ESAB | Mig C3000i - Origo™ Mig C3000i | Instruction manual | ESAB Mig C3000i - Origo™ Mig C3000i User manual

ESAB Mig C3000i - Origo™ Mig C3000i User manual
Mig C3000i
Aristot / Origot
Instruction manual
0459 825127
070306
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 613--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
2.1 Îáîðóäîâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Ïàíåëü óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
4.1 Èíñòðóêöèè ïî ïîäúåìó . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Ðàñïîëîæåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Ñåòü ýëåêòðîïèòàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Óïðàâëåíèå âåíòèëÿòîðàìè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàùèòà îò ïåðåãðåâà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñâàðêà áåç ãàçà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Äàâëåíèå ïîäà÷è ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàìåíà è âñòàâêà ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàìåíà ïîäàþùåãî ðîëèêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
10
11
11
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6.1 Ïðîâåðêà è î÷èñòêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
24
26
28
30
TOCr
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1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
bc19d1ra
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ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
2
ÂÂÅÄÅÍÈÅ
Mig C3000i - ýòî èñòî÷íèê ñâàðî÷íîãî òîêà, ïðåäíàçíà÷åííûé äëÿ âûïîëíåíèÿ
ñâàðêè ìåòîäàìè MIG/MAG, ñ èñïîëüçîâàíèåì ñïëîøíîé ïðîâîëîêè èç ñòàëè,
íåðæàâåþùåé ñòàëè, àëþìèíèÿ, à òàêæå ïðîâîëîêè ñ ñåðäå÷íèêîì, êàê ñ
ïðèìåíåíèåì çàùèòíîãî ãàçà, òàê è áåç íåãî. Ìîæíî òàêæå âûïîëíÿòü ñâàðêó
ïîêðûòûìè ýëåêòðîäàìè (ñâàðêà ìåòîäîì MMA).
Èñòî÷íèêè ñâàðî÷íîãî òîêà ïîñòàâëÿþòñÿ â ðàçëè÷íûõ èñïîëíåíèÿõ, ñì.
ñòðàíèöó 26
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 30.
2.1
Îáîðóäîâàíèå
Èñòî÷íèê ñâàðî÷íîãî òîêà êîìïëåêòóåòñÿ ñëåäóþùèì:
S
S
S
S
Ðóêîâîäñòâî ïî ýêñïëóàòàöèè èñòî÷íèêà ñâàðî÷íîãî òîêà
Ðóêîâîäñòâî ïî ðàáîòå ñ ïàíåëüþ óïðàâëåíèÿ íà àíãëèéñêîì
ßðëûê ñ ïåðå÷íåì ðåêîìåíäîâàííûõ ñìåííûõ äåòàëåé
5-ìåòðîâûé îáðàòíûé êàáåëü
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2.2
Ïàíåëü óïðàâëåíèÿ
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ îäíîé èç ñëåäóþùèõ ïàíåëåé
óïðàâëåíèÿ:
MA6
Ðó÷êè íàñòðîéêè íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è
ïðîâîëîêè / òîêà. Ðåãóëèðîâêà äðóãèõ ïàðàìåòðîâ
îñóùåñòâëÿåòñÿ ñ ïîìîùüþ êíîïîê, â ñîîòâåòñòâèè
ñ òåêñòîì íà äèñïëåå ïàíåëè óïðàâëåíèÿ.
MA23
Ñ âðàùàåìûìè ðó÷êàìè óïðàâëåíèÿ,
ïðåäíàçíà÷åííûìè äëÿ óñòàíîâêè íàïðÿæåíèÿ è
ñêîðîñòè ïîäà÷è ïðîâîëîêè / ñèëû òîêà. Îñòàëüíûå
íàñòðîéêè âûïîëíÿþòñÿ ñ ïîìîùüþ êíîïîê.
MA23A
Ñ âðàùàåìûìè ðó÷êàìè óïðàâëåíèÿ,
ïðåäíàçíà÷åííûìè äëÿ óñòàíîâêè íàïðÿæåíèÿ /
QSett è ñêîðîñòè ïîäà÷è ïðîâîëîêè / ñèëû òîêà.
Îñòàëüíûå íàñòðîéêè âûïîëíÿþòñÿ ñ ïîìîùüþ
êíîïîê.
Ïîäðîáíîå îïèñàíèå ïàíåëè óïðàâëåíèÿ âû ìîæåòå â îòäåëíîì ðóêîâîäñòâå
ïî ýêñïëóàòàöèè.
3
ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Mig C3000i
Íàïðÿæåíèå ñåòè
400 Â, ±10%, 3∼ 50/60 Ãö
Ïåðâè÷íûé òîê
Iìàêñ. (MIG/MAG)
Iìàêñ. (MMA)
21 A
23 A
Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â
ðåæèìå ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ïîñëå
ñâàðêè
30 Âò
Äèàïàçîí óñòàâîê
Ñâàðêà MIG/MAG
MMA
8-48 Â / 16-300 À
16 -300 A
Äîïóñòèìàÿ íàãðóçêà ïðè (MIG/MAG)
ðàáî÷åì öèêëå 35%
ðàáî÷åì öèêëå 60%
ðàáî÷åì öèêëå 100%
300 À / 29 Â
240 À / 26 Â
200 À / 24 Â
Äîïóñòèìàÿ íàãðóçêà ïðè MMA
ðàáî÷åì öèêëå 30%
ðàáî÷åì öèêëå 60%
ðàáî÷åì öèêëå 100%
300 À / 32 Â
230 À / 29,2 Â
190 À / 27,6 Â
Êîýôôèöèåíò ìîùíîñòè ïðè
ìàêñèìàëüíîì òîêå
Ñâàðêà MIG/MAG
MMA
Êïä ïðè ìàêñèìàëüíîì òîêå
Ñâàðêà MIG/MAG
MMA
bc19d1ra
0.70
0.73
84 %
83 %
-- 6 --
RU
Mig C3000i
Íàïðÿæåíèå õîëîñòîãî õîäà
MIG/MAG
MMA
70 - 80 Â
57 -67 Â
Ðàáî÷àÿ òåìïåðàòóðà
îò -10 äî +40˚C
Ïîñòîÿííûé ýêâèâàëåíòíûé óðîâåíü
çâóêîâîãî äàâëåíèÿ ïî øêàëå À
< 70 äÁ
Ðàçìåðû, ä x ø x â
652 x 412 x 423 ìì
Ìàññà
38 êã
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà
H
Êëàññ çàùèòû êîðïóñà
IP 23C
Êëàññ ïðèìåíåíèÿ
Ñîåäèíåíèå ïèñòîëåòà
EURO
Ìàêñ. äèàìåòð êàòóøêè ñ ïðîâîëîêîé
300 ìì
Ñêîðîñòü ïîäà÷è ïðîâîëîêè
0,8 - 25,0 ì/ìèí
Äèàìåòð ïðîâîëîêè
Fe
Ss
Al
Ïðîâîëîêà ñ ñåðäå÷íèêîì
0,6 - 1,2 ìì
0,6 - 1,2 ìì
1,0 - 1,2 ìì
0,8 - 1,2 ìì
Çàùèòíûé ãàç:
ìàêñèìàëüíîå äàâëåíèå
Ìàêñèìàëüíûé òîê ýëåêòðîäâèãàòåëÿ
(Âñåõ òèïîâ, ïðåäíàçíà÷åííûõ äëÿ
ýëåêòðîäóãîâîé ñâàðêè â ñðåäå çàùèòíîãî
ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG)
èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì (MAG)).
5 áàð
3,5 A
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4
ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
bc19d1ra
-- 7 --
RU
4.1
Èíñòðóêöèè ïî ïîäúåìó
4.2
Ðàñïîëîæåíèå
Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî
âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû.
4.3
Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí
ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî
îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü
ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé
Mig C3000i
MIG/MAG
MMA
Íàïðÿæåíèå ñåòè
Ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ ñèëîâîãî êàáåëÿ
ïèòàíèÿ, ìì2
Ôàçíûé òîê, I
ñðåäíåêâàäðàòè÷íîå
äåéñòâóþùåå çíà÷åíèå
Ïðåäîõðàíèòåëü
Óñòîé÷èâûé ê
ïåðåíàïðÿæåíèÿì
Òèï C, ìèíèàòþðíûé
âûêëþ÷àòåëü
400 Â 3μ 50 Ãö
4G2.5
400 Â 3μ 50 Ãö
4G2.5
13 A
14 A
16 A
20 A
16 A
20 A
Âíèìàíèå!Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé è
íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
Âíèìàíèå! Ýòîò èñòî÷íèê ñâàðî÷íîãî òîêà ðàññ÷èòàí íà ïîäêëþ÷åíèå ê ÷åòûðåõïðîâîäíîé
ñèñòåìå íàïðÿæåíèåì 230/400 Âîëüò.
Åñëè èñòî÷íèê ïèòàíèÿ ïðåäïîëàãàåòñÿ èñïîëüçîâàòü â ñòðàíå ñ áîëåå âûñîêèì ñåòåâûì
íàïðÿæåíèåì, èñòî÷íèêà ïèòàíèÿ íóæíî ïîäêëþ÷àòü ÷åðåç çàùèòíûé òðàíñôîðìàòîð.
bc19d1ra
-- 8 --
RU
5
ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó.
Âíèìàíèå! Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.
Ïðåäóïðåæäåíèå!
Óáåäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî
âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî
íà ðèñóíêå ðÿäîì ñî âòóëêîé.
ÎÑÒÎÐÎÆÍÎ !
Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè
òðàâìû!
5.1
Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1
Ïàíåëü óïðàâëåíèÿ,
(ñì. ñîîòâåòñòâóþùåå Ðóêîâîäñòâî ïî
ýêñïëóàòàöèè)
5
Ïîäñîåäèíåíèå ñâàðî÷íîãî ïèñòîëåòà
2
Ïîäñîåäèíåíèå CAN äëÿ áëîêà
îõëàæäåíèÿ èëè áëîêà äèñòàíöèîííîãî
óïðàâëåíèÿ
6
Ïåðåêëþ÷àòåëü ñåòåâîãî íàïðÿæåíèÿ
3
Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (-)
7
Ïîäñîåäèíåíèå çàùèòíîãî ãàçà
4
Ñîåäèíèòåëü ñâàðî÷íîãî êàáåëÿ (+)
(Ñâàðêà ìåòîäîì ÌMA)
5.2
Óïðàâëåíèå âåíòèëÿòîðàìè
Âåíòèëÿòîðû èñòî÷íèêà ïèòàíèÿ ïðîäîëæàþò ðàáîòàòü â òå÷åíèå 6,5 ìèí
ïîñëå ïðåêðàùåíèÿ ñâàðêè, è áëîê ïåðåêëþ÷àåòñÿ â ðåæèì
ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû âíîâü íà÷íóò
ðàáîòàòü.
Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 110 A
è íà ïîëíûõ îáîðîòàõ ïðè áîëüøèõ òîêàõ.
bc19d1ra
-- 9 --
RU
5.3
Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ñâàðî÷íîãî òîêà ñíàáæåí çàùèòîé îò ïåðåãðåâà, êîòîðàÿ ñðàáàòûâàåò,
êîãäà òåìïåðàòóðà óñòðîéñòâà ñòàíîâèòñÿ ñëèøêîì âûñîêîé.  ýòîì ñëó÷àå
ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà, à íà äèñïëåå ïàíåëè óïðàâëåíèÿ áëîêà
ïîäà÷è ïðîâîëîêè âûñâå÷èâàåòñÿ êîä îòêàçà.
Êîãäà òåìïåðàòóðà ñíèçèòñÿ, ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.
5.4
Ñâàðêà áåç ãàçà
Ìîæíî ïåðåêëþ÷èòüñÿ îò ðåæèìà ñâàðêè ñïëîøíîé ïðîâîëîêîé â ñðåäå
çàùèòíîãî ãàçà, ê ðåæèìó ñâàðêè ñàìîçàùèòíîé ïðîâîëîêîé áåç ãàçà.
Ñïëîøíàÿï
ðîâîëîêà
S
S
S
S
S
Çàìîçàùèòíàÿ ïðîâîëîêà ñ
ñåðäå÷íèêîì, áåç ãàçà
Îòñîåäèíèòå èñòî÷íèê ñâàðî÷íîãî òîêà îò èñòî÷íèêà ñåòåâîãî
íàïðÿæåíèÿ.
Îòêðîéòå áîêîâóþ ïàíåëü. Ñíèìèòå çàùèòíóþ êðûøêó.
Ïîâòîðíî çàæìèòå ïîëîæèòåëüíóþ êëåììó (+) è îòðèöàòåëüíóþ
êëåììó (-) íà êëåììíîé êîëîäêå íåä ìåõàíèçìîì ïîäà÷è.
Óñòàíîâèòå íà ìåñòî çàùèòíóþ êðûøêó. Çàêðîéòå áîêîâóþ ïàíåëü.
Ïåðåìåñòèòå îáðàòíûé êàáåëü îò îòðèöàòåëüíîãî âûâîäà (-) ê
ïîëîæèòåëüíîìó âûâîäó (+).
5.5
Äàâëåíèå ïîäà÷è ïðîâîëîêè
Ïðåæäå âñåãî óáåäèòåñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ
÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå
ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü
÷ðåçìåðíûì.
Ðèñ. 1
Ðèñ. 2
Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî
òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê íà ïóòè ïîäà÷è ïðîâîëîêè.
Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà äëÿ ïîäà÷è ïðîâîëîêè äî
äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.
Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ
ïðè óïîðå â áðóñîê (ðèñ. 2).
bc19d1ra
-- 10 --
RU
5.6
S
S
S
S
S
S
Çàìåíà è âñòàâêà ïðîâîëîêè
Îòêðîéòå áîêîâóþ ïàíåëü.
Îòñîåäèíèòå äàò÷èê äàâëåíèÿ, îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå
ðîëèêè ïåðåäâèíóòñÿ ââåðõ.
Âûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíå 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â
áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïèëüíèêîì ñ òîðöà ïðîâîëîêè
çàóñåíöû è îñòðûå êðîìêè.
Óáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùåãî
ðîëèêà â âûïóñêíóþ íàñàäêó èëè íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.
Çàêðåïèòå äàò÷èê äàâëåíèÿ.
Çàêðîéòå áîêîâóþ ïàíåëü.
5.7
Çàìåíà ïîäàþùåãî ðîëèêà
Îòêðîéòå áîêîâóþ ïàíåëü.
Îòñîåäèíèòå äàò÷èê äàâëåíèÿ (1), îòêèíóâ åãî
íàçàä, ïðè ýòîì íàæèìíûå ðîëèêè
ïåðåäâèíóòñÿ ââåðõ.
S Îòñîåäèíèòå ïðèæèìíûå ðîëèêè (2), ïîâåðíóâ
îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëêå è
âûòÿíóâ åå. Îòñîåäèíèòå ïðèæèìíûå ðîëèêè.
S Îòñîåäèíèòå ïîäàþùèå ðîëèêè (4), îòâèíòèâ ãàéêè
(5) è âûòÿíóâ ðîëèêè íàðóæó.
Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â
îáðàòíîì ïîðÿäêå.
S
S
Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ
Ïîâåðíèòå ïîäàþùèé ðîëèê òàê, ÷òîáû ðàçìåðíàÿ ìåòêà òðåáóåìîé êàíàâêè
áûëà îáðàùåíà ê âàì.
6
ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
bc19d1ra
-- 11 --
RU
6.1
Ïðîâåðêà è î÷èñòêà
Èñòî÷íèê ïèòàíèÿ
Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.
Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:
òåõíîëîãèè ñâàðêè, äëèòåëüíîñòè ãîðåíèÿ äóãè è óñëîâèé îêðóæàþùåé ñðåäû.
Îáû÷íî äîñòàòî÷íî îñóùåñòâëÿòü ïðîäóâêó èñòî÷íèêà ïèòàíèÿ ñòðóåé ñæàòîãî
âîçäóõà (ïîíèæåííîãî äàâëåíèÿ) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.
Áëîê ïîäà÷è ïðîâîëîêè
Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.
S
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî
åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî
ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ
ðîëèêîâ è íàïðàâëÿþùèõ äëÿ ïðîâîëîêè.
Òîðìîçíàÿ âòóëêà.
Òîðìîçíàÿ âòóëêà ðåãóëèðóåòñÿ ïåðåä
ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè
ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü
óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî
îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå
ïðîâîëîêà äîëæíà íåñêîëüêî
ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.
S
Ðåãóëèðîâêà òîðìîçíîãî óñèëèÿ:
S
Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè
S
Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå.
Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé
ñòðåëêå.
Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé
ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà
îäèíàêîâîå ÷èñëî îáîðîòîâ.
Ñâàðî÷íàÿ ãîðåëêà
S
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà
ïðîäóâàéòå íàïðàâëÿþùèå äëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ãóáêó.
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RU
7
ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,
ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.
Òèï íåèñïðàâíîñòè
Îòñóòñòâèå äóãè
Äåéñòâèÿ:
S
S
S
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
S
S
Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
Ïðîâåðüòå, íå ñðàáîòàëà ëè çàùèòà îò ïåðåãðåâà (íà
ïàíåëè óïðàâëåíèÿ âûñâå÷èâàåòñÿ êîä îòêàçà E6).
Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
×àñòî ñðàáàòûâàåò òåïëîâàÿ
çàùèòà.
S
Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ ñâàðî÷íîãî èñòî÷íèêà ïèòàíèÿ (ò.
å. ÷òî óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
S
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
Óáåäèòåñü â òîì, ÷òî èñïîëüçóåòñÿ ïðîâîä òðåáóåìîãî
òèïà.
Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
S
S
S
8
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
bc19d1ra
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ENGLISH
1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Lifting instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
19
19
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Welding without gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing and inserting wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing feed rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
21
21
21
22
22
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
8 FAULT--TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
24
26
28
30
TOCe
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GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Mig C3000i from serial number 613 complies with standard IEC/EN 60974--1 /--5, in
accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with
standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 2006--04--21
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 411924
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3
INTRODUCTION
Mig C3000i is a welding power source intended for MIG/MAG welding with solid wire
made of steel, stainless steel, aluminium as well as cored wire with or without
shielding gas. It is also possible to weld with coated electrodes (MMA welding).
The power sources comes in different variants, see page 26
ESAB’s accessories for the product can be found on page 30.
3.1
Equipment
The welding power source is supplied with:
S
Instruction manual for the welding power source
S
Instruction manual in english for the control panel
S
Decal with recommended wear parts
S
5 metre return cable
3.2
Control panel
The welding power source is supplied with one of the following control panels:
MA6
Knobs for setting the voltage and the wire feed speed /
current Other parameters are controlled by pushbuttons,
with text in the display panel.
MA23
With knobs for setting the voltage and wire feed speed /
current. Other settings by pushbuttons.
MA23A
With knobs for setting the voltage / QSett and wire feed
speed / current. Other settings by pushbuttons.
Detailed descriptions of the control panels can be found in separate Instruction
manual.
4
TECHNICAL DATA
Mig C3000i
Mains voltage
400 V, ±10%, 3∼ 50/60 Hz
Primary current
Imax MIG/MAG
Imax MMA
21 A
23 A
No--load power demand when in the
energy--saving mode, 6.5 min. after welding
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30 W
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GB
Mig C3000i
Setting range
MIG/MAG
MMA
8--48 V / 16--300 A
16 -- 300 A
Permissible load at MIG/MAG
35% duty cycle
60% duty cycle
100% duty cycle
300 A / 29 V
240 A / 26 V
200 A / 24 V
Permissible load at MMA
30% duty cycle
60% duty cycle
100% duty cycle
300 A / 32 V
230 A / 29.2 V
190 A / 27.6 V
Power factor at maximum current
MIG/MAG
MMA
0.70
0.73
Efficiency at maximum current
MIG/MAG
MMA
84 %
83 %
Open--circuit voltage
MIG/MAG
MMA
70 -- 80 V
57 -- 67 V
Operating temperature
--10 to +40˚C
Constant A--weighed sound pressure
< 70 dB
Dimensions lxwxh
652 x 412 x 423 mm
Weight
38 kg
Insulation class transformer
H
Enclosure class
IP 23C
Application class
Gun connection
EURO
Wire feed speed
0.8 -- 25.0 m/min
Max. diameter wire bobbin
300 mm
Wire dimension
Fe
Ss
Al
Cored wire
0.6
0.6
1.0
0.8
Shielding gas
max pressure
All types intended for MIG/MAG welding
5 bar
Motor current Imax
3.5 A
-----
1.2 mm
1.2 mm
1.2 mm
1.2 mm
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
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5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1
Lifting instruction
5.2
Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.3
Mains power supply
Check that the welding power source is connected to the
correct mains power supply voltage, and that it is protected by
the correct fuse size. A protective earth connection must be
made in accordance with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable area
Mig C3000i
Mains voltage
Mains cable area mm2
Phase current, I RMS
Fuse
Anti--surge
Type C MCB
MIG/MAG
MMA
400 V 3μ 50 Hz
4G2.5
13 A
400 V 3μ 50 Hz
4G2.5
14 A
16 A
20 A
16 A
20 A
Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
Note! This welding power source is designed for connection to a four wire 230/400 volt system.
If the power source is to be used in a country with a higher mains voltage, the power source shall be
connected via a safety transformer.
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6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 15. Read through before you start using the equipment!
When moving the equipment use intended handle. NOTE! Never pull on the gun.
WARNING!
Assure that the side panels are closed during operation.
WARNING!
To prevent the reel from sliding off the hub: Lock the reel in place by
turning the red knob as shown on the warning label attached next to
the hub.
WARNING!
Rotating parts can cause injury, take great care.
6.1
Connections and control devices
1
Control panel,
see separate instruction manual
5
Connection for welding gun
2
CAN connection for cooling unit or remote
control unit
6
Mains voltage switch
3
Connection for return cable (--)
7
Connection for shielding gas
4
Connection for welding current cable (+)
(MMA welding)
6.2
Fan control
The power source has a time control that means that the fans continue to run for 6.5
minutes after welding has stopped, and the unit switches to energy--saving mode.
The fans start again when welding restarts.
The fans run at reduced speed for welding currents up to 110 A, and at full speed for
higher currents.
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6.3
Overheating protection
The welding power source has overheating protection which operate if the
temperature becomes too high, When this occurs the welding current is interrupted
and a fault code is displayed on the control panel.
The overheating protection resets automatically when the temperature has fallen.
6.4
Welding without gas
It is possible to switch between welding with a solid wire and shielding gas, or
welding with self shielded cored wire without gas.
Solid wire
S
S
S
S
S
Self shielded core wire without gas
Disconnect the welding power source from the mains current supply.
Open the side panel. Remove the protective cover.
Rechuck the positive connection (+) and negative connection (--)
on the terminal block above the feed mechanism.
Reinstall the protective cover. Close the side panel.
Move the return cable from the negative outlet (--) to the positive outlet (+).
6.5
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder’s pressure rollers. It is important that the
pressure is not too great.
Fig 1
Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insulated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
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6.6
S
S
S
S
S
S
Replacing and inserting wire
Open the side panel.
Disconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
Straighten out the new wire 10--20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller’s track and into the
outlet nozzle and the wire guide.
Secure the pressure sensor.
Close the side panel.
6.7
Changing feed rollers
Open the side panel.
Disconnect the pressure sensor (1) by folding it
backwards, the pressure rollers slide up.
S Disconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
S Disconnect the feed rollers (4) by unscrewing the nuts
(5) and pulling out the rollers.
During installation, repeat the above in the reverse order.
S
S
Choice of tracks in the feed rollers
Turn the feed roller with the dimensioning mark for the required track towards you.
7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Maintenance must be executed by a professional.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
7.1
Inspection and cleaning
Power source
Check regularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on: the welding process, arc
times, placement, and the surrounding environment. It is normally sufficient to blow
the dust out of the power source with dry compressed air (reduced pressure) once a
year.
Clogged or blocked air inlets and outlets otherwise result in overheating.
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
S
Cleaning and replacement of the wire feed unit mechanism’s worn parts should
take place at regular intervals in order to achieve trouble--free wire feed. Note
that if pre--tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
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GB
The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
S
Adjusting the braking torque:
S
Turn the red handle to the locked position.
S
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs counterclockwise to increase the braking torque. NB: Turn
both springs through the same amount.
Welding gun
S
Cleaning and replacement of the welding gun’s wear parts should take place at
regular intervals in order to achieve trouble--free wire feed. Blow the wire guide
clean regularly and clean the contact tip.
8
FAULT--TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
No arc.
Action
S
S
S
The welding current is
interrupted during welding.
S
S
Check that the mains power supply switch is turned on.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check whether the overheating protection has operated (fault
code E6 is displayed on the control panel).
Check the mains power supply fuses.
The overheating protection trips
frequently.
S
Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance.
S
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check that the correct wire is being used.
Check the mains power supply fuses.
S
S
S
9
ORDERING SPARE PARTS
Mig C3000i is designed and tested in accordance with the international and European
standards IEC/EN 60974--1, 60974--5 and 60974--10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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Diagram Ñõåìà
bc19e
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Edition 070306
bc19e
-- 25 --
Edition 070306
Mig C3000i
Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
Type
0459 750 880 Welding power source
Origot Mig C3000i, MA23 with gun PSF 305
0459 750 881 Welding power source
Origot Mig C3000i, MA23A with gun PSF 305
0459 750 882 Welding power source
Aristot Mig C3000i, MA6
0459 839 002 Spare parts list
Mig C3000i
0459 912 xxx Instruction manual
Control panel Origot
MA23 and Origot
MA23A
0459 839 003 Spare parts list
Control panel Origot
MA23 and Origot
MA23A
0458 854 xxx Instruction manual
Control panel Aristot
MA6
0458 854 990 Spare parts list
Control panel Aristot
MA6
0458 870 201 Instruction manual
Welding gun PSF 305, 4,5 m
Instruction manuals and the spare parts list are available on the Internet at www.esab.com
bc19o
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Edition 070306
p
-- 27 --
Wear components Áûñòðîèýíàøèâåìûå äåòàëè
S= Standard, HD = Heavy Duty
Item
Ordering no.
Denomination
Wire type
HI 1
0455 072 002
0456 615 001
Intermediate nozzle (S)
Intermediate nozzle
Fe, Ss & cored
Al
HI 2
0469 837 880
0469 837 881
Outlet nozzle (S)
Outlet nozzle
Fe, Ss & cored
Al
HI 3
0191 496 114
Key
HI 4
0215 701 007
Locking washer
HI 5a
0459 440 001
Motor gear euro
Item
Ordering no.
Denomination
Wire type
HI 5b
0459 052 001
0459 052 002
0459 052 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0458 825 001
Feed/pressure rollers
0458 824 001
0458 824 002
0458 824 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Wire dimensions
Ø 2.0 mm steel for 0.6--1.2 mm
Ø 2.0 mm plastic for 0.8--1.2 mm
Wire dimensions
Groove
typ
Roller
markings
Ø 0.6 & 0.8 mm
Ø 0.8 & 0.9/1.0 mm
Ø 0.9/1.0 & 1.2 mm
V
V
V
0.6 S2 & 0.8 S2
0.8 S2 & 0.9/1.0 S2
0.9/1.0 S2 & 1.2 S2
Cored
Ø 0.9/1.0 & 1.2 mm
V--Knurled
1.0 R2 & 1.2 R2
Al
Al
Al
Ø 0.8 & 0.9/1.0 mm
Ø 1.0 & 1.2 mm
Ø 1.2 mm
U
U
U
0.8 A2 & 1.0 A2
1.0 A2 & 1.2 A2
1.2 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item
Ordering no.
Denomination
Notes
HI 6
Washer
Ø 16/5x1
HI 7
Screw
M4x12
HI 8
Screw
M6x12
HI 9
Washer
Ø 16/8.4x1.5
HI 10
0469 838 001
Cover
HI 11
0458 722 880
Axle and Nut
HI 12
0459 441 880
Gear adapter
HI 13
0455 049 001
Inlet nozzle
HI 14
0458 999 001
Shaft
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
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R0459
825/E070306/P31
ba40w
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R0459
825/E070306/P31
Mig C3000i
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
0459 840 880
Cooling unit CoolMidi 1800i
Remote control adapter RA12 12 pole . . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control unit MTA1 CAN . . . . . . . . . . . 0459 491 880
MIG/MAG: wire feed speed and voltage MMA:
current and arc force
TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
Remote control unit AT1 CAN . . . . . . . . . . . . . 0459 491 883
MMA and TIG: current
Remote control unit AT1 CF CAN . . . . . . . . . . 0459 491 884
MMA and TIG: rough and fine setting of
current.
Remote control cable 12 pole -- 4 pole
5m ......................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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R0459
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
825/E070306/P31
Mig C3000i
Return cable 5 m 50mm2
0156 743 907
Welding torch
Type
yp
Ordering no.
Max welding current
Hose length
Shielding gas
Wi
Wire
dimensions
3m
4.5 m
CO2
Mix Ar
PSF 250
0368 100 882
0368 100 883
250A 60%
225A 60%
0.6 -- 1.0
PSF 250 C
0468 410 882
0468 410 883
250A 60%
225A 60%
0.6 -- 1.0
PSF 305
0458 401 880
0458 401 881
315A 60%
285A 60%
0.8 -- 1.2
PSF 315 CLD
0468 410 885
0468 410 886
315A 60%
285A 60%
0.8 -- 1.2
PSF 405
0458 401 882
0458 401 883
380A 60%
325A 60%
0.8 -- 1.6
PSF 405 C
0458 499 882
0458 499 883
380A 60%
325A 60%
1.0 -- 1.6
PSF 405 RS3
0458 401 892
0458 401 893
380A 60%
325A 60%
0.8 -- 1.6
--
0458 499 889
380A 60%
325A 60%
1.0 -- 1.6
PSF 410 CW
0458 450 880
0458 450 881
380A 100%
325A 100%
0.8 -- 1.6
PSF 410 W
0458 400 882
0458 400 883
400A 100%
350A 100%
0.8 -- 1.6
PSF 410 CW RS3
0458 450 884
0458 450 885
380A 100%
325A 100%
0.8 -- 1.6
PSF 410 W RS3
0458 400 898
0458 400 899
400A 100%
350A 100%
0.8 -- 1.6
PSF 405 C RS3
C
LD
W
RS3
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Self cooled
Smoke exhausters, Centrovac
Smaller, Light duty
Water cooled
3--step program switch for selecting preset programs.
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R0459
825/E070306/P31
backpage
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