ESAB | EMS215ic | Spare Parts List | ESAB EMS215ic User manual

ESAB EMS215ic User manual
EMS215ic, EMP215ic, EM215ic
Spare parts list
0463 412 001 GB 20161123
Valid for: serial no. EMP215ic: 552-, 615-, 643-xxx-xxx,
EMS215ic: 612-xxx-xxxx, EM215ic: 623-xxx-xxxx
Ordering number
Product
Notes
Serial no.
0558 102 239
EMS215ic
Bobbin Ø4-8" (100-200 mm). CSA/Bayonet
612-xxx-xxxx
0558 102 240
EMP215ic
Bobbin Ø4-8" (100-200 mm). CSA/Bayonet
552-xxx-xxxx
0558 102 436
EM215ic
Bobbin Ø4-8" (100-200 mm). CSA/Bayonet
623-xxx-xxxx
0700 300 985
EMP215ic
Bobbin Ø100-200 mm (4-8") CE, euro connection
615-xxx-xxxx
0700 300 988
EMP215ic
Bobbin Ø100-200 mm (4-8"), euro connection (Middle East) 643-xxx-xxxx
Spare parts and wear parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit,
serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a
trained electrician. Use only recommended spare parts.
TABLE OF CONTENTS
SPARE PARTS ................................................................................................
4
Housing ..........................................................................................................
4
Connections including drive system...........................................................
6
User interface ................................................................................................
8
Control modules ............................................................................................
10
WEAR PARTS - CSA....................................................................................... 12
WEAR PARTS - CE ......................................................................................... 13
Rights reserved to alter specifications without notice.
0463 412 001
© ESAB AB 2016
SPARE PARTS
SPARE PARTS
Housing
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
1
1
0558 102 397
Side frame, left
2
1
0558 102 398
Side frame, right
3
4
0558 102 399
Handle
4
1
0558 102 400
Top handle
5
2
6
1
0558 102 401
Side panel, left
CSA, with ESAB
logo and welding
decal
1
0464 581 001
Side panel, left
CE, with ESAB
logo and welding
decal
7
1
0558 102 402
Front foot
With decals
8
1
0558 102 403
Rear foot
9
1
0558 102 404
Side panel right
CSA, with ESAB
logo
1
0464 582 001
Side panel right
CE, with ESAB
logo
10
1
0558 102 406
Hinge
11
4
Screw
M4 × 8 mm
12
4
Nut
M4 × 0.7 mm
13
4
Washer
M4
14
2
0558 102 407
Hinge pin
15
1
0558 102 405
Roller latch asssembly
16
2
Screw
M6 × 180 mm
17
8
Screw
M6 × 20 mm
18
6
Screw
M4 × 10 mm
19
4
Screw
M6 × 20 mm
20
2
Sex bolt
M6
21
8
Nut
M6
0463 412 001
Notes
C
Screw
-4-
© ESAB AB 2016
SPARE PARTS
0463 412 001
-5-
© ESAB AB 2016
SPARE PARTS
Connections including drive system
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
1
1
0558 102 408
Wire feeder mechanism
CSA, including
motor and harness
1
0464 583 880
Wire feeder mechanism
CE, including motor
and harness
Screw
M5 × 16 mm
Remote connection outlet
with harness
8-pin connector
Nut
M3 × 0.5 mm
2
1
3
1
4
2
5
1
0558 102 410
Brake hub nut
6
1
0558 102 411
Brake hub kit
7
1
0558 102 412
Solenoid assembly with
hoses
8
1
0558 102 413
Bracket for solenoid valve
9
2
10
1
0558 102 409
With gas valve,
hose clamps and
hoses
Screw
M4 × 10 mm
0558 102 414
Gas connector
CSA
1
0464 587 880
Gas connector
CE
11
1
0558 102 415
Main supply switch
12
1
0558 102 416
Circuit breaker
13
1
0558 102 417
Current sensor
14
1
15
2
0558 102 418
OKC contact female
16
1
0558 102 419
Polarity changeover cable
complete
17
2
0558 102 420
Fan + wire harness
18
1
0558 102 421
Fan protection foam
19
1
0464 588 880
Euro connection with
harness
20
1
0464 589 880
EMI PCB assembly incl. wire CE only
harness
21
1
0558 102 442
Warning pinch-shock label
0463 412 001
Screw
C
M3 × 8 mm
-6-
Including wire
harness
CE only
Not included in
illustration
© ESAB AB 2016
SPARE PARTS
0463 412 001
-7-
© ESAB AB 2016
SPARE PARTS
User interface
C = Component designation in circuit diagram
EM 215ic
Item
Qty
Ordering no.
Denomination
1
1
0558 102 486
User interface complete
2
1
0558 102 423
Knob encoder with retaining
ring
3
1
0558 102 487
WF Pot Assembly
4
1
0558 102 440
Knob, small
5
2
0558 102 489
WF Pot Knob
6
1
0558 102 488
Process Select Knob
Notes
C
C
EMP 215ic, EMS 215ic
Item
Qty
Ordering no.
Denomination
Notes
1
1
0558 102 422
EMP215ic panel assembly
CSA
1
0464 590 880
EMP215ic panel assembly
CE
1
0558 102 485
EMS215ic panel assembly
CSA
2
2
0558 102 423
Encoder for small knob
3
1
0558 102 424
Encoder for large knob
4
1
0558 102 438
Replaceable display lens
5
2
0558 102 440
Knob, small
6
1
0558 102 441
Knob, large
7
1
0558 102 437
EMP215ic lens assembly kit
1
0558 102 484
EMS215ic lens assembly kit
0463 412 001
-8-
© ESAB AB 2016
SPARE PARTS
0463 412 001
-9-
© ESAB AB 2016
SPARE PARTS
Control modules
C = Component designation in circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
1
1
0558 102 426
PCB Power board
assembly
CSA
1
0464 591 880
PCB Power board
assembly
CE
1
0558 102 427
PCB Control board
complete
CSA
1
0464 592 880
PCB Control board
complete
CE
3
1
0558 102 428
Main transformer with NTC
(3x)
4
1
0558 102 429
Output diode assembly
5
1
0558 102 430
Output inductor assembly
6
1
0558 102 431
PFC inductor assembly
7
1
0558 102 432
Strain relief assembly
assembly
8
1
0558 102 433
Mains cable complete
CSA only
9
1
0558 102 434
Warning label
Not included in
illustration
2
0463 412 001
- 10 -
C
© ESAB AB 2016
SPARE PARTS
0463 412 001
- 11 -
© ESAB AB 2016
WEAR PARTS - CSA
WEAR PARTS - CSA
Item Ordering no. Denomination
1
Wire type Wire dimensions
0558 102 326 Wire outlet guide
Fe/SS/Flux 0.030” / 0.035” / 0.045”
Cored
(0.8 mm / 0.9 mm / 1.2 mm)
0558 102 327 Wire outlet guide
Fe/SS/Flux 0.024” (0.6 mm)
Cored
2
0558 102 328 Wire inlet guide
Fe/SS/Flux 0.024” / 0.030” / 0.035” / 0.045”
Cored
(0.6 mm / 0.8 mm / 0.9 mm / 1.2 mm)
3
0558 102 334 Key-drive shaft
N/A
N/A
4
7977036
Feed roll “V”
groove
Fe/SS
0.024” / 0.030” (0.6 mm / 0.8 mm)
W4014800
Feed roll “V”
groove
Fe/SS
0.024” / 0.035” (0.6 mm / 0.9 mm)
7977732
Feed roll “V”
knurled
Flux Cored 0.030” / 0.035” (0.8 mm / 0.9 mm)
7044277
Feed roll "V"
knurled
Flux Cored 0.045" (1.1 mm)
5
0558 102 329 Locking knob
N/A
N/A
6
0558 102 331 Pressure arm
N/A
complete assembly
N/A
7
0558 102 330 Screw
N/A
N/A
8
0558 102 332 MIG gun locking
knob
N/A
N/A
0463 412 001
- 12 -
© ESAB AB 2016
WEAR PARTS - CE
WEAR PARTS - CE
Item Ordering no. Denomination
1
Wire type Wire dimensions
0558 102 460 Wire outlet guide
steel
Fe/SS/Flux 1.0 mm - 1.2 mm (0.040” / 0.045”)
Cored
0558 102 461 Wire outlet guide
steel
Fe/SS/Flux 0.6 mm - 0.8 mm (0.023” - 0.030”)
Cored
2
0558 102 328 Wire inlet guide
Fe/SS/Flux 0.6 mm / 0.8 mm / 0.9 mm / 1.2 mm
Cored
(0.023” / 0.030” / 0.035” / 0.045”)
3
0191 496 114 Key-drive shaft
crescent
N/A
4
0367 556 001 Feed roll “V” groove Fe/SS/Flux 0.6 mm / 0.8 mm (0.023” / 0.030”)
Cored
N/A
0367 556 002 Feed roll “V” groove Fe/SS/Flux 0.8 mm / 1.0 mm (0.030” / 0.040”)
Cored
0367 556 003 Feed roll “V” knurled Fe/SS/Flux 1.0 mm / 1.2 mm (0.040" / 0.045")
Cored
0367 556 004 Feed roll "U" groove Aluminium 1.0 mm / 1.2 mm (0.040" / 0.045")
5
0558 102 329 Locking knob
N/A
N/A
6
0558 102 331 Pressure arm
N/A
complete assembly
N/A
7
0558 102 330 Screw
N/A
N/A
8
0558 102 459 Euro adapter
locating screw
N/A
N/A
0463 412 001
- 13 -
© ESAB AB 2016
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Heist-op-den-Berg
Tel: +32 15 25 79 30
Fax: +32 15 25 79 44
BULGARIA
ESAB Kft Representative Office
Sofia
Tel: +359 2 974 42 88
Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
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AS ESAB
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Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
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ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
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Tel: +351 8 310 960
Fax: +351 1 859 1277
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Tel: +40 316 900 600
Fax: +40 316 900 601
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Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
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Tel: +54 11 4 753 4039
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ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
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ESAB Africa Welding & Cutting
Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
USA
ESAB Welding & Cutting
Products
Florence, SC
Tel: +1 843 669 4411
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Asia/Pacific
AUSTRALIA
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Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
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Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
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ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GERMANY
ESAB Welding & Cutting GmbH
Langenfeld
Tel: +49 2173 3945-0
Fax: +49 2173 3945-218
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Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
INDONESIA
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Jakarta
Tel: +62 21 460 0188
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Baar
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
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Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
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Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
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USJ
Tel: +603 8023 7835
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ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
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Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
www.esab.com
Africa
EGYPT
ESAB Egypt
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Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
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Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
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Tel: +39 02 97 96 8.1
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Dubai
Tel: +971 4 887 21 11
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Missisauga, Ontario
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(MADRID)
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Budapest
Tel: +36 1 20 44 182
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Kyungnam
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Fax: +82 55 289 8864
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
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