ESAB | SST 3 Soft-Starting Tool 3 | Instruction manual | ESAB SST 3 Soft-Starting Tool 3 User manual

ESAB SST 3 Soft-Starting Tool 3 User manual
SST 3
Soft-starting tool 3
Instruction manual
0740 800 204
090831
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections to / from SST 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections to single phase inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections to 3 phase inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit diagram SST 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component positions SST 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
5
6
7
8
8
Rights reserved to alter specifications without notice.
TOCe
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S0740 800 204/E090831/P10
Introduction
Soft-starting tool SST 3
The soft-starting tool is intended for use by technicians with electrical/electronic training for
help in connection with fault-tracing and repair.
The SST 3 is made for ESAB's single phase inverters and for 3-phase inverters with 250 A
output current. Ordering no. 0459 534 881.
The SST 3 replaces the SST 1, the difference in function is that the SST 1 can only be used
for single phase inverters.
Functions for single phase inverters
S Soft-starting rectifier
S Voltage adapter with current limit
S Voltage-test board
S Gate pulse load with test terminals
S Shunt voltage resistor. For single phase
inverters with analogue control board:
Arc 151i A31, Arc 152i A31 and OrigoArc
Functions for 3 phase inverters
S Voltage adapter with current limit
S Voltage-test board
S Gate pulse load with test terminals
S Temperature monitoring override jumper
This manual describes the connection of the SST 3 to single phase and 3-phase inverters.
The service manuals for the power sources describes in detail how to use the SST 3.
The manuals have the following filename / ordering no:
0740 800 161 Caddy Arc 150i, Caddy Tig 150i, Origo Tig 150i, CaddyArc 150,
CaddyTig 150, OrigoTig 150
0740 800 162 Origo Arc 150i, OrigoArc 150
0740 800 163 Origo Arc 200i, OrigoArc 200
0740 800 164 Caddy Tig 200i, Origo Tig 200i, CaddyTig 200, OrigoTig 200
0740 800 179 Tig 2200i AC/DC
0740 800 183 Arc 152i A31
0740 800 184 Arc 151i A31
0740 800 185 Arc 151i A33, Arc 201i A33
0740 800 186 Tig 1500i TA34, Tig 2200i TA3, Tig 2200i TA34
0740 800 188 Arc 251i
0740 800 190 Tig 1500i TA33
0740 801 015 MechTig C2002i
with serial no, 652-xxx-xxxx
0740 801 024 MechTig C2002i
from serial no, 810-xxx-xxxx
csst3_0
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S0740 800 204/E090831/P10
Connections to / from SST 3
1 2 pole socket.
Overrides the temperature monitoring circuits when the gate pulses are tested.
3ph
2 5 pole socket. Power supply from 20AP1 during soft start.
Negative on terminal 1.
Positive on terminal 5.
3ph
3 Cable terminal with red wire. Positive power supply to 15AP1.
3ph
4 Cable terminal with black wire. Negative power supply to 15AP1.
3ph
5 2 flat pin sockets. 230 V AC input.
1ph
6 3 pole socket. 325 V power supply to 2AP_.
Positive on terminal 1.
Negative on terminal 3.
1ph
7 2 pole socket. Gate pulse input from 20AP1.
A
8 14 pole socket. Voltage test.
3ph
9 10 pole socket. Voltage test.
1ph
10 5 pole socket, terminals 1 and 2 are connected. Shunt voltage resistor.
Only for Arc 151i A31, Arc 152i A31, OrigoArc 150 and OrigoArc 200.
1ph
11 3 pole socket. 24 V DC power supply from 2AP_.
Positive on terminal 1, negative on terminal 3
1ph
12 2 flat pin sockets. 24 V DC supply to 15AP1.
1ph
3ph = used for 3 phase inverters
1ph = used for single phase inverters
A = used for all inverters.
csst3_1
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S0740 800 204/E090831/P10
Test points
1 G2 - connection point for oscilloscope probe when checking gate pulses.
2 G1 - connection point for oscilloscope ground when checking gate pulses.
3 +13VB - power supply from 2AP_.
4 0VB - power supply from 2AP_.
5 +24V - power supply from 2AP_.
6 +5V - power supply from 2AP_.
7 0V - power supply from 2AP_.
8 -15V - power supply from 2AP_.
csst3_1
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S0740 800 204/E090831/P10
Connections to single phase inverters
For detailed instructions see the service manual for the actual power source.
Power supply for soft start
Checking the gate pulses
Connection of shunt voltage resistor
This applies only to Origo Arc 150i, OrigoArc 150, Origo Arc 200i, OrigoArc 200,
Arc 152i A31 and Arc 151i A31
Voltage test
See pages 4, 5 and 8.
csst3_1
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S0740 800 204/E090831/P10
Connections to 3 phase inverters
For detailed instructions see the service manual for the actual power source.
Power supply for soft start
Checking the gate pulses
Voltage test
See pages 4, 5 and 8.
csst3_1
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S0740 800 204/E090831/P10
Circuit diagram SST 3
Circuit board A is fitted in the SST 3 box, the functions
of the board are only used for single phase inverters
Circuit board B is fitted on the top of the
SST 3 box
Component positions SST 3
Circuit board A
csst3_1
Circuit board B
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S0740 800 204/E090831/P10
emptypage
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S0740 800 204/E090831/P10
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
Representative offices
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
081016
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