ESAB | Feed Selector CD | Instruction manual | ESAB Feed Selector CD User manual

ESAB Feed Selector CD User manual
FEED SELECTOR CD
Instruction manual
0349 301 152
090910
3 INTRODUCTION
Feed selector is a switching device for multiple feeder operation with one welding power source for
welding with different wire dimensions and shielding gases.
Feed selector is intended for the digital based chopper power sources, Origo TM Mig 4002c/cw,
5002 c/cw, 6502c/cw and the wire feeders: AristoTM Feed 3004 and AristoTM Feed 4804. The
operation of the wire feeders are controlled by the control pendant AristoTM U82. Switching is
performed automatically by the signal from the wire feeder when the torch is activated. The wire
feeder that is not used is automatically disabled for the welding.
4 TECHNICAL DATA
Permissible load
60% duty cycle
630 A
100% duty cycle
500 A
Dimendions l x w x h
200 x 500 x 375
Weight
12,5 kg
Enclosure class
IP23
5 AristoTM U82 configuration for two feeders
For more comprehensive information about configuration, see AristoTM U82 instruction manual
(GIN: 0460 896 074) page 55 chapter 9.10 provided with the control pendant. Other language
versions of the instruction manual are available on the Internet at www.esab.com.
6 Installation on the machine
0349 311 833
Fig. 1. Installing on Origo TM Mig 4002 c/cw, 5002 c/cw, 6502 c/cw
Fig. 2. Spare parts view
7 Accessories
Feed selector CD
Part
0349 311 825
Qty
Part No
Fig. No/Part
Feeder support
1
0349 311 833
-
Water connector
1
0349 308 662
3
Water connector
1
0349 308 663
-
Water connector
1
0349 308 664
-
Distance plate
2
0349 305 443
1
Washer
2
0349 305 445
1
Plain washer
4
0349 481 037
1
Hexagon screw
4
0349 481 136
1
Hexagon screw
4
0349 481 116
1
Hexagon nut
4
0349 481 150
1
Plain washer
4
0349 481 041
1
Spring washer
4
0349 481 054
1
Feeder support
1
0349 311 833
2 /116
Cover
1
0349 311 838
2/103
Label - Name
1
0349 311 011
2/117
Cable
1
0349 308 237
2/104
Quick-coupling female red
3
0365 803 011
2/109
Quick-coupling female blue
3
0365 803 012
2/108
Front plate cpl.
1
0349 311 817
2/102
Control cable
1
0349 311 818
2/105
OKC machine contact 50mm2
2
0160 362 881
2/110
Bottom - Plate
1
0349 311 836
2/101
Cable inlet OrigMig405
1
0469 950 880
2/106
Gland with lock OrigMag
1
0349 305 481
2/107
Clamp
6
0349 482 854
2/115
Hose (L=250mm)
1
Hose (L=370mm)
1
Hose (L=450mm)
1
Bar
1
2/112
0349 487 065
2/113
2/114
0349 311 816
2/111
Fig.2 External connections - rear panel
1.
Input current cable to welding rectifier.
2.
Control cable to welding rectifier.
3.
Cooler output connection.
4.
Cooler input connection.
5.
Control cable socket to wire feeder No 1.
6,7. Water connection of wire feeder No 1.
8.
Connection for welding current to wire feeder No1.
9.
Control cable socket to wire feeder No 2.
10,11. Water connection of wire feeder No 2.
12.
Connection for welding current to wire feeder No2.
Attention:
If only one water-cooled welding gun is used, respective water connection: 6-7 or 10-11 should be
closed by means of the connector 0349308662 to mantain the water circulation.
Fig. 3 Water connector.
Attention:
Depending on applied welding rectifier and anticipated welding currents respective
cross section of the cable providing current to wire feeder should be applied.
8. ORDERING NUMBER
Ordering no.
Denomination
Type
0349 311 825
0460 526 881
0460 526 891
0460 526 981
0460 526 991
0458 716 990
Feed selector for U82
Wire feed unit U82
Wire feed unit with water U82
Wire feed unit U82
Wire feed unit with water U82
Spare parts list
Feed Selector CD
AristoTM Feed 3004
AristoTM Feed 3004w
AristoTM Feed 4804
AristoTM Feed 4804w
Feed 3004, Feed 4804
0460 820 880
0460 820 881
0459 839 037
Control pendant
Control pendant
Spare parts list
AristoTM U82
AristoTM U82 Plus
AristoTM U82
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
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