ESAB | Professional 250 Caddy | Instruction manual | ESAB Professional 250 Caddy User manual

ESAB Professional 250 Caddy User manual
Professional 250
Caddyt
Instruction manual
0457 552 327
060814
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 632--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Òåõíè÷åñêèå äàííûå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3.1 Ñîñòàâ îáîðóäîâàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Îáëàñòü ïðèìåíåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.1
4.2
Ðàáî÷åå ìåñòî . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïîäêëþ÷åíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7
5 ÐÀÁÎÒÀ ÓÑÒÀÍÎÂÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.1 Çàùèòà îò ïåðåãðóçîê . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 Òåõíè÷åñêîå îáñëóæèâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.1 ×èñòêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7 ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9
18
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1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
Âíèìàíèå!
Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
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ÂÂÅÄÅÍÈÅ
Âûïðÿìèòåëü Professional 250 - ÿâëÿåòñÿ òðàíçèñòîðíî-óïðàâëÿåìûì
èñòî÷íèêîì ïèòàíèÿ, ïðåäíàçíà÷åííûì äëÿ ðó÷íîé äóãîâîé ñâàðêè (ÌÌÀ), à
òàêæå äëÿ ñâàðêè íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðãîíà (TIG) ñ
âîçáóæäåíèåì äóãè ìåòîäîì êàñàíèÿ è îòðûâà.
Ïðèìåíåíèå ñîâðåìåííîé ýëåêòðîíèêè, â òîì ÷èñëå è èíâåðòîðíîé
òåõíîëîãèè, ïîçâîëèëî, íàðÿäó ñ äðóãèìè ïðåèìóùåñòâàìè, îáåñïå÷èòü
áûñòðóþ íàñòðîéêó ïðîöåññà è ïðîâåäåíèå âûñîêîêà÷åñòâåííîé ñâàðêè, à
òàêæå ïîçâîëèëî óìåíüøèòü âåñ è ãàáàðèòû óñòàíîâêè. Ðåìåíü ñëóæèò äëÿ
óäîáñòâà ïåðåíîñà âûïðÿìèòåëÿ íà ïëå÷å ñâàðùèêà è â êà÷åñòâå ðó÷êè â
çàïðàâëåííîì âèäå.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 21.
3
Òåõíè÷åñêèå äàííûå
ïðè ÏÂ 35%
ïðè ÏÂ 60%
ïðè ÏÂ 100%
250 A/30 V
180 A/27 V
140 A/26 V
Äèàïàçîí ðåãóëèðîâàíèÿ ñâàðî÷íîãî
òîêà (ïëàâíî ðåãóëèðóåòñÿ)
4-250 A
Íàïðÿæåíèå õîëîñòîãî õîäà
50-80 V
Ïàðàìåòðû ñåòè
íàïðÿæåíèå
÷àñòîòà
ïðåäîõðàíèòåëü
ñå÷åíèå ñåòåâîãî êàáåëÿ
400 Â ïåðåì. òîê
50/60 Hz
16 A*
4x1,5 ìì2**
Êëàññ çàùèòû
IP 23
Êëàññ ïðèìåíåíèÿ
Ãàáàðèòû L x W x H
472x142x256
Âåñ
11 êã
Ïðè ñâàðêå íà òîêàõ äî 100 A äîñòàòî÷íî ïðåäîõðàíèòåëÿ 10 A..
** Ñå÷åíèå ñåòåâîãî êàáåëÿ ñîãëàñíî øâåäñêèõ ñòàíäàðòîâ.
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
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3.1
Ñîñòàâ îáîðóäîâàíèÿ
Âûïðÿìèòåëü Professional 250 èìååò ðàçú¸ì äëÿ ïóëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ, ðàáîòà êîòîðîãî àêòèâèðóåòñÿ àâòîìàòè÷åñêè ïðè åãî
ïîäêëþ÷åíèè.
Âíèìàíèå! Äëÿ àâòîçàïóñêà äèñòàíöèîííîãî óïðàâëåíèÿ êîíòàêòû L è M áëîêà
ÄÓ äîëæíû áûòü ñîåäèíåíû.
 êîìïëåêò ïîñòàâêè Professional 250 âõîäèò: 3 ì ñåòåâîãî êàáåëÿ, ïî 5ì
ñâàðî÷íîãî è âîçâðàòíîãî êàáåëÿ ñ ðàçú¸ìàìè òèïà ÎÊÑ äëÿ áûñòðîé ñìåíû
ïîëÿðíîñòè.
Çàâîäñêîé íîìåð èçãîòîâèòåëÿ óêàçàí íà ôèðìåííîé òàáëè÷êå.
3.2
Îáëàñòü ïðèìåíåíèÿ
Professional 250 ïðåäíàçíà÷åí äëÿ ñâàðêè íà ïîñòîÿííîì òîêå áîëüøèíñòâà
ìàëîóãëåðîäèñòûõ, ëåãèðîâàííûõ, íåðæàâåþùèõ ñòàëåé è ÷óãóíà.
Professional 250 ïîçâîëÿåò èñïîëüçîâàòü øòó÷íûå ýëåêòðîäû îò j1.6 äî j 5 ìì.
Ñâàðêà íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðãîíà (TIG)
TIG ñâàðêà îñîáåííî ýôôåêòèâíà ïðè âûñîêèõ òðåáîâàíèÿõ ê êà÷åñòâó
ñâàðíîãî øâà, à òàêæå ïðè ñâàðêå òîíêîëèñòîâûõ êîíñòðóêöèé. Äëÿ ñâàðêè
ìåòîäîì TIG óñòàíîâêó Professional 250 íåîáõîäèìî äîîñíàñòèòü: ãîðåëêîé TIG
ñ ãàçîâûì êëàïàíîì, áàëëîíîì Ar, ðåãóëÿòîðîì Ar, âîëüôðàìîâûì
íåïëàâÿùèìñÿ ýëåêòðîäîì è ïðè íåîáõîäèìîñòè ïðèñàäî÷íûìè ïðóòêàìè.
Äóãà âîçáóæäàåòñÿ çà ñ÷¸ò êàñàíèÿ è îòðûâà ýëåêòðîäà îò èçäåëèÿ.
4
ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
4.1
Ðàáî÷åå ìåñòî
Óñòàíîâêà äîëæíà ðàñïîëàãàòüñÿ â óäîáíîì äëÿ ðàáîòû ìåñòå, íå ïåðåêðûâàÿ
äîñòóïà âîçäóõà â âåíòèëÿöèîííûå ñå÷åíèÿ.
4.2
Ïîäêëþ÷åíèå
Äëÿ ðàáîòû ñ ìàêñèìàëüíîé íàãðóçêîé íåîáõîäèìî óñòàíîâèòü ïëàâêèå
ïðåäîõðàíèòåëè 16A.
Professional 250 ñíàáæåí óñòðîéñòâîì êîìïåíñàöèè êîëåáàíèé ïèòàþùåé ñåòè,
ò.å. ïðè êîëåáàíèÿõ íàïðÿæåíèÿ ñåòè +/-10 % êîëåáàíèå â ñâàðî÷íîé ñåòè íå
ïðåâûñÿò +/-0,2 %.
Ïàðàìåòðû ñåòè äëÿ Professional 250: 400V, 3 ôàçû, 50 Hz èëè 60 Hz.
bh20d02r
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5
ÐÀÁÎÒÀ ÓÑÒÀÍÎÂÊÈ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Âêëþ÷åíèå óñòàíîâêè ïðîèçâîäèòñÿ âûêëþ÷àòåëåì íà çàäíåé
ñòåíêå Professional 250. Ïðè ýòîì çàãîðàåòñÿ áåëàÿ êîíòðîëüíàÿ
ëàìïà íà ïåðåäíåé ïàíåëè.
1. Ƹëòàÿ ëàìïà ï åðåãðóçêè
2. Ðó÷êà ïëàâíîé ðåãóëèðîâêè ñâàðî÷íîãî òîêà â ïðåäåëàõ
4-250 A
3. Áåëàÿ êîíòðîëüíàÿ ëàìïà
4. Ðàçú¸ì ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ
Âíèìàíèå!
bh11d001
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî ðåêîìåíäóåìûå ñå÷åíèÿ ñâàðî÷íîãî è
âîçâðàòíîãî êàáåëÿ (íå ìåíåå 35 ìì2)
(Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé).
5.1
Çàùèòà îò ïåðåãðóçîê
Äëÿ çàùèòû îò ïåðåãðåâà âûïðÿìèòåëè Professional 250 èìååò âñòðîåííîå
òåðìîðåëå, ñðàáàòûâàþùåå ïðè ïðåâûøåíèè òåìïåðàòóðû âûøå äîïóñòèìîé
âåëè÷èíû. Ïðè ýòîì îáåñòî÷èâàþòñÿ ñâàðî÷íûå êàáåëè è çàãîðàåòñÿ
îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà. Ïðè ïîíèæåíèè òåìïåðàòóðû òåðìîðåëå
àâòîìàòè÷åñêè âêëþ÷àåò âûïðÿìèòåëü.
6
Òåõíè÷åñêîå îáñëóæèâàíèå
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
6.1
×èñòêà
Professional 250 íå òðåáóåò ñïåöèàëüíîãî îáñëóæèâàíèÿ. Îáû÷íî äîñòàòî÷íî
ïðîäóâàòü óñòàíîâêó ÷èñòûì ñæàòûì âîçäóõîì è î÷èùàòü âîçäóøíûé ôèëüòð.
Åñëè óñòàíîâêà ýêñïëóàòèðóåòñÿ â î÷åíü çàãðÿçíåííûõ óñëîâèÿõ ôèëüòð íàäî
î÷èùàòü êàê ìîæíî ÷àùå.
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7
ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Âèä íåèñïðàâíîñòè
Íå âîçáóæäàåòñÿ äóãà îò ñâàðî÷íîãî
èñòî÷íèêà ïèòàíèÿ
 ïðîöåññå ñâàðêè ïðîèçîøëî îòêëþ÷åíèå
èñòî÷íèêà ïèòàíèÿ.
Òåðìîðåëå ñðàáàòûâàåò î÷åíü ÷àñòî.
Íèçêîå êà÷åñòâî ñâàðêè.
8
Ìåðû ïî èõ óñòðàíåíèþ
S
Óáåäèòåñü, ÷òî ñåòåâîé âûêëþ÷àòåëü
âêëþ÷åí.
S
Ïðîâåðüòå ïðàâèëüíîñòü ñîåäèíåíèÿ
ñâàðî÷íûõ êàáåëåé.
S
Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî
òîêà óñòàíîâëåíà ïðàâèëüíî.
S
Ïðîâåðüòå íå ðàáîòàëî ëè òåðìîðåëå
(çàãîðåëàñü îðàíæåâàÿ ëàìïà íà
ïåðåäíåé ïàíåëè).
S
Ïðîâåðüòå ïðåäîõðàíèòåëü.
S
Ïðîâåðüòå íå çàáèò ëè âîçäóøíûé
ôèëüòð.
S
Óáåäèòåñü, ÷òî ñâàðêà íå âåëàñü íà
çàâûøåííûõ ðåæèìàõ. (ïåðåãðóçêà
èñòî÷íèêà ïèòàíèÿ).
S
Ïðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ
ñâàðî÷íûõ êàáåëåé.
S
Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî
òîêà óñòàíîâëåíà ïðàâèëüíî.
S
Ïðîâåðüòå ñîñòîÿíèå øòó÷íûõ
ýëåêòðîäîâ.
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
bh20d02r
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ENGLISH
1
2
3
4
DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
13
13
4.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
14
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Overload protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
8 FAULT TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
18
19
20
21
TOCe
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GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Professional 250 from serial number 632 complies with standard IEC/EN 60974--1,
in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with
standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 2006--08--11
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 411924
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
This product is solely intended for arc welding.
WARNING!
Read and understand the instruction manual before installing
or operating.
WARNING!
Do not use the power source for thawing frozen pipes.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3
INTRODUCTION
The Professional 250 are one transistor controlled welding power source designed
for welding with coated electrodes and for TIG welding (touch start).
The advanced electronics provide rapid control response, low power demand and
excellent welding characteristics. Inverter technology contributes to low weight and
compact dimensions of the units.
The rounded slimline shape of the unit makes it comfortable to carry. The strap can
be folded to serve as a carrying handle, or fully extended to serve as a shoulder
strap.
ESAB’s accessories for the product can be found on page 21.
4
TECHNICAL DATA
Performance:
at 35% duty cycle
at 60% duty cycle
at 100% duty cycle
Setting range
Open circuit voltage
Mains supply:
voltage
frequency
fuse
mains cable, area
Enclosure class
250 A/30 V
180 A/27 V
140 A/26 V
continuously variable 4--250 A
50--80 V
400 V AC
50/60 Hz
16 A*
4x1,5 mm2**
IP 23
Application class
Dimensions L x W x H
Weight
472x142x256
11 kg
*When welding below 100 A a 10 A slow fuse is adequate..
**Power cable ratings complies with Swedish regulations..
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
4.1
Equipment
Professional 250 is equipped with a remote control socket which activates
automatically when a remote control device is connected. NOTE! The contact pins L
and M must be strapped in the remote device’s connection cable for automatic
activation to function. The inverter is supplied with a 3 meter long mains cable.
Professional 250 is delivered with 5 meter long welding and return cables. These are
attached to cable connectors allowing quick change of polarity.
The manufacturer’s serial number is stamped on the rating plate.
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4.2
Field of application
Professional 250 supply direct current, which allows you to weld most alloyed and
non--alloyed steels, stainless steels and cast iron. .
With the Professional 250 you can use coated electrodes from ∅1.6 to ∅ 5 mm
Tig-- welding
TIG welding is particularly useful when high quality standards are required and when
welding thin sheet.
Before using the Caddy Professional 250 for TIG welding it must be equipped with:
S
a TIG torch and gas valve
S
a cylinder of argon
S
an argon regulator
S
tungsten electrodes
S
suitable filler metal, if necessary.
The best method to use is the touch start, where you gently stroke the tungsten
electrode against the workpiece to establish the arc.
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1
Placing
Place the machine so that there is nothing to prevent the cooling air from passing
through it.
5.2
Connection
To get maximum performance from the Professional 250 it must be fitted with a 16A
slow fuse.
The Professional 250 have mains voltage compensation, which means that ¦10%
fluctuation in the supply voltage produces only ¦0.2% variation in the welding
voltage.
The Professional 250 is intended for 400V, 3 phase supplies. It can be used with 50
Hz or 60 Hz supplies.
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6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 11. Read through before you start using the equipment!
The power switch is at the rear of the Professional 250. The white
lamp on the front will glow when the power is on.
1.
2.
3.
4.
Yellow lamp
Welding current control 4-250 A
White lamp
Remote control socket
The current is adjusted using the knob on the front.
Important!
Only use the accompanying welding cable and return cable,
with a cross--sectional area of 35 mm@. (See list of spare parts
for order number).
6.1
Overload protection
To save you worrying about overloading the Caddy Professional 250 it has a thermal
cut--out that will trip before the temperature becomes too high. You can tell when the
rectifier has been overloaded because the yellow light comes on and it will no longer
be possible to weld.
7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Maintenance must be executed by a professional.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
7.1
Cleaning
Normally it is sufficient to blow the welding power source clean regularly using dry
compressed air (reduced pressure), and to clean the filter in the front regularly.
In dusty and dirty environment the welding power source should be cleaned at
shorter intervals.
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8
FAULT TRACING
Type of fault
No arc is generated by
the welding power
source.
Measure
S
Make sure the mains switch is on.
S
Check that the welding and return cables are properly connected.
S
Make sure the welding current set is correct.
The welding current is
interrupted in the
course of welding.
S
Check if the thermal cut--out has tripped (the orange indicating lamp
on the front panel is on).
S
Check the mains fuse.
The thermal cut--out
trips frequently.
S
Check that the filter is not packed with dust.
S
Check that the ratings of the welding power source have not been
exceeded (overload of the power source).
Poor welding result.
S
Check that the welding and return cables are properly connected.
S
Make sure the welding current set is correct.
S
Check that there is nothing wrong with the electrodes.
9
ORDERING OF SPARE PARTS
Professional 250 is designed and tested in accordance with the international an European standards IEC/EN 60974--1 and EN 60974--10.
It is the obligation of the service unit which has carried out the service or repair work
to make sure that the product still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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p
-- 17 --
Diagram Ñõåìà
bh20e11a
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Edition 060814
Professional 250
Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
Type
0457 516 880 Welding power source
Professional 250
0457 552 990 Spare parts list
Professional 250
bh20o11a
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Edition 060814
Professional 250
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Item
Qty
Ordering no.
1
1
0468 462 001
Filter
2
2
0467 796 001
Grille
bh20s11a
Denomination
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Edition 060814
Professional 250
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
Remote control MMA 1 (10 m cable) . . . . . . . . . 0349 501 024
MMA and TIG: current
Remote control unit AT1 . . . . . . . . . . . . . . . . . . . 0459 491 896
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . . . . . . . . . 0459 491 897
MMA and TIG: rough and fine setting of current.
Remote cable 12 pole -- 8 pole
5m .......................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 552 880
0459 552 881
0459 552 882
0459 552 883
TIG--torch
HW--20ARV, 3,8 m. For max 140 A . . . . . . . . . . . 0588 000 714
bh20a11a
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Edition 060814
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