ESAB | TA33 | Instruction manual | ESAB TA33 User manual

ESAB TA33 User manual
Caddyt
TA33, TA34
Instruction manual
0460 447 074
081111
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for program version 1.03
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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18
Ðóññêèé
1 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
1.1 Ïóëüò óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2 ÑÂÀÐÊÀ TIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2.1 Óñòàíîâêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Ñêðûòûå ôóíêöèè TIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
12
3 ÑÂÀÐÊÀ MMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Óñòàíîâêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Ñêðûòûå ôóíêöèè MMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
14
4 ÇÀÏÎÌÈÍÀÞÙÅÅ ÓÑÒÐÎÉÑÒÂÎ ÏÀÐÀÌÅÒÐÎÂ ÑÂÀÐÊÈ . . . . . . . . . . 16
5 ÊÎÄÛ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Ïåðå÷åíü êîäîâ íåèñïðàâíîñòåé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Îïèñàíèå êîäîâ íåèñïðàâíîñòåé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TOCr
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1
ÂÂÅÄÅÍÈÅ
Äàííîå ðóêîâîäñòâî îïèñûâàåò ïóëüòû óïðàâëåíèÿ TA33, ÒÀ34 .
Îáùèå ñâåäåíèÿ ïî ýêñïëóàòàöèè ïðèâåäåíû â èíñòðóêöèè ê èñòî÷íèêó
ïèòàíèÿ.
Ïðè ïîäà÷å ñåòåâîãî ïèòàíèÿ íà óñòðîéñòâî íà÷èíàåòñÿ
ñàìîïðîâåðêà ñâåòîäèîäíûõ èíäèêàòîðîâ è äèñïëåÿ, ïðè
ýòîì íà äèñïëåå îòîáðàæàåòñÿ âåðñèÿ ïðîãðàììû; â äàííîì
ïðèìåðå ðàññìàòðèâàåòñÿ âåðñèÿ ïðîãðàììû 0.18.
Ðóêîâîäñòâà ïî ýêñïëóàòàöèè íà äðóãèõ ÿçûêàõ ìîæíî çàãðóçèòü ñ âåá-ñàéòà
www.esab.com.
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1.1
Ïóëüò óïðàâëåíèÿ
Ïóëüò óïðàâëåíèÿ TA33
Ðó÷êà óïðàâëåíèÿ äëÿ ââîäà ïàðàìåòðîâ (ñèëû òîêà (A), âðåìåíè (ñ) èëè
òîëùèíû ìàòåðèàëà (ìì/äþéìû)
Äèñïëåé
Âûáîð ìåòîäà ñâàðêè TIG
èëè MMA
Âûáîð âûñîêî÷àñòîòíîãî âîçáóæäåíèÿ äóãè (HF)
èëè âîçáóæäåíèÿ
äóãè êîíòàêòíûì ñïîñîáîì (LiftArc)t
Âûáîð 2-òàêòíîãî
èëè 4-òàêòíîãî ðåæèìà
Èíäèêàöèÿ âêëþ÷åíèÿ ôóíêöèè VRD (ïîíèæåííîå íàïðÿæåíèå
ðàçîìêíóòîé öåïè). Âíèìàíèå! Ôóíêöèÿ VRD ðàáîòàåò ñ èñòî÷íèêàìè
ïèòàíèÿ, â êîòîðûõ îíà ðåàëèçîâàíà.
Îáîçíà÷åíèå ïàðàìåòðà, îòîáðàæàåìîãî íà äèñïëåå: ñèëû òîêà (À),
âðåìåíè (ñ) èëè òîëùèíû ìàòåðèàëà (ìì/äþéìû)
âûáîðà íàñòðàèâàåìîãî ïàðàìåòðà,
, ñïàäà òîêà
òîëùèíû ìàòåðèàëà
èëè ïîäà÷è ãàçà ïîñëå
ãàøåíèÿ äóãè
.
Ïðèìå÷àíèå! Êíîïêà èñïîëüçóåòñÿ òàêæå è äëÿ âûçîâà ñêðûòûõ ôóíêöèé, ñì.
ñòð. 12.
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Ïóëüò óïðàâëåíèÿ TA34
Ðó÷êà óïðàâëåíèÿ äëÿ ââîäà çíà÷åíèÿ ñèëû òîêà (A) èëè âðåìåíè (ñ)
Äèñïëåé
Âûáîð ìåòîäà ñâàðêè TIG
èëè MMA
Âûáîð òèïà ñâàðêè ìåòîäîì TIG / MMA ïîñòîÿííûì òîêîì
èëè
ñâàðêè ìåòîäîì TIG èìïóëüñíûì òîêîì
Âûáîð âûñîêî÷àñòîòíîãî âîçáóæäåíèÿ äóãè (HF)
èëè âîçáóæäåíèÿ
äóãè êîíòàêòíûì ñïîñîáîì (LiftArc)t
Âûáîð 2-òàêòíîãî
èëè 4-òàêòíîãî ðåæèìà
Íàñòðîéêà ñ ïàíåëè
, ñìåíà ïàðàìåòðîâ ñâàðêè ñ ïîìîùüþ
êóðêîâîãî ïåðåêëþ÷àòåëÿ ñâàðî÷íîé ãîðåëêè
èëè ïîäêëþ÷åíèå
áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ
Èíäèêàöèÿ âêëþ÷åíèÿ ôóíêöèè VRD (ïîíèæåííîå íàïðÿæåíèå
ðàçîìêíóòîé öåïè). Âíèìàíèå! Ôóíêöèÿ VRD ðàáîòàåò ñ èñòî÷íèêàìè
ïèòàíèÿ, â êîòîðûõ îíà ðåàëèçîâàíà.
Îáîçíà÷åíèå ïàðàìåòðà, îòîáðàæàåìîãî íà äèñïëåå: ñèëà òîêà (À),
íàïðÿæåíèå (Â), âðåìÿ (ñ)
Âûáîð ïàðàìåòðà, îòîáðàæàåìîãî íà äèñïëåå âî âðåìÿ ñâàðêè: ñèëà òîêà
(A) èëè íàïðÿæåíèå (V).
Èíäèêàöèÿ âûáðàííîãî íàñòðàèâàåìîãî ïàðàìåòðà, ñì. ñòð. 9.
Êíîïêà ñïðàâà èñïîëüçóåòñÿ òàêæå äëÿ äîñòóïà ê ñêðûòûì ôóíêöèÿì,
ñì. ñòð. 12 è 14.
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Êíîïêè äëÿ ââåäåíèÿ ïàðàìåòðîâ ñâàðêè â çàïîìèíàþùåå óñòðîéñòâî,
ñì. ñòð. 16.
2
ÑÂÀÐÊÀ TIG
2.1
Óñòàíîâêè
Ôóíêöèÿ
Äèàïàçîí óñòàíîâîê
TA33
TA34
HF èëè LiftArct
x
x
2 òàêòà èëè 4 òàêòà
x
x
Âðåìÿ ïðåäâàðèòåëüíîé ïîäà÷è
ãàçà 1)
0-5 ñ
x
x
Âðåìÿ íàðàñòàíèÿ òîêà 1))
0-10 ñ
x
x
Âðåìÿ ñïàäà
0-10 ñ
x
x
Âðåìÿ ïîäà÷è ãàçà ïîñëå
ïðåêðàùåíèÿ äóãè
0-25 ñ
x
x
Ñèëà òîêà
4 - ìàêñ 3)
x
x
Àêòèâíàÿ ïàíåëü
OFF (”Îòêë.”) èëè ON (”Âêë.”)
-
x
Èçìåíåíèå äàííûõ ñïóñêîâîãî
ìåõàíèçìà
OFF (”Îòêë.”) èëè ON (”Âêë.”)
-
x
Ïóëüò äèñòàíöèîííîãî
óïðàâëåíèÿ
OFF (”Îòêë.”) èëè ON (”Âêë.”)
-
x
Ìèí. ñèëà òîêà ïðè ñâàðêå ñ
èñïîëüçîâàíèåì ïóëüòà ÄÓ1)
0-99%
-
x
Òîê èìïóëüñà
4 - ìàêñ 3)
x
x
Äëèòåëüíîñòü èìïóëüñà
Ìèêðîèìïóëüñû 1)
0,01-2,5 ñ
0,001-0,250 ñ
-
x
Òîê ôîíà
4 - ìàêñ 3)
-
x
Äëèòåëüíîñòü ôîíà
Ìèêðîèìïóëüñû 1)
0,01-2,5 ñ
0,001-0,250 ñ
-
x
Òîëùèíà ìàòåðèàëà 3))
30 À/ìì ñ øàãîì 0,1 ìì
x
-
HF / LiftArc t
2/4 òàêòà
1)
2)
3)
2)
2)
Ýòè ôóíêöèè ÿâëÿþòñÿ ñêðûòûìè ôóíêöèÿìè TIG, ñì. ïóíêò 2.3.
Ýòè ôóíêöèè íå ìîãóò áûòü èçìåíåíû â ïðîöåññå ñâàðêè.
Äèàïàçîí íàñòðîåê çàâèñèò îò èñïîëüçóåìîãî èñòî÷íèêà ïèòàíèÿ.
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2.2
Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé
VRD (Óñòðîéñòâî Ïîíèæåíèÿ Íàïðÿæåíèÿ)
Êîãäà ñâàðêà íå âûïîëíÿåòñÿ, ôóíêöèÿ VRD îáåñïå÷èâàåò óäåðæàíèå
çíà÷åíèÿ íàïðÿæåíèÿ ðàçîìêíóòîé öåïè íà óðîâíå, íå ïðåâûøàþùåì 35 Â.
Íà åå âêëþ÷åíèå óêàçûâàåò ñâåòîäèîä VRD.
Êîãäà ñèñòåìà îáíàðóæèâàåò íà÷àëî ïðîöåññà ñâàðêè, ôóíêöèÿ VRD
áëîêèðóåòñÿ.
Åñëè ïðè âêëþ÷åííîé ôóíêöèè VRD íàïðÿæåíèå ðàçîìêíóòîé öåïè
ïðåâûøàåò ïðåäåë â 35 Â, íà ýòî óêàçûâàåò ñîîáùåíèå îá îøèáêå (16),
ïîÿâëÿþùååñÿ íà äèñïëåå. Ñâàðêà íå ìîæåò áûòü íà÷àòà äî èñ÷åçíîâåíèÿ
äàííîãî ñîîáùåíèÿ.
Ôóíêöèÿ VRD àêòèâèðîâàíà ïî óìîë÷àíèþ äëÿ èñòî÷íèêîâ ïèòàíèÿ,
ïîñòàâëÿåìûõ ñ ñåòåâûìè øòåïñåëÿìè àâñòðàëèéñêîãî òèïà.
Äëÿ òîãî ÷òîáû âêëþ÷èòü ýòó ôóíêöèþ â èñòî÷íèêàõ ïèòàíèÿ äðóãèõ òèïîâ,
îáðàòèòåñü ê óïîëíîìî÷åííîìó ñïåöèàëèñòó ïî îáñëóæèâàíèþ îáîðóäîâàíèÿ
êîìïàíèè ESAB.
Âíèìàíèå! Ôóíêöèÿ VRD ðàáîòàåò ñ èñòî÷íèêàìè ïèòàíèÿ, â êîòîðûõ îíà
ðåàëèçîâàíà.
Ñâàðêà ìåòîäîì TIG
Ïðè ñâàðêå TIG ïðîèñõîäèò ðàñïëàâëåíèå ìåòàëëà ñâàðèâàåìîé äåòàëè ñ
ïîìîùüþ ýëåêòðè÷åñêîé äóãè, âîçáóæäàåìîé íà âîëüôðàìîâîì ýëåêòðîäå,
êîòîðûé ñàì íå ïëàâèòñÿ. Çîíà ñâàðêè è ñàì ýëåêòðîä çàùèùåíû àòìîñôåðîé
èç çàùèòíîãî ãàçà.
Ïîñòîÿííûé òîê
×åì áîëüøå òîê, òåì áîëüøå ðàçìåð çîíû ñâàðêè è ëó÷øå ïðîíèêíîâåíèå â
ñâàðèâàåìóþ äåòàëü.
Èìïóëüñíûé òîê
Èìïóëüñíûé ðåæèì èñïîëüçóåòñÿ äëÿ óëó÷øåíèÿ óïðàâëåíèÿ ñâàðî÷íîé
âàííîé è ïðîöåññîì çàñòûâàíèÿ. ×àñòîòà èìïóëüñîâ óñòàíàâëèâàåòñÿ
íàñòîëüêî íèçêîé, ÷òîáû â ïðîìåæóòêå ìåæäó èìïóëüñàìè ñâàðî÷íàÿ âàííà
óñïåâàëà çàñòûòü, ïî êðàéíåé ìåðå, ÷àñòè÷íî. Äëÿ òîãî ÷òîáû óñòàíîâèòü
èìïóëüñíûé ðåæèì, íåîáõîäèìî çàäàòü ÷åòûðå ïàðàìåòðà: òîê èìïóëüñà,
äëèòåëüíîñòü èìïóëüñà, òîê ïàóçû è äëèòåëüíîñòü ïàóçû.
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Çàäàâàåìûå ïàðàìåòðû
1.
2.
3.
4.
5.
6.
7.
Íàðàñòàíèå
Ñâàðî÷íûé òîê
Äëèòåëüíîñòü èìïóëüñà
Òîê ôîíà
Äëèòåëüíîñòü ôîíà
Ñïàä
Âðåìÿ ïîäà÷è ãàçà ïîñëå ïðåêðàùåíèÿ äóãè
Íàðàñòàíèå
Ôóíêöèÿ íàðàñòàíèÿ îçíà÷àåò, ÷òî ïîñëå âîçáóæäåíèÿ äóãè TIG, òîê ìåäëåííî
ïîâûøàåòñÿ äî çàäàííîé âåëè÷èíû. Ýòî îáåñïå÷èâàåò áîëåå ”ìÿãêèé”
ðàçîãðåâ ýëåêòðîäà è äàåò âîçìîæíîñòü ñâàðùèêó ïðàâèëüíî ðàñïîëîæèòü
ýëåêòðîä äî òîãî, êàê áóäåò äîñòèãíóòî çàäàííîå çíà÷åíèå òîêà.
Òîê èìïóëüñà
Áîëüøåå èç äâóõ çíà÷åíèé òîêà ïðè èìïóëüñíîì ðåæèìå.
Òîê
Äëèòåëüíîñòü ôîíà
Òîê
èìïóëüñà
Ôîíîâûé
òîê
Äëèòåëüíîñ
òü èìïóëüñà
Âðåìÿ
Ñâàðêà ìåòîäîì TIG â èìïóëüñíîì
ðåæèìå.
Äëèòåëüíîñòü èìïóëüñà
×àñòü ïåðèîäà èìïóëüñà, â òå÷åíèå êîòîðîé âêëþ÷åí òîê èìïóëüñà.
Òîê ôîíà
Ìåíüøåå èç äâóõ çíà÷åíèé òîêà ïðè èìïóëüñíîì ðåæèìå.
Äëèòåëüíîñòü ôîíà
Äëèòåëüíîñòü ïðîòåêàíèÿ òîêà ïàóçû, êîòîðàÿ âìåñòå ñ äëèòåëüíîñòüþ
ïðîòåêàíèÿ òîêà èìïóëüñà ñîñòàâëÿåò ïåðèîä èìïóëüñà.
Ñïàä
Ïðè ñâàðêå TIG èñïîëüçóåòñÿ òàêæå ôóíêöèÿ ñíèæåíèÿ, êîãäà òîê ”ìåäëåííî”
ïîíèæàåòñÿ â òå÷åíèå çàäàííîãî âðåìåíè, ÷òî ïîçâîëÿåò èçáåæàòü
îáðàçîâàíèÿ êðàòåðà è/èëè ðàñòðåñêèâàíèÿ ïðè çàâåðøåíèè øâà.
Çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà
Ðåãóëèðîâêà âðåìåíè ïîäà÷è çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè.
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HF
Ôóíêöèÿ HF âîçáóæäàåò ýëåêòðè÷åñêóþ äóãó ñ ïîìîùüþ èñêðû ñ
âîëüôðàìîâîãî ýëåêòðîäà íà ñâàðèâàåìóþ äåòàëü, êîãäà ýëåêòðîä
ïðèáëèçèòñÿ ê äåòàëè.
LiftArct
Ôóíêöèÿ Lift Arct (”Ïîäíÿòü äóãó”) âîçáóæäàåò äóãó, êîãäà ýëåêòðîä êàñàåòñÿ
ñâàðèâàåìîé äåòàëè, à çàòåì ïðèïîäíèìàåòñÿ íàä íåé.
Âîçáóæäåíèå äóãè ñ ïîìîùüþ ôóíêöèè LiftArct. Øàã 1: ýëåêòðîä êàñàåòñÿ äåòàëè. Øàã 2:
íàæàò êóðêîâûé âûêëþ÷àòåëü, è íà÷èíàåò òå÷ü íåáîëüøîé òîê. Øàã 3: ñâàðùèê îòâîäèò
ñâàðî÷íóþ ãîðåëêó îò äåòàëè: âîçáóæäàåòñÿ äóãà, è òîê àâòîìàòè÷åñêè ïîâûøàåòñÿ äî
çàäàííîãî çíà÷åíèÿ.
2-øàãîâûé ðåæèì
Ïðè 2-øàãîâîì óïðàâëåíèè ïðåäâàðèòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (åñëè
èñïîëüçóåòñÿ) íà÷èíàåòñÿ ïðè íàæàòèè ïóñêîâîãî âûêëþ÷àòåëÿ ñâàðî÷íîãî
ïèñòîëåòà. Ïðè ýòîì íà÷èíàåòñÿ ïðîöåññ ñâàðêè. Êîãäà ïóñêîâîé
âûêëþ÷àòåëü áóäåò îòïóùåí (4), ïðîöåññ ñâàðêè ïîëíîñòüþ ïðåêðàùàåòñÿ è
íà÷èíàåòñÿ çàêëþ÷èòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (ïðè âêëþ÷åíèè
ñîîòâåòñòâóþùåãî ðåæèìà).
Ïðåäâàðèòåëüíàÿ Íàðàñïîäà÷à ãàçà
òàíèå
Ñïàä
Çàêëþ÷èòåëü
íàÿ ïîäà÷à
ãàçà
Äåéñòâóåò ïðè 2-òàêòíîì óïðàâëåíèè ñâàðî÷íîé ãîðåëêîé.
Ïðè 2-òàêòíîì ðåæèìå óïðàâëåíèÿ ïðè íàæàòèè êóðêîâîãî âûêëþ÷àòåëÿ (1)
ãîðåëêè TIG çàïóñêàåòñÿ ïðåäâàðèòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (åñëè ýòà
ôóíêöèÿ âêëþ÷åíà), à çàòåì âîçáóæäàåòñÿ ýëåêòðè÷åñêàÿ äóãà. Òîê âîçðàñòàåò
äî çàäàííîãî çíà÷åíèÿ (â ñîîòâåòñòâèè ñ ôóíêöèåé íàðàñòàíèÿ, åñëè îíà
âêëþ÷åíà). Ïðè îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (2) òîê ïðåêðàùàåòñÿ (èëè
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íà÷èíàåò ñïàäàòü, åñëè âêëþ÷åíà ôóíêöèÿ ñïàäà), è äóãà ãàñíåò. Íà÷èíàåòñÿ
çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà, åñëè ýòà ôóíêöèÿ âêëþ÷åíà
4-òàêòíûé ðåæèì
 4-òàêòíîì ðåæèìå ïðåäâàðèòåëüíàÿ ïîäà÷à ãàçà íà÷èíàåòñÿ, êîãäà êóðêîâûé
âûêëþ÷àòåëü íà ñâàðî÷íîì ïèñòîëåòå íàæèìàåòñÿ, à âîçáóæäåíèå äóãè
ïðîèñõîäèò ïðè åãî îòïóñêàíèè. Ïðîöåññ ñâàðêè ïðîäîëæàåòñÿ äî òåõ ïîð,
ïîêà ïåðåêëþ÷àòåëü íå áóäåò ñíîâà íàæàò. Êîãäà âûêëþ÷àòåëü îòïóñêàåòñÿ,
äóãà ãàñèòñÿ è íà÷èíàåòñÿ çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà (ïðè âêëþ÷åíèè
ñîîòâåòñòâóþùåãî ðåæèìà).
Ïðåäâàðèòåëüíàÿ Íàðàñïîäà÷à ãàçà
òàíèå
Ñïàä
Çàêëþ÷èòåëü
íàÿ ïîäà÷à
ãàçà
Äåéñòâóåò ïðè 4-òàêòíîì óïðàâëåíèè ñâàðî÷íîé ãîðåëêîé.
Ïðè 4-òàêòíîì ðåæèìå óïðàâëåíèÿ ïðè íàæàòèè êóðêîâîãî âûêëþ÷àòåëÿ (1)
çàïóñêàåòñÿ ïðåäâàðèòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (åñëè ýòà ôóíêöèÿ
âêëþ÷åíà) . Ïî èñòå÷åíèè âðåìåíè ïîäà÷è çàùèòíîãî ãàçà òîê ïîâûøàåòñÿ äî
íà÷àëüíîãî óðîâíÿ (íåñêîëüêî àìïåð) è âîçáóæäàåòñÿ ýëåêòðè÷åñêàÿ äóãà.
Ïðè îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (2) òîê âîçðàñòàåò äî çàäàííîãî
çíà÷åíèÿ (ñ ïîñòåïåííûì íàðàñòàíèåì, åñëè âêëþ÷åíà ñîîòâåòñòâóþùàÿ
ôóíêöèÿ). Ïðè ñëåäóþùåì íàæàòèè êóðêîâîãî âûêëþ÷àòåëÿ (3) òîê ñïàäàåò äî
çàäàííîãî íà÷àëüíîãî çíà÷åíèÿ (ïëàâíî, åñëè âêëþ÷åíà ñîîòâåòñòâóþùàÿ
ôóíêöèÿ). Ïðè ñëåäóþùåì îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (4) äóãà ãàñíåò,
è ïðîèñõîäèò çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà.
Òîëùèíà ìàòåðèàëà
Ñèëà òîêà óñòàíàâëèâàåòñÿ àâòîìàòè÷åñêè â çàâèñèìîñòè îò òîëùèíû
ìàòåðèàëà (ìì/äþéìû).
×òîáû óâåëè÷èòü èëè óìåíüøèòü ñèëó òîêà, íàæèìàéòå êíîïêó
äî òåõ
ïîð, ïîêà ñèìâîëû òîëùèíû ìàòåðèàëà, ñïàäà è çàêëþ÷èòåëüíîé ïîäà÷è ãàçà
íå áóäóò äåàêòèâèðîâàíû; ïîñëå ÷åãî çàäàéòå ñèëó òîêà.
Ïîäà÷à ãàçà ïîñëå ãàøåíèÿ äóãè
Ðåãóëèðîâêà âðåìåíè ïîäà÷è çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè.
Àêòèâíàÿ ïàíåëü
Íàñòðîéêè äåëàþòñÿ ñ ïàíåëè óïðàâëåíèÿ.
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Èçìåíåíèå ïàðàìåòðîâ êóðêîâîãî ïåðåêëþ÷àòåëÿ
Ýòà ôóíêöèÿ ïîçâîëÿåò ïåðåéòè îò îäíîãî íàáîðà ñîõðàíåííûõ ïàðàìåòðîâ
ñâàðêè ê äðóãîìó, ïóòåì äâîéíîãî íàæàòèÿ íà ñïóñêîâîé ìåõàíèçì
ñâàðî÷íîãî ïèñòîëåòà. Ïðèìåíèìî òîëüêî äëÿ ñâàðêè ìåòîäîì TIG.
Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ
Íàñòðîéêè äåëàþòñÿ ñ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïåðåä ââîäîì â äåéñòâèå áëîê äèñòàíöèîííîãî óïðàâëåíèÿ äîëæåí áûòü
ïîäêëþ÷åí ê ðàçúåìó äëÿ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ, êîòîðûé
èìååòñÿ íà ìàøèíå. Ïîñëå ââîäà â äåéñòâèå áëîêà äèñòàíöèîííîãî
óïðàâëåíèÿ, ïàíåëü óïðàâëåíèÿ ñòàíîâèòñÿ íåàêòèâíîé.
2.3
Ñêðûòûå ôóíêöèè TIG
Íà ïàíåëè óïðàâëåíèÿ èìåþòñÿ ñêðûòûå ôóíêöèè.
Äëÿ äîñòóïà ê ôóíêöèÿì óäåðæèâàéòå íàæàòîé êíîïêó
â òå÷åíèå 5
ñåêóíä. Íà äèñïëåå ïîÿâèòñÿ áóêâà è ÷èñëåííîå çíà÷åíèå. Âûáåðèòå
ôóíêöèþ, íàæèìàÿ êëàâèøó ñî ñòðåëêîé âïðàâî. Ðó÷êà óïðàâëåíèÿ
èñïîëüçóåòñÿ äëÿ èçìåíåíèÿ ÷èñëåííîãî çíà÷åíèÿ äëÿ âûáðàííîé ôóíêöèè.
Äëÿ âûõîäà èç ðåæèìà äîñòóïà ê ñêðûòûì ôóíêöèÿì óäåðæèâàéòå íàæàòîé
êíîïêó
â òå÷åíèå 5 ñåêóíä.
Ïóëüò óïðàâëåíèÿ TA33
Ôóíêöèÿ
Óñòàíîâêè
A = ïðåäâàðèòåëüíàÿ ïîäà÷à ãàçà
0-5 ñ
b = íàðàñòàíèå
0-9,9
C = ìåòðè÷åñêèå åäèíèöû/äþéìû
0 = äþéìû, 1 = ìì
Ïóëüò óïðàâëåíèÿ TA34
Ôóíêöèÿ
Óñòàíîâêè
A = ïðåäâàðèòåëüíàÿ ïîäà÷à ãàçà
0-5 ñ
b = ìèêðîèìïóëüñ
0 = OFF (ÎÒÊË); 1 = ON (ÂÊË)
I = ìèí. ñèëà òîêà
0-99%
Ïðåäâàðèòåëüíàÿ ïîäà÷à ãàçà
Çàäàíèå ïðîäîëæèòåëüíîñòè ïðåäâàðèòåëüíîé ïîäà÷è çàùèòíîãî ãàçà äî
ìîìåíòà çàæèãàíèÿ äóãè.
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Ìèêðîèìïóëüñ
Äëÿ âûáîðà ìèêðîèìïóëüñà íåîáõîäèìî, ÷òîáû ìàøèíà íàõîäèëàñü â
ðåæèìå ñâàðêè èìïóëüñíûì òîêîì
. Ïðîäîëæèòåëüíîñòü èìïóëüñà è
ïàóçû â íîðìàëüíîì ðåæèìå óñòàíàâëèâàåòñÿ â ïðåäåëàõ 0,01 - 2,50 ñåêóíä.
Ïðè ìèêðîèìïóëüñàõ ýòî âðåìÿ ìîæåò áûòü ñîêðàùåíî äî 0,001 ñåêóíä. Ïðè
âêëþ÷åííîì ìèêðîèìïóëüñíîì ðåæèìå ïðîìåæóòêè âðåìåíè ìåíåå 0,25
ñåêóíä îòîáðàæàþòñÿ íà äèñïëåå áåç äåñÿòè÷íîé çàïÿòîé.
Ìèíèìàëüíàÿ ñèëà òîêà
Èñïîëüçóåòñÿ äëÿ óñòàíîâêè ìèíèìàëüíîãî çíà÷åíèÿ ñèëû òîêà óñòðîéñòâà
äèñòàíöèîííîãî óïðàâëåíèÿ T1 Foot CAN.
Åñëè çíà÷åíèå ìàêñèìàëüíîé ñèëû òîêà ñîñòàâëÿåò 100 À, à çíà÷åíèå
ìèíèìàëüíîé ñèëû òîêà äîëæíî ðàâíÿòüñÿ 50 À, óñòàíîâèòå çíà÷åíèå ñêðûòîé
ôóíêöèè ìèíèìàëüíîãî òîêà íà 50%.
Åñëè çíà÷åíèå ìàêñèìàëüíîé ñèëû òîêà ñîñòàâëÿåò 100 À, à çíà÷åíèå
ìèíèìàëüíîé ñèëû òîêà äîëæíî ðàâíÿòüñÿ 90 À, óñòàíîâèòå ìèíèìàëüíûé òîê
íà 90%.
3
ÑÂÀÐÊÀ MMA
3.1
Óñòàíîâêè
Ôóíêöèÿ
Äèàïàçîí óñòàíîâîê
TA33
TA34
x
x
0 99
-
x
0 99
-
x
0=ÎÒÊË èëè 1=ÂÊË
-
x
Ðåãóëÿòîð ñâàðêè
ArcPlust 1)
1=ÎÒÊË èëè 0=ÂÊË
-
x
Àêòèâíàÿ ïàíåëü
OFF (”Îòêë.”) èëè ON
(”Âêë.”)
-
x
Ïóëüò äèñòàíöèîííîãî
óïðàâëåíèÿ
OFF (”Îòêë.”) èëè ON
(”Âêë.”)
-
x
Ñèëà òîêà
Ãîðÿ÷èé ïóñê
16 - ìàêñ. A
1)
Äàâëåíèå äóãè
1)
Êàïåëüíàÿ ñâàðêà
1)
2)
1)
2)
Ýòè ôóíêöèè ÿâëÿþòñÿ ñêðûòûìè, ñì. ïóíêò 3.3.
Äèàïàçîí íàñòðîåê çàâèñèò îò èñïîëüçóåìîãî èñòî÷íèêà ïèòàíèÿ.
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3.2
Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé
VRD (Óñòðîéñòâî Ïîíèæåíèÿ Íàïðÿæåíèÿ)
Êîãäà ñâàðêà íå âûïîëíÿåòñÿ, ôóíêöèÿ VRD îáåñïå÷èâàåò óäåðæàíèå
çíà÷åíèÿ íàïðÿæåíèÿ ðàçîìêíóòîé öåïè íà óðîâíå, íå ïðåâûøàþùåì 35 Â.
Íà åå âêëþ÷åíèå óêàçûâàåò ñâåòîäèîä VRD.
Êîãäà ñèñòåìà îáíàðóæèâàåò íà÷àëî ïðîöåññà ñâàðêè, ôóíêöèÿ VRD
áëîêèðóåòñÿ.
Åñëè ïðè âêëþ÷åííîé ôóíêöèè VRD íàïðÿæåíèå ðàçîìêíóòîé öåïè
ïðåâûøàåò ïðåäåë â 35 Â, íà ýòî óêàçûâàåò ñîîáùåíèå îá îøèáêå (16),
ïîÿâëÿþùååñÿ íà äèñïëåå. Ñâàðêà íå ìîæåò áûòü íà÷àòà äî èñ÷åçíîâåíèÿ
äàííîãî ñîîáùåíèÿ.
Ôóíêöèÿ VRD àêòèâèðîâàíà ïî óìîë÷àíèþ äëÿ èñòî÷íèêîâ ïèòàíèÿ,
ïîñòàâëÿåìûõ ñ ñåòåâûìè øòåïñåëÿìè àâñòðàëèéñêîãî òèïà.
Äëÿ òîãî ÷òîáû âêëþ÷èòü ýòó ôóíêöèþ â èñòî÷íèêàõ ïèòàíèÿ äðóãèõ òèïîâ,
îáðàòèòåñü ê óïîëíîìî÷åííîìó ñïåöèàëèñòó ïî îáñëóæèâàíèþ îáîðóäîâàíèÿ
êîìïàíèè ESAB.
Âíèìàíèå! Ôóíêöèÿ VRD ðàáîòàåò ñ èñòî÷íèêàìè ïèòàíèÿ, â êîòîðûõ îíà
ðåàëèçîâàíà.
Ñâàðêà ìåòîäîì ÌMA
Ìåòîä MMA íàçûâàåòñÿ òàêæå ñâàðêîé ñ èñïîëüçîâàíèåì ïîêðûòûõ
ýëåêòðîäîâ. Çàææåííàÿ äóãà ðàñïëàâëÿåò ýëåêòðîä, è åãî ïîêðûòèå îáðàçóåò
çàùèòíûé øëàê.
Àêòèâíàÿ ïàíåëü
Íàñòðîéêè äåëàþòñÿ ñ ïàíåëè óïðàâëåíèÿ.
Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ
Íàñòðîéêè äåëàþòñÿ ñ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïåðåä ââîäîì â äåéñòâèå áëîê äèñòàíöèîííîãî óïðàâëåíèÿ äîëæåí áûòü
ïîäêëþ÷åí ê ðàçúåìó äëÿ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ, êîòîðûé
èìååòñÿ íà ìàøèíå. Ïîñëå ââîäà â äåéñòâèå áëîêà äèñòàíöèîííîãî
óïðàâëåíèÿ, ïàíåëü óïðàâëåíèÿ ñòàíîâèòñÿ íåàêòèâíîé.
3.3
Ñêðûòûå ôóíêöèè MMA
Íà ïàíåëè óïðàâëåíèÿ èìåþòñÿ ñêðûòûå ôóíêöèè.
Äëÿ äîñòóïà ê ôóíêöèÿì óäåðæèâàéòå íàæàòîé êíîïêó
â òå÷åíèå 5
ñåêóíä. Íà äèñïëåå ïîÿâèòñÿ áóêâà è ÷èñëåííîå çíà÷åíèå. Âûáåðèòå
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ôóíêöèþ, íàæèìàÿ êëàâèøó ñî ñòðåëêîé âïðàâî. Ðó÷êà óïðàâëåíèÿ
èñïîëüçóåòñÿ äëÿ èçìåíåíèÿ ÷èñëåííîãî çíà÷åíèÿ äëÿ âûáðàííîé ôóíêöèè.
Äëÿ âûõîäà èç ðåæèìà äîñòóïà ê ñêðûòûì ôóíêöèÿì óäåðæèâàéòå íàæàòîé
êíîïêó
â òå÷åíèå 5 ñåêóíä.
Ïóëüò óïðàâëåíèÿ TA34
Ôóíêöèÿ
C = äàâëåíèå äóãè
d = êàïåëüíàÿ ñâàðêà
F = ðåãóëÿòîð ArcPlust
H = ãîðÿ÷èé çàïóñê
I = ìèí. ñèëà òîêà
Óñòàíîâêè
0 99
0 = OFF (ÎÒÊË); 1 = ON (ÂÊË)
1 = ArcPlustII; 0 = ArcPlust
0 99
0 99%
Äàâëåíèå äóãè
Äàâëåíèå äóãè èìååò áîëüøîå çíà÷åíèå äëÿ îïðåäåëåíèÿ òîãî, êàê èçìåíÿåòñÿ
ñèëà òîêà ïðè èçìåíåíèè äëèíû äóãè. ×åì ìåíüøå äàâëåíèå äóãè, òåì äóãà
ñïîêîéíåå, è òåì ìåíüøå ðàçáðûçãèâàíèå.
Êàïåëüíàÿ ñâàðêà
Ìåòîä êàïåëüíîé ñâàðêè ìîæåò áûòü èñïîëüçîâàí ïðè ñâàðêå ýëåêòðîäàìè èç
íåðæàâåþùåé ñòàëè. Â ýòîì ðåæèìå ïðîèñõîäèò ïîïåðåìåííîå çàæèãàíèå è
ãàøåíèå äóãè, äëÿ òîãî ÷òîáû ëó÷øå êîíòðîëèðîâàòü âûäåëåíèå òåïëà. Äëÿ
òîãî ÷òîáû ïîãàñèòü äóãó, äîñòàòî÷íî íåìíîãî ïðèïîäíÿòü ýëåêòðîä.
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Ðåãóëÿòîð ñâàðêè
Ñâàðî÷íûé ðåãóëÿòîð ïðåäñòàâëÿåò ñîáîé îðãàí ðåãóëèðîâàíèÿ,
ïîçâîëÿþùèé ïîëó÷èòü áîëåå èíòåíñèâíóþ, áîëåå êîíöåíòðèðîâàííóþ è
ñïîêîéíóþ äóãó. Îíà áûñòðåå âîññòàíàâëèâàåòñÿ ïîñëå êàïåëüíîãî êîðîòêîãî
çàìûêàíèÿ, ÷òî óìåíüøàåò ðèñê ïðèëèïàíèÿ ýëåêòðîäà.
S
S
Arc Plust
(0) ðåêîìåíäóåòñÿ ê ïðèìåíåíèþ ñ ýëåêòðîäàìè îñíîâíîãî
òèïà
Arc Plust II (1) ðåêîìåíäóåòñÿ ê ïðèìåíåíèþ ñ ðóòèëîâûìè ýëåêòðîäàìè
è ýëåêðîäàìè èç öåëëþëîçû
Ãîðÿ÷èé ïóñê
Ãîðÿ÷èé ïóñê óâåëè÷èâàåò ñâàðî÷íûé òîê â òå÷åíèå çàäàííîãî ïðîìåæóòêà
âðåìåíè â íà÷àëå ïðîöåññà ñâàðêè, ñíèæàÿ òåì ñàìûì âåðîÿòíîñòü ïëîõîãî
ñïëàâëåíèÿ â íà÷àëå ñâàðíîãî øâà.
4
ÇÀÏÎÌÈÍÀÞÙÅÅ ÓÑÒÐÎÉÑÒÂÎ ÏÀÐÀÌÅÒÐÎÂ
ÑÂÀÐÊÈ
 çàïîìèíàþùåì óñòðîéñòâå ïàíåëè óïðàâëåíèÿ ìîæíî ñîõðàíèòü äâå
ðàçëè÷íûå ïðîãðàììû ïàðàìåòðîâ ñâàðêè.
Óäåðæèâàéòå íàæàòîé êíîïêó
èëè
â òå÷åíèå 5 ñåêóíä, äëÿ
òîãî ÷òîáû ñîõðàíèòü äàííûå â ïàìÿòè. Ìèãàíèå çåëåíîãî èíäèêàòîðà
ñâèäåòåëüñòâóåò î òîì, ÷òî ïàðàìåòðû ñâàðêè ñîõðàíåíû â çàïîìèíàþùåì
óñòðîéñòâå.
Äëÿ òîãî ÷òîáû ïåðåéòè îò îäíîãî êîìïëåêòà ïàðàìåòðîâ ñâàðêè ê äðóãîìó,
íàæìèòå êíîïêó
èëè
.
Çàïîìèíàþùåå óñòðîéñòâî äëÿ ñîõðàíåíèÿ ïàðàìåòðîâ ñâàðêè ñíàáæåíî
ýëåìåíòîì ïèòàíèÿ äëÿ àâòîíîìíîé ïîäïèòêè, êîòîðûé îáåñïå÷èâàåò
ñîõðàííîñòü íàñòðîåê äàæå ïîñëå âûêëþ÷åíèÿ ìàøèíû.
5
ÊÎÄÛ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Êîä íåèñïðàâíîñòè ñèãíàëèçèðóåò î âîçíèêíîâåíèè íåèñïðàâíîñòè â
îáîðóäîâàíèè. Îí îòîáðàæàåòñÿ íà äèñïëåå â âèäå áóêâû E, çà êîòîðîé
ñëåäóåò êîäîâûé íîìåð íåèñïðàâíîñòè.
Îòîáðàæàåìûé íîìåð óñòðîéñòâà ïîçâîëÿåò îïðåäåëèòü, â êàêîì óñòðîéñòâå
ïðîèçîøëà íåèñïðàâíîñòü.
Íîìåð êîäà îøèáêè è íîìåð óñòðîéñòâà îòîáðàæàþòñÿ ïîî÷åðåäíî.
Åñëè îáíàðóæåíî íåñêîëüêî íåèñïðàâíîñòåé, íà ýêðàí áóäåò âûâåäåí òîëüêî
êîä ïîñëåäíåé îáíàðóæåííîé íåèñïðàâíîñòè. Äëÿ òîãî ÷òîáû óäàëèòü ñ
äèñïëåÿ îòîáðàæåíèå êîäà íåèñïðàâíîñòè, íàæìèòå ëþáóþ êíîïêó èëè
ïîâåðíèòå ðó÷êó.
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ÏÐÈÌÅ×ÀÍÈÅ! Åñëè óñòðîéñòâî äèñòàíöèîííîãî óïðàâëåíèÿ âêëþ÷åíî,
âûêëþ÷èòå åãî íàæàòèåì
5.1
äëÿ ñáðîñà èíäèêàöèè íåèñïðàâíîñòè.
Ïåðå÷åíü êîäîâ íåèñïðàâíîñòåé
U 0 = áëîê ïàðàìåòðîâ ñâàðêè
U 2 = èñòî÷íèê ïèòàíèÿ
U 1 = áëîê îõëàæäåíèÿ
U 4 = áëîê äèñòàíöèîííîãî
óïðàâëåíèÿ
5.2
Îïèñàíèå êîäîâ íåèñïðàâíîñòåé
Íèæå ïðèâåäåíî îïèñàíèå êîäîâ òåõ îøèáîê, êîòîðûå ïîëüçîâàòåëü ìîæåò
óñòðàíèòü ñàìîñòîÿòåëüíî. Ïðè âîçíèêíîâåíèè îøèáêè ñ äðóãèì êîäîì
îáðàòèòåñü ê ñïåöèàëèñòó ïî îáñëóæèâàíèþ îáîðóäîâàíèÿ.
Êîä
íåèñï
ðàâíî
ñòè
E6
E7
E 14
E 16
E 29
E 41
6
Îïèñàíèå
Âûñîêàÿ òåìïåðàòóðà
Ñðàáîòàëà çàùèòà îò òåïëîâîé ïåðåãðóçêè.
Ñâàðî÷íûé ïðîöåññ îñòàíîâëåí è íå ìîæåò áûòü çàïóùåí ïîâòîðíî äî òåõ ïîð,
ïîêà íå ïîíèçèòñÿ òåìïåðàòóðà.
Äåéñòâèå: Óáåäèòåñü â òîì, ÷òî îòâåðñòèÿ äëÿ çàáîðà è âûïóñêà îõëàæäàþùåãî
âîçäóõà íå ïåðåêðûòû è íå çàáèòû ãðÿçüþ. Ïðîâåðüòå èñïîëüçóåìûé ðàáî÷èé
öèêë, ÷òîáû óáåäèòüñÿ â îòñóòñòâèè ïåðåãðóçêè îáîðóäîâàíèÿ.
Îøèáêà ñâÿçè (øèíà îòêë.)
Ñåðüåçíàÿ íåèñïðàâíîñòü â øèíå CAN bus.
Äåéñòâèå: Óáåäèòåñü â îòñóòñòâèè íåèñïðàâíûõ áëîêîâ, ïîäêëþ÷åííûõ ê øèíå
CAN. Ïðîâåðüòå êàáåëè. Åñëè íåèñïðàâíîñòü íå óñòðàíèëàñü, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
Âûñîêîå íàïðÿæåíèå ðàçîìêíóòîé öåïè ïðè âêëþ÷åííîé ôóíêöèè VRD
Ñëèøêîì âûñîêîå íàïðÿæåíèå ðàçîìêíóòîé öåïè.
Äåéñòâèå: Âûêëþ÷èòå ñåòåâîå ïèòàíèå, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè íåèñïðàâíîñòü íå óñòðàíèëàñü, âûçîâèòå ñïåöèàëèñòà ïî
îáñëóæèâàíèþ.
Îòñóòñòâèå ïîòîêà îõëàæäàþùåé âîäû
Ñðàáîòàëî ðåëå êîíòðîëÿ ïîòîêà.
Ïðîöåññ ñâàðêè îñòàíîâëåí, è åãî ïîâòîðíûé ïóñê çàáëîêèðîâàí.
Äåéñòâèå: Ïðîâåðüòå êîíòóð ïîäà÷è îõëàæäàþùåé âîäû è íàñîñ.
Îòñóòñòâèå êîíòàêòà ñ áëîêîì îõëàæäåíèÿ
Ïîòåðÿí êîíòàêò áëîêà ïàðàìåòðîâ ñâàðêè ñ áëîêîì îõëàæäåíèÿ. Ïðîöåññ ñâàðêè
ïðåêðàùàåòñÿ.
Äåéñòâèå: Ïðîâåðüòå ýëåêòðè÷åñêóþ ñõåìó. Åñëè íåèñïðàâíîñòü íå óñòðàíÿåòñÿ,
âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.1 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
2 TIG WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Symbol and Function explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Hidden TIG functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
22
26
3 MMA WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Symbol and Function explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Hidden MMA functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
27
28
4 WELDING DATA MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 List of fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Fault code descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
30
6 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TOCe
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1
INTRODUCTION
The manual describes the use of TA33, TA34 control panel.
For general information about operation see instruction manual for the power source.
When mains power is supplied the unit runs a self diagnosis of the
LEDs and the display, the program version is displayed and in this
example the program version is 0.18.
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
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1.1
Control panel
Control panel TA33
Knob for setting data (current (A), time (s) or material thickness (mm/inch))
Display
Choice of welding method TIG
or MMA
Choice of selection of HF start
or LiftArct start
Choice of 2--stroke
or 4--stroke
Display of VRD function (reduced open--circuit voltage) is active or inactive.
NOTE! This function works for power sources where it is implemented.
Indication of which parameter is shown in the display, current (A), time (s) or
material thickness (mm/inch)
Choise for selection of setting parameter,
material thickness
, slope down
or gas post flow
.
Note! The pushbutton is also used for hidden functions, see on page 26.
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Control panel TA34
Knob for setting of current (A) or time (s)
Display
Choice of welding method TIG
eller MMA
Choice of TIG-- / MMA--welding with direct current
or TIG--welding with
pulsed current
Choice of HF start
Choice of 2--stroke
Setting from panel
or LiftArct
or 4--stroke
, welding data change with torch trigger switch
or
connecting remote control unit
Display of VRD--function (reduced open--circuit voltage) is active or inactive.
(NOTE! This functions works for power sources where it is implemented)
Indication of which parameter is shown in the display current (A), voltage (V),
time (s)
Choice of current indication (A) or voltage indication (V) during welding, in the
display.
Indication of selected setting parameter, see page 23.
The right--hand button is also used for hidden functions, see page 26 and 28.
Buttoms for weld data memory settings, see page 29.
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2
TIG WELDING
2.1
Settings
Function
HF / LiftArc t 2)
2/4--stroke
2)
Gas pre flow time
1)
Setting range
TA33
TA34
HF or LiftArct
x
x
2 stroke or 4 stroke
x
x
0 -- 5 s
x
x
1)
0 -- 10 s
x
x
Slope down time
0 -- 10 s
x
x
Gas post flow time
0 -- 25 s
x
x
x
x
Slope up--time
3)
Current
4 -- max
Active panel
OFF or ON
--
x
Changing trigger data
OFF or ON
--
x
Remote control unit
OFF or ON
--
x
Min current remote 1)
0--99%
--
x
Pulse current
4 -- max 3)
x
x
Pulse time
Micro pulse 1)
0.01 -- 2.5 s
0.001 -- 0.250 s
--
x
Background current
4 -- max 3)
--
x
Background time
Micro pulse 1)
0.01 -- 2.5 s
0.001 -- 0.250 s
--
x
Material thickness 3)
30 A/mm in step of 0.1 mm
x
--
1)
2)
3)
These functions are hidden Tig functions, see description point 2.3.
These functions cannot be changed while welding is in progress
The setting range is depended on the power source used.
2.2
Symbol and Function explanations
VRD (Voltage Reduction Device)
The VRD function ensures that the open--circuit voltage does not exceed 35 V when
welding is not being carried out. This is indicated by a lit VRD LED.
The VRD function is blocked when the system senses that welding has started.
If the VRD function is activated and the open--circuit voltage exceeds the 35 V limit,
this is indicated by an error message (16) appearing in the display and welding
cannot be started whilst the error message is displayed.
The VRD function is activated in power sources delivered with Australian mains plug.
For other power sources contact an authorised ESAB service technician to activate
the function.
Note! The VRD function works for power sources where it is implemented.
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TIG welding
TIG welding melts the metal of the workpiece, using an arc struck from a tungsten electrode, which does not melt itself. The weld pool and the electrode are protected by
shielding gas.
Direct current
A higher current gives a wider weld pool, with better penetration into the workpiece.
Pulsed current
Pulsing is used for improved control of the weld pool and the solidification process.
The pulse frequency is set so slow that the weld pool has time to solidify at least
partially between each pulse. In order to set pulsing, four parameters are required:
pulse current, pulse time, background current and background time.
Parameter settings
1.
2.
3.
4.
5.
6.
7.
Slope up
Welding current
Pulse time
Background current
Background time
Slope down
Gas post flow time
Slope up
The slope up function means that, when the TIG arc strikes, the current rises slowly
to the set value. This provides ‘gentler’ heating of the electrode, and gives the welder
a chance to position the electrode properly before the set welding current is reached.
Pulse current
The higher of the two current values in the event of pulsed current.
Current
Background time
Pulse current
Background
current
Pulse time
TIG welding with pulsing.
Pulse time
The time the pulse current is on during a pulse period.
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Time
GB
Background current
The lower of the two current values in the event of pulsed current.
Background time
Time for background current which, along with the time for pulse current, gives the
pulse period.
Slope down
TIG welding uses “slope down”, by which the current falls ’slowly’ over a controlled
time, to avoid craters and/or cracks when a weld is finished.
Gas post--flow
This controls the time during which shielding gas flows after the arc is extinguished.
HF
The HF function strikes the arc by means of a spark from the electrode to the
workpiece as the electrode is brought closer to the workpiece.
LiftArct
The LiftArct function strikes the arc when the electrode is brought into contact with
the workpiece and then lifted away from it.
Striking the arc with the LiftArc functiont. Step 1: the electrode is touched on to the workpiece.
Step 2: the trigger switch is pressed, and a low current starts to flow. Step 3: the welder lifts the
electrode from the workpiece: the arc strikes, and the current rises automatically to the set value.
2--stroke
With 2--stroke gas pre--flow (if used) starts when the welding gun trigger switch is
pressed. The welding process then starts. Releasing the trigger switch stops welding entirely and starts gas post--flow (if selected).
Gas pre--flow
Slope
up
Slope down
Functions when using 2 stroke control of the welding torch.
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Gas post-flow
GB
In the 2 stroke control mode, pressing the TIG torch trigger switch (1) starts gas
pre--flow (if used) and strikes the arc. The current rises to the set value (as controlled
by the slope up function, if in operation). Releasing the trigger switch (2) reduces the
current (or starts slope down if in operation) and extinguishes the arc. Gas post--flow
follows if it is in operation.
4--stroke
With 4 stroke, the gas pre--flow starts when the welding gun trigger switch is pressed
in and the arc is struck when it is released. The welding process continues until the
switch is pressed in again, the arc is extinguished when the switch is released the
gas post flow starts (if selected).
Gas pre--flow
Slope
up
Slope down
Gas post-flow
Functions when using 4 stroke control of the welding torch.
In the 4 stroke control mode, pressing the trigger switch (1) starts gas pre--flow (if
used). At the end of the gas pre--flow time, the current rises to the pilot current (a few
ampere), and the arc is struck. Releasing the trigger switch (2) increases the current
to the set value (with slope up, if in use). When the trigger switch is pressed in (3)
the current returns to the set pilot current (with ”slope down” if in use). When the
trigger switch is released again (4) the arc is extinguished and any gas post flow
occurs.
Material thickness
The current is set automatically due to material thickness (mm/inch).
until the symbols for material
To increase or decrease the current, push on
thickness, slope down and gas post flow no longer are active and set the current.
Gas post--flow
This controls the time during which shielding gas flows after the arc is extinguished.
Active panel
Settings are made from the control panel.
Changing trigger data
This function permits changing between different welding data memories by a double
press on the trigger of the welding gun. Only applies for TIG welding.
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Remote control unit
Settings are made from the remote control unit.
The remote control unit must be connected to the remote control unit socket on the
machine before activation. When the remote control unit is activated the panel is
inactive.
2.3
Hidden TIG functions
There are hidden functions in the control panel.
To access the functions, press
for 5 seconds. The display shows a letter and
a value. Select function by pressing the right arrow. The knob is used to change the
value of the selected function.
To leave hidden functions, press
for 5 seconds.
Control panel TA33
Function
Settings
A = gas pre--flow
0 -- 5 s
b = slope up
0 -- 9,9
C = metric/inch
0 = inch, 1 = mm
Control panel TA34
Function
Settings
A = gas pre--flow
0 -- 5 s
b = micro pulse
0 = OFF; 1 = ON
I = min current
0 -- 99%
Gas pre--flow
This controls the time during which shielding gas flows before the arc is struck.
Micro pulse
In order to select micro pulse, the machine must be in the pulsed current function
. The value for pulse time and background current is normally 0.01 – 2.50
seconds. By using the micro pulse, the time can go down to 0.001 seconds. When
the micro pulse function is active, times that are shorter than 0.25 seconds are
shown in the display without decimal points.
Min current
Used to set the minimum current for the remote control T1 Foot CAN.
If the max current is 100 A and the min current is to be 50 A, set the concealed
function min current to 50%.
If the max current is 100 A and the min current is to be 90 A, set the min current to
90%.
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3
MMA WELDING
3.1
Settings
Function
Current
Setting range
16 -- max. A
2)
TA33
TA34
x
x
1)
0 -- 99
--
x
Arc force 1)
0 -- 99
--
x
Drop welding 1)
0=OFF or 1=ON
--
x
Weld regulator ArcPlust 1)
1=OFF or 0=ON
--
x
Active panel
OFF or ON
--
x
Remote control unit
OFF or ON
--
x
Hotstart
1)
2)
These functions are hiddenfunctions, see description point 3.3.
The setting range is dependent on the power source used.
3.2
Symbol and Function explanations
VRD (Voltage Reduction Device)
The VRD function ensures that the open--circuit voltage does not exceed 35 V when
welding is not being carried out. This is indicated by a lit VRD LED.
The VRD function is blocked when the system senses that welding has started.
If the VRD function is activated and the open--circuit voltage exceeds the 35 V limit,
this is indicated by an error message (16) appearing in the display and welding
cannot be started whilst the error message is displayed.
The VRD function is activated in power sources delivered with Australian mains plug.
For other power sources contact an authorised ESAB service technician to activate
the function.
Note! The VRD function works for power sources where it is implemented.
MMA welding
MMA welding may also be referred to as welding with coated electrodes. Striking the
arc melts the electrode, and its coating forms protective slag.
Active panel
Settings are made from the control panel.
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GB
Remote control unit
Settings are made from the remote control unit.
The remote control unit must be connected to the remote control unit socket on the
machine before activation. When the remote control unit is activated the panel is
inactive.
3.3
Hidden MMA functions
There are hidden functions in the control panel.
To access the functions, press
for 5 seconds. The display shows a letter and
a value. Select function by pressing the right arrow. The knob is used to change the
value of the selected function.
To leave hidden functions, press
for 5 seconds.
Control panel TA34
Function
C = Arc Force
d = drop welding
F = regulator type ArcPlust
H = Hotstart
I = min current
Settings
0 -- 99
0 = OFF; 1 = ON
1 = ArcPlustII; 0 = ArcPlust
0 -- 99
0 -- 99%
Arc Force
The arc force is important in determining how the current changes in response to a
change in the arc length. A lower value gives a calmer arc with less spatter.
Drop welding
Drop welding can be used when welding with stainless electrodes. The function
involves alternately striking and extinguishing the arc in order to achieve better
control of the supply of heat. The electrode needs only to be raised slightly to
extinguish the arc.
Welding regulator
Welding regulator is a type of control that produces a more intense, more
concentrated and calmer arc. It recovers more quickly after a spot short--circuit,
which reduces the risk of the electrode becoming stuck.
S
S
Arc Plust
(0) recommended for basic type of electrodes
Arc Plust II (1) recommended for rutile and cellulosa typ of electrodes
Hot Start
Hot start increases the weld current for an adjustable time at the start of welding,
thus reducing the risk of poor fusion at the beginning of the joint.
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GB
4
WELDING DATA MEMORY
Two different welding data settings can be stored in the control panel memory.
Press button
or
for 5 seconds to store the welding data in the
memory. The welding data is stored when the green indicator lamp starts to flash.
To switch between the different welding data memories press button
or
.
The welding data memory has a back--up battery so that the settings remain even if
the machine has been switched off.
5
FAULT CODES
The fault code is used to indicate that a fault has occurred in the equipment. It is
indicated in the display by an E followed by a fault code number.
A unit number is displayed to indicate which unit has generated the fault.
Fault code numbers and unit numbers are shown alternately.
If several faults have been detected only the code for the last occurring fault is
displayed. Press any function button or turn the knob to remove the fault indication
from the display.
NOTE! If the remote control is activated, deactivate the remote control by pressing
to remove the fault indication.
5.1
List of fault codes
U 0 = welding data unit
U 2 = power source
U 1 = cooling unit
U 4 = remote control unit
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GB
5.2
Fault code descriptions
Below are described event codes at which the user himself can take corrective
action. If any other code is shown, send for a service technician.
Fault
code
Description
E6
E7
High temperature
The thermal overload cut--out has tripped.
The current welding process is stopped and cannot be restarted until the temperature has
fallen.
Action: Check that the cooling air inlets or outlets are not blocked or clogged with dirt.
Check the duty cycle being used, to make sure that the equipment is not being overloaded.
E 14
Communication error (bus off)
Serious interference on the CAN bus.
Action: Check that there are no faulty units connected on the CAN bus. Check the cables.
Send for a service technician if the fault persists.
E 16
High open--circuit voltage VRD
Open circuit voltage has been too high.
Action: Turn off the mains power supply to reset the unit. Send for a service technician if
the fault persists.
E 29
No cooling water flow
The flow monitor switch has tripped.
The current welding process is stopped and starting is prevented.
Action: Check the cooling water circuit and the pump.
Lost contact with the cooling unit
The welding data unit has lost contact with the cooling unit. The welding process stops.
Action: Check the wiring. If the fault persists, send for a service technician.
E 41
6
ORDERING SPARE PARTS
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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TA33, TA34
Ordering number Íîìåð çàêàçà
Ordering no.
0460 250 882
0460 250 886
0460 447 070
0460 447 071
0460 447 072
0460 447 073
0460 447 074
0460 447 075
0460 447 076
0460 447 077
0460 447 078
0460 447 079
0460 447 080
0460 447 081
0460 447 082
0460 447 083
0460 447 084
0460 447 085
0460 447 089
0460 447 090
0460 447 091
0460 447 092
0460 447 027
Denomination
Control panel Caddyt TA34
Control panel Caddyt TA33
Instruction manual SE
Instruction manual DK
Instruction manual NO
Instruction manual FI
Instruction manual GB
Instruction manual DE
Instruction manual FR
Instruction manual NL
Instruction manual ES
Instruction manual IT
Instruction manual PT
Instruction manual GR
Instruction manual PL
Instruction manual HU
Instruction manual CZ
Instruction manual SK
Instruction manual EE
Instruction manual LV
Instruction manual SL
Instruction manual LT
Instruction manual RU, GB
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
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Edition 081111
backpage
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