ESAB | Mig 510 Origo™ | Spare Parts List | ESAB Mig 510 Origo™ User manual

ESAB Mig 510 Origo™ User manual
Mig 410, Mig 510
Spare parts list
Edition 20151215
Valid for serial no. 627-xxx-xxxx, 122-xxx-xxxx
Ordering no. Product
0349 302 408 Origo™ Mig 410, 400-415 V 3~50Hz
0349 302 713 Origo™ Mig 410, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz
0349 302 407 Origo™ Mig 410w, 400-415V 3~50Hz with water cooling
0349 302 711 Origo™ Mig 410w, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with water cooling
0349 303 563 Origo™ Mig 410, 400-415 V 3~50Hz with digital instrument
0349 312 610 Origo™ Mig 410, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with ditigal instrument
0349 303 564 Origo™ Mig 410w, 400-415 V 3~50Hz with water cooling and digital instrument
0349 312 620 Origo™ Mig 410w, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with water cooling and
digitl instrument
0349 302 404 Origo™ Mig 510, 400-415 V 3~50Hz
0349 302 436 Origo™ Mig 510, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz
0349 302 403 Origo™ Mig 510w, 400-415V 3~50Hz with water cooling
0349 302 435 Origo™ Mig 510w, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with water cooling
0349 303 565 Origo™ Mig 510, 400-415 V 3~50Hz with digital instrument
0349 312 630 Origo™ Mig 510, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with ditigal instrument
0349 303 566 Origo™ Mig 510w, 400-415 V 3~50Hz with water cooling and digital instrument
0349 312 640 Origo™ Mig 510w, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz with water cooling and
digitl instrument
0349 312 340 Origo™ Mig 410 NA, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz
0349 312 350 Origo™ Mig 510 NA, 230/400-415/500V 3~50Hz; 230/440-460V 3~60Hz
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0349 300 528
-1-
© ESAB AB 2015
Mig 410, Mig 510
C = component designation in the circuit diagram
Item
Qty
410
Qty
510
Ordering no.
101
1
1
0349 302 564
Rubber mat
102
1
1
0349 302 547
Cover
103
1
1
104
1
1
105
1
1
106
1
1
107
1
1
108
1
1
109
1
1
0349 302 524
Clamp
110
1
1
0349 490 746
Shaft
111
2
2
0215 100 037
Washer
Ø36/21x3mm
112
2
2
0469 872 001
Wheel
Ø250
113
2
2
0192 859 126
Locking washer
114
2
2
0349 304 853
Castor wheel
115
1
1
0349 302 558
Shelf
116
1
-
0349 302 551
OKC plate
-
1
0349 302 516
OKC plate
118
2
2
0468 797 001
Seal
119
2
2
0468 796 001
Support plate
120
2
2
0349 480 394
Roll pin
121
1
1
0369 733 005
Signal lamp
orange
H2
122
1
1
0349 302 712
Signal lamp
white
H1
123
1
1
0349 303 552
Switch
valid up to serial No.:
Mig 410: 627-809-6875
Mig 510: 627-809-3915
1
1
0349 313 201
Switch
124
1
1
0349 303 553
Knob
125
1
1
0349 302 305
Switch
only in machine with water cooling,
valid up to serial No.:
Mig 410: 627-809-6875
Mig 510: 627-809-3915
SA1
1
1
0349 311 381
Switch
only in machine with water cooling
SA1
126
1
1
0349 302 253
Knob
only in machine with water cooling
127
1
-
0193 942 001
Switch
QF2
-
1
0349 302 645
Switch
QF2
129
2
2
0349 302 306
Knob
130
1
-
0193 945 001
Switch
-
1
0349 302 644
Switch
for 400-415V mains voltage
QF3
-
1
0349 303 976
Switch
for 230-500V mains voltage
QF3
1
1
0349 302 412
Guide pin
131
ba52s
Denomination
Notes
Blind plug
Ø31
Securing chain
L=700
Blind plug
Ø66
0349 302 548
Side panel with text
right
0349 302 549
Side panel with text
left
0321 173 001
C
Holder (A)
Ø125mm; h=150mm
QF1
QF1
QF3
-2-
© ESAB AB 2015
Mig 410, Mig 510
ba52s
-3-
© ESAB AB 2015
Mig 410, Mig 510
Item
201
203
Qty
Qty
410
510
1
1
0349 302 535
Upper front panel
With text. Only for OrigoTM Mig 410w and 510w
1
1
0349 302 536
Upper front panel
With text. Only for OrigoTM Mig 410 and 510
0349 302 534
Lower front panel
1
0349 302 532
Lower front panel
1
Ordering no.
Denomination
Notes
205
1
1
0349 302 537
Grill
206
1
1
0349 302 282
Left corner
Valid for serial no.: xxx 5xx xxxx to xxx 9xx xxxx, xxx 0xx
xxxx to xxx 111 xxxx
207
1
1
0349 302 283
Right corner
Valid for serial no.: xxx 5xx xxxx to xxx 9xx xxxx, xxx 0xx
xxxx to xxx 111 xxxx
208
1
1
0349 302 538
Handle
Valid for serial no.: xxx 5xx xxxx to xxx 9xx xxxx, xxx 0xx
xxxx to xxx 111 xxxx
209
1
1
0349 310 965
Handle
Valid from serial no.: xxx 112 xxxx
210
1
1
0349 311 034
Cover right
Valid from serial no.: xxx 112 xxxx
211
1
1
0349 311 035
Bracket right
Valid from serial no.: xxx 112 xxxx
212
1
1
0349 311 033
Base right
Valid from serial no.: xxx 112 xxxx
213
2
2
0349 311 039
Reduction insert
Valid from serial no.: xxx 112 xxxx
214
1
1
0349 311 037
Cover left
Valid from serial no.: xxx 112 xxxx
215
1
1
0349 311 038
Bracket left
Valid from serial no.: xxx 112 xxxx
216
1
1
0349 311 036
Base left
Valid from serial no.: xxx 112 xxxx
ba52s
-4-
© ESAB AB 2015
Mig 410, Mig 510
ba52s
-5-
© ESAB AB 2015
Mig 410, Mig 510
C = component designation in the circuit diagram
Item
Qty
410
Qty
510
Ordering no.
301
1
1
0455 172 001
Glass
302
1
1
0455 174 001
Seal
303
1
1
0349 302 286
Panel
304
1
1
0459 118 002
Protection frame
305
1
1
0349 302 287
Plate
306
307
ba52s
Denomination
Notes
Circuit board (A)
Included in digital instrument (A)
1
-
0349 313 036
Valid up to serial no: xxx-136-xxxx
1
-
0349 312 631
Valid from serial no: xxx-137-xxxx
-
1
0349 313 047
Valid up to serial no: xxx-136-xxxx
-
1
0349 312 999
Valid from serial no: xxx-137-xxxx
3
3
Spacer
C
P1
Included in digital instrument (A)
-6-
© ESAB AB 2015
Mig 410, Mig 510
ba52s
-7-
© ESAB AB 2015
Mig 410, Mig 510
C = component designation in the circuit diagram
Item
Qty
410
Qty
510
Ordering no.
401
1
1
0349 302 527
Intermediate plate
402
1
1
0349 303 025
Filter
403
1
1
0349 302 421
Rail
404
1
1
0349 302 392
Circuit board
410
1
-
0193 297 103
Contactor (R)
400-415V
Valid up to machine number 246-430-1648
KM1
1
-
0349 484 212
Contactor (R)
400-415V, together with item 410a
KM1
1
-
0193 503 101
Contactor
230-500V
Valid up to machine number 246-433-1908
KM1
1
-
0349 484 214
Contactor (R)
230-500V, together with item 410a
KM1
-
1
0191 015 102
Contactor (R)
400-415V
Valid up to machine number 246-448-0645
KM1
-
1
0349 484 211
Contactor (R)
400-415V
KM1
-
1
0349 309 879
Contactor (R)
230-500V
KM1
410a
1
1
0349 484 366
Auxiliary contact
406
1
1
0349 308 761
Bracket
409
1
1
0469 882 001
Control transformer
400-415V
TC1
1
1
0455 306 001
Control transformer
230-500V
TC1
ba52s
Denomination
Notes
C
C1, C2, C3
for contactors marked with (R)
AP1
KM1
-8-
© ESAB AB 2015
Mig 410, Mig 510
ba52s
-9-
© ESAB AB 2015
Mig 410, Mig 510
C = component designation in the circuit diagram
Item
Qty
Ordering no.
501
1
0368 544 005
Sleeve socket
23 pole
XS1
502
1
0191 085 203
Capacitor
3uF 400V
C4
503
1
0191 085 206
Capacitor
6uF 400V
C5
504
1
0466 884 008
Connection block
8 pole
XT1
505
1
0469 950 880
Cable inlet
506
1
0160 362 881
Current terminal
507
1
0469 893 001
Fan housing
508
1
0365 803 011
Water connection
Female, red, with non-return valve.
For OrigoTM Mig 410w, 510w
509
1
0365 803 012
Water connection
Female, blue, with non-return valve.
For OrigoTM Mig 410w, 510w
510
1
0193 586 102
Circuit breaker
511
1
0469 689 001
Water tank
Only OrigoTM Mig 410w, 510w
512
1
0366 481 004
Seal
Only OrigoTM Mig 410w, 510w
513
1
0469 689 002
Cover
Only OrigoTM Mig 410w, 510w
514
1
0459 288 001
Pump
Only OrigoTM Mig 410w, 510w
515
1
0349 302 531
Rear panel
516
1
0349 311 701
Radiator
517
1
0369 827 001
Fan
ba52s
Denomination
Notes
C
XS5
F1
M1
Only OrigoTM Mig 410w, 510w
EV1
- 10 -
© ESAB AB 2015
Mig 410, Mig 510
ba52s
- 11 -
© ESAB AB 2015
Mig 410, Mig 510
C = component designation in the circuit diagram
Item
Qty
410
Qty
510
Ordering no.
601
1
1
0349 302 523
Bottom plate
602
1
-
0349 302 772
Transformer
400-415V / 230-500V, with switches
TM1
-
1
0349 302 486
Transformer
400-415V, with switches
TM1
-
1
0349 304 401
Transformer
230-500, with switches
TM1
-
1
0349 483 722
Thermal switch
NC, overheating,
mounted on transformer
ST1
-
1
0320 655 014
Thermal switch
NO, fan 2nd speed,
mounted on transformer
ST3
1
-
0455 488 880
Diode bridge
V1
-
1
0349 302 497
Diode bridge
V1
606
1
1
0349 302 498
Bracket
607
1
-
0349 302 778
Inductor
1
-
0349 310 893
Thermal switch
NC, overheating, mounted on inductor
ST1
1
-
0349 310 895
Thermal switch
NO, fan 2nd speed,
mounted on inductor
ST3
-
1
0349 302 499
Inductor
609
2
3
0160 362 881
Current terminal
610
1
-
0349 302 787
Start booster
604
ba52s
Denomination
Notes
C
L1
L1
XS2, XS3, XS4
V7
- 12 -
© ESAB AB 2015
Mig 410, Mig 510
ba52s
- 13 -
© ESAB AB 2015
Mig 410, Mig 510
Accessories
ba52sa
Feeder with capsulated bobbin, M11 panel
Feed 302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feed 302 with water . . . . . . . . . . . . . . . . . . . . . .
0459 116 781
0459 116 791
Feeder with capsulated bobbin, M12 panel
Feed 304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feed 304 with water . . . . . . . . . . . . . . . . . . . . . .
Feed 484 . . . . . . . .
Feed 484 with water . . . . . . . . . . . . . . . . . . . . . .
0459 116 882
0459 116 892
0459 116 982
0459 116 992
Feeder for Marathon Pact, M12 panel
Feed 304 . . . . . . . .
Feed 304 with water . . . . . . . . . . . . . . . . . . . . . .
Feed 484 . . . . . . . .
Feed 484 with water . . . . . . . . . . . . . . . . . . . . . .
0459 114 882
0459 114 892
0459 114 982
0459 114 992
Digital meter
for Mig 410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for Mig 510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0349 302 451
0349 302 424
Transformer kit for CO2 heater . . . . . . . . . . .
0349 302 250
Water flow guard . . . . . . . . . . . . . . . . . . . . . . . .
0349 302 251
- 14 -
© ESAB AB 2015
Mig 410, Mig 510
Coolant ready mixed (5 l) . . . . . . . . . . . . . . . .
0349 483 296
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0349 302 423
Cable holder . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0349 303 362
Connection sets for 400A machines
Connection set 1,7m . . . . . . . . . . . . . . . . . . . . . .
Connection set 10m . . . . . . . . . . . . . . . . . . . . . .
Connection set 15m . . . . . . . . . . . . . . . . . . . . . .
Connection set 25m . . . . . . . . . . . . . . . . . . . . . .
Connection set 35m . . . . . . . . . . . . . . . . . . . . . .
Connection set 1,7m, water . . . . . . . . . . . . . . . .
Connection set 10m, water . . . . . . . . . . . . . . . .
Connection set 15m, water . . . . . . . . . . . . . . . .
Connection set 25m, water . . . . . . . . . . . . . . . .
Connection set 35m, water . . . . . . . . . . . . . . . .
Connection sets for 500A machines
Connection set 1,7m . . . . . . . . . . . . . . . . . . . . . .
Connection set 10m . . . . . . . . . . . . . . . . . . . . . .
Connection set 15m . . . . . . . . . . . . . . . . . . . . . .
Connection set 25m . . . . . . . . . . . . . . . . . . . . . .
Connection set 35m . . . . . . . . . . . . . . . . . . . . . .
Connection set 1,7m, water . . . . . . . . . . . . . . . .
Connection set 10m, water . . . . . . . . . . . . . . . .
Connection set 15m, water . . . . . . . . . . . . . . . .
Connection set 25m, water . . . . . . . . . . . . . . . .
Connection set 35m, water . . . . . . . . . . . . . . . .
ba52sa
- 15 -
0469 836 880
0469 836 881
0469 836 882
0469 836 883
0469 836 884
0469 836 885
0469 836 886
0469 836 887
0469 836 888
0469 836 889
0469 836 890
0469 836 891
0469 836 892
0469 836 893
0469 836 894
0469 836 895
0469 836 896
0469 836 897
0469 836 898
0469 836 899
© ESAB AB 2015
Mig 410, Mig 510
ba52sa
Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0349 303 474
CB KIT (cpl.) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTAINS:
- KIT for Counter Balance (0349 309 748)
- Stabilizer (0349 303 474)
0349 305 812
- 16 -
© ESAB AB 2015
NOTES
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notes
- 17 -
© ESAB AB 2015
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Heist-op-den-Berg
Tel: +32 15 25 79 30
Fax: +32 15 25 79 44
BULGARIA
ESAB Kft Representative Office
Sofia
Tel: +359 2 974 42 88
Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
GREAT BRITAIN
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Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
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Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
FRANCE
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Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
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Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
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Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
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AS ESAB
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Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
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Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
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Tel: +351 8 310 960
Fax: +351 1 859 1277
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Tel: +40 316 900 600
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SPAIN
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ESAB Sverige AB
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Tel: +46 31 50 95 00
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Fax: +46 31 50 93 60
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Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
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Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
North and South America
ARGENTINA
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Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
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Tel: +55 31 2191 4333
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www.esab.com
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EGYPT
ESAB Egypt
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Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
SOUTH AFRICA
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Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
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Products
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Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
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AUSTRALIA
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Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
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Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
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Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
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Tel: +62 21 460 0188
Fax: +62 21 461 2929
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ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
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ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
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Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
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Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
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USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
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