ESAB | Mig 5000i | Instruction manual | ESAB Mig 5000i User manual

ESAB Mig 5000i User manual
Mig 5000i
Aristot
400 V version
Instruction manual
0459 290 127
060830
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 620--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
2.1 Îáîðóäîâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
4.1
4.2
4.3
4.4
4.5
Èíñòðóêöèè ïî ïîäúåìó . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ðàçìåùåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñåòü ýëåêòðîïèòàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Íàãðóçî÷íûé ðåçèñòîð . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
9
9
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5.1
5.2
5.3
5.4
5.5
5.6
Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Óïðàâëåíèå âåíòèëÿòîðàìè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàùèòà îò ïåðåãðåâà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Áëîê îõëàæäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12
12
12
13
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Î÷èñòêà âîçäóøíîãî ôèëüòðà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Ïîïîëíåíèå îõëàæäàþùåé æèäêîñòè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
14
28
31
32
33
TOCr
-- 3 --
RU
1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
ba37d1ra
-- 4 --
RU
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
2
ÂÂÅÄÅÍÈÅ
Áëîê Mig 5000i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ ýëåêòðîäóãîâîé
ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG), ëèáî
áåç ãàçà ñ èñïîëüçîâàíèåì ïðîâîëîêè ñ ôëþñîì (MAG), íî ìîæåò áûòü òàêæå
èñïîëüçîâàí äëÿ ñâàðêè ïîêðûòûì ýëåêòðîäîì (MMA).
Ïîñòàâëÿþòñÿ äâà âàðèàíòà ýòîãî èñòî÷íèêà ïèòàíèÿ:
S Mig 5000i áåç áëîêà îõëàæäåíèÿ
S Mig 5000i ñ áëîêîì îõëàæäåíèÿ
Ïðèìå÷àíèå:  äàííîì Ðóêîâîäñòâå îïèñûâàåòñÿ Mig 5000i ñ áëîêîì
îõëàæäåíèÿ.
Èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ ñ áëîêàìè ïîäà÷è
ïðîâîëîêè Feed 3004 èëè Feed 4804.
Âñå óñòàâêè çàäàþòñÿ â áëîêå ïîäà÷è ïðîâîëîêè èëè â áëîêå óïðàâëåíèÿ U8.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 33.
2.1
Îáîðóäîâàíèå
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ íàãðóçî÷íûì ðåçèñòîðîì, 5m
îáðàòíîãî êàáåëÿ è Ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.
ba37d1ra
-- 5 --
RU
3
ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Mig 5000i
Íàïðÿæåíèå ñåòè ïèòàíèÿ
400 A, ±10%, 3∼ 50/60 Ãö
Ïåðâè÷íûé òîê
Iìàêñ. MIG/MAG
Imax MMA
39 À
40 À
Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â ðåæèìå
ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ïîñëå ñâàðêè
50 Âò
Äèàïàçîí íàïðÿæåíèÿ/òîêà
MIG/MAG
MIG/MAG, Ïàíåëü óïðàâëåíèÿ M2)
MMA
8-60 Â / 16-500 À
8-42 V
16-500 À
Äîïóñòèìàÿ íàãðóçêà ïðè MIG/MAG
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%
500 À / 39 Â
400 À / 34 Â
Äîïóñòèìàÿ íàãðóçêà ïðè äóãîâîé ñâàðêå ïîêðûòûì
ýëåêòðîäîì MMA
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%
500 À / 40 Â
400 À / 36 Â
Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì òîêå
0.85
Êïä ïðè ìàêñèìàëüíîì òîêå
86 %
Íàïðÿæåíèå õîëîñòîãî õîäà
MIG/MAG
MMA
72 -88 Â
68 -80 Â
Ðàáî÷àÿ òåìïåðàòóðà
îò -10 äî +40˚C
Ãàáàðèòíûå ðàçìåðû, ÄxØxÂ
ñ áëîêîì îõëàæäåíèÿ
625 x 394 x 496 ìì
625 x 394 x 776 ìì
Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå
çâóêîâîå äàâëåíèå
<70 äÁ
Ìàññà
ñ áëîêîì îõëàæäåíèÿ
66 êã
86 êã
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà
H
Êëàññ çàùèòû êîðïóñà
IP 23
Êëàññ ïðèìåíåíèÿ
ba37d1ra
-- 6 --
RU
Áëîê îõëàæäåíèÿ
Ìîùíîñòü îõëàæäåíèÿ
2500 Âò ïðè ðàçíèöå òåìïåðàòóð 40˚C è
ðàñõîäå 1,5 ë/ìèí
Îõëàæäàþùàÿ æèäêîñòü
50% âîäà / 50% ãëèêîëü
Êîëè÷åñòâî îõëàæäàþùåé æèäêîñòè
5,5 ë
Ìàêñèìàëüíûé ðàñõîä âîäû
2,0 ë/ìèí
Ìàêñèìàëüíîå êîëè÷åñòâî ñâàðî÷íûõ
ïèñòîëåòîâ / ãîðåëîê ñ âîäÿíûì
îõëàæäåíèåì, êîòîðîå ìîæåò áûòü
ïîäñîåäèíåíî
äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ
ñâàðêà ïëàâÿùèìñÿ ìåòàëëè÷åñêèì
ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà) èëè
îäíà ñâàðî÷íàÿ ãîðåëêà TIG (äóãîâàÿ ñâàðêà
âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà) è îäèí ñâàðî÷íûé ïèñòîëåò
MIG
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4
ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.190 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
ba37d1ra
-- 7 --
RU
4.1
Èíñòðóêöèè ïî ïîäúåìó
Ñ èñòî÷íèêîì ïèòàíèÿ
4.2
Ñ òåëåæêîé è èñòî÷íèêîì
ïèòàíèÿ
Ñ òåëåæêîé 2 è èñòî÷íèêîì
ïèòàíèÿ
Ðàçìåùåíèå
Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî
âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû.
4.3
Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí
ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî
îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.
ba37d1ra
-- 8 --
RU
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü
ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé
Mig 5000i
Íàïðÿæåíèå ñåòè ïèòàíèÿ
Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ
ñèëîâîãî êàáåëÿ ïèòàíèÿ, ìì2
Ôàçíûé òîê, I ñðåäíåêâàäðàòè÷íîå
äåéñòâóþùåå çíà÷åíèå
Ïðåäîõðàíèòåëü
Óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì
Òèï C, ìèíèàòþðíûé âûêëþ÷àòåëü
400 Â 3μ 50 Ãö
400 Â
4G6
31 À
35 À
40 À
Ïðèìå÷àíèå:
Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé è íîìèíàëû
ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Îíè ìîãóò îêàçàòüñÿ íåïðèìåíèìû â
äðóãèõ ñòðàíàõ: óáåäèòåñü â òîì, ÷òî ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé è íîìèíàëû
ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò ñîîòâåòñòâóþùèì íàöèîíàëüíûì íîðìàì.
4.4
Íàãðóçî÷íûé ðåçèñòîð
×òîáû èçáåæàòü âîçíèêíîâåíèÿ ïîìåõ, êîíöû
øèíû öåïè óïðàâëåíèÿ (CAN) äîëæíû áûòü
ñíàáæåíû íàãðóçî÷íûìè ðåçèñòîðàìè.
Îäèí êîíåö øèíû CAN ïîäêëþ÷åí ê ïàíåëè
óïðàâëåíèÿ, êîòîðàÿ ñíàáæåíà îáÿçàòåëüíûì
íàãðóçî÷íûì ðåçèñòîðîì. Äðóãîé êîíåö
ïîäêëþ÷åí ê èñòî÷íèêó ïèòàíèÿ è äîëæåí áûòü
ñíàáæåí íàãðóçî÷íûì ðåçèñòîðîì, êàê ïîêàçàíî íà ðèñóíêå
ñïðàâà.
4.5
Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè
Ïðè ïîìîùè áëîêà óïðàâëåíèÿ U8 è áëîêîâ ïîäà÷è ïðîâîëîêè áåç ïàíåëè
óïðàâëåíèÿ (Ì0) ìîæíî óïðàâëÿòü îò îäíîãî èñòî÷íèêà ýëåêòðîïèòàíèÿ
áëîêàìè ïîäà÷è ïðîâîëîêè äî 4 øòóê.
Ìîæíî âûáðàòü ëþáîé âàðèàíò èç ñëåäóþùèõ ñîåäèíåíèé:
S
1 ñâàðî÷íàÿ ãîðåëêà TIG è 1 ñâàðî÷íûé ïèñòîëåò MIG (òðåáóåòñÿ
óíèâåðñàëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)
S
2 ñâàðî÷íûõ ïèñòîëåòà MIG
S
1 ñâàðî÷íàÿ ãîðåëêà TIG è 3 ñâàðî÷íûõ ïèñòîëåòà MIG (òðåáóåòñÿ
óíèâåðñàëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)
S 4 ñâàðî÷íûõ ïèñòîëåòà MIG
Ïðè âûïîëíåíèè ñâàðêè ïðè ïîìîùè ñâàðî÷íûõ ïèñòîëåòîâ MIG ñ âîäÿíûì
îõëàæäåíèåì íà âñåõ òðåõ áëîêàõ ïîäà÷è ïðîâîëîêè, äëÿ 2 äîïîëíèòåëüíûõ
ñâàðî÷íûõ ïèñòîëåòîâ ðåêîìåíäóåòñÿ ïîäñîåäèíèòü îòäåëüíûé óçåë
îõëàæäåíèÿ.
Ìû ðåêîìåíäóåì ïîäñîåäèíÿòü ñâàðî÷íûå ïèñòîëåòû ïàðàëëåëüíî.
ba37d1ra
-- 9 --
RU
Äâà áëîêà ïîäà÷è ïðîâîëîêè
Ïðè ñîåäèíåíèè äâóõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü
ñîåäèíèòåëüíûé êîìïëåêò, ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 33.
×åòûðå áëîêà ïîäà÷è ïðîâîëîêè
Ïðè ñîåäèíåíèè ÷åòûðåõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü
ñîåäèíèòåëüíûé êîìïëåêò íà òðè áëîêà è äîïîëíèòåëüíûé óçåë îõëàæäåíèÿ,
ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 33.
ba37d1ra
-- 10 --
RU
5
ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1
Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1
Ñîåäèíèòåëü äëÿ ïîäà÷è
îõëàæäàþùåé âîäû. Â äàííîé
ìîäåëè íå èñïîëüçóåòñÿ.
8
Áåëàÿ èíäèêàòîðíàÿ ëàìïà - Èñòî÷íèê
ïèòàíèÿ ÂÊË. (ON)
2
Ñîåäèíèòåëü äëÿ ïîäà÷è
îõëàæäàþùåé âîäû. Â äàííîé
ìîäåëè íå èñïîëüçóåòñÿ.
9
Îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà Ïåðåãðåâ
3
Çàëèâíîå îòâåðñòèå äëÿ îõëàæäàþùåé
âîäû
10
Ïðåäîõðàíèòåëü
4
Ñîåäèíèòåëü äëÿ êàáåëÿ ñâàðî÷íîãî
òîêà (+) (ñâàðêà MMA)
11
Ñîåäèíèòåëü äëÿ êàáåëÿ óïðàâëåíèÿ ê
áëîêó ïîäà÷è ïðîâîëîêè èëè
íàãðóçî÷íîìó ðåçèñòîðó
5
Ñîåäèíèòåëü ïóëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ
12
Ñîåäèíèòåëü äëÿ êàáåëÿ ñâàðî÷íîãî
òîêà ê áëîêó ïîäà÷è ïðîâîëîêè
6
Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (-)
13
Ïîäêëþ÷åíèå îõëàæäàþùåé âîäû ê
áëîêó ïîäà÷è ïðîâîëîêè - ÃÎËÓÁÎÉ
7
Ñåòåâîé âûêëþ÷àòåëü, 0 / 1 / ÏÓÑÊ
14
Ñîåäèíèòåëü äëÿ ïîäà÷è
îõëàæäàþùåé âîäû îò áëîêà ïîäà÷è
ïðîâîëîêè - ÊÐÀÑÍÛÉ
ba37d1ra
-- 11 --
RU
5.2
Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ
Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü (7) â ïîëîæåíèå START (ÏÓÑÊ).
Îòïóñòèòå âûêëþ÷àòåëü, è îí âåðíåòñÿ â ïîëîæåíèå «1».
Åñëè òðåáóåòñÿ âðåìåííî îòêëþ÷èòü ïèòàíèå â ïðîöåññå ñâàðêè, à çàòåì
âíîâü âêëþ÷èòü åãî, òî èñòî÷íèê ïèòàíèÿ áóäåò îñòàâàòüñÿ îáåñòî÷åííûì äî
òåõ ïîð, ïîêà âûêëþ÷àòåëü ñíîâà íå áóäåò âðó÷íóþ ïîâåðíóò â ïîëîæåíèå
START (ÏÓÑÊ).
×òîáû âûêëþ÷èòü èñòî÷íèê ïèòàíèÿ, ïîâåðíèòå âûêëþ÷àòåëü â ïîëîæåíèå «0».
Åñëè èñòî÷íèê ïèòàíèÿ îòêëþ÷èòñÿ â ðåçóëüòàòå ñáîÿ ïî ïèòàíèþ èëè
îáû÷íîãî âûêëþ÷åíèÿ âðó÷íóþ, òî ïàðàìåòðû ñâàðêè áóäóò ñîõðàíåíû, òàê
÷òî èõ ìîæíî áóäåò èñïîëüçîâàòü ïðè ñëåäóþùåì âêëþ÷åíèè óñòðîéñòâà.
5.3
Óïðàâëåíèå âåíòèëÿòîðàìè
Âåíòèëÿòîðû èñòî÷íèêà ïèòàíèÿ ïðîäîëæàþò ðàáîòàòü â òå÷åíèå 6,5 ìèí
ïîñëå ïðåêðàùåíèÿ ñâàðêè, è áëîê ïåðåêëþ÷àåòñÿ â ðåæèì
ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû âíîâü íà÷íóò
ðàáîòàòü.
Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 180 A
è íà ïîëíûõ îáîðîòàõ ïðè áîëüøèõ òîêàõ.
5.4
Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ïèòàíèÿ èìååò òðè öåïè çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðûå
ñðàáàòûâàþò ïðè íåäîïóñòèìîì âîçðàñòàíèè âíóòðåííåé òåìïåðàòóðû. Ïðè
ýòîì ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ îðàíæåâàÿ
èíäèêàòîðíàÿ ëàìïà íà ëèöåâîé ïàíåëè óñòðîéñòâà. Êîãäà òåìïåðàòóðà
ñíèçèòñÿ, ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.
5.5
Áëîê îõëàæäåíèÿ
Ïîðÿäîê ðàáîòû ïðè ñâàðêå
×òîáû íà÷àòü ñâàðêó, ñâàðùèê íàæèìàåò ïóñêîâîé âûêëþ÷àòåëü ñâàðî÷íîãî
ïèñòîëåòà. Èñòî÷íèê ïèòàíèÿ âêëþ÷àåò áëîê ïîäà÷è ïðîâîëîêè è íàñîñ
ïîäà÷è îõëàæäàþùåé âîäû.
×òîáû îñòàíîâèòü ïðîöåññ ñâàðêè, ñâàðùèê îòïóñêàåò ïóñêîâîé âûêëþ÷àòåëü
ñâàðî÷íîãî ïèñòîëåòà. Ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ, îäíàêî íàñîñ
ïîäà÷è îõëàæäàþùåé âîäû ïðîäîëæàåò ðàáîòàòü â òå÷åíèå 6,5 ìèí, ïîñëå
÷åãî áëîê ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.
Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû
Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû îòêëþ÷àåò ñâàðî÷íûé òîê ïðè
îòñóòñòâèè îõëàæäàþùåé æèäêîñòè è âûâîäèò ñîîáùåíèå îá îøèáêå íà
ïàíåëü óïðàâëåíèÿ. Ýòî çàùèòíîå óñòðîéñòâî ïîñòàâëÿåòñÿ êàê
äîïîëíèòåëüíàÿ ïðèíàäëåæíîñòü.
ba37d1ra
-- 12 --
RU
5.6
Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ
Âåðñèÿ ïðîãðàììû â U8 äîëæíà áûòü 1.20 èëè âûøå. Äëÿ íàäëåæàùåãî
ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà ìàøèíàõ ñî âñòðîåííûìè
ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî
îáåñïå÷åíèÿ 1.21 èëè âûøå.
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäêëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê
ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è
ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè
ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ
àäàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è
ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäóò ïðîäîëæàòü ðàáîòàòü â ðåæèìå
äèñòàíöèîííîãî óïðàâëåíèÿ.
Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû
â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè ïàíåëè óïðàâëåíèÿ.
6
ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
áåçîïàñíîé è íàäåæíîé ðàáîòû îáîðóäîâàíèÿ.
Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
6.1
Î÷èñòêà âîçäóøíîãî ôèëüòðà
S
Ðàçáëîêèðóéòå âåðõíþþ êðûøêó ñ
ïûëåóëàâëèâàþùèì ôèëüòðîì
(1).
S
Îòêèíüòå âåðõíþþ êðûøêó (2).
S
Èçâëåêèòå ïûëåóëàâëèâàþùèé
ôèëüòð (3).
S
Ïðîäóéòå åãî íà÷èñòî ñæàòûì
âîçäóõîì íèçêîãî äàâëåíèÿ.
S
Óñòàíîâèòå ôèëüòð íà ìåñòî,
ïîâåðíóâ åãî ñåòêîé ñ áîëåå
ìåëêèìè ÿ÷åéêàìè ê âåðõíåé êðûøêå (2).
S
Çàêðîéòå âåðõíþþ êðûøêó âìåñòå ñ ôèëüòðîì.
ba37d1ra
-- 13 --
RU
6.2
Ïîïîëíåíèå îõëàæäàþùåé æèäêîñòè
Ðåêîìåíäóåòñÿ èñïîëüçîâàòü ñìåñü èç 50% âîäû è 50%
ýòèëåíãëèêîëÿ.
Äîëèâàéòå êàæäûé èç êîìïîíåíòîâ, ïîêà óðîâåíü
îõëàæäàþùåé æèäêîñòè íå äîñòèãíåò çàëèâíîãî
îòâåðñòèÿ.
ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!
Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.
7
ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,
ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.
Òèï íåèñïðàâíîñòè
Îòñóòñòâèå äóãè
Äåéñòâèÿ:
S
S
S
S
Ïðåðûâàíèå ñâàðî÷íîãî òîêà S
âî âðåìÿ ñâàðêè
S
Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
Ïðîâåðüòå, ïðåäîõðàíèòåëü
Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé
ïåðåãðóçêè (ñðàáàòûâàíèå ðåëå îïðåäåëÿåòñÿ ïî
çàãîðàíèþ îðàíæåâîé ëàìïû íà ëèöåâîé ïàíåëè).
Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
×àñòî ñðàáàòûâàþò ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
S
S
Ïðîâåðüòå, íå çàñîðåíû ëè âîçäóøíûå ôèëüòðû.
Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ïèòàíèÿ (ò. å. ÷òî
óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
S
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
Óáåäèòåñü â òîì, ÷òî èñïîëüçóåòñÿ ïðîâîä òðåáóåìîãî
òèïà.
Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
S
S
S
8
ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
ba37d1ra
-- 14 --
ENGLISH
1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1
5.2
5.3
5.4
5.5
Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of multiple wire feed units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
20
21
21
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1
6.2
6.3
6.4
6.5
6.6
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning on the power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
24
24
24
24
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Topping up the coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
25
8 FAULT TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
26
28
31
32
33
TOCe
-- 15 --
GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Mig 5000i from serial number 620 complies with standard IEC/EN 60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 2006--05--22
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 411924
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
ba37d1ea
-- 16 --
GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
ba37d1ea
-- 17 --
GB
3
INTRODUCTION
The Mig 5000i is a MIG/MAG welding power source, which can also be used for
MMA welding.
There are two variants of the power source:
S
Mig 5000i without cooling unit
S Mig 5000i with cooling unit.
NB: These instructions describe an Mig 5000i with a cooling unit.
The power source is intended for use with the Feed 3004 or Feed 4804 wire feed
units.
All the settings are made from the wire feed unit or control box U8.
ESAB’s accessories for the product can be found on page 33.
3.1
Equipment
The power source is supplied complete with terminating resistor, 5 m return cable
and instruction manual.
4
TECHNICAL DATA
Mig 5000i
Mains voltage
400V, ±10%, 3∼ 50/60 Hz
Primary current
Imax MIG/MAG
Imax MMA
39 A
40 A
No--load power demand when in the energy--saving mode,
6.5 min. after welding
50 W
Voltage/current range
MIG/MAG
MIG/MAG, control panel M2
MMA
8--60 V / 16--500 A
8-- 42 V
16-- 500 A
Permissible load at MIG/MAG
60 % duty cycle
100% duty cycle
500 A / 39 V
400 A / 34 V
Permissible load at MMA
60 % duty cycle
100% duty cycle
500 A / 40 V
400 A / 36 V
Power factor at maximum current
0.85
Efficiency at maximum current
86 %
Open--circuit voltage
(MIG/MAG)
(MMA)
72 -- 88 V
68 -- 80 V
Operating temperature
--10 to +40˚C
Dimensions, lxwxh
with cooling unit
625 x 394 x 496 mm
625 x 394 x 776 mm
Continual A--weighted sound pressure
<70 db
Weight
with cooling unit
66 kg
86 kg
ba37d1ea
-- 18 --
GB
Mig 5000i
Insulation class transformer
H
Enclosure class
IP 23
Application class
Cooling unit
Cooling power
2500 W at 40˚C temp. difference and
flow1.5l/min
Coolant
50 % water / 50% glycol
Coolant quantity
5.5 l
Maximum water flow
2.0 l/min
Maximum number of water--cooled welding
guns/torches that may be connected
two MIG welding guns or
one TIG torch and one MIG welding gun
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Note!
Connect the power source to the electricity mains with a network impedance of 0.190 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
ba37d1ea
-- 19 --
GB
5.1
Lifting instructions
Power source
5.2
Trolley and power source
Trolley2 and power source
Placing
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.3
Mains power supply
Check that the unit is connected to the correct mains power
supply voltage, and that it is protected by the correct fuse sizes.
A protective earth connection must be made, in accordance
with regulations.
Rating plate with supply connection data
Recommended fuse sizes and minimum cable areas
Mig 5000i
Mains voltage
Mains cable area, mm2
Phase current, I RMS
Fuse
Anti--surge
Type C MCB
400 V 3μ 50 Hz
400 V
4G6
31 A
35 A
40 A
NB:
The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations.
They may not be applicable in other countries: make sure that the cable area and fuse sizes comply
with the relevant national regulations.
ba37d1ea
-- 20 --
GB
5.4
Terminating resistor
In order to avoid communication interference, the ends
of the CAN bus must be fitted with terminating
resistors.
One end of the CAN bus is at the control panel, which
has an integral terminating resistor. The other end at
the power source must be fitted with the terminating
resistor, as shown on the right.
5.5
Connection of multiple wire feed units
With control unit U8 and wire feed units without control panel (M0) it is possible to
manage up to 4 wire feed units from one power source.
It is possible to choose between the following connections:
S
1 TIG--torch and 1 MIG--gun (Universal power source required)
S
2 MIG/MAG--guns
S
1 TIG--torch and 3 MIG/--guns (Universal power source required)
S 4 MIG/--guns
When welding with water--cooled MIG/--guns on all wire feed units, it is
recommended to connect a separate cooling unit for the 2 extra guns.
We recommend connecting the guns in parallel.
ba37d1ea
-- 21 --
GB
Two wire feed units
A connection kit is required when connecting two wire feed units, see accessories on
page 33.
Four wire feed units
Two connection kits and an extra cooling unit are required when connecting four wire
feed units, see accessories on page 33.
ba37d1ea
-- 22 --
GB
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 16. Read through before you start using the equipment!
6.1
Connections and control devices
1
Connection for cooling water. Not used on
this model.
8
White indicating lamp -- Power supply ON
2
Connection for cooling water. Not used on
this model.
9
Orange indicating lamp -- Overheating
3
Cooling water filler
10
Fuse
4
Connection for welding current cable (+)
(MMA welding)
11
Connection for control cable to the wire
feed unit or for the terminating resistor
5
Connection for remote control
12
Connection for welding current to the wire
feed unit
6
Connection for return cable (--)
13
Connection for cooling water to the wire
feed unit -- BLUE
7
Main power supply switch, 0 / 1 / START
14
Connection for cooling water from the wire
feed unit -- RED
6.2
Turning on the power source
Turn on the mains power by turning switch (7) to the ”START” position. Release the
switch, and it will return to the ”1” position.
If the mains power supply should be interrupted while welding is in progress, and
then be restored, the power source will remain de--energised until the switch is again
turned manually to the ”START” position.
Turn the unit off by turning the switch to the ”0” position.
Whether in the event of a loss of power supply or of turning the power source off in
the normal manner, welding data will be stored so that it is available next time the
unit is started.
ba37d1ea
-- 23 --
GB
6.3
Fan control
The power source fans continue to run for 6,5 minutes after welding has stopped,
and the unit switches to energy--saving mode. They start again when welding
restarts.
The fans run at reduced speed for welding currents up to 180 A, and at full speed for
higher currents.
6.4
Overheating protection
The power source has three thermal overload trips which operate if the internal
temperature becomes too high, interrupting the welding current and lighting the
orange indicating lamp on the front of the unit. They reset automatically when the
temperature has fallen.
6.5
Cooling unit
Function when welding
To start welding, the welder presses the welding gun trigger switch. The power
source turns on and starts the wire feed and the cooling water pump.
To stop welding, the welder releases the welding gun trigger switch. Welding ceases,
but the cooling water pump continues to run for 6,5 minutes, after which the unit
switches to energy--saving mode.
Water flow guard
The water flow guard interrupts the welding current in the event of loss of coolant,
and displays an error message on the control panel. The water flow guard is an
accessory.
6.6
Remote control unit
The program version in U8 should be 1.20 or higher. Machines with intergral control
panels should have program version 1.21 or higher, in order for the remote control to
function correctly.
When the remote control unit is connected, the power source and wire feed unit are
in remote control mode; the buttons and knobs are blocked. The functions can only
be adjusted via the remote unit.
If the remote control unit is not to be used, the remote control unit must be
disconnected from the power source / wire feed unit, as otherwise it will remain in
remote control mode.
For more information about the operation of the remote control unit, see the
operating instructions for the control panel.
ba37d1ea
-- 24 --
GB
7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Maintenance must be executed by a professional.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1
Cleaning the air filter
S
Release the cover plate with the dust
filter (1).
S
Swing out the cover plate (2).
S
Remove the dust filter (3).
S
Blow it clean with compressed air at
reduced pressure.
S
Replace the filter with the finer mesh
on the side against the cover plate (2).
S
Replace the cover plate with the filter.
7.2
Topping up the coolant
We recommend a 50/50 % mixture of water and ethylene
glycol.
Top up with coolant until it is up to the level of the filling hole.
CAUTION!
The coolant must be handled as chemical waste.
ba37d1ea
-- 25 --
GB
8
FAULT TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
No arc.
Action
S
S
S
S
Welding current is interrupted during welding
S
S
The thermal overload trips operate frequently.
S
S
Poor welding performance.
S
S
S
S
9
Check that the mains power supply switch is
turned on.
Check that the welding current supply and
return cables are correctly connected.
Check that the correct current value is set.
Check the fuse.
Check whether the thermal overload trips
have operated (indicated by the orange
lamp on the front panel).
Check the main power supply fuses.
Check to see whether the air filters are
clogged.
Make sure that you are not exceeding the
rated data for the power source (i.e. that the
unit is not being overloaded).
Check that the welding current supply and
return cables are correctly connected.
Check that the correct current value is set.
Check that the correct wire is being used.
Check the main power supply fuses.
ORDERING OF SPARE PARTS
Mig 5000i is designed and tested in accordance with the international an European
standards IEC/EN 60974--1 and EN 60974--10.
It is the obligation of the service unit which has carried out the service or repair work
to make sure that the product still conforms to the said standard.
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
ba37d1ea
-- 26 --
p
-- 27 --
Diagram Ñõåìà
ba37e11a
-- 28 --
ba37e11a
-- 29 --
Cooling unit
ba37e11a
-- 30 --
Mig 5000i
Ordering number Íîìåð çàêàçà
6.
Ordering no.
Denomination
Type
0459 230 880 Welding power source
0459 230 881 Welding power source
Mig 5000i
Mig 5000i
0459 290 990 Spare part list
Mig 5000i
Notes
with cooling unit
The spare parts list is available on the Internet at www.esab.com
ba37o11a
-- 31 --
Edition 060830
Mig 5000i
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Item
Ordering no.
Denomination
1
0458 398 001 Filter
2
0458 383 001 Front grill
ba37s
-- 32 --
Edition 060830
Mig 5000i
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 530 880
Trolley 2 (for feeder with counterbalance
device and/or 2 gas bottles) . . . . . . . . . . . . . . . . 0458 603 880
Guide pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 731 880
Autotransformer TUA2 . . . . . . . . . . . . . . . . . . . 0459 145 880
Handle (1 piece) with mounting screws . . 0459 307 881
ba37a11a
-- 33 --
R0459 290/E060830/PNO TAG
Mig 5000i
Feeder stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 522 880
Remote control adapter RA12 12 pole . . . . 0459 491 910
For analogue remote controls to CAN based
equipment.
Remote control unit MTA1 CAN . . . . . . . . . . 0459 491 880
MIG/MAG: wire feed speed and voltage
MMA: current and arc force
TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
Remote control unit AT1 CAN . . . . . . . . . . . . 0459 491 883
MMA and TIG: current
Remote control unit AT1 CF CAN . . . . . . . . . 0459 491 884
MMA and TIG: rough and fine setting of
current.
ba37a11a
-- 34 --
R0459 290/E060830/PNO TAG
Mig 5000i
Remote control cable 12 pole -- 4 pole
5m ....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection set
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m ....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection set water
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5m ....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
0456 528 880
0456 528 890
0456 528 881
0456 528 882
0456 528 883
0456 528 884
0456 528 885
0456 528 895
0456 528 886
0456 528 887
0456 528 888
0456 528 889
Return cable 5 m 70 mm2 . . . . . . . . . . . . . . . 0700 006 895
Water flow guard 0.7 l/min . . . . . . . . . . . . . . . 0456 855 880
MMC kit for power source Mig . . . . . . . . . . . 0459 579 880
ba37a11a
-- 35 --
R0459 290/E060830/PNO TAG
Mig 5000i
Connection set
for connection of two wire feed units . . . . . . . . 0459 546 880
Cooling unit OCE2H . . . . . . . . . . . . . . . . . . . . 0414 191 881
ba37a11a
-- 36 --
R0459 290/E060830/PNO TAG
p
-- 37 --
p
-- 38 --
p
-- 39 --
backpage
-- 40 --
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising