ESAB | Tig 3000i AC/DC Origo™ Tig 3000i AC/DC | Instruction manual | ESAB Tig 3000i AC/DC Origo™ Tig 3000i AC/DC User manual

ESAB Tig 3000i AC/DC Origo™ Tig 3000i AC/DC User manual
GB
Tig 3000i AC/DC
Origot
Instruction manual
0459 942 001 GB 070809
Valid for serial no. 612--xxx--xxxx
1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
5
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
5.1 Lifting instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
7
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
6.1
6.2
6.3
6.4
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
8
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
7.1 Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
8 FAULT--TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
10
12
14
16
Rights reserved to alter specifications without notice.
TOCe
-- 2 --
GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Tig 3000i AC/DC from serial number 612 are constructed and tested in compliance
with the standard EN 60974--1 /--3 and EN 60974--10 in accordance with the requirements of directive
(2006/95/EC) and (2004/108/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 2007--03--14
Kent Eimbrodt
Global Director
Equipment and Automation
2
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
bt31d1ea
-- 3 --
GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
bt31d1ea
-- 4 --
GB
3
INTRODUCTION
The Tig 3000i AC/DC is a TIG welding power source, which can also be used for
MMA welding. It can be used with alternating current (AC) or direct current (DC).
ESAB’s accessories for the product can be found on page 16.
3.1
Equipment
The power source is supplied with:
Instruction manual for the welding power source, instruction manual for the control
panel and 5 m return cable.
3.2
Control panel
TA24 AC/DC
See the separate instruction manual for a detailed description of the control panel.
4
TECHNICAL DATA
Tig 3000i AC/DC
Mains voltage
400 V, ±10%, 3∼ 50/60 Hz
Primary current
Imax TIG
Imax MMA
20 A
25 A
No--load power demand when in the
energy--saving mode, 6.5 min. after welding
Setting range
TIG, AC* / DC
MMA
30 W
4--300 A
16--300 A
Permissible load at TIG, AC/DC
35% duty cycle
60% duty cycle
100% duty cycle
300 A / 22 V
240 A / 19.6 V
200 A / 18 V
Permissible load at MMA
30% duty cycle
60% duty cycle
100% duty cycle
300 A / 32 V
230 A / 29.2 V
190 A / 27.6 V
Power factor at maximum current
TIG
MMA
0.72
0.72
Efficiency at maximum current
TIG
MMA
67%
77%
Open--circuit voltage
MMA
54--64 V
bt31d1ea
-- 5 --
GB
Tig 3000i AC/DC
Operating temperature
--10 to +40˚C
Constant A--weighted sound pressure
< 70 dB
Dimensions lxwxh
652 x 412 x 423 mm
Weight
42 kg
Insulation class transformer
H
Enclosure class
IP 23C
Application class
*) The minimum current during AC welding depends on the alloy used for the aluminium plates and
their surface cleanliness.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1
Lifting instruction
5.2
Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
bt31d1ea
-- 6 --
GB
5.3
Mains power supply
Check that the welding power source is connected to the
correct mains power supply voltage, and that it is protected by
the correct fuse size. A protective earth connection must be
made in accordance with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable area
Tig 3000i AC/DC
Mains voltage
Mains cable area mm2
Phase current I RMS
Fuse
anti--surge
type C MCB
TIG
MMA
400 V 3μ 50 Hz
4G2,5
12 A
400 V 3μ 50 Hz
4G2,5
14 A
16 A
20 A
16 A
20 A
Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
Note! The welding power source is designed for connection to a 230 / 400 volt
system with four conductors.
If the power source is to be used in countries with a higher supply voltage, the power
source must be connected via a safety transformer.
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 3. Read through before you start using the equipment!
bt31d1ea
-- 7 --
GB
6.1
Connections and control devices
1
Control panel,
see separate instruction manual
5
Connection for return cable
2
Mains voltage switch
6
Connection for welding cable or welding
torch
3
Connection for shielding gas
7
Connection for start signal from the
welding torch
4
CAN connection for cooling unit or remote
control unit
8
Connection for gas to the torch
6.2
Key to symbols
MMA
6.3
TIG
Return clamp
Fan control
The power source has a time control that means that the fans continue to run for 6.5
minutes after welding has stopped, and the unit switches to energy--saving mode.
The fans start again when welding restarts.
The fans run at reduced speed for welding currents up to 110 A, and at full speed for
higher currents.
6.4
Overheating protection
The welding power source has overheating protection that operates if the
temperature becomes too high. When this occurs the welding current is interrupted
and a fault code is displayed on the control panel.
The overheating protection resets automatically when the temperature has fallen.
bt31d1ea
-- 8 --
GB
7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Maintenance must be executed by a professional.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
7.1
Inspection and cleaning
Power source
Check regularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on: the welding process, arc
times, placement, and the surrounding environment. It is normally sufficient to blow
down the power source with dry compressed air (reduced pressure) once a year.
Clogged or blocked air inlets and outlets otherwise result in overheating.
Welding torch
The welding torch’s wear parts should be cleaned and replaced at regular intervals in
order to achieve trouble--free welding.
8
FAULT--TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
No arc.
Corrective action
S
S
S
The welding current is
interrupted during welding.
S
S
Check that the mains power supply switch is turned on.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check whether the overheating protection has operated (fault
code E6 is displayed on the control panel).
Check the mains power supply fuses.
The overheating protection trips
frequently.
S
Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance.
S
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check that the correct electrodes are being used.
Check the mains power supply fuses.
S
S
S
bt31d1ea
-- 9 --
GB
9
ORDERING SPARE PARTS
Tig 3000i AC/DC is designed and tested in accordance with the international and European standards IEC/EN 60974--1, 60974--3 and EN 60974--10. It is the obligation of the
service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
bt31d1ea
-- 10 --
p
-- 11 --
Diagram
bt31e
-- 12 --
Edition 070809
bt31e
-- 13 --
Edition 070809
Tig 3000i AC/DC
Ordering number
Ordering no.
Denomination
Type
0459 735 880 Welding power source
Origot
0459 839 006 Spare parts list
Tig 3000i AC/DC
0459 839 003 Spare parts list
Control panel Origot
TA24 AC/DC
Control panel Origot
TA24 AC/DC
0459 944
Instruction manual
Tig 3000i AC/DC, TA24 AC/DC
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
bt31o
-- 14 --
Edition 070809
p
-- 15 --
Tig 3000i AC/DC
Accessories
Trolley 2 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 366 890
Trolley 4 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 060 880
Cooling unit CoolMidi 1800 . . . . . . . . . . . . . . 0459 840 880
Includes 5 m cable
Coolant (Ready mixed) 50% water and 50%
mono--ethylene glycol (10 l) . . . . . . . . . . . . . . . . 0194 230 002
Remote control adapter RA12 12 pole . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control unit MTA1 CAN . . . . . . . . . . 0459 491 880
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
bt30a
-- 16 --
R0459 942 /E070809/P20
Tig 3000i AC/DC
Remote control unit AT1 CAN . . . . . . . . . . . . 0459 491 883
MMA and TIG: current
Remote control unit AT1 CF CAN . . . . . . . . . 0459 491 884
MMA and TIG: rough and fine setting of
current.
Remote control unit T1 Foot CAN . . . . . . . . 0460 315 880
Including 5 m cable
Remote cable CAN 4 pole -- 12 pole
5m .....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Return cable 5 m 50 mm2 . . . . . . . . . . . . . . . . 0156 743 907
Information on Tig torches can be found in separate brochures.
bt30a
-- 17 --
R0459 942 /E070809/P20
p
-- 18 --
p
-- 19 --
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 5308 9922
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 3 5296 7371
Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 8027 9869
Fax: +60 3 8027 4754
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
070514
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising