ESAB | EM 235ic | Spare Parts List | ESAB EM 235ic User manual

ESAB EM 235ic User manual
EMP 235ic, EM 235ic
Spare parts list
0463 485 001 GB 20171110
Valid for: serial no. EMP 235ic: 636-, 709-, 716-, 740-xxx-xxxx
EM 235ic: 640-, 733-xxx-xxxx
Ordering number
Product
Notes
0558 012 702
EMP 235ic
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0558 012 704
EMP 235ic with cart
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0558 012 700
EM 235ic
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0558 012 701
EM 235ic with cart
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0700 300 989
EMP 235ic
Bobbin Ø100–300 mm (4–12 in.) CE, Euro connector
0558 012 702MX
EMP 235ic MX
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0558 012 700MX
EM 235ic MX
Bobbin Ø4–12 in. (100–300 mm) CSA, bayonet
0700 300 994
EMP 235ic
Bobbin Ø100–300 mm (4–12 in.) CE, Euro connector
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering,
please state product type, serial number, denominations and ordering numbers according to the spare parts list. This
facilitates dispatch and ensures correct delivery.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained
electrician. Use only recommended spare parts.
TABLE OF CONTENTS
SPARE PARTS .........................................................................................
4
Housing ...................................................................................................
4
Connections including drive system - CSA .........................................
6
Connections including drive system - CE............................................
8
Control modules - CSA ..........................................................................
10
Control modules - CE.............................................................................
12
User interface .........................................................................................
14
WEAR PARTS - CSA................................................................................
16
WEAR PARTS - CE ..................................................................................
18
Rights reserved to alter specifications without notice.
0463 485 001
© ESAB AB 2017
SPARE PARTS
SPARE PARTS
Housing
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0558 102 537
Hinge
2
1
0558 102 538
Door pull & latch
3
1
0558 102 539
Side door, spool side
4
1
0558 102 544
Frame, spool Side
5
4
0558 102 399
Handle
6
2
0558 102 545
Foot
7
1
0558 102 546
Frame, power side
8
1
0558 102 547
Side panel, power side
0463 485 001
Notes
C
With ESAB logo
With 2× M6x20
screw
-4-
With ESAB logo
© ESAB AB 2017
SPARE PARTS
0463 485 001
-5-
© ESAB AB 2017
SPARE PARTS
Connections including drive system - CSA
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0558 102 521
Brake hub kit
2
1
0558 102 522
MIG gas solenoid system
3
1
0558 102 523
TIG/Spool gun gas solenoid
system
4
1
0558 102 525
Bracket, gas solenoid
mounting
5
3
0558 102 524
Gas inlet/outlet, bulkhead
fitting
6
1
0558 102 415
Power switch
7
1
0558 102 563
Circuit breaker
8
2
0558 102 526
Fan assembly
9
2
0558 102 527
Female OKC connector
10
1
0558 102 528
Polarity change cable & male
OKC connector
11
1
0558 102 529
Wire drive assembly,
bayonet connector
12
1
0558 102 530
8 pin female remote
receptacle & harness
0463 485 001
-6-
Notes
C
© ESAB AB 2017
SPARE PARTS
CSA
0463 485 001
-7-
© ESAB AB 2017
SPARE PARTS
Connections including drive system - CE
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0558 102 521
Brake hub kit
2
1
0464 620 880
MIG gas solenoid system
3
1
0464 621 880
TIG/Spool gun gas solenoid
system
4
1
0558 102 525
Bracket, gas solenoid
mounting
5
2
0464 622 880
Gas inlet/outlet, bulkhead
fitting
6
1
0558 102 415
Power switch
7
1
0558 102 563
Circuit breaker
8
2
0558 102 526
Fan assembly
9
2
0558 102 527
Female OKC connector
10
1
0558 102 528
Polarity change cable & male
OKC connector
11
1
0464 623 880
Wire drive assembly, EURO
connector
12
1
0558 102 530
8 pin female remote
receptacle & harness
13
1
0464 637 880
Gas inlet/outlet bulkhead
fitting - BSP
0463 485 001
-8-
Notes
C
© ESAB AB 2017
SPARE PARTS
CE
0463 485 001
-9-
© ESAB AB 2017
SPARE PARTS
Control modules - CSA
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0558 102 531
Control PCBA
2
1
0558 102 532
Power PCBA
3
1
0558 102 430
Output inductor assembly
4
1
0558 102 533
Output diode assembly
5
1
0558 102 534
Main transformer assembly With 3× NTC
6
1
0558 102 431
PFC inductor assembly
7
1
0558 102 535
Strain relief, mains cable
8
1
0558 102 536
Mains cable
0463 485 001
- 10 -
Notes
C
With input power
plug
© ESAB AB 2017
SPARE PARTS
CSA
0463 485 001
- 11 -
© ESAB AB 2017
SPARE PARTS
Control modules - CE
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0464 630 880
Control PCBA
2
1
0464 624 880
Power PCBA
3
1
0558 102 430
Output inductor assembly
4
1
0558 102 533
Output diode assembly
5
1
0464 625 880
Main transformer assembly With 3× NTC
6
1
0558 102 431
PFC inductor assembly
7
1
0464 626 880
Strain relief, mains cable
8
1
0464 627 880
Mains cable
9
1
0464 589 880
EMI PCBA
0463 485 001
- 12 -
Notes
C
With input power
plug
© ESAB AB 2017
SPARE PARTS
CE
0463 485 001
- 13 -
© ESAB AB 2017
SPARE PARTS
User interface
C = Component designation in circuit diagram
EM 235ic - CSA
Item
Qty
Ordering no.
Denomination
1
1
0558 102 549
User interface complete
assembly
2
1
0558 102 423
Knob encoder with retaining
ring
3
1
0558 102 487
WF pot assembly
4
1
0558 102 440
Knob, small
5
1
0558 102 489
Knob, WFS
6
1
0558 102 488
Process select knob
Notes
C
Notes
C
Notes
C
EMP 235ic - CSA
Item
Qty
Ordering no.
Denomination
1
1
0558 102 548
User interface complete
assembly
2
1
0558 102 437
EMP 235ic lens assembly kit
3
1
0558 102 438
Replaceable display lens
4
2
0558 102 423
Encoder for small knob
5
1
0558 102 424
Encoder for large knob
6
2
0558 102 440
Knob, small
7
1
0558 102 441
Knob, large
EMP 235ic - CE
Item
Qty
Ordering no.
Denomination
1
1
0464 628 880
User interface complete
assembly
2
1
0558 102 437
EMP 235ic lens assembly kit
3
1
0558 102 438
Replaceable display lens
4
2
0558 102 423
Encoder for small knob
5
1
0558 102 424
Encoder for large knob
6
2
0558 102 440
Knob, small
7
1
0558 102 441
Knob, large
0463 485 001
- 14 -
© ESAB AB 2017
SPARE PARTS
0463 485 001
- 15 -
© ESAB AB 2017
WEAR PARTS - CSA
WEAR PARTS - CSA
Item Ordering no. Denomination
Wire type Wire dimensions
1
0558 102 515 Brass outlet
assembly
N/A
2
0558 102 516 Wire outlet guide
Fe/SS/Flux 0.024 in. / 0.030 in.
Cored
(0.6 mm / 0.8 mm)
0558 102 517 Wire outlet guide
Fe/SS/Flux 0.035 in. / 0.052 in.
Cored
(0.9 mm / 1.3 mm)
3
0558 102 328 Wire inlet guide
Fe/SS/Flux 0.024 in. / 0.030 in. / 0.035 in. /
Cored
0.045 in. (0.6 mm / 0.8 mm /
0.9 mm / 1.2 mm)
4
0558 102 457 Crescent Woodruff N/A
key
5
N/A
N/A
7977036
Feed roll “V”
groove
Fe/SS
0.024 in. / 0.030 in.
(0.6 mm / 0.8 mm)
W4014800
Feed roll “V”
groove
Fe/SS
0.024 in. / 0.035 in.
(0.6 mm / 0.9 mm)
7977732
Feed roll “V”
knurled
Flux Cored 0.030 in. / 0.035 in.
(0.8 mm / 0.9 mm)
0367 556 006 Feed roll "V"
knurled
Flux Cored 0.045 in. (1.1 mm)
7977731
Feed roll "U"
Alum
0.030 in. / 0.035 in.
(0.8 mm / 0.9 mm)
7977264
Feed roll "U"
Alum
0.040 in. / 3/64 in. (1.0 mm / 1.2 mm)
6
0558 102 518 Locking knob
N/A
N/A
7
0558 102 329 Wire tension knob
N/A
N/A
8
0558 102 331 Pressure arm
N/A
complete assembly
N/A
9
0558 102 550 Shoulder screw
N/A
N/A
10
0558 102 333 MIG torch locking
knob
N/A
N/A
0463 485 001
- 16 -
© ESAB AB 2017
WEAR PARTS - CSA
0463 485 001
- 17 -
© ESAB AB 2017
WEAR PARTS - CE
WEAR PARTS - CE
Item Ordering no. Denomination
Wire type Wire dimensions
1
0558 102 515 Brass outlet
assembly
N/A
N/A
2
0464 635 880 Wire outlet guide
steel
Fe/SS/Flux 1.0 mm – 1.2 mm
Cored
(0.040 in. – 0.045 in.)
0558 102 460 Wire outlet guide
steel
Fe/SS/Flux 0.6 mm – 0.8 mm
Cored
(0.023 in. – 0.030 in.)
0464 598 880 Wire outlet guide
teflon
Aluminium 1.0 mm – 1.2 mm (0.040 in. –
0.045 in.)
3
0558 102 329 Wire tension knob
N/A
4
0558 102 328 Wire inlet guide
Fe/SS/Flux 0.6 mm / 0.8 mm / 0.9 mm / 1.2 mm
Cored
(0.023 in. / 0.030 in. / 0.035 in. /
0.045 in.)
5
0558 102 457 Crescent Woodruff
key
N/A
6
0367 556 001 Feed roll “V” groove Fe/SS/Flux 0.6 mm / 0.8 mm (0.023 in. /
Cored
0.030 in.)
N/A
N/A
0367 556 002 Feed roll “V” groove Fe/SS/Flux 0.8 mm / 1.0 mm (0.030 in. /
Cored
0.040 in.)
0367 556 003 Feed roll “V” knurled Fe/SS/Flux 1.0 mm / 1.2 mm (0.040 in. /
Cored
0.045 in.)
0367 556 004 Feed roll "U" groove Aluminium 1.0 mm / 1.2 mm (0.040 in. /
0.045 in.)
7
0558 102 518 Locking knob
N/A
N/A
8
0558 102 331 Pressure arm
N/A
complete assembly
N/A
9
0558 102 550 Shoulder screw
N/A
N/A
10
0558 102 459 Euro adapter
locating screw
N/A
N/A
11
0464 636 880 Euro adapter
assembly
N/A
N/A
0463 485 001
- 18 -
© ESAB AB 2017
WEAR PARTS - CE
0463 485 001
- 19 -
© ESAB AB 2017
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Heist-op-den-Berg
Tel: +32 15 25 79 30
Fax: +32 15 25 79 44
BULGARIA
ESAB Kft Representative Office
Sofia
Tel: +359 2 974 42 88
Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
SOUTH AFRICA
ESAB Africa Welding & Cutting
Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
USA
ESAB Welding & Cutting
Products
Florence, SC
Tel: +1 843 669 4411
Fax: +1 843 664 5748
Asia/Pacific
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GERMANY
ESAB Welding & Cutting GmbH
Langenfeld
Tel: +49 2173 3945-0
Fax: +49 2173 3945-218
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
SWITZERLAND
ESAB Europe GmbH
Baar
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
www.esab.com
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 0220
Fax: +1 905 670 4879
SPAIN
ESAB Ibérica S.A.
San Fernando de Henares
(MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
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