ESAB | A6 Mastertrac | Instruction manual | ESAB A6 Mastertrac User manual

ESAB A6 Mastertrac User manual
GB
A6 Mastertrac
A6 TF/ A6 TF (Twin)
Instruction manual
0449 265 201 GB 2007--07--12
Valid for serial no. 709--xxx--xxxx
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, 695 81 Laxå, Sweden, declares under sole responsibility that the automatic welding machine A6 Mastertrac (A6 TF/A6 TF Twin) from serial number 709 xxx xxxx (2007
week 09) is designed and tested in conformity with the published standards in accordance with the
conditions in the directives (98/37/EC) and (2004/108/EC).
-----------------------------------------------------------------------------------------------------------------------------------------------------------------Laxå 2007--02--21
Kent Eimbrodt
Global Director
Equipment and Automation
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1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.5
2.6
2.7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horizontal Welding or Welding on an Inclined Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main components A6 TF (SAW), A6 TF Twin (SAW) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
6
6
6
6
6
7
8
9
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
3.2
3.3
3.4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the brake hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
11
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1
4.2
4.3
4.4
4.5
4.6
4.7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading the welding wire (A6 TF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the feed roller (A6 TF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact equipment for Submerged arc welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refilling with flux powder (Submerged arc welding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conversion of A6 TF (Submerged--arc) to MIG/MAG welding . . . . . . . . . . . . . . . . . . . .
Conversion of A6 TF (submerged--arc welding) to Twin--arc . . . . . . . . . . . . . . . . . . . . .
12
13
14
15
16
16
16
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
17
6 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 POSSIBLE FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
18
7 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DIMENSION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Rights reserved to alter specifications without notice.
TOCe
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1
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from draughts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
Mind the following:
S That the freewheel clutch of the gear shall be in locked position.
S That, if the operator leaves the machine, it shall be parked with blocks in front of the wheels,
in order to prevent the machine from moving unintentionally.
S Make sure that the automatic welding machine is not unstable before start.
S That the placement of the welding head and the wire reel influence the centre of gravity of
the machine.
Too high a centre of gravity means an unstable welding machine.
S That the consumption of wire and flux results in displacement of the weight distribution during
the welding.
safetyE
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GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
safetyE
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GB
2
INTRODUCTION
2.1
General
The A6 TF automatic welding machines are designed for Submerged--arc welding
(SAW) of butt and fillet joints.
All other applications are prohibited.
They are intended for use in combination with A2--A6 Process Controller (PEH) and
ESAB’s welding power sources LAF or TAF.
2.2
Welding Method
2.2.1
Submerged Arc Welding (SAW)
S
Submerged-- arc Heavy duty
Submerged--arc heavy duty, with a ∅ 35 mm connector, which permits a load of
up to 1500 A.
This version can be equipped with feed rollers for single or twin wire welding
(twin--arc). A special knurled feed roller is available for flux--cored wire, which
guarantees even wire feed without the risk of deformation due to high feed pressure.
2.3
Definitions
SAW welding
The weld bead is protected by a cover of flux during the
welding.
SAW Heavy duty
This version permits a load up to 1500 A (100%) and welding with a thick wire.
Twin--arc welding
Welding with two wires in one welding head.
2.4
Horizontal Welding
The automatic welding machines are designed for horizontal welding.
They are not to be used for welding on inclined planes.
The following exception can be made, if special precautionary measures and
settings on the automatic welding machines are applied:
S
at inclinations up to 20 degrees sideways.
Read section 5, on page 4.
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2.5
Technical data
A6 TF
Supply voltage
42 V AC
Permissible load at 100 %:
1500 A DC
Wire dimensions:
3.0--6.0 mm
3.0--4.0 mm
2x2.0--3.0 mm
solid single wire
hollow wire
twin wire
Wire feed speed, max
4 m/min
Brake hub braking torque
1.5 Nm
Travel speed
0.1--2.0 m/min
Max. weight of wire
30 kg
Flux container volume (Not to be filled with preheated flux)
10 l
Weight (excl. wire and flux)
¶137 kg
Max. inclination
*
*See point 2.4 on page 6.
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2.6
Main components A6 TF (SAW), A6 TF Twin (SAW)
1.
Carriage
4.
Slide kit, manual
7.
Flux hopper
2.
Carrier
5.
Connector
8.
Flux tube
3.
Wire feed unit
6.
Motor with gear (A6 VEC)
9.
Flux nozzle
See on page 9 for a description of the main components.
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2.7
Description of Main Components
2.7.1
Carriage
The carriage is provided with 4--wheel drive.
The carriage can be secured by way of the
locking lever (1).
2.7.2
Carrier
The control box, wire feed unit and flux
hopper, among other things, are to be fitted
on the carrier.
2.7.3
Wire Feed Unit
The unit is used for guiding and feeding the welding wire down into the connector.
2.7.4
Manual Slides
The horizontal and vertical position of the welding head is adjusted by way of linear
slides. The angular motion can be freely adjusted using the rotary slide.
2.7.5
Connector
Transfers welding current to the wire during welding.
2.7.6
Motor with gear (A6 VEC)
The motor is used for feeding the welding wire.
For more information regarding the A6 VEC see instruction manual 0443 393 xxx.
2.7.7
Flux Hopper / Flux Tube / Flux nozzle
The flux is filled into the flux hopper and is then transferred to the workpiece through
the flux tube and the flux nozzle.
The amount of flux to be dropped down is controlled by way of the flux valve fitted to
the flux hopper.
See “Refilling with flux on page 16.
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3
INSTALLATION
3.1
General
The installation must be executed by a professional.
WARNING
Rotating parts can cause injury, take great care.
3.2
Mounting
3.2.1
Wire drum (Accessories)
Wire drum (1) is mounted on the brake hub (2).
Check that the carrier (3) is pointing upwards.
S
NOTE! The maximum angle for the wire bobbin is 25°.
At extreme angles, wear will occur on the brake hub
locking mechanism and the wire bobbin will slide off
the brake hub.
WARNING
To prevent the reel sliding off the hub:
S Lock the reel in place by turning the red knob as shown
on the warning label attached next to the hub.
3.3
Adjusting the brake hub
The brake hub is adjusted when delivered, if readjustment
is required, follow the instructions below. Adjust the brake
hub so that wire is slightly slack when wire feed stops.
S
Adjusting the braking torque:
S
Turn the red handle to the locked
position.
S
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs anticlockwise to increase the braking torque.
NB: Turn both springs through the same amount.
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3.4
Connections
3.4.1
General
S
The A2--A6 Process Controller (PEH) is to be connected by a qualified person.
S
For the connection of A6 GMD, see instruction manual 0443 403 xxx.
S
For the connection of A6 PAK, see instruction manual 0443 405 xxx.
3.4.2
Automatic welding machine A6 TF (Submerged arc welding, SAW)
1. Connect the control cable (7) between the power source (8) and the control box
A2--A6 Process Controller (2).
2. Connect the return cable (11) between the power source (8) and work piece (9).
3. Connect the welding cable (10) between the power source (8) and the automatic
welding machine (1).
4. Connect the measurement cable (12) between the power source (8) and
workpiece (9).
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4
OPERATION
4.1
General
Caution:
Have you read and understood the safety information ?
You must not operate the machine before then !
General safety regulations for the handling of the equipment can be found on
page 4. Read through before you start using the equipment!
S
Select electrode type and flux powder or shielding gas so that the weld material
is as close as possible to the analysis of the base metal.
S
Select electrode size and welding data in accordance with the values
recommended by the welding materials supplier.
S
Thorough preparation of the weld surfaces is necessary to achieve a good weld.
NOTE! The width of the weld joint gap must be uniform.
S
To minimise the risk of heat crack formation, the width of the weld must be
greater than the penetration depth.
S
Always carry out a test weld with the same joint type and sheet thickness as the
production work piece.
S
For control and adjustment of the automatic welding machine and welding power
supply, see the instruction manual for the A2--A6 Process Controller (PEH).
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4.2
Loading the welding wire (A6 TF)
1. Mount the wire drum according to the instructions on page 10.
2. Check that feed roller (1) and contact jaw or contact tip (3) are of the correct
dimension for the selected wire size.
3. For A6 TF (Twin):
S
Feed the wire through the wire guide (8).
4. When welding with fine wire:
S
Feed the wire through the fine Wire feed unit (6).
Ensure that the straightener is correctly adjusted so that the wire emerges
straight out through the contact jaws or contact tip (3).
5. Pull the end of the wire through the straightener (2).
S
For a wire diameter greater than 2 mm; straighten out 0.5 m of wire and feed
it by hand down through the straightener.
6. Locate the end of the wire in the feed roller (1) groove.
7. Set the wire tension on the feed roller with the knob (4).
S
Note! Do not tension more than is required to achieve an even feed.
8. Feed the wire forward 30 mm by pressing
A2--A6 Process Controller (PEH).
on the control box
9. Direct the wire by adjusting the knob (5).
S
Always use a guide tube (7) to ensure even feed of fine wire (1.6 -- 2.5 mm).
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4.3
Changing the feed roller (A6 TF)
Single wire
S
Release the knobs (3) and (4).
S
Release the hand wheel (2).
S
Change the feed roller (1).
They are marked with their respective wire sizes.
Twin wire (Twin--arc)
S
Change the feed roller (1) with twin grooves in the same way as for single wire.
S
NOTE! The pressure roller (5) must also be changed. A special curved pressure
roller for twin wire replaces the standard pressure roller for single wire.
S
Assemble the pressure roller with special stub shaft
(order no. 0146 253 001).
Flux--cored wire for knurled rollers (Accessories)
S
Change the feed roller (1) and pressure roller (5) as a pair for the wire size to be
used.
NOTE! A special stub shaft is required for the pressure roller
(order no. 0212 901 101).
S
Tighten the pressure screw (4) with moderate pressure to ensure that the
flux--cored wire does not deform.
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4.4
Contact equipment for Submerged arc welding
4.4.1
For single wire 3,0 -- 6,0 mm
Use automatic welding machine A6 TF (UP) where
the following are included:
S
Wire feed unit (1),
S
Connector D35 (2)
S
Contact jaw (3)
Ensure that good contact is achieved between the
contact jaws and the wire.
4.4.2
For twin wires 2 x 2,0 -- 3,0 mm (D35)
Use automatic welding machine A6 TF (UP, Twin)
where the following are included:
S
Wire feed unit (1),
S
Connector Twin D35 (2)
S
Contact jaw (3)
Ensure that good contact is achieved between the
contact jaws and the wire.
S
Guide tubes (4, 6).
Accessories:
S
Fine--wire straightener (5) to be fitted on top of
the clamp of the wire feed unit (1).
N.B. When mounting the fine--wire straightener,
remove the existing plate (7).
Adjustment of the wires for Twin-- arc welding:
S
Position the wires in the joint so as to achieve optimal weld quality by rotating the
connector. The two wires can be rotated so that they are positioned one after the
other along the line of the joint, or in any position up to 90° across the joint, i.e.
one wire on each side of the joint.
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4.5
Refilling with flux powder (Submerged arc welding)
1. Close the flux valve (1) on the flux hopper.
2. Remove the cyclone on the flux recovery unit, if fitted.
3. Fill with flux powder.
NOTE! The flux powder must be dry. Where possible
avoid using agglomerating flux powder outdoors and
in damp environments.
4. Position the flux tube so that it does not become
kinked.
5. Adjust the height of the flux nozzle above the weld so
that the correct amount of flux is delivered.
Flux coverage should be sufficient so that penetration
of the arc does not occur.
4.6
Conversion of A6 TF (Submerged--arc) to MIG/MAG welding
Assemble in accordance with the instructions accompanying the conversion kit.
4.7
Conversion of A6 TF (submerged--arc welding) to Twin--arc
Assemble in accordance with the instructions accompanying the conversion kit.
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5
MAINTENANCE
5.1
General
Note:
All warranty undertakings given by the supplier cease to apply if the customer
attempts to rectify any faults on the machine during the warranty period.
NB! Before doing any kind of maintenance work, make sure the mains is
disconnected.
For the maintenance of the A2--A6 Process Controller (PEH), see the instruction
manual 0443 745 xxx.
5.2
Daily
S
Clean flux and dirt off moving parts of the welding machine.
S
Check that the contact tip and all electrical cables are connected.
S
Check that all bolted joints are tight and that guides and drive rollers are not
worn or damaged.
S
Check the brake hub braking torque. It should not be so low, that the wire reel
continues to rotate when wire feed is stopped and it should not be so great that
the feed rollers slip. As a guide, the braking torque for a 30 kg wire reel should
be 1,5 Nm.
To adjust the braking torque see on page 10.
5.3
Periodic
S
Check the wire feed motor brushes
once every three months.
Replace when they are worn
down to 6 mm.
S
Eximine the slides and lubricate if
they bind.
S
Inspect the wire guides, drive
rollers and contact tip on the wire
feed unit. Replace any worn or damaged
components, (see spare parts list on page 23).
S
If the carriage travel becomes
jerky, check that hte chain is correctly tensioned. Tension the chain if necessary.
S
To tension the chain undo the nut (*1) and turn the cam, then tighten the nut.
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6
TROUBLESHOOTING
6.1
General
Equipment
S Instruction manual control box A2--A6 Process Controller (PEH).
Check
S
that the power supply is connected for the correct mains supply
that all three phases are supplying the correct voltage (phase sequence is not
important)
that welding cables and connections are not damaged
S
that the controls are correctly set
S
that the mains supply is disconnected before starting repairs
S
S
6.2
POSSIBLE FAULTS
1. Symptom
Current and voltage readings show large fluctuations.
Cause 1.1
Contact jaws or nozzle are worn or wrong size.
Action
Replace contact jaws or nozzle.
Cause 1.2
Feed roller pressure is inadequate.
Action
Increase pressure on feed rollers.
2. Symptom
Wire feed is irregular.
Cause 2.1
Pressure on feed rollers incorrectly set.
Action
Adjust pressure on feed rollers.
Cause 2.2
Feed rollers wrong size.
Action
Replace feed rollers.
Cause 2.3
Grooves in feed rollers are worn.
Action
Replace feed rollers.
3. Symptom
Welding cables overheating.
Cause 3.1
Poor electrical connection.
Action
Clean and tighten all electrical connections.
Cause 3.2
Cross--sectional area of welding cables too small.
Action
Use cables with a larger cross--section or use parallel cables.
7
ORDERING OF SPARE PARTS
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 23.
This will simplify dispatch and ensure you get the right part.
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Wear components
Feed rollers
SAW and MIG/MAG
Part no
D (mm)
0218 510 281
1,6
0218 510 282
2,0
0218 510 283
2,5
0218 510 286
4,0
0218 510 287
5,0
0218 510 288
6,0
0218 510 298
3,0--3,2
SAW Twin (D35)
Part no
D (mm)
0218 522 480
2,5
0218 522 481
3--3,2
0218 522 484
2,0
0218 522 486
1,2
0218 522 487
1,0
0218 522 488
1,6
SAW and MIG/MAG tubular wire
Part no
D (mm)
0146 024 880
0,8--1,6
0146 024 881
2,0--4,0
MIG/MAG
Part no
D (mm)
0145 538 880
0,6
0145 538 881
0,8
0145 538 882
1,0
0145 538 883
1,2
D (mm)
148 772--880
Wear parts
2,0--3,0
-- 19 --
Pressure rollers
SAW and MIG/MAG tubular wire
Part no
D (mm)
0146 025 880
0,8--1,6
0146 025 881
2,0--4,0
0146 025 882
5,0--7,0
SAW Twin
Part no
0218 524 580
0146 253 001
Stub shaft
0144 953 001
Sperical ball bearing
0190 452 178
Washer
Stub shaft for pressure roller
SAW tubular wire
Part no
0212 901 101
Contact jaws
SAW HD (D35)
Part no
D (mm)
0265 900 880
3,0
0265 900 881
3,2
0265 900 882
4,0
0265 900 883
5,0
0265 900 884
6,0
SAW Twin HD
Part no
D (mm)
0265 902 880
2,5--3,0
0265 902 881
2,0
0265 902 882
1,6
0265 902 883
4,0
Wear parts
-- 20 --
Contact tip
MIG/MAG and SAW Twin LD (D35)
Part no
D (mm)
0153 501 002
0,8
0153 501 004
1,0
0153 501 005
1,2
0153 501 007
1,6
0153 501 009
2,0
0153 501 010
2,4--2,5
MIG/MAG (D35)
Part no
D (mm)
0258 000 908
1,2
0258 000 909
1,6
0258 000 910
2,0
0258 000 911
2,4
0258 000 913
1,0
0258 000 914
0,8
0258 000 915
3,2
Adapter for contact tip
SAW and MIG/MAG (D35)
Part no
D (mm)
0147 333 001
M6 / M 10
Wear parts
-- 21 --
Dimension drawing
dimdoc
-- 22 --
Spare parts list
Edition 2007--02--26
Ordering no.
Denomination
Notes
0449 260 880
Automatic welding machine
A6 TF SAW
0449 260 881
Automatic welding machine
A6 TF SAW, Twin
0449 260 890
Automatic welding machine
A6 TF SAW
0449 260 891
Automatic welding machine
A6 TF SAW, Twin
Sparefram
-- 23 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A6TF (156:1), SAW
0449260880
Automatic welding machine
1
1
0334183881
Carriage
2
1
0449254880
Carrier
3
1
0449252880
Slide travel kit, manual
90 mm
4
1
0449250880
Wire feed unit, right
156:1
5
1
0443741880
Control box
PEH
6
1
0449253880
Cable set
L = 1,6 m
6:2
1
0456490880
Motor cable
1,5 m
6:3
1
0456504881
Arc welding cable
1,7 m
0449260890
Automatic welding machine
A6TF (74:1), SAW
1
1
0334183881
Carriage
2
1
0449254880
Carrier
3
1
0449252880
Slide travel kit, manual
90 mm
4
1
0449250890
Wire feed unit, right
74:1
5
1
0443741880
Control box
PEH
6
1
0449253880
Cable set
L = 1,6 m
6:2
1
0456490880
Motor cable
1,5 m
6:3
1
0456504881
Arc welding cable
1,7 m
5
3
2
4
6
6
6:2
6:3
1
10
f449260s
-- 24 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A6TF (156:1), SAW Twin
0449260881
Automatic welding machine
1
1
0334183881
Carriage
2
1
0449254880
Carrier
3
1
0449252880
Slide travel kit, manual
90 mm
4
1
0449250881
Wire feed unit, Twin
156:1
5
1
0443741880
Control box
PEH
6
1
0449253880
Cable set
L=1,6m
6:2
1
0456490880
Motor cable
1,5 m
6:3
1
0456504881
Arc welding cable
1,7 m
0449260891
Automatic welding machine
A6TF (74:1), SAW Twin
1
1
0334183881
Carriage
2
1
0449254880
carrier
3
1
0449252880
Slide travel kit, manual
4
1
0449250891
Wire feed unit, Twin
74:1
5
1
0443741880
Control box
PEH
90mm
6
1
0449253880
Cable set
L=1,6m
6:2
1
0456490880
Motor cable
1,5 m
6:3
1
0456504881
Arc welding cable
1,7 m
f449260s
-- 25 --
Item no.
Qty
Ordering no.
Denomination
0334183881
Carriage
1
2
0334295880
Handle
2
2
0449205880
Guide arm
5
4
0229202280
Wheel
7
4
0219501013
Spring washer
Notes
d18,1/10,2
8
1
0334198880
Front shaft with sprocket
12
4
0334264001
Flange bearing unit
15
1
0218201502
Chain
1/2”x4,88
16
1
0218201602
Chain lock simple
1/2”x4,88
17
1
0334160001
Stub shaft
20
1
0334163880
Sprocket
21
1
0334162880
Sprocket
22
1
0334161001
Exenter
23
1
0334197880
Rear shaft with sprocket
24
1
0334267880
Cover
25
1
0334265880
Motorgear
31
2
0215701019
Grooved ring
32
1
0334189001
Gear wheel
36
1
0321220001
Grommet
38
1
0456491880
Motor cable
43
1
0333630001
Adjustable locking arm
44
1
0211102940
Roll pin
d 3x28
45
1
0215701016
Grooved ring
d20
46
1
0334196001
Bushing
48
1
0334192880
Excenter
52
1
0221307001
Steel ball
7,94 mm
53
14
0219501101
Spring plate
d8/3,2x0,3
63
4
0278300180
Insulator (a6)
f334183s
d25x1,2
1,7m
-- 26 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449254880
Carrier
4
1
0334168880
Column
5
1
0334170001
Clamping ring
7
6
0219504307
Cup spring
d20/10.2
8
3
0193571106
Locking plate steel
26/10,5x22
m10x32
9
1
0193570129
Locking arm
12
1
0334176880
Reel holder
14
1
0146967880
Brake hub
17
1
0334297880
Box holder
21
1
0334185886
Box girder beam
30
1
0334707883
Thread steerer
f449254s
-- 27 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449252880
Slide travel kit, manual
90mm
1
2
0154465880
Slide manual
L=90
2
1
0334171001
Plate
4
1
0334170001
Clamping ring
5
1
0334172001
Gear bracket
f449252s
-- 28 --
Item
Qty
Orderingno.
Denomination
Remarks
0154465880
Slide, manually operated
L=90
1
1
0154464001
Slide frame
6
1
0154463880
Carriage with slide rails
7
6
0190509485
Stop screw
8
1
0154458001
End piece
10
2
0211102957
Roll pin
11
1
0154461001
Lead screw
16
1
0190531201
Ball bearing
17
1
0154456001
Lock nut
18
1
0154457001
Ball bearing cap
22
1
0334537001
Handle crank
23
1
0211102938
Roll pin
f154465s
M10x10
D5x20
SKF 3201
D3x20
-- 29 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449250880
Wire feed unit complete (Right mounted)
SAW (156:1), Single
1
1
0145063906
Motor with gear
A6 VEC (156:1), see separate manual
2
1
0147639880
Wire straightener, right mounted
D35
3
1
0218810183
Insulated hand wheel
4
1
0334290882
Contact equipment
6
1
0148487880
Bracket for flux hopper
7
1
0147649881
Flux hopper
10
1
0457713001
Bar
20
1
0148493001
Cable holder
22
1
0334294001
Attachment
f449250s
D35/ L275
10 l
-- 30 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449250881
Wire feed unit complete (Right mounted)
SAW (156:1), Twin
1
1
0145063906
Motor with gear
A6 VEC (156:1), see separate manual
2
1
0147639887
Wire straightener, right mounted
D35, Twin
3
1
0218810183
Insulated hand wheel
4
1
0334290882
Contact equipment
6
1
0148487880
Bracket for flux hopper
7
1
0147649881
Flux hopper
10
1
0457713001
Bar
20
1
0148493001
Cable holder
22
1
0334294001
Attachment
30
1
0155300001
Plate
32
2
0156800002
Wire liner
35*
1
0146967880
Brake hub
36*
2
0154734001
Brake hub clamp
D35/ L275
10 l
D 8/4
* Not shown in the picture
f449250s
-- 31 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449250890
Wire feed unit complete (Right mounted)
SAW (74:1), Singel
1
1
0145063907
Motor with gear
A6 VEC (74:1), see separate manual
2
1
0147639880
Wire straightener, right mounted
D35
3
1
0218810183
Insulated hand wheel
4
1
0334290882
Contact equipment
6
1
0148487880
Bracket for flux hopper
7
1
0147649881
Flux hopper
10
1
0457713001
Bar
20
1
0148493001
Cable holder
22
1
0334294001
Attachment
f449250s
D35/ L275
10 l
-- 32 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449250891
Wire feed unit complete (Right mounted)
SAW (74:1), Twin
1
1
0145063907
Motor with gear
A6 VEC (74:1), see separate manual
2
1
0147639891
Wire straightener, right mounted
D35, Twin
3
1
0218810183
Insulated hand wheel
4
1
0334290882
Contact equipment
6
1
0148487880
Bracket for flux hopper
7
1
0147649881
Flux hopper
10
1
0457713001
Bar
20
1
0148493001
Cable holder
22
1
0334294001
Attachment
30
1
0155300001
Plate
32
2
0156800002
Wire liner
35*
1
0146967880
Brake hub
36*
2
0154734001
Brake hub clamp
40*
1
0145787880
Fine wire straightener
42*
1
0334278881
Guide insert for fine wire
D35/ L275
10 l
D8/4
* Not shown in the picture
f449250s
-- 33 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0147639880
Straightener (right mounted)
1
1
0156449001
Clamp
4
1
0215503601
Insulating sleeve
5
1
0156530001
Clamp half
6
2
0212900001
Spacer screw
7
4
0215201209
Sealing, O--ring
8
2
0218400801
Pressure roller arm
9
1
0218810181
Handwheel, insulated
10
1
0218810182
Handwheel, insulated
11
3
0332408001
Stub shaft
13
3
0153148880
Pressure roller
14
1
0415498001
Pressure roller, upper
15
2
0212902601
Spacer screw
16
1
0415499001
Pressure roller, lower
19
2
0219501013
Spring washer
D18.1/10.2
28
1
0156531001
Clamp half
D35
30
1
0212 601110
Nut
M10
f147639s
D35
D11.3x2.4
-- 34 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A6 D35 TWIN
0147639887
Straightener (right mounted)
1
1
0156449001
Clamp
4
1
0215503601
Insulating sleeve
5
1
0156530001
Clamp half
6
2
0212900001
Spacer screw
7
4
0215201209
Sealing, O--ring
8
2
0218400801
Pressure roller arm
9
1
0218810181
Handwheel, insulated
10
1
0218810182
Handwheel, insulated
11
2
0332408001
Stub shaft
12
1
0218524580
Pressure roller twin
13
2
0153148880
Pressure roller
14
1
0415498001
Pressure roller, upper
15
2
0212902601
Spacer screw
16
1
0415499001
Pressure roller, lower
19
2
0219501013
Spring washer
28
1
0156531001
Clamp half
30
1
0212601110
Nut
f147639s
11,3x2,4
d18,1/10,2
M10
-- 35 --
Item
no.
Qty
Ordering no.
Denomination
0147639891
Straightener (right mounted)
1
1
0156449001
Clamp
4
1
0215503601
Insulating sleeve
5
1
0156530001
Clamp half
6
2
0212900001
Spacer screw
7
4
0215201209
Sealing, O--ring
8
2
0218400801
Pressure roller arm
9
1
0218810181
Handwheel, insulated
12
1
0218524580
Pressure roller twin
14
1
0415498001
Pressure roller, upper
15
2
0212902601
Spacer screw
19
2
0219501013
Spring washer
28
1
0156531001
Clamp half
30
1
0212601110
Nut
f147639s
Notes
D35
D11.3x2.4
d18,1/10,2
M10
-- 36 --
Item
Qty
Orderingno.
Denomination
Remarks
0334290882
Contact equipment single wire
D35
L=275
2
1
0417959881
Contact jaw tube
11
1
0153299880
Flux nozzle complete
f334290s
-- 37 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0417959881
Contact jaw tube
L = 275 mm
4
1
0443372001
Fitting bolt
5
4
0219504307
Cup spring
6
1
0417979001
Ring
8
1
0443344881
Contact tube
f417959s
d20/10.2, T=1.1
L = 275 mm
-- 38 --
Item
no.
Qty
Ordering no.
Denomination
0153299880
Flux nozzle complete
1
1
0153290002
Holder for flux pipe
2
1
0153296001
Flux pipe, bent
3
1
0153425001
Wheel
f153299s
Notes
-- 39 --
Item
no.
Qty
Ordering no.
Denomination
Notes
10l
0147649881
Flux Hopper
1
1
0154007001
Flux hopper
2
1
0148837001
Window (a6 flux hopper)
3
1
0147645001
Mounting
6
1
0153347880
Flux valve
7
1
0215201232
Sealing, O--ring
13
1
0020301780
Flux strainer
14
1
0443383002
Flux hose
f147649s
69,2x5,7
L=500
-- 40 --
Item
no.
Qty
Ordering no.
Denomination
0145787880
Fine wire straightener for twin wire
1
1
0145788001
Case
2
2
0145789001
Roller
3
2
0145790001
Roller
4
2
0145791001
Searing bushing
5
2
0190240103
Bearing bushing
9
2
0145793001
Runner
11
2
0145794001
Knob
13
1
0145795001
Link
0151287001
Hose
15
f145787s
Notes
D12/10
-- 41 --
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
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Fax: +44 1264 33 20 74
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AS ESAB
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ESAB Sp.zo.o.
Katowice
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Fax: +351 1 859 1277
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ESAB Slovakia s.r.o.
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SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
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Fax: +46 31 50 92 22
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ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
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Fax: +86 21 6566 6622
INDIA
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Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
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Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 3 5296 7371
Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 8027 9869
Fax: +60 3 8027 4754
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
Representative offices
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ESAB Representative Office
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Tel/Fax: +359 2 974 42 88
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ESAB Egypt
Dokki--Cairo
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Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
070514
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