 200 are in/min and fully open gas valve.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or
cut at a certain load without overloading. The duty cycle is valid for 104 °F (40 °C).
Enclosure class
The IP code indicates the enclosure class, i.e. the degree of protection against penetration
by solid objects or water.
Equipment marked IP23 is intended for indoor and outdoor use.
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© ESAB AB 2018
4 INSTALLATION
4
INSTALLATION
The installation must be carried out by a professional.
WARNING!
When welding in an environment with increased electrical danger, only power
sources intended for this environment may be used. These power sources are
marked with the symbol
4.1
0463 387 231
.
Lifting instructions
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© ESAB AB 2018
5 OPERATION
5
OPERATION
General safety regulations for handling the equipment can be found in the "SAFETY"
chapter of this manual. Read it through before you start using the equipment!
WARNING!
To avoid shock, do not touch the electrode wire or parts in contact with it, or
uninsulated cable or connections.
NOTE!
When moving the equipment, use the handle intended for transportation. Never
pull the equipment by the welding torch.
WARNING!
Make sure the side panels are closed during operation.
WARNING!
Rotating parts can cause injury, take great care.
WARNING!
Risk of crushing when replacing the wire bobbin!
Do not use safety gloves when inserting the welding
wire between the feed rollers.
CAUTION!
Before threading welding wire, make sure the chisel point and burrs have been
removed from the end of the wire to prevent the wire from jamming in the torch
liner.
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5 OPERATION
5.1
Connections and control devices
1
Safety contact switch
9
RED connection for cooling water to
power source (cooling unit) **
2
Connection for welding torch (Euro
connector)
10
Toggle switch for gas purging / wire
inching
3
Display wire feed speed (in/min or
m/min)*
11
Switch for 2 stroke / 4 stroke
4
Knob for setting the voltage
12
Connection for welding current from
power source (OKC)
5
Display current (A)
13
Connection for shielding gas
6
Display voltage (V)
14
Connection for control cable from
power source
7
Knob for setting the wire feed
speed (m/min or in/min)
15
RED connection for coolant to
power source (cooling unit)
8
BLUE connection for cooling water
from power source (cooling unit) **
16
BLUE connection for coolant from
power source (cooling unit)
*For setting of display wire feed speed unit, see the "Function" section.
** Cooling water connections are only available on certain models.
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5 OPERATION
NOTE!
The display for wire feed speed is activated a few seconds after the safety
contact switch is set to "Welding ON" mode (1).
NOTE!
Coolant connections are only available on certain models.
5.2
Function
Water connection
When connecting a water-cooled welding torch, the power source's main power supply
switch must be in the OFF position and the cooling unit switch must be in position 0.
A water connection kit can be ordered as an accessory, see chapter "Accessories".
Strain relief
Hook the strain relief onto the hook on the rear
side of the feeder unit and the connection cable.
Safety contact switch
0
Welding OFF
1
Welding ON
Heat ON (accessory) and welding OFF
The bobbin area is heated so that the
welding wire is kept dry when welding.
Gas flow control and solid/cored wire
Open the lid for access to the gas flow control
and selection of the solid/cored wire.
A
= Gas flow meter
B
= Setting solid or cored wire
C
= Display setting, in/min or m/min
Wire selection – Solid wire
Short Circuit Termination (SCT) behavior is selected when the trigger is
released, to adjust to welding with solid wire.
SCT is a way to stop the welding with some small short circuits to reduce the
end crater and oxidation. It also gives the advantage of a good start
performance with solid wire.
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5 OPERATION
Wire selection – Cored wire
A constant burnback time is selected when the trigger is released, to adjust to
welding with cored wire.
Gas purging
Gas purging is used when measuring the gas flow, or to flush any air or moisture
from the gas hoses before welding starts. Gas purging takes place for as long as
the button is held depressed and takes place without voltage or wire feed
starting.
Wire inching
Wire inching is used when feeding wire without applying a welding voltage. The
wire is fed as long as the button is depressed.
2-stroke
With 2-stroke, gas pre-flow starts when the welding torch trigger switch is
pressed. The welding process then starts. Releasing the trigger switch stops
welding entirely and starts gas post-flow.
4-stroke
With 4 stroke, the gas pre-flow starts when the welding torch trigger switch is
pressed in and the wire feed starts when it is released. The welding process
continues until the switch is pressed in again, when the switch is released the
wire feed then stops the gas post-flow starts.
Voltage
Higher voltage increases the arc length and produces a hotter, wider arc.
Wire feed speed
This sets the required feed speed of the filler wire in inches per minute (in/min)
or meters per minute (m/min).
5.3
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then set the
pressure of the wire feeder's pressure rollers. It is important that the pressure is not too high.
Figure A
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Figure B
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© ESAB AB 2018
5 OPERATION
To check that the feed pressure is set correctly, you can feed out the wire against an
insulated object, e.g. a piece of wood.
When you hold the welding torch approx. 5 mm from the piece of wood (figure A) the feed
rollers should slip.
If you hold the welding torch approx. 50 mm from the piece of wood, the wire should be fed
out and bend (figure B).
5.4
1.
2.
3.
4.
5.
6.
Replacing and inserting wire
Open the side panel.
Disconnect the pressure sensor by folding it backward; the pressure rollers slide up.
Straighten out the new wire 4-8 in (10-20 cm). File away burrs and sharp edges from
the end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller's track and into the outflow
nozzle or wire guide.
Secure the pressure sensor.
Close the side panel.
5.5
1.
2.
3.
4.
Changing feed rollers
Open the side panel.
Disconnect the pressure sensor (1) by
folding it backward, the pressure rollers
slide up.
Disconnect the pressure rollers (2) by
turning the axle (3) 1/4 turn clockwise and
pulling out the axle. The pressure rollers
disconnect.
Disconnect the feed rollers (4) by
unscrewing the nuts (5) and pulling out
the rollers.
During installation, repeat the above in reverse order.
Choice of track in the feed rollers
Turn the feed roller with the dimensioning mark for the required track toward you.
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6 MAINTENANCE
6
MAINTENANCE
NOTE!
Regular maintenance is important for safe and reliable operation.
CAUTION!
All warranty undertakings from the supplier cease to apply if the customer
attempts any work to rectify any faults in the product during the warranty period.
6.1
Inspection and cleaning
Wire feed unit
Regularly check that the wire feed unit is not clogged with dirt.
Cleaning and replacement of worn parts in the mechanism of the wire feed should take place
at regular intervals in order to achieve trouble-free wire feeding. Note that if pretensioning is
set too hard, this can result in abnormal wear on the pressure roller, feed roller, and wire
guide.
The brake hub
The hub is adjusted when delivered.
Adjust the brake hub so that the wire is
slightly slack when wire feed stops.
Welding torch
The wear parts of the welding torch should be cleaned and replaced at regular intervals in
order to achieve trouble-free wire feeding. Regularly blow the wire guide clean and clean the
contact tip.
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7 ORDERING SPARE PARTS
7
ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.
The Warrior™ YardFeed 200 and Warrior™ YardFeed 200w are designed and tested in
accordance with international and European standards IEC/EN 60974-5 and IEC/EN
60974-10, Canadian standard CAN/CSA-E60974-5 and US standard ANSI/IEC 60974-5.
Upon completion of service or repair work, it is the responsibility of the person(s)
performing the work to ensure that the product still complies with the requirements
of the above standards.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back
cover of this document. When ordering, please state product type, serial number, designation
and spare part number in accordance with the spare parts list. This facilitates dispatch and
ensures correct delivery.
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DIAGRAM
DIAGRAM
Warrior™ Yard Feed 200
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© ESAB AB 2018
DIAGRAM
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© ESAB AB 2018
ORDERING NUMBERS
ORDERING NUMBERS
Ordering no.
Denomination
0459 906 900
Warrior™ YardFeed 200
0459 906 901
Warrior™ YardFeed 200w
0463 390 001
Spare parts list
Type
with water cooling
Instruction manuals and the spare parts list are available on the Internet at: www.esab.com
0463 387 231
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© ESAB AB 2018
WEAR PARTS
WEAR PARTS
Item
Ordering
number
HI 1 0455 072 002
Denomination
Wire type
Wire dimensions
Intermediate nozzle Fe, Ss & cored 0.079 in steel for .023-1/16 in
(Ø 2.0 mm steel for 0.6-1.6 mm)
0456 615 001
Intermediate nozzle Al
Ø 2.0 mm plastic for 0.8-1.6 mm
(0.079 in. plastic for .030-1/16
in.)
HI 2 0469 837 880
Outlet nozzle
Fe, Ss & cored 0.079 in steel for .023-1/16 in
(0.079 in. steel for .023-1/16 in.)
0469 837 881
Outlet nozzle
Al
Ø 2.0 mm plastic for 0.8-1.6 mm
(0079 in. plastic for .030-1/16
in.)
HI 3 0191 496 114
Key
HI 4 0215 701 007
Locking washer
HI 5a 0459 440 001
Motor gear euro,
drive gear
0463 387 231
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© ESAB AB 2018
WEAR PARTS
Item
Ordering
number
Denomination
Wire
type
Wire dimen- Groove
sions mm (in.) type
Roller
markings
HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss Ø 0.6 & 0.8
& cored (.023 & .030)
V
0.6 S2 &
0.8 S2
0459 052 002 Feed/pressure rollers Fe, Ss Ø 0.8 & 1.0
& cored (.030 & .040)
V
0.8 S2 &
1.0 S2
0459 052 003 Feed/pressure rollers Fe, Ss Ø 0.9/1.0 & 1.2
& cored (.035-.040 &
0.045)
V
1.0 S2 &
1.2 S2
0459 052 013 Feed/pressure rollers Fe, Ss Ø 1.4 & 1.6
& cored (.055 & 1/16)
V
1.4 S2 &
1.6 S2
0458 825 001 Feed/pressure rollers Cored
Ø 0.9/1.0 & 1.2
V1.0 R2 &
(.035-.040 &
knurled 1.2 R2
0.045
0458 825 010 Feed/pressure rollers Cored
Ø 1.2 & 1.2
(0.045 &
0.045)
V1.2 R2 &
knurled 1.2 R2
0458 825 002 Feed/pressure rollers Cored
Ø 1.2 & 1.4
(0.045 & .055)
V1.2 R2 &
knurled 1.4 R2
0458 825 003 Feed/pressure rollers Cored
Ø 1.6 (1/16)
V1.6 R2 &
knurled 2.0 R2
0458 824 001 Feed/pressure rollers Al
Ø 0.8 & 0.9/1.0
(.030 &
.035-.040)
U
0.8 A2 &
1.0 A2
0458 824 002 Feed/pressure rollers Al
Ø 1.0 & 1.2
(.040 & 0.045)
U
1.0 A2 &
1.2 A2
0458 824 003 Feed/pressure rollers Al
Ø 1.2 & 1.6
(0.045 & 1/16)
U
1.2 A2 &
1.6 A2
Only use pressure and feed rollers marked A2 , R2 or S2 .
The rollers are marked with wire dimension in mm, some are also marked with inches.
0463 387 231
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© ESAB AB 2018
WEAR PARTS
0463 387 231
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© ESAB AB 2018
WEAR PARTS
Item Ordering number Denomination
Notes
HI 6
Washer
Ø 16/5×1
HI 7
Screw
M4×12
HI 8
Screw
M6×12
HI 9
Washer
Ø 16/8.4×1.5
HI 10 0469 838 001
Cover
HI 11 0458 722 880
Axle and Nut
HI 12 0459 441 880
Gear adapter
HI 13 0455 049 001
Inlet nozzle
Ø 3 mm for 0.6-1.6 mm (.118 in for .023-1/16 in.)
Fe, Ss, Al and cored wire)
0460 007 001
Inlet nozzle
Long-life for Fe, Ss and cored wire
HI 14 0458 999 001
Shaft
Welding with aluminum wire
In order to weld with aluminum wire, U-shaped rollers, nozzles and liners for aluminum wire
must be used. It is recommended to use 3 m long welding torch for aluminum wire, equipped
with appropriate wear parts.
0463 387 231
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© ESAB AB 2018
WEAR PARTS
0463 387 231
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© ESAB AB 2018
ACCESSORIES
ACCESSORIES
0457 341 881
Strain relief for welding gun
Connection set air, 50 mm², 19/19 pole
0459 836 562
10 m
0459 836 563
15 m
0459 836 564
25 m
0459 836 565
35 m
0459 836 566
50 m
Connection set water, 50 mm², 19/19 pole
0459 836 572
10 m
0459 836 573
15 m
0459 836 574
25 m
0459 836 575
35 m
0459 836 576
164 ft (50 m)
0463 387 231
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© ESAB AB 2018
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Heist-op-den-Berg
Tel: +32 15 25 79 30
Fax: +32 15 25 79 44
BULGARIA
ESAB Kft Representative Office
Sofia
Tel: +359 2 974 42 88
Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
SOUTH AFRICA
ESAB Africa Welding & Cutting
Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
USA
ESAB Welding & Cutting
Products
Florence, SC
Tel: +1 843 669 4411
Fax: +1 843 664 5748
Asia/Pacific
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GERMANY
ESAB Welding & Cutting GmbH
Langenfeld
Tel: +49 2173 3945-0
Fax: +49 2173 3945-218
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
SWITZERLAND
ESAB Europe GmbH
Baar
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
www.esab.com
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 0220
Fax: +1 905 670 4879
SPAIN
ESAB Ibérica S.A.
San Fernando de Henares
(MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com

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