ESAB | WO1002 Aristo | Instruction manual | ESAB WO1002 Aristo User manual

ESAB WO1002 Aristo User manual
WO1002
Aristot
Instruction manual
0444 5340 27
071107
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid from program version 1.6
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
1.1 Âûáîð ÿçûêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Ïàíåëü óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
2 ÄÈÀÏÀÇÎÍ ÍÀÑÒÐÎÅÊ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 ÏÀÐÀÌÅÒÐÛ ÑÂÀÐÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
3.1 Ñåêòîðû . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Ñâàðî÷íûé òîê . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
Èìïóëüñíûé òîê/ïîñòîÿííûé òîê . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Ïîäà÷à ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Âðàùåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Ãàç . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Ïðåäâàðèòåëüíûé íàãðåâ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Ôðîíò . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
9
9
10
10
10
11
4 ÑÒÐÓÊÒÓÐÀ ÌÅÍÞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 ÌÅÍÞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Çîíà ñâàðêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1
Ïàðàìåòðû . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2
Óïðàâëåíèå ôàéëàìè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3
Èíôîðìàöèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4
Èíôîðìàöèÿ î ñîåäèíåíèè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5
Íàñòðîéêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6
Ïðåäåëüíûå çíà÷åíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Çîíà ðàñ÷åòà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Íàñòðîéêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1
Âèä . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2
Íàñòðîéêè ïîëüçîâàòåëÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Âõîä â ñèñòåìó . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Áèáëèîòåêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1
Ïðîãðàììû ñâàðêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2
Ôèëüòð ïîèñêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Ðåæèì ðó÷íîãî óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1
Âûáîð äâèãàòåëÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2
Óïðàâëåíèå ãàçîâûì êëàïàíîì . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3
Ïóñê äâèãàòåëÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Ðåäàêòîð èíñòðóìåíòà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1
Çàãðóçèòü/ñîõðàíèòü . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2
Ðåäàêòèðîâàòü íàñòðîéêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3
Ðåäàêòèðîâàíèå äàííûõ äâèãàòåëÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Æóðíàëû ðåãèñòðàöèè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1
Æóðíàë ðåãèñòðàöèè ñîáûòèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2
Áàçà äàííûõ êîíòðîëÿ êà÷åñòâà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Ðó÷íàÿ ñâàðêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Ñîçäàòü . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
18
19
20
22
23
24
24
24
26
27
28
28
29
29
29
30
30
31
31
33
33
34
34
38
39
42
6 ÒÅÕÍÈ×ÅÑÊÈÅ ÓÑËÎÂÈß . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TOCr
-- 3 --
RU
1
ÂÂÅÄÅÍÈÅ
Äàííîå ðóêîâîäñòâî îïèñûâàåò ïðîöåäóðó èñïîëüçîâàíèÿ ïàíåëè óïðàâëåíèÿ.
WO1002
Çà îáùåé èíôîðìàöèåé îá ýêñïëóàòàöèè îáðàùàéòåñü ê òåõíîëîãè÷åñêîé
èíñòðóêöèè äëÿ èñòî÷íèêà ïèòàíèÿ è áëîêà óïðàâëåíèÿ.
Òåêñò, îòîáðàæåííûé íà ïàíåëè, äîñòóïåí íà ñëåäóþùèõ ÿçûêàõ: øâåäñêîì,
íîðâåæñêîì, äàòñêîì, ôèíñêîì, àíãëèéñêîì, íåìåöêîì, ôðàíöóçñêîì,
ãîëëàíäñêîì, èñïàíñêîì, èòàëüÿíñêîì, ïîðòóãàëüñêîì, ãðå÷åñêîì, ïîëüñêîì,
÷åøñêîì, âåíãåðñêîì, ñëîâåíñêîì è ðóññêîì.
1.1
Âûáîð ÿçûêà
Ïðè ïåðâîì çàïóñêå ìàøèíû îòîáðàæàåòñÿ ñëåäóþùåå.
Ïðè ïîñòàâêå â ñèñòåìå íàñòðîåí àíãëèéñêèé ÿçûê. Äëÿ âûáîðà
ïðåäïî÷èòàåìîãî ÿçûêà:
S
Íàæìèòå êíîïêó «Meny»
äëÿ àêòèâàöèè ìåíþ è
îòîáðàæåíèÿ íàñòðîåê,
äîñòóïíûõ íà ýòîì
óðîâíå.
S
Ïîâîðà÷èâàéòå ðó÷êó
óïðàâëåíèÿ äî òåõ ïîð,
ïîêà íå âûäåëèòñÿ ïóíêò
«Setting», ïîñëå ÷åãî
íàæìèòå íà ðó÷êó
óïðàâëåíèÿ.
S
Êîãäà âûäåëèòñÿ ïóíêò
«Appearance», íàæìèòå
íà ðó÷êó óïðàâëåíèÿ.
bi16d1ra
-- 4 --
RU
S
Êîãäà âûäåëèòñÿ ïóíêò «General», íàæìèòå íà ðó÷êó óïðàâëåíèÿ. Ïîëå
«Language» ñî ñëîâîì «English» çàêëþ÷åíî â ðàìêó. Ïîâåðíèòå ðó÷êó
óïðàâëåíèÿ, ÷òîáû âûáðàòü òðåáóåìûé ÿçûê.
S
Àêòèâèðóéòå òðåáóåìûé ÿçûê, íàæàâ íà ðó÷êó óïðàâëåíèÿ.
1.2
1
Ïàíåëü óïðàâëåíèÿ
Ðó÷êà óïðàâëåíèÿ
Äëÿ ïåðåìåùåíèÿ, àêòèâàöèè è íàñòðîéêè çíà÷åíèé ïàðàìåòðà.
Òðè ôóíêöèè ðó÷êè óïðàâëåíèÿ:
2
S
Ïîâîðîò âëåâî
S
Ïîâîðîò âïðàâî
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, àêòèâèðóéòå
Äèñïëåé
Íà äèñïëåå èìååòñÿ ÷åòûðå ïîëÿ
îáçîðà:
Âåðõíåå ïîëå ñîñòîÿíèÿ (À)
Èíôîðìàöèÿ î íàçâàíèè
ïðîãðàììû çîíû ñâàðêè,
ïîëüçîâàòåëå, òèïå
ïîäñîåäèíåííîãî èíñòðóìåíòà è
ðàçìåðå òðóáû.
Îñíîâíîå ïîëå ìåíþ (B)
Ðàçëè÷íûå ìåíþ, ñìîòðèòå ãëàâó5
«Ñòðóêòóðà ìåíþ»
bi16d1ra
-- 5 --
RU
Ïîëå îáçîðà (Ñ)
Äëÿ ðåäàêòèðîâàíèÿ ïðîãðàìì ñâàðêè, ñîõðàíåíèÿ ïðîãðàìì,
èíôîðìàöèè, âèäà è ò. ä.
Ïîëå ñòàòóñà (D)
Îòîáðàæàåò îñíîâíóþ èíôîðìàöèþ, ñîîáùåíèÿ îá îøèáêàõ è òåêóùèõ
äàííûõ ñâàðêè (ïîëîæåíèå, íàïðÿæåíèå, òîê)
3
Áûñòðûé îñòàíîâ/Ïåðåçàãðóçêà
Ìãíîâåííûé îñòàíîâ ñâàðî÷íîãî ïðîöåññà. Ïîäà÷à çàùèòíîãî
ãàçà ïîñëå ãàøåíèÿ äóãè îñóùåñòâëÿåòñÿ â ñîîòâåòñòâèè ñ
äàííûìè êîíå÷íîãî ñåãìåíòà.
Ïîâòîðíîå íàæàòèå êíîïêè âûçûâàåò ïåðåçàïóñê ïðîãðàììû ñ
ïàðàìåòðàìè, çàäàííûìè â íà÷àëüíîì ñåãìåíòå; ïðîöåññ ñâàðêè
ïðîäîëæàåòñÿ îò òî÷êè ïðåðûâàíèÿ åãî ïðîãðàììû.
4
Ñòðåëêà âëåâî
 äîïîëíèòåëüíûõ ìåíþ èñïîëüçóåòñÿ äëÿ ïåðåìåùåíèÿ âëåâî, â
ãëàâíûõ ìåíþ äëÿ âîçâðàòà
5
Ñòðåëêà âïðàâî
 äîïîëíèòåëüíûõ ìåíþ èñïîëüçóåòñÿ äëÿ ïåðåìåùåíèÿ âïðàâî,
â ãëàâíûõ ìåíþ äëÿ ïåðåìåùåíèÿ âïåðåä
6
Ãëàâíîå ìåíþ
Ïåðåõîä â ïîëå ãëàâíîãî ìåíþ
2
ÄÈÀÏÀÇÎÍ ÍÀÑÒÐÎÅÊ
Ïàðàìåòð
Äèàïàçîí óñòàíîâîê
Ñåêòîð
Òî÷êè îñòàíîâà
Ãðàäóñû
0-50
0,000-9,999
0-3599˚
Ñâàðî÷íûé òîê1)
Ïèêîâûé òîê
Ôîíîâûé òîê
Äëèòåëüíîñòü èìïóëüñà
Äëèòåëüíîñòü ôîíà
3-400 A 2)
3-400 A 2)
0,01-25 ñ
0,01-25 ñ
Ïîäà÷à ïðîâîëîêè
Óñòàíîâêà ïèêîâîé ñêîðîñòè ïîäà÷è
ïðîâîëîêè
Ôîíîâàÿ ñêîðîñòü ïîäà÷è ïðîâîëîêè
Âðàùåíèå
Ñêîðîñòü âðàùåíèÿ
Íàïðàâëåíèå âðàùåíèÿ
Èìïóëüñíîå âðàùåíèå
bi16d1ra
15-250 ñì/ìèí
15-250 ñì/ìèí
5-100 % ìàêñèìàëüíîé ñêîðîñòè ñâàðî÷íûõ
èíñòðóìåíòîâ
Âïåðåä è Íàçàä
0,05-25 ñ
-- 6 --
RU
Ïàðàìåòð
Äèàïàçîí óñòàíîâîê
Ãàç
Äëèòåëüíîñòü ïîäà÷è çàùèòíîãî ãàçà äëÿ
ñâàðêè
Äëèòåëüíîñòü ïîäà÷è çàùèòíîãî ãàçà äëÿ
ñâàðêè ïîñëå ãàøåíèÿ äóãè
Ïóñê ïîäà÷è ãàçà
Ãàç äëÿ ñâàðêè êîðíåâîãî øâà
0-6000 ñ
0-6000 ñ
0-6000 ñ
0-6000 ñ
Ïðåäâàðèòåëüíûé íàãðåâ
Äëèòåëüíîñòü ïðåäâàðèòåëüíîãî íàãðåâà
0-600 ñ
Ôðîíò
Âðåìÿ ïîäúåìà
Âðåìÿ ñïàäà
0,1-25 ñ
0,1-25 ñ
1)
Äëÿ òðóáû ñ âîçäóøíûì îõëàæäåíèåì ñâàðî÷íîãî èíñòðóìåíòà ìàêñèìàëüíûé
ñâàðî÷íûé òîê ñîñòàâëÿåò 100 À.Äëÿ òðóáû ñ âîäÿíûì îõëàæäåíèåì ñâàðî÷íîãî
èíñòðóìåíòà ìàêñèìàëüíûé ñâàðî÷íûé òîê ñîñòàâëÿåò 400 À.
Òàêæå ñìîòðèòå èíñòðóêöèþ ïî ýêñïëóàòàöèè äàííîãî èíñòðóìåíòà äëÿ ñâàðêè òðóá.
2)
Çàâèñèò îò èñòî÷íèêà ïèòàíèÿ
3
ÏÀÐÀÌÅÒÐÛ ÑÂÀÐÊÈ
3.1
Ñåêòîðû
Ïðîãðàììà äëÿ ñâàðêè òðóá ìîæåò áûòü ðàçäåëåíà íà ðàçëè÷íûå ñåãìåíòû:
ñåêòîðà. Êàæäûé ñåêòîð ñîîòâåòñòâóåò îäíîìó ñåêòîðó äëèíû îêðóæíîñòè
òðóáû. Ìàêñèìàëüíîå êîëè÷åñòâî ñåêòîðîâ äëÿ îäíîé ïðîãðàììû ñîñòàâëÿåò
50.
Ñåêòîðó ìîæåò áûòü íàçíà÷åí
ñïåöèôè÷åñêèé íàáîð çíà÷åíèé äëÿ
ðàçëè÷íûõ ïàðàìåòðîâ
íàïðèìåð,
ð
ð
ð ñâàðêè,
ð
ð
ð
òîê, ñêîðîñòü âðàùåíèÿ, ñêîðîñòü ïîäà÷è
ïðîâîëîêè è ò. ä. Ýòî ïîçâîëÿåò ïðîâîäèòü
ñâàðêó, èñïîëüçóÿ ðàçëè÷íûå íàñòðîéêè
ïàðàìåòðîâ ñâàðêè äëÿ ðàçëè÷íûõ ñåêòîðîâ
ñîåäèíåíèé òðóáû.
bi16d1ra
-- 7 --
Ñåêòîð 4
Ñåêòîð 1
Ñåêòîð 3
Ñåêòîð 2
RU
Ðàçäåëåíèå íà ñåêòîðà âûïîëíåíî ïóòåì
óêàçàíèÿ ðàçíûõòî÷åê îñòàíîâà
èëèãðàäóñîââîêðóã îêðóæíîñòè òðóáû.
Êàæäàÿ òî÷êà îñòàíîâà èëè ãðàäóñà
Ñåêòîð 4
ñîçäàåò îòïðàâíóþ òî÷êó äëÿ íîâîãî
ñåêòîðà. Íà ðèñóíêå òî÷êà îñòàíîâà 0,00,
0 ãðàäóñîâ ÿâëÿåòñÿ îòïðàâíîé òî÷êîé
0,750
äëÿ ñåêòîðà 1, òî÷êà îñòàíîâà 0,250, 90
ãðàäóñîâ,
ð äó
, îòïðàâíàÿ
ð
òî÷êà ä
äëÿ ñåêòîðà
ð 2
è ò. ä.
Ñåêòîð 3
Èñòî÷íèê ïèòàíèÿ ïîçâîëÿåò ñâàðèâàòü
ð
ñâûøå 10 ïîâîðîòîâ â îäíîì è òîì æå
ñâàðíîì øâå. (Ñâàðî÷íûé èíñòðóìåíò
ìîæåò âðàùàòüñÿ 10 ðàç âîêðóã òðóáû.)
0,000
Ñåêòîð 1
0,250
Ñåêòîð 2
0,500
Ïðèìå÷àíèå:Îòäåëüíûé ñåêòîð íå ìîæåò áûòü ìåíüøå 10 òûñÿ÷íûõ èëè 3,6
ãðàäóñîâ âèòêà.
S
Ïîâîðîò 1=
òî÷êà îñòàíîâà 0,000-0,999
0-359 ãðàäóñîâ
S
Ïîâîðîò 2 =
òî÷êà îñòàíîâà 1,000-1,999
360-719 ãðàäóñîâ
S
Ïîâîðîò 3 =
òî÷êà îñòàíîâà 2,000-2,999
720-1079 ãðàäóñîâ
S
Ïîâîðîò 4 =
òî÷êà îñòàíîâà 3,000-3,999
1080-1439 ãðàäóñîâ
S
Ïîâîðîò 5 =
òî÷êà îñòàíîâà 4,000-4,999
1440-1799 ãðàäóñîâ
S
Ïîâîðîò 6 =
òî÷êà îñòàíîâà 5,000-5,999
1800-2159 ãðàäóñîâ
S
Ïîâîðîò 7 =
òî÷êà îñòàíîâà 6,000-6,999
2160-2519 ãðàäóñîâ
S
Ïîâîðîò 8 =
òî÷êà îñòàíîâà 7,000-7,999
2520-2879 ãðàäóñîâ
S
Ïîâîðîò 9 =
òî÷êà îñòàíîâà 8,000-8,999
2880-3239 ãðàäóñîâ
S
Ïîâîðîò 10 =
òî÷êà îñòàíîâà 9,000-9,999
3240-3599 ãðàäóñîâ
×òîáû çàêðûòü ïðîãðàììó ñâàðêè, çàäàåòñÿ òàê íàçûâàåìûé êîíå÷íûé
ñåêòîð. ×òîáû îïðåäåëèòü ñåêòîð êàê êîíå÷íûé, äîëæíû áûòü âûïîëíåíû
ñëåäóþùèå äâà óñëîâèÿ:
S
Íåò ïîñëåäóþùåãî ñåêòîðà.
S
Çíà÷åíèå ñâàðî÷íîãî òîêà äëÿ ñåêòîðà ñîñòàâëÿåò 0 àìïåð.
3.2
Ñâàðî÷íûé òîê
Äëÿ ñâàðî÷íîãî òîêà â ãðóïïå ïàðàìåòðîâ ïðåäñòàâëåíî øåñòü ïàðàìåòðîâ:
S
Ïèêîâûé òîê
S
Ôîíîâûé òîê
S
Äëèòåëüíîñòü èìïóëüñà
S
Äëèòåëüíîñòü ôîíà
S
Îñîáûé èìïóëüñíûé ðåæèì
S
Ôðîíò, ñì. ïóíêò 3.7.
bi16d1ra
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Äëèòåëüíîñòü èìïóëüñà
Äëèòåëüíîñòü ôîíà
Ïèêîâûé òîê
Ôîíîâûé òîê
Ñâàðêà ÒIG èìïóëüñíûì òîêîì
Ñâàðî÷íûé òîê ìîæåò áûòü èìïóëüñíûì èëè ïîñòîÿííûì (íå èìïóëüñíûì).
3.2.1
Èìïóëüñíûé òîê/ïîñòîÿííûé òîê
Ïðè èñïîëüçîâàíèå ñâàðêè èìïóëüñíîãî òîêà, ïèêîâîãî òîêà, ôîíîâîãî òîêà,
äëèòåëüíîñòè èìïóëüñà èäëèòåëüíîñòè ôîíàäîëæíî áûòü çàäàíî çíà÷åíèå.
Ïðè èñïîëüçîâàíèè ñâàðêè ïîñòîÿííîãî òîêà, îäíàêî, íåîáõîäèìî ââåñòè
çíà÷åíèå ïàðàìåòðà òîëüêî äëÿ ïèêîâîãî òîêà. Ââåäåíèå çíà÷åíèÿ äëÿ
ôîíîâîãî òîêà â ðåçóëüòàòå äàñò èìïóëüñíûé òîê.
3.3
Ïîäà÷à ïðîâîëîêè
Ñêîðîñòü ïîäà÷è ïðîâîëîêè èñïîëüçóåòñÿ äëÿ îòîáðàæåíèÿ ñêîðîñòè ïîäà÷è
ïðèñàäî÷íîé ïðîâîëîêè â ñì/ìèí. Ñêîðîñòü ìîæåò áûòü èìïóëüñíîé èëè
ïîñòîÿííîé (íå èìïóëüñíîé).
 ãðóïïå ïàðàìåòðîâ äëÿ ñêîðîñòè ïîäà÷è ïðîâîëîêè ïðåäñòàâëåíû òðè
ïàðàìåòðà:
S
Ïèêîâàÿ ïîäà÷à ïðîâîëîêè
S
Ôîíîâàÿ ïîäà÷à ïðîâîëîêè
S Ôðîíò, ñì. ïóíêò 3.7.
Äëÿ ñâàðêè ñ èñïîëüçîâàíèåì ïîñòîÿííîé (íå èìïóëüñíîé) ïîäà÷è ïðîâîëîêè
ñëåäóåò çàäàòü òîëüêî ïàðàìåòðïèêîâàÿ ïîäà÷à ïðîâîëîêè .
Äëÿ ñâàðêè ñ èìïóëüñíîé ñêîðîñòüþ ïîäà÷è ïðîâîëîêè íåîáõîäèìî ââåñòè
ïàðàìåòðû ïèêîâàÿ ïîäà÷à ïðîâîëîêè è ôîíîâàÿ ïîäà÷à ïðîâîëîêè .
Èìïóëüñíàÿ ñêîðîñòü ïîäà÷è ïðîâîëîêè âñåãäà àâòîìàòè÷åñêè
ñèíõðîíèçèðîâàíà ñ ïîäà÷åé ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òî ñêîðîñòü
ïîäà÷è ïðîâîëîêè âûñîêàÿ, êîãäà èñïîëüçóåòñÿ ïèêîâûé òîê, è íèçêàÿ, êîãäà
èñïîëüçóåòñÿ ôîíîâûé òîê.
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3.4
Âðàùåíèå
Èñïîëüçóåòñÿ äëÿ óêàçàíèÿ ñêîðîñòè âðàùåíèÿ ýëåêòðîäà âîêðóã äåòàëè.
Âðàùåíèå îòîáðàæàåòñÿ â ìì/ìèí.
Ñêîðîñòü âðàùåíèÿ ìîæåò áûòü èìïóëüñíîé èëè ïîñòîÿííîé (íå èìïóëüñíîé).
 ãðóïïå ïàðàìåòðîâ äëÿ âðàùåíèÿ ïðåäñòàâëåíû ÷åòûðå ïàðàìåòðà:
S
Ñêîðîñòü âðàùåíèÿ
S
Íàïðàâëåíèå âðàùåíèÿ
S
Èìïóëüñíîå âðàùåíèå
S Ôðîíò, ñì. ïóíêò 3.7.
Èìïóëüñíîå âðàùåíèå àâòîìàòè÷åñêè ñèíõðîíèçèðóåòñÿ ñ ïîäà÷åé
ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òî ñâàðî÷íûé èíñòðóìåíò íåïîäâèæåí ïðè
ïèêîâûé òîêå è âðàùàåòñÿ ïðè ïîäà÷å ôîíîâîãî òîêà.
3.5
Ãàç
 ãðóïïå ïàðàìåòðîâ äëÿ çàùèòíîãî ãàçà ïðåäñòàâëåíû òðè ïàðàìåòðà:
S
Ãàç äëÿ ñâàðêè
S
Ïóñê ïîäà÷è ãàçà
S Ãàç äëÿ ñâàðêè êîðíåâîãî øâà
Ãàç äëÿ ñâàðêèîáîçíà÷àåò çàùèòíûé ãàç íà âåðõíåé ñòîðîíå ñâàðíîãî øâà.
Ïàðàìåòð ãàçà äëÿ ñâàðêè ïîêàçûâàåò äëèòåëüíîñòü ïîäà÷è çàùèòíîãî ãàçà íà
âåðõíåé ñòîðîíå ñîåäèíåíèÿ ïåðåä ñâàðêîé è ïîñëå ñâàðêè. Ïîäà÷à ãàçà äëÿ
ñâàðêè îòñëåæèâàåòñÿ çàùèòíûì óñòðîéñòâîì ìèí 4,5 ë/ìèí.
Íåêîòîðûå çàùèòíûå ãàçû, íàïðèìåð, ãåëèé (He) ìîãóò ñîçäàâàòü ïðîáëåìû
ïðè çàæèãàíèè äóãè. Åñëè ýòîò òèï çàùèòíîãî ãàçà èñïîëüçóåòñÿ êàê
ñâàðî÷íûé ãàç, ñëåäóåò èñïîëüçîâàòü èíóþ ãàçîâóþ ñìåñü ïðè ôàêòè÷åñêîì
íà÷àëå ñâàðêè, òàê íàçûâàåìûé íà÷àëüíûé ãàç.
Ãàç äëÿ ñâàðêè êîðíåâîãî øâàîáîçíà÷àåò çàùèòíûé ãàç íà âåðõíåé ñòîðîíå
ñâàðíîãî øâà. Ïàðàìåòð ãàçà äëÿ ñâàðêè êîðíåâîãî øâà ïîêàçûâàåò, êàê
äîëãî çàùèòíûé ãàç ïîäàåòñÿ íà âåðõíåé ñòîðîíå ñîåäèíåíèÿ äî è ïîñëå
ñâàðêè.
Åñëè çíà÷åíèå ââåäåíî äëÿ ãàçà äëÿ ñâàðêè è äðóãîå äëÿ íà÷àëüíîãî ãàçàâ
ñåêòîðå 1, ïîäàåòñÿ òîëüêî íà÷àëüíûé ãàç. Ïîäà÷à ãàçà äëÿ ñâàðêèïîäàåòñÿ â
ìîìåíò çàãîðàíèÿ äóãè.
3.6
Ïðåäâàðèòåëüíûé íàãðåâ
Ïðåäâàðèòåëüíûé íàãðåâèñïîëüçóåòñÿ äëÿ íàãðåâà äåòàëè â íà÷àëüíîé òî÷êå
äëÿ òîãî, ÷òîáû îáåñïå÷èòü ñîîòâåòñòâóþùóþ ïðîíèöàåìîñòü ñâàðî÷íîé
âàííû, è îïðåäåëÿåòñÿ êàê ïðîìåæóòîê âðåìåíè ìåæäó çàæèãàíèåì äóãè è
íà÷àëîì âðàùàòåëüíîãî äâèæåíèÿ. Åñëè íå ââåäåíû çíà÷åíèÿ äëÿ ïîäîãðåâà,
âðàùåíèå íà÷íåòñÿ, êàê òîëüêî çàææåòñÿ äóãà.
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3.7
Ôðîíò
Ôðîíò ìîæåò áûòü óêàçàí äëÿ îïðåäåëåííûõ ïàðàìåòðîâ. Ôðîíò - ýòî âðåìÿ,
â òå÷åíèå êîòîðîãî çíà÷åíèå ïàðàìåòðà ïîñòåïåííî èçìåíÿåòñÿ îò çíà÷åíèÿ â
ïðåäøåñòâóþùåì ñåêòîðå äî çíà÷åíèÿ, ââåäåííîãî â äàííîì ñåêòîðå.
Ïîäúåì = ïîñòåïåííîå ïîâûøåíèå, åñëè ïðåäøåñòâóþùåå çíà÷åíèå íèæå,
÷åì ââîäèìîå.
Ñïàä = ïîñòåïåííîå ïîíèæåíèå, åñëè ïðåäøåñòâóþùåå çíà÷åíèå âûøå, ÷åì
ââîäèìîå.
Ìàêñèìàëüíûé ïåðèîä ôðîíòà ìîæåò ïîêàçûâàòü çàâèñèìîñòü îò îòäåëüíîãî
ñåêòîðà. Åñëè âðåìÿ ïîäúåìà/ñïàäà òîé æå ïðîäîëæèòåëüíîñòè, ÷òî è ñåêòîð,
ýòî íàçûâàåòñÿ «ïîäúåì/ñïàä ñåêòîðà».
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4
ÑÒÐÓÊÒÓÐÀ ÌÅÍÞ
Çîíà ñâàðêè
Ïàðàìåòðû
Òàáëèöà
· Ðåäàêòèðîâàòü
òàáëèöó
· Ïîêàçàòü/
ñêðûòü
· Óïðàâëåíèå
ñâàðêîé
·
Ðåäàêòèðîâà
òü
Óïðàâëåíèå
ôàéëàìè
Ãðàôè÷åñêèé
· Òîê
· Ïîäâîä
ñâàðî÷íîé
ïðîâîëîêè
· Ïîâîðîò
· Ãàç
Íàñòðîéêè
Èíôîðìàöè
ÿ
Èíôîðìàöè
ÿî
ñîåäèíåíèè
· Îáùåå
· Îïèñàíèå
· Òðóáà
· Ýëåêòðîä
· Ïðîâîëîêà
· Ãàç
·
· Íàñòðîéêè
Âèçóàëèçàöèÿ èíñòðóìåíòà
· Çíà÷åíèÿ
· Íàñòðîéêè
ïàðàìåòðà
òðóáû
Ïðåäåëüíûå
çíà÷åíèÿ
Çîíà
ðàñ÷åòà
Ïàðàìåòðû
Òàáëèöà
· Ðåäàêòèðîâàòü
òàáëèöó
· Ïîêàçàòü/
ñêðûòü
· Ðåäàêòèðîâàòü
bi16d1ra
Óïðàâëåíèå
ôàéëàìè
Ãðàôè÷åñêèé
· Òîê
· Ïîäâîä
ïðîâîëîêè
· Ïîâîðîò
· Ãàç
Èíôîðìàöè
ÿ
· Îáùåå
· Îïèñàíèå
· Òðóáà
· Ýëåêòðîä
· Ïðîâîëîêà
· Ãàç
-- 12 --
Èíôîðìàöè
ÿî
ñîåäèíåíèè
· Âèçóàëèçàöèÿ
· Çíà÷åíèÿ
ïàðàìåòðà
Íàñòðîéêè
· Íàñòðîéêè
èíñòðóìåíòà
· Íàñòðîéêè
òðóáû
Ïðåäåëüíûå
çíà÷åíèÿ
RU
Íàñòðîéêè
Âèä
Âõîä â
ñèñòåìó
Ïîëüçîâàòå
ëü
Áèáëèîòåêà
Ïðîãðàììà
ñâàðêè
Ðó÷íîé
ðåæèì
Âûáîð äâèãàòåëÿ
Óïðàâëåíèå ãàçîâûì
êëàïàíîì
Ôèëüòð ïîèñêà Ïóñê äâèãàòåëÿ
· Îáùåå
· Áàçà äàííûõ
êîíòðîëÿ êà÷åñòâà
Æóðíàëû
ðåãèñòðàö
èè
Ðåäàêòîð
èíñòðóìåí
òà
Çàãðóçèòü/
ñîõðàíèòü
· Âûáîð
èíñòðóìåíò
à
· Äåéñòâèå
èíñòðóìåíò
à
5
Èçìåíåíèå
íàñòðîåê
· Îáùåå
· Ïðåäåëû
ïàðàìåòðà
Èçìåíèòü
äàííûå î
äâèãàòåëå
Æóðíàë
ðåãèñòðàöè
è
ñîáûòèé
· Èçìåíèòü
ïàðàìåòð
·
Îòîáðàçèòü
ïàðàìåòðû
Ðó÷íàÿ
ñâàðêà
Ñîçäàòü
Áàçà äàííûõ
êîíòðîëÿ
êà÷åñòâà
· Áàçà äàííûõ
êîíòðîëÿ
êà÷åñòâà
ôàéëû
· Ñîäåðæàíèå
ÌÅÍÞ
Ñóùåñòâóåò äâå ðàáî÷èå îáëàñòè, â êîòîðûõ ìîæíî ïðîñìàòðèâàòü è
ðåäàêòèðîâàòü ïàðàìåòðû ñâàðêè, çîíà ñâàðêè (ñì. ãëàâó5.1) è çîíà ðàñ÷åòà
(ñì.ãëàâó5.2).
5.1
Çîíà ñâàðêè
Çîíà ñâàðêè
 ýòîé îáëàñòè ìîæíî ïðîñìàòðèâàòü è ðåäàêòèðîâàòü ïàðàìåòðû â
ïðîãðàììå ñâàðêè è êîíòðîëèðîâàòü ñâàðî÷íûé ïðîöåññ. Ïðîãðàììà ñâàðêè
â çîíå ñâàðêè êîíòðîëèðóåò ñâàðî÷íûé ïðîöåññ.
Âû ìîæåòå ââåñòè ïàðàìåòðû â çîíó ñâàðêè ïóòåì çàãðóçêè ïðîãðàììû
ñâàðêè èç áèáëèîòåêè, ñîçäàâ áàçîâóþ ïðîãðàììó ñâàðêè èëè îòðåäàêòèðîâàâ
ïàðàìåòðû âðó÷íóþ.
5.1.1
Ïàðàìåòðû
Ïàðàìåòðû
Ýòà îïöèÿ ÿâëÿåòñÿ òîëüêî àðõèâîì äðóãèõ îïöèé ìåíþ.
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Çîíà ñâàðêè - - >Ïàðàìåòðû - - > Òàáëèöà
Weld area ----> Parameters ----> Table
Çäåñü ìîæíî ïðîñìîòðåòü è îòðåäàêòèðîâàòü ïàðàìåòðû ñâàðêè â òàáëè÷íîé
ôîðìå, íà÷àòü è îñòàíîâèòü ñâàðî÷íûé ïðîöåññ.
Êàæäûé ïàðàìåòð â ãðóïïå ïàðàìåòðîâ âûäåëåí öâåòîì, ñîîòâåòñòâóþùèì
öâåòó ãðóïïû.
Âûáðàííûé ïàðàìåòð ñâàðêè â òàáëèöå ïîêàçàí â ñèíåì ïðÿìîóãîëüíèêå ñ
äâóìÿ ñòðåëî÷êàìè.
S
×òîáû ïåðåìåùàòüñÿ ïî òàáëèöå, ïîâîðà÷èâàéòå ðó÷êó óïðàâëåíèÿ.
S
×òîáû èçìåíèòü íàïðàâëåíèå, íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
S
×òîáû èçìåíèòü çíà÷åíèå ïàðàìåòðà, íàæìèòå íà ïðàâóþ ñòðåëî÷êó è
èçìåíèòå çíà÷åíèÿ ïàðàìåòðîâ, èñïîëüçóþ ðó÷êó óïðàâëåíèÿ.
ßðëûêè ìåíþ:
S
Ðåäàêòèðîâàíèå òàáëèöû Edit table
Âûäåëåíèå òàáëèöû ñ ïàðàìåòðàìè ñâàðêè
S
Ïîêàçàòü/ñêðûòü Show/hide
Ïîêàçàòü èëè ñêðûòü â òàáëèöå ãðóïïû ïàðàìåòðîâ ñâàðêè.
Çäåñü ìîæíî âûáðàòü, êàêèå ïàðàìåòðû îòîáðàæàþòñÿ â òàáëèöå ïóòåì
âûäåëåíèÿ ãðóïï ïàðàìåòðîâ.
S
Óïðàâëåíèå ñâàðêîé Weld control
Âûäåëÿåò êíîïêó ïóñêà â áëîêå óïðàâëåíèÿ ñâàðêîé.
Êíîïêè â ýòîì áëîêå óïðàâëÿþò ïðîöåññîì ñâàðêè. Ìîæíî çàïóñòèòü,
îñòàíîâèòü, ïîëíîñòüþ îñòàíîâèòü, ïðîäîëæèòü èëè ñìîäåëèðîâàòü
íà÷àëî ïðîöåññà ñâàðêè.
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S
Ðåäàêòèðîâàíèå ñåêòîðîâ Edit sectors
Âûäåëÿåò êíîïêó «Äîáàâèòü ñåêòîð ïîñëå Add sector after» â áëîêå ñåêòîðà
ðåäàêòèðîâàíèÿ.
Ñ ïîìîùüþ äàííîãî áëîêà êîëè÷åñòâî ñåêòîðîâ ìîæåò áûòü óâåëè÷åíî
èëè óìåíüøåíî. Ìîæíî äîáàâèòü íîâûå ñåêòîðà ïåðåä ñóùåñòâóþùèì
ñåêòîðîì èëè ïîñëå íåãî è â ïðîãðàììå ñâàðêè ïåðåìåñòèòü ñåêòîðà.
Çîíà ñâàðêè - - > Ïàðàìåòðû - - > Ãðàôè÷åñêèé - - > Òîê
Weld area ----> Parameters ----> Graphical ----> Current
 ýòîé îáëàñòè îáçîðà ìîæíî ïðîñìîòðåòü è îòðåäàêòèðîâàòü ïàðàìåòðû
ñâàðêè äëÿ òîêà â ãðàôè÷åñêîì ïðåäñòàâëåíèè.
Ïèêîâûé òîê è ôîíîâûå çíà÷åíèÿ ïðåäñòàâëåíû â ñèñòåìå êîîðäèíàò.
Îñü Y ñîîòâåòñòâóåò çíà÷åíèþ òîêà â àìïåðàõ, â òî âðåìÿ êàê îñü X
ñîîòâåòñòâóåò çíà÷åíèþ âðåìåíè.
Ðàçëè÷íûå çíà÷åíèÿ òîêà äëÿ êàæäîãî ñåêòîðà ñîåäèíåíû è âûñòðîåíû â ðÿä.
Çåëåíûé ñâåò óêàçûâàåò íà ïèêîâîå çíà÷åíèå òîêà äëÿ êàæäîãî ñåêòîðà, òîãäà
êàê ñèíèé öâåò óêàçûâàåò íà çíà÷åíèå ôîíîâîãî òîêà äëÿ êàæäîãî ñåêòîðà.
Ôðîíò ïðåäñòàâëåí êàê óãëîâàÿ ëèíèÿ îò íà÷àëà ñåêòîðà, êîòîðàÿ
çàêàí÷èâàåòñÿ ïðè îñòàíîâêå âðåìåíè ôðîíòà íà îñè X.
S
Ìàñøòàá Zoom
Çäåñü ìîæíî ðåãóëèðîâàòü ìàñøòàá îñè Õ â ñèñòåìå êîîðäèíàò.
S
Óïðàâëåíèå ñâàðêîé Weld control
Êíîïêè â ýòîì áëîêå óïðàâëÿþò ïðîöåññîì ñâàðêè. Âû ìîæåòå çàïóñòèòü,
îñòàíîâèòü, ïîëíîñòüþ îñòàíîâèòü, ïðîäîëæèòü èëè ñìîäåëèðîâàòü
íà÷àëî ïðîöåññà ñâàðêè.
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S
Èíôîðìàöèÿ î ñåêòîðå Sector information
Ðèñóíîê â ýòîì ïîëå ïîêàçûâàåò äðóãèå ïàðàìåòðû, ñâÿçàííûå ñ ãðóïïîé
ïàðàìåòðîâ, èñïîëüçóåìîé äëÿ òîêà. Òî÷êà îñòàíîâà ñåêòîðà ïðåäñòàâëåíà
÷åðòî÷êîé, îáâåäåííîé â êðóæî÷åê (ïîïåðå÷íîå ñå÷åíèå òðóáû).
Åñëè ïðîãðàììà ñâàðêè ðàñïðîñòðàíÿåòñÿ áîëåå ÷åì íà îäíó òðóáó, ýòè
ôîðìû ïîêàçàíû êàê ïîñëåäîâàòåëüíîñòü êðóæêîâ ìåíüøåãî ðàçìåðà.
Äëèòåëüíîñòü ïðåäâàðèòåëüíîãî íàãðåâà îòîáðàæàåòñÿ â äåñÿòûõ äîëÿõ
ñåêóíäû ïîä èíôîðìàöèåé î òî÷êå îñòàíîâà.
Âêëþ÷åííûé èëè âûêëþ÷åííûé îñîáûé èìïóëüñíûé ðåæèì îòîáðàæàåòñÿ
â âèäå êðàñíîãî êðåñòèêà, óêàçûâàþùåãî íà òî, ÷òî îñîáûé èìïóëüñíûé
ðåæèì íå èñïîëüçóåòñÿ.
Âçàèìîñâÿçü ìåæäó äëèòåëüíîñòüþ èìïóëüñà îòîáðàæàåòñÿ êàê öèêë
èìïóëüñíîãî òîêà. Ðàçëè÷íàÿ ïðîäîëæèòåëüíîñòü äëÿ ïèêîâîãî è
ôîíîâîãî èìïóëüñà.
S
Ðèñóíîê òî÷êè îñòàíîâà
Ìîæíî ïåðåìåñòèòü, äîáàâèòü èëè óäàëèòü òî÷êó îñòàíîâà, èñïîëüçóÿ
ðó÷êó óïðàâëåíèÿ, ïîêàçàííóþ íà ðèñóíêå òî÷êè îñòàíîâà. Ïåðåñêî÷èâ
âïåðåä íà ðèñóíîê è âûäåëèâ åãî, ìîæíî ïîâåðíóòü ðó÷êó óïðàâëåíèÿ è
ïåðåìåñòèòü áåëóþ ÷åðòî÷êó èëè «êóðñîð».
Ïåðåäâèæåíèå òî÷êè îñòàíîâà:
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, êàê òîëüêî êóðñîð ðàñïîëàãàåòñÿ íà
ïåðåìåùàåìîì êóðñîðå òî÷êè îñòàíîâà (÷åðíûé) èëè ðÿäîì ñ íèì.
Êóðñîð «çàáèðàåò» òî÷êó îñòàíîâà, è îíà ñëåäóåò çà íèì, êîãäà îí
ïîâîðà÷èâàåòñÿ ïî êðóãó.
S
×òîáû ïîäòâåðäèòü íîâóþ òî÷êó îñòàíîâà, íàæìèòå íà ðó÷êó
óïðàâëåíèÿ.
Ñîçäàíèå íîâîé òî÷êè îñòàíîâà
S
Ïåðåìåñòèòå êóðñîð, ïîâîðà÷èâàÿ ðó÷êó óïðàâëåíèÿ, çàòåì íàæìèòå
íà ðó÷êó óïðàâëåíèÿ îäèí ðàç â òîì ìåñòå, â êîòîðîì òðåáóåòñÿ
ñîçäàòü íîâóþ òî÷êó îñòàíîâà.
Óäàëåíèå òî÷êè îñòàíîâà:
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, êàê òîëüêî êóðñîð ðàñïîëàãàåòñÿ íà
óäàëÿåìîì êóðñîðå òî÷êè îñòàíîâà èëè ðÿäîì ñ íèì.
Êóðñîð «çàáèðàåò» òî÷êó îñòàíîâà, è îíà ñëåäóåò çà íèì, êîãäà îí
ïîâîðà÷èâàåòñÿ ïî êðóãó.
S
Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ ê ïðåäûäóùåé èëè ñëåäóþùåé òî÷êå
îñòàíîâà è íàæìèòå íà ðó÷êó óïðàâëåíèÿ îäèí ðàç.
Çîíà ñâàðêè - - > Ïàðàìåòðû - - > Ãðàôè÷åñêèé - - > Ïîäà÷à ïðîâîëîêè
Weld area -- --> Parameters -- --> Graphical -- --> Wire feed
Çäåñü ìîæíî ïðîñìîòðåòü è îòðåäàêòèðîâàòü ïàðàìåòðû óïðàâëåíèÿ
ñêîðîñòüþ ïîäà÷è ïðîâîëîêè ïî ñåêòîðàì.
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Ñèñòåìà êîîðäèíàò ïîêàçûâàåò ñêîðîñòü, ñ êîòîðîé ïðîâîëîêà ïîäàåòñÿ ïðè
ïèêîâîì è ôîíîâîì çíà÷åíèÿõ ïî ñåêòîðàì.
Ôðîíò ïðåäñòàâëåí êàê óãëîâàÿ ëèíèÿ îò íà÷àëà ñåêòîðà â òå÷åíèå ââåäåííîé
ïðîäîëæèòåëüíîñòè ôðîíòà.
Çîíà ñâàðêè --> Ïàðàìåòðû --> Ãðàôè÷åñêèé--> Ïîâîðîò
Weld area -- --> Parameters --> Graphical --> Rotation
Ñêîðîñòü âðàùåíèÿ îòîáðàæàåòñÿ è ðåäàêòèðóåòñÿ â ñèñòåìå êîîðäèíàò îäíîé
ëèíèåé äëÿ êàæäîãî çíà÷åíèÿ è âðåìåíåì ïîäúåìà/ñïóñêà. Íà ñèñòåìå
êîîðäèíàò òî÷êà îñòàíîâà ïîêàçàíà ïóíêòèðíîé ëèíèåé.
Åñëè èìïóëüñíîå âðàùåíèå âûêëþ÷åíî, ýòî îòîáðàæàåòñÿ â âèäå
ïåðå÷åðêíóòîãî èìïóëüñà.
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Çîíà ñâàðêè --> Ïàðàìåòðû --> Ãðàôè÷åñêèé--> Ãàç
Weld area --> Parameters --> Graphical --> Gas
 äàííîé îáëàñòè ïðîñìîòðà îòîáðàæàþòñÿ è ðåäàêòèðóþòñÿ âðåìÿ äëÿ
ñâàðêè, ïóñê ïîäà÷è ãàçà è ñâàðêà êîðíåâîãî øâà.
5.1.2
Óïðàâëåíèå ôàéëàìè
Óïðàâëåíèå ôàéëàìè
Äàííàÿ çîíà ïðîñìîòðà èñïîëüçóåòñÿ äëÿ ñîõðàíåíèÿ, êîïèðîâàíèÿ, î÷èñòêè è
ïðîâåðêè ïðîãðàììû ñâàðêè.
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S
Ñîõðàíèòü ïðîãðàììó ñâàðêè Save weld program
×òîáû ñîõðàíèòü ïðîãðàììó ñâàðêè, âûáåðèòå ìåñòî äëÿ ñîõðàíÿåìîãî
ôàéëà ëèáî ñ ïîìîùüþ áëîêà óïðàâëåíèÿ (Îïðåäåëÿåìûå ïîëüçîâàòåëåì
ïðîãðàììû User Defined Programs) èëè â USB-íàêîïèòåëå äàííûõ
(Âíåøíÿÿ ïàìÿòü External Memory).
Óêàæèòå èìÿ ôàéëà è íàæìèòå êíîïêó «Ñîõðàíèòü ïðîãðàììó ñâàðêè Save
weld program», èñïîëüçóÿ ðó÷êó óïðàâëåíèÿ.
S
Êîïèðîâàíèå ïðîãðàììû ñâàðêè â äðóãóþ îáëàñòü Êîïèðîâàíèå
äàííîé ïðîãðàììû ñâàðêè â çîíó ðàñ÷åòà
 çàâèñèìîñòè îò òîãî, êàêàÿ ðàáî÷àÿ îáëàñòü àêòèâíà, ìîæíî
ñêîïèðîâàòü ñîäåðæèìîå èç îäíîé îáëàñòè â äðóãóþ íàæàòèåì êíîïêè
«Êîïèðîâàòü äàííóþ ïðîãðàììó ñâàðêè â çîíó ðàñ÷åòà Copy this weld
program to Design area» èëè êíîïêè «Êîïèðîâàòü äàííóþ ïðîãðàììó â çîíó
ñâàðêè Copy this weld program to Weld area».
S
Î÷èñòêà, ïåðåçàãðóçêà ïðîãðàììû ñâàðêè Clear Weld area
×òîáû íà÷àòü íîâóþ ïðîãðàììó ñâàðêè, íàæìèòå êíîïêó «Î÷èñòèòü çîíó
ñâàðêè, Clear Weld area» èëè êíîïêó «Î÷èñòèòü çîíó ðàñ÷åòà, Clear Design
area».
S
Ïðîâåðêà Verify
Äàííàÿ ôóíêöèÿ èñïîëüçóåòñÿ äëÿ òîãî, ÷òîáû ïðîâåðèòü, âûïîëíèëà ëè
ïðîãðàììà ñâàðêè â òåêóùåé ðàáî÷åé îáëàñòè ñëåäóþùèå ñèñòåìíûå
òðåáîâàíèÿ:
S
Âûáðàí èíñòðóìåíò äëÿ ïðîãðàììû ñâàðêè.
S
Ïîäñîåäèíåííûé èíñòðóìåíò ñîîòâåòñòâóåò ïðîãðàììå (ïðèìåíÿåòñÿ
òîëüêî ê çîíå ñâàðêè).
S
 ïðîãðàììå åñòü êàê ìèíèìóì 2 ñåêòîðà (çàïóñê è îñòàíîâêà
ñåêòîðà).
S
Çàêëþ÷èòåëüíûé ñåêòîð â ïðîãðàììå ÿâëÿåòñÿ ñåêòîðîì îñòàíîâà
(ñâàðî÷íûé òîê ðàâåí íóëþ).
S
Âûáðàííûé äèàìåòð òðóáû ñîîòâåòñòâóåò âûáðàííîìó ñâàðî÷íîìó
èíñòðóìåíòó.
S
 êàæäîì ñåêòîðå ïàðàìåòðû ñâàðêè îãðàíè÷åíû ïðåäåëüíûìè
çíà÷åíèÿìè (çíà÷åíèÿìè ìèíèìóìà è ìàêñèìóìà) äëÿ âûáðàííîãî
èíñòðóìåíòà.
5.1.3
Èíôîðìàöèÿ
Information
Èñïîëüçóåòñÿ äëÿ ââîäà èíôîðìàöèè î ïðîãðàììå ñâàðêè. Ýòà èíôîðìàöèÿ
íå âëèÿåò íà ñâàðî÷íûé ïðîöåññ, íî ïîëåçíà äëÿ ñëîâåñíîãî îïèñàíèÿ
ïðîãðàììû.
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Îáùèå, General
Íàçâàíèå ïðîãðàììû Program name óêàçàíî â âåðõó ñïèñêà. Îíî íå
ñîîòâåòñòâóåò èìåíè ôàéëà â ïðîãðàììå óïðàâëåíèÿ ôàéëàìè. Åñëè
çàäàíî èìÿ ïðîãðàììû, îíî èñïîëüçóåòñÿ â êà÷åñòâå ïîäñêàçêè äëÿ
èìåíè ôàéëà.
S
Îïèñàíèå Description
S
Òðóáà , Tube
S
Ýëåêòðîä, Electrode
S
Ïðîâîëîêà, Wire
S
Ãàç, Gas
5.1.4
Èíôîðìàöèÿ î ñîåäèíåíèè
Joint information
 äàííîé îáëàñòè îáçîðà ìîæíî ïðîñìîòðåòü è èçìåíèòü îòîáðàæåíèå
ñîåäèíåíèÿ â ñîîòâåòñòâèè ñ ïðîãðàììîé ñâàðêè. Ýòî èíôîðìàöèÿ òîëüêî î
ïðîãðàììå ñâàðêè. Îíà íå âëèÿåò íà ñâàðî÷íûé ïðîöåññ.
 ïîëå «Âèçóàëèçàöèÿ, Visualization» ìîæíî ïðîñìîòðåòü ãðàôè÷åñêîå
ïðåäñòàâëåíèå ñîåäèíåíèÿ. Â ïîëå «Ïàðàìåòð, Parameters» ìîæíî îòîáðàçèòü
çíà÷åíèÿ, èìåþùèå îòíîøåíèå ê ñîåäèíåíèþ. Çíà÷åíèÿ, êîòîðûå âëèÿþò íà
ñîåäèíåíèå, ìîãóò áûòü èçìåíåíû â îáîèõ ïîëÿõ.
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Âèçóàëèçàöèÿ
Visualization
S
Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ, è ñèíÿÿ ëèíèÿ îòîáðàçèò âûáðàííûé
ïàðàìåòð.
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, è ëèíèÿ ñòàíåò êðàñíîé. Çíà÷åíèå ìîæåò
áûòü èçìåíåíî ñ ïîìîùüþ ïîâîðîòà ðó÷êè óïðàâëåíèÿ.
Ïàðàìåòð
Parameters
S
×òîáû ïåðåäâèãàòüñÿ ïî ïàðàìåòðàì, èñïîëüçóéòå ñòðåëêè.
S
Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ, ÷òîáû èçìåíèòü çíà÷åíèå.
Çàçîð
Gap
Ïðèòóïëåíèå
Nose
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Äëèíà ïðèòóïëåíèÿ
Nose length
Ðàäèóñ
Radius
Óãîë ñêîñà êðîìêè
Bevel angle
Òîëùèíà ìàòåðèàëà
Material thickness
5.1.5
Íàñòðîéêè
Óñòàíîâêà
Ýòà îáëàñòü îáçîðà ïîçâîëÿåò âûáðàòü èíñòðóìåíò è âíåøíèå ðàçìåðû òðóáû,
äëÿ êîòîðûõ ñîçäàíà ïðîãðàììà ñâàðêè. Â ïîëå «Íàñòðîéêè èíñòðóìåíòà, Tool
settings» ìîæíî ñ ïîìîùüþ ëèíååê ïðîêðóòêè ïðîñìîòðåòü èíñòðóìåíòû è
ïîëó÷èòü îáùåå ïðåäñòàâëåíèå îá «Èëëþñòðàöèè èíñòðóìåíòà, Tool
illustration». ×òîáû âûáðàòü èíñòðóìåíò, íàæìèòå íà ðó÷êó óïðàâëåíèÿ, à
çàòåì, ïîâîðà÷èâàÿ åå è íàæèìàÿ íà íåå, âûáåðèòå òèï èíñòðóìåíòà.
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Âíåøíèå ðàçìåðû òðóáû âûáèðàþòñÿ ñ ïîìîùüþ ïîâîðîòà ðó÷êè óïðàâëåíèÿ.
Äëÿ ïîäòâåðæäåíèÿ ðàçìåðîâ, íàæìèòå íà ðó÷êó óïðàâëåíèÿ. Âûáðàííûé
èíñòðóìåíò («Èíñòðóìåíò, Tool ») è ðàçìåð («Ø:») ìîæíî óâèäåòü â âåðõíåì
ïîëå ñîñòîÿíèÿ, åñëè ïðîèçâîäèòü ïðîñìîòð èç ðàáî÷åé îáëàñòè.
5.1.6
Ïðåäåëüíûå çíà÷åíèÿ
Limits
Äàííîå ïîëå îáçîðà ìîæåò èñïîëüçîâàòüñÿ äëÿ òîãî, ÷òîáû îãðàíè÷èòü
ñòåïåíü ïîëüçîâàòåëüñêèõ èçìåíåíèé çíà÷åíèé ïðåäâàðèòåëüíî ââåäåííûõ
ïàðàìåòðîâ â ïðîãðàììå ñâàðêè.
×òîáû àêòèâèðîâàòü îãðàíè÷åíèÿ, óñòàíîâèòå ôëàæîê «Àêòèâèðîâàííûå
îãðàíè÷åíèÿ, Limits activated» .
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5.2
Çîíà ðàñ÷åòà
Design area
Ïðîãðàììà ñâàðêè ìîæåò áûòü ñîçäàíà â çîíå ðàñ÷åòà äëÿ òîãî, ÷òîáû åå
ìîæíî áûëî èñïîëüçîâàòü â ðàáî÷åé îáëàñòè èëè ñîõðàíèòü â áèáëèîòåêå äëÿ
ïîñëåäóþùåãî ïðèìåíåíèÿ. ×òîáû ïîñìîòðåòü, êàê ðàáîòàåò çîíà ðàñ÷åòà, ñì.
ãëàâó 5.1Çîíà ñâàðêè. Çîíà ðàñ÷åòà ðàáîòàåò àíàëîãè÷íî çîíå ñâàðêè.
Ñàìûì çíà÷èòåëüíûì îòëè÷èåì ìåæäó ýòèìè äâóìÿ çîíàìè ÿâëÿåòñÿ òî, ÷òî
èç îáëàñòè ðàñ÷åòà ïðîöåññ ñâàðêè êîíòðîëèðîâàòü íåëüçÿ.
5.3
Íàñòðîéêè
Settings
Ìîæíî èçìåíèòü âèä ïàíåëè è óïðàâëÿòü ïðîôèëÿìè ïîëüçîâàòåëåé â
ñèñòåìå ñ ïîìîùüþ ìåíþ Íàñòðîéêè.
5.3.1
Âèä
Appearance
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Íàñòðîéêè --> Âèä --> Îáùåå
Settings --> Appearance --> General
S
ßçûêLanguage
Âûáåðèòå ÿçûê: øâåäñêèé, íîðâåæñêèé, äàòñêèé, ôèíñêèé, àíãëèéñêèé,
íåìåöêèé, ôðàíöóçñêèé, ãîëëàíäñêèé, èñïàíñêèé, èòàëüÿíñêèé,
ïîðòóãàëüñêèé, ãðå÷åñêèé, ïîëüñêèé, ÷åøñêèé, âåíãåðñêèé, ñëîâåíñêèé
èëè ðóññêèé.
S
Óãëîâàÿ ñèñòåìà Angle system
Âûáåðèòå òûñÿ÷íûå ÷àñòè èëè ãðàäóñû.
S
Çàïóñê ïðîñìîòðà Start view
Âûáåðèòå ñòàðòîâóþ ïàíåëü ñ ìåíþ âõîäà â ñèñòåìó èëè ïîñëåäíåå
ïðîñìîòðåííîå ìåíþ.
Íàñòðîéêè --> Âèä --> QData
Settings --> Appearance --> QData
S
Ôóíêöèè ïîñëå ñâàðêè Post weld function
Âûáåðèòå èç:
S
Îòñóòñòâóåò, None
S
Ïå÷àòü, Print
S
Ñîõðàíèòü, Save
S
Ïå÷àòü+ñîõðàíèòü, Print + save
Ñîõðàíåííûå è ðàñïå÷àòàííûå çíà÷åíèÿ ÿâëÿþòñÿ ïîêàçàòåëÿìè íàñòðîåê
è èçìåðåíèé çàâåðøåííîãî ïðîöåññà ñâàðêè. Ïðè ïå÷àòè èñïîëüçóåòñÿ
èíòåãðàëüíûé ïðèíòåð, óñòàíîâëåííûé â áëîêå óïðàâëåíèÿ.
Çíà÷åíèÿ ñîõðàíÿþòñÿ â ïàíåëè óïðàâëåíèÿ ïîä ìåíþ «Áàçà äàííûõ
êîíòðîëÿ êà÷åñòâà», ñì. ãëàâó5.8.
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Íàñòðîéêè --> Âèä --> Äàòà è âðåìÿ
Settings --> Appearance --> Date and time
Çäåñü ìîæíî ïðîñìîòðåòü è
ââåñòè äàòó è âðåìÿ,
èñïîëüçóåìûå â ñèñòåìå.
5.3.2
Íàñòðîéêè ïîëüçîâàòåëÿ
User settings
 äàííîé îáëàñòè îáçîðà ìîæíî äîáàâèòü, èçìåíèòü è óäàëèòü
ïîëüçîâàòåëåé.
«Ïîëüçîâàòåëü ïî óìîë÷àíèþ» ñîçäàåòñÿ ïðè ïåðâîì
çàïóñêå ìåíþ. ×òîáû äîáàâèòü íîâîãî ïîëüçîâàòåëÿ:
S
Íàæìàéòå ïðàâóþ èëè ëåâóþ ñòðåëî÷êó äî òåõ ïîð,
ïîêà íå âûñâåòèòñÿ «Íîâûé ïîëüçîâàòåëü, New
user».
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
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S
Ïîâîðà÷èâàéòå ðó÷êó óïðàâëåíèÿ äî òåõ
ïîð, ïîêà íå ïîÿâèòñÿ ïîäõîäÿùèé ID.
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
Ñëåäóþùèé áëîê âûäåëèòñÿ.
S
Ïîâîðà÷èâàéòå ðó÷êó óïðàâëåíèÿ äî òåõ
ïîð, ïîêà íå ïîÿâèòñÿ íåîáõîäèìàÿ
áóêâà, íàæìèòå íà ðó÷êó óïðàâëåíèÿ è ò.
ä.
S
Êîãäà èìÿ áóäåò ââåäåíî, íàæìàéòå íà
ïðàâóþ ñòðåëî÷êó äî òåõ ïîð, ïîêà íå
âûäåëèòñÿ ïóíêò «îê».
S Íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
 ñïèñêå ïîÿâèòñÿ íîâûé ïîëüçîâàòåëü.
×òîáû èçìåíèòü ïîëüçîâàòåëÿ.
S
Âûäåëèòå èìÿ ïîëüçîâàòåëÿ â ñïèñêå (ïóòåì íàæàòèÿ êíîïîê ñî
ñòðåëêàìè).
S
Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ, ÷òîáû âûáðàòü íåîáõîäèìîãî äëÿ çàìåíû
ïîëüçîâàòåëÿ, è íàæìèòå íà ðó÷êó óïðàâëåíèÿ åùå ðàç.
Ñáîêó îò ñïèñêà ïîëüçîâàòåëåé ïîÿâèòñÿ íîâîå ïîëå, â êîòîðîì ìîæíî
èçìåíèòü èìÿ èëè ID âûáðàííîãî ïîëüçîâàòåëÿ. Ïîäòâåðäèòå èçìåíåíèÿ,
èñïîëüçóÿ êíîïêó «ÎÊ».
×òîáû óäàëèòü ïîëüçîâàòåëÿ:
S
Âûäåëèòå èìÿ ïîëüçîâàòåëÿ.
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, ïåðåìåñòèòåñü ê êíîïêå «Óäàëèòü
ïîëüçîâàòåëÿ, Delete user» è íàæìèòå íà íåå.
Ïîëüçîâàòåëü èñ÷åçíåò èç ñïèñêà.
5.4
Âõîä â ñèñòåìó
Login
Ìåíþ âõîäà â ñèñòåìó èñïîëüçóåòñÿ äëÿ âûáîðà ïîëüçîâàòåëåé è ïðîñìîòðà
âåðñèè ïðîãðàììû, ïðèìåíÿåìîé äëÿ ïàíåëè è ïîäñîåäèíåííûõ áëîêîâ.
Ìîæíî ïðîñìîòðåòü èíôîðìàöèþ î âåðñèè ïîäñîåäèíåííûõ
áëîêîâ/ïîäêëþ÷åííûõ óçëîâ.
Èìÿ ïîëüçîâàòåëÿ îòîáðàæàåòñÿ â âåðõíåì ïîëå ñîñòîÿíèÿ, ñì. ãëàâó Ïàíåëü
óïðàâëåíèÿ1.2.
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5.5
Áèáëèîòåêà
Library
Ïðîãðàììó äëÿ çîíû ñâàðêè èëè çîíû ðàñ÷åòà ìîæíî ñòåðåòü èëè îòûñêàòü
ïðè èñïîëüçîâàíèè ìåíþ áèáëèîòåêè.
Ñëåäóåò ïîìíèòü, ÷òî êàæäàÿ ïðîãðàììà, ñîõðàíåííàÿ â áèáëèîòåêå,
ñîñòàâëÿåò 4 - 6 Êá. Âíóòðåííÿÿ ïàìÿòü áëîêà ñîñòàâëÿåò 1 Ãá, òàêèì îáðàçîì,
ñóùåñòâóåò î÷åíü íåáîëüøîé ðèñê ïåðåïîëíåíèÿ áèáëèîòåêè.
ÏÐÈÌÅ×ÀÍÈÅ! Íåâîçìîæíî óäàëèòü ïðåäîïðåäåëåííûå ïðîãðàììû,
íà÷èíàþùèåñÿ ñ ESAB. Ýòè ïðîãðàììû ïðîâåðåíû è ïðåäíàçíà÷åíû äëÿ
ðàáîòû íà÷àëüíûõ äàííûõ äëÿ ñõîäíûõ ðàçìåðîâ.
5.5.1
Ïðîãðàììû ñâàðêè
Weld programs
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5.5.2
Ôèëüòð ïîèñêà
Search filter
Èñïîëüçóÿ ìåíþ ôèëüòðîâ ïîèñêà, ìîæíî îñóùåñòâëÿòü ïîèñê ïðîãðàìì â
áèáëèîòåêå ïî ñëåäóþùèì êðèòåðèÿì:
S
Íè÷åãî, Nothing
S
Èìÿ, Name
S
Ïðîåêò, Project
S
Ìàòåðèàë, Material
S
Âíåøíèé äèàìåòð òðóáû,
External tube diameter
S
Òîëùèíà ñòåíêè òðóáû,
Tube wall thickness
Åñëè íàéäåíû ïðîãðàììû, êîòîðûå ñîîòâåòñòâóþò äàííûì êðèòåðèÿì, ýòè
ïðîãðàììû îòîáðàæàþòñÿ â ìåíþ «Ïðîãðàììû ñâàðêè, Weld programs».
Åñëè íåò ïðîãðàìì, êîòîðûå íå ñîîòâåòñòâóþò âûáðàííûì êðèòåðèÿì,
ïåðåéäèòå â «Ïåðåéòè ê ãåíåðàöèè, Go to Generate», ñì. ãëàâó Ãåíåðàöèÿ 5.10.
5.6
Ðåæèì ðó÷íîãî óïðàâëåíèÿ
Manual mode
Ïðè èñïîëüçîâàíèè äàííîãî ìåíþ ìîãóò áûòü ïðîâåðåíû âñå äâèãàòåëè.
5.6.1
Âûáîð äâèãàòåëÿ
Motor selection
Çäåñü ìîæíî âûáðàòü, êàêîé äâèãàòåëü çàïóñòèòü, à òàêæå ââåñòè ñêîðîñòü
äâèãàòåëÿ.
Ïðèìå÷àíèå: Ýòîò âèä îòîáðàæàåò òîëüêî òå äâèãàòåëè, êîòîðûå äîñòóïíû â
ñèñòåìå. Èíñòðóìåíò, âûáðàííûé â «Çîíå ñâàðêè Weld area --> Settings
Íàñòðîéêè» âëèÿåò íà îòîáðàæàåìóþ èíôîðìàöèþ.
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S
Òîë÷êîâûé ðåæèì ïîäà÷è ïðîâîëîêè, Ìåäëåííîå ïåðåìåùåíèå
Èñïîëüçóåòñÿ, êîãäà çàãðóæåíà íîâàÿ áîáèíà ïðîâîëîêè, íàïðèìåð.
S
Âðàùåíèå/ïåðåìåùåíèå, Rotation/Transport
Èñïîëüçóåòñÿ äëÿ ïåðåìåùåíèÿ ñâàðî÷íîãî èíñòðóìåíòà âîêðóã äåòàëè.
5.6.2
Óïðàâëåíèå ãàçîâûì êëàïàíîì
Gas valve control
Èñïîëüçóåòñÿ äëÿ èçìåðåíèÿ ðàñõîäà ãàçà èëè äëÿ óäàëåíèÿ âîçäóõà è âëàãè
èç ãàçîâûõ øëàíãîâ ïåðåä íà÷àëîì ñâàðêè.
Çàïóñê è îñòàíîâêà ïîäà÷è ãàçà.
Åñëè âûéòè èç îáëàñòè ïðîñìîòðà, ãàçîâûé êëàïàí
çàêðîåòñÿ àâòîìàòè÷åñêè.
5.6.3
Ïóñê äâèãàòåëÿ
Run motor
Èñïîëüçóåòñÿ äëÿ òîãî, ÷òîáû ïðîñìîòðåòü òåêóùèå çíà÷åíèÿ äâèãàòåëÿ.
Âíèìàíèå!Óäåðæèâàéòå ðó÷êó óïðàâëåíèÿ, ÷òîáû àêòèâèðîâàòü ïðèâîäíîé
äâèãàòåëü.
Çàïóñòèòå âûáðàííûé ìîòîð
âïåðåä «+» èëè íàçàä «-» è
ïðîñìîòðèòå åãî òåêóùóþ
ñêîðîñòü.
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5.7
Ðåäàêòîð èíñòðóìåíòà
Tool editor
Äàííîå ìåíþ èñïîëüçóåòñÿ äëÿ ïðîñìîòðà è ðåäàêòèðîâàíèÿ ïàðàìåòðîâ
èíñòðóìåíòà. Íîâûé èíñòðóìåíò ìîæíî ñîçäàòü èç ðàáî÷åé îáëàñòè èëè
èñïîëüçóÿ ïðåäîïðåäåëåííûå èíñòðóìåíòû. Èíñòðóìåíòû, êîòîðûå ñîçäàíû
ïîëüçîâàòåëåì, ìîãóò áûòü óäàëåíû, èçìåíåíû èëè ñîõðàíåíû.
Ïðåäîïðåäåëåííûå èíñòðóìåíòû, êîòîðûå ïîñòàâëÿþò ñ ñèñòåìîé, íå ìîãóò
áûòü èçìåíåíû èëè óäàëåíû.
Îáðàòèòå âíèìàíèå íà òî, ÷òî èíñòðóìåíòû, êîòîðûå íåïîñðåäñòâåííî
èñïîëüçóþòñÿ, íàçíà÷åíû â îñîáîé ðàáî÷åé îáëàñòè, èíñòðóìåíòàëüíîé
îáëàñòè. Âñå èçìåíåíèÿ, ïðåäñòàâëåííûå â îïèñàííîé âûøå îáëàñòè
ïðîñìîòðà, âëèÿþò òîëüêî íà èíñòðóìåíòàëüíóþ îáëàñòü è ñîõðàíÿþòñÿ ïî
òðåáîâàíèþ ïîëüçîâàòåëÿ.
5.7.1
Çàãðóçèòü/ñîõðàíèòü
Load/save
 äàííîé îáëàñòè ïðîñìîòðà ìîæíî çàãðóçèòü áàçîâûé èíñòðóìåíò ïðè
ñîçäàíèè íîâîãî èíñòðóìåíòà, î÷èñòèòü ïîëüçîâàòåëüñêèå èíñòðóìåíòû è
ñîõðàíèòü èíñòðóìåíòû.
Âûáåðèòå èíñòðóìåíò äëÿ èñïîëüçîâàíèÿ (ââåäèòå ïàðàìåòð â
èíñòðóìåíòàëüíóþ îáëàñòü) ïåðåìåùàÿñü ïî ñïèñêó èíñòðóìåíòîâ ñ
ïîìîùüþ ëåâîé è ïðàâîé ñòðåëî÷êè. Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ, ÷òîáû
âûáðàòü èíñòðóìåíò.
Ïåðåéäèòå ê êíîïêå «Çàãðóçèòü èíñòðóìåíò, Load tool», íàæìèòå íà ðó÷êó
óïðàâëåíèÿ è ïîäòâåðäèòå âûáîð èíñòðóìåíòà, êîòîðûé õîòèòå èñïîëüçîâàòü.
Òàêæå âîçìîæíî èñïîëüçîâàíèå òåõíè÷åñêèõ õàðàêòåðèñòèê èíñòðóìåíòà (òèï
èíñòðóìåíòà), íàïðèìåð, èíñòðóìåíò ñ îïðåäåëåííûì äèàïàçîíîì äèàìåòðà.
Óäàëèòå ñîçäàííûé èíñòðóìåíò, âûáðàâ åãî â ñïèñêå, íàæìèòå ðó÷êó
óïðàâëåíèÿ íà ïóíêòå «Óäàëèòü èíñòðóìåíò, Delete tool» è ïîäòâåðäèòå åãî
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óäàëåíèå, íàæàâ íà êíîïêó «Äà, Yes». Íåâîçìîæíî óäàëèòü êàêîé-ëèáî
èíñòðóìåíò, êîòîðûé áûë ïîñòàâëåí âìåñòå ñ ñèñòåìîé.
Ñîõðàíèòå ñîçäàííûé èíñòðóìåíò êàê íîâûé èëè çàìåíèòå èì ñóùåñòâóþùèé
èíñòðóìåíò (íåëüçÿ ïåðåìåñòèòü èíñòðóìåíò, êîòîðûé áûë ïîñòàâëåí âìåñòå ñ
ñèñòåìîé).
×òîáû ñîõðàíèòü èíñòðóìåíò êàê íîâûé (èëè íîâûé òèï èíñòðóìåíòà):
S
Ïåðåéäèòå ê ñïèñêó èíñòðóìåíòîâ (èëè òèïîâ èíñòðóìåíòà), èñïîëüçóÿ
êóðñîð âïðàâî/âëåâî.
S
Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ, ÷òîáû âûäåëèòü «Íîâûé, New» â ñïèñêå.
S
Íàæìèòå êíîïêó ìåíþ è âûáåðèòå «Äåéñòâèÿ èíñòðóìåíòà, Tool action».
S
Íàæìèòå êíîïêó «Ñîõðàíèòü èíñòðóìåíò, Save tool».
Íàæìèòå ðó÷êó è ïîäòâåðäèòå ñîõðàíåíèå èíñòðóìåíòà êàê íîâîãî,
èñïîëüçóÿ êíîïêó «Äà, Yes».
×òîáû çàìåíèòü ñóùåñòâóþùèé èíñòðóìåíò, èñïîëüçóéòå òó æå ïðîöåäóðó,
÷òî îïèñàíà âûøå, íî â ýòîì ñëó÷àå âûáåðèòå ñóùåñòâóþùèé èíñòðóìåíò èç
ñïèñêà èíñòðóìåíòîâ.
S
Ìîæíî çàãðóçèòü èíñòðóìåíò â ñèñòåìó èç óñòðîéñòâà ïàìÿòè USB, åñëè â
êîðíåâîì êàòàëîãå ôàéëîâîé ñòðóêòóðû ñóùåñòâóåò ôàéë èíñòðóìåíòà
«MechTIG_Tools.xml».
Âûïîëíèòå ñëåäóþùåå:
S
Ïîäñîåäèíèòå óñòðîéñòâî ïàìÿòè USB ê USB òåðìèíàëó ïàíåëè, â êîòîðîì
ôàéë «MechTIG_Tools.xml» ðàñïîëîæåí â êîðíåâîì êàòàëîãå ôàéëîâîé
ñèñòåìû.
S
Íàæìèòå «Çàãðóçêà èíñòðóìåíòîâ ñ usb-íîñèòåëÿ äàííûõ, Load tools from
usb-memory», èñïîëüçóÿ êíîïêó ñî ñòðåëêàìè.
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ è ïîäòâåðäèòå âûáîð, èñïîëüçóÿ êíîïêó «Äà
, Yes» äëÿ îòìåíû âñåõ âíåñåííûõ ê èíñòðóìåíòó èçìåíåíèé.
Î÷èñòèòå èëè ñáðîñüòå âñå ïàðàìåòðû èíñòðóìåíòàëüíîé îáëàñòè,
ïåðåìåñòèâøèñü ê êíîïêå «Î÷èñòèòü èíñòðóìåíò, Clear tool» è íàæìèòå íà
ðó÷êó óïðàâëåíèÿ. Ïîäòâåðäèòå îòìåíó âíåñåííûõ èçìåíåíèé, íàæàâ êíîïêó
«Äà, Yes», ðàñïîëîæåííóþ â èíñòðóìåíòàëüíîé îáëàñòè.
S
×òîáû ñîõðàíèòü âñå èíñòðóìåíòû â USB óñòðîéñòâå ïàìÿòè:
S
Ïîäñîåäèíèòå óñòðîéñòâî ïàìÿòè USB ê USB òåðìèíàëó ïàíåëè.
S
Ïåðåéäèòå ê êíîïêå «Ñîõðàíèòü èíñòðóìåíòû ñ USB-íîñèòåëÿ äàííûõ, Save
tools to usb-memory», íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
S
Ïîäòâåðäèòå ñîõðàíåíèå èíñòðóìåíòîâ, íàæàâ íà êíîïêó «Äà, Yes» è
ïåðåçàïèøèòå ñîõðàíåííûå èíñòðóìåíòû íà íàêîïèòåëå äàííûõ USB.
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5.7.2
Ðåäàêòèðîâàòü íàñòðîéêè
Edit settings
Ýòîò âèä èñïîëüçóåòñÿ ïðè çàãðóçêå èíñòðóìåíòà èëè ïðè ñîçäàíèè íîâîãî
èíñòðóìåíòà. Çäåñü ìîæíî ïðîñìîòðåòü è îòðåäàêòèðîâàòü âñå çíà÷åíèÿ
ïàðàìåòðîâ äëÿ èíñòðóìåíòà.
Ïîëå «Îñíîâíûå íàñòðîéêè, General settings» ñîäåðæèò îñíîâíûå íàñòðîéêè
äëÿ èíñòðóìåíòà, â òî âðåìÿ êàê ïîëå «Ïàðàìåòðû îãðàíè÷åíèé, Parameter
limits» îïðåäåëÿåò ìàêñèìàëüíûå è ìèíèìàëüíûå çíà÷åíèÿ äëÿ ïàðàìåòðîâ.
Åñëè äëÿ ìèí. çíà÷åíèé âûñâå÷èâàåòñÿ ïîêàçàòåëü 0, ýòî îçíà÷àåò, ÷òî
ìèíèìàëüíîå çíà÷åíèå íå áûëî óñòàíîâëåíî, è åñëè ìàêñèìàëüíîå çíà÷åíèå
65535, ýòî îçíà÷àåò, ÷òî ìàêñèìàëüíîå çíà÷åíèå íå óñòàíîâëåíî. ( íåêîòîðûõ
ñëó÷àÿõ, êîãäà èñïîëüçóåòñÿ äåñÿòè÷íàÿ äðîáü, 655,30 èëè 6553,5 ìîãóò
îçíà÷àòü îòñóòñòâèå óñòàíîâîê).
5.7.3
Ðåäàêòèðîâàíèå äàííûõ äâèãàòåëÿ
Edit motor data
 äàííîé îáëàñòè îáçîðà ìîæíî ïðîñìîòðåòü è îòðåäàêòèðîâàòü
ñïåöèôè÷åñêèå íàñòðîéêè äâèãàòåëÿ. Íàñòðîéêè ñóùåñòâóþò äëÿ êàæäîãî
äâèãàòåëÿ (âðàùåíèå, ïîäà÷à ïðîâîëîêè, ñâàðêà ñ ïîïåðå÷íûìè êîëåáàíèÿìè
ýëåêòðîäà, óïðàâëåíèå íàïðÿæåíèåì äóãè). Ñóùåñòâóåò òðè ïàðàìåòðà äëÿ
êàæäîãî äâèãàòåëÿ. Ïàðàìåòðû «Íàñòðîéêà ïàðàìåòðîâ», «Ìàñøòàáíîå
ðàñïîëîæåíèå» («÷èñëèòåëü», «çíàìåíàòåëü») è «ìàñøòàáíàÿ ñêîðîñòü»
(«÷èñëèòåëü», «çíàìåíàòåëü»).
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Äîáàâüòå çíà÷åíèå 100 äëÿ ïàðàìåòðà «Ìàñøòàáíîå ðàñïîëîæåíèå
(÷èñëèòåëü)» äâèãàòåëÿ, êîòîðûé óïðàâëÿåò âðàùåíèåì.
Âûïîëíèòå ñëåäóþùåå:
Ïåðåéäèòå ê ñëåäóþùåìó òåêñòîâîìó ïîëþ íàä «Ïàðàìåòðàìè äâèãàòåëÿ,
Motor parameter», èñïîëüçóÿ ïåðåìåùåíèå êóðñîðà âïðàâî/âëåâî.
S Ïîâîðà÷èâàéòå ðó÷êó óïðàâëåíèÿ äî òåõ ïîð, ïîêà â òåêñòîâîì ïîëå íå
ïîÿâèòñÿ ïóíêò «Ìàñøòàáíîå ðàñïîëîæåíèå (÷èñëèòåëü)»,è íàæìèòå íà
ðó÷êó óïðàâëåíèÿ.
S Èçìåíèòå çíà÷åíèå íà 100, ïîâåðíóâ ðó÷êó óïðàâëåíèÿ. Íàæìèòå íà ðó÷êó
óïðàâëåíèÿ, ÷òîáû ïðîäîëæèòü íàñòðîéêó.
S Ïîâåðíèòå ðó÷êó óïðàâëåíèÿ òàêèì îáðàçîì, ÷òîáû ïóíêò «Âðàùåíèå,
Rotation» ïîÿâèëñÿ â òåêñòîâîì ïîëå. Ïîäòâåðäèòå âûáîð, íàæàâ íà ðó÷êó
óïðàâëåíèÿ.
S Íàæìèòå íà ðó÷êó óïðàâëåíèÿ, ÷òîáû äîáàâèòü (èëè îòðåäàêòèðîâàòü)
çíà÷åíèå â ñïèñêå ïàðàìåòðîâ äëÿ âðàùåíèÿ äâèãàòåëÿ.
Ìîæíî óäàëèòü ïàðàìåòðû äâèãàòåëÿ, âûäåëÿÿ èõ â ñïèñêå ïàðàìåòðîâ
äâèãàòåëÿ ïóòåì íàæàòèÿ íà ðó÷êó óïðàâëåíèÿ, ïåðåõîäà ê êíîïêå «Óäàëèòü,
Delete» è íàæàòèÿ íà ðó÷êó óïðàâëåíèÿ äëÿ òîãî, ÷òîáû óäàëèòü âûáðàííûé
ïàðàìåòð èç ñïèñêà.
S
5.8
Æóðíàëû ðåãèñòðàöèè
Logs
Äàííîå ìåíþ ïîçâîëÿåò ïðîñìàòðèâàòü æóðíàëû ðåãèñòðàöèè,
ñêîìïèëèðîâàííûå ñèñòåìîé.
5.8.1
Æóðíàë ðåãèñòðàöèè ñîáûòèé
Event log
Âîçíèêíîâåíèå îøèáêè îòîáðàæàåòñÿ ñ ïîìîùüþ ñèìâîëà
, êîòîðûé
îòîáðàæàåòñÿ ñïðàâà îò ëîãîòèïà ESAB. Êîãäà îïåðàòîð çàõîäèò â ìåíþ
æóðíàëà ðåãèñòðàöèè ñîáûòèé, ñèìâîë èñ÷åçàåò.
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Èñïîëüçóåòñÿ äëÿ îòîáðàæåíèÿ
îïåðàöèîííûõ ñîîáùåíèé
Äëÿ òîãî, ÷òîáû î÷èñòèòü èëè óäàëèòü âñå îïåðàöèîííûå ñîîáùåíèÿ èç
æóðíàëà ðåãèñòðàöèè, ïåðåéäèòå ê êíîïêå «Î÷èñòèòü æóðíàë ðåãèñòðàöèè,
Clear log» ñ ïîìîùüþ êëàâèø ñî ñòðåëêàìè è íàæìèòå íà ðó÷êó óïðàâëåíèÿ.
Ïîäòâåðäèòå óäàëåíèå âñåõ ñîáûòèé íàæàòèåì êíîïêè «Äà, Yes» ñ ïîìîùüþ
ðó÷êè óïðàâëåíèÿ. Æóðíàë ðåãèñòðàöèè ñîáûòèé ïåðåçàãðóçèëñÿ è íå
ñîäåðæèò äàííûõ.
Òàêæå ìîæíî ñîõðàíèòü æóðíàë ðåãèñòðàöèè ñîáûòèé íà âíåøíåì USB
íàêîïèòå äàííûõ.
Âûïîëíèòå ñëåäóþùåå:
S
Âñòàâüòå ïàìÿòü USB â USB-ðàçúåì ïàíåëè, ïåðåìåñòèòå ôîêóñ ñ
ïîìîùüþ ñòðåëîê íà êíîïêó «Ñîõðàíèòü, Save».
S
Íàæìèòå íà ðó÷êó óïðàâëåíèÿ. Åñëè æóðíàë ñîáûòèé áûë ñîõðàíåí
ïðàâèëüíî, â íèæíåé ñòðîêå òåêóùåãî ñîñòîÿíèÿ ïîÿâèòñÿ òåêñò «Æóðíàë
ñîáûòèé ñîõðàíåí, Event log saved».
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Îïåðàöèîííûå ñîîáùåíèÿ
Áëîê
Unit
1
=áëîê îõëàæäåíèÿ (cooling unit)
6
= óïðàâëåíèåì äâèãàòåëåì 1 (motor
control 1), âðàùåíèå, ïîäà÷à
ïðîâîëîêè
2
= èñòî÷íèê ïèòàíèÿ (power source)
8
= áëîê ñâàðî÷íûõ ïàðàìåòðîâ (weld
data unit)
4
= äèñòàíöèîííîå óïðàâëåíèå (remote
control)
17
= ïîäêëþ÷åííûå óçëû ââîäà/âûâîäà
(I/O node))
Íèæå îïèñûâàþòñÿ êîäû îøèáîê, êîòîðûå ïîëüçîâàòåëü ìîæåò óñòðàíèòü
ñàìîñòîÿòåëüíî. Ïðè âîçíèêíîâåíèè îøèáêè ñ äðóãèì êîäîì îáðàòèòåñü ê
òåõíèêó ïî îáñëóæèâàíèþ îáîðóäîâàíèÿ.
Êîä
5
6
11
11
12
bi16d1ra
Îïèñàíèå
Âûõîä ïðîìåæóòî÷íîãî íàïðÿæåíèÿ ïîñòîÿííîãî òîêà çà ïðåäåëû
äîïóñòèìîãî äèàïàçîíà
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå. Ñëèøêîì âûñîêîå
íàïðÿæåíèå ìîæåò áûòü âûçâàíî ðåçêèìè êîëåáàíèÿìè â ñåòè ïèòàíèÿ èëè
ñëàáûì èñòî÷íèêîì ïèòàíèÿ (îáåñïå÷åíèå âûñîêîé èíäóêòèâíîñòè èñòî÷íèêà
ïèòàíèÿ èëè ïîòåðÿ ôàçû).
Ðàáîòà áëîêà ïèòàíèÿ îñòàíîâëåíà è íå ìîæåò íà÷àòüñÿ âíîâü.
Äåéñòâèå: Âûêëþ÷èòå ñåòåâîå ïèòàíèå, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî
îáñëóæèâàíèþ.
Âûñîêàÿ òåìïåðàòóðà
Ñðàáîòàëà çàùèòà îò òåïëîâîé ïåðåãðóçêè.
Âûïîëíÿåìûé ñâàðî÷íûé ïðîöåññ îñòàíîâëåí è íå ìîæåò áûòü çàïóùåí ïîâòîðíî
äî òåõ ïîð, ïîêà âûêëþ÷àòåëü íå áóäåò âîçâðàùåí â èñõîäíîå ïîëîæåíèå.
Äåéñòâèÿ: Óáåäèòåñü â òîì, ÷òî îòâåðñòèÿ äëÿ çàáîðà è âûïóñêà îõëàæäàþùåãî
âîçäóõà íå ïåðåêðûòû è íå çàáèòû ãðÿçüþ. Ïðîâåðüòå èñïîëüçóåìûé ðàáî÷èé
öèêë, ÷òîáû óáåäèòüñÿ â îòñóòñòâèè ïåðåãðóçêè îáîðóäîâàíèÿ.
Åñëè íåèñïðàâíîñòü ïîâòîðÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
Íåèñïðàâíîñòü â ñèñòåìå ñëåæåíèÿ çà òîêîì, (âðàùåíèå, ïîäà÷à ïðîâîëîêè)
Êîãäà äâèãàòåëü íå ìîæåò ïîääåðæèâàòü ñâîþ ñêîðîñòü. Ñâàðêà îñòàíàâëèâàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå, , ÷òîáû ïðîâîëîêà â èíñòðóìåíòå/áëîêå ïîäà÷è íå áûëà
ñïóòàíà, è ÷òîáû áëîê ïåðåìåùàëñÿ ñ äîñòàòî÷íîé ñêîðîñòüþ. Åñëè
íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
Íåèñïðàâíîñòü â ñèñòåìå ñëåæåíèÿ çà òîêîì, (èñòî÷íèê ïèòàíèÿ)
Íåäîïóñòèìî âûñîêîå èëè íåäîïóñòèìî íèçêîå íàïðÿæåíèå. Ñëèøêîì âûñîêîå
íàïðÿæåíèå ìîæåò áûòü âûçâàíî ðåçêèìè êîëåáàíèÿìè â ñåòè ïèòàíèÿ èëè
ñëàáûì èñòî÷íèêîì ïèòàíèÿ (îáåñïå÷åíèå âûñîêîé èíäóêòèâíîñòè èñòî÷íèêà
ïèòàíèÿ èëè ïîòåðÿ ôàçû). Ðàáîòà áëîêà ïèòàíèÿ îñòàíîâëåíà è íå ìîæåò íà÷àòüñÿ
âíîâü.
Äåéñòâèå:Âûêëþ÷èòå ñåòåâîå ïèòàíèå, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå
ñîñòîÿíèå. Åñëè íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî
îáñëóæèâàíèþ.
Îøèáêà âíóòðåííåé ñâÿçè (ïðåäóïðåæäåíèå)
Âðåìåííîå ïðåâûøåíèå íàãðóçêè íà øèíå ñèñòåìû CAN.
Îòñóòñòâèå ñîåäèíåíèÿ áëîêà ïèòàíèÿ ñ ïóëüòîì..
Äåéñòâèå:Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ âñåãî îáîðóäîâàíèÿ.
Åñëè íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
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Êîä
14
17
Îïèñàíèå
Îøèáêà ñâÿçè
Øèíà ñèñòåìû CAN âðåìåííî ïðåêðàòèëà ðàáîòó èç-çà ñëèøêîì âûñîêîé
çàãðóçêè.
Ïðîöåññ ñâàðêè ïðåêðàùàåòñÿ.
Äåéñòâèÿ: Ïðîâåðüòå ïðàâèëüíîñòü ñîåäèíåíèÿ âñåãî îáîðóäîâàíèÿ. Âûêëþ÷èòå
ïèòàíèå îò ñåòè, ÷òîáû ïåðåâåñòè óñòðîéñòâî â èñõîäíîå ñîñòîÿíèå. Åñëè
íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
Îòñóòñòâèå êîíòàêòà ñ áëîêîì
Îòñóòñòâèå êîíòàêòà ñ áëîêîì Ïîäà÷à ãàçà íå âûêëþ÷àåòñÿ, åå òðåáóåòñÿ
âûêëþ÷èòü âðó÷íóþ.
Ïóñê çàáëîêèðîâàí
Äåéñòâèÿ: Ïðîâåðüòå êàáåëè. Åñëè íåèñïðàâíîñòü íå óñòðàíÿåòñÿ, âûçîâèòå
ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
19
Îøèáêà ïàìÿòè â ïàìÿòè RAM äëÿ äàííûõ, ïîñûëàåìûõ àêêóìóëÿòîðîì.
Íàïðÿæåíèå àêêóìóëÿòîðíîé áàòàðåè ñëèøêîì íèçêîå Åñëè áàòàðåþ íå çàìåíèòü,
âñå ñîõðàíåííûå äàííûå áóäåò ïîòåðÿíû.
Äàííàÿ íåèñïðàâíîñòü íå ïðåïÿòñòâóåò âûïîëíåíèþ ôóíêöèé.
Äåéñòâèÿ: Âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ äëÿ çàìåíû èñòî÷íèêà
ïèòàíèÿ.
20
 ïðîãðàììå ñâàðêè ñîõðàíåíû íåâåðíûå çàäàííûå çíà÷åíèÿ
Ïðè çàïóñêå îáíàðóæåíû íåäîïóñòèìûå çíà÷åíèÿ.
Äåéñòâèå: Èçìåíèòå ïàðàìåòðû ïðîãðàììû ñâàðêè. Åñëè íåèñïðàâíîñòü íå
óñòðàíÿåòñÿ, âûçîâèòå ñïåöèàëèñòà ïî îáñëóæèâàíèþ.
29
Îòñóòñòâèå ïîòîêà îõëàæäàþùåé âîäû
Ñðàáîòàëî ðåëå êîíòðîëÿ ïîòîêà.
Ïðîöåññ ñâàðêè îñòàíîâëåí, è åãî ïîâòîðíûé ïóñê çàáëîêèðîâàí.
Äåéñòâèÿ: Ïðîâåðüòå êîíòóð ïîäà÷è îõëàæäàþùåé âîäû, íàñîñ è øëàíãè.
Îòñóòñòâèå ïîòîêà ãàçà
Ðàñõîä ãàçà ñîñòàâëÿåò ìåíåå 3,5 ë/ìèí. Ïóñê çàáëîêèðîâàí.
Äåéñòâèÿ: Ïðîâåðüòå ãàçîâûé êëàïàí, øëàíãè è ñîåäèíèòåëè.
Ñáîé íà÷àëà ñâàðêè
Èñòî÷íèê ïèòàíèÿ íå ìîæåò çàæå÷ü ñâàðî÷íóþ äóãó.
Äåéñòâèå: Ïðîâåðüòå êàáåëè ñâàðêè è èíñòðóìåíò.
32
41
bi16d1ra
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5.8.2
Áàçà äàííûõ êîíòðîëÿ êà÷åñòâà
QData
Çäåñü ìîæíî ïðîñìîòðåòü
äàííûå, ñîõðàíåííûå ïîä
ïîñëåñâàðî÷íîé ôóíêöèåé, ñì.
ãëàâó5.3.
Æóðíàëû ðåãèñòðàöèè --> QData --> QData ôàéëû
Logs --> QData --> QData files
Ôàéëû QData ñîõðàíåíû ñ äàòîé
è ñåðèéíûì íîìåðîì.
Ôàéëû ìîãóò áûòü ñîõðàííû íà
USB-íàêîïèòåëü ïàìÿòè,
èñïîëüçóÿ «Ñîõðàíèòü, Save».
Æóðíàëû ðåãèñòðàöèè --> QData --> ñîäåðæèìîå QData
Logs --> QData --> QData content
 ýòîì ïîëå îòîáðàæàþòñÿ
çàäàííûå ïîêàçàòåëè QData è
çíà÷åíèÿ èçìåðåíèé.
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RU
5.9
Ðó÷íàÿ ñâàðêà
Manual welding
Äàííîå ìåíþ èñïîëüçóåòñÿ äëÿ âûïîëíåíèÿ ñâàðêè ðó÷íîé ñâàðî÷íîé
ãîðåëêîé TIG.
Æäóùèé ðåæèì
Ðåæèì ñâàðî÷íîãî ïèñòîëåòà
2-õ òàêòíûé ðåæèì
Ïîäà÷à
çàùèòíîãî ãàçà
Íàðàñòàíèå
Ñïàä
Ïîäà÷à
çàùèòíîãî
ãàçà ïîñëå
ãàøåíèÿ
äóãè
Ðàáîòàåò ïðè èñïîëüçîâàíèè 2-õ øàãîâîãî óïðàâëåíèÿ ñâàðî÷íîé ãîðåëêîé.
Ïðè 2-õ òàêòíîì ðåæèìå óïðàâëåíèÿ íàæàòèå êóðêîâîãî âûêëþ÷àòåëÿ (1)
ãîðåëêè TIG çàïóñêàåò ïðåäâàðèòåëüíóþ ïîäà÷ó çàùèòíîãî ãàçà (åñëè ýòà
ôóíêöèÿ âêëþ÷åíà), à çàòåì çàæèãàåòñÿ ýëåêòðè÷åñêàÿ äóãà. Òîê âîçðàñòàåò
äî çàäàííîãî çíà÷åíèÿ (â ñîîòâåòñòâèè ñ ôóíêöèåé íàðàñòàíèÿ, åñëè îíà
âêëþ÷åíà). Ïðè îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (2) ïîäà÷à òîêà
ïðåêðàùàåòñÿ (èëè êîíòðîëèðóåòñÿ ôóíêöèåé ñïàäà, åñëè îíà âêëþ÷åíà), è
äóãà ãàñíåò. Ïîäà÷à çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè ïðîäîëæàåòñÿ, åñëè
òàêàÿ ôóíêöèÿ âêëþ÷åíà.
bi16d1ra
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4-õ òàêòíûé ðåæèì
Ïîäà÷à
çàùèòíîãî ãàçà
Íàðàñòàíèå
Ñïàä
Ïîäà÷à
çàùèòíîãî
ãàçà ïîñëå
ãàøåíèÿ
äóãè
Ðàáîòàåò ïðè èñïîëüçîâàíèè 4-õ øàãîâîãî óïðàâëåíèÿ ñâàðî÷íîé ãîðåëêîé.
Ïðè 4-õ òàêòíîì ðåæèìå óïðàâëåíèÿ íàæàòèå êóðêîâîãî âûêëþ÷àòåëÿ (1)
çàïóñêàåò ïðåäâàðèòåëüíóþ ïîäà÷ó çàùèòíîãî ãàçà (åñëè ýòà ôóíêöèÿ
âêëþ÷åíà) . Ïî îêîí÷àíèè âðåìåíè ïðåäâàðèòåëüíîé ïîäà÷è çàùèòíîãî ãàçà
òîê ïîâûøàåòñÿ äî íà÷àëüíîãî óðîâíÿ (íåñêîëüêî àìïåð), è çàãîðàåòñÿ
ýëåêòðè÷åñêàÿ äóãà. Ïðè îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (2) òîê âîçðàñòàåò
äî çàäàííîãî çíà÷åíèÿ (â ñîîòâåòñòâèè ñ ôóíêöèåé íàðàñòàíèÿ, åñëè îíà
âêëþ÷åíà). Åñëè çàòåì íàæàòü íà êóðêîâûé âûêëþ÷àòåëü (3), ïîäà÷à òîêà
ñáðîñèòñÿ äî íà÷àëüíîãî óðîâíÿ (â ñîîòâåòñòâèè ñ ôóíêöèåé ñïàäà, åñëè îíà
âêëþ÷åíà) Ïðè ïîâòîðíîì îòïóñêàíèè ïóñêîâîãî âûêëþ÷àòåëÿ (4) äóãà
ãàñèòñÿ, è íà÷èíàåòñÿ ïîäà÷à çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè.
Ñïîñîá çàïóñêà
Ñïîñîá çàïóñêà
HF
Ôóíêöèÿ HF çàæèãàåò äóãó ïðè ïîìîùè âîñïðîèçâîäèìîé èñêðû, êîãäà
ýëåêòðîä ïðèáëèæàåòñÿ ê äåòàëè.
LiftArct
Ôóíêöèÿ Lift Arct («Ïîäíÿòü äóãó») çàæèãàåò äóãó, êîãäà ýëåêòðîä êàñàåòñÿ
ñâàðèâàåìîé äåòàëè, à çàòåì ïðèïîäíèìàåòñÿ íàä íåé.
Çàæèãàíèå äóãè ñ ïîìîùüþ ôóíêöèè LiftArct. Øàã 1: Ýëåêòðîä óäåðæèâàåòñÿ íàïðîòèâ
äåòàëè. Øàã 2: íàæàò êóðêîâûé âûêëþ÷àòåëü, è íà÷èíàåòñÿ ïîäà÷à ñëàáîãî òîêà. Øàã 3:
ñâàðùèê îòâîäèò ýëåêòðîä îò äåòàëè; äóãà çàæèãàåòñÿ è óðîâåíü òîêà àâòîìàòè÷åñêè
ïîâûøàåòñÿ äî çàäàííîãî çíà÷åíèÿ.
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Ïèêîâûé òîê, Peak current
Áîëüøåå èç äâóõ çíà÷åíèé òîêà ïðè èìïóëüñíîì ðåæèìå.
Ôîíîâûé òîê , Background current
Ìåíüøåå èç äâóõ çíà÷åíèé òîêà ïðè èìïóëüñíîì ðåæèìå.
Äëèòåëüíîñòü èìïóëüñà, Peak time
×àñòü ïåðèîäà èìïóëüñà, â òå÷åíèå êîòîðîé âêëþ÷åí òîê èìïóëüñà.
Äëèòåëüíîñòü ôîíà, Background time
Äëèòåëüíîñòü ôîíîâîãî òîêà, êîòîðàÿ âìåñòå ñ äëèòåëüíîñòüþ èìïóëüñíîãî
òîêà, ïðåäñòàâëÿåò ñîáîé ïåðèîä èìïóëüñà.
Äëèòåëüíîñòü èìïóëüñà
Äëèòåëüíîñòü ôîíà
Ïèêîâûé òîê
Òîê ôîíà
ÒIG ñâàðêà èìïóëüñíûì òîêîì
Íàðàñòàíèå
Ôóíêöèÿ íàðàñòàíèÿ îçíà÷àåò, ÷òî ïîñëå çàãîðàíèÿ äóãè TIG, òîê ìåäëåííî
ïîâûøàåòñÿ äî çàäàííîé âåëè÷èíû. Ýòî îáåñïå÷èâàåò áîëåå «ìÿãêèé»
ðàçîãðåâ ýëåêòðîäà è äàåò âîçìîæíîñòü ñâàðùèêó ïðàâèëüíî ðàñïîëîæèòü
ýëåêòðîä äî òîãî, êàê áóäåò äîñòèãíóòà ïîëíàÿ ñèëà òîêà.
Ñïàä
Ïðè ñâàðêå TIG èñïîëüçóåòñÿ òàêæå ôóíêöèÿ ñíèæåíèÿ, êîãäà òîê «ìåäëåííî»
ïîíèæàåòñÿ â òå÷åíèå çàäàííîãî âðåìåíè, ÷òî ïîçâîëÿåò èçáåæàòü
îáðàçîâàíèÿ êðàòåðà è/èëè ðàñòðåñêèâàíèÿ ïðè çàâåðøåíèè ñâàðêè.
Ïîäà÷à çàùèòíîãî ãàçà, Gas preflow
Êîíòðîëèðóåò ïðîäîëæèòåëüíîñòü ïðåäâàðèòåëüíîé ïîäà÷è çàùèòíîãî ãàçà
äî ìîìåíòà çàæèãàíèÿ äóãè. Òàêæå ñìîòðèòå èíôîðìàöèþ â ãëàâå 3.5.
Ïîäà÷à çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè, Gas postflow
Ðåãóëèðîâêà âðåìåíè ïîäà÷è çàùèòíîãî ãàçà ïîñëå ãàøåíèÿ äóãè. Òàêæå
ñìîòðèòå èíôîðìàöèþ â ãëàâå 3.5.
bi16d1ra
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RU
5.10
Ñîçäàòü
Generate
Çäåñü ìîæåò áûòü ñîçäàíà ïîëíàÿ áàçîâàÿ ïðîãðàììà ñâàðêè è äîáàâëåíà â
çîíó ðàñ÷åòà èëè íåïîñðåäñòâåííî â çîíó ñâàðêè. Ïðîãðàììà ìîæåò áûòü
èñïîëüçîâàíà êàê îñíîâà äëÿ ñîçäàíèÿ ïîëüçîâàòåëüñêîé ïðîãðàììû.
Çàäàéòå:
S
Ìàòåðèàë òðóáû, Tube material
S
Òîëùèíà ñòåíêè òðóáû, Tube wall thickness
Ìàêñ 3 ìì äëÿ íåðæàâåþùåé ñòàëè è ìàêñ 2,7 ìì äëÿ óãëåðîäèñòîé ñòàëè.
S
Âíåøíèé äèàìåòð òðóáû, External tube diameter
S Èíñòðóìåíò è òèï èíñòðóìåíòà, Tool and tool type
Àêòèâèçèðóéòå ïóòåì íàæàòèÿ «Ñîçäàòü â çîíå ñâàðêè, Generate in weld area»
èëè «Ñîçäàòü â çîíå ðàñ÷åòà, Generate in design area».
Àâòîìàòè÷åñêè îòêðûâàåòñÿ ìåíþ çîíû ñâàðêè èëè çîíû ðàñ÷åòà.
Òåïåðü ìîæíî ïðîäîëæèòü ðàáîòó íàä ïðîãðàììîé â çîíå ñâàðêè èëè â çîíå
ðàñ÷åòà. Ñì. ãëàâó «Çîíà ñâàðêè» 5.1 èëè «Çîíà ðàñ÷åòà» 5.2.
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6
ÒÅÕÍÈ×ÅÑÊÈÅ ÓÑËÎÂÈß
2 òàêòà
2-õ òàêòíîå óïðàâëåíèå ñâàðî÷íîé ãîðåëêîé
4 òàêòà
4-õ òàêòíîå óïðàâëåíèå ñâàðî÷íîé ãîðåëêîé
Ãàç äëÿ ñâàðêè
Çàùèòíûé ãàç äëÿ âåðõíåé ñòîðîíû ñâàðíîãî øâà.
Ãàç äëÿ ñâàðêè
êîðíåâîãî øâà
Çàùèòíûé ãàç äëÿ íèæíåé ñòîðîíû ñâàðíîãî øâà (ñòîðîíà êîðíÿ
ñâàðíîãî øâà).
Áèáëèîòåêà
Ïàìÿòü äëÿ õðàíåíèÿ ïðîãðàìì ñâàðêè.
Äëèòåëüíîñòü
èìïóëüñà
Ïðîäîëæèòåëüíîñòü âêëþ÷åíèÿ òîêà â òå÷åíèå ïåðèîäà èìïóëüñà.
Äëèòåëüíîñòü
ïðåäâàðèòåëüíîãî
íàãðåâà
Âðåìÿ çàäåðæêè ïåðåìåùåíèÿ ñâàðêè ïðè ïðåäâàðèòåëüíîì
íàãðåâå äåòàëè.
Äëèòåëüíîñòü ôîíà
Äëèòåëüíîñòü ôîíîâîãî òîêà, êîòîðàÿ âìåñòå ñ äëèòåëüíîñòüþ
ïèêîâîãî òîêà ïðåäñòàâëÿåò ïåðèîä èìïóëüñà.
Àìïëèòóäà
Ïîïåðå÷íûå êîëåáàíèÿ.
Çîíà ðàñ÷åòà
Ïðîãðàììû ñâàðêè ñîçäàíû â äàííîì ìåíþ.
Çîíà ñâàðêè
Ïðîãðàììû â çîíå ñâàðêè êîíòðîëèðóþò ïðîöåññ ñâàðêè.
Êîíåö ñåêòîðà
Ïîñëåäíèé ñåêòîð ñâàðêè â ïîñëåäîâàòåëüíîñòè ñâàðêè.
Íà÷àëî ñåêòîðà
Ïåðâûé ñåêòîð ñâàðêè â ïîñëåäîâàòåëüíîñòè ñâàðêè.
Íàðàñòàíèå
Ïîñòåïåííîå âîçðàñòàíèå çíà÷åíèÿ.
Ïðîâåðêà
Ïðîâåðüòå, ÷òîáû â ïðîãðàììå áûëè ñîáëþäåíû äîïóñòèìûå
çíà÷åíèÿ.
Ïðîäîëæèòåëüíîñòü Âðåìÿ, êîòîðîå òðåáóåòñÿ äëÿ ñòàáèëèçàöèè íàïðÿæåíèÿ äóãè
çàäåðæêè
ïåðåä íà÷àëîì êîíòðîëÿ íàïðÿæåíèÿ äóãè.
Ïðÿìîóãîëüíûé
èìïóëüñ
Îñîáûé èìïóëüñíûé ðåæèì ñ èìïóëüñíûì âðàùåíèåì.
Ïèêîâîå
íàïðÿæåíèå
Ôóíêöèÿ óïðàâëåíèÿ íàïðÿæåíèÿ äóãè ïðè ïèêîâîì òîêå.
Ïèêîâûé òîê
Íàèâûñøåå èç äâóõ òåêóùèõ çíà÷åíèé ïðè èñïîëüçîâàíèè
èìïóëüñíîãî òîêà èëè òåêóùåå çíà÷åíèå ïðè èñïîëüçîâàíèè
ïîñòîÿííîãî òîêà.
Îñîáûé èìïóëüñíûé Ñâàðî÷íûé òîê ñèíõðîíèçèðóåòñÿ ñ êîëåáàòåëüíûì äâèæåíèÿì.
ðåæèì
Ïóñê ïîäà÷è ãàçà
Îñîáûé çàùèòíûé ãàç ñ âûñîêèì êà÷åñòâîì èîíèçàöèè, êîòîðûé
ñïîñîáñòâóåò çàæèãàíèþ äóãè.
Ñåêòîð
Îïðåäåëåííàÿ ñåêöèÿ òðóáû.
Ñêîðîñòü âðàùåíèÿ
Ñêîðîñòü âðàùåíèÿ ýëåêòðîäà âîêðóã äåòàëè.
Ñèñòåìà ñåêòîðîâ
Êàê îòîáðàæàåòñÿ ðàçäåëåíèå íà ñåêòîðà, ñ ïîìîùüþ ãðàäóñîâ èëè
òî÷êè îñòàíîâîâ.
Ñïàä
Ïîñòåïåííîå óìåíüøåíèå çíà÷åíèÿ.
Ñîçäàòü
Ïîèñê ïîëíîé îñíîâíîé ïðîãðàììû ñâàðêè.
Òî÷êà îñòàíîâà
Íà÷àëüíàÿ òî÷êà äëÿ íîâîãî ñåêòîðà.
Ôîíîâàÿ ñêîðîñòü
ïîäà÷è ïðîâîëîêè
Ñêîðîñòü ïîäà÷è ïðîâîëîêè íà ïðîòÿæåíèè óêàçàííîé äëèòåëüíîñòè
ôîíà.
Ôîíîâîå
íàïðÿæåíèå
Ôóíêöèÿ óïðàâëåíèÿ íàïðÿæåíèåì äóãè ïðè èñïîëüçîâàíèè
ôîíîâîãî òîêà.
bi16d1rb
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Ôîíîâûé òîê
Íàèìåíüøåå èç äâóõ çíà÷åíèé òîêà ïðè èñïîëüçîâàíèè èìïóëüñíîãî
òîêà.
Óñòàíîâêà ïèêîâîé
ñêîðîñòè ïîäà÷è
ïðîâîëîêè
Ñêîðîñòè ïîäà÷è ïðîâîëîêè ïðè ïèêîâîì òîêå.
bi16d1rb
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ENGLISH
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.1 Selection of language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
47
2 SETTING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3 WELDING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.1 Sectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
3.2 Welding current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
3.2.1
Pulsed current/continuous current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 Wire feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
3.4 Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
3.5 Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
3.6 Preheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
3.7 Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
4 MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5 MENUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.1 Weld area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2
File manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4
Joint information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6
Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Design area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1
Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2
Users settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1
Weld programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2
Search filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1
Motor selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2
Gas valve control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3
Run motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Tool editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1
Load/save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2
Edit settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3
Edit motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2
Quality data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Manual welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Generate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
54
59
59
60
62
63
63
64
64
65
67
67
68
68
69
69
70
70
70
71
72
72
73
73
76
77
80
6 TECHNICAL TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TOCe
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1
INTRODUCTION
The manual describes the use of a control panel. WO1002
For general information about operation, see the instruction manual for the power
source and control unit.
The text displayed in the panel is available in the following languages: Swedish,
Norwegian, Danish, Finnish, English, German, French, Dutch, Spanish, Italian,
Portuguese, Greek, Polish, Czech, Hungarian, Slovenian and Russian.
1.1
Selection of language
The first time you start up the machine, the following is displayed.
On delivery the system is set to English. To select your preferred language:
S
Press the ”Menu” button
so that the menu is
activated and shows the
options available at this
level.
S
Turn the knob until
”Settings” is highlighted,
then press the knob.
S
”Appearance” is
highlighted, press the knob.
S
”General” is highlighted,
press the knob. The
”Language” field with the
word ”English” is framed.
Turn the knob to select
your preferred language.
S
Activate your preferred language by pressing the knob.
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1.2
1
Control panel
Knob
For moving, activating and setting parameter values.
There are three knob functions:
2
S
Turn to the left
S
Turn to the right
S
Press the knob, activate
Display
There are four view fields in the
display:
Upper status field (A)
Information about the weld area’s
program name, user, which type of tool
is connected and the tube dimension.
Main menu field (B)
Different menus, see chapter 5 ”Menu
Structure”.
View field (C)
For editing weld programs, saving programs, information, appearance, etc.
Status field (D)
Shows general information, error messages and current welding data (position,
voltage, current)
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3
Quick stop/Restart
Immediate stop of the welding process. Gas postflow occurs according
to information from end sector.
Pressing the button again initiates restart with parameters from start
sector; the welding process continues from the point in the weld
program at which the interruption occurred.
4
Left arrow
Moving to the left in the menus and back in the main menus
5
Right arrow
Moving to the right in the menus and forward in the main menus
6
Main menu
Moving to the main menu field
2
SETTING RANGE
Parameter
Setting range
Sector
Breakpoints
Degrees
0 -- 50
0.000 -- 9.999
0 -- 3599˚
Welding current 1)
Peak current
Background current
Pulse time
Background time
3 -- 400 A 2)
3 -- 400 A 2)
0.01 -- 25 s
0.01 -- 25 s
Wire feed
Peak wire feed speed
Background wire feed speed
15 -- 250 cm/min
15 -- 250 cm/min
Rotation
Rotation speed
Rotation direction
Pulsed rotation
5 -- 100 % of the welding tool’s maximum speed
Forwards and Backwards
0.05 -- 25 s
Gas
Weld gas preflow time
Weld gas postflow time
Start gas
Root gas
0
0
0
0
Preheating
Preheating time
0 -- 600 s
Slope
Slope up time
Slope down time
0.1 -- 25 s
0.1 -- 25 s
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6000 s
6000 s
6000 s
6000 s
GB
1)
The maximum welding current for air--cooled tube welding tools is 100 A.
The maximum welding current for water--cooled tube welding tools is 400 A.
See also the instruction manual for the tube welding tool in question.
2)
Depends on power source
3
WELDING PARAMETERS
3.1
Sectors
A program for tube welding can be divided into different sections: sectors. Each
sector corresponds to one section of the tube’s circumference. The maximum
number of sectors for one program is 50.
A sector can be assigned
g
its own set of values
f diff
for
different welding
ldi parameters, such
h as
current rotation speed and wire feed speed,
current,
speed etc
etc.
This allows the welding to be performed using
different welding
g parameter
p
settings
g for different
sections of the tube joint.
Sector 4
Sector 1
Sector 3
Sector 2
The division into sectors is done by
indicating different breakpoints or degrees
around the circumference of the tube. Each
breakpoint or degree constitutes the starting
Sector 4
point for a new sector. In the figure,
breakpoint 0.000, 0 degrees, is the starting
0.750
point for sector 1, breakpoint 0.250, 90
degrees, the starting point for sector 2, and
so on
on.
Sector 3
The power source allows welding of up to
10 turns
t
in
i the
th same weld
ld joint.
j i t (Th
(The
welding tool can be rotated 10 times around
the tube.)
0.000
Sector 1
0.250
Sector 2
0.500
Note: A sector may not be less than 10 thousandths, or 3.6 degrees, of a turn.
S
Turn 1 =
breakpoints 0.000 -- 0.999
0 -- 359 degrees
S
Turn 2 =
breakpoints 1.000 -- 1.999
360 -- 719 degrees
S
Turn 3 =
breakpoints 2.000 -- 2.999
720 -- 1079 degrees
S
Turn 4 =
breakpoints 3.000 -- 3.999
1080 -- 1439 degrees
S
Turn 5=
breakpoints 4.000 -- 4.999
1440 -- 1799 degrees
S
Turn 6=
breakpoints 5.000 -- 5.999
1800 -- 2159 degrees
S
Turn 7=
breakpoints 6.000 -- 6.999
2160 -- 2519 degrees
S
Turn 8 =
breakpoints 7.000 -- 7.999
2520 -- 2879 degrees
S
Turn 9=
breakpoints 8.000 -- 8.999
2880 -- 3239 degrees
S
Turn 10 =
breakpoints 9.000 -- 9.999
3240 -- 3599 degrees
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To conclude a weld program, a so--called end sector is indicated.
For a sector to be counted as an end sector the following two conditions must be
fulfilled:
S
There is no subsequent sector.
S
The welding current value for the sector is 0 ampere.
3.2
Welding current
Six parameters are represented in the parameter group for welding current:
S
Peak current
S
Background current
S
Pulse time
S
Background time
S
Special pulsing
S
Slope, see point 3.7.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Welding current can be pulsed or continuous (not pulsed).
3.2.1
Pulsed current/continuous current
When welding using a pulsed current, peak current, background current, pulse
time and background time must be given a value.
When welding using a continuous current, however, you need only enter a
parameter value for peak current. Entering a value for background current will result
in a pulsed current.
3.3
Wire feed
Wire feed speed is used to indicate the feed speed for the filler wire in cm/minute.
Speed can be pulsed or continuous (not pulsed).
Three parameters are represented in the parameter group for wire feed:
S
Peak wire feed
S
Background wire feed
S Slope, see point 3.7.
For welding using a continuous (not pulsed) wire feed, only the peak wire feed
parameter needs to be entered.
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For welding with a pulsed wire feed speed, both the peak wire feed and the
background wire feed parameters need to be entered.
The pulsed wire feed speed is always automatically synchronized with the welding
current so that the wire feed speed is high when using peak current and low when
using background current.
3.4
Rotation
Used to indicate the rotation speed of the electrode around the workpiece. It is
indicated in mm/min.
The rotation speed can be pulsed or continuous (not pulsed).
Four parameters are represented in the parameter group for rotation:
S
Rotation speed
S
Rotation direction
S
Pulsed rotation
S Slope, see point 3.7.
Pulsed rotation is automatically synchronized with the welding current so that the
welding tool is stationary at peak current and rotates at background current.
3.5
Gas
Three parameters are represented in the parameter group for shielding gas:
S
Weld gas
S
Start gas
S Root gas
Weld gas refers to the shielding gas on the upper side of the weld joint. The weld
gas parameter indicates how long the shielding gas is to flow on the upper side of
the joint before and after welding. The weld gas is monitored by a flow guard min.
4.5 l/min.
Some shielding gases, for example, helium (He), can cause problems with regard to
igniting the arc. If this type of shielding gas is to be used as weld gas, it may be
advisable to use a different gas mixture at the actual instance of starting, a so--called
start gas.
Root gas refers to the shielding gas on the underside of the weld joint. The root gas
parameter indicates how long the shielding gas is to flow on the underside of the
joint before and after welding.
If one value is entered for weld gas and another for start gas in sector 1, only the
start gas will flow. The weld gas starts flowing once the arc is ignited.
3.6
Preheating
Preheating is used to heat the workpiece at the starting point in order to ensure
correct penetration of the molten pool and is defined as the time elapsing between
arc ignition and the start of the rotary motion. If no value has been entered for
preheating, rotation will start as soon as the arc ignites.
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3.7
Slope
A slope may be indicated for certain parameters. A slope is the time during which the
value of the parameter gradually changes from the value in the preceding sector to
the value entered for the current sector.
Slope up = gradual increase, if the preceding value is lower than the entered value.
Slope down = gradual decrease, if the preceding value is higher than the entered
value.
The maximum period a slope can run depends on the duration of a particular sector.
If the slope time is of the same duration as the sector, this is called a ‘sector slope’.
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4
MENU STRUCTURE
Weld area
Parameters
Table
· Edit table
· Show/hide
· Weld
control
· Edit
File manager
Graphical
· Current
· Wire feed
· Rotation
· Gas
Information
Joint info.
· General
· Description
· Tube
· Electrode
· Wire
· Gas
· Visualization
· Parameter
values
Settings
Limits
· Tool
settings
· Tube
settings
Design area
Parameters
Table
· Edit table
· Show/hide
· Edit
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File manager
Graphical
· Current
· Wire feed
· Rotation
· Gas
Information
· General
· Description
· Tube
· Electrode
· Wire
· Gas
-- 53 --
Joint info.
· Visualization
· Parameter
values
Settings
· Tool
settings
· Tube
settings
Limits
GB
Settings
Appearance
Login
User
Library
Manual
mode
· Weld
program
· Motor selection
· Gas valve control
· Search filter
· Run motor
· General
· Quality
data
Tool
editor
Load/
save
· Tool
selection
· Tool
action
5
Change
settings
· General
· Parameter
limits
Logs
Change
motor data
Event
log
· Change
parameter
· Show para
meters
Manual
welding
Generate
Quality data
· Quality data
files
· Contents
MENUS
There are two work areas where you can view and edit welding parameters, Weld
area (see chapter 5.1) and Design area (see chapter 5.2).
5.1
Weld area
In this view, you can view and edit parameters in a weld program and control the
welding process. The weld program in the weld area controls the welding process.
You can enter the weld area’s parameters by loading a weld program from the
library, generating a basic weld program or editing the parameters manually.
5.1.1
Parameters
This menu option is solely an archive for other menu options.
Weld area - - > Parameters - - > Table
Here you can view and edit welding parameters in table form and start and stop the
welding process.
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Each parameter in a parameter group is highlighted in the group’s colour.
A selected welding parameter in the table is indicated by a blue box with two arrows.
S
To move through the table, turn the knob.
S
To change direction, press the knob.
S
To change a parameter value, click on the right arrow and change the parameter
values using the knob.
Menu shortcuts:
S
Edit table
Highlights the table with welding parameters
S
Show/hide
Shows or hides groups of welding parameters in the table.
Here you can choose which parameters are to be shown in the table by selecting
groups of parameters.
S
Weld control
Highlights the start button in the weld control box.
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
S
Edit sectors
Highlights the button ’Add sector after’ in the Edit sectors box.
The number of sectors can be increased or decreased using this box. It is
possible to add new sectors before or after an existing sector and remove
sectors in the weld program.
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Weld area - - > Parameters - - > Graphical-- - > Current
In this view, you can view and edit welding parameters for current in a graphical
representation.
The current’s peak and background values are represented in a coordinate system.
The Y--axis represents the current’s value in ampere, while the X--axis represents
time.
The current’s various values per sector are connected and form a line.
Green indicates the peak current value per sector, while blue indicates the
background current value per sector.
Slope is represented as an angled line from the start of the sector, which ends where
the slope time stops on the X--axis.
S
S
S
Zoom
Here you can adjust the scale of the X--axis in the coordinate system.
Weld control
The buttons in this box control the welding process. You can start, stop, direct
stop, continue or simulate the start of the welding process.
Sector information
The figures in this field show the other parameters concerned with the parameter
group for current. The sector’s breakpoint is represented by a dash in a circle
(cross--section of a tube).
If the weld program extends over more than one turn, these turns are shown as
a sequence of slightly smaller circles.
The preheating time is shown in tenths of a second under the breakpoint
information.
Special pulsing on or off is shown as an image, where a red cross indicates that
special pulsing is not being used.
The relationship between pulse times is shown as a pulse cycle. Separate times
for peak and background pulse.
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S
Figure for breakpoints
It is possible to move, add or remove breakpoints using the knob in the figure for
breakpoints. By skipping forward to the figure and highlighting it, you can turn the
knob and move a white dash or ‘cursor’.
Moving a breakpoint:
S
Press the knob once the cursor is on or directly next to the breakpoint cursor
(black) to be moved.
The breakpoint is ‘collected’ by the cursor and follows this when it is turned
around in the circle.
S
To confirm the new breakpoint, press the knob.
Creating a new breakpoint
S
Move the cursor by turning the knob and press the knob once at the point
where you want the new breakpoint to be created.
Removing a breakpoint:
S
Press the knob once the cursor is on or directly next to the breakpoint cursor
to be removed.
The breakpoint is ‘collected’ by the cursor and follows this when it is turned
around in the circle.
S
Turn the knob to the previous or next breakpoint and press the knob once.
Weld area -- --> Parameters -- --> Graphical-- - > Wire feed
Here you can view and edit parameters that control wire feed per sector.
The coordinate system shows the speed at which the wire will be fed out at the peak
and background value per sector.
Slope is represented as an angled line from the start of the sector for the duration
entered for the slope.
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Weld area -- --> Parameters -- --> Graphical-- - > Rotation
Rotation speed is viewed and edited in a coordinate system with one line for each
value and time slope. The coordinate system shows breakpoints as dashed lines.
If pulsed rotation is off, this is shown by a pulse that is crossed out.
Weld area -- --> Parameters -- --> Graphical-- - > Gas
Times for weld, start and root gas are viewed and edited in this view.
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5.1.2 File manager
This view is used to save, copy, clear and verify weld programs.
Save weld program
To save a weld program, select where you want the program to be saved, either
on the control unit (User defined programs) or on a USB memory device
(External memory).
Specify a file name and click the ’Save weld program’ button using the knob.
S Copy weld program to another area
Depending on which work area is active, it is possible to copy the contents of
one area to another area by clicking the ’Copy this wld program to design area’
button or ’Copy this weld program to weld area’ button.
S Clear, reset weld program
If you want to begin a brand new weld program, click the ’Clear weld area’
button or ’Clear design area’ button.
S Verify
This function is used to check whether the weld program in the current work area
fulfils the system’s requirements as follows:
S A tool is selected for the weld program.
S The connected tool is the same as the one the program is designed for (only
applies to weld area).
S The program has at least two sectors (start and stop sector).
S The final sector in the program is a stop sector (the welding current is zero).
S Selected tube diameter is supported by the selected tool.
S The welding parameters in each sector are within the limits (min. and max.
values) for the selected tool.
5.1.3 Information
Used to enter information about the weld program. This information does not affect
the welding process, but is an aid for describing the program in words.
S
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S
General
Program name is shown at the top of the list. This is not the same as file name in
file manager. If a program name is assigned, this is the suggestion offered for
the file name.
S
Description
S
Tube
S
Electrode
S
Wire
S
Gas
5.1.4
Joint information
In this view, you can view and change how the joint will look to suit the weld
program. This is only information about the weld program. It does not affect the
welding process.
In the ”Visualization, Visualization” field, it is possible to view a graphical
representation of the joint. In the ”Parameters” field, you can view those values
relevant to the joint. Values that affect the joint can be changed in both fields.
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Visualization
S
Turn the knob and a blue line will indicate which parameter has been selected.
S
Press the knob and the line will turn red. The value can be changed by turning
the knob.
Parameter
S
Use the arrows to move between the various parameters.
S
Turn the knob to change the value.
Gap
Nose
Nose length
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Radius
Bevel angle
Material thickness
5.1.5
Settings
This view allows you to select tools and the external tube dimension for which the
weld program has been created. In the ”Tool settings” field, you can scroll through
the tools and look at an overview of the tools under ”Tool illustration”. To select a
tool, press the knob and then select the type of tool by turning and pressing the
knob.
The external tube dimension is selected by turning the knob. To confirm, press the
knob. The selected tool (”Tool ”) and dimension (”Ø:”) are visible in the top status
field, when using views from a work area.
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5.1.6
Limits
This view can be used to limit how much a user can change preset parameter values
in a weld program.
In order for the restrictions to be activated, the check box ”Limits activated” must be
checked.
5.2
Design area
Weld programs can be created in the design area for use in the weld area or saved
in the library for subsequent use. To see how the design area works, refer to chapter
5.1Weld Area. The design area works in a similar way to the weld area.
The greatest difference between the two areas is that you cannot control the welding
process from the design area.
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5.3
Settings
You can change the appearance of the panel and manage users in the system via
the Settings menu.
5.3.1
Appearance
Settings - - > Appearance - - > General
S
Language
Choose from Swedish, Norwegian, Danish, Finnish, English, German, French,
Dutch, Spanish, Italian, Portuguese, Greek, Polish, Czech, Hungarian, Slovenian
and Russian.
S
Angle system
Choose between thousandth points or degrees.
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S
Start view
Choose between starting the panel with the login menu or last viewed menu.
Settings -- - > Appearance - - > QData
S
Post weld function
Choose from:
S
None
S
Print
S
Save
S
Print + save
The values that are saved and printed out are set values and the measurement
values from the concluded welding process. Printing uses the integral printer in
the control unit.
The values are saved in the control panel under the ”quality data” menu, see
chapter 5.8.
Settings -- --> Appearance -- --> Date and time
Here you can view and enter the
date and time used in the system.
5.3.2
Users settings
In this view, you can add, change and delete users.
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”Default user” appears the first time this menu is accessed.
To add a new user:
S
Press the right or left arrow until ”New user” is
highlighted.
S
Press the knob.
S
Turn the knob until a suitable ID appears.
S
Press the knob. The next box will be
highlighted.
S
Turn the knob until a suitable letter appears,
press the knob, and so on.
S
Once the name is ready, press the right
arrow until ”ok” is highlighted.
S Press the knob.
A new user appears in the list.
To change a user:
S
Highlight the user list (by pressing the arrow keys).
S
Turn the knob to select the user you want to change and press the knob.
A new field appears at the side of the user list, which allows you to change the
selected user’s name or ID. Confirm the changes using ”OK”.
To delete a user:
S
Highlight the user.
S
Press the knob, move to the ”Delete user” button and click on the button.
The user disappears from the list.
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5.4
Login
The login menu is used to select users and view which program version applies for
the panel and which units are connected. It is also possible to view version
information on the connected units/nodes.
The user name is shown in the top status field, see chapter Control Panel 1.2.
5.5
Library
Programs can be erased and retrieved for the weld area or the design area using the
library menu.
Please note that each program stored in the library is 4 -- 6 Kb. The control unit’s
internal memory is 1 Gb, so there is only a very small risk of the library becoming full.
NOTE! Predefined programs that begin with ESAB cannot be erased. These
programs are tested and are intended to serve as start data for similar dimensions.
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5.5.1
Weld programs
5.5.2
Search filter
Using the search filter menu it is possible to search by the following criteria in the
programs stored in the library:
S
Nothing
S
Name
S
Project
S
Material
S
External tube diameter
S
Tube wall thickness
If there are programs that match the criteria, these programs are displayed in the
”Weld programs” menu.
If there are no programs that match the selected criteria, continue on to ”Go to
Generate”, see chapter Generate 5.10.
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5.6
Manual mode
All motors can be checked using this menu.
5.6.1
Motor selection
Here you can choose which motor to run and also enter the motor speed.
Note: This view only shows those motors available in the system. The tool selected
in ”Weld area ----> Settings” affects the information shown.
S
Wire inching
Used when loading a new wire bobbin, for example.
S
Rotation/Transport
Used to move the welding tool around the workpiece.
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5.6.2
Gas valve control
Used when measuring the gas flow or to flush any air or moisture from the gas
hoses before welding begins.
Starts and stops the flow of gas.
If you exit this view, the gas valves close automatically.
5.6.3
Run motor
Used to view the current value of the motors.
Note! Hold in the knob to activate motor drive.
Run selected motor forwards ”+” or
backwards ”--”, and view current
speed for selected motor.
5.7
Tool editor
This menu is used for viewing and editing tool parameters. You can create new tools
from scratch or use predefined tools. Tools that are created by a user can be
removed, changed and saved. Predefined tools supplied with the system cannot be
changed or removed.
Please note that the tool currently being used is designated a specific work area, a
tool area. All changes performed in the views described below only affect the tool
area and are not saved until this is requested by the user.
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5.7.1
Load/save
In this view, you can load a tool to work from when creating a new tool, clear
user--defined tools and save tools.
Select a tool to use (enter parameters in the tool area) by moving to the list of tools
using the left or right arrow. Turn the knob to select (highlight) a tool.
Move to the button ”Load tool”, press the knob and confirm that this is the tool you
want to use.
It is also possible to use a tool specification (tool type), for example, a tool with a
particular diameter range.
Delete a created tool by selecting it in the list, press the knob on ”Delete tool, Delete
tool” and confirm that you want to delete it using ”Yes”. It is not possible to delete any
tools supplied with the system.
You can save the created tool as a new tool or in place of an existing tool (you
cannot replace tools supplied with the system).
To save the tool as a new tool (or new tool type):
S
Move to the list of tools (or tool types) using the arrow keys.
S
Turn the knob to highlight ”New.... ” in the list.
S
Click the menu button and select ”Tool action”.
S
Move to the ”Save tooll” button.
Press the knob and confirm that you want to save the tool as a new tool using
the ”Yes” button.
To replace an existing tool, use the same procedure as above but instead select an
existing tool from the list of tools.
S
You can upload tools to the system from a USB memory device, if you have a
”MechTIG_Tools.xml” tool file at the root of the file structure.
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Proceed as follows:
Connect a USB memory device to the panel’s USB terminal, where the
”MechTIG_Tools.xml” file is at the very root of the file structure.
S Move to the ”Load tools from usb--memory” button using the arrow keys.
S Press the knob and confirm using ”Yes” to invalidate all the changes made to the
tool.
Clear or reset all parameters in the tool area by moving to the ”Clear tooll” button
and pressing the knob. Confirm using ”Yes” to invalidate any changes made in the
tool area.
S
To save all your tools to a USB memory device:
S
S
Connect a USB memory device to the panel’s USB terminal.
Move to the ”Save tools to usb--memory” button and press the knob.
Confirm using ”Yes” to save the tools and overwrite any tools stored on the USB
memory device.
5.7.2 Edit settings
S
This view is used once you have loaded a tool or when you want to create a brand
new tool. Here you can view and edit all parameter values for a tool.
The ”General settings” field contains general settings for the tool, while the
”Parameter limits” field defines the highest and lowest values for a parameter.
For min. values the value 0 means that the minimum value has not been set, while
for max. values 65535 means that the maximum value has not been set. (In some
instances, where decimals are used, 655,30 or 6553,5 may indicate not set).
5.7.3
Edit motor data
In this view, you can view and edit specific motor settings. There are motor settings
for each motor (rotation, wire feed, weaving and AVC). There are currently three
parameters per motor. The parameters are ”Setting parameter”, ”Scalefactor
position” (”numerator” and ”denominator”) and ”Scalefactor speed” (”numerator” and
”denominator”).
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Add the value 100 for the parameter ”Scalefactor position (numerator)” for the motor
that controls rotation.
Proceed as follows:
S
Move to the text field under ”Motor parameter” using the arrow keys.
S
Turn the knob until ”Scalefactor position (numerator)” is visible in the text field
and press the knob.
S
Change the value to 100 by turning the knob. Press the knob to continue.
S
Turn the knob so that ”Rotation” appears in the text field. Confirm by pressing
the knob.
Press the knob to add (or edit) the value in the list of parameters for the rotation
motor.
You can remove motor parameters by highlighting a parameter in the list of motor
parameters, pressing the knob, moving to the ”Delete” button and pressing the knob
to delete the selected parameter from the list.
S
5.8
Logs
This menu allows you to view logs compiled by the system.
5.8.1
Event log
Event log
When a fault occurs, this is indicated by the symbol
, which is displayed to the
right of the ESAB logo. When you go into the Event log menu, the symbol
disappears.
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Used to display operating messages
In order to clear or remove all operating messages from the log, move the focus to
the ”Clear log” button with the arrow keys and press the knob. Confirm that you want
to remove all events by pressing ”Yes” with the knob. The event log is reloaded and
is now empty.
It is also possible to save the event log onto an external USB memory.
Proceed as follows:
S
Insert a USB memory in the panel’s USB contact, move the focus with the arrow
keys to the ”Save” button.
S
Press the knob. The text ”Event log saved” appears in the lower status bar if the
log was saved correctly.
Operating messages
Unit
Unit
1
= cooling unit
6
= motor control 1, rotation, wire feed
2
= power source
8
= weld data unit
4
= remote control
17
= I/O node
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Below describes event codes which the user can take action by him self. Is any other
code shown, send for a service technician.
Code
5
6
11
11
12
14
17
19
20
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Description
Intermediate DC voltage outside limits
The voltage is too high or too low. Too high a voltage can be due to severe transients on
the mains power supply or to a weak power supply (high inductance of the supply or a
phase missing).
The power unit is stopped and cannot be started.
Action: Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
High temperature
The thermal overload cut--out has tripped.
The current welding process is stopped and cannot be restarted until the cut--out has
reset.
Action: Check that the cooling air inlets or outlets are not blocked or clogged with dirt.
Check the duty cycle being used, to make sure that the equipment is not being overloaded.
If the fault is repeated, send for a service technician.
Motor servo fault, (rotation, wire feed)
When a motor cannot maintain its speed. Welding stops.
Action: Check that the tool / wire feed unit has not become trapped or is moving too
slowly. If the fault persists, send for a service technician.
Current servo fault, (power source)
The voltage is too high or too low. Too high a voltage can be due to severe transients on
the mains power supply or to a weak power supply (high inductance of the supply or a
phase missing).
The power unit is stopped and cannot be started.
Action:Turn off the mains power supply to reset the unit. If the fault persists, send for a
service technician.
Internal communication error (warning)
The load on the system’s CAN--bus is temporarily too high.
The power unit may have lost contact with the panel.
Action: Check that all the equipment is correctly connected.
If the fault persists, send for a service technician.
Communication error
The system’s CAN--bus has temporarily stopped working due to the load being too high.
The current welding process stops.
Action: Check that all the equipment is correctly connected. Turn off the mains power
supply to reset the unit. If the fault persists, send for a service technician.
Lost contact with unit
Lost contact with unit. The gas is not turned off; it must be turned off manually.
Start is prevented
Action: Check the cables. If the fault persists, send for a service technician.
Battery voltage low
Battery voltage too low. If the battery is not replaced, all stored data will be lost.
This fault does not disable any functions.
Action: Send for a service technician to replace the battery.
Incorrect set values stored in welding program
Non--permitted values have been discovered at start--up.
Action: Change parameters in the welding program. If the fault persists, send for a service
technician.
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Code
29
32
41
5.8.2
Description
No cooling water flow
The flow monitor switch has tripped.
The current welding process is stopped and starting is prevented.
Action: Check cooling water circuit, pump and hoses.
No gas flow
The gas flow is less than 3.5 l/min. Start prevented.
Action: Check the gas valve, hoses and connectors.
Failed welding start
The power source does not manage to light the welding arc.
Action: Check welding cables and tool.
Quality data
Here you can view data saved
under the post weld function, see
chapter 5.3.
Logs -- --> QData -- --> QData files
The QData file is saved with the
date and a serial number.
The files can be saved to a USB
memory device using ”Save”.
Logs -- --> QData -- --> QData content
The QData file’s set values and
measurement values are visible in
this field.
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5.9
Manual welding
This menu is used for welding performed with a manual TIG torch.
Trigger mode
2 stroke
Gas preflow
Slope
up
Slope down
Gas postflow
Functions when using 2--stroke control of the welding torch.
In 2--stroke control mode, pressing the TIG torch trigger switch (1) starts gas preflow
(if used) and ignites the arc. The current rises to the set value (as controlled by the
slope up function, if in operation). Releasing the trigger switch (2) reduces the
current (as controlled by the slope down function, if in operation) and extinguishes
the arc. Gas postflow follows, if in operation.
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4 stroke
Gas preflow
Slope
up
Slope down
Gas postflow
Functions when using 4--stroke control of the welding torch.
In 4--stroke control mode, pressing the trigger switch (1) starts gas preflow (if used).
At the end of the gas preflow time, the current rises to the pilot level (a few
amperes), and the arc is ignited. Releasing the trigger switch (2) increases the
current to the set value (as controlled by the slope up function, if in operation). When
the trigger switch is next pressed (3), the current is reduced to pilot level again (as
controlled by the slope down function, if in operation). Releasing the switch again (4)
extinguishes the arc and starts gas postflow.
Start method
HF
The HF function ignites the arc by means of a spark produced when the electrode is
brought closer to the workpiece.
LiftArct
The LiftArct function ignites the arc when the electrode is brought into contact with
the workpiece and then lifted away from it.
Igniting the arc using the LiftArc functiont. Step 1: the electrode is held against the workpiece. Step
2: the trigger switch is pressed, and a low current starts to flow. Step 3: the welder lifts the electrode
from the workpiece; the arc ignites, and the current rises automatically to the set value.
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Peak current
The higher of two current values in the event of pulsed current.
Background current
The lower of two current values in the event of pulsed current.
Peak time
The time the pulse current is on during a pulse period.
Background time
Background current time that together with the pulse current time produces the pulse
period.
Pulse time
Background time
Peak current
Background current
TIG welding with pulsed current
Slope up
The slope up function means that when the TIG arc ignites the current rises slowly to
the set value. This provides ‘gentler’ heating of the electrode, and gives the welder a
chance to position the electrode properly before the full current value is reached.
Slope down
TIG welding uses ”slope down”, where the current falls slowly over a controlled time,
to avoid craters and/or cracks in a completed weld.
Gas preflow
This controls the time during which shielding gas flows before the arc is ignited. Also
see information under chapter 3.5.
Gas postflow
This controls the time during which shielding gas flows after the arc is extinguished.
Also see information under chapter 3.5.
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5.10
Generate
A complete basic weld program can be generated here that can be added to the
design area or directly to the weld area. The program can be used as the basis for
creating your own program.
Specify:
S
Tube material
S
Tube wall thickness
Max. 3 mm for stainless steel and max. 2.7 mm for carbon steel.
S
External tube diameter
S Tool and tool type
Activate by pressing ”Generate in weld area” or ”Generate in design area”.
Automatically opens the weld area or design area menu.
It is now possible to continue working on the program in the weld area or design
area. See chapter ”Weld Area” 5.1 or ”Design Area” 5.2.
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6
TECHNICAL TERMS
2 stroke
2--stroke control of the welding torch.
4 stroke
4--stroke control of the welding torch.
Amplitude
Weave.
Background current
The lower of two current values when using pulsed current.
Background time
Background current time that together with the peak current time produces
the pulse period.
Background voltage
Arc voltage control when using background current.
Background wire feed Wire feed speed during specified background time.
speed
Breakpoint
Starting point for a new sector.
Delay time
The time it takes for the arc voltage to stabilize before arc voltage control
begins.
Design area
Weld programs are created in this menu.
End sector
Last welding sector in a welding sequence.
Generate
Search for a complete basic weld program.
Library
Memory for storing weld programs.
Peak current
The higher of two current values when using pulsed current, or the current
value when using continuous current.
Peak voltage
Arc voltage control at peak current.
Peak wire feed speed
Wire feed speed at peak current.
Preheating time
Delay time for welding movement when preheating the workpiece.
Pulse time
The time the current is ”on” during a pulse period.
Root gas
Shielding gas for the underside of the weld joint (root side).
Rotation speed
The rotation speed of the electrode around the workpiece.
Sector
A specific section of tube.
Sector system
How the division into sectors is displayed, by degrees or breakpoints.
Slope down
Gradual reduction of a value.
Slope up
Gradual increase in a value.
Special pulsing
Welding current synchronizes with the weaving motion.
Square--wave pulsing
Special pulsing with pulsed rotation.
Start gas
Special shielding gas with high ionizing qualities, which facilitates arc
ignition.
Start sector
First welding sector in a welding sequence.
Verify
Check whether the program stays within the limit values.
Weld area
Programs in the weld area control the welding process.
Weld gas
Shielding gas for the upper side of the weld joint.
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Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
0444 534 070 Instruction manual SE
0444 534 071 Instruction manual DK
0444 534 072 Instruction manual NO
0444 534 073 Instruction manual FI
0444 534 074 Instruction manual GB
0444 534 075 Instruction manual DE
0444 534 076 Instruction manual FR
0444 534 077 Instruction manual NL
0444 534 078 Instruction manual ES
0444 534 079 Instruction manual IT
0444 534 080 Instruction manual PT
0444 534 081 Instruction manual GR
0444 534 082 Instruction manual PL
0444 534 083 Instruction manual HU
0444 534 084 Instruction manual CZ
0444 534 027 Instruction manual GB, RU
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
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Edition 071107
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backpage
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