ESAB | ER 1F | Instruction manual | ESAB ER 1F User manual

ESAB ER 1F User manual
ER 1, ER 1F
Remote controls
Instruction manual
0463 471 001 GB 20170607
Valid for: 716-xxx-xxxx
TABLE OF CONTENTS
INTRODUCTION ............................................................................................
4
1.1
Equipment .................................................................................................
4
1.2
Meaning of symbols .................................................................................
4
2
TECHNICAL DATA ........................................................................................
6
3
OPERATION ER 1 .........................................................................................
7
3.1
Start up ......................................................................................................
7
3.2
The remote control menu ........................................................................
7
3.3
Activate the remote control .....................................................................
8
3.4
Set value....................................................................................................
8
3.5
Activate and deactivate memory ............................................................
8
3.6
Lock and unlock the remote control.......................................................
9
3.7
Deactivate the remote control .................................................................
9
OPERATION ER 1F .......................................................................................
10
4.1
Start up ......................................................................................................
10
4.2
Activate the foot pedal .............................................................................
10
4.3
Deactivate the foot pedal .........................................................................
10
MAINTENANCE .............................................................................................
11
5.1
Replace cable ER 1 ..................................................................................
11
5.2
Replace cable ER 1F ................................................................................
12
6
TROUBLESHOOTING ...................................................................................
13
7
ORDERING NUMBERS .................................................................................
14
8
ORDERING SPARE PARTS .........................................................................
15
9
ACCESSORIES .............................................................................................
16
1
4
5
Rights reserved to alter specifications without notice.
0463 471 001
© ESAB AB 2017
1 INTRODUCTION
1
INTRODUCTION
The remote control ER 1 can be used to control current, arc force and memory selection. The
available functions and number of memories depend on the power source the remote control
is connected to.
The foot pedal ER 1F can be used to control current. It also has a trigger function, which can
be used for weld start.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.
1.1
Equipment
The ER 1 remote control is supplied with:
•
•
5 m (16.4 ft) connection cable
instruction manual
The ER 1F remote control (foot pedal) is supplied with:
•
•
5 m (16.4 ft) connection cable
instruction manual
1.2
Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and Safety
Data Sheets (SDSs).
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© ESAB AB 2017
1 INTRODUCTION
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation
in accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be
disposed of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
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© ESAB AB 2017
2 TECHNICAL DATA
2
TECHNICAL DATA
ER 1
ER 1F
Operating voltage
12–24 V DC
12–24 V DC
Dimensions L × W × H
205 × 59 × 38 mm ±10%
(8.0 × 2.3 × 1.5 in. ±10%)
225 × 152 × 82 mm ±10%
(8.9 × 6.0 × 3.2 in. ±10%)
Weight unit with 5 meter
(16.4 ft) cable
475 g (1.05 lb)
2250 g (4.96 lb)
Operating temperature
-20 to +60 °C (-4 to 140 °F)
-20 to +60 °C (-4 to 140 °F)
Transportation temperature -40 to +80 °C (-40 to 176 °F)
-40 to +80 °C (-40 to 176 °F)
Enclosure class
IP23
0463 471 001
IP53
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© ESAB AB 2017
3 OPERATION ER 1
3
OPERATION ER 1
3.1
Start up
Connection of the remote control to the power source is described in the instruction manual
for the power source.
The software version of the remote control is shown during the startup sequence of the
remote control.
3.2
The remote control menu
Symbols shown in the remote control display (1)
Current
Arc Force
Soft/Crisp
Memory
Pulse peak current
1.
Pulse background current
2.
3.
Symbols shown in the remote
control display
Button for activation of functions
Wheel for value adjustment
Locked
Unlocked
USB mode active on the power source. No changes can be made from the
remote control while this symbol is shown.
The power source panel is active. No changes can be made from the remote
control. The remote control is inactive.
NOTE!
The available functions and number of memories depend on the power source
the remote control is connected to.
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© ESAB AB 2017
3 OPERATION ER 1
3.3
Activate the remote control
When connected to a power source with manual activation:
1.
2.
Activate the remote control from the power source as described in the
instruction manual for the power source.
The power source panel will be locked for interaction, but will reflect the
changes made on the remote control.
When connected to a power source with automatic activation:
1.
2.
The remote control is activated when connected to the power source.
The power source panel will be active together with the remote control. Both displays
will reflect the changes made.
The remote control display reflects all supported changes done on the power source
panel. When changing values from the power source panel are not supported by the
remote control, the remote control display will show the previous supported value.
3.4
1.
2.
3.
Set value
Press the button (2) on the remote control
to toggle between the available functions
(1) and select a function.
Rotate the wheel (3) to the left to
decrease and to the right to increase the
value.
The value change is shown in the remote
control display. The value on the power
source panel display will change
accordingly and reflect the change made
with the remote control.
3.5
1.
2.
3.
4.
Activate and deactivate memory
In the menu, select the memory symbol (1). The memory symbol is highlighted without
a memory number.
Rotate the wheel (3) to select a memory number. For memory settings, see the power
source instruction manual.
Press the button (2) to activate the chosen memory. The memory value is shown on
the display. The power source reflects the memory value.
To deactive a memory and the values from it, rotate the wheel (3) to change a value or
go to memory mode and select Empty memory (no number).
0463 471 001
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© ESAB AB 2017
3 OPERATION ER 1
3.6
1.
2.
3.
Lock and unlock the remote control
Press and hold the button (2) for 2
seconds to lock the remote control for
interaction.
A big lock symbol will appear shortly on
the display. A small lock symbol (1) is
shown in the right corner to indicate that
the remote control is locked for
interaction.
To unlock the remote control press and
hold the button (2) for 2 seconds. An
unlock symbol indicates that the remote
control is unlocked.
3.7
Deactivate the remote control
When connected to a power source with manual activation:
1.
2.
Deactivate the remote control from the power source as described in the
instruction manual for the power source.
When the remote control is deactivated, the remote control is inactive
and locked for interaction.
When connected to a power source with automatic activation:
1.
Unplug the remote control from the power source to deactivate the remote control as
described in the instruction manual for the power source.
0463 471 001
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© ESAB AB 2017
4 OPERATION ER 1F
4
OPERATION ER 1F
4.1
Start up
The remote control ER 1F (foot pedal) is used for TIG welding only.
Connect the foot pedal to the power source as described in the instruction manual for the
power source.
4.2
Activate the foot pedal
When connected to a power source with manual activation:
1.
2.
Activate the foot pedal from the power source as described in the
instruction manual for the power source.
Use the foot pedal for weld start and control of welding current. The
available current range depend on the settings made on the power
source.
It is possible to change current value from the power source panel. The
power source panel will be locked for all other interaction, but will reflect
the value changes done with the foot pedal.
When connected to a power source with automatic activation:
1.
2.
The foot pedal is activated when connected to the power source.
Use the foot pedal for weld start and setting of welding current. The available current
range depend on the settings made on the power source.
The power source panel and the foot pedal are both active.
4.3
Deactivate the foot pedal
When connected to a power source with manual activation
Deactivate the foot pedal from the power source as described in the
instruction manual for the power source.
When connected to a power source with automatic activation
Unplug the foot pedal from the power source to deactivate the remote control as described
in the instruction manual for the power source.
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© ESAB AB 2017
5 MAINTENANCE
5
MAINTENANCE
DANGER!
Disconnect the power supply when engaged in electrical enclosures and electric
motors. Work with high voltage upon contact may result in death.
WARNING!
Maintenance and repair work should be performed by an experienced person,
and electrical work only by a trained electrician.
•
•
Inspect all cables.
Check all electrical connections.
5.1
1.
2.
3.
4.
5.
6.
7.
Replace cable ER 1
Remove the five screws (1).
Remove the back cover of the remote control (2).
Remove the three screws (3).
Remove the connectors.
Replace the cable.
Insert the connectors and tighten the screws using the correct tightening torque
according to the illustration.
Replace the back cover.
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© ESAB AB 2017
5 MAINTENANCE
5.2
1.
2.
3.
4.
5.
6.
7.
8.
Replace cable ER 1F
Press the two spring latches (1) to release the top cover.
Press and release the cable gland (2). The PCBA and connectors are covered by an
IP protection sheet.
Remove the connectors (3).
Remove the screw connecting the shield of cable to the metal plate used for mounting
the PCBA (4).
Replace the cable.
Insert the connectors (3).
Ensure that the IP protection sheet is covering the PCBA and connectors.
Replace the top cover.
0463 471 001
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© ESAB AB 2017
6 TROUBLESHOOTING
6
TROUBLESHOOTING
For troubleshooting and error codes, see the power source instruction manual.
0463 471 001
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© ESAB AB 2017
7 ORDERING NUMBERS
7
ORDERING NUMBERS
Ordering number
Denomination
Type
0445 536 880
ER 1 Remote control
with 4 pin, 5 m (16.4 ft) cable
Handheld remote
0445 536 881
ER 1 Remote control
with 6 pin, 5 m (16.4 ft) cable
Handheld remote
0445 536 882
ER 1 Remote control
with 6 pin, 10 m (32.8 ft) cable
Handheld remote
0445 536 883
ER 1 Remote control
with 6 pin, 25 m (82 ft) cable
Handheld remote
0445 550 880
ER 1F Remote control
with 4 pin, 5 m (16.4 ft) cable
Foot pedal
0445 550 881
ER 1F Remote control
with 6 pin, 5 m (16.4 ft) cable
Foot pedal
0445 550 882
ER 1F Remote control
with 6 pin, 10 m (32.8 ft) cable
Foot pedal
0463 471 001
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© ESAB AB 2017
8 ORDERING SPARE PARTS
8
ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorised ESAB service
technician. Use only ESAB original spare and wear parts.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back
cover of this document. When ordering, please state product type, serial number, designation
and spare part number in accordance with the spare parts list. This facilitates dispatch and
ensures correct delivery.
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© ESAB AB 2017
9 ACCESSORIES
9
ACCESSORIES
ER 1 (0445 536 880)
0445 450 880
Interconnection cable, 4 pin, 5 m (16.4 ft)
ER 1 (0445 536 881)
0445 280 880
Interconnection cable, 6 pin, 5 m (16.4 ft)
0445 280 881
Interconnection cable, 6 pin, 10 m (32.8 ft)
0445 280 882
Interconnection cable, 6 pin, 25 m (82.0 ft)
ER 1F (0445 550 880)
0445 451 880
Interconnection cable, 4 pin, 5 m (16.4 ft)
ER 1F (0445 550 881)
0445 254 880
Interconnection cable, 6 pin, 5 m (16.4 ft)
0445 254 881
Interconnection cable, 6 pin, 10 m (32.8 ft)
0463 471 001
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© ESAB AB 2017
9 ACCESSORIES
0463 471 001
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© ESAB AB 2017
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Heist-op-den-Berg
Tel: +32 15 25 79 30
Fax: +32 15 25 79 44
BULGARIA
ESAB Kft Representative Office
Sofia
Tel: +359 2 974 42 88
Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
SOUTH AFRICA
ESAB Africa Welding & Cutting
Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
USA
ESAB Welding & Cutting
Products
Florence, SC
Tel: +1 843 669 4411
Fax: +1 843 664 5748
Asia/Pacific
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GERMANY
ESAB Welding & Cutting GmbH
Langenfeld
Tel: +49 2173 3945-0
Fax: +49 2173 3945-218
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
SWITZERLAND
ESAB Europe GmbH
Baar
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
www.esab.com
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 0220
Fax: +1 905 670 4879
SPAIN
ESAB Ibérica S.A.
San Fernando de Henares
(MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
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