ESAB | Tig 1500i | Spare Parts List | ESAB Tig 1500i User manual

ESAB Tig 1500i User manual
Tig 1500i
Spare parts list
Edition 20130412
Valid for serial no. 803-xxx-xxxx,828-xxx-xxxx,843-xxx-xxxx
Ordering no. Product
Notes
0460 450 880 Caddy
Tig 1500i, TA33
230 V 50/60 Hz with MMA-kit and TXH 150
0460 450 480 Caddy
Tig 1500i, TA33
230 V 50/60 Hz with MMA-kit and TXH 150, US version
0460 450 882 Caddy
Tig 1500i, TA34
230 V 50/60 Hz with MMA-kit and TXH 150
0460 450 482 Caddy
Tig 1500i, TA34
230 V 50/60 Hz with MMA-kit and TXH 150, US version
0460 450 890 Caddy
Tig 1500i, TA33
230 V 50/60 Hz with return cable and gas hose
0460 450 892 Caddy
Tig 1500i, TA34
230 V 50/60 Hz with return cable and gas hose
0460 450 870 Caddy
Tig 1500i, TA33
Australian version
230 V 50/60 Hz with MMA-kit and TXH 150
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0459 839 125
-1-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
AA1
1
0193 317 001
AA2
1
-
AA3
1
0460 140 001
Rear panel
AA4
1
0460 143 001
Cover
AA5
1
0460 250 882
MMC Module TA34
Control panel
Including Insulation snticker, AA6 and AA7
1
0460 250 886
MMC Module TA33
Control panel
Including Insulation snticker, AA6 and AA7
Switch
Included in item AA50
Cord set
Included in item AA50
1
0460 420 001
Insulation sticker
Included in AA5
AA6
1
0460 600 528
Knob
Included in AA5
AA7
1
0193 700 711
Ribbon cable with connectors
34 pole, included in AA5
AA8
1
0460 479 002
Side panel
right
AA9
1
0460 479 001
Side panel
left
0194 179 327
Screw MRT
ground cutter, M5x12
Front panel
Included in item AA51
AA10
AA11
1
-
AA12
1
0459 184 005
Sticker
ESAB
AA13
1
0460 221 005
Sticker
Tig 1500i
AA14
5
0366 588 001
Nut
AA15
1
-
AA16
1
0457 626 001
Protection cap
AA17
1
0460 427 001
Bar plus
AA18
1
-
AA19
1
AA20
6
AA21
Socket
C
2QF1
1XS1, 1XS2
2 pole included in item AA52
Nut
Included in item AA51, M8
0459 269 002
Gas connection
Included in item AA51
0469 381 002
Fast lock nut
M5
1
0194 227 003
Clamp
Only TA34 Included in AA51
AA22
1
0458 681 897
Cable with connectors
Only TA34 Included in AA51
AA23
1
0366 285 001
Protection cap
Only TA34 Included in AA51
AA24
2
0366 247 001
Nut
Included in AA51
AA25
2
0366 306 003
Spring washer
Ø21/15x1 Included in AA51
AA26
2
0160 362 025
Connector OKC 50
Included in item AA51
AA27
1
0460 265 001
Strap
AA28
2
0468 497 001
Holder
AA29
1
0193 700 702
Ribbon cable
29XS4
20XS25,
20XP1
XS1, XS2
SPARE PARTS SETS
Item
Qty
TA33
Qty
TA34
AA50
1
1
1
AA51
AA51
AA52
bt34saa1
1
1
Ordering no.
Denomination
Notes
0460 601 881
Mains module
Includes items: AA1 switch, AA2 mains cable with plug, cable
clamp and one ferrite rings 2L1.
0460 379 884
Mains module
Includes items: AA1 switch, AA2 mains cable with plug, cable
clamp and one ferrite rings 2L1. Australian version.
0460 379 881
Front complete
Includes items: AA11, AA15, AA16, AA18, AA19, AA21, AA22,
AA23, AA24, AA25, AA26
0460 379 882
Front complete
Includes items: AA11, AA15, AA16, AA18, AA19, AA24, AA25,
AA26
0459 280 892
Cable set
Including item AA15, 2 pole socket 29XS4, 5 pole socket 29XS6,
and the wires between them.
-2-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
bt34saa1
-3-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
C = component designation in the circuit diagram
Item
Qty
TA33
Qty
TA34
Ordering no.
Denomination
Notes
C
AB1
1
1
0487 631 880
Power supply board
Replaces 0487 064 884
2AP1
AB2
1
1
0193 700 702
Ribbon cable with
connectors
10 pole
20XS3, 20XS4
AB3
1
-
0487 599 884
Control board
Configured for Tig 1500i TA33
20AP1
-
1
0487 344 883
Control board
Configured for Tig 1500i TA34
20AP1
AB4
1
1
0468 940 005
Thermal switch
Socket connector 15XS5 included
15ST2
AB5
1
1
Diode module
See item AB50
15D1
AB6
1
1
0459 177 001
Inductor
AB7
1
1
0459 355 881
Transformer
Includes: main transformer, sockets
15XS4, 15XS6, thermal switch 15ST1
15TM1
AB8
1
1
0460 117 001
Inductor
PFC
15L2
AB9
1
1
0194 158 003
Capacitor
1000 uF 450 V DC
15C1
AB10
1
1
0487 060 880
Secondary board
AB11
1
1
Circuit board
See item AB51
AB12
1
1
Semiconductor module
See item AB51
AB13
1
1
0468 030 880
Shunt
AB14
1
1
0459 194 001
Busbar
AB15
1
1
0467 801 002
Fan
15L1
15AP2
15AP1
15RS1
24 V DC; With cables and socket 15XS3
15EV1
SPARE PARTS SETS
Item
Qty
AB50
1
0459 385 881
Diode module kit
Includes: item AB5 diode module, screws (type A and B), thermal
compound and roller.
AB51
1
0459 384 887
Power board kit
Includes: item AB11 power board, item AB12 semiconductor
module, screws (type A and B), thermal compound and roller.
-
0458 910 002
Roller handle
For the roller in the spare parts sets above
-
0192 058 101
Thermal compound
bt34sab1
Ordering no.
Denomination
Notes
-4-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
bt34sab1
-5-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
C = component designation in the circuit diagram
Item
Qty
AC1
1
AC2
1
AC3
1
AC4
Ordering no.
Notes
Solenoid valve
230 V AC
Nut
ML6M MF10x1
0456 496 001
Hose
D = 9/5 mm, L = 0.57 metre reinforced PVC
1
0487 028 880
Circuit board TIG
AC5
1
0459 258 001
Coil bracket
AC6
1
0460 135 001
HF coil
AC7
1
0460 427 002
Bar
bt34sac1
0193 054 005
Denomination
C
10YV1
10AP1
10TV1, 10XS1
Negative
-6-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
bt34sac1
-7-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
Accessories
Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 001
Cable holder
Shoulder strap
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 002
. . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 003
Trolley
for 5-10 litre gasbottle . . . . . . . . . . . . . . . . . . . . . 0459 366 885
Trolley
for 20-50 litre gasbottle . . . . . . . . . . . . . . . . . . . . 0459 366 887
Trolley
for 20-50 litre gasbottle . . . . . . . . . . . . . . . . . . .
bt34a11a
-8-
0460 330 880
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
Tig torch
TXH 150 4 m . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 150 8 m . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 200 4 m . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 200 8 m . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 250w 4 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 250w 8 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
0700 300 538
0700 300 544
0700 300 552
0700 300 555
0700 300 561
0700 300 563
Tig torch
TXH 150r 4 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 150r 8 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 200r 4 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 200r 8 m . . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 250wr 4 m . . . . . . . . . . . . . . . . . . . . . . . . . .
TXH 250wr 8 m . . . . . . . . . . . . . . . . . . . . . . . . . .
0462 011 842
0462 011 882
0462 012 840
0462 012 880
0462 013 840
0462 013 880
Remote control adapter RA12
12 pole . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Only with panel TA34
Remote control unit MTA1 CAN . . . . . . . . . .
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
0459 491 880
Only with panel TA34
Remote control unit M1 10Prog CAN . . . . . .
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
0459 491 882
Only with panel TA34
bt34a11a
Remote control unit AT1 CAN . . . . . . . . . . . .
MMA and TIG: current
Only with panel TA34
0459 491 883
Remote control unit AT1 CF CAN . . . . . . . . .
MMA and TIG: rough and fine setting of
current.
Only with panel TA34
0459 491 884
-9-
S0459 839 125/E20130412/P12
© ESAB AB 2013
Tig 1500i
Welding cable kit . . . . . . . . . . . . . . . . . . . . . . . . 0700 006 884
Return cable kit
. . . . . . . . . . . . . . . . . . . . . . . . . 0700 006 885
Remote cable CAN 4 pole - 12 pole
5m .....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Only with panel TA34
Foot pedal TI Foot CAN
0459 544 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
. . . . . . . . . . . . . . . . . . 0460 315 880
Only with panel TA34
bt34a11a
- 10 -
S0459 839 125/E20130412/P12
© ESAB AB 2013
NOTES
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notes
- 11 -
paut
- 12 -
S0459 839 125/E20130412/P12
© ESAB AB 2013
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